INSTALLATION, OPERATION, MAINTENANCE, AND LUBRICATION INSTRUCTIONS, INSTALLING WITH SPRING CUSHIONED HYDRAULIC LIET 1. Move Tong te convenient position near well 2. Lif hyaraulie cylinder atin potion 2 fang ttach with pins, Gnd connect hydraulic {ine fom eanrl velve fo eylinaer 3, Lif fog mth line approximately 3 Feet above well ood (Cylinder has 6 fet travel). The hysoule lift is ready Yo parte by means Of convals mounted on zame tide of tng os long eantrls. The line supparting the tng Hould be locoted ss the fong will hang over Me anor ofthe wal 4 Well anchor bracket on ight rar cone of rp approximetely 4 feet from ground. Aditionol enchor brackets are availble for ure of Yong snare thon one ri. Cerne! torque am to rer of tong ond Yo anchor byoekel orig. Then cj so that rong willbe et eight angle to torque am. Tong should then ove obout 4 feet af free vertical trove. Lower tang over fubing Aoch hoses rom hyraclie omer tource. Be aur all self-secling coupling re tight before starting engi. Tighten firmly by hora Feilre fo do this will couse engine to nm a ful speed when fang To level tong» vse he leveling zrems ond campresion wring nut tong is not lovel it will cova exceative weer to fang ier hota is poe) JAW ARRANGEMENT Fo‘ breking out jintsploce jaws on gins with letter lang ie of jaw gains geo txt Fer moking up joint place jaws on pins with Intier*M up ond longsde of jaws against gor teeth, Inserts ore reversible nd should be tured around when they become om o replaced if reversing ales to bring sharp ‘oath in comvact wah pipe SETTING HYDRAULICS FOR PROPER OPERATION. |. Withelutehdsengoged and all hoses connected star engine. 2 Engage engine cute Aus Yong rele valve, The makeup diecton oly {o) Tum relief volve adjusting srew to left to rs til Yong reduces seed, (8 Ploce tong on tubing tobe mode up and godeely increase the fremure to reoch make-up requires (Leck rliet valve adjuting sew and make-up second jint checking toque where tong sols. (d) Make minor corections or necessry unl forgue reedings re wpond lef valve onthe tong operates in pressure un sorry I NOTE: NOT Nacenay To Change MAKE-UP Torue Te REAK-OUT Tong eprint system press fr beck 20) Spee rsa cnled by ae ele sect 22005 in owe Unit Tonk #1 should not exceed 2500s \ pump fils pick up ail teres ve bro diccoecid or tsar ings row ot ch vle all he eo cee ee sr bock to fon, Cult tomave a Seton Wea tee nl ong operates Repeat i recom, 5. In oprating tng tap operoting ever in center poien oe see= potton oe se snd etre revening moter The seduces Hokd he na,SUBS 10 ovsManLE Reise tng to top of hyouie Us line To tw ang and hydraulic Ii 9 Shut olf engine. Roe hydric Hi lever ts hyatoti pretreat 1 hove. Disconect Rote an replace uni for Wenipating MAINTENANCE ano tunticamio 1. Labvicotionpresure fing with of gun laricant ily leon ond gem ong head Se oined ond ieploced when Tom fr proper ai) Keep fop tal well packed with tp OHyaruli system al Soul be dined and eplced when eecomes sry. (See La V1 Keep iter setoan nd og Instruction far rapr i.) FOEENGINE SEF INSTRUCTION BOOK--CALITION,‘TP Products. LUBRICATION INSTRUCTIONS Oil Used When Shipped From Factory: Transmission:, 10 Quarts Exxon Nuto H 68 Oil Tank: Gallons Exxon Nuto H 68 Power Tongs Hydraulic System Hydraulic Operated 0 Degrees to 180 Degrees MS SAE 10 150 Degrees to 210 Degrees MS SAE 20 32 Degrees to 230 Degrees ‘MS SAE 30 0 Degrees to 210 Degrees MS SAE 10W-30 NOTE: Above oils require preheating for temperatures below 20°F, For sub-zero start up conditions, use Red Hydraulic Oil (Mil. Spec. 5606). This oil is sotisfactory from minus 40° to plus 100° ond requires no preheat in very low temperatures. This oil is available from several major oil companies. Transmission: Oil Meeting API Classification MS (SAE 20) Grease Fittings: Any Soft Gun Lubricant IMPORTANT: 1, Check transmission after every trip. If water or dirt is present, change 2. Power tong gear oil should be drained and replaced when it becomes dirty or when water is present, not to exceed 100 hours. 3. Keep inside of cose clean. Check gear oil level each day. Use ony API Service MS SAE 20W oil in transmission. 4, Steam cleoning tong head forces water by top seal in the tong head. Steam cleaning removes all of the lubricant from the seal causing the seal to harden. If steam cleaning is used, the guide bell should be bolted in place. After steam cleaning, check transmission for presence of water. If water is present, drain and replace oil. (See Lubrication Instructions for proper oil). Keep top seal well packed with cup grease. 5. Hydraulic system oil should be drained ond replaced when it becomes dirty. (Gee Lubrication Instructions for Proper oil). Keep Filter Screen and Magnet CLEAN.PRODUCT IN USE EXXON NUTO H 68 EXXON NUTO H 68 EXXON SPARTAN Ep 68 TP Products. Cross Reference GULF PRODUCTS LUBE 20W/20 HARMONY68 A.W, E.P, LUBRICANT R 68 OTHER PRODUCTS. EQUIVALENT EQUIVALENT EQUIVALENTVIGKERS INCORPORATED HYDRAULIC FLUID RECOMMENDATIONS, AGRICULTURAL, CONSTRUCTION, EARTHMOVING, MATERIAL HANDLING AND OTHER MOBILE MACHINERY uLeTyPE “Gib used in hydraulic systems perform the dual function of iubricatlce ad trtnemiesion of power. Oil must be elected with care and with the assistance ofa reputable supplier. CCrankense olla mesting or exceeding the "Five En~ ‘gine Test Sequence” for evaluating ole for API (Ameri- fan Petroleum Institte) vervice MS (Maximum Sever) bert serve the needs of mobile hydraulic systems, Thes pine sequence teste were adopted by the Society of Shatomotive Engineers, American Society for Testing Materials, and. automotive engine builders, The. MS Classifieation fe the key to selection of ols containing the type. of compounding that will extend the operating life ofthe hyéeaulle ayetom, Ole meeting Diesel engine requirements, DG. through DS claseiflestions, may or fay not have the type of compounding desired fr high performance hydraulic systems, The following table eummarizes the oll types (vis- coslty and service classification) tht are recommended for use with Vickers equipment. This selection fs most Important and should be made with considerable care. Hydraulic System | SAE | APIService ting Range | Viscosity | Classification into a) GF. to 10°F | tow 3S 1S8F. to 210°F. | 20-20W Ms 52°F, to 297 | 30 Ms 0°F to 210°F, | 10W-30 Ms Automatic Trantmiasion Fluid, Type "A" is usually stistactory for power steering eysteme or those) feme operating under moderate hydraulic service (OPERATING TEMPERATURES fo temperature ranges for each grade of oll are tatistactory if eulable procedures are followed for low femperature atart-up conditions and i sustained oper ftion ls avolded a the upper temperature limits. Oper= ition in excose of ese temperatures. results in in- {reased wear of the system components and causes more rapid deterioration of tw oll. For optimum operstica, ‘imum ofl viscoaty of 4000 SSU at Oe low tempera: fure start-up conditce and a minluz oll viscosity of 60 SU for the sustained high lempersture operating con- ‘tion are recommended (Good olls are the most economical. Specifications can bbe ect up which will indicate, o a lmited degree, the Characteristics easentis! in 2 good hyaraulic oll. These Sire lted herein and should be eheckod with the oll man~ ‘iacturer prior to the use of hs product uscosrry “Viscoslly 19 te measure of fladity. The oll must have sullicent boty to provide adequtic sealing effect ‘between working parts of pura, valving, cylinders, etc, SUPERSEDES 411-8 but not enough to cause pomp intake cavitation oF sug fish valve action. Viscosity recommendations must at beet be a compromise, which taker into consideration the vorking temperature range, the type of hydraulic equip- ‘ont used, and the class of berviee. Refer to table of oll viscosity recommendations YIScostry INDEX "The viscosity index io a meagure of the rate at which temperature changes cause a change in oll viscosity. 1 is very desirable thatthe oll viscosity remain ae nearly Constant a2 possible under the wide range of temperature Conditions encountered in operating mobile and construc tion machinery. The viscosity index (V.L) of hydraulic ‘il should not be legs tan 90 for this type of eervice ADprTIves TRESEAFCH has daveloped & number of additive agente which materilly Improve various characteristics of olle {or hydraulic systems. ‘They may be selected for com- pounding with 4 view toward reducing wear, increasing hamleal stability, Inhibiting corroaton, depressing pout Point and improving the antinfoum characteristics. Pro- Per use of additive agents requires specialized know!- fege, and they should be incorporated by the oll mana Tacturor only, 26 serious trouble may otherwise result. Most ol! companies have several brands of crankcase ils of somewhat varying formulation Ut will meet the ‘ABI service clageification of MS. The mare desirable of these lle for hydraulic service will contain higher 2- mounts of the type of compounding that avoide cutting nd wear of eau lobes and valve lifters, These oils wil tse be formulated tobe stable under oxidative conditions 4nd when in contact with small amounts of moisture. ‘There should also be reasonable protection against rust to any ferrous matorials submerged in the oll er covered by the oil's fm. “Thorough precautions shauld be taken to filter the oll 4p the entire hydraulic system prior to te intial use to Fomove paint, metal chips, welding shot, Lint, ete, 1 tle {snot dene, damage to the hydraulic eystem will proba bly result. In addition, continuing filtration ‘s required to remove sludge and progucts of wear and corrosion, througheut the life of the eyster. Precautions should be tken in the design of hydrasiic circuits to assure that 2 means ls provided to Keep the fl clean, “This eas bost be accomplished by the use of = 25 micron fallflow filter or a10 micron by-pase filler plus a micronic filter type alr breather or sealed ree MISCELLANEOUS ‘Too performance of hydraulic valves and eylinders is nse allected by the Isbricating quallty of the oll and, therefore, selection of the oil i lees critical than for Dumps and motors. It is alvays good practice, however, {ose the best quality oll available for all compooents. RELEASED §-1-62 RW. 8. DATA SHEET M-2950-S HYDRAULIC OIL RECOMMENDATIONS AGRICULTURAL, CONSTRUCTION, EARTHMOVING, | caTALoc MATERIAL HANDLING & OTHER MOBILE MACHINERY PAGE Mas00MAINTENANCE CHECKLIST TP Power Tong Model TP-82 _ LUBRICATION Grease Fittings | Transmission ‘Oil meeting API class MS Temp. above 32° F. SAE 20W Temp. below 32°F. SAE 10W (Capacity - 10 Quarts) Any soft gun lubricant Lube Fitting in Drag Ring, Remove Guide Bell Oil Level Lube Fittings OPERATIONAL MAINTENANCE _ Note 1. Lube fittings should be greased weekly. Note 2. Transmission should be checked after every trip, and if water or dirt is found in transmission, change oil. Under normal conditions cil should be changed every 100 work hours. Note3. Clean and grease Tong Head and Backup Tool after every trip, use kerosene or solvent and 4 wire brush for cleaning. After cleaning, apply cup grease to jaws, pins, ring gear and top seal | Note 4. Hazards of steam cleaning Tong Head are: Water will be forced by top seal into transmission also temoving all lubricants from top seal and causing it to harden. If steam cleaning is used, Guide Bell should be bolted in place and after cleaning, the transmission should be checked for th presence of water. SAFETY POINTS AND WARNINGS Note5. CAUTION, keep hands clear of Tong Head while Tongs are in operation. Caution should be take! while operating this equipment, as parts inside the Tong Head rotate. Note6. Do not crawl or stand under Tongs as hydraulic line could be cut or broken and Tongs will fall Note 7. Do not operate Power Tongs until the Anchor Arm is attached to the Tong and Anchor Post. Note 8. Power should be off before ‘any size equipment change, maintenance, or any other work is don} to this equipment.ff ne tot) ee’ ee Co Oo CS Go PRODUCTS| TP Power Tong Type TP-82 TP Marennce heci Grease Fittings bate Checked 1. Backup Tool Jaws 12. Backup Tool Swival 3. Tong Drag Ring 4, Transmission Case Oil checked and/or changed. 5, Cleaning and Greasing Tong Head Pane 9NT cue BELL | Se ——— cover pate, T 7 RINSE ys 2 *INSERTS—~_f JAWS a 7 DRAG RING em! ys DRAG PLUG3 | SPRING . = 8S 3 ; Ir196—7_ oe => I'920 93-2 —l2 3-27 SET, SCREWK * o—_— -47-| aN Ieee _ —_————93-7 : emai 93-13 <— ; on FF | | | \ | Le 93-3-3 ; Ua ype 93-285 IFI96 93-2861 ‘ 11-632 | | I -1160- #SEE PAGES |2-I5F0 | = SIZE AND PART NO. NM x eseEPAGEIGFOR | SIZE AND PART NO. | { } vo |ei Doo oo oh oceHee FINAL DRIVE ASSEMBLY é POWER TONG TYPE TP-82 ¥ Ee 23 2 - Llé g (eee |e Be glee bo @|= Slo 2/08 = 3 3/2 3/a 3\a3 &é2 PART NAME 2|6 2|/> &|Fz [Fitetse [Washer 3/6” Lock 118 | PF. 02s |r 11-255 | Washer 3/4" Flat 1 | PF. 06 | _.03 71=603__| Cap Screw 3/8" x 2 174" Hex.Hd. Te] PF. | 04 | .02 [11-920 _| Safety Pin 3.1/2" 1 | Per or OT 11-1160 Cap Screw 3/8" x 2_ 1/4" Hex. Hd. 12 PLP. 08 04 36-47-1_| Oil Seal, 9594 L.P.0. 2 93-2 Top Bearing Cap. 1 [[93=3-3 | Transmission Case 1 93-4-2 | Final Drive Gear 1 | b-1520104.00_| 47.75 93-7 Roller Bearing 2 |a-2693] 9.00 | 4.09 93-13 | Base Ring 2 |A-3209[ 3.50 | 1.59 93-25, 1_|B-1740| 32.50 | 14.76 [93-26 1 p.F. {14,50 | 6.58 93-2 ie 39} 93-287-3 | Bottom Beoring Cap Assembl: 1 11-19% loser 3/8 "Lock 124, Li OL [11632 a0 x 1122" 2] pe os_| on} 285 Drag Bing Sleeue 1 fa = 284 =1 Bottom Ci 1_{p-1200) 7 12a Pull Pin, 3/4" x8 1/2" amaze} 150 * For Part Number On Below Parts Pages 12=14 * Cousr Plate * Guide Bell aa * Jaws -_ [ * Inserts * Insert Sere ae For Part Number On Below Ports See Page 12-14 ** Drag Ring **Drag Ring Spring = Plug = Sat [ + Lu 1 + qloo ooo oO TP Products POWER TONGS TYPE TP-82. JAW LIST Items Shown With * Are Included In Other Jaw Sets And Should Not Be Duplicated 1-5/16" OD Thru 1.9" OD Tubing Jaw Set Includes: 5 50-149-6 Jaws 10 50-48-5 Inserts 10 50-49-2 Insert Screws #1 5015-2 Drag Ring (1" Straight Pin, 5" Bore) 1 93-510 Guide Bell (3-1/2" Bore) *1 93-161 Cover Plate (5" Bore) 1-7/8" OD Thru 2-3/8" OD Tul 5 58-330 Jaws 10 58-328 Inserts 20 50-49-2. Insert Screws +1 50-15-2 Drag Ring (1" Straight Pin, 5" Bore) *1 93-5-7 Guide Bell (5" Bore) Jow Set Include: 2-3/8" OD Thru 27/8" OD Tubing Jaw Set Includes: 5 50-22-7 Jaws 10 50-48-1 Inserts 20 50-49-2 Insert Serews 1 50-15-2 Drag Ring (1" Straight Pins, 5" Bore) 1 93-5-7 Guide Bell (5" Bore) 1 93-161 Cover Plate (5" Bore) 2-7/8" OD Thru 3-1/2" OD Tubing Jaw Set Includes: 5 50-22-8 Jows 10 5048-1 Inserts 20 5049-2 Insert Screws +1 50-15-2 Drag Ring (1" Straight Pins, 5" Bore) *1 93-5-7 Guide Bell (5" Bore) *1 93-161 Cover Plate (5" Bore) 5 50-22-11 Jows (Solid) 1 58-160-2 Drag Ring (1" Str. Pins, 6-1/4" Bore) 1 98-5-11 Guide Bell (6-1/4" Bore) 1 93-161-3 Cover Plate (6-1/4" Bore) 4" OD Thru 5" OD Tubing Jaw Set Includes: 5 50-22-12 Jaws (Solid) *1 58-160-2 Drag Ring (1" Str. Pins, 6-1/4" Bore) +1 93-5-11 Guide Bell (6-1/4" Bore) #1 93-161-3 Cover Plate (6-1/4" Bore)5" OD Thru 6-1/16" OD Tubing Jaw Set Includes: 5 58-314 Jaws (Solid) 1 58-160-2 Drag Ring (1" Str. Pins, 6-1/4" Bore) 1 93-5-11 Guide Bell (6-1/4" Bore) 1 93-161-3 Cover Plate (6-1/4" Bore) POWER TONGS TYPE TP-82 CASING JAW LIST 4" OD Thru 4-1/2" OD Casing Jaw Set Includes: 5 58-154-2 Jaws (Solid) 1 58+160-1 Drag Ring (3/4" Str. Pins, 7-1/4" Bore) 1 93-5-12 Guide Bell (7-1/4" Bore) 1 93-161-1 Cover Plate (7-1/4" Bore) OD Thru 5-1/2" OD Cosing Jaw Set Includes: 5 58-158-2 Jows (Solid) 1 58-160-1 Drag Ring (3/4" Str. Pins, 7-1/4" Bore) 1 93-512 Guide Bell (7-1/4" Bore) 1 93-161-1 Cover Plate (7-1/4" Bore) 6-5/8" OD Casing Jaw Set Includes: 10 58-336 Jaws (Solid) 1 58-332-2 Drag Ring (5/8" Str. Pins, 7-7/8" Bore) 1 93-5-14 Guide Bell (7-7/8" Bore) 1 93-161-8 Cover Plate (7-7/8" Bore) 7" OD Casing Jw Set Includes: 10 58-331 Jows (Solid) 1 58-332-2 Drag Ring (5/8" Str. Pins, 7-7/8" Bore) 1 93-5-14 Guide Bell (7-7/8" Bore) 1 93-161-8 Cover Plate (7-7/8" Bore) 14 a etCc TP Products POWER TONGS TYPE TP-82 DOUBLE ACTION JAW LIST Items Shown With * Are Included In Other Jaw Sets And Should Not Be Duplicated 1" OD Thru 1-5/16" OD Tubing Jaw Set Includes: 58-305 Jaws 58-306 Inserts 11-683 Insert Screws 50-15-5 Drag Ring (1" Str. Pins, 3-1/2" Bore) 93-5-10 Guide Bell (3-1/2" Bore) 93-161-9 Cover Plate (3-1/2" Bore) sas wee OD Tubing Jaw Set Includes: 5 58-307 Jaws 5 58-308. Inserts 5 11-683 Insert Screws al 50-15-2 Drag Ring (1" Str. Pins, 5" Bore) Bl 93-5-7 Guide Bell (5" Bore) ey 93-161 Cover Plate (5" Bore) 2-3/8" OD Thru 3-1/16" OD Tubing Jaw Set Includes 5 58-303 Jaws 5 58-304. Inserts 5 11-683 Insert Screws 1 50-15-2 Drag Ring (1" Str. Pins, 5" Bore) 1 93-5-7 Guide Bell (5" Bore) 1 93-161 Cover Plate (5" Bore) 3-1/2" OD Tubing Jaw Set Includ 5 58-303 Jaws 5 58-304-1 Inserts 5 11-683 Insert Screws *1 50-15-2 Drag Ring (1" Str. Pins, 5" Bore) = 93-5-7 Guide Bell (5" Bore) *1 93-161 Cover Plate (5" Bore) 3-11/16" OD Tubing Jaw Set Includes: 5 58-303 Jaws 5 58-304-2 Inserts 5 11-683 Insert Screws a1 50-15-2 Drag Ring (1" Str. Pins, 5" Bore) *] 935-7 Guide Bell (5" Bore) 1 98-161 Cover Plate (5" Bore) 15TP TP Products. BACKUP TYPE 147 JAWS Power Tong Type TP-82 1-5/16" OD Thru 2-1/16" OD Jaw Set Includes: 5 50-149-5 Jaws 5 50-48-5 Inserts 5 50-49-2 Insert Screws 2-3/8" OD Thru 3-3/4" OD Jaw Set Includes: 5 147-7 Jaws 5 50-48-1 Inserts 10 50-49-2 Insert Screws 3-1/16" OD Thru 4-1/2" OD Jaw Set Includes: 5 147-14 Jaws 5 50-48-1 Inserts 10 50-49-2. Insert Screws 4-1/2" OD Thru 5-9/16" OD Jaw Set Includ 5 147-10 Jaws (Solid) OD Thru 6-1/16" OD Jaw Set Includes: 5 147-8. Jaws (Solid) The Backup must have a 6-1/4" hole through the head to use the 4-1/2" OD to 5-9/16" OD and the 5" OD to 6-1/16" OD Jaw equipment. The 147-19 housing adaptor is used on the other size equipment to reduce the hole from 6-1/4" OD to 5" OD. The Sizes listed ore actual OD of tubing, upset or collar the jaws will catch. One set of jaws are included in the price of the backup. 16we oe oe ee le le KOs TP-Products Tong Drag Ring Assembly For Power Tong Type, TP-82 50-15-2 Drag Ring Assembly 1-5/16" OD Thru 3-1/2" OD 5 50-8-2 Jaw Pins 5 50-58 Plugs 5 50-57. Springs 5 11-147 Set Screws 1 11-131 Grease Fitting 58-160-1 Drag Ring Assembly 4" OD Thru 5-1/4" OD ‘58-8-1 Pins 3/4" x 6-1/4' 58-57 Plugs 50-57-1 Springs 11-583. Set Screws 11-131 Grease Fitting sau 58-160-2 Drag Ring Assembly 3-1/2" OD Thru 5" OD 5 50-8-2. Jaw Pins 5 50-58-1 Plugs 5 50-57 Springs 5 11-583 Set Screws 1 11-131 Grease Fitting 58-332 Drag Ring Assembly 7" OD 5 59-8 Pins 5/8" x 6" 5 59-64 Plugs 5 59-53. Springs 5 11-583 Set Screws 1 11-131 Grease Fitting 58-332-2 Drag Ring Assembly for 6-5/8" OD 10 59-8 Pins 5/8" x 6" 5 59-64 Plugs 5 59-53 Springs 5 ‘11-583 Set Screws 1 11-131 Grease Fitting 50-15-6 Drag Ring Assembly 2-3/8" OD Thru 5" OD 54-8-5 Pins 1-1/4" 50-58-1 Drag Plugs 50-57 Springs 11-583 Set Screws 11-131 Grease Fitting =unon 7€09-II ae 0-08 €-21-8 ASSVdWNd 110 ZOz-6Il v09-Il £09- 1-S-06 s6g-lI—a. 9 eo al-26 1-22-06. sz-85 l-e¢1.gs—? \ ‘asa 5- an 1-62-85 006-1! . 61-26 209-11 \ 2-21-08 snte—p we cs toe 06-22 z 1-6-05 6s-11 wros iS 1-€1-0S 129e-0! C/—562-1 2 ‘ 989 PBK —— Sap: = 7 1-€6- (006-II. _ 4 |-TE-OS = + ceed $2-9¢ — Bf 2,08 e cpp-08 — + Sante £08 eai-26 ore : au €61-0S. Ol-22-8S eee a-Le-£6; I-ze1-@8 €-82-08 i eal-26 6be-ll 12-¢2! 002-11 $62-88 0z6-I! ze99-t 18(au TRANSMISSION ASSEMBLY 3 Power Tong Type TP-82 2B z z@ Se Te 5 S/ZG)— gies 5 2 B/E elo Zlo8 z 3 2/2 2/2 3/58 gz Part NAME 2|6 2|/= &£\|Fze Sir. Fit, 1/4" Ferrule to 1/4" Pipe (Brass) 1 aeeoa Nut_3/8" 2 | Pe, 203 | 01 11-87 [Washer , 172" Lock PLE o2 [01 T1=-113__| Cap Screw 3/8" 1” Skt, Head N 4 PF 208 | 0 11-176 | Hy-Pro Key No, 18 ( Not Pictured) Spe) 03 P00 11-196 | Wosher, 3/8" Lock (Not Pictured ) PoE. oto] 11-200 | Cap Screw 5/16" x 3/4" Hex [12] pe 2 | on 11-228 [Set Screw 1/4" x 1/2" Skt. ( Not Pictured ) —|ilee or | on 11-255 |Wosher, 3/4" Flat BE 1 08 11-299 jin Cock iter ~06 | 11-321 [Ell 1/4" Std. Blk. Streat vf ee | 0 11-324 [Pipe Plug 11/4" Square Head 2 11-34 "Qing {ips oto 11-436 |EII 1/8" Pipe ta 5/16" Earrule 20° Bra: 1_| ere. oa | Tor 11=572___|Cap Screw 5/16" x 3/4" Skt. Head NE 12] PLE, 03. 1 11-575 [Pipe plug 1/8" Skt PLE oto} 11-595 [Set Screw 5/16" x 5/16" NC ites. [oo To | 11-601 [Pipe Plug 1/2" Skt Head rt ee 06 | “02 | 11-403 "1" Hex Head NC of pre 14_| 04 [11-604 | Cap Screw 3/8" x 3/4" Hew Hand NC PE a3 | 05 = ap Screw 5/16" x 1/2" Hex Head NC 0] Pe 02 | o1 11-900 | Spirolox Rin, PLE, 12 | os 11-920 __| Safety Pin 1] ee o2 | “on 1-11 Cotter Pin 1/8" x 1_3/4" rt ee ~o1| on 11-1499 | Cap Screw 1/2" x 2" Hex Head NC PLE 14 | 706 11-1578 | Set Screw 3/8" x 2" Sq, Hd. PLE 05 _{ or 50-9-1 [High Clutch Gear 1_|a-2066| 400 | 1 at 50-12-2 | Low Clutch Gear 1_|p-14627 ni 15 50-13-1 {Clutch rtee Vas on tonsa | 50-20 [Ring Gear and Pinion 1 [ee 00 '50-28-3 [Shifting Fork _ _ 1_[p-1461 14 50-32-1__ [Bearing PE 1.30. | 50-45-1__ | Bearing Spacer =2287| “19 | 4 0-193 hifi ” 1A n214 1,00 45 56-81 [Oil Sight Gauge 1] ee 1.00 [145 |High Drive Gear 1_j4-1868} 2.25 | “lutch Shaft 1 |A-238) | a07 } Oil Pump G. 1 {a-1203 0. = End Plat _ 1_le-23801 12700 | 5-45} 52-23 |Becring Cap. y_fa-2281 0 14 [58-23-1 _ |Bearing Cap with Hole for R. P.M, Counter 1_a-1675| 3.56 [1.62 | [58-25 [Bearing SKF 4 | Pe 208 | 140 19TRANSMISSION ASSEMBLY o Power Tong Type TP-82 2 A 2g Gelp rs a G|Z a): gite oo a\= Blo 2/58 « = z)2 2)5 3/59 a|Fe 10-606 tee] Tubing 1 10-607, Steel Tubing 1 10-608 Steel Tubing 7 11-87 Lock Washer 1/2" 5 af 11-90 Str. Fitting 3/8" Flare to 3/8" Pipe al 11-165, E11, 1°x90" HP 1 11-254 Nipple, 1" x Close H.P. 1 11-265, Collar, 1" HP. 1 11-333 Nipple, 1"x2-1/2" H.P. 1 11-337 Nipple, 1x6" HP. T 11-427 EIl, 1/4" Flare to 1/4" Pipe 45 1 11-560 Dust Cap 5100-S7-16 1 11-566, Dust Cap 5100-S7-20 1 11-606 Pipe Plug 1", Skt. 2 11-641 | Cap Screw 1/2"x1" Hex. 3 11-809 Cotter Pin 3/32x7/8 2 11-850, Dust Plug 5100-S9-8 1 11-946. Coupling Half 5100-S5-88 _ 1 1-953 Coupling Half 5100-S2-168 1 1 4 1 6 6 1 3 a z T 7 6: Ell, 3/8" Flare to 3/8" Pipe, 450 T 11-1572. | Tee, 3/4"%3/4"x1" Bax W/1/4 NPT | 12-130 Hose Assembly 211-323-323-6-66" 7 58-240-5 | Commercial Valve A20-aal26-NA53-SA53-PFTO30 T 76-166 Nipple 1 1/4"%x4" w/1" Collar 1 77-30 Commercial Motor, M25X, 997-BEIL-15-25 7 93-117-6 | Linkage + 93-126 Valve Plate 1 181-24-1 | Check Valve Assembly (Not Pictured) 7 183-5 Denison Relief Valve R2V-12-313 1 183-9 Knob 7 867-22 Handle, Commercial VI526K-8 z | I ! 25Fe 866-18 ~ (aE .. —— 266-3 apie Beal a|Fx 866-1 Shaft End Cover mi! 13.00 | 5.90 | 866-2 | Geor Housing = 7.10 | 4.90 866-3 Port End Cover 1 8.50 [3.85 66-4 | Shaft T 1.20 |_.54 866-5 Gears 1.5" 21 1.50 | .68 [866-6 [Roller Bearina 4 40 | _.18 866-7 | Thrust Plate 2 345 [_.20 866-8 | Retcining Ring 1 65 | _.29 866-9 | Bearing Tapered 1 5 | 2 | 866-10. Pressure Seal 1 303 | —.01 866-11 | “O* Ring 1 201.01 | 866-12 Shoft Bushing 1 10 | .04 866-13. pring 7 [e6g-14 | Check Assembl: 2 866-1 Pocket Seal 12 [so-16 Gasket 2 202 [01 [266-17 | Bolt 4 250 | .22 | 866-18. fasher 4 +03 01 [NOTE “When Repainring Ne. 77-20 Motor, Tishten The Four Cap Screws Port No. 866-17 Alternately to 200 Ft, Lbs, Torque, Rotate Shaft With 6" Wrench (protect the spline). The Shaft Should Rotate Easil T T = L 4 27v-9e¢ =—lc Or Tre srr rereJ ¢ 236-58-93R Hyd., Torque 3 = Gouge Assembly a), l= |22 « & G)Zu/& g\ee 6 of S/5a/5 2/5 = 2 2/2 2/5 35\/39 = 3 3)2 5\8 ao a2 Part NAME 2/6 2|/3 &/F2 el Ell 1/4" Flare fo 1/4" Pipe 90° fT er. [05 02 11-323 | Collar 1/4 " Std. Blk, 1 Pe 07 03 11-427 [Ell 1/4 " Flare to 1/4 * Pipe 45° i 206 |. 08 prt=t3a0 Flat Hd, Screw Machined 6/32" x 1" 3 111-1581 Nut Machined 6/32" 3 12=245 Hose 1/4" x 10" Stain | Pe, | | 236=7 Pressure Gauge 2 1/2"— 20008 Pe z 34 aed : he m7 oO 2aé-8 | Engraved Dial Face H 02] 01 pf — | iB 29I-36), 25-26 a ry (= 123-7 123-14 11-947 ce 1-94 » - eso Se err t81-24-1 125-3+1 1-849 136-8-1 W-145 12319 ——”" ies-4——~. 123-54 i356 /, 123-9 irsss——___a 355i 11-1153. iicre eee = %*Parts Included in 123-20 Repair Kit 30 Lo wf wh wh Lo hh wo fo fo fo fc of csa c Sahoo kh ooh hat 123 HYDRAULIC LIFT ASSEMBLY POWER TONG TYPE TP-82 PART NAME (och ir Bushing 721 Nut 5/8" NC levis 1/2" Hl 3/8" et ing 3/16 x 3 x 3-3/8 NATIONAL 622740 265 = NAL 622735 1-1/2 x 1-7/8 NATIONAL 622728 5. 31-1563 | Ell_3/8" Flare to 3/8" 12-130 _| Hose Assembl. pression Sprin 181-24-1_| Check Valve Assembl: 123-20 | Repair Kit * PARTS INCLUDED IN 123-20 REPAIR KIT ~||NUMBER REQ. |2|/DRawing -"||NUMBER LoL ota P. P, E E 9; T [A=2822 WEIGHT IN “1 Pounps lea] nlotolololololeeles 2 ls/BlalS|SiS/2}8/S) a} | WEIGHT IN KILOGRAMS eo08-9-2b1 ez8-I1 02-2b1 32co {cae jase (aaa es 147 BACKUP TOOL ASSEMBLY o TP-82 TONG & z z@ ° Ss ae E Slke b o a|s o Z|o8$ = 3 Z\z mw 2\/f3 a2 PART NAME 2|5 2|3 &|Fz 11-87 | Washer 172 Lock in 201 | .01 TI-131__| Grease Fitting 1/4 28 Stroight ap. 201.01 11145 | Nut 5/8 N 2) Ee7 Vaal eee05 T1=188 | Cap Screw 172" x 1_174" SET 12] Pe att _|_.05 M-196 Washer 3/8 Lock 10} P. 01 201 11-603 | Cop Screw 3/8 x1 Hex Tol Pe. 313] .06. 11-806 | Washer 5/8 Lock. 2/P. 206 | .08 11-878 | Cap Serew 1/2 x 3/4 SKT, - 2[P. 208 | .04 1 Pin 3-1/4" Sofet 2 |, or] .o1 121335 | Pin 1/2" x 1-1/2" pe, | 08 | 04 | 11-1575 | Cop Screw 5/8" x 3-1/2" He: 21. 2] an48-1 [Insert 1526] 50 | 23 0=49-2 | Insert Sere 10] ae. 2024.01 Ring Gs 1_|A-2360| 10.50 | 4.77 Top Cap 6-1/4" Bore. 1_|B=2007 17.00 72. Geor Housi 1/4" Be 4 _|p.2504 | 47,20 | 21,4: 2 2350) 0 378 * The 3-2/4" OD = aso} 14 Housing Adapter. 1 = 221 4.80. 1 ivel 1 4110] 8.90 | 4.04 147-40 | Front Position 1 Ip-2500 | a-80 | 3 14724 Back Position 1 4a=4108} 2 “4 14783 | Back Pull Pi +; =l 0 | a3 [r21-10 | Retura Spring oe | | I <= 33