Beruflich Dokumente
Kultur Dokumente
10
7/21/15
Chassis ID
E 115188
Path
1750/Service and maintenance//Preventive maintenance intervals
Model
VM
Identity
135396312
Publish date
6/6/15
ID/Operation
R3 - Group 175
See IE: Preventive maintenance intervals
See IE: Preventive maintenance intervals
Definitions
English terms have been used for some of the definitions that follow and these are not translated into local languages.
Each term are however described in the language of the document. For example: predominantly flat (PF), rough (R),
very rough (VR), light (L), medium (M) and road conditions (RC).
Note: Abbreviation defined below are used throughout the remains of this document.
Emissions classes
Euro III corresponds to EM EC99, EM EC01 and EM ECPT4
Euro IV is the equivalent of EM EC06
Euro V is the equivalent of EM-EU5
Euro V Incentive is the equivalent of EM EC06-B
Euro VI is the equivalent of EM-EU6
Transport cycle
Typical construction site superstructure
Yes
No
Construction Is the average journey distance between loading and unloading more than 50 km and the vehicle
drive distances minor than 20% inside the city and the annual distance driven more than 100,000
sites1
km?
No
Yes
Distribution
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
1 / 119
IMPACT 4.01.10
7/21/15
Topography
Predominantly flat (PF)
Uphill and downhill stretches with:
Gradients >3% for up to 20% of total mileage.
Gradients >6% for up to 1% of total mileage.
Maximum gradients 16%.
Hilly (H)
Uphill and downhill stretches with:
Gradients >3% for up to 35% of total mileage.
Gradients >6% for up to 10% of total mileage.
Gradients >9% for up to 1% of total mileage.
Maximum gradients 20%.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
2 / 119
IMPACT 4.01.10
7/21/15
Rough (R)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
3 / 119
IMPACT 4.01.10
7/21/15
Warranty
The warranty is not valid if Volvo Truck Corporation can show that it is likely that the material defects or
incorrect operation, for which the warranty has been invoked, is the result of:
The vehicle not being driven in accordance with the applicable Volvo Truck Corporation instructions, e.g.
that the stipulated warranty, basic or full servicing has not been carried out at the correct time and/or
running hours interval (a service that has not been registered by Volvo Truck Corporation or recorded in
this booklet is considered not to have been performed, unless absolute proof can be shown).
Other parts than original parts from Volvo Truck Corporation have been used.
Other oils, greases or coolant fluids than those recommended by Volvo Truck Corporation have been
used.
The above text is only an extract from the Warranty booklet. Refer to the Warranty booklet for complete
warranty terms, conditions and requirements.
Fuel quality
Diesel fuel
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
4 / 119
IMPACT 4.01.10
7/21/15
The sulphur content of the fuel determines which fuel types are allowed. Note that exceeding the allowed sulphur
contents may damage the engine and/or the after treatment system and warranty may be void.
The table below shows which fuel types are allowed in respective engine.
Engine type
Fuel sulphur
Fuel type
0
Max 0.0010
0.00100.05
0.050.5
>0.5
ppm
Max 10
10500
5005000
>5000
OK1
Euro III
Euro IV SCR
Euro IV EGR
OK
EuroVI
OK
RESTRICTED
OK3
RESTRICTED
OK
RESTRICTED
OK
RESTRICTED2
OK
RESTRICTED
RESTRICTED
RESTRICTED2
RESTRICTED
Oil change interval reductions must be made for Fuel types 2 and 3, see respective vehicle model and engine type
Fuel type 1 can be used of the vehicle does not have a DPF
The engine oil change intervals also differs depending on the sulphur content of the fuel being used. See respective
vehicle and engine for detailed engine oil change intervals with respective fuel types.
5 / 119
IMPACT 4.01.10
7/21/15
For service information regarding oil recommendations, oil volumes and other complementary service
recommendations, refer to Complementary maintenance recommendations such as oil volumes, oil quality and oil
viscosity .
Vehicle model VM
For definitions and abbreviations refer toDefinitions.
GCW
816
Distribution
regional
17
Construction sites1
Distribution
city
816
17
816
17
816
17
Topography
PF
PF
VH
POC
VS
VS
VS
VS
VS
km/litres
3.9
3.83.3
3.22.5
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
MWM7A260/310
Transport
cycle
GCW
Topography
816
PF H
1732
Distribution
regional
3344
Distribution Construction
city
sites1
33
PF
PF
VH
VS
POC
VS
3.8
3.73.2
3.12.5
2.42.0
1,9
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
6 / 119
IMPACT 4.01.10
7/21/15
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
Max 90km/h
MWM7B220/270/330
Transport
cycle
GCW
Topography
816
PF H
1732
Distribution
regional
3344
Distribution Construction
city
sites1
33
PF
PF
VH
VS
POC
VS
km/litres
3.93.4
3.32.7
2.62.1
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
Max 90km/h
VS
MWM5A206
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 6 months.
Fuel type 0, 1 and 21
Oil quality VDS-32
20000/400
15000/400
12000/3003
12000/300
9000/200
10000/200
7500/150
10000/200
7500/200
6000/1503
Fuel type 31
Oil quality VDS-35
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
7 / 119
IMPACT 4.01.10
7/21/15
6000/150
4500/100
5000/100
3750/75
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
2
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 5000 litres
For fuel consumption levels higher than 40litres/100km or lower than 2.5 km/l, change intervals must be based on
hours.
4
Maximum allowed fuel to be used between each engine oil drain is 3000 litres
Maximum allowed fuel to be used between each engine oil drain is 3750 litres
Maximum allowed fuel to be used between each engine oil drain is 2250 litres
POC
VS
MWM7A260/7A310
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 6 months.
Fuel type 0, 1 and 21
Oil quality VDS-32
30000
25000/500
20000/400
15000/400
12000/3003
24000
18000/400
12000/300
9000/200
15000
12000/300
10000/200
7500/150
15000
12500/250
10000/200
7500/200
6000/1503
12000
9000/200
6000/150
4500/100
7500
6000/150
5000/100
3750/75
Fuel type 31
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 8000 litres (gearbox and rear axle oil change at
each 2 engine oil changes)
3
For fuel consumption levels higher than 50litres/100km or lower than 2 km/l, change intervals must be based on
hours.
4
Maximum allowed fuel to be used between each engine oil drain is 5000 litres
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
8 / 119
IMPACT 4.01.10
7/21/15
Maximum allowed fuel to be used between each engine oil drain is 6000 litres
Maximum allowed fuel to be used between each engine oil drain is 4000 litres
POC
VS
MWM7B220/270/330
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 6 months.
Note: First oil change must be carried out during the Warranty Service 10 000 km or 4 weeks.
Fuel type 0 and 1 1 2
Oil quality
VDS-3
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Every 12 months
At every engine oil and filter change
Engine components
Information aboutVolvo oils and fluids
POC
km/months/hours
VS
120000/24
180000/12
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
9 / 119
IMPACT 4.01.10
7/21/15
MWM5A206, MWM7A260/310
Coolant change (VCS)
MWM7B220/270/330
500000/48
600002
500002
400002
300002
240002
500003
300003
300003
400003
300003
600004
500004
400004
600004
600004
120000/36
The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2
First valves adjustment must be carried out in the first Basic Service after warranty service, that is, in the second
engine oil change.
3
First valves adjustment must be carried out in the warranty service 10 000 km or 4 weeks, after that the maximum
permissible interval is according to the table.
4
First valves adjustment must be carried out in the warranty service 10 000 km or 4 weeks, after that the maximum
permissible interval is 60 000 km.
Transmission components
Manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC
VS
km/months/hours
400000/36/-
400000/36/3200
200000/36/2500
400000/36/-
400000/36/3200
200000/36/2500
120000/12/-
120000/12/800
60000/12/600
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
10 / 119
IMPACT 4.01.10
7/21/15
120000/12/-
120000/12/800
60000/12/600
120000/12/-
120000/12/800
60000/12/600
km/months/hours
450000/36/-
450000/36/-
200000/36/-
450000/36/-
450000/36/-
200000/36/-
120000/12/-
120000/12/-
60000/12/-
120000/12/-
120000/12/-
60000/12/-
120000/12/-
120000/12/-
60000/12/-
Oil change
FT0706C, FT0906C, FT0909B, F1109, ET8908LL, F07606A, F09506B, FO09506A
Oil quality
Engine oil SAE 40, 50
km/months/hours
100000/12/-
100000/12/800
60000/12/600
Oil change
F16108LL
Oil quality
Engine oil SAE 40, 50
km/months/hours
100000/12/-
100000/12/800
100000/12/600
For construction site driving with extreme undulation, corresponding to driving conditions VS, transmission oil 97315
or engine oil SAE 50 must be used.
2
If PTO or split box are used more than 50% of the driving time change oil according to POC VS.
Clutch, lubrication
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onClutch
Oil quality
Hydraulic fluid in accordance with DOT 4 standard
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
11 / 119
IMPACT 4.01.10
7/21/15
Note: A hydraulic fluid that does not meet the DOT4 standard may damage the oil sealing rings and cause a fail in the
servo system. Check the fluid at each service, without opening the cover of the reservoir
Lubrication points
Grease quality
Fork shaft
Grease quality
Telescopic rod
Note: Remove old grease from the rod before lubricating it.
Note: Vehicles assembled with gearbox VT2214B do not have this gear lever
Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle. The first oil
change must be done at Warranty service 10000 km or 4 weeks. Subsequent oil changes according to the table below.
POC
S1
VS
Oil change
RSS1027A, RSS1035A, RSS1035B, RSS1043, RTS2163, RTS2140
Oil quality
km/months/hours
400000/36/-
160000/36/-
SAE J-2360
120000/12/-
80000/12/8002
40000/12/6002
Vocational vehicles except sugar cane (eg. timber, dumper, refuse collection) must use the same drain interval as
very severe.
2
For applications in which the stand still time exceeds 20% of the engine operating hours, the service interval may be
extended to 2000 hours for POC S and 1600 hours for POC VS.
Note: For sugar cane a service interval of 30000 km/12 months/800 hours, whichever occurs first, applies for SAE
J-2360 oil specification.
Service
interval
Perform the function check according to operation Function Group 4680, Information type Service
and maintenance Auto locking differential, function check
Every 3
months
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
12 / 119
IMPACT 4.01.10
7/21/15
Long distance
Road condition
Construction1
Distribution
S/R
VR
km/months
25000/3
20000/3
10000/3
2500/3
Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
25000/3
20000/3
10000/3
2500/3
Every week
Every week
/36
/36
5000
2500
1000
200000/12,3
/12
Chassis lubrication4
5000
2500
1000
60000/Every 2nd
engine oil change
50000/Every 2nd
engine oil change
40000/Every 2nd
engine oil change
Cab
/12
Cab lubrication
200000/24
Filter/radiator, cleaning
Filter/radiator, change
/3
/12
/6
/6
/3
If there is condensed water in the air compressed system reservoir, change the drier element.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
13 / 119
IMPACT 4.01.10
4
7/21/15
GCW
28
Distribution
regional
2944
Construction sites1
Distribution
city
18
19-28
29-44
18
19-28
18
19-28
Topography
PF
PF
VH
POC
L2
M3
M3
H3
VS
VS
l/100km
27
32
40
50
>50
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
VS
60000/-
40000/-
30000/600
25000/600
10000/300
40000/-
30000/-
20000/400
20000/400
10000/200
Fuel type 21
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
14 / 119
IMPACT 4.01.10
7/21/15
40000/-
27000/-
20000/400
17000/400
6700/200
27000/-
20000/-
13000/270
13000/270
6700/130
30000/-
20000/-
15000/300
12500/300
5000/150
20000/-
15000/-
10000/200
8000/150
3500/100
Fuel type 31
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types, see Maintenance intervals complete vehicle
POC
VS
100000/-
75000/-
50000/1200
30000/1200
15000/600
60000/-
45000/-
30000/600
20000/600
10000/300
1
2
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Not allowed for D7E Euro V
VS
25000/6
10000/6
km/months
Annual service
Basic service
1
/ 12
60000/6 1
40000/6
30000/6
Can be extended to 60000/12 for long distance vehicles without tow bar.
POC
VS
30000/6
15000/6
km/months
Annual service
Basic service
/ 12
100000/6 1
75000/6
50000/6
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
15 / 119
IMPACT 4.01.10
1
7/21/15
Can be extended to 100000/12 for long distance vehicles without tow bar.
Engine components
Information aboutVolvo oils and fluids
POC
km/months/hours
VS/VS+
Primary filter FE
120000/24
60000/24
180000/24
180000/12
400000/36
150000/24/2
100000//24002
60000//24002
30000//12002
400000/36
350000/
The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2
The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation
Transmission components
Manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC
VS
Oil change
ZTO1109, STO13091
Oil quality
Volvo p/n 85123561/85123562 or ZF
TE-ML 01E/L
km/months
300000/24
240000/24
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
16 / 119
IMPACT 4.01.10
7/21/15
Some older transmissions may allow the use of ZF TE-ML 02E/L. This is possible if TE-ML 02 is shown on the
transmission type plate (section: oil grade see lubric. list).
POC
VS
Oil change
ZTO1006, ATO1056
Oil quality
km/months
300000/24
240000/24
VS
km/months/hours
40000/12/1000
20000/6/500
The ventilation filter must be kept clean and open. The amount of dust and dirt determines how often the ventilation
filter needs to be cleaned.
2
Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC
VS
Oil change
RSS1125A, RSS1132A, RSH1140C, RSS1344B/C, RSS1332A, RSH1370C, RS1370HV, RTH2180C,
RTS2370A
Oil quality
km/months/hours
400000/36
240000/24
120000/24
80000/12
17 / 119
IMPACT 4.01.10
7/21/15
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower steering, Steerable
pusher axle, Bogie lift, Hub, Cab
Transport cycle
Long distance
Road condition
Construction1
Distribution
R
VR
km/months
Propeller shaft
Lubrication free
80000/122
90000/6
Chassis lubrication3
60000/4
60000/4
30000/3
30000/3
15000/124 '5
Cab
/12
Cab lubrication
/12
Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
Can be extended to 100000/12 for Long distance driving vehicles without towing device in POC category Light.
GCW
Distribution
regional
9-16
Distribution
city
Construction sites1
16
9-16
9-16
Topography
PF
PF
VH
POC
L2 3
M3
M3
H3
VS
VS
l/100km
20
24
30
35
>35
Note: The POC determined for a particular application shall be used for all components to which POC is
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
18 / 119
IMPACT 4.01.10
7/21/15
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
D7, D8
Transport
cycle
GCW
28
Distribution
regional
29-44
Distribution
city
Construction sites1
18
19-28
29-44
18
19-28
18
19-28
Topography
PF
PF
VH
POC
L2 3
M3
M3
H3
VS
VS
l/100km
27
32
40
50
>50
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
VS
D5K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
19 / 119
IMPACT 4.01.10
7/21/15
(DPF) clogging.
Fuel type 0 1
Oil quality VDS-4
1
50000/-
45000/-
40000/-/1000
25000//600
25000/-/600
For definitions of the different fuel types, see Maintenance intervals complete vehicle
POC
VS
60000/-
40000/-
30000/600
25000/600
10000/300
40000/-
30000/-
20000/400
20000/400
10000/200
40000/-
27000/-
20000/400
17000/400
6700/200
27000/-
20000/-
13000/270
13000/270
6700/130
30000/-
20000/-
15000/300
12500/300
5000/150
20000/-
15000/-
10000/200
8000/150
3500/100
Fuel type 21
Fuel type 31
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types, see Maintenance intervals complete vehicle
POC
VS
100000/-
75000/-
50000/1200
30000/1200
15000/600
60000/-
45000/-
30000/600
20000/600
10000/300
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
20 / 119
IMPACT 4.01.10
2
7/21/15
POC
VS
D8K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4
1
80000/-
60000/-
40000/-/1200
25000/-/1000
15000/-/600
For definitions of the different fuel types, see Maintenance intervals complete vehicle
VS
25000/12/600
25000/12/600
D5K Euro VI
km/months
Annual service
Basic service
/ 12
POC
40000/12/1000
L
VS
25000/6
10000/6
VS
30000/6
15000/6
km/months
Annual service
Basic service
1
/ 12
60000/6 1
40000/6
30000/6
Can be extended to 60000/12 for long distance vehicles without tow bar.
POC
km/months
Annual service
Basic service
1
/ 12
100000/6 1
75000/6
50000/6
Can be extended to 100000/12 for long distance vehicles without tow bar.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
21 / 119
IMPACT 4.01.10
POC
7/21/15
VS
25000/12/1000
15000/12/600
D8K Euro VI
km/months
Annual service
Basic service
/ 12
40000/12/1200
Engine components
Information aboutVolvo oils and fluids
POC
km/months/hours
VS
120000/24
60000/24
400000/36
D5K, D8K
150000/24/2
100000//24002
60000//24002
150000/12
D5K
D8K
30000//12002
400000/36
400000/48
250000/24
400000/48
D8K
400000/48
250000/24
600000/
100000/12
250000
225000
200000
125000
100000
D8K
160000
120000
120000
100000
60000
Melco 80A
Melco 100A
350000/
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
22 / 119
IMPACT 4.01.10
7/21/15
Melco 120A
D5K, D8K
Mitsubishi 24AL110B
Mitsubishi 24AL130B
400000/
The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2
The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation
Transmission components
Manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC
VS
Oil change
ATO8006, ATO10561 , STO8006, ZTO10061 , ZTO1109
Oil quality
Volvo part number 85123561/85123562
or ZF TE-ML 01E/L
1
km/months
360000/36
200000/24
Also oil acc to ZF TE-ML 02E/L can be used for these transmissions.
VS
km/months/hours
80000/36
20000/6
VS
km/months/hours
40000/12/1000
20000/6/500
The ventilation filter must be kept clean and open. The amount of dust and dirt determines how often the ventilation
filter needs to be cleaned.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
23 / 119
IMPACT 4.01.10
2
7/21/15
Transfer gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onTransfer gearbox
POC
VS
Oil change
Together with FAA11
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality
km/months
Volvo p/n 85136279/80,
ZF TE ML 19B
or ZF TE ML 19C
60000/12
20000/12
VS
120000/24
60000/12
Oil change
FAA11
Oil quality
km/months
240000/24
SAE 80W/90,
MT1 and API GL-5
SAE J2360
or API GL-5
160000/24
450000/36
240000/24
160000/24
200000/36
120000/24
60000/12
120000/12
60000/12
Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).
Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC
VS
Oil change
RSS0819A, RSS1125A, RSS1132A
Oil quality
km/months/hours
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
24 / 119
IMPACT 4.01.10
7/21/15
450000/36
200000/36
120000/12
60000/12
Factory fill
POC
VS
Oil change
RSH1140C
Oil quality
km/months/hours
450000/36
240000/24
160000/24
200000/36
120000/12
60000/12
120000/12
60000/12
Factory fill
Long distance
Road condition
Distribution
Construction1
VR
km/months
/12
Cab
/12
Cab lubrication
/12
Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
GCW
28
2944
Distribution
regional
Distribution
city
Construction sites1
18
19-28
29-44
18
19-28
18
19-28
Topography
PF
PF
VH
POC
L2
M3
M3
H3
VS
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
25 / 119
IMPACT 4.01.10
7/21/15
VS
l/100km
27
32
40
50
>50
Note: In some regions, B-double or B-train applications with GCW > 55 ton shall be classified as POC S.
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
VS
60000/-
40000/-
30000/600
25000/600
10000/300
40000/-
30000/-
20000/400
20000/400
10000/200
40000/-
27000/-
20000/400
17000/400
6700/200
27000/-
20000/-
13000/270
13000/270
6700/130
30000/-
20000/-
15000/300
12500/300
5000/150
20000/-
15000/-
10000/200
8000/150
3500/100
Fuel type 21
Fuel type 31
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
26 / 119
IMPACT 4.01.10
7/21/15
POC
VS
100000/-
75000/-
50000/1200
30000/1200
15000/600
60000/-
45000/-
30000/600
20000/600
10000/300
For definitions of the different fuel types, see Maintenance intervals complete vehicle
POC
VS
D8K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are only applicable for Transport cycle Construction.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4
1
100000/-/-
75000/-/-
50000/-/1200
30000/-/1200
15000/-/600
For definitions of the different fuel types, see Maintenance intervals complete vehicle
VS
25000/6
10000/6
VS
km/months
Annual service
Basic service
1
/ 12
60000/6 1
40000/6
30000/6
Can be extended to 60000/12 for long distance vehicles without tow bar.
POC
km/months
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
27 / 119
IMPACT 4.01.10
7/21/15
Annual service
/ 12
100000/6 1
Basic service
1
75000/6
50000/6
30000/6
15000/6
Can be extended to 100000/12 for long distance vehicles without tow bar.
POC
VS
30000/12/1200
15000/12/600
D8K Euro VI
km/months
Annual service
Basic service
/ 12
50000/12/1200
Engine components
Information aboutVolvo oils and fluids
POC
km/months/hours
VS
180000/24
Every 3rd primary filter change/48
D7E, D7F,
D8K
without rasec
400000/36
D8K
with rasec
First service interval
400000/36
250000/36
D8K
150000/24/2
100000//24002 60000//24002
30000//12002
150000/12
400000/36
D8K
400000/48
600000/
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
28 / 119
IMPACT 4.01.10
7/21/15
400000/48
400000/48
100000/12
200000 150000
100000
90000
60000
Melco 80A
Melco 100A
Melco 120A
350000/
D8K
Mitsubishi 24AL110B
Mitsubishi 24AL130B
400000/
The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2
The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation
Transmission components
Manual gearbox/Automated manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC
VS
km/months
450000/36
200000/36
450000/36
200000/36
120000/12
60000/12
120000/12
60000/12
120000/12
60000/12
For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
29 / 119
IMPACT 4.01.10
7/21/15
If split box are used more than 50% of the driving time change oil according to POC VS+
POC
VS
Oil change
ZTO10061 , ZTO1109
Oil quality
km/months
360000/36
200000/24
Also oil acc to ZF TE-ML 02E/L can be used for these transmissions.
VS
km/months/hours
40000/12/1000
20000/6/500
The ventilation filter must be kept clean and open. The amount of dust and dirt determines how often the ventilation
filter needs to be cleaned.
2
Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC
VS
Oil change
RSS1344C, RSH1370F, RTS2370A
Oil quality
km/months/hours
450000/36/
200000/36/
120000/12/
60000/12/
Factory fill
POC
VS
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
30 / 119
IMPACT 4.01.10
7/21/15
Oil change
RTH2180C
Oil quality
km/months/hours
450000/36/
SAE J2360
1
240000/24/
200000/36/
160000/24/
120000/12/
60000/12/
Factory fill
Long distance
Road condition
Distribution
Construction1
VR
km/months
/12
Cab
/12
Cab lubrication
/12
Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
GCW
44
45 - 70
Regional
71-80
Construction sites1
Distribution
> 80
City
32 33-44 45-70 32
32
33-44 45-80
>80
Topography
PF
PF
PF
PF/H
VH
POC
L2
M H3
S3
S3
VS
VS
VS
VS+
VS
VS+
l/100 km
33
39
50
64
>64
km/litres
3.0
2.5
2.0
1.5
0.8
Note: In some regions, B-double or B-train applications with GCW > 55 ton shall be classified as POC S.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
31 / 119
IMPACT 4.01.10
7/21/15
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
VS
VS+
60000/-
60000/-
45000/6002
30000/4002
15000/4002
-/4002
40000/-
40000/-
30000/4003
20000/2503
10000/2503
-/2503
20000/-
20000/-
15000/2004
10000/1304
5000/1304
-/1304
40000/-
40000/-
30000/4002
20000/2502
10000/2502
-/2502
27000/-
27000/-
20000/2503
13500/1503
6700/1503
-/1503
13000/-
13000/-
10000/1304
6700/1004
3300/1004
-/1004
30000/-
30000/-
22500/3002
15000/2002
7500/2002
-/2002
20000/-
20000/-
15000/2003
10000/1303
5000/1303
-/1303
10000/-
10000/-
7500/1004
5000/754
2500/754
-/754
Fuel type 21
Fuel type 31
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
32 / 119
IMPACT 4.01.10
7/21/15
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types , see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 15000, 10000 or 7500 litres for fuel type 1, 2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 10000, 6700 or 5000 litres for fuel type 1, 2 or 3
respectively
4
Maximum allowed fuel to be used between each engine oil drain is 5000, 3300 or 2500 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
100000/-
75000/-
60000/7502
45000/6002
20000/6002
-/6002
60000/-
50000/-
40000/5003
30000/4003
15000/4003
-/4003
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
33 / 119
IMPACT 4.01.10
7/21/15
100000/-
75000/-
60000/7500
45000/6000
20000/6002
-/6000
60000/-
50000/-
40000/5003
30000/4003
15000/4003
-/4003
30000/-
25000/-
20000/2505
15000/2005
10000/2005
-/2005
67000/-
50000/-
40000/5002
30000/4002
13000/4002
-/4002
40000/-
33000/-
27000/3503
20000/2503
10000/2503
-/2503
20000/-
17000/-
13500/1505
10000/1305
7000/1305
-/1305
50000/-
37500/-
30000/4002
22500/3002
10000/3002
-/3002
30000/-
25000/-
20000/2503
15000/2003
7500/2003
-/2003
15000/-
12500/-
10000/1305
7500/1005
5000/1005
-/1005
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
4
Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC
VS
VS+
D13B Euro IV
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
34 / 119
IMPACT 4.01.10
7/21/15
70000/-
56000/-
40000/5002
30000/4002
16000/4002
-/4002
56000/-
40000/-
24000/3003
16000/2003
12000/2003
-/2003
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 12000, 8000 or 6000 litres for fuel type 1, 2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
D13B JPN07
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-42
70000/-
56000/7003
40000/5003
30000/4003
16000/4003
-/4003
56000/-
40000/5004
24000/3004
16000/2004
12000/2004
-/2004
1
2
For definitions of the different fuel types, see Maintenance intervals complete vehicle
D13B JPN NLT will be fitted with DPF. Therefore VDS-4 oil with max 1.0% sulfated ash is strongly recommended
Maximum allowed fuel to be used between each engine oil drain is 12000, 8000 or 6000 litres for fuel type 1, 2 or 3
respectively
4
Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
D13H JPN10
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
35 / 119
IMPACT 4.01.10
7/21/15
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 01
Oil quality
VDS-4
70000/-
56000/-
40000/5002
30000/4002
16000/4002
-/4002
Oil quality
VDS-3 LSA
56000/-
40000/-
24000/3003
16000/2003
12000/2003
-/2003
Oil quality
JASO DH-2
40000/-
30000/-
20000/2003
15000/2003
10000/2003
-/2003
For waste collection, mine operation, airport services etc, engine hours can be used instead.
1
For definitions of the different fuel types , see Maintenance intervals complete vehicle
max permitted fuel to be used between each engine oil drain is 12000 litres
max permitted fuel to be used between each engine oil drain is 8000 litres
POC
VS
VS+
100000/-
75000/-
60000/750
45000/6002
20000/6002
-/6002
30000/4003
15000/4003
-/4003
80000/-
60000/-
40000/500
3
1
2
For definitions of the different fuel types, see Maintenance intervals complete vehicle
max permitted fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
36 / 119
IMPACT 4.01.10
7/21/15
respectively
3
max permitted fuel to be used between each engine oil drain is 16 000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
VS
VS+
km/months
Annual service
Basic service
hours/ months
/12
60000/6
POC
60000/6
45000/6
30000/6
15000/6
400/6
VS
VS+
km/months
Annual service
Basic service
hours/ months
/12
100000/6
75000/6
60000/6
45000/6
20000/6
600/6
VS
VS+
Engine components
Information aboutVolvo oils and fluids
POC
km/months/hours
Lamp indication/24
Lamp indication/12/4000
180000/12
180000/363
500000/48
500000/
48/8000
200000/244
200000
/12/40004
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
37 / 119
IMPACT 4.01.10
7/21/15
D11A/B/C
D13A/C
D13B/H
400000/244
200000/
12/40004
400000/244
200000/
12/40004
EGR pipe,
clean D13B
300000/36
300000/36/5000
200000/36/3500
200000/24
Without ESI5
With ESI5
D13H
JPN10
Melco 90A
Melco 110A
Melco 130A
350000/48/6300
FH D13A/B/C
Bosch 110A
Bosch 80A
270000/48/4900
/24/4000
FM/FH
D13A/B/C/H
Bosch 120A
(longlife)
Bosch 150A
(longlife)
480000/48/8500
/24/4000
The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2
Under some conditions, the filter will need more frequent replacement, e.g more than 50% of driving in dusty
environment.
3
The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation
Transmission components
Manual gearbox/Automated manual gearbox
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
38 / 119
IMPACT 4.01.10
7/21/15
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC
VS
VS+
km/months
hours
450000/36
200000/36
450000/36
200000/36
2500
120000/12
60000/12
120000/12
60000/12
120000/12
60000/12
600
For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2
If split box are used more than 50% of the driving time change oil according to POC VS+
VS
VS+
km/months
200000/24
100000/12
hours
50000/12
800
/244
Under some operating conditions, e.g extreme heat, a lot of retarder use, shorter change intervals may be necessary.
This transmission must have a filter change at warranty service. Subsequent oil and filter changes according to the
table.
3
The ventilation filter must be kept clean and open. If the gearbox is operating under very dusty and dirt conditions, it
will be necessary to reduce the replacement intervals for the ventilation filter.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
39 / 119
IMPACT 4.01.10
4
7/21/15
Under some operating conditions e.g very dusty and dirty conditions, shorter change intervals may be necessary.
Power take-off
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower take-off
POC
VS
VS+
Oil change
PTO-FLY
Oil quality
km/months
120000/12
180000/12
Transfer gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onTransfer gearbox
POC
VS
VS+
Oil change
Together with FAA11, FA-DRIVE
Oil quality
km/months
120000/12
Transmission oil
97307 or 97315
180000/12
Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
POC
VS
VS+
Oil change
RET-TH/VR3250
Oil quality
km/months
Voith Type A1
120000/24
Not to be used
Not to be used
Voith Type B
p/n 85102467/-8/-9
135000/24
90000/24
65000/24
Voith Type C
200000/24
150000/24
90000/24
40 / 119
IMPACT 4.01.10
7/21/15
Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.
VS
VS+
Oil change
Together with FA11, FA-DRIVE
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality
km/months
120000/12
Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).
Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC
VS
VS+
Oil change1
RS1356SV2 , RS1370HV, RSS1344B/C, RSS1360, RT2610HV, RT3210HV, RTH2610A/B, RTH3312,
RTS2370A
Note: Rear axles with Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil
change shall be made acc. to the table below. Subsequent oil changes according to the table below.
Oil quality
km/months
hours
450000/36
200000/363
25004
120000/12
60000/125
6004
For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
halved.
2
In severe and very severe operations intervals are 200000 and 60000 km respectively
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
41 / 119
IMPACT 4.01.10
7/21/15
Long distance
Road condition
Distribution
Construction1
VR
2500/3
Weekly
R
km/months
Propeller shaft2
25000/3
Lamp indication/243
AIR DRY-E
Other air dryer
200000/12
90000/6
30000/3
Chassis lubrication4
90000/65
30000/3
A-ride, lubrication4 6
45000/3
45000/3
B-/T-ride
Lubrication free
/12
Cab
Climate unit filter, replace
/12
Cab lubrication
/12
/6
Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
If there are no grease nipples on the propeller shaft, it does not require maintenance.
If this function is not activated, the change interval of every 12 months applies.
Within Europe and if gross weight is maximum 36 tons, the interval can be increased to 100000km
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
42 / 119
IMPACT 4.01.10
7
7/21/15
GCW
44
Construction sites1
Distribution
Regional
45 - 70
71-80
> 80
City
32 33-44 45-70 32
32
33-44 45-80
>80
Topography
PF
PF
PF
PF/H
VH
POC
L2
M H3
S3
S3
VS
VS
VS
VS+
VS
VS+
l/100 km
33
39
50
64
>64
km/litres
3.0
2.5
2.0
1.5
0.8
Note: In some regions, B-double or B-train applications with GCW > 55 ton shall be classified as POC S.
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
VS
VS+
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
43 / 119
IMPACT 4.01.10
7/21/15
Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes first).
Fuel type 0 and 11
Oil quality VDS-3/VDS-4
60000/-
60000/-
45000/6002
30000/4002
15000/4002
-/4002
40000/-
40000/-
30000/4003
20000/2503
10000/2503
-/2503
20000/-
20000/-
15000/2004
10000/1304
5000/1304
-/1304
40000/-
40000/-
30000/4002
20000/2502
10000/2502
-/2502
27000/-
27000/-
20000/2503
13500/1503
6700/1503
-/1503
13000/-
13000/-
10000/1304
6700/1004
3300/1004
-/1004
30000/-
30000/-
22500/3002
15000/2002
7500/2002
-/2002
20000/-
20000/-
15000/2003
10000/1303
5000/1303
-/1303
10000/-
10000/-
7500/1004
5000/754
2500/754
-/754
Fuel type 20
Fuel type 30
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types , see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 15000, 10000 or 7500 litres for fuel type 1, 2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 10000, 6700 or 5000 litres for fuel type 1, 2 or 3
respectively
4
Maximum allowed fuel to be used between each engine oil drain is 5000, 3300 or 2500 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
44 / 119
IMPACT 4.01.10
7/21/15
100000/-
75000/-
60000/7502
45000/6002
20000/6002
-/6002
60000/-
50000/-
40000/5003
30000/4003
15000/4003
-/4003
30000/-
25000/-
20000/2505
15000/2005
10000/2005
-/2005
67000/-
50000/-
40000/5002
30000/4002
15000/4002
-/4002
40000/-
33000/-
27000/3503
20000/2503
10000/2503
-/2503
20000/-
17000/-
13500/1505
10000/1305
7000/1305
-/1305
50000/-
37500/-
30000/4002
22500/3002
10000/3002
-/3002
30000/-
25000/-
20000/2503
15000/2003
7500/2003
-/2003
15000/-
12500/-
10000/1305
7500/1005
5000/1005
-/1005
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
4
Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
45 / 119
IMPACT 4.01.10
7/21/15
100000/-
75000/-
60000/7502
45000/6002
20000/6002
-/6002
60000/-
50000/-
40000/5003
30000/4003
15000/4003
-/4003
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC
VS
VS+
D13H JPN10
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 01
Oil quality
VDS-4
70000/-
56000/-
40000/5002
30000/4002
16000/4002
-/4002
Oil quality
VDS-3 LSA
56000/-
40000/-
24000/3000
16000/2000
12000/2003
-/2000
Oil quality
JASO DH-2
40000/-
30000/-
20000/2000
15000/2000
10000/2000
-/2000
For waste collection, mine operation, airport services etc, engine hours can be used instead.
1
For definitions of the different fuel types , see Maintenance intervals complete vehicle
max permitted fuel to be used between each engine oil drain is 12000 litres
max permitted fuel to be used between each engine oil drain is 8000 litres
POC
VS
VS+
46 / 119
IMPACT 4.01.10
7/21/15
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-4
100000/-
75000/-
60000/750
45000/6002
20000/6002
-/6002
30000/4003
15000/4003
-/4003
80000/-
60000/-
40000/500
3
For definitions of the different fuel types, see Maintenance intervals complete vehicle
max permitted fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively
3
max permitted fuel to be used between each engine oil drain is 16 000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
D11K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4
1
2
75000/-
60000/-
45000/600
35000/450
20000/4502
-/4502
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 19 000 litres
POC
D13K Euro VI
VS
VS+
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
47 / 119
IMPACT 4.01.10
7/21/15
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4
100000/-
75000/-
45000/6002
60000/750
20000/6002
-/6002
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively
VS
VS+
km/months
Annual service
Basic service
hours/ months
/12
60000/6
POC
60000/6
M
45000/6
30000/6
15000/6
400/6
VS
VS+
km/months
Annual service
Basic service
hours/ months
/12
60000/6
45000/6
20000/6
600/6
Engine components
Information aboutVolvo oils and fluids
POC
km/months/hours
VS
VS+
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
48 / 119
IMPACT 4.01.10
7/21/15
Primary
air filter
Secondary
air filter
Lamp indication/24
Lamp indication/12/4000
D11C,
D13C
200000/36
500000/48
500000/48/8000
200000/244
200000
First
service
interval
D11A/C/K
D13A/C/K1/K2
Following
service
intervals
D13H
/12/40004
400000/244
200000/
12/40004
400000/244
Following
service
intervals
200000/
12/40004
500000/36
500000/36
300000/36
(alternator), replace5
D11A/C
300000/36
200000/24/4000
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
49 / 119
IMPACT 4.01.10
7/21/15
D13A/C
Particulate filter DPF,
cleaning
D11K,
D13K
D13H JPN10
225000//4500
100000/-/4500
//4500
250000/24
D13A/C/K
D13A/C/H/K
Melco 90A
Melco
110A
Melco
130A
350000/48/6300
Bosch
80A
Bosch
110A
270000/48/4900
/24/4000
Bosch
120A
(longlife)
Bosch
150A
(longlife)
480000/48/8500
/24/4000
The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2
Under some conditions, the filter will need more frequent replacement, e.g more than 50% of driving in dusty
environment.
3
D13K1 = Euro VI eSCR Early intro, D13K2 = Euro VI eSCR (normal intro)
The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation
Transmission components
Manual gearbox/Automated manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC
VS
VS+
50 / 119
IMPACT 4.01.10
7/21/15
Note: Transmissions with Service Category (SC) 2 are factory filled with transmission oil 97307 and the first oil
change shall be made acc. to the table below. Transmissions with Service Category (SC) 4 are factory filled
with transmission oil 97315 and the first oil change shall be made acc. to the table below. Subsequent oil
changes according to the table below.
Oil quality
km/months
hours
450000/36
200000/36
450000/36
200000/36
2500
120000/12
60000/12
120000/12
60000/12
120000/12
60000/12
600
For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2
If split box are used more than 50% of the driving time change oil according to POC VS+
VS
VS+
km/months
200000/24
hours
100000/12
50000/12
800
/244
Under some operating conditions, e.g extreme heat, a lot of retarder use, shorter change intervals may be necessary.
This transmission must have a filter change at warranty service. Subsequent oil and filter changes according to the
table.
3
The ventilation filter must be kept clean and open. If the gearbox is operating under very dusty and dirt conditions, it
will be necessary to reduce the replacement intervals for the ventilation filter.
4
Under some operating conditions e.g very dusty and dirty conditions, shorter change intervals may be necessary.
Power take-off
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower take-off
POC
Oil change
VS
VS+
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
51 / 119
IMPACT 4.01.10
7/21/15
PTO-FLY
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality
km/months
120000/12
180000/12
Transfer gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onTransfer gearbox
POC
VS
VS+
Oil change
Together with FAA11, FA-DRIVE
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality
km/months
120000/12
Transmission oil
97307 or 97315
180000/12
Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
POC
VS
VS+
Oil change
RET-TH/VR3250
Oil quality
km/months
Voith Type A1
120000/24
Not to be used
Not to be used
Voith Type B
p/n 85102467/-8/-9
135000/24
90000/24
65000/24
Voith Type C
200000/24
150000/24
90000/24
52 / 119
IMPACT 4.01.10
7/21/15
Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.
VS
VS+
Oil change
Together with FAA11, FA-DRIVE
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality
km/months
120000/12
Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).
POC
VS
VS+
Oil change
Together with FAA21
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality
km/months
120000/24
Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).
Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC
VS
VS+
Oil change1
RSS1344C/D, RS1356SV2 , RSS1360, RSH1365, RSH1370F, RTS2370A/B, RTH2610B/F, RTH3210F,
RTH3312
Note: Rear axles with Service Category (SC) 1 must have an oil change at warranty service. Rear axles with
Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil change shall be made
acc. to the table below. Subsequent oil changes according to the table below.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
53 / 119
IMPACT 4.01.10
7/21/15
Oil quality
km/months
hours
450000/36
200000/363
25004
120000/12
60000/125
6004
For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
halved.
2
3
In severe and very severe operations intervals are 200000 and 60000 km respectively
400000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton
Long distance
Road condition
Construction1
Distribution
S
VR
2500/3
Weekly
km/months/hours
Propeller shaft2
25000/3
25000/3
20000/3
10000/3
/12
D11K,
D13K
90000/6
60000/4
60000/4
30000/3
30000/3
Chassis lubrication3
100000/6
60000/4
100000/12
30000/3
30000/3
A-ride, lubrication3 4
45000/3
20000/1
45000/3
20000/1
4500/0.5
1000/0.25
5
Front Suspension
Lubrication (FSM-LUB)
B-/T-/J-ride
45000/3
20000/1
45000/3
20000/1
4500/0.5
1000/0.25
5
Lubrication free
/12
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
54 / 119
IMPACT 4.01.10
7/21/15
/12
/6
/6
Filter, wash
with water
/3
Reservoir
filter,
wash with
water
/3
Climate unit
filter,
replace
/12
Cab
lubrication
/12
Cab
Central lubrication,
grease fill
/6
Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
If there are no grease nipples on the propeller shaft, it does not require maintenance.
GCW
44
45 - 70
Regional
71-80
Construction sites1
Distribution
> 80
City
32 33-44 45-70 32
32
33-44 45-80
>80
Topography
PF
PF
PF
PF/H
VH
POC
L2
M H0
S0
S0
VS
VS
VS
VS+
VS
VS+
l/100 km
33
39
50
64
>64
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
55 / 119
IMPACT 4.01.10
km/litres
7/21/15
3.0
2.5
2.0
1.5
0.8
Note: In some regions, B-double or B-train applications with GCW > 55 ton shall be classified as POC S.
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
VS
VS+
100000/-
75000/-
60000/7502
45000/6002
20000/6002
-/6002
60000/-
50000/-
40000/5003
30000/4003
15000/4003
-/4003
30000/-
25000/-
20000/2505
15000/2005
10000/2005
-/2005
67000/-
50000/-
40000/5002
30000/4002
15000/4002
-/4002
40000/-
33000/-
27000/3503
20000/2503
10000/2503
-/2503
20000/-
17000/-
13500/1505
10000/1305
7000/1305
-/1305
56 / 119
IMPACT 4.01.10
7/21/15
50000/-
37500/-
30000/4002
22500/3002
10000/3002
-/3002
30000/-
25000/-
20000/2503
15000/2003
7500/2003
-/2003
15000/-
12500/-
10000/1305
7500/1005
5000/1005
-/1005
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
4
Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
D13A Euro IV
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-4
100000/-
75000/-
60000/750
45000/6002
20000/6002
-/6002
30000/4003
15000/4003
-/4003
80000/-
60000/-
40000/500
3
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 16 000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
57 / 119
IMPACT 4.01.10
7/21/15
100000/-
75000/-
60000/750
45000/6000
20000/6002
-/6000
30000/4000
15000/4003
-/4000
80000/-
60000/-
40000/500
0
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 16 000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
D13K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4
100000/-
75000/-
60000/750
45000/6002
20000/6002
-/6002
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
58 / 119
IMPACT 4.01.10
1
7/21/15
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively
VS
VS+
km/months
hours/ months
Annual service
/12
Basic service
60000/6
45000/6
20000/6
600/6
Engine components
Information aboutVolvo oils and fluids
POC
km/months/hours
VS
VS+
Primary
air filter
Secondary
air filter
Lamp indication/24
Lamp indication/12/4000
D13C
200000/36
500000/48
500000/
48/8000
200000/244
200000/12/40004
First
service
interval
Following
service
400000/244
200000/12/40004
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
59 / 119
IMPACT 4.01.10
7/21/15
intervals
Belt, tensioner and idler
(fan), replace
D13A/C/K13
300000/36
300000/36/5000
500000/36
200000/36/3500
500000/36
(alternator), replace5
D13A/C
300000/36
200000/24/4000
225000//4500
100000//4500
//4500
Bosch
110A
Bosch
80A
270000/48/4900
/24/4000
FH D13A/C/K
Bosch
120A
(longlife)
Bosch
150A
(longlife)
480000/48/8500
24/4000
The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2
Under some conditions, the filter will need more frequent replacement, e.g more than 50% of driving in dusty
environment.
3
D13K1 = Euro VI eSCR Early intro, D13K2 = Euro VI eSCR (normal intro)
The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
60 / 119
IMPACT 4.01.10
7/21/15
Transmission components
Manual gearbox/Automated manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC
VS
VS+
km/months
hours
450000/36
200000/36
450000/36
200000/36
2500
120000/12
60000/12
120000/12
60000/12
120000/12
60000/12
600
For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2
If split box are used more than 50% of the driving time change oil according to POC VS+
Power take-off
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower take-off
POC
VS
VS+
Oil change
PTO-FLY
Oil quality
km/months
120000/12
180000/12
Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
61 / 119
IMPACT 4.01.10
7/21/15
POC
VS
VS+
Oil change
RET-TH/VR3250
Oil quality
km/months
Voith Type A1
120000/24
Not to be used
Not to be used
Voith Type B
p/n 85102467/-8/-9
135000/24
90000/24
65000/24
Voith Type C
200000/24
150000/24
90000/24
Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.
Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC
VS
VS+
Oil change1
RSH1370F, RSS1344C, RSS13562 , RSS1360, RTH2610B/F, RTH3210F, RTH3312, RTS2370A/B
Note: Rear axles with Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil
change shall be made acc. to the table below. Subsequent oil changes according to the table below.
Oil quality
km/months
hours
450000/36
200000/363
25004
120000/12
60000/125
6000
For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
halved.
2
In severe and very severe operations intervals are 200000 and 60000 km respectively
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
62 / 119
IMPACT 4.01.10
7/21/15
Long distance
Road condition
Construction1
Distribution
S
VR
2500/3
Weekly
km/months
Propeller shaft2
25000/3
25000/3
20000/3
10000/3
D13K
/12
90000/6
60000/4
60000/4
30000/3
30000/3
Chassis lubrication3
100000/12
60000/4
100000/12
30000/3
30000/3
A-ride, lubrication0 4
45000/3
20000/1
45000/3
20000/1
4500/0.5
1000/0.25
5
Balancim axle
(RADT-CR)
60000/6
50000/5
60000/6
50000/5
Front Suspension
Lubrication (FSM-LUB)
45000/3
20000/1
45000/3
20000/1
40000/4
4500/0.5
1000/0.25
0
B-/T-/J-ride
Lubrication free
/12
/12
/6
Filter, wash
with water
/3
Reservoir
filter,
wash with
water
/3
/6
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
63 / 119
IMPACT 4.01.10
7/21/15
Cab
Climate unit
filters
(inside and
outside),
replace
/12
Cab
lubrication
/12
Central lubrication,
grease fill
/6
Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
If there are no grease nipples on the propeller shaft, it does not require maintenance.
GCW
44
Construction sites1
Distribution
Regional
45 - 70
71-80
> 80
32
City
33-44 45-70 32
32 33-44 45-80
>80
Topography PF
PF
PF
PF/H
VH
L2
H3
S3
S3
VS
VS
VS
VS+
POC
VS
VS+
36
44
53
69
>69
Note: In some regions, B-double or B-train applications with GCW > 55 ton shall be classified as POC S.
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
64 / 119
IMPACT 4.01.10
7/21/15
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
VS
VS+
75000/-
60000/7503
45000/6003
20000/6003
-/6003
60000/-
50000/-
40000/5004
30000/4004
15000/4004
-/4004
30000/-
25000/-
20000/2505
15000/2005
10000/2005
-/2005
60000/-
47000/-
40000/5003
30000/4003
15000/4003
-/4003
40000/-
33000/-
27000/3504
20000/2504
10000/2504
-/2504
20000/-
17000/-
13500/1505
10000/1305
6700/1305
-/1305
45000/-
37500/-
30000/4003
22500/3003
10000/3003
-/3003
30000/-
25000/-
20000/2504
15000/2004
7500/2004
-/2004
15000/-
12500/-
10000/1305
7500/1005
5000/1005
-/1005
Fuel type 21
Fuel type 31
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Can be extended to 100,000 km if gross weight never exceeds 36 tons with other conditions unchanged and VDS-3
oil used.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
65 / 119
IMPACT 4.01.10
7/21/15
Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
4
Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
5
Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
Information aboutVolvo oils and fluids. For oil volumes, quality and viscosity seeEngine
POC
VS
VS+
D16E Euro IV
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-3/VDS-4
100000/-
75000/-
60000/7502
45000/6002
20000/6002
-/6002
60000/-
50000/-
40000/5003
30000/4003
15000/4003
-/4003
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively
POC
VS
VS+
D16G Euro V
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
66 / 119
IMPACT 4.01.10
7/21/15
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Fuel type 0 and 11
Oil quality VDS-4
100000/-
75000/-
80000/-
60000/-
15000/4003
40000/500 30000/400
3
-/6002
-/4003
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Max permitted fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3
Max permitted fuel to be used between each engine oil drain is 16000, 11000 or 8000 litres for fuel type 1, 2 or 3
respectively.
POC
VS
VS+
D16K Euro VI
Mileage/time (km/hours)
Note: No oil change interval is allowed to exceed 12 months.
Note: Intervals based on engine hours are normally only applied to Transport cycle Construction. But the
engine hour intervals depends strongly on actual average vehicle speed and can therefore only serve as
indications. Use either mileage or max. allowed fuel consumption as given in the footnotes (whichever comes
first).
Note: Using fuel with too high sulphur level may damage the engine and exhaust after treatment systems and
warranty maybe void, see Maintenance intervals complete vehicle.
Note: Only VDS-4 oils are allowed in Euro VI engines. Other oils can cause premature diesel particulate filter
(DPF) clogging.
Fuel type 01
Oil quality VDS-4
100000/-
75000/-
60000/750
45000/6000
20000/6002
-/6000
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25 000, 17500 or 12500 litres for fuel type 1,2 or 3
respectively
VS
VS+
D16C Euro III, D16E Euro IV, D16G Euro V, D16K Euro VI
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
67 / 119
IMPACT 4.01.10
7/21/15
km/months
Annual service
hours/ months
/12
600/6
600/6
600/6
Can be extended to 100,000 km if gross weight never exceeds 36 tons with other conditions unchanged and VDS-3
oil used
Engine components
Information aboutVolvo oils and fluids
POC
km/months/hours
Secondary air
filter
VS+
VS
Lamp indication/24
Lamp indication/12/4000
180000/12
180000/363
500000/48
500000/36
First service
interval
Following
service
intervals
200000/124
100000/64
500000/36
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
68 / 119
IMPACT 4.01.10
7/21/15
200000/24/4000
250000/24/4000
Packaging,
Exhaust
Aftertreatment
System (EASP5)
Standard
100000//4500
//4500
Packaging,
Exhaust
Aftertreatment
System (EASP7)
C-Large
80000//3600
//3600
Bosch
80A
Bosch
110A
270000/48/4900
Bosch
120A
(longlife)
Bosch
150A
(longlife)
480000/48/8500
The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2
Under some conditions, the filter will need more frequent replacement, e.g driving in dusty environment.
The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation
Transmission components
Manual gearbox/Automated manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC
VS
VS+
69 / 119
IMPACT 4.01.10
7/21/15
km/months
hours
450000/36
200000/36
450000/36
200000/36
2500
120000/12
60000/12
120000/12
60000/12
120000/12
60000/12
600
For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2
If PTO or split box are used more than 50% of the driving time change oil according to POC VS+
Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
POC
VS
VS+
Oil change
RET-TH/VR3250
Oil quality
km/months
Voith Type A1
120000/24
Voith Type B
p/n 85102467/-8/-9
135000/24
90000/24
65000/24
Voith Type C
200000/24
150000/24
90000/24
Not to be used
Not to be used
70 / 119
IMPACT 4.01.10
7/21/15
Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.
Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC
VS
VS+
Oil change1
RSS1356, RSH1370F, RSS1360, RTH2610F, RTH3210F, RTH2610 A/B, RTS2370A
Note: Rear axles with Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil
change shall be made acc. to the table below. Subsequent oil changes according to the table below.
Oil quality
km/months
hours
450000/36
200000/362
2500
120000/12
60000/123
600
For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
halved.
2
3
Long distance
Road condition
Construction1
Distribution
S
VR
km/months
Propeller shaft
Lubrication free
Lamp indication/242
APM
D16C/E/G
D16K
/12
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
71 / 119
IMPACT 4.01.10
7/21/15
90000/6
60000/4
60000/4
30000/3
30000/3
Chassis lubrication3
100000/12
60000/4
100000/12
30000/3
30000/3
A-ride, lubrication3 ,4
45000/3
20000/1
45000/3
20000/1
4500/0.5
1000/0.25
5
Front Suspension
Lubrication (FSM-LUB)
45000/3
20000/1
45000/3
20000/1
4500/0.5
1000/0.25
5
B-/T-ride
Lubrication free
/12
Cab
Climate unit
filters
(inside and
outside),
replace
/12
Cab
lubrication
/12
Central lubrication,
grease fill
/6
Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
If this function is not activated, the change interval of every 12 months applies.
GCW
44
45 - 70
Regional
71-80
Construction sites1
Distribution
> 80
City
45-80
>80
Topography
PF
PF
PF
PF/H
VH
POC
L2
M3
H3
S3
S3
VS
VS
VS
VS+
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
72 / 119
IMPACT 4.01.10
7/21/15
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
VS
VS+
100000/-
75000/-
60000/750
45000/600
20000/600
-/600
80000/-
60000/-
40000/500
30000/400
15000/400
-/400
For definitions of the different fuel types, see Maintenance intervals complete vehicle
VS
VS+
km/months
Annual service
Basic service
hours/ months
/12
100000/6
75000/6
60000/6
45000/6
20000/6
600/6
Engine components
Information aboutVolvo oils and fluids
POC
VS
VS+
km/months/hours
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
73 / 119
IMPACT 4.01.10
7/21/15
Lamp indication/24
Lamp indication/12/4000
180000/18
180000/363
500000/48
500000/
48/8000
200000/244
200000/
12/40004
400000/244
200000/12/40004
300000/36 300000/36/5000
300000/36/5000
200000/36/3500
500000/36 400000/36/6500
300000/36/5000
200000/36/3500
Bosch 120A
(longlife)
Bosch 150A
(longlife)
480000/48/8500
/24/4000
Service Operation A
60000/-/-
Service Operation B
120000/-/-
The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2
Under some conditions, the filter will need more frequent replacement, e.g more than 50% of driving in dusty
environment.
3
The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation
Transmission components
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
74 / 119
IMPACT 4.01.10
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VS
VS+
km/months
hours
450000/36
200000/36
450000/36
200000/36
2500
120000/12
60000/12
120000/12
60000/12
120000/12
60000/12
600
For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2
If split box are used more than 50% of the driving time change oil according to POC VS+
VS
VS+
km/months
200000/24
100000/12
hours
50000/12
800
/244
Under some operating conditions, e.g extreme heat, a lot of retarder use, shorter change intervals may be necessary.
This transmission must have a filter change at warranty service. Subsequent oil and filter changes according to the
table.
3
The ventilation filter must be kept clean and open. If the gearbox is operating under very dusty and dirt conditions, it
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
75 / 119
IMPACT 4.01.10
7/21/15
will be necessary to reduce the replacement intervals for the ventilation filter.
4
Under some operating conditions e.g very dusty and dirty conditions, shorter change intervals may be necessary.
Power take-off
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower take-off
POC
VS
VS+
Oil change
PTO-FLY
Oil quality
km/months
120000/12
180000/12
Transfer gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onTransfer gearbox
POC
VS
VS+
Oil change
Together with FAA11, FA-DRIVE
Oil quality
km/months
120000/12
Transmission oil
97307 or 97315
180000/12
Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
POC
VS
VS+
Oil change
RET-TH/VR3250
Oil quality
km/months
Voith Type A1
120000/24
Not to be used
Not to be used
Voith Type B
p/n 85102467/-8/-9
135000/24
90000/24
65000/24
Voith Type C
200000/24
150000/24
90000/24
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
76 / 119
IMPACT 4.01.10
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Note: Light/medium/heavy applications to which at least one or more of the following applies shall be treated as
POC Severe:
Operation in areas with high ambient temperature such as in Saudi Arabia.
Continuous driving at altitudes above 1500m above sea level.
Frequent uphill/downhill operation.
More than one retarder operation per kilometre.
Retarder use more than 10% of the driving time.
Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.
VS
VS+
Oil change
Together with FA11, FA-DRIVE
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality
km/months
120000/12
Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).
Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC
VS
VS+
Oil change1
RS1356SV2 , RS1370HV, RSS1344B/C, RSS1360, RT2610HV, RT3210HV, RTH2610A/B, RTH3312,
RTS2370A
Note: Rear axles with Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil
change shall be made acc. to the table below. Subsequent oil changes according to the table below.
Oil quality
km/months
hours
450000/36
200000/363
25004
120000/12
60000/125
6000
For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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77 / 119
IMPACT 4.01.10
7/21/15
halved.
2
In severe and very severe operations intervals are 200000 and 60000 km respectively
Long distance
Road condition
Distribution
Construction1
VR
2500/3
Weekly
km/months
Propeller shaft2
25000/3
25000/3
20000/3
10000/3
Lamp indication/243
AIR DRY-E
Other air dryer
200000/12
90000/6
30000/3
30000/3
30000/3
45000/3
60000/4
20000/1
60000/4
45000/3
45000/3
20000/1
45000/3
B-/T-ride
Lubrication free
/12
Cab
Climate unit filter, replace
/12
Cab lubrication
/12
/6
Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
If there are no grease nipples on the propeller shaft, it does not require maintenance.
If this function is not activated, the change interval of every 12 months applies.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
78 / 119
IMPACT 4.01.10
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GCW
44
45 - 70
Regional
71-80
Construction sites1
Distribution
> 80
City
45-80
>80
Topography
PF
PF
PF
PF/H
VH
POC
L2
M3
H0
S0
S0
VS
VS
VS
VS+
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
VS
VS+
100000/-
75000/-
60000/7502
45000/6002
20000/6002
-/6002
60000/-
50000/-
40000/500
30000/400
15000/400
-/400
30000/-
25000/-
20000/2504
15000/2004
10000/2004
-/2004
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
79 / 119
IMPACT 4.01.10
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67000/-
50000/-
40000/5002
30000/4002
15000/4002
-/4002
40000/-
33000/-
27000/350
20000/250
10000/250
-/250
20000/-
17000/-
13500/1504
10000/1304
7000/1304
-/1304
50000/-
37500/-
30000/4002
22500/3002
10000/3002
-/3002
30000/-
25000/-
20000/250
15000/200
7500/200
-/200
15000/-
12500/-
10000/1304
7500/1004
5000/1004
-/1004
For waste collection, mine operation, airport service etc. engine hours can be used instead.
1
For definitions of the different fuel types, see Maintenance intervals complete vehicle
Maximum allowed fuel to be used between each engine oil drain is 25000, 17500 or 12500 litres for fuel type 1, 2 or 3
respectively
3
Maximum allowed fuel to be used between each engine oil drain is 8000, 5300 or 4000 litres for fuel type 1, 2 or 3
respectively
VS
VS+
km/months
hours/ months
Annual service
Basic service
/12
100000/6
75000/6
60000/6
45000/6
20000/6
600/6
Engine components
Information aboutVolvo oils and fluids
POC
VS
km/months/hours
VS+
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
80 / 119
IMPACT 4.01.10
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Lamp indication/24
Lamp indication/12/4000
180000/12
180000/363
500000/48
500000/
48/8000
200000/244
200000/
12/40004
400000/244
200000/12/40004
Bosch 120A
(longlife)
Bosch 150A
(longlife)
480000/48/8500
/24/4000
Service Operation A
60000/-/-
Service Operation B
120000/-/-
Service Operation C
200000/-/-
The filters may require more frequent replacement under certain conditions, e.g. irregular fuel quality, power
reduction, low fuel pressure.
2
Under some conditions, the filter will need more frequent replacement, e.g more than 50% of driving in dusty
environment.
3
The service interval is to be halved with frequent driving above 90km/h or frequent high rpm operation
Transmission components
Manual gearbox/Automated manual gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC
VS
VS+
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
81 / 119
IMPACT 4.01.10
7/21/15
VT2514B, VTO2514B
Note: Transmissions with Service Category (SC) 2 are factory filled with transmission oil 97307 and the first oil
change shall be made acc. to the table below. Transmissions with Service Category (SC) 4 are factory filled
with transmission oil 97315 and the first oil change shall be made acc. to the table below. Subsequent oil
changes according to the table below.
Oil quality
km/months
hours
450000/36
200000/36
450000/36
200000/36
2500
120000/12
60000/12
120000/12
60000/12
120000/12
60000/12
600
For TRAPP-HD and construction site driving with extreme undulation, corresponding to driving conditions VS and
VS+, transmission oil 97315 or engine oil SAE 50 must be used.
2
If split box are used more than 50% of the driving time change oil according to POC VS+
VS
VS+
km/months
200000/24
100000/12
hours
50000/12
800
/244
Under some operating conditions, e.g extreme heat, a lot of retarder use, shorter change intervals may be necessary.
This transmission must have a filter change at warranty service. Subsequent oil and filter changes according to the
table.
3
The ventilation filter must be kept clean and open. If the gearbox is operating under very dusty and dirt conditions, it
will be necessary to reduce the replacement intervals for the ventilation filter.
4
Under some operating conditions e.g very dusty and dirty conditions, shorter change intervals may be necessary.
Power take-off
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onPower take-off
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
82 / 119
IMPACT 4.01.10
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POC
VS
VS+
Oil change
PTO-FLY
Oil quality
km/months
120000/12
180000/12
Transfer gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onTransfer gearbox
POC
VS
VS+
Oil change
Together with FAA11, FA-DRIVE
Oil quality
km/months
120000/12
Transmission oil
97307 or 97315
180000/12
Retarder
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onHydraulic retarder
POC
VS
VS+
Oil change
RET-TH/VR3250
Oil quality
km/months
Voith Type A1
120000/24
Not to be used
Not to be used
Voith Type B
p/n 85102467/-8/-9
135000/24
90000/24
65000/24
Voith Type C
200000/24
150000/24
90000/24
83 / 119
IMPACT 4.01.10
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Type A oils of viscosity grade 10W can only be used in areas with frequent temperatures below -10C and
temperatures above 0C less than 50% of the time the vehicle is operating. When Type A oils of viscosity grade 10W is
used, all intervals in the Table above shall be halved.
VS
VS+
Oil change
Together with FA11, FA-DRIVE
Note: Oil and filter change at warranty service. Subsequent oil changes according to the table below.
Oil quality
km/months
120000/12
Note: If grease nipples are fitted on front axle universal joint and/ or support bearing, lubrication is required as
for A-ride (see chassi components and lubrication).
Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC
VS
VS+
Oil change1
RS1356SV2 , RS1370HV, RSS1344B/C, RSS1360, RT2610HV, RT3210HV, RTH2610A/B, RTH3312,
RTS2370A
Note: Rear axles with Service Category (SC) 2 are factory filled with transmission oil 97312 and the first oil
change shall be made acc. to the table below. Subsequent oil changes according to the table below.
Oil quality
km/months
hours
450000/36
200000/363
25004
120000/12
60000/125
6004
For vehicles with hub reduction axles which are frequently driven at more than 90km/h the service interval shall be
halved.
2
3
4
In severe and very severe operations intervals are 200000 and 60000 km respectively
400000 km is allowed with RT2610HV and RT3210HV if GCW 100 ton
Reduction in drain intervals may be requested in specific application and/or regions.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
84 / 119
IMPACT 4.01.10
5
7/21/15
Long distance
Road condition
Distribution
Construction1
VR
2500/3
Weekly
km/months
Propeller shaft2
25000/3
25000/3
20000/3
10000/3
Lamp indication/243
AIR DRY-E
Other air dryer
200000/12
90000/6
30000/3
30000/3
30000/3
45000/3
60000/4
20000/1
60000/4
45000/3
45000/3
20000/1
45000/3
B-/T-ride
Lubrication free
/12
Cab
Climate unit filter, replace
/12
Cab lubrication
/12
/6
Includes off-road timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
If there are no grease nipples on the propeller shaft, it does not require maintenance.
If this function is not activated, the change interval of every 12 months applies.
85 / 119
IMPACT 4.01.10
7/21/15
GCW
28
2944
Distribution
regional
Construction sites1
Distribution
city
18
19-28
29-44
18
19-28
18
19-28
Topography
PF
PF
VH
POC
L2
M3
M3
H3
VS
VS
l/100km
27
32
40
50
>50
Note: The POC determined for a particular application shall be used for all components to which POC is
applied. If there is a conflict with the fuel consumption interval for the determined POC and the actual fuel
consumption (if known), then the actual fuel consumption shall decide the POC for the vehicle.
Typical vehicle configurations normally involved in Construction applications are sugar cane, tipper, dumper, swap
carrier, concrete mixer or refuse bodies.
2
If vehicle speed frequently exceeds 90 km/h, move to the next higher POC classification.
If the combined PTO (at zero vehicle speed) and idle time exceeds 25% of total operating time, move to the next
higher POC classification.
VS
VS
9l CNG Euro VI
(km/months/hours)
Oil quality CES 20074
/6/1000
9l CNG
km/months/hours
Annual service
/12/
Basic service
Basic service CNG
/6/1000
/6/1000
Engine components
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
86 / 119
IMPACT 4.01.10
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km/months/hours
VS
180000/24
Every 3rd primary filter change/48
/24/2000
First interval
/12/1000
Following intervals
/24/2000
400000/48/
400000/48/
400000/48/
400000/48/
/12/2000
/24/2000
/12/1000
/12/1000
Mitsubishi 24AL110B
Mitsubishi 24AL130B
400000/
Transmission components
Automatic gearbox/Powershift gearbox
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onGearbox
POC
VS
km/months/hours
40000/12/1000
20000/6/500
The ventilation filter must be kept clean and open. The amount of dust and dirt determines how often the ventilation
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
87 / 119
IMPACT 4.01.10
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Rear axle
Information aboutVolvo oils and fluids. Information about oil volumes, quality and viscosity onRear axle
POC
VS
Oil change
RSS1344C, RSH1370F, RTS2370A
Oil quality
km/months/hours
450000/36/
120000/24/
200000/36/
60000/12/
Factory fill
POC
VS
Oil change
RTH2180C
Oil quality
km/months/hours
450000/36/
240000/24/
160000/24/
200000/36/
120000/24/
60000/12/
Factory fill
Long distance
S
Distribution
Construction1
VR
km/months
/12
/240/
/120/
/120/
/120/
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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88 / 119
IMPACT 4.01.10
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Cab
/12
Cab lubrication
/12
Includes timber trucks, tippers, dumpers, load exchangers, concrete mixers, waste compressors.
B30 (B7B30):
Engines: D7, D9, D11, D12, D13, D16 EURO 3/4/5/5 inc./EEV.
Note: Fuel containing more than 30% FAME (e.g. B100) is not allowed in the engines above.
Note: This information below applies to FAME mixtures from 7 % to 30 % (B7 B30).
Warning
engines equipped with DPF and EGR as well as hybrid engines must not be driven on FAME mixtures above
7%.
Conditions
Oil quality VDS-3 or VDS-4 must be used
Viscosity grade 15W/40
Diesel fuel must comply with EN590
FAME fuel must comply with EN14214.
The fuel must be ready-mixed from the fuel supplier
Aftermarket kits are available for each engine, containing components which need to be exchanged before
biodiesel approval
Service requirements
For components not mentioned below, the service interval remains the same as for ordinary standard diesel use.
VS
VS+
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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89 / 119
IMPACT 4.01.10
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VS
VS+
km/months
Annual
service
/12
Basic
service
To be performed at the same intervals as when using standard diesel according to EN590, oil quality
VDS3. Find information under respective engine model for Basic Service intervals, see Maintenance
interval tables.
VS
VS+
Service interval
POC
VS
Service interval
/12 months
/12 months
VS+
B100:
Engines: D5K, D8K certified for EURO 6.
Note: This information below applies to 100% (B100) FAME mixtures only.
Conditions
Oil quality VDS-4 must be used
Viscosity grade 15W/40
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
90 / 119
IMPACT 4.01.10
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Service requirements
For components not mentioned below, the service interval remains the same as for ordinary standard diesel use.
VS
VS
25000
22500
20000
12500
12500
VS
For definitions of the different fuel types, see Maintenance intervals complete vehicle
POC
91 / 119
IMPACT 4.01.10
7/21/15
Fuel type 01
Oil quality VDS-4
1
50000
37500
25000
15000
7500
For definitions of the different fuel types, see Maintenance intervals complete vehicle
VS
25000/12/600
25000/12/600
VS
30000/12/1200
15000/12/600
km/months
Annual service
/ 12
Basic service
POC
40000/12/1000
H
km/months
Annual service
Basic service
/ 12
50000/12/1200
VS
Service interval
POC
Service interval
Pre-filter, replace
/12 months
/12 months
FL(3) D5K
125000
112500
80000
FE(3) D8K
50000
37500
50000
VS
75000
45000
30000
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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92 / 119
IMPACT 4.01.10
7/21/15
SCR, replace
225000
180000
FL(3) D5K
275000
FE(3) D8K
200000
150000
162500
105000
75000
Engine
Oil change volumes
Engine type
MWM5A206
16
MWM7A260/ MWMA310
23
51
MWM7B220/270/330
25
11
13,5
25
D5K
D7E, D7F (steel pan)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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93 / 119
IMPACT 4.01.10
7/21/15
21
D8K (FL)
18,5
D8K (FE)
24
9l CNG
26,5
36.5
33
37
42
For vehicles with chassis numbers up to -E124756, the oil volume between the Max-Min marks on the dipstick is 3
litre
Oil quality
For more information about oil specification, see, Lubricants, fluids and oil analysis
VDS, VDS-2, VDS-3, VDS-4
alternatively API CH-4, CI-4, CJ-4
or ACEA E3, E4, E5, E7, E9
Note that a combination of several of the above named qualities is required in some cases.
Note: Extra oil additives are not to be used. This includes engine and metal treatment additives added to the engine oil.
Viscosity grade
The viscosity is selected in accordance with the table. Temperature values refer to constant air temperatures.
1) Only VDS-4 approved oils can be used above +30C. Non VDS-4 approved oils can be used up to +30C.
2) Only VDS-2, VDS-3 and VDS-4 approved oils.
3) VDS-3 and VDS-4 approved oils of viscosity grade 5W/30 can be used up to +30C.
When using 10W/30, fuel consumption can be lower than when using 15W/40.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
94 / 119
IMPACT 4.01.10
7/21/15
Coolant
Volumes
Coolant volume (litres)1
Engine
MWM5A206
21
23
D5
28
D8
32
46
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
95 / 119
IMPACT 4.01.10
7/21/15
9l CNG
32,5
D11 A/B/C
37
FH D13
44
FM D13
42
FH D16
52
Anti-freeze
Note: Mixing with other types of concentrated coolant can result in inferior anti-corrosive properties resulting in damage
to the engine.
When the coolant is changed, the cooling system should be carefully flushed clean.
The table shows the approximate volume of concentrated coolant required for anti-freeze protection at the given
temperature.
Note: -46 C is the minimum temperature below which freezing cannot be prevented.
Increasing the amount of concentrated coolant beyond this decreases frost protection.
Note: Always use 40/60 mixture at ambient temperatures above -25C.
Protection against
freezing down to:
Mixture of
concentrated coolant
- 25 C
40%
- 30 C
46%
- 38 C
54%
- 46 C
60%
Gearbox
Due to the differences that exist among different gearbox manufacturers' recommendations, these recommendations
are divided as follows:
AT, ATO, VT and VTO series manual gearboxes
ZTO, ATO and STO series manual gearboxes
F, FT and ET series manual gearboxes
VT, PT and AL automatic transmissions
16
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
96 / 119
IMPACT 4.01.10
7/21/15
13,5
VT2009B
12
On gearboxes with transparent level plugs, the oil is to be filled up to the max-marking on the level plug (because the
oil level will drop when the oil filter housing has been filled). When checking the oil level, it should be between the
centre and max marking on the transparent level plug.
On gearboxes without transparent level plug, the oil is to be filled up to the edge of the level hole.
If the gearbox has a rear power take off or an oil cooler, additional oil should be filled in accordance with the following
table.
Component
0,8
0,4
0,1
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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97 / 119
IMPACT 4.01.10
7/21/15
Oil quality
For more information about oil specification, see, Lubricants, fluids and oil analysis
1. Transmission oils: Volvo transmission oils 97305, 97307 or 97315.
Note: API GL-5 oils must not be used.
Note: API GL-4 oils can only be used if they also meet Volvo Transmission oil 97307 or 97315.
2. Engine oils: API CE or CF; ACEA E2 or E3.
Note: Only monograde oils.
Viscosity grade
Viscosity is selected in accordance with the diagram below.
98 / 119
IMPACT 4.01.10
7/21/15
Gearbox and oil cooler TC-MWO, TC-RWO, TC-MWOH, TC-MWOH2 can be run in an ambient temperature above
+30 C with engine oil SAE 40, SAE 80W90 or Volvo Transmission oil 97307.
For recommendations and more information on oil coolers, see Volvo Trucks Product Information
(http://productinfo.vtc.volvo.se/vtpi/login/Default.asp)
ZTO1006
ZTO1109, STO1309
8,5
STO8006, ATO8006
10,4
ATO1056
ATO1056, hydraulic
actuator
For PTO variants PTR-ZF2, PTR-ZF3, gearbox oil volume increased by 0.5 l. For PTO variants PTR-ZF4, PTR-ZF5,
PTR-ZF6, gearbox oil volume increased by 1.6 l. For PTO variants PTR-FH1, PTR-PH1, PTRA-PH1, gearbox oil
volume increased by 0.1 l. For PTO variants PTR-FH2, PTR-PH2, PTRA-PH2, gearbox oil volume increased by 0.4 l.
For PTO variants PTR-FH5, PTR-PH4, PTRA-PH3, gearbox oil volume increased by 0.4 l.
2
Oil quality
For more information about oil specification, see, Lubricants, fluids and oil analysis
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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99 / 119
IMPACT 4.01.10
Gearbox
7/21/15
Transmission oil1
Some older transmissions may allow the use of ZF TE-ML 02E/L. This is possible if TE-ML 02 is shown on the
transmission type plate (section: oil grade see lubric. list).
Gearbox
Transmission oil
ZTO1006
ATO1056
ATO1056,
hydraulic
actuator
Viscosity grade
SAE 75W-80. This oil can be used at any temperature above -40 C.
FT0706C, FT0906C,
F07606A, F09506B,
FO09506A
8.4
FT0909B, F1109
8.5
ET8908LL
13.2
F16108LL1
15
Component
Additional
volume, litres
0.3
Oil quality
For more information about oil specification, see, Lubricants, fluids and oil analysis
Oil quality (engine oil)
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
100 / 119
IMPACT 4.01.10
7/21/15
Viscosity grade
SAE 40: At ambient temperatures between -25 C and 30 C
SAE 50: At ambient temperatures above 0 C
Note! Multigrade oils MUST NOT be used in manual gearboxes. Only use engine oil SAE 40 or 50.
35
AL205
10
AL306
18
22
Oil quality
See respective vehicle model.
For more information about oil specification, see, Lubricants, fluids and oil analysis
Rear axle
Oil change volumes
Rear axle
RAEV91 Leaf
springs
11
Every
hub
Total
11
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
101 / 119
IMPACT 4.01.10
7/21/15
RAEV91 Air
suspension
9,5
9,5
RSS0819A
12,5
12,5
12,5
12,5
RSS1132A
15
15
RSS1332A
17
17
18,5
18,5
17
17
RSS1344C
12,5
12,5
RSS1360
14,5
RS1356SV,
RSS1356 Leaf
springs
8,5
8,5
RSS1125A Leaf
suspension
RSS1125A Air
suspension
RSS1344B for
FM/FH
RSS1344B for FE
RS1356SV,
RSS1356 Air
suspension
RSH1140C
18,5
0,5
19,5
RSH1370C
17,3
0,6
18,5
RS1365HV
20.5
2.5
25.5
RS1352HV,
RS1370HV,
RSH1370,
RSH1370F
19
2.5
24
RS1370HV,
RSH1370,
RS1352HV Air
suspension
18
2.5
23
RTH2180C (front
axle)
19,7
0,5
20,7
RTH2180C
17,3
0,5
18,3
RT2610HV,
RTH2610F,
RTH2610B(front
axle) Leaf springs
21.5
2.5
26.5
18
2.5
23
RTH2610B,
RT2610HV,
RTH2610F (rear
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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102 / 119
IMPACT 4.01.10
7/21/15
21.5
2.5
26.5
RTH2610B,
RT2610HV,
RTH2610F (rear
axle) Air
suspension
18
2.5
23
RT3210HV,
RTH3210F (front
axle)
21
2.5
26
RT3210HV,
RTH3210F (rear
axle)
17.5
2.5
22.5
RTH3312 (front
axle)
21
2.5
26
RTH3312 (rear
axle)
17.5
2.5
22.5
RTS2370A/B (front
axle)
20
20
RTS2370A/B (rear
axle)
14
14
RSS1357A
22
RTS2673A, front
axle
19
RTS2673A, rear
axle
18
RSS1027A
14
14
RSS1035A
20
20
RSS1035B
20
20
RSS1043
21
21
RTS2140, front
axle
13,5
13,5
11,5
11,5
RTS2163, front
axle
18
18
17
17
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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103 / 119
IMPACT 4.01.10
1
7/21/15
On vehicles with single gears the oil is filled to the edge of level hole.
On vehicles with hub reduction, the hub is first filled with oil in accordance with the table above. The differential carrier
is then filled with oil up to the edge of the level hole.
Service categories
For a number of reasons not all rear axles can have the same service recommendations. They have therefore been
divided up into different service categories.
The service categories, can be found on the ID plate on the final drive. The categories are 1 and 2 and they indicate
the condition in which the rear axles are delivered.
Oil quality
For more information about oil specification, see, Lubricants, fluids and oil analysis
1. SAE J 2360 or API GL-5, (only xW-140 viscosity grades are allowed).
For VM model, 80W-90 or 85W-140 can be used.
2. Volvo Transmission oil 97312 (not allowed for RSS1357A and RTS2673)
Note: The choice of oil quality affects the service interval; see the tables for respective model.
Viscosity grade
Viscosity is selected in accordance with the diagram below.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
104 / 119
IMPACT 4.01.10
7/21/15
FAA11
11.5
FAA21
11,5
FA-DRIVE
11,5
Please note that hub change volumes are not included in these figures. Each hubs change volume is around
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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105 / 119
IMPACT 4.01.10
7/21/15
1.5 litres.
Oil quality
Transmission oil 97312, SAE J2360 or API GL-5.
Viscosity grade
Viscosity is selected in accordance with the diagram.
Temperature values refer to constant air temperatures.
1) For heavy driving or for frequent driving under hilly road conditions SAE 80W140, SAE 85W140 or SAE 140 is
recommended (instead of normal SAE 90).
Note: SAE 80W/90 must not be used.
Transfer gearbox
Oil change volumes
Transfer box
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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106 / 119
IMPACT 4.01.10
7/21/15
FAA11
5,5
FAA21
5,5
FA-DRIVE
5,5
The oil level in transfer gearboxes with transparent level plugs should lie between the centre of the level plug and the
max mark.
On transfer cases without transparent level plugs, the oil level should be up to the edge of the level hole.
Oil quality
1. Transmission oils: Volvo transmission oils 97305, 97307 or 97315.
2. Engine oils: API CE or CF; ACEA E2 or E3.
Note: Only monograde oils.
Viscosity grade
Viscosity is selected in accordance with the diagram below.
1) For components which are operated at stable ambient temperatures higher than +30C.
Applies to engine oils: note that multigrade oils MUST NOT be used.
Note! If the temperature is lower than -25C, use Volvo Transmission oil 97307.
107 / 119
IMPACT 4.01.10
7/21/15
When a transfer gearbox oil level is too low, it must be topped up. The following then applies:
If the same oil as is in the transfer gearbox is used for topping up, then there is no limit to how much oil can be
filled or how may times the transfer gearbox can be topped up.
If a different approved oil other than the one in the transfer gearbox is used, then no more than a total of 0.5 litre
may be added. This is regardless of how many times the oil level is topped up. If more oil needs to be added,
carry out a complete oil change instead.
Power take-off
Oil change volumes
Power take off
PTO-FLY
If an oil cooler is fitted, extra oil will be required as shown in the table below:
Component
COOL-PTO
0.1
Oil quality
Transmission oil: Volvo transmission oil 97305 or 97315.
Engine oil: API CE, CF or ACEA E2, E3.
Viscosity grade
Viscosity is selected in accordance with the diagram below.
1) For components without oil coolers which are operated at stable ambient temperatures higher than +30C.
Applies to engine oils: note that multigrade oils MUST NOT be used.
Components with an oil cooler can be run in an ambient temperature above +30 C when using oils SAE 80W-90 or
SAE 40.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
108 / 119
IMPACT 4.01.10
7/21/15
Hydraulic retarder
Oil change volumes
Retarder
Volvo
designation
Voith
designation
RET-TH
VR3250
VR 3250
VR120-3
VR120-3
Production
filling
5,9
Service
filling
5,4
5,9
5,91
4,2
5,5
VR120-QLM VR120-QLM
4,02
4,0
5,3
VR133-2
(B18)
8,13
6,0
8,0
VR133-2
Remarks
SAE class
Oil class
10W-40
Variant
Serial Number
A712181
FH/FM
RET-TH 3780887
B590402
FH/FM
RET-TH 3781043
B150051
FL/FE
RET-TH 3781043
Clutch
Fluid grade.....
At extremely low temperatures, below -40C, use brake fluid Volvo part no. 85113577. The brake fluid complies
with DOT4. It has in addition been adapted to lower temperatures. This brake fluid (P/N 85113577) can also be
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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109 / 119
IMPACT 4.01.10
7/21/15
used if problems with slow and heavy clutch pedal movement occur below -20C.
1
Note: A brake fluid that does not meet the DOT4 standard may damage the oil sealing rings and cause a fail in the
servo system.
Grease quality
Universal joint (lubricated) with lubricating nipple
Support bearing
Sliding splines
The service intervals for repaired and opened components are the same as for new components.
Power steering
Oil volume
FL/ FE/VM
VM 8x2/8x4
FE (rear)
Only when
repaired.
810
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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110 / 119
IMPACT 4.01.10
7/21/15
PSS-SING
PSS-DUAL
Control system,
hydraulic steered
pusher axle and
hydraulic steered
trailing axle
Bogie lift
Only when
repaired.
4,55.5 litres1 2
Once a year,
at Annual
service.
Only when
working with
the hub or if
contaminants
have entered
the
wheel/hub.
When
repaired or
the oil is
contaminated.
Only after
working on
the hub or if
impurities
have entered
the wheel
hub.
Greased wheel
hub
New oil resorvoir, bogielift 4,5 litre, bogielift + Robsondrive 5,5 litre, see, information on oil resorvoir
Compressor
Refrigerant gas
Oil quality
Volume
SP-10 or
equivalent
175 ml
Specification
Volume
R134a
1250 25 g
1075 25 g
(only VM)1
650 10 g
(only FH(4))
700 10 g
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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111 / 119
IMPACT 4.01.10
7/21/15
(only FM(4))
1
For vehicles with air conditioning condenser installed behind the cab, volume is 1200 (+50/-0)g
Wheel nuts
Wheel nuts shall be checked at least every 6 months (12 months for FH(4))
Chassis lubrication
Grease quality
Lithium based grease with EP additives and NLGI no. 2 consistency.
Fifth wheel
Grease quality
For the fifth wheel, a lithium based grease with consistency NLGI 2 is used, i.e. Volvo grease 2 EP with part number
1161960.
Coupling
Lubrication
Information about how, when and which oil to use to lubricate the coupling can be found on the homepage of each
supplier.
Cab
Cab filter
Model
Change
interval
FL/FE/FL(3)/FE(3)/FM/FH/FM(4)/FH(4)/NH 12
months
Cab lubrication
Model
Service interval
FL (D7E) / FE (D7E)
/12 months
Other vehicles
Alcolock
Service interval
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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112 / 119
IMPACT 4.01.10
Alcolock, calibration
7/21/15
/12 months
Tachograph battery
The tachograph battery shall be replaced every 24 months.
Tachograph
Vehicle model
TAS-DIG
FH/FM
TAC HOP2
FL/FE
TAC-HOP4
FL/FE
TAC HOP5
FL/FE
Part number
Note
Volvo Grease 00 CS
3093926
3093927
Bio-degradable
Grease
ARAL AG
Fliessfett AN 0
BP Oil Deutschland
GmbH
BP Energrease ZS 0
DEA Minerall AG
DEALITH EP 0
Divinol L 0
ARAL AG
Fliessfett N
Autol-Werke GmbH
Autol Getriebefliessfett
ZSA
AVIA Minerall AG
AVIALITH 000 EP
BP Oil Deutschland
GmbH
Energrease ZS 00
Calypsol
SF7-042
DEA
Dealit EP 00
Deutsche Shell AG
Shell Retinax CS
ELF
MULTI BT 000
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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113 / 119
IMPACT 4.01.10
7/21/15
Esso
FINA
MARSON ZS - G 0116
Fuchs Minerallwerke
GmbH
Georg Oest
Minerallwerke
Kompressol-l Verkaufs
GmbH
Kompressol CZ 8332/N
KRAFFT
KEC-Grease
Mobil Schmoerstoff
GmbH
Mobil Schmoerstoff
GmbH
MOL
Carrier Liton-00
MV - GmbH
MV-Signum EP Z
Optimol
Olit 00
Pluto
Reiner Chemische
Fabrik GmbH
Gearmaster ZSA
RHENUS Wilhelm
Reiners GmbH & Co.
Siebert GmbH
Fliessfett EP 7027
Fliessfett EP7028
Bio-Fliessfett EP 49171
Texaco
Multifak 6833 EP 00
Multifak 264 EP 00/000
Biostar Grease L EP
00/0001
Wiolub LFK 00
Bio-degradable
114 / 119
IMPACT 4.01.10
7/21/15
Engine oils
Oils which comply with VDS-4
Viscosity
Part no.
85121018
Volume in litres
208
20
85121017
5
85121016
SAE 15W/40
208
85121023
20
85121022
5
85121021
Part no.
SAE 15W/40
85102465
208
85102464
20
85102463
85102469
208
85102468
20
85102467
85116446
208
Volume in litres
Part no.
SAE 15W/50
85123563
Volume in litres
208
Part no.
85136435
Volume in litres
208
Part no.
Volume in litres
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
115 / 119
IMPACT 4.01.10
7/21/15
SAE 30
1161943
Special oil
Volvo special oil for the mechanical compressor on D6A250
Part no.
Volume in ml
85108974
Part no.
85115159
250
Volume in ml
1000
Hydraulic oils
Volvo hydraulic oil
Part no.
Volume in litres
1161940
208
1161939
20
1161942
208
1161938
1161935
3093938
20
Transmission oils
Volvo transmission oil 97305
Viscosity
Part no.
Volume in litres
SAE 80W/90
1161280
208
1161933
20
Part no.
Volume in litres
1161904
20
Part no.
Volume in litres
85136278
208
85136277
20
Part no.
Volume in litres
85136284
208
85136283
20
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
116 / 119
IMPACT 4.01.10
7/21/15
Part no.
Volume in litres
SAE 85W/140
1161279
208
1161937
20
Part no.
Volume in litres
85136280
208
85136279
20
Part no.
Volume in litres
85120038
208
85120037
20
Part no.
Volume in litres
1161997
208
1161996
20
1161995
85122800
Part no.
Volume in litres
85142818
208
85142817
20
Part no.
Volume in litres
85123562
208
85123561
20
Coolants
Volvo coolants
Part no.
Volume in litres
Volvo Coolant
1089240
210
Volvo Coolant1
1161989
210
Volvo Coolant
1089238
85108901
210
85108900
117 / 119
IMPACT 4.01.10
7/21/15
Volvo Coolant
1161990
210
Volvo Coolant
1161994
85108914
210
85108913
AdBlue solution
AdBlue solution in accordance with ISO 22241
Part no.
Volume in litres
85109697
10
Brake fluid
Brake fluid in accordance with DOT4 (low temperature characteristics)
Part no.
85113577
Volume in litres
1
Part no.
Volume in litres
85112076
0,25
85112077
85112078
Grease
Grease
Part no.
Amount
1161241
80 g
1161251
420 ml
1161981
1 kg
1161982
18 kg
1161983
50 kg
1161984
180 kg
1161960
420 ml
1161961
18 kg
1161315
50 kg
1161962
180 kg
Chassis grease
Volvo grease 2 EP
Lithium NLGI 2
118 / 119
IMPACT 4.01.10
7/21/15
Grease
Part no.
Amount
3093926
18 kg
3093927
18 kg
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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119 / 119