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IMPACT 4.01.

10

7/21/15

Chassis ID
E 115188

Path
1750/Service and maintenance//Preventive maintenance intervals

Model
VM

Identity
135396312

Publish date
6/6/15

ID/Operation

R3 - Group 175
See IE: Preventive maintenance intervals
See IE: Preventive maintenance intervals

Definitions
English terms have been used for some of the definitions that follow and these are not translated into local languages.
Each term are however described in the language of the document. For example: predominantly flat (PF), rough (R),
very rough (VR), light (L), medium (M) and road conditions (RC).
Note: Abbreviation defined below are used throughout the remains of this document.

Emissions classes
Euro III corresponds to EM EC99, EM EC01 and EM ECPT4
Euro IV is the equivalent of EM EC06
Euro V is the equivalent of EM-EU5
Euro V Incentive is the equivalent of EM EC06-B
Euro VI is the equivalent of EM-EU6

Transport cycle
Typical construction site superstructure
Yes

No

Construction Is the average journey distance between loading and unloading more than 50 km and the vehicle
drive distances minor than 20% inside the city and the annual distance driven more than 100,000
sites1
km?

No

Yes

Distribution

Long distance driving

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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carrier, concrete mixer or refuse bodies.

Powertrain Operating Conditions (POC)


The powertrain operating conditions (POC) describe the degree of engine load.
The different load levels are:
Light (L)
Medium (M)
Heavy (H)
Severe (S)
Very severe (VS)
Very severe+ (VS+)

Gross combination weight (GCW)


Gross combination weight = Technical/Legal gross weight combination ton

Topography
Predominantly flat (PF)
Uphill and downhill stretches with:
Gradients >3% for up to 20% of total mileage.
Gradients >6% for up to 1% of total mileage.
Maximum gradients 16%.

Hilly (H)
Uphill and downhill stretches with:
Gradients >3% for up to 35% of total mileage.
Gradients >6% for up to 10% of total mileage.
Gradients >9% for up to 1% of total mileage.
Maximum gradients 20%.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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Very Hilly (VH)


Typical construction site operations such as mining, dam building, quarries etc.

Road Condition (RC), definition


The Road Conditions (RC) describe the type of road surface.
The different levels are:
Smooth (S)
Rough (R)
Very rough (VR)
For definition of Transport cycle, seeTransport cycle.
Smooth (S)

Rough (R)

Very rough (VR)

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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Warranty
The warranty is not valid if Volvo Truck Corporation can show that it is likely that the material defects or
incorrect operation, for which the warranty has been invoked, is the result of:
The vehicle not being driven in accordance with the applicable Volvo Truck Corporation instructions, e.g.
that the stipulated warranty, basic or full servicing has not been carried out at the correct time and/or
running hours interval (a service that has not been registered by Volvo Truck Corporation or recorded in
this booklet is considered not to have been performed, unless absolute proof can be shown).
Other parts than original parts from Volvo Truck Corporation have been used.
Other oils, greases or coolant fluids than those recommended by Volvo Truck Corporation have been
used.
The above text is only an extract from the Warranty booklet. Refer to the Warranty booklet for complete
warranty terms, conditions and requirements.

Maintenance intervals complete vehicle


Warranty service
Some components requires a first oil and filter change at the warranty service which occurs after 10 000 km / 4 weeks.
For more information regarding Warranty service and for which vehicles and components it applies to, refer to service
information group 172 , Warranty service.

Limitations to the tables on the following pages


When the service interval is specified in more than one unit, e.g. in km, engine hours and/or calendar time, it
means that the service interval is limited by the option whichever occurs first.
Definition of Other oil grades on the following pages: Oils which meet at least one of the following: ACEA E3,
E4, E5, E7, E9; API CH-4, CI-4, CJ-4.
Long life full flow filters, with part number 21707133 must be used if the oil change interval exceeds 30 000 km.
All 16 litre engines must use filter 21707133 regardless of the oil change interval.
No engine oil change interval shall exceed 12 months, except the following engines for which the interval shall
be max. 6 months:
MWM5A206, MWM7A260, MWM7A310, MWM7B220, MWM7B270, MWM7B330.

Fuel quality
Diesel fuel
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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The sulphur content of the fuel determines which fuel types are allowed. Note that exceeding the allowed sulphur
contents may damage the engine and/or the after treatment system and warranty may be void.
The table below shows which fuel types are allowed in respective engine.
Engine type

Fuel sulphur

Fuel type
0

Max 0.0010

0.00100.05

0.050.5

>0.5

ppm

Max 10

10500

5005000

>5000

OK1

Euro III

Euro IV SCR

Euro IV EGR

Euro V, V Inc, EEV

OK

EuroVI

OK

RESTRICTED

JPN NLT (JPN07)

OK3

RESTRICTED

JPN PNLT (JPN10)

OK

RESTRICTED

OK

RESTRICTED2
OK

RESTRICTED
RESTRICTED

RESTRICTED2

RESTRICTED

Oil change interval reductions must be made for Fuel types 2 and 3, see respective vehicle model and engine type

Fuel type 1 can be used max once every tenth refueling

Fuel type 1 can be used of the vehicle does not have a DPF

The engine oil change intervals also differs depending on the sulphur content of the fuel being used. See respective
vehicle and engine for detailed engine oil change intervals with respective fuel types.

Maintenance interval tables


Vehicle model VM
Vehicle models FL, FE
Vehicle models FL(3)
Vehicle models FE(3)
Vehicle models FM, FH D11 D13
Vehicle models FM(4) D11 D13
Vehicle model FH(4) D13
Vehicle models FH16, FH(4) D16
Vehicle model FM, LNG
Vehicle models FE(3) CNG
Biodiesel FAME, service recommendations
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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For service information regarding oil recommendations, oil volumes and other complementary service
recommendations, refer to Complementary maintenance recommendations such as oil volumes, oil quality and oil
viscosity .

Vehicle model VM
For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


MWM5A206
Transport
cycle

Long distance driving

GCW

816

Distribution
regional

17

Construction sites1

Distribution
city

816

17

816

17

816

17

Topography

PF

PF

VH

POC

VS

VS

VS

VS

Maximum permitted fuel consumption


POC

VS

km/litres

3.9

3.83.3

3.22.5

Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
MWM7A260/310
Transport
cycle
GCW
Topography

Long distance driving

816
PF H

1732

Distribution
regional
3344

Distribution Construction
city
sites1

816 1732 816 1732 832

33

PF

PF

VH

VS

POC

Maximum permitted fuel consumption


POC
km/litres

VS

3.8

3.73.2

3.12.5

2.42.0

1,9

Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

Max 90km/h

MWM7B220/270/330
Transport
cycle
GCW
Topography

Long distance driving

816
PF H

1732

Distribution
regional
3344

Distribution Construction
city
sites1

816 1732 816 1732 832

33

PF

PF

VH

VS

POC

Maximum permitted fuel consumption


POC

VS

km/litres

3.93.4

3.32.7

2.62.1

Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

Max 90km/h

Engine oil change interval


Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine.
POC

VS

MWM5A206
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 6 months.
Fuel type 0, 1 and 21
Oil quality VDS-32

20000/400

15000/400

12000/3003

Oil quality VDS-22

12000/300

9000/200

Oil quality VDS4

10000/200

7500/150

10000/200

7500/200

6000/1503

Fuel type 31
Oil quality VDS-35

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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Oil quality VDS-25

6000/150

4500/100

Oil quality VDS6

5000/100

3750/75

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
2

For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 5000 litres

For fuel consumption levels higher than 40litres/100km or lower than 2.5 km/l, change intervals must be based on
hours.
4

Maximum allowed fuel to be used between each engine oil drain is 3000 litres

Maximum allowed fuel to be used between each engine oil drain is 3750 litres

Maximum allowed fuel to be used between each engine oil drain is 2250 litres

POC

VS

MWM7A260/7A310
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 6 months.
Fuel type 0, 1 and 21
Oil quality VDS-32

30000

25000/500

20000/400

15000/400

12000/3003

Oil quality VDS-22

24000

18000/400

12000/300

9000/200

Oil quality VDS4

15000

12000/300

10000/200

7500/150

Oil quality VDS-35

15000

12500/250

10000/200

7500/200

6000/1503

Oil quality VDS-25

12000

9000/200

6000/150

4500/100

Oil quality VDS6

7500

6000/150

5000/100

3750/75

Fuel type 31

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 8000 litres (gearbox and rear axle oil change at
each 2 engine oil changes)
3

For fuel consumption levels higher than 50litres/100km or lower than 2 km/l, change intervals must be based on
hours.
4

Maximum allowed fuel to be used between each engine oil drain is 5000 litres

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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Maximum allowed fuel to be used between each engine oil drain is 6000 litres

Maximum allowed fuel to be used between each engine oil drain is 4000 litres

POC

VS

MWM7B220/270/330
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 6 months.
Note: First oil change must be carried out during the Warranty Service 10 000 km or 4 weeks.
Fuel type 0 and 1 1 2
Oil quality
VDS-3

Valid for vehicles manufactured up


to December 2014

50000/ 30000/600 30000/600 20000/500 15000/400

Valid for vehicles manufactured from


January 2015

60000/ 50000/800 40000/800 30000/600 20000/500

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types, see Maintenance intervals complete vehicle

The maximum sulphur content permitted for MWM7B220/270/330 engines is 50 ppm.

Annual and Basic service


All MWM engines irrespective of POC:
Annual service
Basic service

Every 12 months
At every engine oil and filter change

Engine components
Information aboutVolvo oils and fluids
POC

km/months/hours

Oil filters replace

Each oil change

Fuel filters replace

Each oil change1

Water separator filter, replace

Each oil change1

Air filter, replace

VS

120000/24

Fuel tank breather filter, replace

At every air filter change

ARLA 32 (AdBlue) filter, replace

180000/12

Coolant change (VCS)

150000/24 125000/24 100000/24 75000/24 60000/24

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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MWM5A206, MWM7A260/310
Coolant change (VCS)
MWM7B220/270/330

500000/48

Valves and JAK, adjustment


MWM5A206, MWM7A260/310

600002

500002

400002

300002

240002

Valves and JAK,


Valid for vehicles
adjustment
manufactured up to
MWM7B220/270/330 December 2014

500003

300003

300003

400003

300003

600004

500004

400004

600004

600004

Valid for vehicles


manufactured from January
2015
Drive belt, replace

120000/36

The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2

First valves adjustment must be carried out in the first Basic Service after warranty service, that is, in the second
engine oil change.
3

First valves adjustment must be carried out in the warranty service 10 000 km or 4 weeks, after that the maximum
permissible interval is according to the table.
4

First valves adjustment must be carried out in the warranty service 10 000 km or 4 weeks, after that the maximum
permissible interval is 60 000 km.

Transmission components
Manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

Oil and filter, change


All VT2214B transmissions1 '2
Note: Transmissions with Service Category (SC) 1 or 3 must have an oil and filter change at warranty service.
Subsequent oil changes should follow the table bellow.
Transmissions with Service Category (SC) 2 or 4 must have the first oil and filter change according to the table
below.
Oil quality

km/months/hours

Transmission oil 97307


(Allowed only for SC1 or 2)

400000/36/-

400000/36/3200

200000/36/2500

Transmission oil 97315


(Allowed for all SC)

400000/36/-

400000/36/3200

200000/36/2500

Transmission oil 97305


(Allowed only for SC1 or 2)

120000/12/-

120000/12/800

60000/12/600

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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Engine oil SAE 40


(Allowed only for SC1 or 2)

120000/12/-

120000/12/800

60000/12/600

Engine oil SAE 50


(Allowed for all SC)

120000/12/-

120000/12/800

60000/12/600

Oil and filter, change


AT2612D1 2
Note: Transmissions with Service Category (SC) 1 or 3 must have an oil and filter change at warranty service.
Subsequent oil changes should follow the table bellow.
Transmissions with Service Category (SC) 2 or 4 must have the first oil and filter change according to the table
below.
Oil quality

km/months/hours

Transmission oil 97307


(Allowed only for SC1 or 2)

450000/36/-

450000/36/-

200000/36/-

Transmission oil 97315


(Allowed for all SC)

450000/36/-

450000/36/-

200000/36/-

Transmission oil 97305


(Allowed only for SC1 or 2)

120000/12/-

120000/12/-

60000/12/-

Engine oil SAE 40


(Allowed only for SC1 or 2)

120000/12/-

120000/12/-

60000/12/-

Engine oil SAE 50


(Allowed for all SC)

120000/12/-

120000/12/-

60000/12/-

Oil change
FT0706C, FT0906C, FT0909B, F1109, ET8908LL, F07606A, F09506B, FO09506A
Oil quality
Engine oil SAE 40, 50

km/months/hours
100000/12/-

100000/12/800

60000/12/600

Oil change
F16108LL
Oil quality
Engine oil SAE 40, 50

km/months/hours
100000/12/-

100000/12/800

100000/12/600

For construction site driving with extreme undulation, corresponding to driving conditions VS, transmission oil 97315
or engine oil SAE 50 must be used.
2

If PTO or split box are used more than 50% of the driving time change oil according to POC VS.

Clutch, lubrication
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onClutch
Oil quality
Hydraulic fluid in accordance with DOT 4 standard
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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Note: A hydraulic fluid that does not meet the DOT4 standard may damage the oil sealing rings and cause a fail in the
servo system. Check the fluid at each service, without opening the cover of the reservoir
Lubrication points

Grease quality

Fork shaft

P/N 8291049 at maximum 3 grams

Information about Lubrication interval see Chassis components and lubrication.


Note: Vehicle assembled with gearbox VT2214B do not need this lubrication.
Gear lever
Information about Lubrication interval see Chassis components and lubrication.
Lubrication points

Grease quality

Telescopic rod

Part No. 8291049

Note: Remove old grease from the rod before lubricating it.
Note: Vehicles assembled with gearbox VT2214B do not have this gear lever

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle. The first oil
change must be done at Warranty service 10000 km or 4 weeks. Subsequent oil changes according to the table below.
POC

S1

VS

Oil change
RSS1027A, RSS1035A, RSS1035B, RSS1043, RTS2163, RTS2140
Oil quality

km/months/hours

Transmission oil 97312

400000/36/-

160000/36/-

SAE J-2360

120000/12/-

80000/12/8002

40000/12/6002

Vocational vehicles except sugar cane (eg. timber, dumper, refuse collection) must use the same drain interval as
very severe.
2

For applications in which the stand still time exceeds 20% of the engine operating hours, the service interval may be
extended to 2000 hours for POC S and 1600 hours for POC VS.
Note: For sugar cane a service interval of 30000 km/12 months/800 hours, whichever occurs first, applies for SAE
J-2360 oil specification.

Auto locking differential (NoSpin)

Service
interval

Perform the function check according to operation Function Group 4680, Information type Service
and maintenance Auto locking differential, function check

Every 3
months

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Chassis components and lubrication


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle

Long distance

Road condition

Construction1

Distribution

S/R

VR

km/months

Propeller shaft, lubrication2

25000/3

20000/3

10000/3

2500/3

Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

If the propeller shaft lacks greasing nipples, it is lubrication-free.

Clutch fork shaft

25000/3

20000/3

10000/3

2500/3

Every week

Every week

Cover, clutch fluid reservoir, change

/36

/36

Gear lever, Telescopic rod, lubrication

5000

2500

1000

200000/12,3

Air drier cartridge (APM), replace


Power steering, filter, replace

/12

Chassis lubrication4

Each oil change

Trailing axle, rocker arm pin,


lubrication

5000

2500

1000

Trailing axle, hub, lubrication

60000/Every 2nd
engine oil change

50000/Every 2nd
engine oil change

40000/Every 2nd
engine oil change

Cab

Climate unit filter, cleaning

Every 2nd oil change

Climate unit filter, replace

/12

Air conditioning, refrigerant gas


and air drier filter

Cab tilt pump, lubrication

Cab lubrication

200000/24

When the pump has been repaired or if the oil is contaminated.


If necessary at Basic or Annual Service

Roof mounted air cooler

Filter/radiator, cleaning

Filter/radiator, change

/3
/12

/6

Reservoir filter, cleaning

/6

/3

If there is condensed water in the air compressed system reservoir, change the drier element.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

13 / 119

IMPACT 4.01.10
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Information on lubrication points see: Lubrication chart, group 175

Vehicle models FL, FE


For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


Transport
cycle

Long distance driving

GCW

28

Distribution
regional

2944

Construction sites1

Distribution
city

18

19-28

29-44

18

19-28

18

19-28

Topography

PF

PF

VH

POC

L2

M3

M3

H3

VS

Maximum permitted fuel consumption


POC

VS

l/100km

27

32

40

50

>50

Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Oil change interval


Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

D7E Euro III


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

60000/-

40000/-

30000/600

25000/600

10000/300

Oil quality VDS-2

40000/-

30000/-

20000/400

20000/400

10000/200

Fuel type 21
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.01.10

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Oil quality VDS-3/VDS-4

40000/-

27000/-

20000/400

17000/400

6700/200

Oil quality VDS-2

27000/-

20000/-

13000/270

13000/270

6700/130

Oil quality VDS-3/VDS-4

30000/-

20000/-

15000/300

12500/300

5000/150

Oil quality VDS-2

20000/-

15000/-

10000/200

8000/150

3500/100

Fuel type 31

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types, see Maintenance intervals complete vehicle

POC

VS

D7E Euro IV/V inc, D7F Euro V/EEV


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

100000/-

75000/-

50000/1200

30000/1200

15000/600

Oil quality VDS-22

60000/-

45000/-

30000/600

20000/600

10000/300

1
2

For definitions of the different fuel types, see Maintenance intervals complete vehicle
Not allowed for D7E Euro V

Annual and Basic service


POC

VS

25000/6

10000/6

D7E Euro III

km/months

Annual service
Basic service
1

/ 12
60000/6 1

40000/6

30000/6

Can be extended to 60000/12 for long distance vehicles without tow bar.

POC

VS

30000/6

15000/6

D7E Euro IV/V inc, D7F Euro V/EEV

km/months

Annual service
Basic service

/ 12
100000/6 1

75000/6

50000/6

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

15 / 119

IMPACT 4.01.10
1

7/21/15

Can be extended to 100000/12 for long distance vehicles without tow bar.

Engine components
Information aboutVolvo oils and fluids
POC

km/months/hours

Oil filters, replace

Each oil change

Fuel filters replace

Each oil change1

Water separator filter, replace

Each oil change1

Air filter, replace

VS/VS+

Primary air filter FL

Primary filter FE

Secondary air filter

120000/24

60000/24
180000/24

Every 3rd primary filter change/48

AdBlue filter, replace

180000/12

Coolant change (VCS)

400000/36
150000/24/2

Valves and JAK, adjustment

100000//24002

Drive belt, replace

60000//24002

30000//12002

400000/36

Alternator, replace alternator


Melco 80A
Melco 100A
Melco 120A

350000/

The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2

The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation

Transmission components
Manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

Oil change
ZTO1109, STO13091
Oil quality
Volvo p/n 85123561/85123562 or ZF
TE-ML 01E/L

km/months
300000/24

240000/24

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

16 / 119

IMPACT 4.01.10

7/21/15

Some older transmissions may allow the use of ZF TE-ML 02E/L. This is possible if TE-ML 02 is shown on the
transmission type plate (section: oil grade see lubric. list).
POC

VS

Oil change
ZTO1006, ATO1056
Oil quality

km/months

Volvo p/n 85123561/85123562 or ZF


TE-ML 01E/L, 02E/L

300000/24

240000/24

Automatic gearbox/Powershift gearbox


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

Oil and filter, change


AL3061 2
Oil quality

km/months/hours

Volvo p/n 85142817/18 or Allison TES-3893

40000/12/1000

20000/6/500

The ventilation filter must be kept clean and open. The amount of dust and dirt determines how often the ventilation
filter needs to be cleaned.
2

If retarder is mounted oil change interval must follow POC S or VS.

For approved Allison TES-389 oils, see


http://www.allisontransmission.com/parts-service/approved-fluids/on-highway-fluids

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC

VS

Oil change
RSS1125A, RSS1132A, RSH1140C, RSS1344B/C, RSS1332A, RSH1370C, RS1370HV, RTH2180C,
RTS2370A
Oil quality

Factory fill for FE

Factory fill for FL

km/months/hours

Transmission oil 973121

400000/36

240000/24

SAE J2360 or API GL-52

120000/24

80000/12

Chassis components and lubrication


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

17 / 119

IMPACT 4.01.10

7/21/15

Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle

Long distance

Road condition

Construction1

Distribution
R

VR

km/months

Propeller shaft

Lubrication free
80000/122

Air drier cartridge (APM), replace


Brakes, shaft ZV, lubrication

90000/6

Chassis lubrication3

60000/4

60000/4

30000/3

30000/3

100000/124 '5 50000/124 '5 75000/124 '5 30000/124 '5

15000/124 '5

Cab

Climate unit filter, replace

/12

Cab lubrication

/12

Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

Can be extended to 100000/12 for Long distance driving vehicles without towing device in POC category Light.

Information on lubrication points, see Lubrication chart, group 175

FE is lubrication free from week 49, 2006.

FL is lubrication free from week 23, 2007.

Vehicle models FL(3)


For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


D5
Transport
cycle

Long distance driving

GCW

Distribution
regional

9-16

Distribution
city

Construction sites1

16

9-16

9-16

Topography

PF

PF

VH

POC

L2 3

M3

M3

H3

VS

Maximum permitted fuel consumption


POC

VS

l/100km

20

24

30

35

>35

Note: The POC determined for a particular application shall be used for all components to which POC is
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

18 / 119

IMPACT 4.01.10

7/21/15

applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

D7, D8
Transport
cycle

Long distance driving

GCW

28

Distribution
regional

29-44

Distribution
city

Construction sites1

18

19-28

29-44

18

19-28

18

19-28

Topography

PF

PF

VH

POC

L2 3

M3

M3

H3

VS

Maximum permitted fuel consumption


POC

VS

l/100km

27

32

40

50

>50

Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Oil change interval


Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

D5K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

19 / 119

IMPACT 4.01.10

7/21/15

(DPF) clogging.
Fuel type 0 1
Oil quality VDS-4
1

50000/-

45000/-

40000/-/1000

25000//600

25000/-/600

For definitions of the different fuel types, see Maintenance intervals complete vehicle

POC

VS

D7E Euro III


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

60000/-

40000/-

30000/600

25000/600

10000/300

Oil quality VDS-2

40000/-

30000/-

20000/400

20000/400

10000/200

Oil quality VDS-3/VDS-4

40000/-

27000/-

20000/400

17000/400

6700/200

Oil quality VDS-2

27000/-

20000/-

13000/270

13000/270

6700/130

Oil quality VDS-3/VDS-4

30000/-

20000/-

15000/300

12500/300

5000/150

Oil quality VDS-2

20000/-

15000/-

10000/200

8000/150

3500/100

Fuel type 21

Fuel type 31

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types, see Maintenance intervals complete vehicle

POC

VS

D7E Euro IV/V inc, D7F Euro V/EEV


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

100000/-

75000/-

50000/1200

30000/1200

15000/600

Oil quality VDS-22

60000/-

45000/-

30000/600

20000/600

10000/300

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

20 / 119

IMPACT 4.01.10
2

7/21/15

Not allowed for D7E Euro V

POC

VS

D8K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4
1

80000/-

60000/-

40000/-/1200

25000/-/1000

15000/-/600

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Annual and Basic service


POC

VS

25000/12/600

25000/12/600

D5K Euro VI

km/months

Annual service
Basic service

/ 12

POC

40000/12/1000
L

VS

25000/6

10000/6

VS

30000/6

15000/6

D7E Euro III

km/months

Annual service
Basic service
1

/ 12
60000/6 1

40000/6

30000/6

Can be extended to 60000/12 for long distance vehicles without tow bar.

POC

D7E Euro IV/V inc, D7F Euro V/EEV

km/months

Annual service
Basic service
1

/ 12
100000/6 1

75000/6

50000/6

Can be extended to 100000/12 for long distance vehicles without tow bar.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

21 / 119

IMPACT 4.01.10

POC

7/21/15

VS

25000/12/1000

15000/12/600

D8K Euro VI

km/months

Annual service
Basic service

/ 12

40000/12/1200

Engine components
Information aboutVolvo oils and fluids
POC

km/months/hours

Oil filters, replace

Each oil change

Fuel filters replace

Each oil change1

Water separator filter, replace

Each oil change1

Air filter, replace

Primary air filter

Secondary air filter

VS

120000/24

60000/24

Every 3rd primary filter change/48

Coolant change (VCS)

400000/36

Valves clearance, adjustment


D7E, D7F

D5K, D8K

150000/24/2

100000//24002

60000//24002

150000/12

Drive belts fan, replace


D7E, D7F

D5K

D8K

30000//12002

400000/36
400000/48

250000/24
400000/48

Fan belt tensioner, replace


D5K

D8K

400000/48

250000/24
600000/

Filter, crankcase ventilation, replace

100000/12

Particulate filter DPF, cleaning


D5K

250000

225000

200000

125000

100000

D8K

160000

120000

120000

100000

60000

Alternator, replace alternator


D7E, D7F

Melco 80A
Melco 100A

350000/

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

22 / 119

IMPACT 4.01.10

7/21/15

Melco 120A
D5K, D8K

Mitsubishi 24AL110B
Mitsubishi 24AL130B

400000/

The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2

The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation

Transmission components
Manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

Oil change
ATO8006, ATO10561 , STO8006, ZTO10061 , ZTO1109
Oil quality
Volvo part number 85123561/85123562
or ZF TE-ML 01E/L
1

km/months
360000/36

200000/24

Also oil acc to ZF TE-ML 02E/L can be used for these transmissions.

Automatic gearbox/Powershift gearbox


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

Oil and filter, change


AL205
Oil quality

km/months/hours

Volvo p/n 85142817/18 or Allison TES-3891

80000/36

20000/6

For approved Allison TES-389 oils, see


http://www.allisontransmission.com/parts-service/approved-fluids/on-highway-fluids
POC

VS

Oil and filter, change


AL3061 2
Oil quality

km/months/hours

Volvo p/n 85142817/18 or Allison TES-3893

40000/12/1000

20000/6/500

The ventilation filter must be kept clean and open. The amount of dust and dirt determines how often the ventilation
filter needs to be cleaned.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

23 / 119

IMPACT 4.01.10
2

7/21/15

If retarder is mounted oil change interval must follow POC S or VS.

For approved Allison TES-389 oils, see


http://www.allisontransmission.com/parts-service/approved-fluids/on-highway-fluids

Transfer gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onTransfer gearbox
POC

VS

Oil change
Together with FAA11
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality

km/months
Volvo p/n 85136279/80,
ZF TE ML 19B
or ZF TE ML 19C

60000/12

20000/12

Driving front axle


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onDriving front axle
POC

VS

120000/24

60000/12

Oil change
FAA11
Oil quality

km/months

First oil change interval

240000/24

Following service intervals

Transmission oil 97312

SAE 80W/90,
MT1 and API GL-5

SAE J2360
or API GL-5

160000/24
450000/36

240000/24

160000/24

200000/36
120000/24

60000/12

120000/12

60000/12

Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC

VS

Oil change
RSS0819A, RSS1125A, RSS1132A
Oil quality

km/months/hours

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

24 / 119

IMPACT 4.01.10

7/21/15

Transmission oil 97312

450000/36

200000/36

SAE J2360 or API GL-51

120000/12

60000/12

Factory fill

POC

VS

Oil change
RSH1140C
Oil quality

km/months/hours

Transmission oil 97312


SAE 80W/90, MT1 and API GL-51

450000/36
240000/24

160000/24

SAE J2360 or API GL-5


1

200000/36
120000/12

60000/12

120000/12

60000/12

Factory fill

Chassis components and lubrication


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle

Long distance

Road condition

Distribution

Construction1

VR

km/months

Air drier, drier casette (APM), replace

/12

Cab

Climate unit filter, replace

/12

Cab lubrication

/12

Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

Vehicle models FE(3)


For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


Transport
cycle

Long distance driving

GCW

28

2944

Distribution
regional

Distribution
city

Construction sites1

18

19-28

29-44

18

19-28

18

19-28

Topography

PF

PF

VH

POC

L2

M3

M3

H3

VS

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

25 / 119

IMPACT 4.01.10

7/21/15

Maximum permitted fuel consumption


POC

VS

l/100km

27

32

40

50

>50

Note: In some regions, B-double or B-train applications with GCW > 55 ton shall be classified as POC S.

Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Oil change interval


Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

D7E Euro III


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

60000/-

40000/-

30000/600

25000/600

10000/300

Oil quality VDS-2

40000/-

30000/-

20000/400

20000/400

10000/200

Oil quality VDS-3/VDS-4

40000/-

27000/-

20000/400

17000/400

6700/200

Oil quality VDS-2

27000/-

20000/-

13000/270

13000/270

6700/130

Oil quality VDS-3/VDS-4

30000/-

20000/-

15000/300

12500/300

5000/150

Oil quality VDS-2

20000/-

15000/-

10000/200

8000/150

3500/100

Fuel type 21

Fuel type 31

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

26 / 119

IMPACT 4.01.10

7/21/15

POC

VS

D7E Euro IV/V inc, D7F Euro V/EEV


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

100000/-

75000/-

50000/1200

30000/1200

15000/600

Oil quality VDS-2

60000/-

45000/-

30000/600

20000/600

10000/300

For definitions of the different fuel types, see Maintenance intervals complete vehicle

POC

VS

D8K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4
1

100000/-/-

75000/-/-

50000/-/1200

30000/-/1200

15000/-/600

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Annual and Basic service


POC

VS

25000/6

10000/6

VS

D7E Euro III

km/months

Annual service
Basic service
1

/ 12
60000/6 1

40000/6

30000/6

Can be extended to 60000/12 for long distance vehicles without tow bar.

POC

D7E Euro IV/V inc, D7F Euro V/EEV

km/months

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

27 / 119

IMPACT 4.01.10

7/21/15

Annual service

/ 12
100000/6 1

Basic service
1

75000/6

50000/6

30000/6

15000/6

Can be extended to 100000/12 for long distance vehicles without tow bar.

POC

VS

30000/12/1200

15000/12/600

D8K Euro VI

km/months

Annual service
Basic service

/ 12

50000/12/1200

Engine components
Information aboutVolvo oils and fluids
POC

km/months/hours

Oil filters, replace

Each oil change

Fuel filters replace

Each oil change1

Water separator filter, replace

Each oil change1

Air filter, replace

Primary air filter

Secondary air filter

VS

180000/24
Every 3rd primary filter change/48

Coolant change (VCS)

D7E, D7F,
D8K
without rasec

400000/36

D8K

with rasec
First service interval

400000/36

Following service interval

250000/36

Valves clearance, adjustment


D7E, D7F

D8K

150000/24/2

100000//24002 60000//24002

30000//12002

150000/12

Drive belts fan, replace


D7E, D7F

400000/36

D8K

400000/48

Fan belt tensioner, replace


D8K

600000/

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

28 / 119

IMPACT 4.01.10

7/21/15

Drive belts, servo, pump, replace


D8K

400000/48

Belt tensioner with rasec


D8K

400000/48

Filter, crankcase ventilation, replace

100000/12

Particulate filter DPF, cleaning


D8K

200000 150000

100000

90000

60000

Alternator, replace alternator


D7E, D7F

Melco 80A
Melco 100A
Melco 120A

350000/

D8K

Mitsubishi 24AL110B
Mitsubishi 24AL130B

400000/

The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2

The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation

Transmission components
Manual gearbox/Automated manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

Oil and filter, change1 '2


AT2412E
Note: Transmissions with Service Category (SC) 2 are factory filled with transmission oil 97307 and the first oil
change shall be made acc. to the table below. Transmissions with Service Category (SC) 4 are factory filled
with transmission oil 97315 and the first oil change shall be made acc. to the table below. Subsequent oil
changes according to the table below.
Oil quality

km/months

Transmission oil 97307(Allowed only for SC1 or 2)

450000/36

200000/36

Transmission oil 97315 (Allowed for all SC)3

450000/36

200000/36

Transmission oil 97305 (Allowed only for SC1 or 2)

120000/12

60000/12

SAE 30 or 40 (Allowed only for SC1 or 2)

120000/12

60000/12

Engine oil SAE 50 (Allowed for all SC)3

120000/12

60000/12

For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

29 / 119

IMPACT 4.01.10

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If split box are used more than 50% of the driving time change oil according to POC VS+

Required together with oil coolers TC-MAOH and TC-MAOH2

POC

VS

Oil change
ZTO10061 , ZTO1109
Oil quality

km/months

Volvo part number 85123561/85123562


or ZF TE-ML 01E/L
1

360000/36

200000/24

Also oil acc to ZF TE-ML 02E/L can be used for these transmissions.

Automatic gearbox/Powershift gearbox


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

Oil and filter, change


AL3061 2
Oil quality

km/months/hours

Volvo p/n 85142817/18 or Allison TES-3893

40000/12/1000

20000/6/500

The ventilation filter must be kept clean and open. The amount of dust and dirt determines how often the ventilation
filter needs to be cleaned.
2

If retarder is mounted oil change interval must follow POC S or VS.

For approved Allison TES-389 oils, see


http://www.allisontransmission.com/parts-service/approved-fluids/on-highway-fluids

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC

VS

Oil change
RSS1344C, RSH1370F, RTS2370A
Oil quality

km/months/hours

Transmission oil 973121

450000/36/

200000/36/

SAE J2360 or API GL-5

120000/12/

60000/12/

Factory fill

POC

VS

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

30 / 119

IMPACT 4.01.10

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Oil change
RTH2180C
Oil quality

km/months/hours

Transmission oil 973121

450000/36/

SAE J2360
1

240000/24/

200000/36/

160000/24/

120000/12/

60000/12/

Factory fill

Chassis components and lubrication


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle

Long distance

Road condition

Distribution

Construction1

VR

km/months

Air drier, drier casette (APM), replace

/12

Cab

Climate unit filter, replace

/12

Cab lubrication

/12

Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

Vehicle models FM, FH D11 D13


For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


Transport
cycle

Long distance driving

GCW

44

45 - 70

Regional
71-80

Construction sites1

Distribution

> 80

City

32 33-44 45-70 32

32

33-44 45-80

>80

Topography

PF

PF

PF

PF/H

VH

POC

L2

M H3

S3

S3

VS

VS

VS

VS+

Maximum permitted fuel consumption


POC

VS

VS+

l/100 km

33

39

50

64

>64

km/litres

3.0

2.5

2.0

1.5

0.8

Note: In some regions, B-double or B-train applications with GCW > 55 ton shall be classified as POC S.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

31 / 119

IMPACT 4.01.10

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Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Oil change interval


Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

VS+

D11A Euro III


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the engine
hour intervals depends strongly on actual average vehicle speed and can therefore only serve as indications.
Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes first).
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

60000/-

60000/-

45000/6002

30000/4002

15000/4002

-/4002

Oil quality VDS-2

40000/-

40000/-

30000/4003

20000/2503

10000/2503

-/2503

Oil quality VDS /


Other oil quality

20000/-

20000/-

15000/2004

10000/1304

5000/1304

-/1304

Oil quality VDS-3/VDS-4

40000/-

40000/-

30000/4002

20000/2502

10000/2502

-/2502

Oil quality VDS-2

27000/-

27000/-

20000/2503

13500/1503

6700/1503

-/1503

Oil quality VDS /


Other oil quality

13000/-

13000/-

10000/1304

6700/1004

3300/1004

-/1004

Oil quality VDS-3/VDS-4

30000/-

30000/-

22500/3002

15000/2002

7500/2002

-/2002

Oil quality VDS-2

20000/-

20000/-

15000/2003

10000/1303

5000/1303

-/1303

Oil quality VDS /


Other oil quality

10000/-

10000/-

7500/1004

5000/754

2500/754

-/754

Fuel type 21

Fuel type 31

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

32 / 119

IMPACT 4.01.10

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For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types , see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 15000, 10000 or 7500 litres for fuel type 1, 2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 10000, 6700 or 5000 litres for fuel type 1, 2 or 3
respectively
4

Maximum allowed fuel to be used between each engine oil drain is 5000, 3300 or 2500 litres for fuel type 1, 2 or 3
respectively
POC

VS

VS+

D11B Euro IV/Euro V Incentive, D13A Euro IV/Euro V Incentive


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

100000/-

75000/-

60000/7502

45000/6002

20000/6002

-/6002

Oil quality VDS-2

60000/-

50000/-

40000/5003

30000/4003

15000/4003

-/4003

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
POC

VS

VS+

D13A Euro III


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

33 / 119

IMPACT 4.01.10

7/21/15

warranty maybe void, see Maintenance intervals complete vehicle.


Fuel type 0 and 11
Oil quality VDS-3/VDS-4

100000/-

75000/-

60000/7500

45000/6000

20000/6002

-/6000

Oil quality VDS-2

60000/-

50000/-

40000/5003

30000/4003

15000/4003

-/4003

Oil quality VDS/Other oil qualities4

30000/-

25000/-

20000/2505

15000/2005

10000/2005

-/2005

Oil quality VDS-3/VDS-4

67000/-

50000/-

40000/5002

30000/4002

13000/4002

-/4002

Oil quality VDS-2

40000/-

33000/-

27000/3503

20000/2503

10000/2503

-/2503

Oil quality VDS/Other oil qualities4

20000/-

17000/-

13500/1505

10000/1305

7000/1305

-/1305

Oil quality VDS-3/VDS-4

50000/-

37500/-

30000/4002

22500/3002

10000/3002

-/3002

Oil quality VDS-2

30000/-

25000/-

20000/2503

15000/2003

7500/2003

-/2003

Oil quality VDS/Other oil qualities4

15000/-

12500/-

10000/1305

7500/1005

5000/1005

-/1005

Fuel type 21 , see third note above

Fuel type 31 , see third note above

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
4

Not allowed in Euro IV/Euro V incentive

Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

VS+

D13B Euro IV
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

34 / 119

IMPACT 4.01.10

7/21/15

warranty maybe void, see Maintenance intervals complete vehicle.


Fuel type 0 and 11
Oil quality VDS-3/VDS-4

70000/-

56000/-

40000/5002

30000/4002

16000/4002

-/4002

Oil quality VDS-2

56000/-

40000/-

24000/3003

16000/2003

12000/2003

-/2003

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 12000, 8000 or 6000 litres for fuel type 1, 2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
POC

VS

VS+

D13B JPN07
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-42

70000/-

56000/7003

40000/5003

30000/4003

16000/4003

-/4003

Oil quality VDS-3 LSA

56000/-

40000/5004

24000/3004

16000/2004

12000/2004

-/2004

1
2

For definitions of the different fuel types, see Maintenance intervals complete vehicle
D13B JPN NLT will be fitted with DPF. Therefore VDS-4 oil with max 1.0% sulfated ash is strongly recommended

Maximum allowed fuel to be used between each engine oil drain is 12000, 8000 or 6000 litres for fuel type 1, 2 or 3
respectively
4

Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
POC

VS

VS+

D13H JPN10
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

35 / 119

IMPACT 4.01.10

7/21/15

Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 01
Oil quality
VDS-4

70000/-

56000/-

40000/5002

30000/4002

16000/4002

-/4002

Oil quality
VDS-3 LSA

56000/-

40000/-

24000/3003

16000/2003

12000/2003

-/2003

Oil quality
JASO DH-2

40000/-

30000/-

20000/2003

15000/2003

10000/2003

-/2003

For waste collection, mine operation, airport services etc, engine hours can be used instead.
1

For definitions of the different fuel types , see Maintenance intervals complete vehicle

max permitted fuel to be used between each engine oil drain is 12000 litres

max permitted fuel to be used between each engine oil drain is 8000 litres

POC

VS

VS+

D11C Euro V/EEV, D13C Euro V/EEV


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-4

100000/-

75000/-

60000/750

45000/6002

20000/6002

-/6002

30000/4003

15000/4003

-/4003

Oil quality VDS-3

80000/-

60000/-

40000/500
3

1
2

For definitions of the different fuel types, see Maintenance intervals complete vehicle
max permitted fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

36 / 119

IMPACT 4.01.10

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respectively
3

max permitted fuel to be used between each engine oil drain is 16 000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively

Annual and Basic service


POC

VS

VS+

D11A Euro III

km/months

Annual service
Basic service

hours/ months
/12

60000/6

POC

60000/6

45000/6

30000/6

15000/6

400/6

VS

VS+

All other engines

km/months

Annual service
Basic service

hours/ months
/12

100000/6

75000/6

60000/6

45000/6

20000/6

600/6

VS

VS+

Engine components
Information aboutVolvo oils and fluids
POC

km/months/hours

Oil filters, replace

Each oil change

Fuel filters, replace

Each oil change1


At each primary air filter change2

Fuel tank ventilation filter, replace

Each oil change1

Water separator filter, replace


Air filter, replace

Primary air filter

Secondary air filter

Lamp indication/24

Lamp indication/12/4000

Every 3rd primary filter change/48

AdBlue filter, replace

180000/12
180000/363

Coolant change (VCS)

500000/48

500000/
48/8000

200000/244

200000

Valves and unit injectors, adjustment


D11A/B/C
D13A/B/C
/H

First service interval

/12/40004

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

37 / 119

IMPACT 4.01.10

7/21/15

D11A/B/C
D13A/C

Following service intervals

D13B/H

Following service intervals

400000/244

200000/
12/40004

400000/244

200000/
12/40004

All multi-ribbed belts, tensioners and idler (fan),


replace
D11A/B/C
D13A/B/C
/H

EGR pipe,
clean D13B

300000/36

300000/36/5000

200000/36/3500

200000/24

Particulate filter DPF, cleaning


D13B
JPN07

Without ESI5

With ESI5

D13H
JPN10

At every engine oil change

Every 12 months or when the symbol on the instrument


panel lights.
250000/24

Alternator, replace brushes for Melco and


replace regulator for Bosch.
FM D11A/B/C

Melco 90A
Melco 110A
Melco 130A

350000/48/6300

FH D13A/B/C

Bosch 110A
Bosch 80A

270000/48/4900

/24/4000

FM/FH
D13A/B/C/H

Bosch 120A
(longlife)
Bosch 150A
(longlife)

480000/48/8500

/24/4000

The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2

Under some conditions, the filter will need more frequent replacement, e.g more than 50% of driving in dusty
environment.
3

Chassi ID after A-715654, B-596281 and D-130735

The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation

Electrical Service Indicator

Transmission components
Manual gearbox/Automated manual gearbox
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

38 / 119

IMPACT 4.01.10

7/21/15

Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

VS+

Oil and filter, change1 '2


VT2009B, VT2214B, VTO2214B, AT2412C, AT2512C, ATO2512C, AT2412D, AT2612D, ATO2612D,
VT2514B, VTO2514B
Note: Transmissions with Service Category (SC) 2 are factory filled with transmission oil 97307 and the first oil
change shall be made acc. to the table below. Transmissions with Service Category (SC) 4 are factory filled
with transmission oil 97315 and the first oil change shall be made acc. to the table below. Subsequent oil
changes according to the table below.
Oil quality

km/months

hours

Transmission oil 97307 (Allowed only for SC1 or 2)

450000/36

200000/36

Transmission oil 97315 (Allowed for all SC)3

450000/36

200000/36

2500

Transmission oil 97305 (Allowed only for SC1 or 2)

120000/12

60000/12

Engine oil SAE 30 or 40 (Allowed only for SC1 or 2)

120000/12

60000/12

Engine oil SAE 50 (Allowed for all SC)3

120000/12

60000/12

600

For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2

If split box are used more than 50% of the driving time change oil according to POC VS+

Required together with oil coolers TC-MAOH and TC-MAOH2

Automatic gearbox/Powershift gearbox


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

VS+

Oil and filter, change1


VT2506PT2 , VT2206PT2 , PT2106, PT2606
Oil quality
Transmission oil 97342

km/months
200000/24

Ventilation filter, change3

100000/12

hours
50000/12

800

/244

Under some operating conditions, e.g extreme heat, a lot of retarder use, shorter change intervals may be necessary.

This transmission must have a filter change at warranty service. Subsequent oil and filter changes according to the
table.
3

The ventilation filter must be kept clean and open. If the gearbox is operating under very dusty and dirt conditions, it
will be necessary to reduce the replacement intervals for the ventilation filter.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

39 / 119

IMPACT 4.01.10
4

7/21/15

Under some operating conditions e.g very dusty and dirty conditions, shorter change intervals may be necessary.

Power take-off
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower take-off
POC

VS

VS+

Oil change
PTO-FLY

Oil quality

km/months

Transmission oil 97305


Engine oil SAE 40 or 50

120000/12

Transmission oil 97315

180000/12

Transfer gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onTransfer gearbox
POC

VS

VS+

Oil change
Together with FAA11, FA-DRIVE
Oil quality

km/months

Transmission oil 97305

120000/12

Transmission oil
97307 or 97315

180000/12

Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
POC

VS

VS+

Oil change
RET-TH/VR3250
Oil quality

km/months

Voith Type A1

120000/24

Not to be used

Not to be used

Voith Type B
p/n 85102467/-8/-9

135000/24

90000/24

65000/24

Voith Type C

200000/24

150000/24

90000/24

Other approved oils for use, see Voiths homepage:


http://voith.com/en/products-services/power-transmission/retarders-trucks-10263.html
Note: Light/medium/heavy applications to which at least one or more of the following applies shall be treated as
POC Severe:
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

40 / 119

IMPACT 4.01.10

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Operation in areas with high ambient temperature such as in Saudi Arabia.


Continuous driving at altitudes above 1500m above sea level.
Frequent uphill/downhill operation.
More than one retarder operation per kilometre.
Retarder use more than 10% of the driving time.

Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.

Driving front axle


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onDriving front axle
POC

VS

VS+

Oil change
Together with FA11, FA-DRIVE
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality

km/months

Transmission oil 97312,


SAE J2360 or API GL-5

120000/12

Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC

VS

VS+

Oil change1
RS1356SV2 , RS1370HV, RSS1344B/C, RSS1360, RT2610HV, RT3210HV, RTH2610A/B, RTH3312,
RTS2370A
Note: Rear axles with Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil
change shall be made acc. to the table below. Subsequent oil changes according to the table below.
Oil quality

km/months

hours

Transmission oil 97312

450000/36

200000/363

25004

SAE J2360 or API GL-5

120000/12

60000/125

6004

For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
halved.
2

In severe and very severe operations intervals are 200000 and 60000 km respectively

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

41 / 119

IMPACT 4.01.10

7/21/15

400000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton

Reduction in drain intervals may be requested in specific application and/or regions.

120000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton

Chassis components and lubrication


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle

Long distance

Road condition

Distribution

Construction1

VR

2500/3

Weekly

R
km/months

Propeller shaft2

25000/3

25000/3 20000/3 10000/3

Air dryer cartridge, replace

Lamp indication/243

AIR DRY-E
Other air dryer

Brakes, shaft ZV, lubrication

200000/12
90000/6

60000/4 60000/4 30000/3

30000/3

Chassis lubrication4

90000/65

60000/4 60000/4 30000/3

30000/3

A-ride, lubrication4 6

45000/3

20000/1 45000/3 20000/1 4500/0.5 1000/0.257

Front Suspension Lubrication (FSM-LUB)

45000/3

20000/1 45000/3 20000/1 4500/0.5 1000/0.257

B-/T-ride

Lubrication free

Hydraulic bogie lift, oil change

/12

Cab
Climate unit filter, replace

/12

Cab lubrication

/12

Central lubrication, grease fill

/6

Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

If there are no grease nipples on the propeller shaft, it does not require maintenance.

If this function is not activated, the change interval of every 12 months applies.

Information on lubrication points, see Lubrication chart, group 175

Within Europe and if gross weight is maximum 36 tons, the interval can be increased to 100000km

As follows: A-ride: suspension, bogie bearing and bogielift.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

42 / 119

IMPACT 4.01.10
7

7/21/15

Under some conditions, more frequent lubrication may be required.

Vehicle models FM(4) D11 D13


For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


Transport
cycle

Long distance driving

GCW

44

Construction sites1

Distribution
Regional

45 - 70

71-80

> 80

City

32 33-44 45-70 32

32

33-44 45-80

>80

Topography

PF

PF

PF

PF/H

VH

POC

L2

M H3

S3

S3

VS

VS

VS

VS+

Maximum permitted fuel consumption


POC

VS

VS+

l/100 km

33

39

50

64

>64

km/litres

3.0

2.5

2.0

1.5

0.8

Note: In some regions, B-double or B-train applications with GCW > 55 ton shall be classified as POC S.

Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Oil change interval


Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

VS+

D11A Euro III


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the engine
hour intervals depends strongly on actual average vehicle speed and can therefore only serve as indications.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

43 / 119

IMPACT 4.01.10

7/21/15

Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes first).
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

60000/-

60000/-

45000/6002

30000/4002

15000/4002

-/4002

Oil quality VDS-2

40000/-

40000/-

30000/4003

20000/2503

10000/2503

-/2503

Oil quality VDS /


Other oil quality

20000/-

20000/-

15000/2004

10000/1304

5000/1304

-/1304

Oil quality VDS-3/VDS-4

40000/-

40000/-

30000/4002

20000/2502

10000/2502

-/2502

Oil quality VDS-2

27000/-

27000/-

20000/2503

13500/1503

6700/1503

-/1503

Oil quality VDS /


Other oil quality

13000/-

13000/-

10000/1304

6700/1004

3300/1004

-/1004

Oil quality VDS-3/VDS-4

30000/-

30000/-

22500/3002

15000/2002

7500/2002

-/2002

Oil quality VDS-2

20000/-

20000/-

15000/2003

10000/1303

5000/1303

-/1303

Oil quality VDS /


Other oil quality

10000/-

10000/-

7500/1004

5000/754

2500/754

-/754

Fuel type 20

Fuel type 30

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types , see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 15000, 10000 or 7500 litres for fuel type 1, 2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 10000, 6700 or 5000 litres for fuel type 1, 2 or 3
respectively
4

Maximum allowed fuel to be used between each engine oil drain is 5000, 3300 or 2500 litres for fuel type 1, 2 or 3
respectively
POC

VS

VS+

D13A Euro III


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

44 / 119

IMPACT 4.01.10

7/21/15

Fuel type 0 and 11


Oil quality VDS-3/VDS-4

100000/-

75000/-

60000/7502

45000/6002

20000/6002

-/6002

Oil quality VDS-2

60000/-

50000/-

40000/5003

30000/4003

15000/4003

-/4003

Oil quality VDS/Other oil qualities4

30000/-

25000/-

20000/2505

15000/2005

10000/2005

-/2005

Oil quality VDS-3/VDS-4

67000/-

50000/-

40000/5002

30000/4002

15000/4002

-/4002

Oil quality VDS-2

40000/-

33000/-

27000/3503

20000/2503

10000/2503

-/2503

Oil quality VDS/Other oil qualities0

20000/-

17000/-

13500/1505

10000/1305

7000/1305

-/1305

Oil quality VDS-3/VDS-4

50000/-

37500/-

30000/4002

22500/3002

10000/3002

-/3002

Oil quality VDS-2

30000/-

25000/-

20000/2503

15000/2003

7500/2003

-/2003

Oil quality VDS/Other oil qualities0

15000/-

12500/-

10000/1305

7500/1005

5000/1005

-/1005

Fuel type 20 , see third note above

Fuel type 30 , see third note above

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
4

Not allowed in Euro IV/Euro V incentive

Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
POC

VS

VS+

D13A Euro IV/Euro V Incentive


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

45 / 119

IMPACT 4.01.10

7/21/15

Oil quality VDS-3/VDS-4

100000/-

75000/-

60000/7502

45000/6002

20000/6002

-/6002

Oil quality VDS-2

60000/-

50000/-

40000/5003

30000/4003

15000/4003

-/4003

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

VS+

D13H JPN10
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 01
Oil quality
VDS-4

70000/-

56000/-

40000/5002

30000/4002

16000/4002

-/4002

Oil quality
VDS-3 LSA

56000/-

40000/-

24000/3000

16000/2000

12000/2003

-/2000

Oil quality
JASO DH-2

40000/-

30000/-

20000/2000

15000/2000

10000/2000

-/2000

For waste collection, mine operation, airport services etc, engine hours can be used instead.
1

For definitions of the different fuel types , see Maintenance intervals complete vehicle

max permitted fuel to be used between each engine oil drain is 12000 litres

max permitted fuel to be used between each engine oil drain is 8000 litres

POC

VS

VS+

D11C Euro IV/V/EEV, D13C Euro V/EEV


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

46 / 119

IMPACT 4.01.10

7/21/15

Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-4

100000/-

75000/-

60000/750

45000/6002

20000/6002

-/6002

30000/4003

15000/4003

-/4003

Oil quality VDS-3

80000/-

60000/-

40000/500
3

For definitions of the different fuel types, see Maintenance intervals complete vehicle

max permitted fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively
3

max permitted fuel to be used between each engine oil drain is 16 000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
POC

VS

VS+

D11K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4
1
2

75000/-

60000/-

45000/600

35000/450

20000/4502

-/4502

For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 19 000 litres

POC

D13K Euro VI

VS

VS+

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

47 / 119

IMPACT 4.01.10

7/21/15

Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4

100000/-

75000/-

45000/6002

60000/750

20000/6002

-/6002

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively

Annual and Basic service


POC

VS

VS+

D11A Euro III

km/months

Annual service
Basic service

hours/ months
/12

60000/6

POC

60000/6
M

45000/6

30000/6

15000/6

400/6

VS

VS+

All other engines

km/months

Annual service
Basic service

hours/ months
/12

60000/6

45000/6

20000/6

600/6

Engine components
Information aboutVolvo oils and fluids
POC

km/months/hours

Oil filters, replace

Each oil change

VS

VS+

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

48 / 119

IMPACT 4.01.10

7/21/15

Each oil change1

Fuel filters, replace

At each primary air filter change2

Fuel tank ventilation filter,


replace

Each oil change1

Water separator filter,


replace
Air filter, replace

Primary
air filter

Secondary
air filter

Lamp indication/24

Lamp indication/12/4000

Every 3rd primary filter change/48

AdBlue filter, replace

D11C,
D13C

200000/36

Coolant change (VCS)

500000/48

500000/48/8000

200000/244

200000

Valves and unit injectors,


adjustment
D11A/C/K
D13A/C/H/K1
/K2

First
service
interval

D11A/C/K
D13A/C/K1/K2

Following
service
intervals

D13H

/12/40004

400000/244

200000/
12/40004

400000/244

Following
service
intervals

200000/
12/40004

Belts, tensioners and idler


(fan), replace
D11A/C/K
D13K2

500000/36

400000/36/6500 300000/36/5000 200000/36/3500

Belt and tensioner


(alternator), replace
D13A/C/K13

500000/36

400000/36/6500 300000/36/5000 200000/36/3500

Belt, tensioner and idler


(fan), replace
D13A/C/K13

300000/36

300000/36/5000 300000/36/5000 200000/36/3500

Belts, tensioners and idler


(fan), replace
Belt and tensioner

(alternator), replace5
D11A/C

300000/36

200000/24/4000

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

49 / 119

IMPACT 4.01.10

7/21/15

D13A/C
Particulate filter DPF,
cleaning
D11K,
D13K

D13H JPN10

500000 375000 300000//4500

225000//4500

100000/-/4500

//4500

250000/24

Alternator, replace brushes


for Melco and replace
regulator for Bosch.
D11A/C

D13A/C/K

D13A/C/H/K

Melco 90A
Melco
110A
Melco
130A

350000/48/6300

Bosch
80A
Bosch
110A

270000/48/4900

/24/4000

Bosch
120A
(longlife)
Bosch
150A
(longlife)

480000/48/8500

/24/4000

The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2

Under some conditions, the filter will need more frequent replacement, e.g more than 50% of driving in dusty
environment.
3

D13K1 = Euro VI eSCR Early intro, D13K2 = Euro VI eSCR (normal intro)

The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation

Valid for vehicles manufactured in South America

Transmission components
Manual gearbox/Automated manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

VS+

Oil and filter, change1 '2


VT2009B, VT2214B, VTO2214B, AT2412C, AT2412E, AT2512C, ATO2512C, AT2412D, AT2612D, AT2612E,
ATO2612D, ATO2612E, VT2514B, VTO2514B, SPO2812
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

50 / 119

IMPACT 4.01.10

7/21/15

Note: Transmissions with Service Category (SC) 2 are factory filled with transmission oil 97307 and the first oil
change shall be made acc. to the table below. Transmissions with Service Category (SC) 4 are factory filled
with transmission oil 97315 and the first oil change shall be made acc. to the table below. Subsequent oil
changes according to the table below.
Oil quality

km/months

hours

Transmission oil 97307 (Allowed only for SC1 or 2)

450000/36

200000/36

Transmission oil 97315 (Allowed for all SC)3

450000/36

200000/36

2500

Transmission oil 97305 (Allowed only for SC1 or 2)

120000/12

60000/12

SAE 30 or 40 (Allowed only for SC1 or 2)

120000/12

60000/12

Engine oil SAE 50 (Allowed for all SC)3

120000/12

60000/12

600

For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2

If split box are used more than 50% of the driving time change oil according to POC VS+

Required together with oil coolers TC-MAOH and TC-MAOH2

Automatic gearbox/Powershift gearbox


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

VS+

Oil and filter, change1


VT2506PT2 , VT2206PT2 , PT2106, PT2606
Oil quality
Transmission oil 97342

km/months
200000/24

hours

100000/12

Ventilation filter, change3

50000/12

800

/244

Under some operating conditions, e.g extreme heat, a lot of retarder use, shorter change intervals may be necessary.

This transmission must have a filter change at warranty service. Subsequent oil and filter changes according to the
table.
3

The ventilation filter must be kept clean and open. If the gearbox is operating under very dusty and dirt conditions, it
will be necessary to reduce the replacement intervals for the ventilation filter.
4

Under some operating conditions e.g very dusty and dirty conditions, shorter change intervals may be necessary.

Power take-off
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower take-off
POC

Oil change

VS

VS+

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

51 / 119

IMPACT 4.01.10

7/21/15

PTO-FLY
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.

Oil quality

km/months

Transmission oil 97305


Engine oil SAE 40 or 50

120000/12

Transmission oil 97315

180000/12

Transfer gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onTransfer gearbox
POC

VS

VS+

Oil change
Together with FAA11, FA-DRIVE
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality

km/months

Transmission oil 97305


Engine oil SAE 40 or 50

120000/12

Transmission oil
97307 or 97315

180000/12

Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
POC

VS

VS+

Oil change
RET-TH/VR3250
Oil quality

km/months

Voith Type A1

120000/24

Not to be used

Not to be used

Voith Type B
p/n 85102467/-8/-9

135000/24

90000/24

65000/24

Voith Type C

200000/24

150000/24

90000/24

Other approved oils for use, see Voiths homepage:


http://voith.com/en/products-services/power-transmission/retarders-trucks-10263.html
Note: Light/medium/heavy applications to which at least one or more of the following applies shall be treated as
POC Severe:
Operation in areas with high ambient temperature such as in Saudi Arabia.
Continuous driving at altitudes above 1500m above sea level.
Frequent uphill/downhill operation.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

52 / 119

IMPACT 4.01.10

7/21/15

More than one retarder operation per kilometre.


Retarder use more than 10% of the driving time.

Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.

Driving front axle


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onDriving front axle
POC

VS

VS+

Oil change
Together with FAA11, FA-DRIVE
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality

km/months

Transmission oil 97312,


SAE J2360 or API GL-5

120000/12

Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).

POC

VS

VS+

Oil change
Together with FAA21
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality

km/months

Volvo p/n 85136279/80


Transmission oil ZF TE-ML12 B/E/M

120000/24

Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC

VS

VS+

Oil change1
RSS1344C/D, RS1356SV2 , RSS1360, RSH1365, RSH1370F, RTS2370A/B, RTH2610B/F, RTH3210F,
RTH3312
Note: Rear axles with Service Category (SC) 1 must have an oil change at warranty service. Rear axles with
Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil change shall be made
acc. to the table below. Subsequent oil changes according to the table below.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

53 / 119

IMPACT 4.01.10

7/21/15

Oil quality

km/months

hours

Transmission oil 97312

450000/36

200000/363

25004

SAE J2360 or API GL-5

120000/12

60000/125

6004

For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
halved.
2
3

In severe and very severe operations intervals are 200000 and 60000 km respectively
400000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton

Reduction in drain intervals may be requested in specific application and/or regions.

120000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton

Chassis components and lubrication


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle

Long distance

Road condition

Construction1

Distribution
S

VR

2500/3

Weekly

km/months/hours
Propeller shaft2

25000/3

25000/3

20000/3

10000/3

Air dryer cartridge,


replace
APM
D11A/C
D13A/C/H

/12

D11K,
D13K

100000/12 75000/12 60000/12/1500 45000/12/1200 40000/12/1200 /12/1200

Brakes, shaft ZV,


lubrication

90000/6

60000/4

60000/4

30000/3

30000/3

Chassis lubrication3

100000/6

60000/4

100000/12

30000/3

30000/3

A-ride, lubrication3 4

45000/3

20000/1

45000/3

20000/1

4500/0.5

1000/0.25
5

Front Suspension
Lubrication (FSM-LUB)
B-/T-/J-ride

45000/3

20000/1

45000/3

20000/1

4500/0.5

1000/0.25
5

Lubrication free

Hydraulic bogie lift, oil


change

/12

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

54 / 119

IMPACT 4.01.10

7/21/15

Roof cooler (ACU-M)


Filter,
replace

/12

/6

/6

Filter, wash
with water

/3

Reservoir
filter,
wash with
water

/3

Climate unit
filter,
replace

/12

Cab
lubrication

/12

Cab

Central lubrication,
grease fill

/6

Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

If there are no grease nipples on the propeller shaft, it does not require maintenance.

Information on lubrication points, see Lubrication chart, group 175

As follows: A-ride: suspension, bogie bearing and bogie lift.

Under some conditions, more frequent lubrication may be required.

Vehicle model FH(4) D13


For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


Transport
cycle

Long distance driving

GCW

44

45 - 70

Regional
71-80

Construction sites1

Distribution

> 80

City

32 33-44 45-70 32

32

33-44 45-80

>80

Topography

PF

PF

PF

PF/H

VH

POC

L2

M H0

S0

S0

VS

VS

VS

VS+

Maximum permitted fuel consumption


POC

VS

VS+

l/100 km

33

39

50

64

>64

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

55 / 119

IMPACT 4.01.10

km/litres

7/21/15

3.0

2.5

2.0

1.5

0.8

Note: In some regions, B-double or B-train applications with GCW > 55 ton shall be classified as POC S.

Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Oil change interval


Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

VS+

D13A Euro III


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

100000/-

75000/-

60000/7502

45000/6002

20000/6002

-/6002

Oil quality VDS-2

60000/-

50000/-

40000/5003

30000/4003

15000/4003

-/4003

Oil quality VDS/Other oil qualities4

30000/-

25000/-

20000/2505

15000/2005

10000/2005

-/2005

Oil quality VDS-3/VDS-4

67000/-

50000/-

40000/5002

30000/4002

15000/4002

-/4002

Oil quality VDS-2

40000/-

33000/-

27000/3503

20000/2503

10000/2503

-/2503

Oil quality VDS/Other oil qualities4

20000/-

17000/-

13500/1505

10000/1305

7000/1305

-/1305

Fuel type 21 , see third note above

Fuel type 31 , see third note above


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

56 / 119

IMPACT 4.01.10

7/21/15

Oil quality VDS-3/VDS-4

50000/-

37500/-

30000/4002

22500/3002

10000/3002

-/3002

Oil quality VDS-2

30000/-

25000/-

20000/2503

15000/2003

7500/2003

-/2003

Oil quality VDS/Other oil qualities4

15000/-

12500/-

10000/1305

7500/1005

5000/1005

-/1005

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
4

Not allowed in Euro IV/Euro V incentive

Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
POC

VS

VS+

D13A Euro IV
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-4

100000/-

75000/-

60000/750

45000/6002

20000/6002

-/6002

30000/4003

15000/4003

-/4003

Oil quality VDS-3

80000/-

60000/-

40000/500
3

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 16 000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
POC

VS

VS+

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

57 / 119

IMPACT 4.01.10

7/21/15

D13C Euro V/EEV


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-4

100000/-

75000/-

60000/750

45000/6000

20000/6002

-/6000

30000/4000

15000/4003

-/4000

Oil quality VDS-3

80000/-

60000/-

40000/500
0

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 16 000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
POC

VS

VS+

D13K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4

100000/-

75000/-

60000/750

45000/6002

20000/6002

-/6002

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

58 / 119

IMPACT 4.01.10
1

7/21/15

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively

Annual and Basic service


POC

VS

VS+

D13A Euro III/Euro IV, D13C Euro V/EEV, D13K Euro VI

km/months

hours/ months

Annual service

/12

Basic service

60000/6

45000/6

20000/6

600/6

Engine components
Information aboutVolvo oils and fluids
POC

km/months/hours

Oil filters, replace

Each oil change

Fuel filters, replace

Each oil change1

VS

VS+

At each primary air filter change2

Fuel tank ventilation filter,


replace

Each oil change0

Water separator filter,


replace
Air filter, replace

Primary
air filter

Secondary
air filter

Lamp indication/24

Lamp indication/12/4000

Every 3rd primary filter change/48

AdBlue filter, replace

D13C

200000/36

Coolant change (VCS)

500000/48

500000/
48/8000

200000/244

200000/12/40004

Valves and unit injectors,


adjustment
D13A/C/K1/
K23

First
service
interval
Following
service

400000/244

200000/12/40004

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

59 / 119

IMPACT 4.01.10

7/21/15

intervals
Belt, tensioner and idler
(fan), replace
D13A/C/K13

300000/36

300000/36/5000

Belts, tensioners and idler


(fan), replace
D13K23

500000/36

400000/36/6500 300000/36/5000 200000/36/3500

Belt and tensioner


(alternator), replace
D13A/C/K1/
K2

200000/36/3500

500000/36

400000/36/6500 300000/36/5000 200000/36/3500

Belts, tensioners and idler


(fan), replace
Belt and tensioner

(alternator), replace5
D13A/C

300000/36

Particulate filter DPF,


cleaning
D13K

200000/24/4000

500000 375000 300000//4500

225000//4500

100000//4500

//4500

Alternator, replace brushes


for Melco and replace
regulator for Bosch.
FH D13A/C/K

Bosch
110A
Bosch
80A

270000/48/4900

/24/4000

FH D13A/C/K

Bosch
120A
(longlife)
Bosch
150A
(longlife)

480000/48/8500

24/4000

The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2

Under some conditions, the filter will need more frequent replacement, e.g more than 50% of driving in dusty
environment.
3

D13K1 = Euro VI eSCR Early intro, D13K2 = Euro VI eSCR (normal intro)

The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation

Valid for vehicles manufactured in South America

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

60 / 119

IMPACT 4.01.10

7/21/15

Transmission components
Manual gearbox/Automated manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

VS+

Oil and filter, change1 '2


VT2214B, VT2514B, VT2814B, VTO2214B, VTO2514B, VTO2814B, AT2412D, AT2412E, AT2612D,
AT2612E, AT2812D, ATO2612D, ATO2612E, AT2812E, ATO3112D, ATO3112E, ATO3512D, ATO3512E,
SPO2812
Note: Transmissions with Service Category (SC) 2 are factory filled with transmission oil 97307 and the first oil
change shall be made acc. to the table below. Transmissions with Service Category (SC) 4 are factory filled
with transmission oil 97315 and the first oil change shall be made acc. to the table below. Subsequent oil
changes according to the table below.
Oil quality

km/months

hours

Transmission oil 97307 (Allowed only for SC1 or 2)

450000/36

200000/36

Transmission oil 97315 (Allowed for all SC)3

450000/36

200000/36

2500

Transmission oil 97305 (Allowed only for SC1 or 2)

120000/12

60000/12

SAE 30 or 40 (Allowed only for SC1 or 2)

120000/12

60000/12

Engine oil SAE 50 (Allowed for all SC)0

120000/12

60000/12

600

For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2

If split box are used more than 50% of the driving time change oil according to POC VS+

Required together with oil coolers TC-MAOH and TC-MAOH2

Power take-off
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower take-off
POC

VS

VS+

Oil change
PTO-FLY

Oil quality

km/months

Transmission oil 97305


Engine oil SAE 40 or 50

120000/12

Transmission oil 97315

180000/12

Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

61 / 119

IMPACT 4.01.10

7/21/15

POC

VS

VS+

Oil change
RET-TH/VR3250
Oil quality

km/months

Voith Type A1

120000/24

Not to be used

Not to be used

Voith Type B
p/n 85102467/-8/-9

135000/24

90000/24

65000/24

Voith Type C

200000/24

150000/24

90000/24

Other approved oils for use, see Voiths homepage:


http://voith.com/en/products-services/power-transmission/retarders-trucks-10263.html
Note: Light/medium/heavy applications to which at least one or more of the following applies shall be treated as
POC Severe:
Operation in areas with high ambient temperature such as in Saudi Arabia.
Continuous driving at altitudes above 1500m above sea level.
Frequent uphill/downhill operation.
More than one retarder operation per kilometre.
Retarder use more than 10% of the driving time.

Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC

VS

VS+

Oil change1
RSH1370F, RSS1344C, RSS13562 , RSS1360, RTH2610B/F, RTH3210F, RTH3312, RTS2370A/B
Note: Rear axles with Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil
change shall be made acc. to the table below. Subsequent oil changes according to the table below.
Oil quality

km/months

hours

Transmission oil 97312

450000/36

200000/363

25004

SAE J2360 or API GL-5

120000/12

60000/125

6000

For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
halved.
2

In severe and very severe operations intervals are 200000 and 60000 km respectively

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

62 / 119

IMPACT 4.01.10

7/21/15

400000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton

Reduction in drain intervals may be requested in specific application and/or regions.

120000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton

Chassis components and lubrication


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle

Long distance

Road condition

Construction1

Distribution
S

VR

2500/3

Weekly

km/months
Propeller shaft2

25000/3

25000/3

20000/3

10000/3

Air dryer cartridge,


replace
APM
D13A/C

D13K

100000/12 75000/12 60000/12/1500 45000/12/1200 40000/12/1200 /12/1200

Brakes, shaft ZV,


lubrication

/12

90000/6

60000/4

60000/4

30000/3

30000/3

Chassis lubrication3

100000/12

60000/4

100000/12

30000/3

30000/3

A-ride, lubrication0 4

45000/3

20000/1

45000/3

20000/1

4500/0.5

1000/0.25
5

Balancim axle
(RADT-CR)

60000/6

50000/5

60000/6

50000/5

Front Suspension
Lubrication (FSM-LUB)

45000/3

20000/1

45000/3

20000/1

40000/4

4500/0.5

1000/0.25
0

B-/T-/J-ride

Lubrication free

Hydraulic bogie lift, oil


change

/12

Roof cooler (ACU-M)


Filter, replace

/12

/6

Filter, wash
with water

/3

Reservoir
filter,
wash with
water

/3

/6

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

63 / 119

IMPACT 4.01.10

7/21/15

Cab
Climate unit
filters
(inside and
outside),
replace

/12

Cab
lubrication

/12

Central lubrication,
grease fill

/6

Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

If there are no grease nipples on the propeller shaft, it does not require maintenance.

Information on lubrication points, see Lubrication chart, group 175

As follows: A-ride: suspension, bogie bearing and bogielift.

Under some conditions, more frequent lubrication may be required.

Vehicle models FH16, FH(4) D16


For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


Transport
cycle

Long distance driving

GCW

44

Construction sites1

Distribution
Regional

45 - 70

71-80

> 80

32

City

33-44 45-70 32

32 33-44 45-80

>80

Topography PF

PF

PF

PF/H

VH

L2

H3

S3

S3

VS

VS

VS

VS+

POC

Maximum permitted fuel consumption


POC
l/100 km

VS

VS+

36

44

53

69

>69

Note: In some regions, B-double or B-train applications with GCW > 55 ton shall be classified as POC S.

Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

64 / 119

IMPACT 4.01.10

7/21/15

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Oil change interval


Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

VS+

D16C Euro III


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Fuel type 0 and 11
900002 /-

75000/-

60000/7503

45000/6003

20000/6003

-/6003

Oil quality VDS-2

60000/-

50000/-

40000/5004

30000/4004

15000/4004

-/4004

Oil quality VDS /


Other oil quality

30000/-

25000/-

20000/2505

15000/2005

10000/2005

-/2005

Oil quality VDS-3/VDS-4

60000/-

47000/-

40000/5003

30000/4003

15000/4003

-/4003

Oil quality VDS-2

40000/-

33000/-

27000/3504

20000/2504

10000/2504

-/2504

Oil quality VDS /


Other oil quality

20000/-

17000/-

13500/1505

10000/1305

6700/1305

-/1305

Oil quality VDS-3/VDS-4

45000/-

37500/-

30000/4003

22500/3003

10000/3003

-/3003

Oil quality VDS-2

30000/-

25000/-

20000/2504

15000/2004

7500/2004

-/2004

Oil quality VDS /


Other oil quality

15000/-

12500/-

10000/1305

7500/1005

5000/1005

-/1005

Oil quality VDS-3/VDS-4

Fuel type 21

Fuel type 31

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Can be extended to 100,000 km if gross weight never exceeds 36 tons with other conditions unchanged and VDS-3
oil used.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

65 / 119

IMPACT 4.01.10

7/21/15

Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
4

Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
5

Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

VS+

D16E Euro IV
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

100000/-

75000/-

60000/7502

45000/6002

20000/6002

-/6002

Oil quality VDS-2

60000/-

50000/-

40000/5003

30000/4003

15000/4003

-/4003

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3

Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively

POC

VS

VS+

D16G Euro V
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

66 / 119

IMPACT 4.01.10

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Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-4

100000/-

75000/-

60000/750 45000/600 20000/600 2


2

Oil quality VDS-3

80000/-

60000/-

15000/4003

40000/500 30000/400
3

-/6002

-/4003

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Max permitted fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3

Max permitted fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively.
POC

VS

VS+

D16K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4

100000/-

75000/-

60000/750

45000/6000

20000/6002

-/6000

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively

Annual and Basic service


POC

VS

VS+

D16C Euro III, D16E Euro IV, D16G Euro V, D16K Euro VI
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

67 / 119

IMPACT 4.01.10

7/21/15

km/months

Annual service

hours/ months

/12

Basic service D16C Euro III

900001 /6 75000/6 60000/6 45000/6 20000/6

600/6

Basic service D16E Euro IV, D16G Euro V

100000/6 75000/6 60000/6 45000/6 20000/6

600/6

Basic service D16K Euro VI

60000/6 45000/6 20000/6

600/6

Can be extended to 100,000 km if gross weight never exceeds 36 tons with other conditions unchanged and VDS-3
oil used

Engine components
Information aboutVolvo oils and fluids
POC

km/months/hours

Oil filters, replace

Each oil change

Fuel filters, replace

Each oil change1

Each oil change1

Water separator filter, replace


Air filter, replace
Primary air
filter

Secondary air
filter

VS+

At each primary air filter change2

Fuel tank ventilation filter,


replace

VS

Lamp indication/24

Lamp indication/12/4000

Every 3rd primary filter change/48

AdBlue filter, replace


D16C/E/G

180000/12
180000/363

Coolant change (VCS)

500000/48

Fan hub, replace


D16K

500000/36

Valves and unit injectors,


adjustment
100000/64

First service
interval
Following
service
intervals

200000/124

100000/64

Drive belt, replace


Belts for alternator and cooling
fan

500000/36

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

68 / 119

IMPACT 4.01.10

7/21/15

Drive belt and tensioner


replace
D16C/E/G

200000/24/4000

Drive belt and tensioner


replace
D16K

250000/24/4000

Particulate filter DPF, cleaning


D16K

Packaging,
Exhaust
Aftertreatment
System (EASP5)
Standard

500000 375000 300000//4500 225000//4500

100000//4500

//4500

Packaging,
Exhaust
Aftertreatment
System (EASP7)
C-Large

400000 300000 240000//3600 180000//3600

80000//3600

//3600

Alternator, replace charge


regulator
FH16 D16C Euro
III,
D16E Euro IV
D16K Euro VI

Bosch
80A
Bosch
110A

270000/48/4900

FH16 D16E Euro


IV,
D16G Euro V
D16K Euro VI

Bosch
120A
(longlife)
Bosch
150A
(longlife)

480000/48/8500

The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2

Under some conditions, the filter will need more frequent replacement, e.g driving in dusty environment.

Chassi ID after A-715654, B-596281 and D-130735

The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation

Transmission components
Manual gearbox/Automated manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

VS+

Oil and filter, change1 '2


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

69 / 119

IMPACT 4.01.10

7/21/15

VT2814B, VTO2814B, AT2412E, AT2612E, AT2812C, AT2812E, AT2812D, ATO2612E, ATO3112C,


ATO3112D, ATO3112E, ATO3512D, ATO3512E, SPO2812
Note: Transmissions with Service Category (SC) 2 are factory filled with transmission oil 97307 and the first oil
change shall be made acc. to the table below. Transmissions with Service Category (SC) 4 are factory filled
with transmission oil 97315 and the first oil change shall be made acc. to the table below. Subsequent oil
changes according to the table below.
Oil quality

km/months

hours

Transmission oil 97307 (Allowed only for SC1 or 2)

450000/36

200000/36

Transmission oil 97315 (Allowed for all SC)3

450000/36

200000/36

2500

Transmission oil 97305 (Allowed only for SC1 or 2)

120000/12

60000/12

Engine oil SAE 30 or 40 (Allowed only for SC1 or 2)

120000/12

60000/12

Engine oil SAE 50 (Allowed for all SC)3

120000/12

60000/12

600

For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2

If PTO or split box are used more than 50% of the driving time change oil according to POC VS+

Required together with oil coolers TC-MAOH and TC-MAOH2

Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
POC

VS

VS+

Oil change
RET-TH/VR3250
Oil quality

km/months

Voith Type A1

120000/24

Voith Type B
p/n 85102467/-8/-9

135000/24

90000/24

65000/24

Voith Type C

200000/24

150000/24

90000/24

Not to be used

Not to be used

Other approved oils for use, see Voiths homepage:


http://voith.com/en/products-services/power-transmission/retarders-trucks-10263.html
Note: Light/medium/heavy applications to which at least one or more of the following applies shall be treated as
POC Severe:
Operation in areas with high ambient temperature such as in Saudi Arabia.
Continuous driving at altitudes above 1500m above sea level.
Frequent uphill/downhill operation.
More than one retarder operation per kilometre.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

70 / 119

IMPACT 4.01.10

7/21/15

Retarder use more than 10% of the driving time.

Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC

VS

VS+

Oil change1
RSS1356, RSH1370F, RSS1360, RTH2610F, RTH3210F, RTH2610 A/B, RTS2370A
Note: Rear axles with Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil
change shall be made acc. to the table below. Subsequent oil changes according to the table below.
Oil quality

km/months

Transmission oil 97312


SAE J2360 or API GL-5

hours

450000/36

200000/362

2500

120000/12

60000/123

600

For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
halved.
2
3

400000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton


120000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton

Chassis components and lubrication


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle

Long distance

Road condition

Construction1

Distribution
S

VR

km/months
Propeller shaft

Lubrication free

Air dryer cartridge,


replace
AIR
DRY-E
D16C/E/G

Lamp indication/242

APM
D16C/E/G
D16K

/12

100000/12 75000/12 60000/12/1500 45000/12/1200 40000/12/1200 /12/1200

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

71 / 119

IMPACT 4.01.10

7/21/15

Brakes, shaft ZV,


lubrication

90000/6

60000/4

60000/4

30000/3

30000/3

Chassis lubrication3

100000/12

60000/4

100000/12

30000/3

30000/3

A-ride, lubrication3 ,4

45000/3

20000/1

45000/3

20000/1

4500/0.5

1000/0.25
5

Front Suspension
Lubrication (FSM-LUB)

45000/3

20000/1

45000/3

20000/1

4500/0.5

1000/0.25
5

B-/T-ride

Lubrication free

Hydraulic bogie lift, oil


change

/12

Cab
Climate unit
filters
(inside and
outside),
replace

/12

Cab
lubrication

/12

Central lubrication,
grease fill

/6

Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

If this function is not activated, the change interval of every 12 months applies.

Information on lubrication points, see Lubrication chart, group 175

As follows: A-ride: suspension, bogie bearing and bogielift.

Under some conditions, more frequent lubrication may be required.

Vehicle model FM, LNG


For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


Transport
cycle

Long distance driving

GCW

44

45 - 70

Regional
71-80

Construction sites1

Distribution

> 80

City

32 33-44 45-70 32 32 33-44

45-80

>80

Topography

PF

PF

PF

PF/H

VH

POC

L2

M3

H3

S3

S3

VS

VS

VS

VS+

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

72 / 119

IMPACT 4.01.10

7/21/15

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Oil change interval


Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

VS+

D13C 460 LNG


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-4

100000/-

75000/-

60000/750

45000/600

20000/600

-/600

Oil quality VDS-3

80000/-

60000/-

40000/500

30000/400

15000/400

-/400

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Annual and Basic service


POC

VS

VS+

D13C 460 LNG

km/months

Annual service
Basic service

hours/ months
/12

100000/6

75000/6

60000/6

45000/6

20000/6

600/6

Engine components
Information aboutVolvo oils and fluids
POC

VS

VS+

km/months/hours

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

73 / 119

IMPACT 4.01.10

7/21/15

Oil filters, replace

Each oil change

Fuel filters, replace

Each oil change1


At each primary air filter change2

Fuel tank ventilation filter, replace

Each oil change0

Water separator filter, replace


Air filter, replace

Primary air filter

Lamp indication/24

Secondary air filter

Lamp indication/12/4000

Every 3rd primary filter change/48

AdBlue filter, replace

180000/18
180000/363

Coolant change (VCS)

500000/48

500000/
48/8000

200000/244

200000/

Valves and unit injectors, adjustment


D13C

First service interval

12/40004

Following service intervals

Belt, tensioner and idler (fan), replace


D13C

400000/244

200000/12/40004

300000/36 300000/36/5000

Belt and tensioner (alternator), replace


D13C

300000/36/5000

200000/36/3500

500000/36 400000/36/6500

300000/36/5000

200000/36/3500

Alternator, replace brushes for Melco and


replace regulator for Bosch.
FM D13C

Bosch 120A
(longlife)
Bosch 150A
(longlife)

480000/48/8500

/24/4000

Service Operation A

60000/-/-

Service Operation B

120000/-/-

The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2

Under some conditions, the filter will need more frequent replacement, e.g more than 50% of driving in dusty
environment.
3

Chassi ID after A-715654, B-596281 and D-130735

The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation

Transmission components
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

74 / 119

IMPACT 4.01.10

7/21/15

Manual gearbox/Automated manual gearbox


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

VS+

Oil and filter, change1 '2


VT2009B, VT2214B, VTO2214B, AT2412C, AT2512C, ATO2512C, AT2412D, AT2612D, ATO2612D,
VT2514B, VTO2514B
Note: Transmissions with Service Category (SC) 2 are factory filled with transmission oil 97307 and the first oil
change shall be made acc. to the table below. Transmissions with Service Category (SC) 4 are factory filled
with transmission oil 97315 and the first oil change shall be made acc. to the table below. Subsequent oil
changes according to the table below.
Oil quality

km/months

hours

Transmission oil 97307 (Allowed only for SC1 or 2)

450000/36

200000/36

Transmission oil 97315 (Allowed for all SC)3

450000/36

200000/36

2500

Transmission oil 97305 (Allowed only for SC1 or 2)

120000/12

60000/12

SAE 30 or 40 (Allowed only for SC1 or 2)

120000/12

60000/12

Engine oil SAE 50 (Allowed for all SC)0

120000/12

60000/12

600

For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2

If split box are used more than 50% of the driving time change oil according to POC VS+

Required together with oil coolers TC-MAOH and TC-MAOH2

Automatic gearbox/Powershift gearbox


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

VS+

Oil and filter, change1


VT2506PT2 , VT2206PT2 , PT2106, PT2606
Oil quality
Transmission oil 97342

km/months
200000/24

Ventilation filter, change3

100000/12

hours
50000/12

800

/244

Under some operating conditions, e.g extreme heat, a lot of retarder use, shorter change intervals may be necessary.

This transmission must have a filter change at warranty service. Subsequent oil and filter changes according to the
table.
3

The ventilation filter must be kept clean and open. If the gearbox is operating under very dusty and dirt conditions, it

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

75 / 119

IMPACT 4.01.10

7/21/15

will be necessary to reduce the replacement intervals for the ventilation filter.
4

Under some operating conditions e.g very dusty and dirty conditions, shorter change intervals may be necessary.

Power take-off
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower take-off
POC

VS

VS+

Oil change
PTO-FLY

Oil quality

km/months

Transmission oil 97305


Engine oil SAE 40 or 50

120000/12

Transmission oil 97315

180000/12

Transfer gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onTransfer gearbox
POC

VS

VS+

Oil change
Together with FAA11, FA-DRIVE
Oil quality

km/months

Transmission oil 97305


Engine oil SAE 40 or 50

120000/12

Transmission oil
97307 or 97315

180000/12

Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
POC

VS

VS+

Oil change
RET-TH/VR3250
Oil quality

km/months

Voith Type A1

120000/24

Not to be used

Not to be used

Voith Type B
p/n 85102467/-8/-9

135000/24

90000/24

65000/24

Voith Type C

200000/24

150000/24

90000/24

Other approved oils for use, see Voiths homepage:


http://voith.com/en/products-services/power-transmission/retarders-trucks-10263.html

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

76 / 119

IMPACT 4.01.10

7/21/15

Note: Light/medium/heavy applications to which at least one or more of the following applies shall be treated as
POC Severe:
Operation in areas with high ambient temperature such as in Saudi Arabia.
Continuous driving at altitudes above 1500m above sea level.
Frequent uphill/downhill operation.
More than one retarder operation per kilometre.
Retarder use more than 10% of the driving time.

Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.

Driving front axle


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onDriving front axle
POC

VS

VS+

Oil change
Together with FA11, FA-DRIVE
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality

km/months

Transmission oil 97312,


SAE J2360 or API GL-5

120000/12

Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC

VS

VS+

Oil change1
RS1356SV2 , RS1370HV, RSS1344B/C, RSS1360, RT2610HV, RT3210HV, RTH2610A/B, RTH3312,
RTS2370A
Note: Rear axles with Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil
change shall be made acc. to the table below. Subsequent oil changes according to the table below.
Oil quality

km/months

hours

Transmission oil 97312

450000/36

200000/363

25004

SAE J2360 or API GL-5

120000/12

60000/125

6000

For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

77 / 119

IMPACT 4.01.10

7/21/15

halved.
2

In severe and very severe operations intervals are 200000 and 60000 km respectively

400000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton

Reduction in drain intervals may be requested in specific application and/or regions.

120000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton

Chassis components and lubrication


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle

Long distance

Road condition

Distribution

Construction1

VR

2500/3

Weekly

km/months
Propeller shaft2

25000/3

25000/3

20000/3

10000/3

Air dryer cartridge, replace

Lamp indication/243

AIR DRY-E
Other air dryer

Brakes, shaft ZV, lubrication


Chassis lubrication4
A-ride, lubrication0 5

200000/12
90000/6

30000/3

30000/3

100000/12 60000/4 100000/12 30000/3

30000/3

45000/3

60000/4

20000/1

60000/4

45000/3

20000/1 4500/0.5 1000/0.25


6

Front Suspension Lubrication (FSM-LUB)

45000/3

20000/1

45000/3

20000/1 4500/0.5 1000/0.25


0

B-/T-ride

Lubrication free

Hydraulic bogie lift, oil change

/12

Cab
Climate unit filter, replace

/12

Cab lubrication

/12

Central lubrication, grease fill

/6

Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

If there are no grease nipples on the propeller shaft, it does not require maintenance.

If this function is not activated, the change interval of every 12 months applies.

Information on lubrication points, see Lubrication chart, group 175

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

78 / 119

IMPACT 4.01.10

7/21/15

As follows: A-ride: suspension, bogie bearing and bogielift.

Under some conditions, more frequent lubrication may be required.

Vehicle model FM, CNG


For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


Transport
cycle

Long distance driving

GCW

44

45 - 70

Regional
71-80

Construction sites1

Distribution

> 80

City

32 33-44 45-70 32 32 33-44

45-80

>80

Topography

PF

PF

PF

PF/H

VH

POC

L2

M3

H0

S0

S0

VS

VS

VS

VS+

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Oil change interval


Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC

VS

VS+

D13A 400 CNG


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4

100000/-

75000/-

60000/7502

45000/6002

20000/6002

-/6002

Oil quality VDS-2

60000/-

50000/-

40000/500

30000/400

15000/400

-/400

Oil quality VDS/Other oil qualities3

30000/-

25000/-

20000/2504

15000/2004

10000/2004

-/2004

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

79 / 119

IMPACT 4.01.10

7/21/15

Fuel type 21 , see third note above


Oil quality VDS-3/VDS-4

67000/-

50000/-

40000/5002

30000/4002

15000/4002

-/4002

Oil quality VDS-2

40000/-

33000/-

27000/350

20000/250

10000/250

-/250

Oil quality VDS/Other oil qualities3

20000/-

17000/-

13500/1504

10000/1304

7000/1304

-/1304

Oil quality VDS-3/VDS-4

50000/-

37500/-

30000/4002

22500/3002

10000/3002

-/3002

Oil quality VDS-2

30000/-

25000/-

20000/250

15000/200

7500/200

-/200

Oil quality VDS/Other oil qualities3

15000/-

12500/-

10000/1304

7500/1004

5000/1004

-/1004

Fuel type 31 , see third note above

For waste collection, mine operation, airport service etc. engine hours can be used instead.
1

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3

Not allowed in Euro IV/Euro V incentive

Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively

Annual and Basic service


POC

VS

VS+

D13A 400 CNG

km/months

hours/ months

Annual service
Basic service

/12
100000/6

75000/6

60000/6

45000/6

20000/6

600/6

Engine components
Information aboutVolvo oils and fluids
POC

VS

km/months/hours

Oil filters, replace

Each oil change

Fuel filters, replace

Each oil change1

Fuel tank ventilation filter, replace

VS+

At each primary air filter change2


Each oil change1

Water separator filter, replace


Air filter, replace

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

80 / 119

IMPACT 4.01.10

Primary air filter

Secondary air filter

7/21/15

Lamp indication/24

Lamp indication/12/4000

Every 3rd primary filter change/48

AdBlue filter, replace

180000/12
180000/363

Coolant change (VCS)

500000/48

500000/
48/8000

200000/244

200000/

Valves and unit injectors, adjustment


D13A

First service interval

12/40004

Following service intervals

Belt, tensioner and idler (fan), replace


D13A

400000/244

200000/12/40004

300000/36 300000/36/5000 300000/36/5000 200000/36/3500

Belt and tensioner (alternator), replace


D13A

500000/36 400000/36/6500 300000/36/5000 200000/36/3500

Alternator, replace brushes for Melco and


replace regulator for Bosch.
FM D13A

Bosch 120A
(longlife)
Bosch 150A
(longlife)

480000/48/8500

/24/4000

Service Operation A

60000/-/-

Service Operation B

120000/-/-

Service Operation C

200000/-/-

The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2

Under some conditions, the filter will need more frequent replacement, e.g more than 50% of driving in dusty
environment.
3

Chassi ID after A-715654, B-596281 and D-130735

The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation

Transmission components
Manual gearbox/Automated manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

Oil and filter, change1 '2


VT2009B, VT2214B, VTO2214B, AT2412C, AT2512C, ATO2512C, AT2412D, AT2612D, ATO2612D,

VS+

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

81 / 119

IMPACT 4.01.10

7/21/15

VT2514B, VTO2514B
Note: Transmissions with Service Category (SC) 2 are factory filled with transmission oil 97307 and the first oil
change shall be made acc. to the table below. Transmissions with Service Category (SC) 4 are factory filled
with transmission oil 97315 and the first oil change shall be made acc. to the table below. Subsequent oil
changes according to the table below.
Oil quality

km/months

hours

Transmission oil 97307 (Allowed only for SC1 or 2)

450000/36

200000/36

Transmission oil 97315 (Allowed for all SC)3

450000/36

200000/36

2500

Transmission oil 97305 (Allowed only for SC1 or 2)

120000/12

60000/12

SAE 30 or 40 (Allowed only for SC1 or 2)

120000/12

60000/12

Engine oil SAE 50 (Allowed for all SC)3

120000/12

60000/12

600

For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2

If split box are used more than 50% of the driving time change oil according to POC VS+

Required together with oil coolers TC-MAOH and TC-MAOH2

Automatic gearbox/Powershift gearbox


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

VS+

Oil and filter, change1


VT2506PT2 , VT2206PT2 , PT2106, PT2606
Oil quality
Transmission oil 97342

km/months
200000/24

Ventilation filter, change3

100000/12

hours
50000/12

800

/244

Under some operating conditions, e.g extreme heat, a lot of retarder use, shorter change intervals may be necessary.

This transmission must have a filter change at warranty service. Subsequent oil and filter changes according to the
table.
3

The ventilation filter must be kept clean and open. If the gearbox is operating under very dusty and dirt conditions, it
will be necessary to reduce the replacement intervals for the ventilation filter.
4

Under some operating conditions e.g very dusty and dirty conditions, shorter change intervals may be necessary.

Power take-off
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower take-off

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

82 / 119

IMPACT 4.01.10

7/21/15

POC

VS

VS+

Oil change
PTO-FLY

Oil quality

km/months

Transmission oil 97305


Engine oil SAE 40 or 50

120000/12

Transmission oil 97315

180000/12

Transfer gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onTransfer gearbox
POC

VS

VS+

Oil change
Together with FAA11, FA-DRIVE
Oil quality

km/months

Transmission oil 97305


Engine oil SAE 40 or 50

120000/12

Transmission oil
97307 or 97315

180000/12

Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
POC

VS

VS+

Oil change
RET-TH/VR3250
Oil quality

km/months

Voith Type A1

120000/24

Not to be used

Not to be used

Voith Type B
p/n 85102467/-8/-9

135000/24

90000/24

65000/24

Voith Type C

200000/24

150000/24

90000/24

Other approved oils for use, see Voiths homepage:


http://voith.com/en/products-services/power-transmission/retarders-trucks-10263.html
Note: Light/medium/heavy applications to which at least one or more of the following applies shall be treated as
POC Severe:
Operation in areas with high ambient temperature such as in Saudi Arabia.
Continuous driving at altitudes above 1500m above sea level.
Frequent uphill/downhill operation.
More than one retarder operation per kilometre.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

83 / 119

IMPACT 4.01.10

7/21/15

Retarder use more than 10% of the driving time.

Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.

Driving front axle


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onDriving front axle
POC

VS

VS+

Oil change
Together with FA11, FA-DRIVE
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality

km/months

Transmission oil 97312,


SAE J2360 or API GL-5

120000/12

Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC

VS

VS+

Oil change1
RS1356SV2 , RS1370HV, RSS1344B/C, RSS1360, RT2610HV, RT3210HV, RTH2610A/B, RTH3312,
RTS2370A
Note: Rear axles with Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil
change shall be made acc. to the table below. Subsequent oil changes according to the table below.
Oil quality

km/months

hours

Transmission oil 97312

450000/36

200000/363

25004

SAE J2360 or API GL-5

120000/12

60000/125

6004

For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
halved.
2
3
4

In severe and very severe operations intervals are 200000 and 60000 km respectively
400000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton
Reduction in drain intervals may be requested in specific application and/or regions.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

84 / 119

IMPACT 4.01.10
5

7/21/15

120000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton

Chassis components and lubrication


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle

Long distance

Road condition

Distribution

Construction1

VR

2500/3

Weekly

km/months
Propeller shaft2

25000/3

25000/3

20000/3

10000/3

Air dryer cartridge, replace

Lamp indication/243

AIR DRY-E
Other air dryer

Brakes, shaft ZV, lubrication


Chassis lubrication4
A-ride, lubrication4 5

200000/12
90000/6

30000/3

30000/3

100000/12 60000/4 100000/12 30000/3

30000/3

45000/3

60000/4

20000/1

60000/4

45000/3

20000/1 4500/0.5 1000/0.25


6

Front Suspension Lubrication (FSM-LUB)

45000/3

20000/1

45000/3

20000/1 4500/0.5 1000/0.25


6

B-/T-ride

Lubrication free

Hydraulic bogie lift, oil change

/12

Cab
Climate unit filter, replace

/12

Cab lubrication

/12

Central lubrication, grease fill

/6

Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

If there are no grease nipples on the propeller shaft, it does not require maintenance.

If this function is not activated, the change interval of every 12 months applies.

Information on lubrication points, see Lubrication chart, group 175

As follows: A-ride: suspension, bogie bearing and bogielift.

Under some conditions, more frequent lubrication may be required.

Vehicle models FE(3) CNG


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

85 / 119

IMPACT 4.01.10

7/21/15

For definitions and abbreviations refer toDefinitions.

Powertrain Operating Conditions (POC)


Transport
cycle

Long distance driving

GCW

28

2944

Distribution
regional

Construction sites1

Distribution
city

18

19-28

29-44

18

19-28

18

19-28

Topography

PF

PF

VH

POC

L2

M3

M3

H3

VS

Maximum permitted fuel consumption


POC

VS

l/100km

27

32

40

50

>50

Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.

Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2

If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.

If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.

Oil change interval


POC

VS

VS

9l CNG Euro VI
(km/months/hours)
Oil quality CES 20074

/6/1000

Annual and Basic service


POC

9l CNG

km/months/hours

Annual service

/12/

Basic service
Basic service CNG

/6/1000

/6/1000

Engine components
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

86 / 119

IMPACT 4.01.10

7/21/15

Information aboutVolvo oils and fluids


POC

km/months/hours

Oil filters, replace

Each oil change

Gas filters replace

Each oil change

Air filter, replace

VS

Primary air filter

Secondary air filter

180000/24
Every 3rd primary filter change/48

Coolant change (VCS)

/24/2000

Valves clearance, adjustment

First interval

/12/1000

Following intervals

/24/2000

Drive belts fan, replace

400000/48/

Fan belt tensioner, replace

400000/48/

Drive belts, servo, pump, replace

400000/48/

Belt tensioner with rasec

400000/48/

Filter, crankcase ventilation, replace

/12/2000

Cooling system, flush

/24/2000

Spark plugs, replace

/12/1000

Ignition coil, check

/12/1000

Alternator, replace alternator

Mitsubishi 24AL110B
Mitsubishi 24AL130B

400000/

Transmission components
Automatic gearbox/Powershift gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC

VS

Oil and filter, change


AL3061 2
Oil quality

km/months/hours

Volvo p/n 85142817/18 or Allison TES-3893


1

40000/12/1000

20000/6/500

The ventilation filter must be kept clean and open. The amount of dust and dirt determines how often the ventilation

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

87 / 119

IMPACT 4.01.10

7/21/15

filter needs to be cleaned.


2

If retarder is mounted oil change interval must follow POC S or VS.

For approved Allison TES-389 oils, see


http://www.allisontransmission.com/parts-service/approved-fluids/on-highway-fluids

Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC

VS

Oil change
RSS1344C, RSH1370F, RTS2370A
Oil quality

km/months/hours

Transmission oil 973121

450000/36/

SAE J2360 or API GL-5

120000/24/

200000/36/
60000/12/

Factory fill

POC

VS

Oil change
RTH2180C
Oil quality

Transmission oil 973121


SAE J2360

km/months/hours
450000/36/
240000/24/

160000/24/

200000/36/
120000/24/

60000/12/

Factory fill

Chassis components and lubrication


Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle
Road condition

Long distance
S

Distribution

Construction1

VR

km/months

Air drier, drier casette (APM), replace

/12

Gas tank, replace

/240/

Pressure regulator, replace

/120/

Tank valve, replace

/120/

Pressure pipes and hoses, replace

/120/

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

88 / 119

IMPACT 4.01.10

7/21/15

Cab

Climate unit filter, replace

/12

Cab lubrication

/12

Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.

Biodiesel FAME, service recommendations


For more service recommendations and general regulations for usage of biodiesel, refer to service information
Biodiesel, general .

B30 (B7B30):
Engines: D7, D9, D11, D12, D13, D16 EURO 3/4/5/5 inc./EEV.
Note: Fuel containing more than 30% FAME (e.g. B100) is not allowed in the engines above.
Note: This information below applies to FAME mixtures from 7 % to 30 % (B7 B30).

Warning
engines equipped with DPF and EGR as well as hybrid engines must not be driven on FAME mixtures above
7%.

Conditions
Oil quality VDS-3 or VDS-4 must be used
Viscosity grade 15W/40
Diesel fuel must comply with EN590
FAME fuel must comply with EN14214.
The fuel must be ready-mixed from the fuel supplier
Aftermarket kits are available for each engine, containing components which need to be exchanged before
biodiesel approval

Service requirements
For components not mentioned below, the service interval remains the same as for ordinary standard diesel use.

Changing from use of standard diesel to biodiesel FAME


If the vehicle was operated on diesel before changing to use of biodiesel FAME, the following service operations must
be applied:
POC
Fuel tank, cleaning:

VS

VS+

When changing from diesel to Biodiesel FAME

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

89 / 119

IMPACT 4.01.10

7/21/15

Fuel filters, change:

Every 2000 km, 3 times

Engine oil and filter change intervals


The intervals obtained with normal EN590 diesel fuel shall be halved (see respective model). However, no interval shall
exceed 40000 km or 6 months.
Note: The SCR muffler must be replaced after 200000 km. Interval might depend on vehicle usage and fuel quality and
a SCR muffler change can also be triggered by an aftertreatment fault code.
Note: For D7E and D7F the complete prefilter housing must be replaced after every 100000 km.

Annual and Basic service


POC

VS

VS+

km/months

Annual
service

/12

Basic
service

To be performed at the same intervals as when using standard diesel according to EN590, oil quality
VDS3. Find information under respective engine model for Basic Service intervals, see Maintenance
interval tables.

Other affected service intervals


POC

VS

VS+

Service interval

Fuel filter housing, replace

After first 12 months

Fuel pipes and seals, engine mounted, replace

After first 12 months

POC

VS

Service interval

Fuel filters, replace

Each oil change

Fuel tank, cleaning

/12 months

Fuel level gauge and internal filter, cleaning

/12 months

VS+

B100:
Engines: D5K, D8K certified for EURO 6.
Note: This information below applies to 100% (B100) FAME mixtures only.

Conditions
Oil quality VDS-4 must be used
Viscosity grade 15W/40
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

90 / 119

IMPACT 4.01.10

7/21/15

Diesel fuel must comply with EN590


FAME fuel must comply with EN14214
The fuel must be ready-mixed from the fuel supplier
Aftermarket kits are available for each engine, containing components which need to be exchanged before
biodiesel approval

Service requirements
For components not mentioned below, the service interval remains the same as for ordinary standard diesel use.

Changing from use of standard diesel to biodiesel FAME


If the vehicle was operated on diesel before changing to use of biodiesel FAME, the following service operations must
be applied:
POC

VS

Fuel tank, cleaning:

When changing from diesel to Biodiesel FAME

Fuel filters, change:

Every 2000 km, 3 times

Oil change interval


POC

VS

D5K 240 Euro VI


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 0 1
Oil quality VDS-4
1

25000

22500

20000

12500

12500

VS

For definitions of the different fuel types, see Maintenance intervals complete vehicle

POC

D8K 320 Euro VI


Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

91 / 119

IMPACT 4.01.10

7/21/15

Fuel type 01
Oil quality VDS-4
1

50000

37500

25000

15000

7500

For definitions of the different fuel types, see Maintenance intervals complete vehicle

Annual and Basic service


POC

VS

25000/12/600

25000/12/600

VS

30000/12/1200

15000/12/600

D5K 240 Euro VI

km/months

Annual service

/ 12

Basic service

POC

40000/12/1000
H

D8K 320 Euro VI

km/months

Annual service
Basic service

/ 12

50000/12/1200

Other affected service intervals


POC

VS

Service interval

Fuel filter housing, replace

After first 12 months

Fuel pipes and seals, engine mounted, replace

After first 12 months

POC

Service interval

Oil filters, replace

Each oil change

Fuel filters, replace

Each oil change

Pre-filter, replace

Each oil change

CCV filter, replace

Every 2nd oil change

Fuel tank, cleaning

/12 months

Fuel level gauge and internal filter, cleaning

/12 months

Particulate filter insert, cleaning

FL(3) D5K

125000

112500

80000

FE(3) D8K

50000

37500

50000

VS

75000

45000

30000

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

92 / 119

IMPACT 4.01.10

7/21/15

SCR, replace

225000

180000

FL(3) D5K

275000

FE(3) D8K

200000

150000

162500

105000

75000

Complementary maintenance recommendations such as oil volumes, oil


quality and oil viscosity
For service information regarding oil recommendations, volumes and other complementary service recommendations,
refer to each component respectively below:
Engine
Coolant
Gearbox
Rear axle
Driving front axle
Transfer gearbox
Power take-off
Hydraulic retarder
Clutch
Lubricated components (with grease nipples)
Opened and repaired components
Power steering, Steerable pusher axle, Bogie lift, Hub, Cab
Chassis lubrication
Fifth wheel
Coupling
Cab
Alcolock
Central lubrication system
Volvo oils and fluids

Engine
Oil change volumes
Engine type

Oil change volum, incl. approx.


volume for oil filter (litres)

Oil volume between dipstick


Max-Min (litres)

MWM5A206

16

MWM7A260/ MWMA310

23

51

MWM7B220/270/330

25

11

13,5

25

D5K
D7E, D7F (steel pan)

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

93 / 119

IMPACT 4.01.10

D7E, D7F (aluminium pan, FL only)

7/21/15

21

D8K (FL)

18,5

D8K (FE)

24

9l CNG

26,5

D11A, D11B, D11C, D11K

36.5

D13A, D13B, D13C, D13K, D13H


OILS-PL

33

D13A, D13B, D13C, D13K, D13H


OILS-ST

37

D16C, D16E, D16G, D16K

42

For vehicles with chassis numbers up to -E124756, the oil volume between the Max-Min marks on the dipstick is 3
litre

Oil quality
For more information about oil specification, see, Lubricants, fluids and oil analysis
VDS, VDS-2, VDS-3, VDS-4
alternatively API CH-4, CI-4, CJ-4
or ACEA E3, E4, E5, E7, E9
Note that a combination of several of the above named qualities is required in some cases.
Note: Extra oil additives are not to be used. This includes engine and metal treatment additives added to the engine oil.

Viscosity grade
The viscosity is selected in accordance with the table. Temperature values refer to constant air temperatures.
1) Only VDS-4 approved oils can be used above +30C. Non VDS-4 approved oils can be used up to +30C.
2) Only VDS-2, VDS-3 and VDS-4 approved oils.
3) VDS-3 and VDS-4 approved oils of viscosity grade 5W/30 can be used up to +30C.

When using 10W/30, fuel consumption can be lower than when using 15W/40.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

94 / 119

IMPACT 4.01.10

7/21/15

Factory fill oil


All engines are factory filled with engine oil of the quality level providing max oil drain interval for the respective engine
type.

Oil and filter changes after a repair on the engine


After an engine has been repaired, renovated or opened, e.g. the cylinder head been removed, piston and liner
change, work with transmission gears or a bearing change, it is recommended to perform an extra oil change. The
recommended interval for this is within 2010000km after the engine has been repaired, renovated or opened. When
the extra oil change has been completed, the engine's normal service recommendation applies.

Coolant
Volumes
Coolant volume (litres)1

Engine
MWM5A206

21

MWM7A260, MWM7A310, D7E, D7F,


MWM7B220/270/330

23

D5

28

D8

32

D8 with Allison transmission

46

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

95 / 119

IMPACT 4.01.10

7/21/15

9l CNG

32,5

D11 A/B/C

37

FH D13

44

FM D13

42

FH D16

52

Only a guideline, as this varies dependent on vehicle installation and equipment.

Anti-freeze
Note: Mixing with other types of concentrated coolant can result in inferior anti-corrosive properties resulting in damage
to the engine.
When the coolant is changed, the cooling system should be carefully flushed clean.
The table shows the approximate volume of concentrated coolant required for anti-freeze protection at the given
temperature.
Note: -46 C is the minimum temperature below which freezing cannot be prevented.
Increasing the amount of concentrated coolant beyond this decreases frost protection.
Note: Always use 40/60 mixture at ambient temperatures above -25C.
Protection against
freezing down to:

Mixture of
concentrated coolant

- 25 C

40%

- 30 C

46%

- 38 C

54%

- 46 C

60%

Gearbox
Due to the differences that exist among different gearbox manufacturers' recommendations, these recommendations
are divided as follows:
AT, ATO, VT and VTO series manual gearboxes
ZTO, ATO and STO series manual gearboxes
F, FT and ET series manual gearboxes
VT, PT and AL automatic transmissions

AT, ATO, VT and VTO series manual gearboxes


Oil change volumes
Gearbox

Approx. change volume (litres)

AT2412C, AT2412D, AT2412E, AT2512C,

16

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

96 / 119

IMPACT 4.01.10

7/21/15

ATO2512C, AT2612D, AT2612E, ATO2612D,


ATO2612E, AT2812C, AT2812D, AT2812E,
ATO3112C, ATO3112D, ATO3112E, ATO3512D,
ATO3512E, SPO2812
VT2214B, VTO2214B, VT2514B, VTO2514B,
VT2814B, VTO2814B

13,5

VT2009B

12

On gearboxes with transparent level plugs, the oil is to be filled up to the max-marking on the level plug (because the
oil level will drop when the oil filter housing has been filled). When checking the oil level, it should be between the
centre and max marking on the transparent level plug.

On gearboxes without transparent level plug, the oil is to be filled up to the edge of the level hole.
If the gearbox has a rear power take off or an oil cooler, additional oil should be filled in accordance with the following
table.
Component

Additional amounts of oil (litres)

Single power take-off BKU/PTR


Double power take-off DBKU/PTRD
Oil cooler TC-MWOH (Cool TWH and T1H, old designations)
Oil cooler TC-MAOH
Oil cooler TC-MWOH2
Oil cooler TC-MAOH2

0,8

PTO Type Hydrocar 84 VI PTR-FH2/PH2/FH6

0,4

Oil cooler TC-MWO (Cool TW and T1, old designations)


Oil cooler TC-RAO
Direct power take-off PTR-D/F

0,1

Service categories (SC)


For a number of reasons these gearboxes cannot have the same service recommendations. They have therefore been
divided up into different service categories.
The service categories, can be found on the ID plate on the gearbox.
The categories are 1, 2, 3 and 4 (SC 1, 2, 3, 4) and they indicate the condition in which the gearboxes are delivered.
They are also used to determine allowed oil qualities.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

97 / 119

IMPACT 4.01.10

7/21/15

Oil quality
For more information about oil specification, see, Lubricants, fluids and oil analysis
1. Transmission oils: Volvo transmission oils 97305, 97307 or 97315.
Note: API GL-5 oils must not be used.
Note: API GL-4 oils can only be used if they also meet Volvo Transmission oil 97307 or 97315.
2. Engine oils: API CE or CF; ACEA E2 or E3.
Note: Only monograde oils.

Note: The choice of oil quality affects the service interval.

Viscosity grade
Viscosity is selected in accordance with the diagram below.

Temperature values refer to constant air temperatures.


1) Applies to engine oils: Note that multigrade oils ARE NOT to be used in manual gearboxes. Use only monograde
engine oil SAE 40 or SAE 50.
If oil cooler TC-MAOH/-MAOH2 is fitted, engine oil SAE 50 or Volvo Transmission oil 97315 must be used.
Note! If the temperature is lower than -25C, use Volvo Transmission oil 97307 or 97315.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

98 / 119

IMPACT 4.01.10

7/21/15

Gearbox and oil cooler TC-MWO, TC-RWO, TC-MWOH, TC-MWOH2 can be run in an ambient temperature above
+30 C with engine oil SAE 40, SAE 80W90 or Volvo Transmission oil 97307.
For recommendations and more information on oil coolers, see Volvo Trucks Product Information
(http://productinfo.vtc.volvo.se/vtpi/login/Default.asp)

Replenishing oil level in gearbox


When the gearbox oil level is too low, it must be topped up. The following then applies:
Service category 1: Top-up with any of the approved oil types.
Service category 2: Top-up only with Transmission Oil 97307 or 97315.
Top-up with mineral oil is not allowed.
Service category 3: Top-up only with Transmission Oil 97315 or engine oil SAE 50.
Service category 4: Top-up only with Transmission Oil 97315.
Top-up with mineral oil is not allowed.

Oil and filter changes after a repair on the gearbox


If a component has been repaired, renovated or opened, an extra oil and filter change must be carried out.
This oil and filter change shall be carried out between
20 >10,000 km or 4 weeks, whichever occurs first, after the component has been repaired, renovated or opened.
When the extra oil and filter change has been completed, the components normal service recommendation applies.

ZTO, ATO and STO series manual gearboxes


Oil change volumes
Gearbox

Oil change volume,


approx. litres1

ZTO1006

ZTO1109, STO1309

8,5

STO8006, ATO8006

10,4

ATO1056

ATO1056, hydraulic

actuator

For PTO variants PTR-ZF2, PTR-ZF3, gearbox oil volume increased by 0.5 l. For PTO variants PTR-ZF4, PTR-ZF5,
PTR-ZF6, gearbox oil volume increased by 1.6 l. For PTO variants PTR-FH1, PTR-PH1, PTRA-PH1, gearbox oil
volume increased by 0.1 l. For PTO variants PTR-FH2, PTR-PH2, PTRA-PH2, gearbox oil volume increased by 0.4 l.
For PTO variants PTR-FH5, PTR-PH4, PTRA-PH3, gearbox oil volume increased by 0.4 l.
2

Oil change only at repair on the gearbox.

Oil quality
For more information about oil specification, see, Lubricants, fluids and oil analysis
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

99 / 119

IMPACT 4.01.10

Gearbox

7/21/15

Transmission oil1

ZTO1109 Volvo part number 85123561/85123562


STO8006 or ZF TE-ML 01E/L
ATO8006
STO1309
1

Some older transmissions may allow the use of ZF TE-ML 02E/L. This is possible if TE-ML 02 is shown on the
transmission type plate (section: oil grade see lubric. list).
Gearbox

Transmission oil

ZTO1006
ATO1056

Volvo part number


85123561/85123562 or ZF TE-ML
01E/L, 02E/L

ATO1056,
hydraulic
actuator

Volvo part number 85115159 or


ZF TE-ML 02K

Viscosity grade
SAE 75W-80. This oil can be used at any temperature above -40 C.

F, FT and ET series manual gearboxes


Oil change volumes
Gearbox

Oil change volume,


approx. litres

FT0706C, FT0906C,
F07606A, F09506B,
FO09506A

8.4

FT0909B, F1109

8.5

ET8908LL

13.2

F16108LL1

15

If gearbox PTO is used oil change volume is 16 litres.

Component

Single Power Take-Off PTS-FL,


PTR-FL, PTT-FLU, PTO-FLY

Additional
volume, litres
0.3

Oil quality
For more information about oil specification, see, Lubricants, fluids and oil analysis
Oil quality (engine oil)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

100 / 119

IMPACT 4.01.10

7/21/15

Engine oil which comply the following grade requirements:


API CD, CE or CF (monograde)
SAE 40 or 50 (must perform the FZG test - level 12 requirements).
Multigrade oils must not be used.

Viscosity grade
SAE 40: At ambient temperatures between -25 C and 30 C
SAE 50: At ambient temperatures above 0 C
Note! Multigrade oils MUST NOT be used in manual gearboxes. Only use engine oil SAE 40 or 50.

VT, PT and AL automatic transmissions


Oil change volumes
Gearbox

Oil change volume, approx. litres

VT1705PT, VT1805PT, VT1906PT, VT2006PT,


VT2206PT, VT2506PT, PT2106, PT2606

35

AL205

10

AL306

18

AL306 with retarder

22

Oil quality
See respective vehicle model.
For more information about oil specification, see, Lubricants, fluids and oil analysis

Filter changes after a repair on the gearbox


If a component has been repaired, renovated or opened, an extra filter change must be carried out. This filter change
shall be carried out between 20 >10 000 km or 4 weeks, whichever occurs first. When the extra filter change has been
completed, the component's normal service recommendation applies. The oil level must be checked after the filter
change.

Rear axle
Oil change volumes
Rear axle

Approx. change volume in


litres
Final
drive

RAEV91 Leaf
springs

11

Every
hub

Total
11

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

101 / 119

IMPACT 4.01.10

7/21/15

RAEV91 Air
suspension

9,5

9,5

RSS0819A

12,5

12,5

12,5

12,5

RSS1132A

15

15

RSS1332A

17

17

18,5

18,5

17

17

RSS1344C

12,5

12,5

RSS1360

14,5

RS1356SV,
RSS1356 Leaf
springs

8,5

8,5

RSS1125A Leaf
suspension

RSS1125A Air
suspension

RSS1344B for
FM/FH
RSS1344B for FE

RS1356SV,
RSS1356 Air
suspension
RSH1140C

18,5

0,5

19,5

RSH1370C

17,3

0,6

18,5

RS1365HV

20.5

2.5

25.5

RS1352HV,
RS1370HV,
RSH1370,
RSH1370F

19

2.5

24

RS1370HV,
RSH1370,
RS1352HV Air
suspension

18

2.5

23

RTH2180C (front
axle)

19,7

0,5

20,7

RTH2180C

17,3

0,5

18,3

RT2610HV,
RTH2610F,
RTH2610B(front
axle) Leaf springs

21.5

2.5

26.5

18

2.5

23

RTH2610B,
RT2610HV,
RTH2610F (rear

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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102 / 119

IMPACT 4.01.10

7/21/15

axle) Leaf springs


RT2610HV,
RTH2610F,
RTH2610B (front
axle) Air
suspension

21.5

2.5

26.5

RTH2610B,
RT2610HV,
RTH2610F (rear
axle) Air
suspension

18

2.5

23

RT3210HV,
RTH3210F (front
axle)

21

2.5

26

RT3210HV,
RTH3210F (rear
axle)

17.5

2.5

22.5

RTH3312 (front
axle)

21

2.5

26

RTH3312 (rear
axle)

17.5

2.5

22.5

RTS2370A/B (front
axle)

20

20

RTS2370A/B (rear
axle)

14

14

RSS1357A

22

RTS2673A, front
axle

19

RTS2673A, rear
axle

18

RSS1027A

14

14

RSS1035A

20

20

RSS1035B

20

20

RSS1043

21

21

RTS2140, front
axle

13,5

13,5

RTS2140, rear axle

11,5

11,5

RTS2163, front
axle

18

18

RTS2163, rear axle

17

17

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

103 / 119

IMPACT 4.01.10
1

Chassi No. 44MB001417

Chassi No. 44LA004880

7/21/15

On vehicles with single gears the oil is filled to the edge of level hole.
On vehicles with hub reduction, the hub is first filled with oil in accordance with the table above. The differential carrier
is then filled with oil up to the edge of the level hole.

Service categories
For a number of reasons not all rear axles can have the same service recommendations. They have therefore been
divided up into different service categories.
The service categories, can be found on the ID plate on the final drive. The categories are 1 and 2 and they indicate
the condition in which the rear axles are delivered.

Oil quality
For more information about oil specification, see, Lubricants, fluids and oil analysis
1. SAE J 2360 or API GL-5, (only xW-140 viscosity grades are allowed).
For VM model, 80W-90 or 85W-140 can be used.
2. Volvo Transmission oil 97312 (not allowed for RSS1357A and RTS2673)
Note: The choice of oil quality affects the service interval; see the tables for respective model.

Viscosity grade
Viscosity is selected in accordance with the diagram below.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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104 / 119

IMPACT 4.01.10

7/21/15

Temperature values refer to constant air temperatures.


For VM model: If the ambient temperature is -12C or lower, oil viscosity SAE 80W-90 must be used.
When driving in severe conditions or frequently driving in very hilly road conditions, SAE 80W-140, SAE 85W-140, SAE
140 or Transmission oil 97312 are recommended.

Replenishing oil level in rear axle


When a rear axle oil level is too low, it must be topped up. The following then applies:
Service category 1: Top-up with any of the approved oil types.
Service category 2: Top-up only with Transmission oil 97312.
Top-up with mineral oil is not allowed.

Oil change after repairing the rear axle


If a component has been repaired, renovated or opened, an extra oil change must be carried out. This oil change shall
be carried out between 20 >10,000 km or 4 weeks, whichever occurs first, after the component has been repaired,
renovated or opened. When the extra oil change has been completed, the components normal service
recommendation applies.

Driving front axle


Oil change volumes
Driving front axle

Oil change volume (approx. litres)

FAA11

11.5

FAA21

11,5

FA-DRIVE

11,5

Please note that hub change volumes are not included in these figures. Each hubs change volume is around
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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105 / 119

IMPACT 4.01.10

7/21/15

1.5 litres.

Oil quality
Transmission oil 97312, SAE J2360 or API GL-5.

Viscosity grade
Viscosity is selected in accordance with the diagram.
Temperature values refer to constant air temperatures.
1) For heavy driving or for frequent driving under hilly road conditions SAE 80W140, SAE 85W140 or SAE 140 is
recommended (instead of normal SAE 90).
Note: SAE 80W/90 must not be used.

Replenishing oil level in a driving front axle


When a driving front axle oil level is too low, it must be topped up. The following then applies:
If the same oil as is in the driving front axle is used when topping up, there is no limit on how much oil can be
filled or how many times the oil level can be topped up in the driving front axle.
If a different approved oil other than the one in the driving front axle is used for topping up, then no more than
one litre may be used. This is regardless of how many times the oil level is topped up. If more oil needs to be
added, carry out a complete oil change instead.

Oil change after repair of driving front axle


If a component has been repaired, renovated or opened, an extra oil change must be carried out. This oil change shall
be carried out between 20 >10,000 km or 4 weeks, whichever occurs first, after the component has been repaired,
renovated or opened.
When the extra oil change has been completed, the components normal service recommendation applies.

Transfer gearbox
Oil change volumes
Transfer box

Oil change volume


(approx. litres)

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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106 / 119

IMPACT 4.01.10

7/21/15

FAA11

5,5

FAA21

5,5

FA-DRIVE

5,5

The oil level in transfer gearboxes with transparent level plugs should lie between the centre of the level plug and the
max mark.
On transfer cases without transparent level plugs, the oil level should be up to the edge of the level hole.

Oil quality
1. Transmission oils: Volvo transmission oils 97305, 97307 or 97315.
2. Engine oils: API CE or CF; ACEA E2 or E3.
Note: Only monograde oils.

Viscosity grade
Viscosity is selected in accordance with the diagram below.

1) For components which are operated at stable ambient temperatures higher than +30C.
Applies to engine oils: note that multigrade oils MUST NOT be used.
Note! If the temperature is lower than -25C, use Volvo Transmission oil 97307.

Replenishing oil level in transfer gearbox


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

107 / 119

IMPACT 4.01.10

7/21/15

When a transfer gearbox oil level is too low, it must be topped up. The following then applies:
If the same oil as is in the transfer gearbox is used for topping up, then there is no limit to how much oil can be
filled or how may times the transfer gearbox can be topped up.
If a different approved oil other than the one in the transfer gearbox is used, then no more than a total of 0.5 litre
may be added. This is regardless of how many times the oil level is topped up. If more oil needs to be added,
carry out a complete oil change instead.

Power take-off
Oil change volumes
Power take off

Approx. change volume


(litres)

PTO-FLY

If an oil cooler is fitted, extra oil will be required as shown in the table below:
Component

Approximate extra oil volume (litres)

COOL-PTO

0.1

Oil quality
Transmission oil: Volvo transmission oil 97305 or 97315.
Engine oil: API CE, CF or ACEA E2, E3.

Viscosity grade
Viscosity is selected in accordance with the diagram below.

1) For components without oil coolers which are operated at stable ambient temperatures higher than +30C.
Applies to engine oils: note that multigrade oils MUST NOT be used.
Components with an oil cooler can be run in an ambient temperature above +30 C when using oils SAE 80W-90 or
SAE 40.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

108 / 119

IMPACT 4.01.10

7/21/15

Hydraulic retarder
Oil change volumes
Retarder

Oil volume, litre

Volvo
designation

Voith
designation

RET-TH
VR3250

VR 3250

VR120-3

VR120-3

Production
filling
5,9

Service
filling

Heat exchanger, completely


drained from oil

5,4

5,9

5,91

4,2

5,5

VR120-QLM VR120-QLM

4,02

4,0

5,3

VR133-2
(B18)

8,13

6,0

8,0

VR133-2

Prefilled with approx. 0,3 litre

Prefilled with approx. 2,0 litre

Prefilled with approx. 0,4 litre

Remarks

Oil filling shaft angle


until 4,5

Oil quality and viscosity grade

Volvo Semi Synthetic Diesel Engine Oil VDS-3 p/n


85102467/-8/-9

SAE class

Oil class

10W-40

Other approved oils for use, see Voiths homepage:


http://voith.com/en/products-services/power-transmission/retarders-trucks-10263.html

Factory fill oil


As of chassis ID according to the table, the retarders are factory filled with oil class C.
Chassi Number

Variant

Serial Number

A712181

FH/FM

RET-TH 3780887

B590402

FH/FM

RET-TH 3781043

B150051

FL/FE

RET-TH 3781043

Clutch
Fluid grade.....

Brake fluid in accordance with the standard DOT 4 (SAE J 1703) 1

At extremely low temperatures, below -40C, use brake fluid Volvo part no. 85113577. The brake fluid complies
with DOT4. It has in addition been adapted to lower temperatures. This brake fluid (P/N 85113577) can also be
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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109 / 119

IMPACT 4.01.10

7/21/15

used if problems with slow and heavy clutch pedal movement occur below -20C.
1

Note: A brake fluid that does not meet the DOT4 standard may damage the oil sealing rings and cause a fail in the
servo system.

Lubricated components (with grease nipples)


Grease quality
Requirements for lubricating grease are as follows:
High grade wheel bearing grease should be used.
The grease should be mineral oil based
The grease should be lithium or lithium complex type.
The grease should contain EP and anti-rust additives.
The grease must have a consistency equivalent to NLGI no. 2.
The grease should not contain any solid lubricants, such as graphite, copper or molybdenum sulphide.
The grease must be intended for use in working temperatures of at least 80 C and be able to withstand 120 C
for short periods.
Where in doubt: use grease with Volvo Part. no. 1161251-2.

Opened and repaired components


After a component has been repaired or opened it needs to be re lubricated. Use grease listed in the table below.

Grease quality
Universal joint (lubricated) with lubricating nipple

See the Grease grade table under the section


Lubricated components (with lubricating nipple)

Universal joint (non-lubricated) without lubricating


nipple

Grease requirements: Volvo part no. 3091917-9

Support bearing
Sliding splines

See the Grease grade table under the section


Lubricated components (with lubricating nipple)

The service intervals for repaired and opened components are the same as for new components.

Power steering, Steerable pusher axle, Bogie lift, Hub, Cab

Power steering

Oil and grease quality

Oil volume

ATF oil type Dexron lll

FL/ FE/VM

VM 8x2/8x4

FE (rear)

Oil and grease Filter change


change
Only when
repaired.

Only when
repaired.

810

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

110 / 119

IMPACT 4.01.10

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PSS-SING

approx. 6.0 litre

PSS-DUAL

approx. 9.0 litre

Control system,
hydraulic steered
pusher axle and
hydraulic steered
trailing axle
Bogie lift

ATF oil type Dexron lll

Hydraulic fluid BLV or


equivalent complying with
Standard MIL-H-5606F

approx. 5.0 litre

Only when
repaired.

4,55.5 litres1 2

Once a year,
at Annual
service.

Wheel hub, oil


lubricated (single
mounted wheels)

Engine oil SAE 30

0.3 litres per wheel

Only when
working with
the hub or if
contaminants
have entered
the
wheel/hub.

Cab tilt pump

Hydraulic oil BLV

VM approx 0.7 litres

When
repaired or
the oil is
contaminated.

Only after
working on
the hub or if
impurities
have entered
the wheel
hub.

Greased wheel
hub

Lithium based grease of


consistency NLGI No. 2 or
2.5

Old oil resorvoir, bogie lift 4,5 litre

New oil resorvoir, bogielift 4,5 litre, bogielift + Robsondrive 5,5 litre, see, information on oil resorvoir

Air conditioning system

Compressor

Refrigerant gas

Oil quality

Volume

SP-10 or
equivalent

175 ml

Specification

Volume

R134a

1250 25 g

1075 25 g
(only VM)1

650 10 g
(only FH(4))

700 10 g

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

111 / 119

IMPACT 4.01.10

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(only FM(4))
1

For vehicles with air conditioning condenser installed behind the cab, volume is 1200 (+50/-0)g

Wheel nuts
Wheel nuts shall be checked at least every 6 months (12 months for FH(4))

Chassis lubrication
Grease quality
Lithium based grease with EP additives and NLGI no. 2 consistency.

Fifth wheel
Grease quality
For the fifth wheel, a lithium based grease with consistency NLGI 2 is used, i.e. Volvo grease 2 EP with part number
1161960.

Coupling
Lubrication
Information about how, when and which oil to use to lubricate the coupling can be found on the homepage of each
supplier.

Cab
Cab filter
Model

Change
interval

FL/FE/FL(3)/FE(3)/FM/FH/FM(4)/FH(4)/NH 12
months

Cab lubrication
Model

Service interval

FL (D7E) / FE (D7E)

/12 months

Other vehicles

12 months or when required.

Alcolock

Service interval

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

112 / 119

IMPACT 4.01.10

Alcolock, calibration

7/21/15

/12 months

Tachograph battery
The tachograph battery shall be replaced every 24 months.
Tachograph

Vehicle model

TAS-DIG

FH/FM

TAC HOP2

FL/FE

TAC-HOP4

FL/FE

TAC HOP5

FL/FE

Central lubrication system


Grease quality
Part

Part number

Note

Volvo Grease 00 CS

3093926

Volvo Grease 00 CSBD

3093927

Bio-degradable

Other approved grease grades


Supplier

Grease

ARAL AG

Fliessfett AN 0

BP Oil Deutschland
GmbH

BP Energrease ZS 0

DEA Minerall AG

DEALITH EP 0

Zeller+Gmelin GmbH &


Co

Divinol L 0

ARAL AG

Fliessfett N

Autol-Werke GmbH

Autol Getriebefliessfett
ZSA

AVIA Minerall AG

AVIALITH 000 EP

BP Oil Deutschland
GmbH

Energrease ZS 00

Calypsol

SF7-042

Castrol Ltd., England

Castrol CLS Grease

DEA

Dealit EP 00

Deutsche Shell AG

Shell Retinax CS

ELF

MULTI BT 000

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

113 / 119

IMPACT 4.01.10

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Esso

Grease TCL 435

FINA

MARSON ZS - G 0116

Fuchs Minerallwerke
GmbH

Renolit LZR 000

Georg Oest
Minerallwerke

Oest Spezialfett LT 000


EP

Kompressol-l Verkaufs
GmbH

Kompressol CZ 8332/N

KRAFFT

KEC-Grease

Mobil Schmoerstoff
GmbH

Mobilgrease EAL 003

Mobil Schmoerstoff
GmbH

Chassis Grease LBZ

MOL

Carrier Liton-00

MV - GmbH

MV-Signum EP Z

Optimol

Olit 00

Pluto

Plutoleum SHM 000

Reiner Chemische
Fabrik GmbH

Gearmaster ZSA

RHENUS Wilhelm
Reiners GmbH & Co.

r.grea Norlith FZM 00

r.grea Norlith FZS 00

r.grea Norlith BZS 001

Siebert GmbH

Fliessfett EP 7027
Fliessfett EP7028
Bio-Fliessfett EP 49171

Texaco

Multifak 6833 EP 00
Multifak 264 EP 00/000
Biostar Grease L EP
00/0001

Veedol Int. Ltd., England Veedol GFG


Wintershall AG

Wiolub LFK 00

Zeller+Gmelin GmbH &


Co

Divionol Fett Central 00

Bio-degradable

Volvo oils and fluids


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

114 / 119

IMPACT 4.01.10

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Parts below can be ordered from Volvo Parts in Gent.

Engine oils
Oils which comply with VDS-4
Viscosity

Part no.

SAE 10W/30 part synthetic

85121018

Volume in litres
208
20

85121017
5
85121016
SAE 15W/40

208
85121023
20
85121022
5
85121021

Oils which comply with VDS-3


Viscosity

Part no.

SAE 15W/40

85102465

208

85102464

20

85102463

85102469

208

85102468

20

85102467

85116446

208

SAE 10W/40 semi synthetic

SAE 5W/40 synthetic

Volume in litres

Oil for Hybrid Diesel engine


Viscosity

Part no.

SAE 15W/50

85123563

Volume in litres
208

Oil for gas engine


Viscosity

Part no.

SAE 15W/40 synthetic

85136435

Volume in litres
208

Oils for front wheel hub


Viscosity

Part no.

Volume in litres

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

115 / 119

IMPACT 4.01.10

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SAE 30

1161943

Special oil
Volvo special oil for the mechanical compressor on D6A250

Part no.

Volume in ml

85108974

Volvo special oil for the hydraulic actuator on ATO1056

Part no.

85115159

250
Volume in ml
1000

Hydraulic oils
Volvo hydraulic oil

Part no.

Volume in litres

1161940

208

1161939

20

1161942

208

1161938

1161935

3093938

20

Volvo hydraulic oil BLV

Hydraulic oil, bio-degradable

Transmission oils
Volvo transmission oil 97305
Viscosity

Part no.

Volume in litres

SAE 80W/90

1161280

208

1161933

20

Part no.

Volume in litres

1161904

20

Part no.

Volume in litres

85136278

208

85136277

20

Volvo thermo oil

Volvo transmission oil 97307

Volvo transmission oil 97315.

Part no.

Volume in litres

85136284

208

85136283

20

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

116 / 119

IMPACT 4.01.10

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Transmission oil API GL-5


Viscosity

Part no.

Volume in litres

SAE 85W/140

1161279

208

1161937

20

Part no.

Volume in litres

85136280

208

85136279

20

Volvo transmission oil 97312

Volvo transmission oil 97342

Part no.

Volume in litres

85120038

208

85120037

20

Volvo transmission oil 97340,


Dexron III, Allison C4

Part no.

Volume in litres

1161997

208

1161996

20

1161995

85122800

Transmission oil TES-389

Part no.

Volume in litres

85142818

208

85142817

20

Volvo Transmission oil 75W80,


ZF TE-ML 01E

Part no.

Volume in litres

85123562

208

85123561

20

Coolants
Volvo coolants

Part no.

Volume in litres

Volvo Coolant

1089240

210

Volvo Coolant1

1161989

210

Volvo Coolant

1089238

Volvo Coolant VCS

85108901

210

Volvo Coolant VCS

85108900

Ready mixed coolant for -25C


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

117 / 119

IMPACT 4.01.10

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Volvo Coolant

1161990

210

Volvo Coolant

1161994

Volvo Coolant VCS

85108914

210

Volvo Coolant VCS

85108913

Only for the French market

AdBlue solution
AdBlue solution in accordance with ISO 22241

Part no.

Volume in litres

AdBlue solution (32.5%)/AdBlue

85109697

10

Brake fluid
Brake fluid in accordance with DOT4 (low temperature characteristics)

Part no.
85113577

Volume in litres
1

Brake fluid in accordance with DOT4

Part no.

Volume in litres

85112076

0,25

85112077

85112078

Grease
Grease

Part no.

Amount

Wheel bearing grease,


Volvo grease Lix 2.5 EP
Lithium complex NLGI 2.5

1161241

80 g

1161251

420 ml

1161981

1 kg

1161982

18 kg

1161983

50 kg

1161984

180 kg

1161960

420 ml

1161961

18 kg

1161315

50 kg

1161962

180 kg

Chassis grease
Volvo grease 2 EP
Lithium NLGI 2

Grease for central lubrication system


Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

118 / 119

IMPACT 4.01.10

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Grease

Part no.

Amount

Volvo grease 00 CS NLGI 00

3093926

18 kg

Volvo grease 00 CSBD NLGI 00, bio-degradable

3093927

18 kg

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

119 / 119

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