CS3000R3 Presentation

CENTUM CS 3000 R3
Presentation (V net
version)
October 26, 2015
Yokogawa Electric
Corporation
ISD-MASP-S04022
Copyright Yokogawa Electric Corporation
2004/12/08
Contents
Whats CENTUM CS 3000 R3?

System Configuration
The most Reliable and Economical
Solution
Operation and Monitoring
Engineering Environment
Solution-based Software
Migration
ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

CENTUM CS 3000 R3
Whats CENTUM CS 3000

R3?

CENTUM CS 3000 R3
CENTUM CS 3000 R3 System Concepts
CENTUM CS 3000 R3 is Yokogawas flagship

control system platform. Its open interfaces
facilitate data access from business domains.
CS 3000 is a scalable, flexible system designed
to work with your existing systems and grow
with your business, reducing total cost of
ownership (TCO).
CS 3000 is a key part of Yokogawas solutions
and features:
Open environment for optimizing the whole production

Optimal operating environment
Hardware upgradeable to the latest technology
Durable system that can be optimized your plant
Minimizes total cost of ownership
Increases profit
Powerful engineering functions

CENTUM CS 3000 R3
CENTUM Series (DCS) Evolution

CENTUM has developed as a true open system.
CENTUM-XL
CENTUM CS 3000
1998
2nd CENTUM
1993
CENTUM CS
1988
1981
Worlds First DCS
1975
1st CENTUM

1984
CENTUM V
CENTUM CS 3000 R3
Yokogawa CENTUM at Work

EUROPE
NORTH ASIA
YUGOSLAVIA(1) BELARUS(3)
SWITZERLAND(12)
BULGARIA (1) SWEDEN (1)

POLAND (11)
FINLAND(1)
DENMARK(5)
NORWAY(2)
10,039
IRELAND(3)
ROMANIA(5)
FRANCE (176)
JAPAN
50
AZERBAIJAN (1) KAZAKHSTAN(1)
100 50
NORTH
AMERICA
1,000
100
500
CHINA (1125)
PORTUGAL(5)
CANADA (5)
RUSSIA(79)
50
50
SLOVAKIA/CZECH(62)UK(55)
MYANMAR
(4)
KOREA (534)
UKRAINE(3)
CROATIA(2)
PAKISTAN (16)
500 50
10010050
INDIA (572)
TAIWAN (272)
500 100
USA (615)
TURKEY (27)
100
GREECE (18)
SOUTH
AMERICA
BELGIUM (119)
100 50
GERMANY (175)
HUNGARY (27)
TOTAL 16,188
PROJECTS
100
AUSTRIA(29)
COSTA RICA (1) URUGUAY(1)
NETHERLANDS (128)
ARGENTINE (8)
PERU (1)
CUBA (1)
COLOMBIA (13)
100
ITALY(108)
VENEZUELA(2)
MEXICO (13)
50
SPAIN(83)
10010050
BRAZIL (266)
AFRICA
MIDDLE EAST
As of March 2004
ASIA PACIFIC
SENEGAL(1)KENYA(1) GABON(2) GHANA(2)ANGOLA(3)
KUWAIT (7)
BAHRAIN (18)
EGYPT(20)
U.A.E (17)
100
FIJI (6)
50
50
SINGAPORE (127)
PHILIPPINES (58)
IRAN (52)
MOROCCO(13
)
OMAN (12)
ALGERIA(16)
50
SOUTH AFRICA(67)
VIETNAM (10)
PAPUA NEW
GUINIA(1)
BOTSWANA(3
)
JORDAN (3)
NIGERIA(23)
50
10010050
10050
100100
AUSTRALIA (292)
MALAYSIA (153)
THAILAND (202)
SAUDI ARABIA (91)

CENTUM CS 3000 R3
100
INDONESIA (128)
System Configuration

CENTUM CS 3000 R3
CS 3000 System Configuration - Overview

Manufacturing Execution System
Exaqunatum
Information Network
Exaopc
PRM
HMI
Control Network
Control Station
ooo
Field Network
FOUNDATION Fieldbus
HART
Modbus
DeviceNet
ControlLogi
x
CENTUM CS 3000 R3
PROFIBUS-DPV1
Operation Room
Using the latest technology, Yokogawa provides smart

control rooms.
CENTUM CS 3000 R3
Control Network (V net) Technology (1)

CENTUM capabilities for large-scale applications:
64 stations per domain with full redundant configuration.
Up to 1,000,000 tags per system.
1 sec. data refresh for five screens (simultaneous display) with
400 data per display.
CENTUM performance examples:

An international major oil company conducted performance tests
at Yokogawa HQ and confirmed CENTUMs superior performance.
CENTUM continues to be selected for long-term and large-scale
projects.
e.g. NAM-GLT, CSPC Nanhai, etc.

CENTUM CS 3000 R3
Control Network (V net) Technology (2)

ENG
HIS
FCS
I/O
20 operator screens
20 field control stations (FCS)
160 AI, 160 AO, 320 DI, 320 DO per FCS
System total: 3,200 AI, 3,200 AO, 6,400 DI and 6,400 DO
CENTUM CS 3000 R3
CENTUM Reliability

CENTUM CS 3000 R3
CENTUM Reliability Data
CENTUM-XL Availability
0.999 999 897 ; Aug. 1988 to Nov. 2001

(Six nines)
CENTUM CS/CS 3000 Availability

0.999 999 973 ; Jun. 1993 to Nov. 2002
(Seven nines)
CENTUM-V Availability
Duplexed-CPU FCSs total runtime, Apr. 82 to July 98
609,330,270 hrs (approx. 70,000 years)
(Note) Definition of system failure -- Simultaneous failure of two or more loops
CENTUM CS 3000 R3
FCS Redundancy -Pair&Spare CPUBoth CPU modules are processing independently,

so CENTUM achieves real bumpless switchover.
V net
Moreover ...
Coupler
A pair of CPU chips on

each module.
Coupler
CPU module
CPU module
V net I/F
Main
memory
with
ECC
Compa
rator
Power card
V net I/F
CPU 1
CPU 1
CPU 2
CPU 2
Compa
rator
PIO
I/F
PIO
I/F
PIO
I/F
PIO
I/F
IO bus
I/F
IO bus
I/F
Coupler
Coupler
Main
memory
with
ECC
Power card
I/O bus
Each CPU is processing

independently.
Result checking
Processed results of
CPUs are every time
compared each other.
If the results are not
congruous, control
switches to the standby module.
(To avoid the effect
of transient error)
CENTUM CS 3000 R3
Full Redundancy of Node Unit

All components in a rack are redundant.
The dual-redundant backplane bus (SB-BUS) is unique!
Every type of I/O module can be redundant.
V net V net
CPL CPL
V net
24 V
5V
SB-BUS
IO IO IO IO IO IO ESB ESB
-M -M
CPU
CPU
PW PW
ESB-BUS

CENTUM CS 3000 R3
Economical Solution

CENTUM CS 3000 R3
CENTUM CS is most economical solution

CENTUM CS 3000 R3
Field Control Station

CENTUM CS 3000 R3
Field Control Station (FCS)
FCS provides full scalability from a

single node system to a super large DCS
solution in the single architecture
Full application compatibility between
Compact FCS and Standard FCS
Compact
FCS
Standard
FCS
CENTUM CS 3000 R3
System Scalability
CS 3000 can cover from small scale to 1-million

tag super large DCS system
CS 3000 has full scalability by single architecture
Control intelligence can be distributed to each
process unit to fit the application
CCR

Unit #1
CENTUM CS 3000 R3
Unit #2
FIO Module Design Concept
Highest Reliability
All FIO modules can be configured redundant
Flexible
Flexible installation and configuration
Flexible choice of field wiring
Open
Connects various fieldbuses
Remote I/O bus based on Ethernet
Compact
High-density installation
High Performance
Internal bus and remote I/O bus
CENTUM CS 3000 R3
Control Functions
By combining the CS 3000 R3s

powerful functions, such as various
control blocks, system integration,
advanced unit instruments, and batch
control, an optimum control system that
meets your plants needs can be
configured efficiently.
For batch control
Only the CS Batch 3000 provides powerful
and flexible batch control. CS Batch 3000 is
an ISA-88 (IEC61512) based batch control
software.
CENTUM CS 3000 R3
Various Communication Protocols
Foundation fieldbus
HART
Profibus DPV1
Modbus RTU/ TCP
Device Net
Control Logix
Other proprietary popular protocols
AB, Siemens, Mitsubishi, and so on

CENTUM CS 3000 R3
Operation and
Monitoring

CENTUM CS 3000 R3
Operation Window
System message
window
Tool
box
Secondary window
Primary window
CENTUM CS 3000 R3
Trend Window
Real time trending

Historical trending
Supports:
- Batch trending
(start/stop)
- Rotary trending
- Reference trending
Long-term trend data
storage
CSV file export

CENTUM CS 3000 R3
CENTUM Window List
Message windows
Standard operation
windows
System Alarm Window

Process Alarm Window
Operation Guidance
Window
Process Report
Window
Historical Message
Window
Overview Window
Control Window
Trend Window
Tuning Window
Graphic Window
Faceplate Window
System maintenance
windows
System Status
Overview Window
Station Status Window
HIS Setup Window
Logic Chart Window
Status monitoring
windows
Control Drawing
Window
Sequence Table
Window
SFC Window
Logic Chart Window
CENTUM CS 3000 R3
Security Functionality
Security function in CS 3000 enables the definition of the
following attributes:
Access criteria
Determines how / who / when / what information can be
accessed.
Enables setting by:
plant hierarchy
window
Grouping criteria
Enables grouping functionality for:
HIS
operation personnel
alarm handling
Authentication
Enables registration of users with the following parameters:

user ID
password
accountability (authority)
FDA Regulation
CS 3000 meets the 21CFR Part11

CENTUM CS 3000 R3
Remote Monitoring and

Operation

CENTUM CS 3000 R3
HIS Terminal Service (HIS-TS)

- Faceplate operation
- Trend view
- Alarm monitoring
- Other graphic
windows
Office
LAN
Firewall
Ethernet
HIS
HIS TS
V net
FCS
Note that the HIS TS functions as an HIS with

the same capacity as regular HISs.
CENTUM CS 3000 R3
Web Monitoring
HIS
graphic/trend
windows are
converted into
HTML files and
Java Applets
Web Server
Dial-up
Internet
Connectio
n
Ethernet
HIS
Graphic
windows
trend
windows, ITV
windows
V net
FCS

Plant monitoring on a
business trip, at home, at
maintenance office, etc.
using Web Browser
CENTUM CS 3000 R3
Wide Area Connection
Public Communication
Onshore
Ethernet
Center Domain
Ethernet
Local Domain
V net
DSU
Offshore
Ethernet
DSU
HIS
HIS
DSU
DSU
CGW
CGW
V net
V net
FCS
Two systems can be

connected by Wide
Area CGW.
DSU (Digital Service Unit)

CENTUM CS 3000 R3
FCS
Engineering

CENTUM CS 3000 R3
Engineering Features
Platform: Generic PC
Concurrent Engineering
Uses multiple machines for parallel
engineering
It is able to exchange data with general

Windows applications
Virtual Test Functions
Multiple-FCS simulation is possible on a PC
FCSs can communicate with each other

CENTUM CS 3000 R3
Concurrent Engineering
Engineering can be done by multiple

PCs simultaneously
Contributes to reducing engineering
time
HIS
Engineering PC
Master Database
Engineering PC
DOWNLOAD
the project
Backup
Engineering PC
CENTUM CS 3000 R3
FCS
Engineering
Simple data exchange

Data can be processed on typical Windows
application software such as MS Excel using
Windows data-exchange function. Not only
the cut and paste function, but also the file
import and export can be performed. Also
generated project data can be reused in other
stations or projects by using these functions.
Online maintenance
Control functions can be modified without
stopping the entire FCS and without affecting
non-changed control functions. Using online
maintenance, the plant can be run with
minimum disturbance.
CENTUM CS 3000 R3
Integration with InTools

(1) Product Information Updating by INtools
Users
- Download of the latest FF field device
information
- Download of the latest CS 3000 information
(I/O, TB, cables)
YOKOGAWA
Web
(1) Product
Information
Update
Source
Documents
P&ID
Control
Narrative
s,
etc.
(2) Direct Data Exchange between InTools &

CS 3000
- Initial generation
- Data transfer (INtools --> CS3000)
- Data transfer (INtools <-- CS3000)
Configuration
information
import
CS3000 ENG
INtools RDB
Instrument
Index
Module
(2) Direct Data

Exchange
Project data
I/O
Field Device (FF)

CENTUM CS 3000 R3
Advanced Debugging
Full-scale system test can be performed without target
hardware.
Real Plant
Virtual Test
Loading HIS configuration
HIS
Configuration
Data
Loading HIS configuration

HIS
Configuration
Data
FCS
Loading
control function
Loading
control function
FCS Simulator
Input
Output
Auto Wiring
Input
Real Plant
Output
Virtual Plant
In PC (HIS) Memory
CENTUM CS 3000 R3
Smart Electric Documents (IM)
Electronic documents come standard

Operator can browse the IM during operation
Online help and pinpoint help viewer
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CENTUM CS 3000 R3
Pinpoint Help Viewer - StoryVIEW -
Same look&feel as Internet Explorer

Back/Forward, Favorite, Bookmark
Smart search function
You can search the pinpoint

description by keyword from all
instruction manuals or a manual
you selected.
You can search from 2
viewpoints.
Search by function
Search how to configure
CENTUM CS 3000 R3
Keyword
Solution-based
Software

CENTUM CS 3000 R3
Package Lineup
Exa series is value-added solutions for process control
systems
Exa realizes safer and more effective operation
Exa is implemented based on the DMAIC (Define, Measure,
Analyze, Improve, Control) steps of Six Sigma
ExaAPC
supports
continuous improvement
*1
PIMS *2
AOA *3
Event Analysis Package
Robust Quality Estimator

Plant Information
Management System
Shell Multivariable
Optimizing Controller
Batch Plant Information
Management System
Control Applications
Standards
AAA Suite
Automated Alarm
Management System
Operation Efficiency
Improvement Package
OPC Interface Package

Process Control System
*1:APC=Advanced Process Control, *2:PIMS=Plant Information Management System, *3AOA=Advanced Operation Assistance
CENTUM CS 3000 R3
Migration

CENTUM CS 3000 R3
Yokogawas Long-term Commitments
Latest technology with Yokogawa vigilance

inside
The worlds-first DCS? system based on Windows XP.
Windows 2000 is also supported.
The latest CS 3000 R3 components can coexist with
existing R2 systems.
Long-term support for legacy components

Spare stock and re-design for functionally compatible
alternatives.
Clear evolution path

Step-by-step H/W migration and S/W conversion are
available for CENTUM V and CENTUM-XL, and
CENTUM CS can coexist with CENTUM CS 3000.
You can leverage new capabilities at each step.
You can keep the existing field wiring.
CENTUM CS 3000 R3
Yokogawa CENTUM Evolution Path
CENTUM CS 3000 R3
CENTUM CS
EWS
PICS
ICS
HIS
V net
10-MBPS
Dual Redundant
Token Pass
FFCS
CENTUM-XL
CENTUM V
FCS
ENGS
COPS2
COPSV
EOPS
CFCS2 CFCD2
CFCS EFCD
HF-Bus
1-MBPS
Dual Redundant
Token Pass
CENTUM
F-Bus
COPS
CFFS
250-KBPS
Dual Redundant
Token Pass
CFCS CFCD
CENTUM CS 3000 R3
BC
V
KFCS
Yokogawas Migration Solutions
Existing CENTUM
CS
Existing CENTUM-XL
Existing CENTUM V

CENTUM CS 3000 R3
Yokogawas Migration Solutions Step 1

Step 1
R3 HIS is added to
existing systems.
The latest operation
technologies
Seamless connection
PRM
PIMS
Plant Resource
with business domains
Upper
level
clients
Manager
Plant Information
Management System
Ethernet
HIS
V net
Existing CENTUM
CS
Existing CENTUM-XL
Existing CENTUM V

CENTUM CS 3000 R3

Step 2
Upgrading FCS CPU to
R3
New control functions
Large capacity
PRM
PIMS
Plant Resource
Upper
level
clients
Manager
Plant Information
Management System
Ethernet
HIS
V net
Existing CENTUM
R3 FCS
CS
Existing
R3
FCS + CENTUM-XL
Existing I/O
CENTUM
V
Existing
modules

CENTUM CS 3000 R3

Step 3 (XL, V only)
Upgrading I/O modules
to R3
Migration to R3 is
completed without
changing field wiring!
PRM
PIMS
Plant Resource
Upper
level
clients
Manager
Plant Information
Management System
Ethernet
HIS
V net
Existing CENTUM
R3 FCS
CS
Existing
R3
FCS + CENTUM-XL
R3 FCS
Existing
CENTUM
V
Existing
I/O
modules

CENTUM CS 3000 R3
Yokogawa Commitment
Quality
Absolute performance guaranteed.
Innovation
Total solutions guaranteed.
Foresight
Continuous evolution guaranteed.

CENTUM CS 3000 R3
Let us be vigilant about your business!

CENTUM CS 3000 R3

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CENTUM CS 3000 R3

Whats CENTUM CS 3000 R3?

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

Whats CENTUM CS 3000

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

CENTUM CS 3000 R3 System Concepts

CENTUM CS 3000 R3 is Yokogawas flagship

Open environment for optimizing the whole production

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

CENTUM Series (DCS) Evolution

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

Yokogawa CENTUM at Work

BULGARIA (1) SWEDEN (1)

AZERBAIJAN (1) KAZAKHSTAN(1)

COSTA RICA (1) URUGUAY(1)

SAUDI ARABIA (91)

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

CS 3000 System Configuration - Overview

Using the latest technology, Yokogawa provides smart

Control Network (V net) Technology (1)

CENTUM performance examples:

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

Control Network (V net) Technology (2)

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

CENTUM Reliability Data

0.999 999 897 ; Aug. 1988 to Nov. 2001

CENTUM CS/CS 3000 Availability

FCS Redundancy -Pair&Spare CPUBoth CPU modules are processing independently,

A pair of CPU chips on

Each CPU is processing

Full Redundancy of Node Unit

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

CENTUM CS is most economical solution

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

Field Control Station

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

Field Control Station (FCS)

FCS provides full scalability from a

CS 3000 can cover from small scale to 1-million

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

FIO Module Design Concept

By combining the CS 3000 R3s

Various Communication Protocols

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

Real time trending

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

CENTUM Window List

System Alarm Window

Enables grouping functionality for:

Enables registration of users with the following parameters:

CS 3000 meets the 21CFR Part11

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

Remote Monitoring and

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

HIS Terminal Service (HIS-TS)

Note that the HIS TS functions as an HIS with

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing

Wide Area Connection

Two systems can be

DSU (Digital Service Unit)

ISD-MASP-S04022 Rev. 3 R3.06 SR, Solution marketing