Beruflich Dokumente
Kultur Dokumente
Submitted by,
M. S. RAMAIAH NAGAR,
BANGALORE – 560054
2008-2010
1
2
Certificate
CM ENVIROSYSTEMS
TO
FACULTY GUIDE
Signature:
2
3
STUDENT’S DECLARATION
CM ENVIROSYSTEMS
TO
3
4
ACKNOWLEDGEMENT
My first and foremost thanks to God who enabled
successful completion of my project. I wish to express my
sincere thanks to our beloved Dr. M. R. Pattabhiram, Director
of Ramaiah Institute of Management Studies, who provided me
this opportunity to do the work.
4
5
CONTENTS PAGE
COMPANY STUDY
LEARNING EXPERIENCE 65
5
6
Internal & External analysis of the company with the help SWOT
model.
To implement Project Management system to find delivery
schedule timing and also finds out the critical path.
6
7
7
8
8
9
9
10
10
11
The rivalry among competing firm increase as the number of competitors increases, as
competitors more equal in size and capability, as demand for the company products
decline, products are undifferentiated, product prices decline, consumer brand
switching cost is less, number of supplier available for raw material, low price
substitute products are available and entry into market is easy due to less constraints.
As rivalry among competing firms intensifies, industry profits decline, in some cases
to the point where an industry becomes inherently unattractive.
They have faced competition from both national & international market. But the
competition meanly coming from international
Market size like CSZ TAS etc. from Indian market there are so many companies also
like Saraswati dynamics, kasco industry, classic scientific, sri rudran instruments,
authentic instruments.
11
12
New Entrants:
Potential entry of new competitors is also the factor to intense the competition in the
industry. Larger the pool of new entrants result in more changes of intense
competition. Barriers to entry, however can restrict the firms from entering the
market, more number of entry barriers will make it difficult for the new entrants to
exploit the opportunity of new market.
Barrier to entry, however, can include the need to gain economies to scale quickly,
strong customer loyalty, strong brand preferences, large capital requirements, lack of
adequate distribution channels, government regulatory policies, tariffs, lack of raw
access to raw material, possession of patents, undesirable locations, counterattack by
entrenched firms and potential saturation of the market.
If existing firms producing at economies to scale then new entrants must ensure to
makes it entry into the market with large production scale capability to lower it fixed
and variable cost per unit to compete with the competitors product otherwise new
entrants will face exceeding cost problems. Government policy creates hurdles for
new entrants by heavy taxes and interest rates. New firms must get to know the
Government regulations and policies before making entry decision into the country.
Despite numerous barriers to entry, new firms sometimes enter industries with higher-
quality products, lower prices and substantial marketing resources. The strategist’s
job, therefore, is to identify potential new firms entering the market, to monitor the
new rival firms strategies to counterattack as needed and to capitalize on existing
strengths and opportunities.
As par the product is very much unique. You can this is totally niche marketing
product so competition coming from new entrants is not so much comparatively other
like FMCG, etc. But still it has competition from new entry. Annual Demand of this
type of product is hardly 500 to 700 per month from through out the Indian market;
major clients are from government sector like BHEL, ISRO, BEL, etc.
12
13
13
14
COMPANY PROFILE
History: -
Founded in 1981, based at Bangalore, a technology hub of India, C.M Equipment &
Instruments (I) Pvt. Ltd started its operation by manufacturing ovens, incubators,
water bath etc. under the able leadership of M. J Crasta.
Over a period of time after 1993 onwards when the Indian economy has liberalized,
by understanding the needs of emerging market of Environmental Test Chamber the
company’s product range was diversified/specialized to manufacture & market its
innovative hi-tech Environmental Test Chamber products catering to the requirements
of Quality testing, R&D testing process, Science & technology, Defence etc., in
Indian & global market.
After its glorious presence of 25 years C.M.Equipment & Instruments [I] Pvt Ltd has
renamed its recognition as CM Envirosystems Pvt Ltd., on the eve of its silver
jubilee year of contribution to testing requirements across the world.
Its commitment to innovative technology, quality customer satisfaction has been the
forte of CM Envirosystems Pvt. Limited since its inception.
14
15
Mr. Jacob Crasta started his career as Marketing Executive and established the
Company C.M Equipment & Instruments (I) Pvt. Ltd. in the year 1981
Advisory board member for Karnataka electric regulatory council (KERC), Export
Credit Guarantee Corporation of India limited (ECGC
15
16
Export 40%
Percentage
Import 10 - 20%
Percentage
No of Staff 85
Year of 1981
Establishment
No of Production 2
Lines
No of Engineers 10
Memberships
FICCI, FKCCI, DCCI, BCCI, KASSIA, PIA etc.,
16
17
MISSION: -
Mission is to contribute towards the “SUCCES OF OUR CUSTOMERS” by
developing and supplying innovative high quality products & services at global
levels.
VISION: -
Vision is to become a “GLOBAL LEADER IN THIS MARKET SEGMENT”
whose reputation is built on the ability to provide the customer satisfaction
through quality products & services.
QUALITY POLICY: -
“CMEIPL IS COMMITTED TO DESIGN MANUFACTURE & DELIVER
HIGH QUALITY PRODUCTS AND MATCHING TO GLOBAL
STANDARDS THROUGH CONTINUAL IMPROVEMENT WHOSE
REPUTATION IS BUILT ON CUSTOMER SATISFACTION & DELIGHT”
• The company follows stringent quality control norms, to ensure the quality
standards of its products
• The company’s quality control norms are in accordance with the national as
well as the international standards.
• In the company all the employees work in team spirit committed to deliver the
company’s products and services to the requirements of its customer
• The company always strives to win the confidence and trust of the clients by
assessing their present and future needs and delivering the right product
accordingly.
• It was the company’s quality products, affordable cost, on-time delivery, pro-
active service and customer satisfaction, which have helped the company to
reach the epitome of the success
PRODUCT PROFILE: -
17
18
18
19
• A modular design with mono block construction with high grade quality
material,
• Fully vacuumised multilane window for condensate free view of the specimen,
Salient features: (a) Housing (b) test space (c) insulation (d) door (e) inspection
window (f) illumination or lighting of test space (g)
conditioning (h) refrigeration system (i) heating of test
space (j) dehumidification (k) castors (l) instrumentation & control
(m) instruction & service manual
Safety features: (a) over temperature protection foe test specimen (b) software
temperature limiter for mini/max test chamber temperature. (c) Protection for excess
pressure in cooling circuit HP/LP cutout (d) all power lines will have fuse protection
(e) the control & monitoring system will be protected against in out electrical surge &
spike (f) drain for condensate & cleansing water (g) earth point (h) system protection
class will confirm to IP 20 (h) all wiring will comply to various national/ international
standards (i) the power consumption by safety & control devices will be as low as
possible.
19
1 Test space volume 90 Ltrs to 8000 Ltrs
5 Temperature fluctuation
• The test chamber is designed with a high stage evaluation system &
mechanically robust build to withstand the high levels of vacuum.
Salient features: (a) Housing (b) test space(c) insulation (d) door (e) inspection
window (f) illumination or lighting of test space (g)
conditioning (h) refrigeration system (i) heating of test
space (j) dehumidification (k) castors (l) instrumentation & control
(m) instruction & service manual.
Safety features: (a) over temperature protection foe test specimen (b) software
temperature limiter for mini/max test chamber temperature. (c) Protection for excess
pressure in cooling circuit HP/LP cutout (d) all power lines will have fuse protection
(e) the control & monitoring system will be protected against in out electrical surge &
spike (f) drain for condensate & cleansing water (g) earth point (h) system protection
class will confirm to IP 20 (h) all wiring will comply to various national/ international
standards (i) the power consumption by safety & control devices will be as low as
possible.
20
21
• Lockable double jacketed front door with viewing window/ transparent acrylic
inner door with gasket for leak tight sealing.
Salient features: (a) Housing (b) test space (c) insulation (d) door (e) inspection
window (f) illumination or lighting of test space (g) heating of test space (h) castors
(i) instrumentation & control (j) test table (k) rain spray (l) water line (m) water tank
(n) spray nozzles (o) power source (p) instruction & service manual
Safety features: (a) over temperature protection foe test specimen (b) all power lines
will have fuse protection (d) the control & monitoring system will be protected
against in out electrical surge & spike (e) earth point (f) system protection class will
confirm to IP 20 (g) all wiring will comply to various national/ international standards
(h) the power consumption by safety & control devices will be as low as possible. (i)
Protection for overloaded pump (thermal cutout)
• It has desktop control & operational panel along the side of workspace for
user-friendly accessibility.
• It also has an ergonomic design with smooth and contoured surfaces, making
it highly attractive as well as compact.
• It has probably the biggest real cubic space provided with unobstructed test
space among test systems available today.
21
22
• It also has a tapered roof to meet the specification of ASTM and avoid the
condensate to drip onto the specimen.
• The single basket product carrier moves horizontally/vertically from one zone
to another subjecting the product to dramatic changes in temperature thus
creating a temperature shock and thereby detecting specimen flaws.
Special features: (a) Test basket movement (b) Housing (C) Test space (d) Basket
transfer (e) Insulation (f) door (g) Inspection window (h) Test space conditioning (i)
Refrigeration system (j) Heating of test space (k) Instrumentation & control (l)
Software communication (m) User manual (n) Safety protection devices.
Safety features: (a) over temperature protection foe test specimen (b) software
temperature limiter for mini/max test chamber temperature. (c) Protection for excess
pressure in cooling circuit HP/LP cutout (d) all power lines will have fuse protection
(e) the control & monitoring system will be protected against in out electrical surge &
spike (f) drain for condensate & cleansing water (g) earth point (h) system protection
class will confirm to IP 20 (h) all wiring will comply to various national/ international
standards (i) the power consumption by safety & control devices will be as low as
possible.
• The internal test space has a sloped ceiling with dust circulation ducting on
the sidewalls for uniform distribution of the dust.
• The interior stainless steel door is lined with a double continuous silicone
rubber rings.
22
23
• Salient features: (i) Housing (ii) Test space (iii) Insulation (iv) Door (v) Test
space conditioning (vi) Heating of test space (vii) Instrumentation & control
(viii) Tray (ix) Safety & protection devices.
TRAY DRYER
• Tray dryer is one of the exclusive offerings.
• These tray dryers are equipped with adjustable exhaust damper with an
arrangement for pre-filtration in the air-inlet.
Salient features: (a) Housing (b) test space(c) insulation (d) door (e) illumination or
lighting of test space (f) heating of test space (g) castors (h) instrumentation & control
instruction & service manual
WALK-IN-CHAMBER
• Walk-in Chambers are especially designed to simulate various environmental
conditions to test the larges specimens.
23
24
AREA OF OPERATION
It exported to various SAARC countries & other countries like Bahrain, Zimbabwe,
Singapore, Egypt, Australia, Muscat, Dubai, Indonesia, and Malaysia etc.
24
25
OWNERSHIP PATTERN
CM Envirosystems Pvt. Ltd. is a private limited company.
His son Mr. Prajwal A Crasta is the Chief Operational Officer (C.O.O)
COMPITITORS INFORMATION
(1)KASCO INDUSTRIES
Motto - “Customer Satisfaction”
Kasco Industries was founded in 1972 by two engineering graduates viz. Mr.
Dhananjay Kamlapurkar and Mr. Rajendra Shah. Since then the company has made
rapid progress in the field of Environmental Test Chambers.
Kasco has a strong R&D base and continuous development is undertaken to upgrade
the quality and reliability standards. The company is also active in development of
new designs using environmental friendly refrigerants.
Kasco enjoys the confidence of a large clientele such as the Ministry of Defence,
Directorate General of Quality Assurance, Defense Research & Development
Organizations and Base Repair Depots, Multi-Nationals such as ABB, Phillips, L&T,
Siemens, AT&T, Modi Xerox and many such others.
25
26
-Kasco uses the most optimized technology to deliver a reliable and quality chamber
as per the customer’s requirement.
(2)SARASWATI DYNAMICS
Each product from Saraswati Dynamics was a first, exemplifying topmost quality
and performance. The best names in automotive manufacturing in India became
partners in the progress – they received not only a highly dependable product suiting
their applications but also un-matched service support. Together, it spelled true value
for money.
The companies positioning strategy remains value pricing, product performance and
brand building. Pricing goes along with the other two. We will always be a value-
for-money player, and we owe it to a free-pronged strategy – strong R&D,
manufacturing efficiencies and attending to the customer’s feedbacks.
(3)ZETATEK
Mr. R. Siva Kumar and Mrs. Rama Devi incorporated Zetatek Industries Limited in
1990. Zetatek manufactures environmental test chambers, electro dynamic vibration
test systems, centrifuges etc. Zetatek provides responsive service support, and offers
maintenance contracts for its products.
26
27
These products are all supported by state of the art instrumentation and can be
configured for PC based control and monitoring.
Zetatek's modern manufacturing facility and offices are housed in a new building with
floor area of 2,500m². Our equipment designs aim to meet the requirements of
product testing to international standards. Zetatek currently employs 105 people with
70 technically qualified staff.
GLOBAL COMPITITORS
Envirotronics – USA
Weiss Gallenkamp – UK
27
28
• The one and only company offering wide range of climatic simulations in
India
Due to excellence in delivering quality equipment the company has received several
prestigious awards. Due to excellent achievements, now it is become prominent
industry player in the global market.
28
29
Both line & staff wise functional structure adopting by the organization, which has
shown in this diagram below:
C.E.O
Chief
operational
officer (C.O.O)
CHIEF CHIEF
NETWO CHIEF CUSTOME
CHIEF FINANCE
CHIEF RKING R SUPORT
BUSINESS (C.F) (C.C.S)
DEVELOP PURCHA CHIEF & HRD
MENT SE & PRODUCTI (C.N) &
INVENT CHIEF LOGISTICS
(C.B.D)
QUALITY
ON (C.P) _
ORY
(C.Q) SEVICE
(C.P.I) ASSISTAN
CHIEF ENGINEER-I
T FINANCE
DESIG
FABRICATI FRONT
BUSINESS N (C.D)
ON OFFICE SEVICE
DEVLOPMEN PURCHAS NETWOR ENGINEER
T OFFICER E & ENGINER KING -II
INVENTOR QUALITY EXECUTI
Y CALIBER VE
ASSISTAN ATION 29
T-I
30
MECHANI
CS SEVICE
BUSINES ENGINEER
S HOUSE -III
KEEPING
DEVELOP ELECTRIC ASSISTAN
MENT – ENGINER ALS T -I
OFFICER QUALITY SEVICE
PURCHA
ENGINEER-
EXPORTS SE &
IV
INVENT
ORY
ASSISTA HELPERS
NT-II HOUSE
BUSINESS KEEPING SEVICE
DEVELOPMENT ASSISTAN ENGINEER-
T -II
EXECUTIVE -I V
BUSINESS
DEVELOPMENT
EXECUTIVE -I
BUSINESS
DEVELOPMENT
Skills
EXECUTIVE -I
It means the ability to perform certain work. The organization follows certain steps to
know the employees skill as well as to train them as per requirement. The steps
followed by the organization are shown below:
30
31
LEVEL – I
LEVEL – II
3 Chief-Business Post Graduate In Marketing Expertise, Production promotion and Advt. Min 3
Development Marketing Skills, Public Relations/Customer relation/conflict years
Management resolution skills, Creative thinking, Strategic skills
4 Chief- technical graduate production skill, technical know how, material Min 5
Production years
management, resourceful & gets the job done,
31
32
LEVEL- III
1 Asst. Managers Diploma or Relevant Supervisory skills, Relevant subject Min 1
4 Degree Knowledge, Relevant working knowledge year
1 Service Engineer ITI/Diploma/ Relevant Service Handling, Sound experience in Min 3-5
7 Degree Refrigeration and Instrumentation, years
LEVEL IV
1 Supporting Staff S.S.L.C/PUC/ITI/Degree Relevant working skills, Relevant subject Min 1
8 skills year
32
33
After defining the required competency for each position the organization finds out
the actual skill of the employee currently has. The actual skill presented through skill
matrix by comparing with required skill. Then the actual skill is divided into five
types such as High skill (HS), Semi skill (SS), Skill(S), Unskilled (US), Training
(TR)
Name TRADES
1 HS HS HS HS S S S S S
J. Crasta
2 Rita Crasta HS HS HS HS S S S S S
3 Prajwal A.C S HS SS S HS HS HS HS HS
4 Ampili. P.G HS HS US SS US US US US S
5 Anilkumar S HS US S US US US US US
M.G. Patel SS S US S S S HS S S
1 Manje Gowda HS US US US US S US US
2 Mhd.Usman HS US US US US S US US
3 Sreenivasulu.P SS S HS HS HS,TR S S S
4 Ramesh.D.V Ss S HS S HS, TR S S S
5 Gangaiah.C S HS HS HS US S S S
After preparation of skill matrix they find out those employees who need training and
prepare a table for need of training. This table contains name of employees, type of
training such as refrigeration, electrical, etc.
NEED OF TRAINING
SL NO
N Type Of Training
NO...
A Technical Refrigeratio Product Product Audit QMS Instrumentatio Trouble
n know-how Know- potential Trainin n Shooting
M Updation How g
2
33
34
TRAINING NEED
TRAINING
SCHEDULE
Area of training TRAINING Date of training Sign of HR
TRAINING CONDUCTED
SCHEDULE Schedule
For By Actual
After finding out the employees who need training the admin dept prepare the
training schedule which contains area of training, training conducted, date of training,
& sign of HR.
The organization follows “on the job training through individual instruction, group
instruction, & demonstration method”.
During the period of training the admin dept maintains attendance of trainees.
After training, the next step is evaluation of training. After evaluation, the data should
be recorded from the beginning of training to the end of training. And also personal
record of each employee who trained should be maintained.
The following personnel have attended the training such as:
PERSONNEL RECORD
Name of Employee:
Department:
Qualification:
Experience :
Date of Joining:
Sl.no. Date Of Area of Training Faculty Effectiveness of Signature of
Training Training MR
34
35
So the organization follows the above steps to maintain the skill of employees by
giving training to them.
Telecommunications
Electronics/electrical
Automobile components
Optic fibber
Pharmaceuticals
Food, etc
R &D establishment
Research centres
Defence organization
Institutions
In these target market the companies target sub - group of customers : (a) Quality
control managers (b) R& D managers (c) scientists(d) lab in charge (e) purchase
managers etc.,
Though it is a capital goods market the company is presently applying the pricing
strategy, which is key factor to become a market leader.
35
36
The most advantages of the company are the price of the product is 40% less than the
competitor’s product. So, the Company’s strategy is to maintain this price level by
reducing the cost, maintain the quality, selecting the right supplier and long-term
relationship with customers.
(1) SUPPLIERS SELECTION
The company selects the vendor on the basis of specific criteria the company always
tries to reduce the transportation cost and purchase those raw materials, which are
globally available in the market.
Always the company tries to get the tax advantages by purchasing the raw material
from local suppliers but the raw materials must be available globally.
(2)ADVERTISING & PROMOTION
Advertising is the factor, which creates awareness and increases the sales of the
company. So to make advertisement effective in terms of cost of advertisements and
vast coverage, the company makes advertisement through (i) internet (ii) industrial
magazines (iii) promote the sales through exhibition and conferences. It is a product
which requires only for industries, so the advertisement is given in the industrial
magazine, websites such as India trade, India mart. Currently the company is
spending RS 2 lakh for advertisement purposes. The company exhibits their product
on that exhibition where their product can useful for other exhibiting industrial
product.
36
37
37
38
RS IN
CROR
E
(11)SITUATION ANALYSIS
38
39
Procedure:
Non
conformance
Quality NC at incoming
(N.C) product
cost +CAPA
Identify, record, NC at in
Process
analysis, dispose, process+ CAPA
measurem
ent Analyze root cause, take Customer
corrective action & complaint &
preventive action, record & CAPA
verify
IQA annual plan, IQA
IMPROVEMEN schedule, IQA NC
List of TS report, IQA, NC report
trained
auditors
IQA
The monitoring, measurement & improvement of the process in the company & the
methods used for the same are as follows;
MONITORING&MEASUREMENT:
Customer satisfaction
The customer provides the quality rating to the company
periodically. This forms the basis of getting the information regarding the customer
satisfaction. The customer satisfaction index is calculated by tabulating the scheduled
fulfilment / delay analysis & customer complaints. The customer complaints are
used to monitor the rejection levels. Repeat order assessment indicates the satisfaction
level. This information is tabulated to realize the satisfaction level and customer
satisfactionindex.
Internal audit
Internal audits are conducted to establish the conformity
to the standard and to check the effective implementation & maintenance of the
40
41
quality system.
Internal quality audit are conducted minimum once in three months to verify and to
ensure that the quality activities and related results comply with the envisaged quality
system to determine the effectiveness of the Quality System.
The system involves planning the audits, training the auditors, scheduling the audits,
reporting the non-conformance observed, elimination of non conformances,
verification of the action taken & maintaining the records. The ISO 9001-2000
standards and company’s quality system documents are used to compare during the
audit.
MR draws up an annual audit plan and audit schedule. MR can alter the frequency of
internal audit to suit the need of importance of any functional area. The auditors are
properly trained for IQA whose list is maintained. The auditors chosen by MR for a
functional area are external to it. External auditors can also be used for internal audits.
The auditors are briefed about the audit and the MR gives the documents to the
auditors. Non-conformances are reported in the prescribed format. MR who initiates
actions to correct the NCs compiles all the non-conformances. A summary report is
made & follow up is done. The MR will verify the effectiveness of the cleared NC.
Monitoring & measurement of processes:
Chief of the individual department measures each process as per the measurement of
process parameters once in three months and analyzing of discrepancies & NC is
raised. If the NC is noticed the respective department takes action. These are taken up
for MRM monitoring.
Monitoring & measurement of product: The Each & every requirements related to
products to be fulfilled. The control plans and the process plans indicate the process to
be followed and the aspects to be inspected. Quality plans- in process & final are used
for monitoring and measuring the parameters. A list of authorized inspectors
approves the releasing the product at incoming, in process, & final stages of the
process.
During the process of production stage inspection is carried out and recorded in the
route card/ inspection report. If acceptable then it is taken up for the next stage of
operation. The products
are inspected at final stage for the performance. The authorized person records these
at final inspection reports. If acceptable then it gives for dispatch clearance. In case of
deviations which are acceptable by the customer (mutually agreed), the details are
informed by C.QA/ C.D&D and approved by MD only, which will the basis for
supply/ accept such items.
CONTROLL OF NONCONFORMING PRODUCT:
It is followed for control of nonconforming products to be to prevent its unintended
use or delivery. The non-conforming product and process are recorded and the data is
analyzed. The inspection and test status
of the items in terms of it’s non-conformance to the required specification is indicated
by a tag and are segregated, identified and kept separately to prevent their unintended
41
42
use or delivery.
The non-conforming products are reviewed and disposed off at receipt stage, at in
process stage and at final stage as the case may be. Mode of disposition includes
acceptance on deviation, acceptance after rework or segregation if found satisfactory
in meeting the specified requirement and rejection. Each instance of non-conformance
is recorded for its nature, review and mode of disposition. If required by
contact, the proposed AOD or reworked parts are to be used after obtaining the
customer’s consent. The reworked parts are re- inspected in line with the quality plan.
The unacceptable ones will be rejected.
The findings & actions are recorded in appropriate records at each stage of inspection
as incoming, in process, & final stage. In the event the non-conformance is noticed
after delivery i.e. at customers end, immediate action is taken to prevent potential
effects. These are recorded in customer complaints & disposed.
ANALYSIS OF DATA:
Data on conformance to product requirements at incoming, in process and final
stages, statistics on internal rejection, schedule fulfilment, customer satisfaction
index, MRM, IQA, data on quality objectives, CAPA details are collected and
analyzed to find out where continual improvements are necessary. The records
generated at different stages of the product realization are also analyzed for
improvements.
IMPROVEMENTS:
Improvement of quality control system made by using quality policy, quality
objectives, IQA’s, analysis of data, CAPA & also improvement made throughout the
company.
CORRECTIVE ACTION:
The procedure followed for the taking continual corrective action for all the
occurrences of NCs, including customer complaints, are as follows: data on NCs are
compiled and analyzed. Doing root cause analysis identifies appropriate corrective
actions and actions are taken. The results are monitored frequently to ensure that the
actions are effective and the recurrence of NC is eliminated.
Details of action taken and their status for elimination of nonconformance are
submitted for management review. The details of non conformances, dispositions of
NCs, analysis of the NC, corrective action taken, verifications of the effectiveness of
the action taken are all recorded in relation to the stage of occurrences of NCs i.e.
incoming, in process & final or customers end respectively.
PREVENTIVE ACTION:
The procedure followed for taking the action on the potential non conformities to
42
43
prevent their occurrences. The potential non conformities and their causes are
determined, action taken, recorded and verified.
Procedure
(a)The potential non-conformities on different processes and products are determined
and causes of these are identified.
(b) Data is collected & analyzed by C.E.O & MR once in every 6 month. The need for
taking action to prevent occurrences of non-conformities on such potentials is
evaluated. On such potential non-conformities wherein action is needed, the action is
taken to be determined and implemented.
(d) Proper records are maintained and the results are monitored frequently to ensure
that the actions taken are effective and the occurrence of potential non-conformity is
eliminated.
(e) Details of action taken & their status for elimination of the potential non-
conformities are submitted for management review.
(f) The details of potentials nonconformities are documented. The analysis of
the potential non-conformity to determine the cause, action taken, verification of the
action taken is all recorded
Staff
Means human resources who are perform their duties & responsibilities to achieve the
goal of the organization. The total numbers of employees are 50.
43
44
satisfaction.
The top management enunciates quality policy, which is appropriate to the purpose of
the organization with commitment to comply with requirements of the standard and
continually improve the effectiveness of the quality management system. It is
reviewed for continuing suitability. It is ensured that this policy is understood &
implemented by all the personnel of the company.
Quality objectives are established & deployed for various function of the organization
consistent with the company’s quality policy. The quality planning is made which
focuses by defining the process needed to meet the quality objectives & requirement
of the standard.
Responsibility & authority of personnel, who manage, perform, verify work that
affects quality are defined & communicated. They are given the freedom & authority
to identify, record any problems faced in the product, process, & quality system, take
needful corrective action & verify the results to ensure that non-conformance should
not repeat.
A management representative is appointed who ensures that quality system is
established, implemented & maintained. He reports to the top management on the
performance of quality management system & any need for improvement.
Appropriate internal communication system regarding the effectiveness of quality
management system is established.
The management reviews the quality management system at regular intervals to
ensure the continuing suitability, adequacy & effectiveness. The records of the
minutes of management review meeting are maintained.
Commitment: Management always tries to continual improvement of the system by
establishing the quality policy, quality objectives, conducting management reviews &
availability of required resources.
44
45
CEO is responsible for conducting the MRM minimum once in three months. MR is
responsible for organizing the meetings & for providing the necessary data for
discussion & for prepare the minutes of the MRM. MR follows up with the concerned
personnel for the action to be taken in line with the minutes of meeting. MR circulates
the minutes of the meeting within a week’s time. The members of the meeting are
C.E.O, C.O.O, C.D.D, C.Admin, C.Prod, C.B.D, C.Fin, C.QA, C.Purchase, and
C.Csp. The date of meeting is notified 3 to 10 days in advance along with the agenda
of the meeting by MR to the participant.
The aspect which are discussed in the management review are; (a) result of audits(b)
customer feedback(c) process performance(d) status of preventive & corrective action
(e) follow up action from previous management reviews(f)changes that could affect
quality management system(g) recommendation for improvement(h) resource
needs(i)improvement of product related to customer requirements(j) improvement of
the effectiveness of the quality management system & the process(k)customer
satisfaction(l)review of quality policy(m)any other points.
45
46
from the date of receipt of job order. Then records the design data & prepares
fabrication, refrigeration, electrical rough drawing with respect to design output
obtained.
• Again transform the rough drawings into CAD draft. After completion of draft he
prepares material list with complete specification of the material & approving the
same. Then approves the final
drawings-fabrication, refrigeration & electrical diagrams & issue the approved
material list to the stores. If in case any changes required in the design document,
review the same with the next revision & approving the same.
• He prepares the installation pre-requisites & handling over the same to business
development department & also issues an installation requirement check list to the
service department.
• All purchases to be made from approved vendors & against purchase order only
accept consumable items.
• Receipts the shortage list of the raw material from the stores department. Then
raised purchased order for (i) Shortage of material for the project & service by an
indent given by the stores (ii) Maintain the minimum stock in the stores (iii)
Emergency cash purchase.
• Responsible for follow up activities and procures the material with in the target
date given.
46
47
• Verification of the material with respect to purchase order & invoice and informs
the quality control department for inward inspection. If there is non-conformance
in the department, then corrective action has taken to solve the problem.
• Responsible for replacing the rejected item within 1 week of receipt of material &
getting the purchased invoice approved from MD & passes the bill to accounts
department within 10 days from date of receipt of invoice.
Other activities: Always tries to find out new vendor & try to Asses them.
Records: Purchased order, approved vendor list, new vendor selection form & new
sub contractor selection form.
• Responsible for conducting the performance test as per the customer test cycle
and recording the test report.
47
48
• Responsible for identification & traceability of the projects with respect to the
details furnished in the instruction manual & on the project.
Records: maintain the records of route cards, final inspection report, list of measuring
instruments, calibration plan & performance report.
• Confirm the failure of the component from the customer/ site inspection of service
men & make arrangement for replacing the same against collection of the faulty
components
• Based on the report of the complaint, material list prepared depending on the
materials required for the complaint in coordination with design & production
department.
• Preparing estimation for servicing & approving the same from marketing
manager.
• Responsible for getting the approval letter from the customer for the service.
48
49
• Interaction with service person, keeping them inform about the type of complaint,
materials required etc. and informing the marketing department about the status of
the complaint
• Coordinate all the activities of the organization through networking & giving the
information to MD
• Maintenance of company vehicles & authorized for approving all the bills of
logistics, office equipment, cash vouchers, servicing conveyance & business
promoters expenses
49
50
• Send bills/service bills with covering letter, verification of service report & its
further action and collection of payment.
• Processing of purchase, job & other bills received from supplier/ service
providers.
• Preparation of sales invoices & lists of pending payments & pending statutory
forms and co-ordinate with marketing department for collection of the same.
• Submit financial report to MD such as debtors & creditors list, summary of sales
& purchase, cash flow, P/L Account.
50
51
2. FINANCE DEPARTMENT
3. ADMINSTRATIVE DEPARTMENT
4. DESIGN & DEVELOPMENT DEPARTMENT
5. PURCHASE DEPARTMENT
6. FABRICATION DEPRTMENT
7. ASSEMBLE DEPARTMENT
8. ELECTRICAL DEPARTMENT
9. REFRGRATION DEPARTMENT
10. QUALITY CONTROL DEPARTMENT
51
52
This department deals with the customer their requirements full fill there requirements
maintaining customer relationship management. They have other duties like sale
promotion by putting advertisement, trade show etc. They have strong team who can
support both online & directly to the customer. As I previously told that they
produced a unique type of product, which is consumed by customer in a limited
number of amount.
So they are also focusing the customer, who require these product basically they are
doing Niche Marketing. Generally this kind of product taken by company’s R&D
department for testing purpose.
• If customer wants extra features on any product they call or come to the
company and tell to the business development employee about it.
FINANCE DEPARTMENT
52
53
9. Every financial year audit has to be done by finance department, that audit
report has to be in CEO office.
10. Receiving and giving bills to the customer and suppliers.
11. To know the solvency, liquidity, profitability of the company.
ADMINSTRATIVE DEPARTMENT
This department mainly does HR activities like recruitment, selection, training &
development, performance appraisal etc. It is like support and controls to other
departments.
53
54
Checking e-mail & fax, downloading the tenders, checking tender notices,
purchase of tender, requisition for DD, Cheques or Cash.
• The manufactured/ procured parts are inspected & are reviewed for
conformity. The sub-assemblies are inspected & the
result is reviewed & needful action taken. The product/
system is assembled, inspected & reviewed as per the control plan. If required
trial runs are performed & the outcome is verified. The performance report
given by QC department is the validation of the sub assemblies.
54
55
• The minutes of review meetings are recorded & will be available with design
department. The equipment is assembled, inspected & reviewed with design
output data. Trial runs are made & the outcome is verified with the
requirements. Thus the design is validated.
PURCHASE DEPARTMENT
• Purchase of raw material will depend on customer order, schedules & stock
available. Based on these the raw material requirements are procured by
placing purchase order, on approved sources, for the quantity required. The
material required is obtained from the material list/ shortage list from the
design/ stores dept. respectively.
• Chief stores verify the material required for the project and also maintain the
minimum stock & gives an indent to purchase department in the form of
shortage list. Annual purchase order is placed for sub contracting activities.
Document is issued whenever material sent for subcontracting activity.
• Requirements are clearly specified in the purchase order. The purchase order
or document clearly states the type of material / service and quality required.
Also purchase order placed for sub contracting activities.
• The purchase order clearly states the type of material /service and quantity
required. If any inspection /test certificate is required, it is mentioned in
purchase order. Packing procedure if any specially required other than normal
and mode of dispatch are also mentioned
55
56
• QUALITYU PLAN
PURCHASED & CONTINUAL QUALITY
• SUBCONTRACTED ITEMS ASSESMENT VENDORS RATING
• For the approved source of suppliers, old as well as new, a quality rating is
prepared as per following procedure. Data regarding lots supplied, accepted,
on pricing and delivery schedule are collected for a period of 6 months
supplier wise. Lots with non-conformances are assigned with demerit marks.
56
57
• Customers are also allowed to verify the purchased products at sub contracts
end. But the decision on the product quality is based on the company’s
inspection report.
• Materials are released after inspection and verification for further process as
indicated in the quality plan. In the event of non-availability of required items
with approved sources, emergency purchase can be made from sources
recommended by the approved source or any other source proper
authorization and provided the items meets the quality requirement. In this
case the sample size is double the normal.
FABRICATION DEPRTMENT
In this section, first raw sheet metal is cutting, blending, welding, and drilling in the
proper shape, as it is required. By doing this process Fabrication department has to
follow some basic thing
57
58
Refrigeration
58
59
It is the most important part of the product as well as production process. It involves
all the components such as Compressor, Condenser, Drier, Oil remover, Evaporator,
etc. The equipment through which artificial environment created in the chamber that
is known as refrigeration.
Electrification
59
60
Generally 2 people are involved in doing any electrification work and it is completed
in maximum 3 days.
• Then after that PLC & DLC are putting in proper place.
• Inspection of inward materials as per the control plan & clearing the material
within 2 days from the date of receipt of material.
• Identification of accepted & rejected materials & moving the same to the
stores. Recording the non-conformance in the non-conformance register.
• Inspection of each & every process of chamber in all stages of production &
ensuring the product meet the work order & design requirement & conducting
the performance test as per customer test cycle & recording the test report.
Customer
gives the
order
60
Standard Customized
Product Design
Fabrication
Powder
Frame
Door
Production
Electrification
Refrigeration
Inspection
assembly
Product assembly
&
coating
&QC Purchase
development
testing
Dispatch
61
The work flow of the organization begins with marketing department. After getting
the order inquiry from customer it investigates about the customers’ position,
financial strength, etc. & send the quotation as per customer requirement.
If the customer satisfied with the quotation then further step goes for negotiation.
After negotiation purchase order as well as advance payment (40% if Pvt. Company
or no advance if Govt company) received from customer.
The receiving of a purchase order means receiving of a project. So order for one
product is known as one project.
Marketing dept send the purchase order to the administration dept. Then
administration dept prepares the work order of the purchase order. If the work order
is a standard work order, then one copy of that order sends to stores department &
one copy sends to production department. The standard work order is known as
business opportunity. If the work order is custom built work order then it is known
as design opportunity. Then it sends to the design & development department for
design or drawing the product as per customer requirements.
After designing or drawing the product one copy of drawings send to the production
department. And also design department prepares a material document, which
contains what are the raw material require for that product. One copy of material
document sends to stores department & one copy send to production department.
After getting the standard work order or material document of designing product from
administration dept. or design& development dept. respectively, Stores dept. finds out
the availability of material for that project. Then Stores dept. prepares a shortlisted
61
62
document of non-availability material for the project and that shortlisted document of
material send to purchase department.
Then purchase department purchase the raw material from selective supplier, who
supplies the raw material timely, at less cost with good quality & also interested to
maintain long term relationship, by sending the purchase order.
After receiving the raw material from supplier, Q.C department inspect the quality of
raw material during inward of raw material into factory. Then it goes to the stores
department. Stores department issues the raw material for the project, as per material
document received from Design dept. & material receipt from production dept., to the
production department.
After receiving of material from the stores department, production dept starts
production. Production department follows four steps to manufacture a product such
as
It includes sheet marking as per drawings, sharing, bending, welding, grinding
& powder coating.
(b)Mechanical assembly: It consists of preparing of the chamber by assembling all the
previous material from fabrication & making a proper shape of chamber.
(c)Refrigeration: It is the most important part of the product as well as production
process. It involves all the components such as Compressor, Condenser, Drier, Oil
remover, Evaporator, etc. The equipment through which artificial environment
created in the chamber that is known as refrigeration
62
63
SWOT ANALYSIS
STRENGHTS :
WEAKNESS :
63
64
OPPORTUNITIES:
3:- They can merge with any giant company to capture the market capitalization.
TREATS:
4:- Various types of agreement given problem to enter in the global market.
64
65
LEARNING EXPERIENCE
During the project training in the plant, I understand how it works practically
from start point to end point. Before that I have only idea of production
operation management system in theoretically.
It is great experience to see all these thing happen infront of eyes. It enhance
my practical knowledge from one level to another level.
When I first heard about the company, I don’t know anything what they are
manufacturing. It is totally new thing to me, after that slowly I came to know
about the product , it features, usefulness etc.
As it is small scale industry but every year it is growing rapidly, because they
try to capture market share in domestically as well as internationally. The
atmosphere in the office and plant is very healthy. There is good relationship in
between office staff ,management body and worker. They have good
coordination in between them.
Apart from all these thing it gives me real picture how raw material come from
the suppliers, how production process goes on, how it assemble, how it tested
for quality inspection etc. I visited each department & it is good learn
experience to me when employees share their experience for the organization
to achieve the goal.
The training was informative & educative. It was a practically exposure to me.
65
66
PAC NANO AQUA BIO HERCU SLIVE KINETI ALTIPLU TRAY GLACI PYRO
FREEZE L R FOG C S DRY OUS
D&D - - - - - - - - - - -
FABRICATION 7 6 6 5 6 5 10 - 5 - -
POWDER 2 2 2 3 3 3 3 - 3 - -
COATING
PURCHASE - - - - - - - - - - -
FRAME 1 1 1 1 - 1 2 4 1 1 1
ASSAMBLY
DOOR 2 2 2 2 - - - - - - -
ASSAMBLY
66
67
REFRIGRATION 4 2 2 2 - - 4 5 - 2 -
ELECTRIFICATI 5 3 3 2 - 3 3 5 1 2 2
ON
FINALPRODUC 2 1 1 1 - 1 1 5 1 1 1
TION
BOILER - 1 - - - - - 1 - - -
DISPATCH - - - - - - - - - - -
TOTAL TIME 23 18 17 16 9 13 23 20 11 6 4
(days)
From the above information we come to conclude that Kinetic and PAC chambers are
taking maximum number of days for manufacturing.
If we involve more labour to manufacture this product then it will possible to quickly
finish.
Collaboration
67
68
PROJECT MANAGEMNT:
Project management brings together a set of tools and techniques performed by
people to describe, organize, and monitor the work of project activities.
Project managers are the people responsible for managing the project processes
and applying the tools and techniques used to carry out the project activities.
All projects are composed of processes, even if they employ a haphazard
approach. There are many advantages to organizing projects and teams around
the project management processes endorsed by PMI.
Research Methodology:
A way to systematically solve the research problem by logically adopting
various steps.
Methodology helps to understand not only the products of scientific inquiry but
68
69
69
70
70
71
71
72
By doing all the PERT chart company can meet delivery system.
www.wikipedia.com
www.google.com
72