SMT Line Capacity Calculations

Prepared by Kantesh Doss

Product :
Volume : 300,000 boards/line

Line Capacity Calculations

Given:
Pieces/Month 300000
Boards /Panel : 4
Hours of operation/Day : 20.55
Days of operation/Month : 28
Component Count used : 260 (Present : 220- 240)

Targeted Line Capacity in terms of Panels/Hour for a 300K Line:

( _____ panels/month) x (1 month/ ___days) x (1 day/ ___ hrs) = 130 Panels/Hr.
 LINE CAPACITY CALCULATIONS WITH FUJI CP7'S AND QP3'S
Machine Machine Capacity Comp./Brd. Comp./Panel Sec/Panel Panels/Hour Utilization
Comp/Hour Sec/Comp
MPM (Screen Printer) n/a 19 sec/panel n/a n/a 19 189 69%
GSI AOI (Solder Paste) n/a 19 sec/panel n/a n/a 19 189 69%
CP732-1 43000 0.084 68 272 22.8 158 82%
CP732-2 42000 0.086 66 264 22.6 159 82%
CP732-3 40500 0.089 65 260 23.1 156 84%
CP732-4 40500 0.089 64 256 22.8 158 82%
QP341-1 4000 0.900 6 24 21.6 167 78%
QP341-2 4000 0.900 5 20 18.0 200 65%
GSI AOI (Components)) n/a 19 sec/panel n/a n/a 19.0 189 69%
QP341-3 4000 0.900 5 20 18.0 200 65%
TOTAL NO OF BOARDS/PANELS 279 1116 156
Total Number of Boards Per Month (Calculated) 358,518

* actual numbers based on production data. They include load and unload time of the panels.
** Under-Fill equipment was not included in calculations since their will be no Under-Fill used on DCT-4 products.
*** Reflow Ovens are presently under evaluation. Nevertheless, they are never the gate in the process when timers
and FIFO buffers are used.
ne:
D QP3'S
Machine Length

720 mm
720 mm
2235 mm
2235 mm
2235 mm
2235 mm
837 mm
837 mm
720 mm
837 mm
13611 mm