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Installation manual

ALPHA LEGEND
AC12 Board

Programme : AC12 - Vol


Programme : VSC-V03

Edition of 14 June 2005

This manual is provisional and must be modified.

The information contained has been scrupulously checked. However A U T I N O R declines al1 responsibility
for error or omission.
Should you notice any discrepancy or unclear description, or if you have any suggestions, we would
appreciate your written comments (by mail fax or Email) to:
Socit A U T I N O R - Service Documentation
Z.A. Les Marlires
59710 AVELIN
n [33103-20-62-56-00
B [33] 03-20-62-56-41
IXI au.tinor@autinor.com

This manual is the property of AUTINOR, from whom it may be bought (at the above address). It may
however by freely copied in order to communicate information to those who might need it.
We can only authorise a complete copy, without neither addition nor removal of information

Where quotations are taken, the following at least must be noted:

The Company name of AUTINOR,

- The date of the original edition.

ELECTROMAGNETIC COMPATlBlLlTY

Since ,the 1st January 1996 al1 lift installations are obliged to respect the essential requirements of the
European Directive 891336lCEE concerning Electromagnetic Compatibility (EMC).
The equipment is only one component of an installation; it is therefore not obliged to show the c marking as
stated in this directive. However in order to allow you to write your declaration of conformity, and according
to professional rules, al1 AUTiNORcontrollers are supplied with an engagement of conformity.
Your declara,tionof conformity can rest on this engagement,
only if the equipment has been installed exactly as advised in this manual.

O Copyright 2005 AUTINORAII rights reserved.

ALPHA LEGEND

Installation manual

~ a a 3e

...................................5
CONTROLLER POSITION AND ELECTROMAGNETIC COMPATIBILITY (1/3) ................................................................7
MINIMUM CONNECTIONS NECESSARY FOR INITIAL MOVEMENT (1/2)..................................................................... IO
FREQUENCY DRIVE PARAMETER /DIAGNOSTIC COMMUNICATION DEVICE .........................................................12
POWER-UP FOR INITLAL MOVEMENT (1/2).........................................................................................................................17
LOCATION OF VECOI TERMINALS ........................................................................................................................................19
LOCATION OF AC12 TERMINALS ..........................................................................................................................................20
LOCATIONAND FUNCTION OF FUSES ................................................................................................................................21
CONNECTING THE ELEMENTS IN THE MACHINE ROOM ..............................................................................................22
HOW TO I N S T A L THE CONTROLLER CABINET AND STANDARD PRESCRIPTIONS (1/2)

CONNECTING THE ELEMENTS OF THE CAR STATION CAR CALLS. C A L ACCEPTANCE. INDICATORS.
SWITCHES UP TO 12 FLOORS. SAPB

.....................................................................................................................................23

CONNECTING THE ELEMENTS OF THE CAR STATION CAR CALLS. C A L ACCEPTANCE. INDZCATORS.
SWITCHES UP TO 12 FLOORS. D O W COLLECTIVE

.........................................................................................................24

CONNECTING THE ELEMENTS OF THE CAR STATION CAR CALLS. CALL ACCEPTANCE. INDICATORS.
SWITCHES UP TO 8 FLOORS. FULL COLLECTIVE

.............................................................................................................25
CONNECTING THE PROXIMITYSWITCHES (T.L.S) FOR COUNTING WITH MAGNETICSTRIPS .............................26
CONNECTZNG THE TAPE HEAD 003-1 & 003-2 FOR COUVTING NlTH SLOTTED TAPE..........................................27

CONNECTING THE ELEMENTS ON LANDING LANDING CALLS. C A L ACCEPTANCE. INDICATORS.


SWITCHES UP TO 12 FLOORS. SAPB

.....................................................................................................................................28

CONNECTING THE ELEMENTS ON LANDZNG LANDING C A L S . C A L ACCEPTANCE. INDICATORS.


SWITCHES UP TO 12 FLOORS. D O W COLLECTIVE

.........................................................................................................29

CONNECTING THE ELEMENTS ON LANDING LANDING CALLS. C A L ACCEPTANCE. INDICATORS.


SWITCHES UP TO 8 FLOORS. FULL COLLECTIVE

............................................................................................................. 30
POSITION OF MAGNETIC STRIPS FOR PROXTMITY SWITCHES (I.L.S.) SELECTOR IN 2 SPEEDS ......................... 31
CONNECTING THE AF21. AF22. AF23 INDICATORS ..........................................................................................................32
INDICATORS PARAMETERS TABLE ......................................................................................................................................33
CONNECTING THE MULTIPLEXACl3 BOARD BUS CAN VERTICAL /HORIZONTAL ................................................34
COMMISSIONING PROCEDURE .............................................................................................................................................35
........................................................................................................................................................................
PROCEDURE TO BE FOLLOWED TO CARRY OUT THEAUTOMATICSET-UP OF LEVELS (I/4) ..........................................................................
WHAT TO KNOW BEFORE STARTING OFF AT FULL SPEED (113)..............................................................................................................................
PARAMETER ADJUSTMENTATFULL SPEED (1/2) .......................................................................................................................................................
POSITIONING THE EM MAGNETS ON THE SLOTTED TAPE (003-2 TAPE HEAD)..................................................................................................

FIXING THE SLOTTED TAPE BRACKETS

36
37
41
44
46

............................................................................................................................47
FAULT CODES LIST (VECOI Board)........................................................................................................................................49
PARAMETERS TABLE (AC12 Board) (1/7)..............................................................................................................................50
FAULT CODES LIST (AC12 Board) (1/2)..................................................................................................................................57

PARAMETERS TABLE (VECOI Board) (1/2)

PARAMETERS CONCERNED THE SLOTTED TAPE

............................................................................................................59

.....................................................................................................................................................60
SAFETYLINE U?RING BETWEEN 6 AND IO ........................................................................................................................68
PRIMARY SAFETY LINE. OVERTRA W L SWITCHES ON CAR.......................................................................................... 69
PRIMARY SAFETY LINE. OVERTRAVEL SWITCHES ZN SHAFT ......................................................................................70
ELECTRIC DIAGRAMS (1/8)

ALPHA LEGEND

Installation manual

page 4

ALPHA LEGEND

page 5

Installation manual

L.'
Cabinet
Hinged door
(Left or right)

Alpha Legend controller dimensions: L = 750 mm, H = 1050 mm, D = 300 mm


Weight = 80 to 100 kg.
Separate Box for more than 4 Breaking Resistors: L = 320 mm, H =600 mm, D = 250 mm.
Protection against electrical shocks: IP 31

Alpha Legend Controller dimensions: L = 562 mm, H 4 6 2 mm, D = 250 mm Weight = app. 40 kg
Notes: The support bar is fix, for .transport, on the pins planned for the fixing of the socket. The input of
the cables is done by the lower part of the controller. The box of external resistances must be placed
preferably at the top of the controller if this is not possible, furthest away from the controller air inputs.

ALPHA LEGEND

Installation manual

page 6

Don't forget than the EN-81-1 Standard 5 6.3.2.1:


6.3Construction and equipment of machine rooms

6.3.2 Dimensions
6.3.2.1 The dimensions of machine rooms shall be sufficient to permit easy and safe working
on equipment, especially the electrical equipment.
In particular there shall be provided at least a clear height of 2 m at working areas, and:
a) a clear horizontal area in front of the control panels and the cabinets. This area is defined as
follows:

1) depth, measured from the external surface of the enclosures, at least 0,70 m ;
2) width, the greater of the following values : 0,50 m or the ,full width of the cabinet or panel ;
b) a clear horizontal area of at least 0,50 m x 0,60 m for maintenance and inspection of moving
parts at points where this is necessary and, if need bel manual emergency operation (12.5.1).

ALPHA LEGEND

page 7

Installation manual

When the machine room supports or is near a radio o r television reception


aerial, do not put the controller cabinet in the aerial receiving zone (placing the frequency
drive outside the aerial receiving zone).

BAD !

GOOD !

Reception
Aerial

Reception
Aerial

Placing the frequency drive outside the aerial receiving zone

If you can not find a suitable place for the frequency drive cabinet, get the aerial
moved! If that is not possible, contact AUTINOR who will decide along with the building
owner, what measures need to be taken according to the EN 12015 and EN 12016
Standard for lifts, escalators and passengers conveyors.
PRECAUTIONS TO TAKE.
1. The power supply arriva1 L I , L2, L3 and Earth (YellowIGreen) must al1 pass through
the same cable.

2. The power link between the Alpha Legend and the motor ( I I , 12, 13 + Earth) must
go through the same cable. In order to reduce disturbances a screened cable (LIYCI
tvpe), must be used, even if the motor cable is mechanically protected by a tube or
metal trunking. This screening should consist of at least one flat cable, the greater the
number of flat cables the greater the efficiency of the screening. The cable should be
supple for ease of installation in the machine room and should comply with EN 81
standards.
To be completely efficient the screening must be connected at the same time to the
controller metal casing and to the motor metal housing.
In order to reduce any coupling effects, it is advisable to maximise the distance between
the motor cable and the three phase power supply cable, both inside and outside the
controller; for the same reason, you should keep the cables carrying high current as far
apart from those carrying low current as possible. These two types of cable should not
be placed in the same trunking, nor go through the controller casing via the same hole.

ALPHA LEGEND

Installation manual

page 8

At not time should the screening cable replace the yellow-green earthling cable.
ADVICE: In order to ensure the electromagnetic compatibility, it may be necessary to use to connect to the
motor, a metal stuffing box with a screening contact allowing an efficient electrical link between
the flat screening cable and the metal housing (see figure below).
If the motor terminal box is isolated, then a metal stuff box is of course useless. The screening
cable should be linked in the shortest way to the motor earth terminal block.

Conventional connection:
Controller:

Note: Keep the motor cable as far apart from the power cable
as possible, inside as well as outside the controller.

Note: The cables should only be separated from the screening


once inside the terminal box.

Connection using stuff-box :


SCREENING

TERMINAL

3. The other links between the Alpha Legend and the motor, i.e. .the brake (+BR and
BR) and the motor thermistor (OV, STH) can run together but kept at least I O cm from
the power cables.

EXAMPLE:
MOTOR SCREENED CABLE
11,12,13 AND EARTH + SCREENING

LI, L2, L3 + EARTH

ARRIVAL BOX
LI, NEUTRAL

, ,
I

1 MOTORJZISTOR

HANGING CABLE

SHAFT WlRlNG

Check that the power supply arriva1 does not flow close
to the Alpha Legend and motor link.

TRUNKING

ALPHA LEGEND

Installation manual

page 9

CONCERNING THE SET OF WlRlNG IN THE LANDING COLUMN SEPARATION.


3 SET OF WlRlNG

WARNING:

We recommend to separate
in the landing column,
the 3 sets of wiring in 3 rows:

Lighting Power sockets


Safety lane
and Low Voltage,

in order for ease of maintenance and


taking EMC* regards into account
EMC : ElectroMagnetic Compatibility

CONCERNING TRAlLlNG CABLE SEPARATION.


The devices controlled by the contactors are powered by wires which go into the trailing cable
The trailing cable's other conductor wires do not transport strong currents to activate power devices,
but electrical "DATA via weak currents. This data could be, for example, the state of the door limits
necessary to control the automatic doors, or the car calls.
To show you the difference in importance between the two types of current, here is an example:
Certain door motors can use 3 amps whereas the current used for the data concerning the state of the door
limits is only 3 mA.
There is, in this typical example, a ratio of 1 to 1000.
This ratio is often even greater, especially when you consider the starting current of a power device
when it is first switched on. It is clear that the big currents will influence the little ones if care is not taken to
separate them.
IF THESE CURRENTS IN THE TRAlLlNG CABLE ARE NOT SEPARATED:
FALSE DATA WlLL BE SENT TO THE CONTROLLER,
THERE WlLL BE GRADUAL DETERIORATION OF THE ELECTRONIC COMPONENTS (ANYTHING FROM 3
DAYS TO A FEW MONTHS).
THE SHORT OR MEDIUM TERM CONSEQUENCES WlLL BE SOME "STRANGE" FUNCTlONlNG BY THE
CONTROLLER, EVENTUALLY CAUSING BREAKDOWNS! ! !
TO SUM UP, IT IS ESSENTIALTHAT THE CONDUCTOR WIRES FROM THE TRAlLlNG CABLE CARRYING
STRONG CURRENTS FOR THE RETlRlNG RAMP, DOOR MOTOR, BRAKING INJECTION, ANTI-CREEPS AND THE
CAR VENTILATION MOTOR, NOT TO MENTION THE CAR LlGHT AND SAFETY CHAIN, ARE SEPARATED FROM
THE OTHER CONDUCTORS CARRYING WEAK CURRENTS.

MECANICAL ATTACHMENTS

1
E OR SEVERAL
EAK CURRENT"
TRAlLlNG CABLE

THE TRAlLlNG CABLES MUST BE SEPARATED AS FAR APART AS POSSIBLE AND SHOULD BE
ARRANGED IN THE SHAFT AS SHOWN BELOW:
IF YOU ARE USlNG HALF-WAY BOXES, YOU SHOULD ALSO TAKE CARE TO SEPARATE THE WIRES.

The precautions carried out above should be taken in the con.troller as well. In fact, you should avoid
crossing wires in al1 directions behind the controller and should leave a little slack to aid maintenance.

ALPHA LEGEND

Installation manual

INCREMENTAL ENCODER

page 10

HENGSTLER
10 to 30 VCC

1 CBI

BLUE

BLACK

WHITE

WHITE

PINK

GREEN

O VCC

CHANNELB

Cut the wires which are not used. Screening cable do not connect
Wires CA1 and CBI should be crossed
i n dependance of your configuration.

In absence of Emergency electrical


operation, bridge OV and MAN

p z q p ~ ~
f
1 MANGM

ovJ

ITo
LGg .
inse. i n the
safety lane.

~ e d White
Black Green

Hengstler
lncremental
encoder

FREQUENCY DRIVE SlDE


L2
PELl

L3

-FR
11 13
PE+FRPEIl2

CONTROLLER SlDE ALPHA

FR
RS

cv

1B 2

During the construction phase, you can temoorarilv use the OV, GM and GD inputs
on the KMII(Bottom) connector for running up and down respectively.
In absence of Emergency electrical operation, bridge OV and MAN on the KMII(Bottom)
connector.
CONNECT AS FOLLOWS:
(See on opposite page for where to make these connections)

Connect the thermistor andlor the motor safety thermo-contact between the STH
and OVterminals on the KMll(Top) connector.

Temoorarilv bridge O" and INS on the KC23(Top) connector.

The "up" and "down" push buttons on the inspection box on the car roof to the
GM, GD and OVterminals on the KMII(Bott0m) connector.

(4)

The safety circuits

@
@

1s.6, 8 and 10 on the electromechanical terminal rail.

The traction motor to 11, 12 ,13 on the electromechanical terminal rail and the
EARTH to the earth collecting bar, as well as the brake power supply
+BR & -BR.

The power supply to L I , L2, L3 and the Eat-th.

WARNING: DONOT CONNECT THE L I , L2, L3 POWER SUPPLY TO 11,12,13

OR YOU RlSK DAMAGING THE TRANSISTORS.

CONNECT POINTS

a,0,@

FOLLOWINGTHE ELECTROMAGNETIC
COMPATlBlLlN RECOMMENDATIONSAS SHOWN ON PAGE 7.

Temoorarilv bridge CS1 and OVon KA13(Top and Bottom).

Connect the four wires on the incremental encoder to the KC22(Bottom)


connector on the VECOl board.

ALPHA LEGEND

Installation manual

page 12

This chapter contains information which will allow you to adapt the equipment to the
specific conditions of the lift on which it is installed.
This adaptation is controlled by parameters, which you can modify according to your needs
using the removable parameter 1diagnostic communication device as described below in the
paragraph Accessing the parameters.
The parameters are memorised in a particular type of chip called an EEPROM 1 (or
E2PROM) which keeps the information even when the equipment is switched off.
Each parameter is linked to an abridcied name and an address which corresponds to
the position at which it is memorised in the EEPROM chip.

Accessincl the parameters


As mentioned above, you can see and modify the parameters using the
parameterldiagnostic communication tool; this consists of a LCD display with four push
buttons, which is connected, by a standard MalelFemale Sub-D 9 pt cable, or fixed on the
V.V.V. F. board.

THOUSANDS'
HUNDREDS'

TO MODIFY THE VALUES

RESET TO ZERO

EEPROM stands for Electrically Erasable Programable Read Only Memory.

ALPHA LEGEND

Installation manual

page 13

To access the parameters and the input-output information


Power-up the equipment, the display shows:

1000

100

10

1
MODIF. CLEAR VALID.

MODIF. CLEAR VALID.

on3-0R3

0
0
0
0
Each time you press 1 the value shown will increase by 1.
Each time you press I O the value shown will increase by 10.
Each time you press 100 the value shown will increase by 100.
Each time you press 1000 the value shown will increase by 1000.

Choosinci the lannuacie


The parameterldiagnosticcommunication device is preset to the language
of the destination country.
There are four options which appear at address 027 as follows:
FRANCE, ENGLISH, DEUTSCH, ESPAGNOL.
Press twice button 10,
then 7 times button 1,
for address 027

Press both MODlF buttons


at the same time

Country

027

1000

100

MDF

Country FRANCE
-

10

MODIF. CLEAR VALID.

@
O
---

- - -

3-

FRANCE

2x

Press button 1 and choose the


required language.

1000

100

MDF

Country ENGLISH

10

MODIF. CLEAR VALID.

MODIF. CLEAR VALID.

0
0
0
e

7x

Register the required language by pressing both VALlD buttons at the same time

MODIF. CLEAR VALID.

@
O
--The language in Our example is English

ALPHA LEGEND

page 14

Installation manual

Other example:

Viewina the incremental encoder impulses (see page 18).


Reset the display to address 000
by pressing the CLEAR buttons
simultaneously

Display address 116 using


buttons 100,lO and 1

116

Codeur

0635

MODIF. CLEAR VALID.

MODIF. CLEAR VALID.

O
@
-@
--

O
@
-@
-@
-

The value displayed at address


116
increases when the rotor turns
in the upwards direction
-

116

Codeur

The value displayed at address


116
decreases when the rotor turns
in the downwards direction

0975

116

Codeur
-

1000
MODIF. CLEAR VALID.

o3-0F2

100

10

0328
1

MODIF. CLEAR VALID.

].,.,.,,[

To remind vourself of the address

If you forget the address you are changing, or the previous value
shown, just press both MODlF buttons.

1000

100

10

MODIF. CLEAR VALID.

To chancie the parameters in decimal mode


After selecting the required language (see page 13)
you can access the parameters and change them if required.
Reset the display by pressing
both CLEAR buttons
at the same time

To change ,the V2 speed for


example, display address 004
by pressing button 1

Press both
MODlF buttons
at the same time

MODIF. CLEAR VALID.

MODIF. CLEAR VALID.

MODIF. CLEAR VALID.

Press button 10 5 times to obtain


the desired speed

MODIF. CLEAR VALID.

03-e3

Register the new speed by


pressing both VALlD buttons at
the same time

MODIF. CLEAR VALID.

7
-

Installation manual

ALPHA LEGEND

page 16

To change the parameters in segment mode


You can access the options using segments and change them if so desired.
SegO : IG, Segl : PESECH, Seg2 : NOBAND, Seg3 : BAND2(step of 2.66),
Seg4 : RETSEC, Seg5 : APPDIR, Seg6 : DFT65", Seg7 : ML220V
Reset the display by pressing
both CLEAR buttons
at ,the same time

Display address OOE


by pressing button 1

Press both MODlF buttons


at the same time

O00

VO

0,150mls

OOE
-

MODIF. CLEAR VALID.

Press button 10
to obtain the required segment
example: Direct approach.
,Bt5

00000000

MDF

Btl

MODIF. CLEAR VALID.

MODIF. CLEAR VALID.

0
0
0
e

0
@
@
O

MDF

Opt

AP-DIR O
-2

MODIF. CLEAR VALID.

o-o-i$f-o

Press button 1
to activate segment 5.
-

MDF

Bt5

Register the new data in the


memory by pressing both VALlD
buttons at the same time.
-

AP-DIR 1

MDF

Bt5

AP-DIR 1

MODIF. CLEAR VALID.

MODIF. CLEAR VALID.

VlSU P.C. program


You can visualise the parameters, inputsloutputs, variables as well as the function
graphs on a P.C., using the P313 interface board and the VlSU P.C. program.
To do this, connect the P313 set and push the 2 end buttons of the integrated diagnostic
tool. In order to make READ PARAMETERS appear on the display.
At the end on the P.C. visualisation, push the 2 end buttons.

"

'

If tpe diagnostic tool is integrated in the


,
it is ESSENTIAL to press the 2 end b u t t ? y

.........

VISUPC (LOCAL)

You can visualise:


The theoretical graph: ................................................
The real graph: ...........................................................
The capacitor voltage: ................................................
The efficient motor current: ........................................

F912
F91O
F904
F908

STOP ALL DISPLACEMENTSOF THE LIFT.

- The LEDs showing the transistors are green.

CUT THE SAFETY LANE!


Please see page 12 for the description of how t o use the frequency drive
parameterldiagnostic communication device.

1Chkcking the transistor control:

- Check with address 104 that the tension read fell down to less than

volts.
1) At address 041, write 55

r -

--

041

--

.-

TEST

RECUP

X2

The green LED " RECUP " become out,


The LEDs red light.

XI
Y2
Y1
22
21

2) At address 041, write 00

RECUP

X2
XI

The LEDs red become out,


The LEDs green light.

Y2
Y1
22
21

ITO
chgck fhg ca$aitor voltage:
"
%%

CUT THE S A F E N LANE!


PRESS CONTACTOR
THE VOLTAGE READ IS ABOUT 600V

ITOcheck the V E C current


~ ~ measuring device:

Check at addresses 12A and 12E that the value is between 500 and 524. If the values
are not coherent, check ,the connection of the K8 connector of the VECOI board.

1To check the incremental encodkr connection:

Check at address 116 on the parameterldiagnostic communication device (see


page 14) that the number of impulses increases as you turn the rotor in the direction
corresponding to up, and decreases in the direction corresponding to down. Turn the
rotor gently by hand.
If the number of impulses changes in the wrong direction, inverse the CA1 and CBI wire on
the KC22 (bottom) connector of the VECOl board.

1 Check that the parameters are coherent (see page 47): 1


RECONNECT THE SAFETY LANE !
Try an up movement and then a down movement, and check that the lift starts off in
the required direction.

1Possible faults:

17 : Phases Failure or inversion on the controller.

102 : Gap between the advised and real speed of more than 15% in Slow Speed.
100 : Motor over-intensity:
+ Cross two of the motor phases.
+ Check that the encoder is wired correctly.
See page 49 " Table of fault codes ".

ALPHA LEGEND

page 19

Installation manual

Towards power supply


.transformer
ov l 8 V

Tem erature
son&

Motor current
measuring device
VECI 2

Serial link
connector
(Ex : Parameter1
diagnostic tool

Lift controller
connector
To AC12 board
J8 connector

ov

CAB

MAN

Rovy4F+

+24 W M A N l
MAN lNSl
VENT l
COM3 1
FR

From connector
K28 (AC12)

BoII-

CAA

+24

OV

CAA

CCS

CBI

CCL

OV

CA1

PROTISTORS~CAPABLE

MODEL

L3P
PROTECTION OF
THE PHASE Nr3
IN CASE OF OPTION
PHASE CONTROL
2A-380V dim: 8,5 x 31,s

ONLY USE
OF WHITHSTANDING ~ O O V
AND SPECIALLY CONCEIVED TO PROTECT SEMI-CONDUCTORS.
THE USE OF OTHER FUSES IS DANGEROUS AND COULD DAMAGE
THE TRANSISTORS IF THERE IS A POWER SURGE OR SHORT CIRCUIT.

EUSE

PROTISTOR

for FU4 & FU8


for FU2 & FU3 8
Type 2 transformer
ZA-250V dim: 5x20 TlME LAG

SP&,&

RED LED
ELECTRONIC
RECTlFlED
CURRENTPRESENT
(MAIN BOARD)

FU8
24R 124s POWER SUPPLY
PROTECTION
2A-250 V dim: 5 X 20 TlME LAG

FU4
SAFETY LANE
POWER SUPPLY
PROTECTION
2A-250 V dim: 5 X 20 TlME LAG

3 PHASE NETWORK
CURRENT FILTER
380 V dim: 6 X 32
L IP-L2P
CONTROLLER
PHASES
PROTECTION
4A380V dim: 8,s x 31,s

POWER CONTACTORS

BRAKE CONTACTOR

of the V F Model

DRIVE MODEL.

FUI
EQUIPMENT
POWER SUPPLY
PROTECTION
SA-250 V dim: 5 X 20 TlME LAG

FU2, FU3
DC CURRENT
PROTECTION
(brake, retirin ramp
electrovagves j
250V dim: 5 X 20
TlME LAG
For type 1 or 2
transformer
TI=5A 1 T2= 2A

Installation manual

SIGNAL POWER SUPPLY


PROTECTION
2A-250 V dim: 5 X 20 TlME LAG

OSA-250 V dim: 5 X 20 QUlCK ACTING

ALPHA LEGEND

FUI
ELECTRONIC

narie 71

PROTECTION
SA-250V dim: 5 x 20 TlME LAG

L1PA-L2PA-L3PA
DOOR 1 & DOOR 2
PROTECTION
OF THE INPUT PHASES

for FUI & FU7


for FU2 & FU3 rf
Type 1 transformer
5A-250V dim: 5x20 TlME LAG

1,6A 250V dim: 5 x 20


QUlCK ACTING

Electromechanical rail

3 PHASES SUPPLY

Input voltage, 400 V

L2P

KT1

FKT;lgv~

Print
BG22

LIP

'

OV

+24

ALPHA LEGEND

Electromechanical rail

r-cb",%%fl

VECOl on
V.F Drive

Safety
thermo-contact

Bridge
if not used

Motor
Thermostat

Controller in Machine Room

lncremental
encoder

Cut the wires whlch are not used.


Screenin cable do not connect.
CA1and ~ ~ Q adirection
r e
dependant
and may have to be swapped.

O VCC

CHANNEL A

WHITE

BLUE

10 to 30 VCC

RED
BLACK

RED

HENGSTLER

INCREMENTAL ENCODER

1-s

Installation manual

Print AC12

- -

GM

Rappel

1 Emergency electrical operation )

"OPTION

page 22

21

Not used

I
.
I

1^

CAR PRlORlTY KEY

W O R RE-OPEN BUTTON

DCOR CLOSE W O N

CAR PRlORlTY KEY

OUT OF

SERVICE SWlTCH

W O R REOPEN BUTTON

DOOR CLOGE BVrrON

CAR PRlORlTY KEY

OUT OF
SERVICE SWlTCH

DOOR REOPW B W O N
8

DGOR CLOSE WiTON

The LEDs CA and CB


switch off
in presence of
the magnetic strips
f

WARNING
The proximity switches (1.L.S)
must be placed

at least at 20 cm
of a magnetic source!

proximity switches (1.L.S)


must be closed
in presence of
the magnetic strips

Connection of proximity switches and extreme contacts

The tape head must be placed

at least at 20 cm
of a source magnetic !

CAA

'

up contact

Connection of tape head 003-1 or 003-2

V>

z-4-1

Y-

22

OLIT OF

SERVICE SWITEH

SERVICE S.WlTcH
.IRE

m-

0
;
Y-

z::
U>

:-<pi

OUT OF

SERVICE SWITCH

SERVICE SWlTCH

:c

m-

fn

fn

OUT OF
SERVICE SWITCH

FlRE
SERVICE SWITCH

8: $ 2 .

Tl

g,;

ALPHA LEGEND

Installation manual

page 31

2 SPEEDS
MAGNETIC STRIP = 75 mm

HIGHEST
LEVEL L
MAGNETIC STRIP
SLOW SPEED

SLOW SPEED DOWN


MAGNETIC STRIP

DOWN STOP
MAGNETIC STRIP

EM

"I--1

ov

SLOW SPEED
DOWN LEVELLING
ZONE
LEVEL L-1

PROXlMlTY
SWITCHES (1.L.S)

UP STOP
MAGNETIC STRIP

SLOW
- - - .. SPEED
UP LEVELLING
-

SLOW SPEED UP
MAGNETIC STRIP

SLOW SPEED DOWN


MAGNETIC STRIP

DOWN STOP
MAGNETIC STRIP

SLOW SPEED
DOWN LEVELLING
ZONE
LEVEL 1

UP STOP
MAGNETIC S'TRIP
SLOW SPEED
UP LEVELLING
ZONE

SLOW SPEED UP
MAGNETIC STRIP

SLOW SPEED

DOWN STOP
MAGNETIC STRIP
PROXlMlTY
SWITCHES (1.L.S)
RE-LEVELLING
MAGNETIC STRIP

9
-+mx=

4 LEVELO

ALPHA LEGEND

Installation manual

page 32

Ex: parameterldiagnostic communication


tool, VEC03, VEC30 or VisuPC (with unit 5383).
LEGEND

AUTRE
GONG(')

GONG
VSU

ECREP
EVSUNSU

CANH
CANL
24R

4USlb1
4 US2b2
4 EIS3b 3

4~

~1
OVb 2
24RD b 3

ov

MASSE

(*) Gong
(Pour un gong de rouverture
sur prsence, l'associer avec POSX).

K23lK26 connector

K26 connector

K26 connector

KC27 connector

Aloha series

Aloha Leaend series

32 series

191 series

Print BH12
CP24 connector

Print AC12
CP24 connector

Print BG15
KPIKC24 Connector

Print NI0
KPlKC4 Connector

For example-

Position indicators with arrows

Alpha series
Addresses 028 to 033

Alpha Leaend series


Addresses 020 to 037

CREP
GONG*+EISl
b1
POSX - - WEIS2b 2 K I
ECREP-4 US3 b 3
EVSUNSU
ElS4 b 1
OV b 2 Kz
24RB3

Print BG15
KP23 Connector

Only for indicator in car


E/Sl = lnpui VSU
~ 1 . =~ output
4
vsu

AF22

Display size :50 x 112 mm

191 series

Addresses 028 to 037

34
KB2 2 4
1

32 series

32 1 191 series

AF21, AF23

Wirin of
A U T I N O ~gong

Print NI1

Position indicaton with arrows

BUS CAN

Alpha Leqend series


Addresses 028 to 033

AF21, AF23

Leaend series
Addresses 020 to 05F
KB1 2 b CANH
1 b CANL
3b24~:
,2 ov
KB2 1 b MASSE CHASSIS

->

To electromecanichal terminal rail


or AC09 board / K2 connecfor/ Bus CAN

AF22

**

Display size :50 x 112 mm


VSU: only for indicator in car

Particular Display on
AF21. AF22. AF23

Controler CREP Code

F
Example:

Example:

ALPHA LEGEND

Installation manual

page 34

ALPHA LEGEND

Installation manual

COMMISSIONING
PROCEDURE

page 35

ALPHA LEGEND

Installation manual

page 37

BEFORE STARTING:
This levelling adjustment is done in INSPECTION (INS) mode and not
in MAN. For this connect the inspection wire coming -fromthe car roof to
INS, and bridge MAN and OV.

Do not put the magnets on the tape, but take them with you, as well as this installation
manual.
This automatic relevelling procedure allows you to measure and register directly in the
controller the landing heights of each corresponding floor. Each level corresponds to an
altitude on the slotted tape.
The lowest level is 00 00.
PROCEDURE TO FOLLOW:

1) Turn the switch to INS.


2) Switch the ALPHA LEGEND power off and then on again.
3) Put at 1 the bit 7 DREGLA at address OFE (VEC30) or 4FE (VisuPC), of the AC12
board. To if required adapt an inspection speed slower by ajusting the parameter V I
(Add 003) on the communication tool (VEC03) of the VECOI board in order to facilitate
positioning on level of the car.
4) Climb ont0 the car roof and take the lift down to the lowest level. Stop exactly at the
floor level!
5) Press the STOP button on the car roof.

6) Press GM and GD at the same time for 5 seconds.


You can always correct the last registered height, as long as you have not moved by more
than 20 centimetres.
7) Position the ED magnet above the 0 0 3 tape-head at a height (D) corresponding to the
slow down distance required (see graph on next page).
Warninq: In the case of an 003-2 tape-head, position the EM magnet to the same slow down
distance (D) required for the ED magnet, see page 46.
Vn : Nominal speed in metres per second.
D : Slow down distance in metres
Example: If the lift speed is 1.60 mls, the graph page 38 recommends a slow down distance
(D) between 2 m 00 and 3 m 00, in Our example: 2.50 m.

ALPHA LEGEND

Installation manual

SPEE IN M ETRES PER SECOND

Figure 1 Slow down distance D in relation to the nominal speed

Figure 2 Positioning of "ED" magnet

~ a a 38
e

ALPHA LEGEND

Installation manual

page 39

8) Release the STOP button on the car roof and go up to level 1 on inspection, stopping
exactly at floor level!
9) Press the

STOP button on the car roof.

10)Press GM and GD at the same time for 5 seconds.


The software will memorise the height corresponding to level 1.
11) Repeat steps 7 ) to 9) until you reach the highest level.
12) Come back down to the lowest level.
By passing the ED magnets coming down, you automatically load the slow-down distance
used by al1 levels going up or coming down. Moreover, DREGLA programmed at
address OFE will reset to 00 to exit the automatic level set-up procedure.
13) Move the lift towards the machine room on inspection, and leave the car roof, leaving
the switch still on inspection.
14) Turn the ALPHA LEGEND power off and then back on again.

If fault code 61 is shown on the communication tool VEC30,


a mistake has been made during the level set-up procedure,
and the whole procedure needs to be done again ...

15) If the fault code 61 does not appear, cut the safety lane.
Copy down each floor heinht at addresses 100 to 15C (500 to 55C for VisuPC) in the table
on page 40, so that later on you can check the lift's stopping precision (table 1) and
the slow down distance, ZONPV, read at address ODO (table 2).
16) Turn the inspection switch on the car roof to Normal.
17) Return to the machine room.
18) Read the chapter What to know before starting of at full speed page 41 before
reconnecting the safety lane. In this way you can check that the lift carries out correctly
its reset sequence.

Table 1 floor heights

FLOOR HEIGHT

Table 2 slow down distance

SLOW DOWN DISTANCE IN MlLLlMETRES

Address

ODO

thousands, hundred, tens, units


CHECK THAT THE SLOW DOWN DISTANCE "D" CORRESPONDS TO THE HEIGHT AT WHlCH YOU
HAVE POSlTlONED THE MAGNETS.

ALPHA LEGEND

Installation manual

page 41

1)To programme the slow down distance on the vectorial frequency drive.
a) Slow down distance including relevelling speed VO.

Example: you have positioned your magnet at 2.5 m, during the level height set-up phase
and the controller shows at address ODO: 2512.

Reduce ,the ODO distance by 150 mm and


programme this value at address 008 on the

l
1

frequency drive.
These 150 mm represent the distance travelled
in VO and the final stopping distance
programmed at addresses OD2 and OD3.

In Our example you should programme 2362


at address 008 in the frequency drive.

In the controller
Address DO, Dl, Ex : 2512mm

*
1

b) Slow down distance with direct approach.


Segment 5 at address OOE must be ON.
Example: you have positioned your magnet at 2.5 m, during the level height set-up phase
and the controller shows at address ODO: 2512.

Programme the same value at address 008


in the vector drive.
In the drive
1

l
l

Address 008, Ex : 2512mm


In the controller
Address DO, D l , Ex : 2512mm

d
I

ti

ALPHA LEGEND

Installation manual

page 42

2)To programme the Thermal Protection.


Read the nominal current written on the motor faceplate and copy the value at address
OOD of the drive.

3)Address OOE details (Hardware Option)


Segment 0: Intgrator.
Segment 3: MLi.
Segment 5: Direct approach.
Segment 6: 65"Dfault temperature.
Segment 7: Mlift 220V.

About the controller drive:


You need to know in which direction the car will go as soon as
you turn on the power! ! !

When using the tape and 0 0 3 tape head, the magnet which was placed at the bottom
during the automatic level set-up plays the role of the special slow-down vane and contact
ED.
This magnet acts upon the bistable ED mounted on the 0 0 3 tape head.
When the contact is open, the car is below the magnet. After power up, the
ALPHA LEGEND sends the lift up to cross the magnet which will reset the tape head.

The lift will stop at the next floor where it can slow down before returning to the main
floor. You can check that the ED contact is open by measuring the DC voltage between the
OV and CAB on the CP22 connector, AC12 board, or between the " and " b " terminals on
the 003 tape head. The voltage measured should be OV or 24V (depending on whether
beam B is broken or not). The state of ED contact (and EM) is visualised thanks to the led
located on the AC12 board.

"

Contact ED is open when the DC voltage


measured between " " and " b "
is OV or 24V.

When the contact is closed, the car is above the magnet. After power up, the
ALPHA LEGEND sends the car down to cross the magnet which will reset the tape head.

The lift will stop at the next floor where it can slow down before returning to the main
floor. You can check that the ED contact is closed by measuring the DC voltage between the
OV and CAB on the CP22 connector, AC12 board, or between the " " and " b terminals on
the 0 0 3 tape head. The voltage measured should be 6V or 18V (depending on whether
beam B is broken or not). The state of ED contact (and EM) is visualised thanks to the led
located on the AC12 board.

"

00
Contact ED is close when the DC voltage
measured between " " and " b "
is 6V or 18V.

If al1 values seem coherent, you can carry out your first full speed
test runs by closing the safety lane.

ALPHA LEGEND

Installation manual

page 44

1. Adjustment of the Synchronous Speed


At the moment, V2 and the synchronous speed (VSy) are ,the same value.
1) Select address 114 on the frequency drive communication device.
2) Carry out a full speed movement, and read the synchronous speed displayed. Copy this
value into parameter Vsy, address 006.

II. Automatic adjustment of the up stopping precision


This procedure only works in the case of a slow down distance including the relevelling
speed VO.
1) Send the lift to the lowest level.
2) Program REGMO at address OFE on the communication tool VEC30 of the AC12 board.
Warninq: OFE will display followed by REGMO.
3) Send the car up to the half stroke on normal.
When the car stops, the bit REGMO programmed at OFE will reset to 00 to exit the automatic
adjustment procedure.
Warning: The lift may perhaps not be exactly at floor level !
This is normal ... it will be at floor level after the next journey.

III.Automatic adjustment of the down stopping precision


This procedure only works in the case of a slow down distance including the relevelling
speed VO.
1) Send the lift to the highest level.

2)

Program REGDE at address OFE on the communication tool VEC30 of the AC12 board.
Warninq: OFE will display followed by REGDE.

3) Send the car down to the half stroke on normal.


When the car stops, the bit REGDE programmed at OFE will reset to 00 to exit the automatic
adjustment procedure.
Warnina: The lift may perhaps not be exactly at floor level.
This is normal...,it will be at floor level after the next journey.

The value of stopping precision for each level is given in millimetres.

ALPHA LEGEND

Installation manual

~ a a 45
e

IV.Adjustment of the direct approach precision


At address OOE, on the frequency drive communication device, segment 5 should be on.
1) Select address 250, and send the lift to the bottom floor. The tape head may show a
positive value, example: 18 mm, which means that the car has stopped 18 mm above
floor level.
lncrease the value programmed at address 008 (DV2) by this 18 mm.
If the lift stops after floor level, reduce the value programmed at address 008 (DV2) by these
18 mm.

V.Automatic adjustment of the hysterisis zone


This must be done if the lowest level is not the main floor.

1) Position the lift above the ED magnets.


2)

Program REGHYS at address OFE on the communication tool VEC30 of the AC12
board.

3) Send the car up one floor and then down one floor, so that the tape-head passes the ED
magnets in both directions.

VI.Positioning of EM magnet at top floor


Position the EM magnet at the slow-down point for the top floor, this may be useful if the
lift does not cross the bottom magnets very often.
To carry out this operation, you will need the following elements:
An 003-2 tape-head.
A pair of magnets to position as shown on page 46.
1)

During normal operation, when the lift stops exactly at the desired floor, send the lift up
to the top floor and position the EM magnets to obtain the desired slow-down distance
(the position of the EM magnets is roughly the same as that of the ED magnets).

2) If afterwards when coming back to the top floor, the lift does not stop at floor level, move
the EM magnets to the value corresponding to the reset height.

ALPHA LEGEND

Installation manual

I 1

ZONARM
UP STOPPING ZONE
ZDEVER
UP DOOR UNLOCKING ZONE

UP SLOW
SPEED ZONE

ZONE PV
UP SLOW SPEED ZONE A?

DOWN SLOW
SPEED ZONE

ZONE PV
DOWN SLOW SPEED ZONE

DOWN DOOR UNLOCKING ZONE


ZONARD
DOWN STOPPING ZONE

FLOOR F-1

FLOOR 2

ZONARM
UP STOPPING ZONE
ZDEVER
UP DOOR UNLOCKING ZONE

UP SLOW
SPEED ZONE

DOWN SLOW
SPEED ZONE

-I 1
I-

ZONE PV
UP SLOW SPEED ZONE

1 DOWN SLOW SPEED ZONE


DOWN DOOR UNLOCKING ZONE

BOTTOM FLOOR O

ZONARD
DOWN STOPPING ZONE

~ a a 46
e

ALPHA LEGEND

page 47

Installation manual

Address

Name

Designation

Min
values

Max
values

Factory values

O00

VO

Set-up speed

0,005

02

1/10 de V2

O01

Iso

Re-levelling speed

0,000

< VO

0,020 mls

002

Ins

Inspection speed

0,20

0,60

0,50 m/s

003

VI

lntenediary speed

0,61

< V2

0,61 mls

004

V2

Full speed

>VI

03,OO

C&nfs sp$cificaOn (ml$

006

VSY

Syncl-ironous speed

0,000

9,999

clients spe&cafion

(rds)

Brake starting time

Vector model

018

Jreg

lnertia

005 %

O19

GP max

Max Proportional Gain > 12 Hz

O15

01A

GP min

Min Proportional Gain < 12 Hz

004

01B

GI max

Max integral Gain

O10

O1C

GI min

Min integral Gain

O01

01D

AFLuD

Additional starting Flux

00,O A

01E

GI Dep

Start up integral Gain

005

O1F

GP Dep

Start up Proportional Gain

005

020

T Dema

Start up Voltage

006 %

021

G Stabi

Stabilisation Gain

O15

022

FTmax

Max Voltage Frequency

050 Hz

023

FMinD

Min Starting Frequency

0,10 Hz

024

NCode

NoEnwder Teeth

0500

2500

500 (500 < x < 2500)

026

NPole

Noof motor Poles

004

006

4 or 6 poles
(if 6 poles, NCode=75Omini)

027

Country

Country Language

* Opt parameter Detail OPTion Address OOE :

a,=,-,
a

Finals
Values

036

Dem

Number of starts
(E~P~Y)

038

Visu1 *

VISU no 1 Address

039

Visu2 *

VISU no2 Address

OF THE CURVES

F910

03A

Visu3 *

VISU no3 Address

VlSUALlSED

F904

03B

Visu4 *

VISU no4 Address

ON COMPUTER

F908

040

HinTen

Disable of voltage control

O0

041

Test

Transistor Test
(Program 55 for test)

O0

042

Prog

Programme Type

VEC, SCA, ARB

043

TMan

Controller Type

Normal, 1 speed, 2 speed

044

Mcode

Code no memory

O000

046

Code

Code no entry

O000

O000

9999

xxxx0000
PROGRAMMATION F912

* You can visualise the parameters, inputs/outputs, variables as well as the function graphs
on a P.C., using the P313 interface board and the VlSU P.C. programme.
To do this, connect the P313 set and push the 2 end buttons of the integrated diagnostic tool
VEC03. In order to make READ PARAMETERS appear on the display.
At the end on the P.C. visualisation, push the 2 end buttons.
l-boagl
,- _ ,
P3LI'.
"%

, --

cd

-,
'--

1-

--

AUTINOR

.-

REAO PARAMETERS

- ---

J,,

?e,

1-

.%.=e>YdU4

3@OC--.

\\>il

Yi7

If tee diagnostic tool is integrated in the \A(VF,


it is ESSENTIAL to press the 2 end buttons.

SOFTWARE
V'SUPC(LOCAL'

You can visualise:


The theoretical graph : ...............................................
The real graph : ..........................................................
The capacitor voltage : ...............................................
The efficient motor current : .......................................

F912
F91O
F904
F908

ALPHA LEGEND

Installation manual

page 49

Faults displaved bv the vector drive (VECOI Board)

The Vector Drive fault code stack is found at Address 28, 29, 2A, 2B, 2C, 2D, 2E, 2F,
30 and 31. At Address 28 the most recent fault and at Address 31 the oldest recorded fault.
BEFORE LEAVING THE SITE, SET THE FAULT LIST BACK TO 00.
IN THIS WAY YOU CAN KEEP BETTER TRACK OF ANY BREAKDOWNS.

Consequence of a and b signals changing state at the same time

10 cut while in motion.


Fault with the 003 tape head.

WARNlNG:
PLEASE TAKE PRECAUTIONS WHEN YOU SEND US YOUR ELECTRONIC BOARDS
(USE ANTI-STATIC BAGS)

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