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E-C60
E-C61
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KENR9566
March 2010
BG500E:
B5E1-UP
Printed in U.S.A.
COMPONENT TABLE
Component Locations
Description
Part
Number
Machine
Location
Schematic
Location
Cooler As - Oil
312-4616
D-2
270-3560
C-3
Cylinder Gp - Auger, RH
194-7260
B-6
Cylinder Gp - Auger,LH
194-7259
B-6
342-9378
C-6
342-9378
C-5
275-0895
C-6
275-0895
C-5
270-2436
B-5
270-2436
10
B-5
Cylinder Gp - Steering
337-4016
11
E-8
Filter Gp - Tank
176-9415
12
B-2
255-1193
13
B-2
Hitch Gp - OSC
195-3182
14
C-4
107-0003
15
C-3
107-0003
16
D-1
190-8789
17
F-3
190-8789
18
F-2
230-9384
19
F-4
230-9384
20
F-1
Motor Gp - Fan
344-7828
21
C-1
294-2887
22
B-8
294-2887
23
B-8
294-2887
24
B-8
294-2887
25
B-8
294-2887
26
B-8
294-2887
27
B-8
266-9833
28
A-5
269-0530
29
F-6
269-0530
30
F-5
Pump Gp - Auxiliary
230-9385
31
D-8
327-8106
32
C-1
339-3533
33
E-6
339-3533
34
E-5
269-0533
35
E-3
269-0533
36
E-1
Pump Gp - Tamper
348-8146
37
B-5
193-8539
38
B-6
Strainer - Suction
1G-7663
39
B-2
Strainer - Suction
250-2783
40
B-2
Tank Gp - Hydraulic
324-3253
41
B-2
270-3549
42
C-3
C-3
145-8983
43
269-0535
44
A-6
324-3255
45
D-2
292-9094
46
C-6
292-9094
47
C-5
332-6609
48
A-5
326-6532
49
C-8
230-9160
50
C-4
346-9505
51
C-7
219-3005
52
C-6
219-3005
53
C-5
346-9504
54
B-4
285-4848
55
E-8
285-4848
56
E-8
TAP TABLE
Tap Locations
Pressure and Sampling
Tap
Number
Description
Schematic
Location
TP1
F-6
TP2
F-6
TP3
F-5
TP4
F-5
TP5
F-2
TP6
F-3
TP7
LH Propel Case
E-6
TP8
RH Propel Case
F-1
TP9
LH Conveyor Forward
E-4
TP10
LH Conveyor Reverse
F-4
TP11
LH Auger Forward
E-3
TP12
LH Auger Reverse
E-3
TP13
RH Auger Forward
E-2
TP14
RH Auger Reverse
F-2
TP15
RH Conveyor Forward
F-1
TP16
RH Conveyor Reverse
E-1
TP17
Tamper Pump
B-5
TP18
Apron Fold
C-3
TP19
C-5
TP20
A-6
TP21
Truck Hitch
C-4
TP22
B-2
TP23
C-6
TP24
C-5
TP25
Brake Pressure
B-6
TP26
Steering Pressure
C-7
TP27
FWA/Steer/Aux. Supply
C-7
TP28
C-8
TP29
Fan Pump
C-1
MAIN AUX.
PUMP or MOTOR
SPRING
(ADJUSTABLE)
VARIABILITY
CONTROL VALVES
SPRING
FLUID CONDITIONER
PRESSURE
COMPENSATION
LINE RESTRICTION
(VARIABLE)
TWO POSITION
2-SECTION PUMP
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
ATTACHMENT
LINE RESTRICTION
VALVE PORTS
TWO-WAY
THREE POSITION
VALVES
VALVE ENVELOPES
ONE POSITION
LINE RESTRICTION
(FIXED)
RESTRICTION
FOUR-WAY
THREE-WAY
CONTROL VALVES
CHECK VALVES
AB
AB
P T
NORMAL POSITION
P T
SHIFTED POSITION
INFINITE POSITION
SHUTTLE
SPRING
LOADED
BASIC
SYMBOL
PILOT
CONTROLLED
VENTED
PRESSURIZED
MEASUREMENT
PRESSURE
TEMPERATURE
ROTATING SHAFTS
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
SOLENOID
SOLENOID
or MANUAL
SOLENOID and
PILOT or MANUAL
SOLENOID
and PILOT
SERVO
DETENT
THERMAL
MANUAL SHUTOFF
PUSH-PULL LEVER
RELEASED PRESSURE
EXTERNAL RETURN
SPRING LOADED
HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED
LINES CROSSING
LINES JOINING
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
SPRING
INTERNAL
SUPPLY PRESSURE
COMPLETE
SINGLE ACTING
DOUBLE ACTING
INTERNAL PASSAGEWAYS
HYDRAULIC MOTORS
UNIDIRECTIONAL
PEDAL
SIMPLIFIED
GAS CHARGED
PUSH BUTTON
INTERNAL RETURN
ACCUMULATORS
FIXED
DISPLACEMENT
GENERAL MANUAL
INFINITE
POSITIONING
FLOW IN ONE
DIRECTION
THREE
POSITION
PARALLEL
FLOW
CROSS
FLOW
TWO
POSITION
FLOW ALLOWED IN
EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)
G
Transducer
(Fluid)
Transducer
(Gas / Air)
Pressure Switch
(Adjustable)
Pressure Switch
Generator
Electric Motor
Electrical Wire
Temperature Switch
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".
Wire
Circuit Number
Identification
Wire Color
325-AG135 PK-14
325-PK
Circuit Identification
Number
Wire Color
Wire Gauge
Previous Standard
Wire Color
Wire
325-PK-14
B
Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)
L1
BRAKE
L2
L1
BRAKE
L2
ALT B
B
M4
min.
disp.
min.
disp.
M4
L2
LEFT
CONVEYOR
MOTOR
M5
GEAR SHIFT
M5
M3
STEERING VALVES
L
TP1
TP4
TP3
L3
MB
M5
TP2
TP10
M1
M2
L2
M4 M3
M5
M4
LEFT CONVEYOR
PUMP
C1
X2
M4
M5
L1
M5
TP15
MC
C
RIGHT CONVEYOR
PUMP
MA
TP11
MD
C1
C2
C1
C2
L1
L2
M4
C1
C2
C2
X1
L1
L2
MD
E
TP7
M4
L2
TP16
MA
TP9
M3
M5
M4 M3
TP13
M3
X1
M5
M2
L3
MB
TP8
TP12
ALT B
TP14
ALT B
MC
L1
L1
TP5
B
M1
RIGHT
CONVEYOR
MOTOR
L3
L2
ALT A
ALT A
L2
L3
TP6
GEAR SHIFT
M3
L1
RIGHT
AUGER
MOTOR
A
L2
LEFT
AUGER
MOTOR
L3
ALT A
ALT B
L1
L1
ALT A
L3
X2
L1
L2
M2
B
TP28
C2
TP26
P1
P3
T1
T3
C1
STEERING
PRIORITY
VALVE
HL1
PR
T2
C1
HL1
B
T
P
G2
RIGHT
TRUCK HITCH
(OPTIONAL SYSTEM)
TP19
F
T
C2
D
H
C
C1
TP21
C2
F
G
TP29
#1
FAN CIRCUIT
#2
TP18
L.SHIFT
R.BRAKE
H
C
TP24
TP22
R.SHIFT
REAR
B
L
LEFT
L
A
FRONT
AL1
AL2
BRK
G1
FDS
#4
SCD3
SCD1
SCD2
#9
G2
ASSIST
#7
#3
#1
#2
LOWER
#5
B2
(39) STRAINER
SUCTION
1G-7663
SEE SCREED
HYD SCHEMATICS
FOR DETAILS
L2
L1
LINE PATTERNS
#8
P1
Pressure Line
T1
#6
(40) STRAINER
SUCTION
250-2783
#2
B1
LIFT
#1
COLOR LEGEND
MB
P1
TP20
AUX
FRONT
REAR
(4) CYLINDER GP
AUGER, LH
194-7259
#3
TP17
TAMPER CIRCUIT
TP25
FWA CIRCUIT
(OPTIONAL SYSTEM)
4WD OPTION SHOWN
F
G
L.BRAKE
A
CD2
HL2
PL
C2
TP23
FWA CIRCUIT
(OPTIONAL SYSTEM)
2WD OPTION SHOWN
HL2
G2
CD2
(8) CYLINDER GP
HOPPER HOIST,
RIGHT
275-0895
G1
(7) CYLINDER GP
HOPPER HOIST,
LEFT
275-0895
FWA FLOW
DIVIDER VALVE
(OPTIONAL)
TC
TP27
G3
FC
Component Group
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
YY
RET
Callout Number
IN
OUT
Component
Name
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
TP
18
28
42
TP
22
21
33
15
52
7
47
49
53
51
6
TP
29
40
39
26
8
11
27
25
22
24
23
2
2010 Caterpillar, All Rights Reserved
TP
24
14
31
43
46
50
41
36
13
12
32
55
56
TP
21
35
34
TP
19
TP
23
48
45
30
TP
28
TP
26
20
TP
27
5
TP
25
44
10
38
29
3
19
54
TP
20
16
17
18
TAP PANEL
VIEW ALL CALLOUTS
TP
16
TP
10
TP
3
TP
1
TP
13
TP
15
TP
11
TP
9
TP
6
TP
4
TP
2
TP
8
TP
7
2010 Caterpillar, All Rights Reserved
TP
5
TP
17
TP
14
TP
12