Beruflich Dokumente
Kultur Dokumente
By
Mehulkumar Chaudhari
Date: 17/03/2015
Abstract
This project is about building the variable voltage regulated power supply by using different software
and components like Multisim, Eagle. The circuit deals with changing the Alternating current to Direct
current by using transformer and regulated diodes circuit. By using three different regulators we will
get a constant 5v voltage and 0-15 variable voltages.
The basic schematic is done in Multisim and after checking the whole circuit, the same circuit is
designed again in Eagle schematic by using Eagle software. PCB layout is designed and checked in
eagle and the final layout is fabricated on the PCB. But still some work required to complete power
supply project for example soldering, testing etc. after finishing all this it will ready to use.
Acknowledgements
I would like to express my special appreciation and thanks to my lab Professor Mr. Louis Bertrand, you
have been a tremendous mentor for me. I would like to thank you for helping me in the lab. Your help
on both project and labs have been priceless. And also because of creating report templates, which is
very useful to write a report. I would also like to thank my classmates and friends who helped me in
labs and classes. And also, dear Dave, whose one which helped me a lot to design a PCB.
A special thanks to my family. Words cannot express how grateful I am to my mother, father, and my
brother, my family for all of the sacrifices that youve made on my behalf. Your prayer for me was
what sustained me thus far. I would also like to thank all of my friends (Yash patel, Hardik Patel) who
supported me in writing, and incented me to strive towards my goal.
Contents
ABSTRACT..................................................................................................................................................III
ACKNOWLEDGEMENTS.........................................................................................................................IV
CONTENTS...................................................................................................................................................V
LIST OF FIGURES.....................................................................................................................................VI
1
INTRODUCTION...............................................................................................................................1
1.1
1.2
1.3
1.4
LAYOUT OF REPORT...............................................................................................2
2.1
DRAFT SCHEMATIC.................................................................................................3
2.2
2.3
2.4
FIXED 5V REGULATOR.........................................................................................11
2.5
2.6
3.1
3.2
3.3
SCHEMATIC CAPTURE...........................................................................................18
3.4
WORKS CITED...........................................................................................................................................22
List of Figures
Introduction
(i) To Design a PCB layout design without errors using Eagle software.
(ii)
To Produce a Printed Circuit Board with all holes drilled and all components soldered ideally, and
(iii) To produce three regulated voltage sources from the power supply board.
First two objective finished and Im working on creating a metal box and later I will do
soldering of components on the PCB board.
10
This section deals with the step by step operations done in schematic drawing and how the power
supply circuit works. The whole circuit is tested first by using Multisim software.
11
12
XSC1
Tektronix
P
G
VPOS
FIXED5V
SW1
F1
REG1
LM7805CT
0.5A
Key = Space
AM1
+
-
0.078
D1
1N4004GP
C1
2200F
+
VM1
+
-
T1
COMMON
PH1-
C5
10F
D10
1N4004GP
5.005
RL
100
VM3
+
13.948
VM4
LINE
VREG
VOLTAGE
D2
1N4004GP
VM2
V1
120Vrms
60Hz
0
1 2 3 4
V
-
18.687
REG2
LM117HVH
VPOS
Vin
119.984 V
VARPOS
VARPOS
Vout
VM6
ADJ
R2
120
4.3 PH2
T1 Sec. = 28V(RMS)
D3
1N4004GP
D4
1N4004GP
D6
1N4004GP
C2
2200F
VNEG
R5
10k
VPOS
D5
1N5232B
680
R1
R3
R4
1k
VNEG
U5
3
VM5
741
R6
10k
R7
120
VNEG
16.117
D8
1N4004GP
1.5k 100 %
Key=A
D7
1N4004GP
VARPOS
C3
10F
REF
VIN VOUT
C4
10F
D9
1N4004GP
VARNEG
VREF
REG3
LM337
-16.113
Durham College
School of Science & Engineering Technology
Oshawa, ON
http://durhamcollege.ca
Title:
Designed by:
L. BERTRAND
Document No:
Revision: A
Checked by:
Date: 2015-03-16
Approved by:
Sheet
of
Size:
3. The last one is the DC output voltage at the right side of the schematic.
The 120V AC, 60 Hz source voltage is given through a fuse and switch to a step down transformer
which gives a 28V secondary voltage to the 3 inputs of PCB, the three regulators in the PCB produces
DC as the output. LM7805 produces a constant 5V DC and LM317 and LM337 produce a positive and
negative regulated voltage of 0-15V, respectively. A LED is placed at the right side of the circuit to saw
that the board is working correctly.
XSC1
U1
AC 10MOhm
Ext Trig
+
_
B
A
+
+
-
119.665 V
+
-
SW1
0.5A
V1
120Vrms
60Hz
0
13.913
D1
1N4004GP
Key = Space
F1
U2
AC 10MOhm
RL
1000
T1
D2
1N4004GP
4.3
T1 Sec. = 28V(RMS)
Mehulkumar Chaudhari
100572759
Tuesday/ 4:10PM-6:00PM
2015-01-06
AC and Rectifier
15
16
XSC1
U1
AC 10MOhm
Ext Trig
+
_
B
A
+
+
-
120.115 V
+
-
SW1
0.5A
V1
120Vrms
60Hz
0
13.966
D1
C1
2200F
1N4004GP
Key = Space
F1
U2
AC 10MOhm
RL
1000
T1
D2
1N4004GP
4.3
T1 Sec. = 28V(RMS)
Mehulkumar Chaudhari
100572759
Tuesday/ 4:10PM-6:00PM
2015-01-06
AC and Rectifier
17
Primary Side:
VPP= 2*1.414 Vrms=339.36V
Vp=VPP/2=169.68V
Turns ratio=120 Vrms /20 Vrms=4.28
Maximum input power into the power supply(Limited by fuse)=0.5A*120V=60W
Secondary side: (divide by 2 because of we have centre-tap transformer)
VPP= (2*1.414 Vrms)/2=79.18V/2=39.59
Vp=( VPP/2)/2=39.59/4=9.9V
Peak value of the rectifier DC waveform=39.59/2=19.795V
through R8 and then the LED to common. The resistor acts as a current limiting device without which it
would be impossible to produce the required 5 volts at the output of the 7805.
20
DC 10MOhm
5.003
U1
LM117HVH
1N4001GP 1N4001GP
D1
D2
F1
5A
1N4001GP
VREG
D8
variable between 0 andXSC1
15V. TheVOLTAGE
illustration
below
shows
the
components that contribute to this
COMMON
+
C3
SW1
Key = Space
1
0Vrms
Hz
Vin
C1
2200F
T1
Vout
ADJ
U5
R1
DC 10MOhm
120
+
-
1.17
C2
10F
1N4001GP
D3
U4
DC 10MOhm
+
-
4.285
D6
1N4004GP
D4
1N4001GP
U7
DC 10MOhm
1N4001GP
+
D5
-0.699
D7
1N4004GP
16.565
R2
1.5k
Key=A
100 %
U6
DC 10MOhm
+
-
14.697
R3
1k
21
R3
D7
1N4004GP
1.5k 100 %
Key=A
VARPOS
VNEG
VNEG
R4
1k
R5
10k
VPOS
D5
1N5232B
680
R1
U5
3
6
VM5
R7
120
VNEG
741
R6
10k
C4
10F
REF
VIN VOUT
-16.113
D9
1N4004GP
VARNEG
VREF
REG3
LM337
Figure. 2-13: Functional block detail for the negative voltage regulator
The operation of this circuit is more complicated than the other two regulated output circuits but not
much. Essentially it works the same as the positive regulated circuit in that the output at T6 is always 1.2
V greater than whatever the LM337 regulator senses at the adjacent terminal. The capacitor C4 and the
diode D9 work the same here as with the LM317 circuit. The resistor R7 works the same as R2 in the
LM317 circuit; it allows the regulator to compare voltages at the output and the adjacent terminals
without creating a short. The remaining components: the Op Amp, resistors R1, R5-R6, and Zener diode
D5 all work toward producing the correct voltage at the adjacent terminal of the LM337 regulator to
obtain the required voltage at the output of the regulator.
22
This Section deals with Eagle software which is used to design the circuit, PCB layout, how the PCB is
produced after the design is completed.
The circuit shown in the above figure 3-1 is the Eagle schematic circuit which contains the whole
power supply components are connected and the circuit is designed first in schematic and later it is
transferred to board.
RATSNET is used for calculates the shortest possible air wires and polygons. The command DRC
checks a board overlap and clearance violations. The CAM Processor allows us to output any
combination of layers to a device or file.
23
24
25
The above figure 3-4 is the bottom side of the board layout which is non-inverted and the digital
negative required for the transfer of the image onto the physical board in the PCB lab. And so, this is
the image, use of that I'm building PCB board design in LAB A102. In lab A102, I'm created my board
design with the help of Dave.
Flip the negative and the board over onto the centre of the glass surface of the UV machine,
maintaining alignment between the two.
Where the UV light shines through the negative it hardens the photo-sense onto the PCB. This will
be where the copper remains in the end. Where the light does not shine through, the photo-sense
remains soft, and will subsequently be removed in the developer machine, followed by the etchant
machine that will then remove the copper.
26
The developer machine has a chemical in it that will wash away any of the photo-sense material
that was not exposed to the UV light, i.e. it is still soft. The areas that were exposed should be
significantly harder.
When the uncured photo-sense material is all removed, turn the pump and the power switch off.
Turn on the tap at the sink that will spray water onto the board, in the rinse section of the machine,
as the rack is pulled out of the machine.
The board should have the traces covered with the cured photo-resist material and the remainder of
the area should be copper. The purpose of the etchant is to remove the copper from the board
wherever there are no traces/donuts.
Essentially, this tank works the same as the first tank that removed the uncured photo-resist
material, except it has a heater to speed up the process.
The traces and donuts covered with cured photo-resist materialis removed by either using the SOS
scrub pad and elbow grease or the Stripper chemical.
The three 5/32 holes in the donuts at the regulator heat sinks
27
Step 6 Trim the board down to the 100mm X 90mm size on the shear
Step 7: Gluing Component Template
Step 8:Drilling Holes in Aluminium Heat Sink
Step 9: Install the Voltage Regulators
References
28
Mack, James E., Thomas (Chapter 15 - Distribution Transformers. The Lineman's and
Cableman's Handbook (11th ed.). McGraw-Hill.pp. 151 to 1522,2006.
Bird, John Electrical and Electronic Principles and Technology.Routledge. pp. 6376.,2010.
(S.CHAND, 2014)
29
Works Cited
S.CHAND. (2014). PRINCIPLES OF ELECTRONICS. In V. &. MEHTA. RAM NAGAR, NEW
DELHI-110 055: S.CHAND & COMPANY.
Mack, James E., Thomas (Chapter 15 - Distribution Transformers. The Lineman's and Cableman's
Handbook (11th ed.). McGraw-Hill.pp. 151 to 1522,2006.
Lowe, Doug.,"Electronics Components: Diodes". Electronics All-In-One Desk Reference For
Dummies. John Wiley & Sons.Retrieved January 4, 2013.
http://www.cadsoftusa.com/
http://web.mit.edu/xavid/arch/i386_rhel4/help/
http://www.ti.com/product/lm78l05
http://www.ti.com/product/lm337
http://www.ti.com/product/lm317
30