Beruflich Dokumente
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FORK LIFT
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Do not attempt to overhaul valves or drive motors in your plant. Send these cofnponents to
authorized dealer for repair or exchange them
for rebuilt units.
The lift cylinder has a vee packing which may
be tightened to stop any leakage. There is a
brass spanner nut at the top of the cylinder
which forces the packing tighter around the
. ram. Use only enough pressure to stop leaks.
Undue tightening will cause excessive wear on
the ram. Change hydraulic oil every 3,000 hours
or annually, whichever comes first.
LUBRICATION
GENERAL
Play in Steering. Remove the cover plate on
rear step. Loosen 3 bolts holding clamping
flange down on adjustment sleeve. Turn adjustment sleeve until pinion bottoms out. Back up
slightly to provide clearance and retighten
bolts.
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HYDRAULIC SYSTEM
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GENERAL SECTION
The right and left sides of the Fork Lift Truck, as referred to in the text of the service manua], will be viewed
while Jtanding on the machine in the operating position. The steering tiller handle is on the left side and hydraulic control handles are on the right side.
Pinion Take Up
Hold Down Bolts
Rotate Pinion
Take Up Sleeve
FUEL FILTER
1.1 The fuel filter is a replacement type located to the left of the_hydraulic pump mount. Remove nuts or
clamps, whichever applies t6 your lift fruck, to remove filter cartridge. Replace with new element every 3000
hours or annually. Use AC. No. GF-11-4
ONAN ENGINE
1.2 Adjustments for the Onan Engine; i.e., plug gap, p_oi!t_gap, timing etc., can be found in the Onan Operators Minual or Onan Service Manual for the Model CCK Engine.
1.3 To remove the engine from the lift truck for major work, use the following-procedure. Remove clips
lotai"g tfr" throttle and Ehoke cables and disconnect wire ends. Remove starter cable from terminal at the
coIL wIRE, BATTERY GRoUND CABLE, AryD GETERATOR
starterl GAUTIoN:
-vlanrlxCDIScoNNEcT
EACH ONE FOR REASSEMBLY. Disconnect the fuel line at the fuel filter inlet
iVlIiES,
to".t"d io the left of the carburetor. Remove the two speed valve linkage. IJnscrew the two bolts at*each end
o] ttt" muffler manifold and remove the manifold. Loosen lower exhaust hose clamp and remove muffler manifold and hose as a unit. Remove the 'four bolts holding the pump mount to the engine. , Loosen the
the
."f r"""* on the engine side of the chain coupler and remove ,th-e pump moqP! assem-bly from and
R"*o.r" the thrle bolts holding, the engine_ to the chassis. T\vo bolts are located below the starter
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Uott by the front left corner. Pull the righi side of the engine forward so the air duct will clear the frame.
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Lift engine up and remove out the right side'
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ilrlA.IIIEET
1.4 To install the engine
1.3.
1.5
Throttle settings should be made at the end of the cable which hooks to the governor spring. This spring
;hould have no tension when the engine is not running. The throttle wire should move approximately 1/16"
before the spring starts to have tension. Tleis setting will run the engine at 2400 rpm when the throttle is open.
24OO
RPM AS
IT WILL
DAMAGE
THE HYDRAULIC
PUMP.
1.6 Insert choke wire into the arm at the carburetor. Make sure choke button on hood is pushed in and
move choke cable at the carburetor until butterfly valve is wide open. Hold in that position and replace clip
on choke mount.
LIFT CHAIN
L.7 Each of the two lift chains may be loosened or tightened separately. This is done because one chain may
stretch more than the other after a number of working hours. Eaeh chain has an adjustment bolt iocated at
the end which may be tightened or loosened until the carriage sets level and both chains are carrying equal
weight. Run the carriage to the top with the mast in a vertical position. There should be approximately t/rtt 6"tween the earriage support bars and the inner mast.
1.8 CAUTION: NO CLEARANCE BETWEEN THE INNER MAST AND THE
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hIAII,IET
MAST LOCKS
The mast is held in position by a mast lock on each side of the truck. These locks should be checked
periodically to make sure-they havi not loosened. The mast will have sideways movement if they are loose'
1.10
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The mast lock bolt is located insidethe drive motor comparfunent just above each drive motor mount.
Loosen each bolt. Make sure the mast is seating properly on axle housing and tighten the bolt letting the mast
1.11
mounting plate hold the eccentric loek from turning, This method
loosening due to pressure from the mast.
DRIVE AXLES
7.72 The drive axle is full floating. It is a hardened steel sleeve splined at both ends to mate with the splines
on the hydraulic drive motors and drive plates. Removal of the six bofts holding the drive plate to_the- wheel
allows tlie axle plate to be disassembled. The drive axle, now exposed, may be taken out. Check all splines to
see if they are in good condition. Replace badly worn drive axles. Apply a small amount of wheel bearing
grease to the splines when reassembling.
PLATES IF YOUR FORK LIF"I DOES NOT OPERATE IN LOW RANGE, BUT DOES OPERATE IN HIGH RANGE. EXCESSIVE DAMAGE MAY RESULT WHEN TRUCK IS OPERATING ON ONE DRIVE MOTOR.
Excessive axle wear may be caused by the motor relief valve being set too high. This relief should
be set at 1250 psi maximum. Refer to hydraulics section, paragraph 2.24 for detailed pressure setting instructions.
I.14
hlAIilECT
HYDR,AULIC SECTION
2.7
HYDRAULIC PUMP
2.2 The servicing of the hydraulic pump should be limited to removal and replacement. It is not recommended that the owner or dealer overhaul the pump as special machines are needed to obtain the correct
clearances in the gerotor mechanism.
2.3
frJm the pump houslng whbn i[ is to be replaced with a, new pu_mp. Use teflon tape ol permatex on the
adapter tht"rdr if the fump you are using has pipe threads. Pipe thread pumps are painted red for identification. Replace "O" rings on yellow pump adapters.
2.4 CAUTION: DO NOT EXERT UNDUE FORCE WHEN PUTTING THE ADAPTERS IN AS THE
PUMP HOUSING WILL CRACK. TIIE USE OF TEFLON TAPE ALLOWS THE ADAPTER TO GO A
FULL THREAD DEEPER IF THE SAME TORQUE IS APPLIED THAT NORMALLY IS USED TO SEAT
BARE PIPE THREADS.
TWO-SPEED
2.5
VALVE CONTROL
The two-speed valve controls the flow of oil either series or parallel to the drive motors. Refer to Service
Bulletin No. 14 for schematic diagram.
2.6 CAUTION: THE TWO-SPEED VALVE USES ONLY TWO OF THE THREE AVAILABLE POSITIONS. Use only the positions of the valve spool when it is completel)' out and half the way in. The travel
distance will be 7a".
filA.I\'EET
2.7
Stretching or bending of the shift rod or wear in the clevis pin could prevent the shifting of the twoto the correct location. Remove the clevis pin and loosen the clevis locknut. Turn clevis a
turn or two, replace and check for proper valve positions as noted in paragraph 2.6.
speed valve spool
SUCTION FILTER
2.8 The suction filter is mounted directly to and above the pump. Clean screen filter in solvent and blow
out with an air gun. This filter should be cleaned every time the hydraulic oil is changed. The recommended
time to change oil is every 3000 hours. At the base of the filter case is a drain plug which has to be removed
to drain the filter case. Wash filter case with solvent and wipe dry to remove all sediment.
2.5 CAUTION: BE SURE COVER GASKET AND HOLD DOWN BOLT SEAL IS PROPERLY SEATED. AIR LEAKS ON THE SUCTION SIDE WILL CAUSE CAVITATION OF THE PUMP. CAVITATION
RESULTS IN NOISY AND SLUGGISH OPERATION.
ITYDRAULIC OIL FILTER
2.10 There is a ten micron oil filter in the return to hydraulic reservoir line. This filter is located on the left
side of the truck and is the throw away canister type. IJse a metal trough to divert the oil to the outside of the
truck. The filter unscrews in a counter-clockwise direction. It should be changed after the first 50 hours of
operation and every 250 hours thereafter for maximum protection of the hydraulic pump and motors.
HYDRAULIC OIL
2JI A daily check should be made to see that the reservoir is completely full of oil. Cavitation and inefficiency will result from a low oil level.
2.12 To change oil, run the right side of the truck to the edge of a loading dock or block the truck up
sufficiently high to get a drain pan underneath. The hydraulic oil reservoir holds 11 gallons of oil. There is a
reservoir drain located underneath the right fender toward the rear. Replace drain plug and refill with Type
A automatic transmission fluid or a high grade of oxidation and rust inhibited hydraulic oi1 SSU grade 150 @
100" F. Change hydraulic oil every 3000 hours.
2.13 CAUTION; DONOT USEMOTOROIL. EXCESS FOAMING AND HEAT WILL REDUCE THE
EFFICIENCY OF THE SYSTEM.
MAIN RELIEF VALVE
TILT
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THROTILE
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Lower
Pressure
Raise
Pressure
REV
2.14
The main relief valve is located on the top of the main control valve, to the right of--the right hand
control lever. Access to the main relief valve is through the right hand slot. Remove top hex cap nut which is
the smallest hex nut showing. Underneath the hex cap is a slotted serew. To raise the pressure turn the
slotted screw clockwise. The main relief should open at 7250 psi. Insert test gauge in the front drive hose assembly. Push control lever in forward position with engine running. Test gauge will show the pressure the
main relief is opening.
IIA,}IEET
2.15
IF
PRESSURES HIGHER
THAN
1250
2.16 All
precautions have been taken to keep the hydraulic system clean. However, there 5_ti,l1 ,remains the
possibility of di"t entering the system. Dirt can get into the small ports in the malq relief and hold the valve
in an open position. This would result in very poor performance characteristics of all functions or no operation
of all functions.
2.I7 The main relief valve may be removed by unscrewing the large hex nut at the main valve casting. This
removes the body and valving. Clamp the large hex in a bench vise an<i use a screwdriver to remove the
adjusting screw inside the valve body. Tip the valve body over so the spring and poppet_ vslvs frall out. Wash
alipiecei with solvent anC air dry. Checkinside the .,'alve body and around the ;loppet valve for dirt and metal
chips which could hold the valve open. Wipe pieces off and reassemble. Reset the pressure after installing in
the fork truck.
0q
Piston
Body
Piston
Valve
Body
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Poppet
Adiusting
Screw
2.18
2,I9 CAUTION: IF CYLINDER PORT RELIEF IS SET TOO HIGH, AN UNSAFE FORK LIFT TRUCK
MAY RESULT IN OPERATOR INJURY.
2.20 It may be necessary to change the main relief valve to a higher pressure along with the lift relief_valve
when converiing a mo<iei 1S-tS to J ZO-fS for greater capacity. The best sequence is to set the lift relief higle-r
than necessary ind set the rnain relief to carry the load. Reset the lift relief after the main relief is set. Lift
valve settings are as follows: Model 15-15, 1100 psi; Model 20-15, 1200 psi.
2.21 Dirty or contaminated oil can cause a varnish to form on the piston and bore of the lift relief valve.
This varnish or particles of dirt renders it inoperative. Remove cylinder port relief from truck. A correct
operating piston should be held in the body by a snap ring and will move freely whe! oper,ated by hand. Push
t6e piston-away from the snap ring and remove the snap ring. Tapping the valve body wil! rele_ase the piston
so ii can be dlsassembled. Remove the adjusting screw, spring, and poppet by turning the adjusting screw
counterclockwise. Wash all parts in solvent and air dry. Check inside of valve body and around the popPet
valve for dirt and metal chips which could hold the valve open. Wipe pieces dry and reassemble. Reset the
pressure after installing
on next page)
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IrlA.IIEEI
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TILT RELIEF VALVES
The tilt reliefs are preset to higher pressures than necessary to operate the tilt cylinder for load conditions. Its primary function is to relieve the pressures created by the restricting orifice which slows down the
tilt speed. The tilt reliefs could be raised, if necessary, by the following procedure. The caps by the port outlets
should be removed. A spring and poppet valve will come out as the cap is removed. Place a shim washer between the spring and the cap to raise the pressure. In the event the O-Ring seal should drop out, put some
grease on tlie seal and replacl in the valve. The grease will hold the seal from falling out during reassembly.
ihese reliefs should open-at 800 psi. Insert test gauge in top port to check the relief in the top of the valve.
Use the lower port for the relief located on the underside.
2.22
2.23
Shim Washers
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2.24 A rnotor reli,ef'valve is located to the left of the two speed control valve and directly connected to it.
Remove the hex cover nut at the forward, top end. A slotted screw is now exposed which may be turned clockwise to raise the pressure or turned counter-clockwise to lower the pressure. To test the relief insert test gauge
between the motor relief valve and the drive motor. Use the high range anil control lever in forward position.
This test method puts a pressure between the drive motors and the motor relief must function at its pressure
setting. Pressure should be set at 1100 psi. (Diagram on next page)
hlA.I\'IEET
HYDRAULIC HOSES
REMOVAL
2.25
Remove the hose from the fork lift by unscrewing the hose coupling from the adapter. Do not remove
the adapter from its component, i. e., pump, motor valve, and etc., unless the component is being replaced.
COUPLINGS
2.26 AII the hydraulic hoses on this unit have reuseable couplings. The coupling is made in two pieces which
are screwed together clamping the hose between them. Remove the inner piece by clamping the outer piece
in a vise and unscrewing the inner piece. The outer piece has a left hand thread which screws on the hose. To
remove the outer coupling from the hose, turn it in a clockwise direction.
Coupling
Outer Piece
Goupling
lnner Piece
2.27
Reassembling is done in the following manner. First screw the outer piece on the hose, in a counterclockwise direction, until it seats firmly against the hose. Back the coupling off L/+ turn. Place a small amount
of grease 90 weight, on the tapered inner piece and screw the two pieces together. The outer and inner piece
properly installed will seat together. Blow out the inside of the hose so no dirt will be iptroduced into the
svstem.
"#
hl'\hIEET
LIFT CYLINDER
2.28 The lift cylinder
has a vee or chevron packing which mey be tightened to stop any leakage. Tbere is a
brass spannet rrut to the top of the outer tube, which forces tbe vee-paeking-tighter around the ram. Turn the
spatrnei nut in a clockwise-direction to tighten the packing. Use only enough pressure to stop the leakage as
u^ttdue tightening will cause excessive wear on the ram and packing'
CAUTION: INSPECT FULL LENGTH OF RAM FOR NICKS OR SCRATCHES WHICH MAY CUT
PACKING.
2.29
2.30 To remove disconnect the hose couplings from the adapters on the drive motors. Raise the carriage
approximately four feet off the floor andblock it up_sr someone_do_esn't accidentally 1et it do-wn. Rem_ove the
flange bolt uiing an open end wrench through the slot provided. Remove the two-clamp bolts and^e_lamp
hold-ing the reaiof thddrive motor. Clamp must be rep'[aced in the same position on_the same lower half. Wipe
clean fiefore reassembly. lfnscrew the back flange bolt and remove drive motor. Remove the adapters from
the drive motor, noting position, and replace in the new unit to be installed.
2.gl The flange socket in the axle housing should be wiped clean to insure the prop_er seating of the-irive
motor. Install t[e motor shaft into the splined axle and fit the guide flange into the socket. Put the two flange
bolts in. Snug each one up before the finll tightening tr insure proper seating. Put clamp on lear of th-e drive
motor and snug bolts up. Replace the hoses on the proper adapters. Block up the tires so-they can _be- run.
With the truck-in low ringe ind throttle blocked in running position, start torquing down the clamp bolts. A
slight chattering can be heard as the motors are being run. Start with 10 foot-po-unds of torque,- lYnning
ap"proximately 5 minutes, and increase the torque in S-toot-pound increments until the recommended 3O-footpounds of toryue is reached. Run the motors 5 to 10 minutes between each tightening.
2.32 CAUTION: DO NOT TIGHTEN CLAMP BOLTS IN EXCESS OF 30 FOOT-POUNDS OR MOTOR
WILL SEIZE. IF MOTOR SHOULD SEIZE DURING RUN IN, LOOSEN CLAMP BOLTS AND REPEAT
RUN IN SEQUENCE
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IIA,}IEET
LUBR,ICATION
SECTION
3.0 Grease the fork lift truck every 20 hours. This interval should be lessened to 10 hours if the fork lift is
operated in a dirty environment. Be sure to grease all six of the zerks. The chain sheave zerks are located in
the ends of the bolts holding the sheaves in place. The steering housing and upper steering joint are located
in the upper left side of the fork truck hood. The steering cover, located in the center of rear platform, must
be raised to grease the lower steering U-joint and the pinion.
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FRONT WHEEL BEARINGS
3.1 Repack the wheel bearings every 1-000 hours. Six bolts must be removed from the driv_e plate located
on the oufside of the wheel. Reriove diive plate and set aside. Bend the engaged tabs of the lockwasher out of
the slots of the locknut. Block up the truck and remove the locknut. The wheel and tire assembly can now be
taken off. Wash bearings in a de-greasing solvent, repack with heavy duty wheel bearing grease and replace on
truck. Tighten locknut snugly and lock with tab of lockwasher.
REAR \MHEEL BEARINGS
3.2 Repack wheel and pivot bearings every 1000 hours.
3.3 Raise the rear of the truck up approximately one foot, placing blocks underneath where the rear platlorm joints the main frame. Pry off the cap, in the center_of_the rear platfo-rm-top, using__a larg-e screwdriver.
wheel fork assembly will drop out. Use a long punch to
Remove the now exposed cottei and nut. fhe
drive out the lower pivot bearing and seal. "ear
3.4 Loosen the three pinion adjustment hold down bolts. Rotate adjustment sleeve until the pinion shaft is
nearest the front of the truck. This will make the reassembling easier.
3.5 Remove the axle nut from the rear wheel fork assembly. Note the flange side of the wheel has a longer
spacer than the other side. Remove wheel by pulling axle out. Take the seals out to remove the bearings.
3.6 Wash the four bearing cones in a degreasing solvent, repack with wheel bearing grease, -and install by
reversing the above procedu-re leaving the pinion idjustment until iast. Refer to paragraph 1.0 for adjustment
procedure.
MAST CHANNELS
The mast channels should be lightly greased every 1000 hours. This interval should be lessened to
evr:ry 500 hours if the fork truck is op""rt"d in a dirty envirott-ent. The old grease should be washed off before
regreasing. Use a good grade of chassis grease.
31
3.8 CAUTION:
hlA.IilEET
PROPANE FUEL SYSTEM SECTION
4.0 The NAMCO L.P.G. fueled truck is equipped at the factory with high compression cylinder heads and
a 14 lb. VAPOR WITHDRAWAL cylinder installed in the engine compartment at the left front corner.
4.1
4,2
lgnition
Terminal
Stal{
Terminal
lgnition Switch
Normally
Closed
Oil Pressure
Switch
Solenoid Lockoff
Valve
SOLENOID LOCKOFF
4.3
General Control Cat. No. PVIC1154. This solenoid valve automatically stops flow of gas from cylinder
to-primary regulator- when ignition switch is off or when engjne stops or when engine oil pressure drops below
5 lbs. pressure. If valve does not function or leaks, check coil for continuity and-for vol-tage when Jtarter is
engaged. Disassemble and clean solenoid core, valve stem, and seat.
PRIMARY REGULATOR
4.4 Pressur_e range 15ffi in1el,
_8 oz. ou_tlet. Outlel pressure should not exceed 8 oz. If regulator fails to
pass gas or_leaks, disassemble and clean needle and seat.-Reset outlet pressure to 8 oz. or L0"-water column
after assembly. Regulating screw is located under the cap on top of re-gulator diaphragm bonnet.
r"
NAhIEET
SECONDARY REGULATOR
The only adjustment on the Model "KN" is the lock-ofJ or id.le adjustment located just above the fuel
inlet. This will normally be set at the factory to lock-o{f or shut off the flow of gas at an inlet pressure of 4
ounces, unLess a different inlet pressure has been specified.'This_ adjustment should be checked after installation with the gas inlet pressure to be used. Open the solenoid and temporarily plug one balance opening and
blow into the bther balance opening so as to open the seat and allow fuel to f1ow. Remove the fuel outlet hose
and put a soap bubble over the hose nipple. Turn the adjusting screw out or counterclockwise until the fuel
seeps through ilowly making the soap bubble grow larger. Turn the adjqsting screw in slowly until the soap
bubble will hold. Check this lock off point several times by repeating the above process of opening the regulator and using the soap bubble to determine if fuel is seeping through. After the lock off point has been determined for the inlet gas pressure used, the screw should never be turned out or counterclockwise. The adjusting screw may be turned in from this point to lean and set the idle mixture. Do not use this screw to set the
main load mixture, high speed idle mixture or idle speed.
4.5
4.7 NOTE: BOTH PRIMARY AND SECONDARY REGULATORS MAY BEST BE ADJUSTED ON
THE BENCH WITH AIR PRESSURE BEFORE REINSTALLING IN THE NAMCO TRUCK.
CARBURETOR
4.8
The LPG carburetor is a standard ONAN unit furnished with the engine and parts may be purchased
from NAMCO or from your local ONAN service staticn.
4.9 The adjusting screw is located on the front of the carburetor body just below the fuel inlet connection.
It is the large knurled screw facing the front of the lift truck. Turn screw counter-clockwise about two full
turns and start engine. Run engine five minutes to warm up. Open throttle control to full speed and slowly
turn screw clockwise until engine speed reduces. Turn screw counter-clockwise until engine resumes full
speed. Push tilt lever forward to load engine and readjust screw until maxirnum speed is obtained. NOTE:
ALWAYS SET ADJUSTMENT ON LEAN SIDE FOR MAXIMUM FUEL ECONOMY.
IDLE
JE"T
The adjusting screw is located on the left side of the carburetor body just-below the fuel inlet connection. It is a small knurled screw. With engine idling, turn screw clockwise until speed reduces. Back screw
out until idling speed increases to maximum" Load engine with tilt control and readjust to prevent engine
stalling. If stalling persists, increase idling speed slightly and readjust. NOTE: THE GOVERNOR OR SPEED
CONTROL SPRING MUST BE TIGHT ENOUGH TO ACTUATE GOVERNOR WIIEN LOAD IS APPLIED TO ENGINE BUT LOOSE ENOUGH TO RETURN ENGINE TO NORMAL IDLE SPEED WHEN UNLOADED. NORMAL UNLOADED IDLE SPEED IS 8OO TO 9OO RPM.
4.10
_i
N,l.T\'EET
TROUBLE SHOOTING GUIDE
Trouble
1.
Motionless in I o w
range, high range okay.
Probable Cause
Remedy
Replace axle.
ternally.
2. Motionless
or
sluggish
tilt.
lift
and
,j:
,u
ed.
,,.
Refer to para.
1.12
":'
gaskets
if
necessary.
fully
lowered.
Remove main relief and clean.
Truck is sluggish in
high or low but good
in one or the other.
con-
nections.
4.
Lift function
operate.
does not
5.
seat.
height.
Relief valve on underside of center section of the main control valve should be
removed and washed with solvent.
7/e" A1len
h|AI'EET
Trouble
6.
Probable Cause
Remedy
Remove cylinder port relief from underside of the left end section in the
main control valve, and clean.
Refer to para. 2.22.
Add shim in cap.
Refer to para. 2.22.
Replace valve section.
"O" Ring.
vertical position.
engine is running
smoothly, pump has a
reser-
voir.
fully
10.
all connections for proper seating. Suction filter cover or hold down
bolt seal leaking air.
Refer to para. 2.8.
Fill to full level on dipstick with mast
Check
collapsed.
Worn hose.
Replace hose.
Damaged
Replace.
lines.
is sluggish or
Worn hose.
Replace hose.
Tune Engine.
Carbon in heads.
Replace
Connect or replace.
inoperative.
12.
spond to throttle.
discon-
nected.
Adjustment at throttle arm on engine set too loose, will not tighten
spring hooked to end of cable.
Stretched throttle spring on the
engine.
work.
or reinstall.
Refer to para. 1.5.
loose.
Readjust or replace.
Refer to para. 1.5.
Tighten.
Replace.
Reinstall.
disconnected.
Readjust.
Refer to para.
Replace.
Readjust.
Refer to para.
1.9.
1.9.
N'rIilErI
L
Probable Cause
Trouble
15. Hydraulic cylinders Chevron packing in iift cylinder
sive
play.
exces-
worn.
Tighten.
Replace.
Adjust.
Refer to para.
Worn U-Joints.
Worn pinion or steering
Replace.
Replace.
gear.
Dry bearings and U-Joints.
Pinion meshing to tightiy with
steering gear.
Broken bearing in adjustment
Remedy
1.0.
fork and
tighten
Lubricate.
Readjust.
Refer to para.
1.0.
Replace.
sleeve.
side
One
lift ehain
frame.
too tight.
Natural wear.
L
Dry slides.
Dirty channels.
Carriage twisting.
Lift cylinder
binding.
play.
Readjust.
Tighten or replace.
Remove and straighten.
Tighten.
L
'l
111
tl
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t;
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ltL
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i 'f,l
i-l
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It
I
lu
ta
r"tr..
u
U
Iurg
U
1r
u
IJ
No. Req'd.
100,591
100,592
100,593
Control Cable
Thimble
Casing Clip
100,594
Spring
Brake Link
Brake Arm
Brake Channel
100,185
100,190
tr11
100,184
100,180
Rear Link
yB"
xlt'
Stove Bolt
yB" x Itt N.C. Hex Head
Screw
r
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rh
NAMGCD
h
t*
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F
tr
t:
li!
Electricol Components
No. Req'd.
1.
100,595
Oil
100,752
li
1 t']
L
2.
100,597
.).
100,598
4.
100,599
Gasoline Gauge
5.
100,600
6.
100,601
Starter Solenoid
Voltage Regulator
r7
100,603
Ignition Switch
101,397
o
o.
100,602
9.
100,618
Gasoline Sending
10.
100,706
11.
100,604
12.
100,608
Horn
Adapter, Oil Gauge
13.
100,609
Pressure Hose,
14.
100,753
Electric
15.
100,63
Knob
16.
100,617
Push Button
17.
100,616
Spring
18.
100,615
19.
100,614
20.
100,610
2t.
100,611
22.
100,612
23.
100,639
Ground Wire
Horn Wire
Starter Cable
Battery Cable
Ground Cable
Hour Meter Ground Wire
24.
100,613
25.
100,842
Wiring Harness
Ignition Wire Harness, Gasoline
Ignition Wire Harness, Propane
Starter Button Switch
Ignition Key
100,82I
{:
Gauge
26.
101,398
27.
104,167
Unit
Gasoline Sending Unit Gasket
Oil
Oil Gauge
1
1
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1
1
1
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NAlulGC)
Mqst Components
No Req'd
ta1,242
00,243
r00.217
101,092
101.100
1 00.238
1 00,239
100,246
r 01.090
10
i,098
100,664
1 00,665
1 00.670
10
1
,095
01,1 03
100,224
1 00,223
1 00.240
6.
7.
/2"'\Nasher
5.
100,040
10.
100.295
100,093
11.
100.094
100.066
Lift
2
2
100.061
t2.
100,663
15.
14.
Free
Lift
100.2 60
Iork
30"
100.26
Fork 36"
Fork 42"
Quick Detachable Fork 30"
Quick Detachable Fork 36"
100.262
100,2 75
00.278
100,283
1
100.411
100.+14
100.41 7
100,410
100,413
100,416
15.
100.05 7
16.
100.0
17.
to
19.
00.661
100,662
100.565
1
20.
10 1, 161
i 00.463
100.46,1-
25.
26.
27.
oo
4
1
Carriage
30"
36"
30"
36"
1
4
4
f" Lockwasher
7/B' N.F. Hex Nut. Prior to Seriai No. 31001
21,
22.
23.
00.250
00,299
d-t
9.
Bushing 1" ID x
00.590
i 00,068
i
4.
Lift
Lift
Lift
Lift
Lift
Lift
100.465
101,217
101.216
1 01,055
101.105
Snap Ring
lt
I
l
2
2
t-
-r
{"
a-
IL
a-
!*
tL
t-
a
a
I
rL
t2
I
l/'
t:
at
a
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a-.
I
Ia
NAMGCD
Reqr Costing Components
It
It
I
t
t
No. Req'd.
i.
I00.00s
Re:rr Platform
2.
100.018
.).
Countcrweight
Counterrveight Pin
+.
101,21s
y's"
5.
100,3 19
Steering Cover
Prior to Scrial No. 31001 Use No. 100.119
6.
100,582
100,583
00,40
7.
o
9.
00,329
10.
100,7 14
11.
00,324
t2.
00,326
Pinion
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100,580
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Lift Shoe, Left
100,389
Lift
100,392
100,376
Shoe, Right
26
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Hydrsulic Vqlve Components
Key
No.
Part No.
100,504
*x101,593
x*101,594
J.
**101,595
1.
100,872
4.
rc|,221
5.
101,151
6.
101,596
7.
B.
101,522
9.
10.
101,597
101,521
11.
t}r,527
T2,
100,901
13.
101,525
t4.
t01,322
15.
101,526
101,598
16.
t7.
18.
19.
20.
21.
22.
23.
101,528
101,523
101,599
101,524
101,600
101,005
100,717
2+.
100,348
25.
26.
* 101,328
27.
28.
101,601
*101,496
*101,602
*101,603
*101,604
t6101,605
Description
No. Req'd.
1
1
L'
1
2
1
O-Ring ff14
Check Spring
Check Poppet
Quad Ring
Stop Collar
Seal
Centering Spring
Spool Collar
Bonnet Diaphram
Handle Adapter Lockwasher
Handle Adapter
Block Vee Ring C/R 711810
Handle Bracket with Seal 100,717
Handle Bracket Screw with Lockwasher
Main relief Valve Assembly (Housing No. 1724)
Main relief Valve Assembly (Housing No. 3001)
O-Ring and Seal (Housing No. 1724)
O-Ring and Seal (Housing No. 3001)
O-Ring and Back-up Washer (Housing No. 1724)
O-Ring and Back-up Washer (Housing No. 3001)
Copper Gasket (Housing No. 1724)
O-Ring (Housing No. 300i)
J
3
.l
2
J
J
3
J
2
1
1
1
1
1
29.
*101,125
e101,49+
30.
100,750
Gasket
31.
10t,329
32.
101,319
101,606
3+.
35.
101,318
101,607
JJ.
J
1
1
**
Housings and spools cannot be ordered as separate items. All spools are fitted
to individual housings by select hone process at factory.
* When ordering main relief valve or parts for it refer to valve housing number
which is located on the drive motor valve section and visible frorn the right side
of truck and behind the mounting pad of the lower boit.
-1.s
r'W
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NAM Co. warrants each product of its manufacture to be free from
defective material and workmanship
and
This u'arranty shall not apply to component parts rvhich are warranted separately by their respective manufacturers.
Neither shall this warralrty apply to any parts or components which
are expendable and are expected to rvear out in normal service dur-ing the course of this warranty.
This u'arranty supersedes all other lvarranties, expressed or implieci,
and no person, agent or dealcr i.-s authorized to give any other lvarranties on behalf of the manufacturer.
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