9, A flanged protective type coupling is required to transmit 50 KW at 2000 rpm. Find (@) Shaft diameters if the driving shaft is hollow with d,/ d= 0.6 and driven shaft is a solid shaft. ‘Take t = 100 MPa. (®) Diameter of bolts, if the coupling uses four bolts. Take o, = 6, = 70 MPa and t = 25 MPa. Assume pitch circle diameter as about 3 times the outside diameter of the hollow shaft (© Thickness of the flange and diameter of the hub. Assume ¢, = 100 MPa and t= 125 MPa. (@ Make aneat free hand sketch of the assembled coupling showwing a longitudinal sectional elevation ‘with the main dimensions. The other dimensions may be assumed suitably. 11. Design a bushed-pin type flexible coupling for connecting a motor shaft to a pump shaft for the following service conditions Powerto be transmitted = 40 kW : speed of the motor shaft= 1000 rp an. ; diameter ofthe motor shaft = 50 mm; diameter of the pump shaft = 45 mm. The bearing pressure in the rubber bush and allowable stress in the pins are to be limited to 0.45 Nimm? and 25 MPa respectively. [Ans, d,=20 mm; 1 = 6; d, = 40 mm ; /= 152 mm] 12, A horizontal shaft 4D supported in bearings at 4 and B and carrying pulleys at C and D is to ‘transmit 75 KW at 500rp m. fiom drive pulley D to off-take pulley C, as shown in Fig. 14.18 c L >P, | | rn rn 2 2, All dimensions in mm. Fig. 14.18 vertical), radius of pulley C=220 mm, radius of pulley D = 160 mm, allowable shear sires [Ans. 100 mm] 10. A simply supported shaft between bearings cartiesa steady load of 10 KN at the centre. The length of shaft between bearings is 450 mm. Neglecting the effect of stress concentration, find the minimmm diameter of shaft. Given that Endurance limit =600 MPa; surface finish factor = 0.87; size factor = 0.85, and factor of safety= 1.6. [Ans. 35mm] 15, A pulleyis keyed toa shaft midway between two anti-fiiction bearings. The bending moment at the pulley varies from — 170 N-m to 510 N-m and the torsional moment in the shaft varies from 55 N-m_ to 165 N-m. The frequency of the variation of the loads is the same as the shaft speed. The shaft is made of cold drawn steel having an uitimate strength of S40 MPa and a yield strength of 400 MPa Determine the required diameter for an indefinite life. The stress concentration factor forthe keyway in bending and torsion may be taken as 1.6 and 1.3 respectively. The factor of safety is 1.5. Take size factor — 0.85 and surface finish factor — 0.88 [Ans. 36.5 mm] (Hint. Assume o,=0.5 6,; 1,=0.5 6; 1,=0.55 64]