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PUMP SPECIFICATION
(SERVICE/ASSEMBLY)
I-
STANADYNE
FULL LOAD RPN: 3000
GOV. REGULATICN:
NOTE:
CUSTDNERPART #:1816625C91
CUSTDNERS NAME:
llODEL NO.:DB2831-5009
SUPERSEDES:
EDITION NO.:1
DATED:lD-15-91
TEST STAND:
1. CALImTING
HIGH PRESSURE PIPES...SAE
J1418/ISO 4093:
.078" (2.OOm) I.D. X 25" (635 mn) LONG.
2. CALIBRATING INJECTORS... S.A.E. J968/ISO 7440:
0.5 mn ORIFICE PLATE NOP: 1700 PSI (116 BAR).
NOTE: INJECTORS SPECIFIED AT 1700 PSI OPENING
PRESSURE MUST USE SPRING P/N 780104 OR EQUIVALENT.
3. CALIBRATING FLUID . ..SAE J967/ISO 4113 (REF. S.B.201):
A. TEMPERATUREAT INLET: IlO"-115F
(43"-46C)
B. SUPPLY PRESSURE CS.B.334):
5.0 * 0.5 PSI
(34 f 3 kpa) AT PUMP INLET.
4. CAM MOVEMENTREADOUT DEVICE: #23745.
PLHP INSTALLATIW:
#I CYL.- 8- O'CLOCK**
THROTTLE-R-SIDE**
TIMING MARK (AG) N/A
*VIEWED FROM DRIVE END
F$I:-T:AbN?
PUMPN:;D
NE SPEED.
pulp ACCESSORIES:
2V t.T.R.)
5. HOUSING PRESSURE COLD ADV.
2: M;L~ ADVANCE
6. TRAILING PORT ROTOR
3. MIN.-MAX. GOVERNORIV
7. LOW VISCOSITY FUEL PARTS
4. ACCUMULATORS
WnP CALIBRATIOll CHECKS: AS RECEIVED FOR SERVICE:
RtF SL 222)
1. loo0 &I
(UOT): OPERATE PUMP FOR IO MINUTES TO BRING
TO OPERATING TEMPERATUREAND CLEAR AIR FROM SYSTEM.
2. 400 RPN: (L.I.):CHECK
E.S.O.
FOR PULL-IN WITH 10.0
-0+0.2 VOLTS.
FUEL SHOULD BE I~I~I/STROKE,MIN.
3.
a.
3000
::
%%
::
%81
2000
f.
9.
h1.
J.
5.
I$;;
Pus.'
K- *
ii.
ADJ:
WOT
1-b
m/STROKE
"'ioil:;:"
-__
16 MAX.
___
9-11
5285;;:;:
-__
NDVENENT
l.OO"-4.50"
-_7.50"-8.50"
___
****
4.25"-7.25"
-__
2.25li6.25"
___
WOT:
26 MIN.
*E.S.O.
DE-ENERGIZED.
*READING TO BE 1-O"-2.75" GREATER THAN READING
OBTAINED IN STEP 3H W/HPCA ENERGIZED.
HWAY BE RESET USING LOU IDLE SCREW.
-*READING
TO BE O-25-2.75
LESS THAN READING
OBTAINED IN 3A.
;;~";,~"A""
FROM LOW IDLE TO WIDE OPEN SHOULD BE
__.
.. . . __ !ZrREW
TRAVFI
d. CHECK FACE
:
O
w
NOTE:
13.
7::
Tn
I
ci 4M
ANY CHANGESAFTER THIS POINT WILL REQUIRE RETESTING OF PUNP, STARTING WITH STEP 7.
CHECK POINTS:
THRTL.
(PST 1
RFN FOS. mn3/STROKE NOiiENT
PkkURE
HSG
-_
-I
a.
b.
c.
e.
d.
3000
3000
3125
3400
2500
f. 2000
g.
h- I$;;
WOT.
L.I.
WOT.
WOT.
51.5-52.5
--42-45
15--- MAX.
2.25"-2.75"
7.50"-8.50"
___
-;-
ADJ.
9-11
5.250-6.25"
--2.75;;:.75'
10;.
__~
___,
--~
1:::
:::
--------80:1,2
--12 MIN.
LESS THAN READTUG---
:;::661.5
--j.
28.5 MIN.
150 WOT.
* READING TO BE .75"-2.75"
OBTAINED IN STEP 13A.
ee NAY BE RESET USING L-1. SCREW.
n*READING TO BE l-25-2.50
GREATER THAN READING
OBTAINED IN STEP 13H W/HPCA ENERGIZED.
CHECK TOTAL TRAVEL: 57"-67'.
1.
700 L:I:
1::
AIR
TIME
16.
-6.5".
NOTES:
17.
---'
-__
___
125 MAX.
PUMP
USING
GAGE
#24205
(S.B.375)SET
TO
DB2831-5009
SHAFT, drive
BEARING, drive
____,
1
shaft
SCRENASSElIDLY, vent
21661-21665
660
2
1
1.
1453
BGO
1367
Sl77
SEAL, drive
SEAL, drive
SEAL, pilot
PAGE 2 OF 3
shaft*
shaft
tube
IIOUSIIIG ASSEMBLY
;101
BEARING, thrust
NASIIER, thrust
1
1
100
521
-KU
&S
-
#ASE1241 COMPOUND
TO SEALS
SIIAFT INTO HOUSING,
BEAD AND ROTORGROUP
I
ROLLER, cam
CA8 RIIIG
SEAL, hydraulic
head
SPRIIIG, leaf
SCREW, leaf spring 8d.t.
- SEAL, transfer
xi=
SPRlllG, trans.
ROLLPIN
pump
pump blade
2
1
10394
24419
ATE, name
:REW, name, plate
10443
ING, shaft
24691
\SIIER, spring
,28369
4565
CD
OlSCRlPllOH
11331
23107
21194
27603
II
x0.
5699
?837
!----
123949
28947
flli
x0
S.D.165
retaining
'RING, regulating
PISTOR, regulating
PLUG ASSY,, end plate
SCREEN, inlet
1
1
adj.
filter
GOVERROR
ARII b TEMP. COMP.
ASSEEIULY
SPRING, idle
MIN.-MAX. ASSEIHBLY
SPRING, governor inner
SEAL, guide
I,
1
\p,
transfer
pump end
232f
84%
GOVERNORGROUP
LOCK ASSEMBLY
i
;
64915
Jo?
35B!
IUD, guide
Ap, guide stud
1215
!I91
156
!I89
8371
{ETAINER ASSEElBLY,gov,
1431
IALL, steel
SLEEVE, thrust
WASHER, thrust
I980
sleeve
WEIGHT, governor
I.
*SEE
SPECIALNOTE
Wt.
DB2831- DB2831-5009
*Lubricate
=
I
per
LINKJGE GROUP
S.B.387
29493
IOLLER, spring
1
SCREW, low idle adjusting
21646
21350
screw
1
1
FACECAM
28465
SCREW,face cam
22398
26181
17438
14408
27660 1
i
1
,!
=.
=
*Lubricate
or 50,307
AUTOMATICADVANCEGROUP
SPRIIIG, light
load advance
24085
1
1
i
27609
24931
27163
22397
RING, retaintng
23566
28196
26037
22917
27602
26787
PIN,
rocker
level
Q-
2761(
+-
23051
3
3
Cover
SEAL, piston
WASHER, cover
,Qf
2161;
14761
--
COVER, governor
I
1
23621
21511
1250(
1102%
,476;
1204!
of
, o!
'*.
./24370
$26431
u15093
126989
U/\TE
, g:lf:tj;
screw
INSULATOR, terminal
LOCKNUT, terminal contact
STRAP, termfnal grounding
TEPJIINAL, electric
shut-off
LOCKWASHER~
terminal contact
LOC~WASIIER,te~inal. contact
WASHER, Jerminal insulating
i
2
--.-__-~
1
1
;
'I(OTE:"Apply a liberal
coat'
base 1241 compound to the (
.23190 on 1l.P.C.A. solenoid
before assembling to cover<
hole plug
screw
GASKET, governor
I
COl~li.ASSY
*, return 1ine
sEAI_, return line connector
VALVE, servo
ELECTRIC SHUT-OFFGROUP
lOCKWASHER,cover
per XL-904,
1
1
2392E 1
IllSTALL GROUflOIllCSTRAP
OH RIGlIT SIDE VIEWIHG
Iit&, retairring
IETAINXR, lii?;tl.
lcv, spl'lng
;CREW, throttle
spring
;PRlNG, throl.tle
lever
---
CIIC.
SE%
control
PREI IM.
5