Beruflich Dokumente
Kultur Dokumente
ERECTION
Pressure
Vessels
328 WELDING
Welding shall conform to para. 328.1 through 328.6
in accordance with applicable requirements of para.
311.2.
GENERAL:
WELDING RESPONSIBILITY
Employer responsible for the welding done by
his employee and shall conduct of;
Welder test
WPS
WPS
Qualification Requirements
Qualification of WPS & Welder/Welding Operator
Qualification by Others
Para 328.2.2
provided that:
Inspector shall be satisfied that proposed WPS
prepared, qualified & executed by expert in
welding and no change made in WPS.
Materials are P-1, P-3, P-4 Gr. No.1 (1 Cr max),
P-8 and impact test not required
Base metal to be joined = same P-number, except
P-1, P-3 and P-4 Gp-1 may be welded each other
If thickness 19mm, PWHT shall not be required
Qualification Records
Employer shall maintain a self-certified
WELDER BADGE
Performance Qualification by
Others (Para 328.2.3)
Subject to specifically approved by inspector;
Filler Metal
Filler metal shall conform to ASME IX requirements
Consumables Insert
Cleaning
Internal and external surfaces to be thermally cut or
welded shall be clean and free from;
Paint
Oil
Rust
Scale
Other material would be detrimental to the base
metal or weld
END PREPARATION
General
End preparation is acceptable only if the surface is
reasonably smooth & true, and slag is clean
Discoloration remaining on thermally cutting is not
Circumferential welds
Trimming to correct internal misalignment shall not
Alignment
Circumferential Welds
Alignment of inside surface of component shall be
within Dimensional limit in WPS & Engineering
design
If external surface not aligned, it shall be tapered
Longitudinal Welds
pWPS
Welding Requirements
Welds include addition weld shall be made in accordance
Stamp of welder
Seal Welds
Seal welding shall be done by a qualified
welder
Seal welds shall cover all exposed threads
Attaching reinforcing
pad/saddle to branch pipe
Full penetrated groove weld & finished with
Fabricated Laps
WHY?
Weld Repair
Weld defect shall be removed to sound
metal
Use a Qualified WPS
Repair shall be made by Qualified welder
Preheating & PWHT shall be as original
welding
HEAT
TREATMENT
HEAT TREAT
IN PIPING
ASME B31.3
IS PWHT
Preheat
Purpose of preheat.??
To minimize detrimental effects of high
temperature and severe thermal gradients
inherent in welding
HYDROGEN CRACKING
joint welds
Tack
welds
Repair
Seal
Welds
minimum temperature
If the ambient temp. < 00 Celsius, the
Temperature Verification
Temperature shall be checked by use of;
Tempil Stick
Thermocouple pyrometers
Other suitable equipments
Thermocouples,
may be temporarily attached directly to pressure
containing parts using capacitor discharge method of
welding without WPS qualification
After removal,
the area shall visually examined for evidence of
defects to be repaired
Preheat Zone
Preheat Zone
1"
1"
Interrupted Welding
If the welding is interrupted,
Cooling rate shall be control or other
welding resume
Heat Treatment
Heat treatment shall be in accordance with
the material groupings & thickness in table
331.1.1
Heating Method
Furnace
Induction Heating
Exothermic Chemical Reaction
It shall be able to control and provide uniformity
Cooling Method
Cooling in Furnace
In air
Local insulation
Other suitable means
Temperature verification
similar to
Preheat requirements
Hardness Test
Hardness test are intended to
verify satisfactory PWHT;
Batch Furnace min. 10% of welds
Local PWHT 100% tested
Dissimilar metal each metal shall
be met max. hardness table 331.1.1
requirements
Dissimilar Materials
PWHT welded joints between dissimilar
into furnace?
Any Question.???