Beruflich Dokumente
Kultur Dokumente
2010 Caterpillar
All Rights Reserved
SEBU8135-10
February 2012
Operation and
Maintenance
Manual
D11T Track-Type Tractor
GEB1-Up (Standard)
TPB1-Up (Carrydozer)
SAFETY.CAT.COM
126
Maintenance Section
Maintenance Interval Schedule
SEBU8135-10
i04708893
When Required
Automatic Lubrication Grease Tank - Fill ............ 128
Automatic Lubrication System Components Check ................................................................ 129
Battery, Battery Cable or Battery Disconnect Switch Replace ............................................................. 131
Camera - Clean/Adjust ....................................... 135
Cooler Cores and A/C Condenser - Clean ......... 135
Cutting Edges and End Bits - Inspect/Replace ... 142
Engine Air Filter Primary and/or Secondary Element Clean/Replace .................................................. 144
Engine Air Precleaner - Clean ............................ 145
Ether Starting Aid Cylinder - Replace ................. 155
Fuel System - Prime ........................................... 160
Fuses and Circuit Breakers - Replace/Reset ...... 165
High Intensity Discharge Lamp (HID) - Replace .. 166
Ladder - Adjust ................................................... 174
Oil Filter - Inspect ................................................ 175
Oil Renewal System Oil - Add ............................ 176
Radiator Core - Clean ......................................... 182
Radiator Pressure Cap - Clean/Replace ............ 183
Ripper Tip and Shank Protector - Inspect/
Replace ............................................................. 184
Torque Converter Scavenge Screen - Clean ...... 186
Window Washer Reservoir - Fill .......................... 191
Window Wipers - Inspect/Replace ...................... 191
130
132
134
140
149
154
160
164
167
172
173
176
176
180
185
190
133
133
134
175
184
189
131
150
151
154
157
157
187
140
143
153
154
146
156
161
162
164
167
SEBU8135-10
127
Maintenance Section
Maintenance Interval Schedule
171
172
177
179
180
183
130
178
181
185
143
147
169
175
189
189
Every Year
Cooling System Coolant Sample (Level 2) Obtain ............................................................... 140
Engine Air Filter Primary and/or Secondary Element Clean/Replace .................................................. 144
Every 2 Years
Refrigerant Dryer - Replace ................................ 184
Every 3 Years
Seat Belt - Replace ............................................. 186
128
Maintenance Section
Automatic Lubrication Grease Tank - Fill
SEBU8135-10
i03655206
Reservoir Location
Illustration 149
g01962286
g01961437
SEBU8135-10
129
Maintenance Section
Automatic Lubrication System Components - Check
i03654919
A pressure hazard is present. Severe personal injury or death can result from removing hoses or
fittings that are under pressure. Relieve the pressure in the system before you remove hoses or
fittings.
g01961438
Illustration 150
(2),(3) Lift cylinder yoke, left and right pivot bearings (two locations
on each side)
(4) Ripper tilt cylinder, left and right frame pivot bearings
(5) Ripper lift cylinder, left and right frame pivot bearings
(6) Ripper frame, left and right pivot bearings
(7) Ripper lift cylinder, left and right pivot bearings
(8) Beam/Carriage, left and right pivot bearings
(9) Ripper tilt cylinder, left and right pivot bearings
Recommended Lubricant
Table 18 lists the recommended lubricant that is used
for the automatic lubrication system.
Illustration 151
Table 18
NLGI
Caterpillar
Autolube
-18
+29
+85
Caterpillar
Autolube
-1
+41
+30
+105
Caterpillar
Autolube
-29
+10
-20
+50
Caterpillar
Arctic Platinum
000
-59
+4
-75
+40
Caterpillar
Desert Gold
+4
+66
+40
+150
(1)
g01961438
130
Maintenance Section
Backup Alarm - Test
SEBU8135-10
i02461882
i02857902
Battery - Inspect
Illustration 152
g01172855
Illustration 154
g01177484
g01172906
SEBU8135-10
131
Maintenance Section
Battery, Battery Cable or Battery Disconnect Switch - Replace
i02019456
Battery Recycle
Always recycle a battery. Never discard a battery.
Always return used batteries to one of the following
locations:
A battery supplier
Illustration 155
g01228154
Rear view
Recycling facility
Belt - Inspect/Replace
SMCS Code: 1397-040; 1397-510
Your engine is equipped with a serpentine belt
that drives the alternator and the air conditioner
compressor, if equipped.
This engine is equipped with a belt tightener that
automatically adjusts the belt to the correct tension.
excessive cracking
excessive wear
excessive damage
2. Park the machine on level ground. Lower the
dozer blade to the ground. Move the transmission
control to the NEUTRAL position and engage the
parking brake. Shut off the engine.
3. Turn the battery disconnect switch to the OFF
position.
132
Maintenance Section
Braking System - Test
SEBU8135-10
Illustration 156
g01228297
i02859815
3. Loosen top guard (9) and lift the top guard for
clearance. Do not remove the top guard.
4. Insert a 12.7 mm (0.50 inch) ratchet into square
hole on belt tensioner (6).
5. Pry the belt tensioner in a counterclockwise
direction in order to remove the tension from the
belt.
6. Remove the belt from the pulleys.
SEBU8135-10
133
Maintenance Section
Bulldozer Blade Connectors - Lubricate
i03954072
Illustration 157
g01424614
Illustration 158
g01308466
Carrydozer only
Apply MPGM grease to the bulldozer blade
connectors. There are two grease fittings on each
side.
i03954091
NOTICE
If the machine moved while testing the brakes, contact
your Caterpillar dealer. Have the dealer inspect and,
if necessary, repair the service brake before returning
the machine to operation.
Illustration 159
g02158909
134
Maintenance Section
Cab Filter (Fresh Air) - Clean/Inspect/Replace
SEBU8135-10
g01768834
g01177020
Illustration 162
g01176720
SEBU8135-10
135
Maintenance Section
Camera - Clean/Adjust
Camera - Clean/Adjust
(WAVS (If Equipped))
g01223051
Illustration 163
g01223034
Cooler Cores
The following cooler cores are cooled by the hydraulic
fan that is located in the radiator guard at the front
of the track-type tractor.
Aftercooler core The aftercooler core cools the
inlet manifold air to the engine.
Radiator core The AMOCS radiator cores cool
the engine coolant.
A/C condenser core The air conditioning
condenser core cools the refrigerant in the air
conditioning system.
136
Maintenance Section
Cooler Cores and A/C Condenser - Clean
SEBU8135-10
Aftercooler Core
Illustration 165
g01424403
Illustration 167
g01224464
Radiator Core
Illustration 166
g01424408
Illustration 168
g01424471
Inspect
Note: Adjust the frequency of inspection according to
the effects of the operating environment.
SEBU8135-10
137
Maintenance Section
Cooler Cores and A/C Condenser - Clean
g01424503
Dry
If steam or water is used to clean the cores, make
sure that the cores are completely dry before the
track-type tractor is put back to work.
Use compressed air to blow dry the wet cores, the
engine, engine access doors, and the hood.
Clean
Personal injury can result without following proper procedure. When using pressure air, wear a protective face shield and protective clothing.
Maximum air pressure at the nozzle must be less
than 205 kPa (30 psi) for cleaning purposes.
138
Maintenance Section
Cooling System Coolant (ELC) - Change
SEBU8135-10
i02462717
Illustration 171
g01228797
g01228778
The radiator cap is positioned in the top left side of the hood.
SEBU8135-10
139
Maintenance Section
Cooling System Coolant Extender (ELC) - Add
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared
to collect the fluid with suitable containers before
opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Tools and Shop Products Guide, for tools and supplies suitable to collect and contain fluids in Caterpillar
machines.
Illustration 173
g01228797
Illustration 172
g01228778
The radiator cap is positioned in the top left side of the hood.
140
Maintenance Section
Cooling System Coolant Level - Check
SEBU8135-10
i02463163
Illustration 175
g01228778
The radiator cap is positioned in the top left side of the hood.
Level 2 Analysis
Illustration 174
g01228797
NOTICE
Always use a designated pump for oil sampling, and
use a separate designated pump for coolant sampling.
Using the same pump for both types of samples may
contaminate the samples that are being drawn. This
contaminate may cause a false analysis and an incorrect interpretation that could lead to concerns by both
dealers and customers.
SEBU8135-10
141
Maintenance Section
Cooling System Water Temperature Regulator - Replace
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
Testing the coolant can be done at your Caterpillar
dealer. Caterpillar SOS Coolant Analysis is the best
way to monitor the condition of your coolant and your
cooling system. SOS Coolant Analysis is a program
that is based on periodic samples. See Operation
and Maintenance Manual, SEBU6250, Caterpillar
Machine Fluid Recommendations, S.O.S Coolant
Analysis for more information.
Perform a Coolant Analysis (Level 2) at the initial 500
hours. Perform the analysis yearly after the initial
500 hours.
Use the following guidelines for proper sampling of
the coolant:
Illustration 176
g01425463
bags.
142
Maintenance Section
Cutting Edges and End Bits - Inspect/Replace
SEBU8135-10
NOTICE
Replace the thermostat on a regular basis in order to
reduce the chance of unscheduled downtime and of
problems with the cooling system.
NOTICE
Since Caterpillar engines incorporate a shunt design
cooling system, it is mandatory to always operate the
engine with a thermostat.
Depending on load, failure to operate with a thermostat could result in either an overheating or an overcooling condition.
NOTICE
If the thermostat is installed incorrectly, it will cause
the engine to overheat.
i02349716
Illustration 178
g01051836
g01425470
SEBU8135-10
143
Maintenance Section
Electro/Hydraulic Oil Filter - Change
Illustration 179
g01425501
i02061807
144
Maintenance Section
Engine Air Filter Primary and/or Secondary Element - Clean/Replace
SEBU8135-10
Primary Filter
NOTICE
Service the primary filter element only when the alert
indicator for the intake air filter is flashing. Do not open
the filter compartment unless it is time for service.
Opening the filter compartment can cause dirt to get
into the clean side of the filter housing.
Illustration 180
g00470852
NOTICE
Extremely short air filter life can result if the precleaner system malfunctions. If air filter life is drastically reduced from typical for the operating conditions, consult your Caterpillar Dealer. The exhaust system dust
ejector for the strata tube precleaner must pull a minimum vacuum of 508 mm (20 inch) of water.
NOTICE
Service the engine air filters with the engine stopped.
Engine damage could result.
NOTICE
Always leave the secondary filter element in place
while you clean the primary element, or while you
clean the air cleaner housing.
NOTICE
Do not use the filter for longer than one year.
1. Open the engine compartment's access door, if
equipped.
Illustration 181
g00470857
SEBU8135-10
145
Maintenance Section
Engine Air Precleaner - Clean
Illustration 182
g00470240
Secondary Filter
i02467841
NOTICE
Always replace the secondary filter element. Never
attempt to reuse it by cleaning.
Illustration 183
g01230827
1. Inspect the air inlet screens for dirt and for trash.
2. Remove the screen. Clean the screen if the
screen is dirty.
146
Maintenance Section
Engine Crankcase Breather - Clean
SEBU8135-10
Illustration 184
g01231478
Illustration 185
g01305989
SEBU8135-10
147
Maintenance Section
Engine Mounts and Equalizer Bar - Inspect
Personal injury or death can occur from not following the proper procedure or the recommended
tooling.
To prevent the possibility of injury or death, follow
the established procedure using the recommended tooling.
NOTICE
The machine must be parked on a level surface to
perform this procedure.
Note: All the weight of the machine must be removed
from the equalizer bar. Equalizer bar must have free
movement in order to be measured.
To check the equalizer bar end pin for movement and
unusual wear, perform the following steps.
i03662420
Engine Mounts
Caterpillar recommends checking the engine mounts
for deterioration. This will prevent excessive engine
vibration that is caused from improper mounting.
Personal injury or death can occur from not following the proper procedure or the recommended
tooling.
To prevent the possibility of injury or death, follow
the established procedure using the recommended tooling.
NOTICE
The machine must be parked on a level surface to
perform this procedure.
Illustration 186
g01108793
1. Clean the areas that are around the end pin with a
high pressure wash. Inspect the condition of the
seal.
2. Check the area for oil leakage and a neutral seal
position.
3. Check the oil in both end pin joints.
148
Maintenance Section
Engine Mounts and Equalizer Bar - Inspect
SEBU8135-10
Personal injury or death can occur from not following the proper procedure or the recommended
tooling.
To prevent the possibility of injury or death, follow
the established procedure using the recommended tooling.
NOTICE
The machine must be parked on a level surface to
perform this procedure.
Illustration 187
g01108795
Personal injury or death can occur from not following the proper procedure or the recommended
tooling.
To prevent the possibility of injury or death, follow
the established procedure using the recommended tooling.
NOTICE
The machine must be parked on a level surface to
perform this procedure.
Note: All the weight of the machine must be removed
from the equalizer bar. Equalizer bar must have free
movement in order to be measured.
To check the equalizer bar center pin for looseness
and for unusual wear, perform the following steps.
Illustration 188
g01108798
SEBU8135-10
149
Maintenance Section
Engine Oil Level - Check
g01108801
Illustration 192
Illustration 190
g01108803
g01108806
Illustration 191
g01108804
150
Maintenance Section
Engine Oil Sample - Obtain
SEBU8135-10
g01424605
Illustration 194
g01230331
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
Illustration 195
g01230334
SEBU8135-10
151
Maintenance Section
Engine Oil and Filter - Change
i04384279
Illustration 196
g01230640
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared
to collect the fluid with suitable containers before
opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Dealer Service Tool Catalog for tools and supplies suitable to
collect and contain fluids on Cat products.
Illustration 197
g01178670
NOTICE
This machine is equipped with an engine that meets
EPA Tier 2, Euro Stage III, or MOC Step 3 emission
regulations. A 500 hour engine oil change interval is
possible, if the following conditions are met. Acceptable operating conditions, recommended multigrade
oil types, and an SOS oil sampling and analysis program are used. Otherwise use a 250 hour oil change
interval.
If you select an interval for oil and filter change that is
too long, you may damage the engine.
CAT oil filters are recommended.
152
Maintenance Section
Engine Oil and Filter - Change
SEBU8135-10
Table 19
D11T Series
Engine Oil Change Interval(1)
Operating Conditions
Severe
Fuel Altitude
Sulfur above
above 1830 m
0.3%
(6000
(2)
ft)
Multigrade
Oil Type
Standard
Extended
(1)
(1)
Cat DEO
Preferred
250 hr
500 hr
250 hr
250 hr(3)
ECF-2
Preferred
250 hr
500 hr
250 hr
250 hr
ECF-1-a
250 hr
250 hr
150
hr(3)
250 hr(3)
(1)
Illustration 198
g01178832
Top view
g01178839
SEBU8135-10
153
Maintenance Section
Engine Valve Lash - Check/Adjust
g01230617
Illustration 201
g01230331
Electrical shock hazard. The electronic unit injector system uses 90-120 volts.
NOTICE
Measure the valve clearance with the engine stopped.
To obtain an accurate measurement, allow at least 20
minutes for the valves to cool to engine cylinder head
and engine block temperature.
154
Maintenance Section
Engine Valve Rotators - Inspect
SEBU8135-10
g02819956
Illustration 202
(A) Inlet Valves
(B) Exhaust Valves
Illustration 203
g00882731
Start the engine and run the engine at low idle. Watch
the top surface of each valve rotator. Whenever an
inlet valve closes or an exhaust valve closes, each
valve rotator should turn.
If a valve rotator fails to turn, consult your Cat dealer
for service.
i02858027
Inlet Valve
Exhaust Valve
i03952000
Illustration 204
g01424066
SEBU8135-10
Illustration 205
155
Maintenance Section
Ether Starting Aid Cylinder - Replace
g01300275
Illustration 207
g01300294
i02858067
g01300316
Top view
Remove the oil filler cap with the tee handle in order
to add the oil to the lubricant reservoir.
156
Maintenance Section
Final Drive Oil - Change
SEBU8135-10
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Illustration 208
g01230226
Illustration 209
g02051933
SEBU8135-10
157
Maintenance Section
Final Drive Oil Level - Check
i03795729
i03795719
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
Obtain the sample of the differential and final drive oil
as close as possible to the recommended sampling
interval. The recommended sampling interval is every
250 service hours. In order to receive the full effect
of SOS oil analysis, you must establish a consistent
trend of data.
Illustration 210
g02051933
Illustration 211
Oil sampling
g02052634
158
Maintenance Section
Frame - Inspect
SEBU8135-10
Frame - Inspect
SMCS Code: 7051-040
Reference: See Special Instruction, REHS5390,
Inspection Procedure for Certain D11R and D11T
Track-Type Tractor Main Frames for the information
on this procedure.
i04666910
SEBU8135-10
Illustration 212
159
Maintenance Section
Fuel Lines - Replace
g02141035
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
1. Remove the two rear low-pressure fuel lines (1)
and install new fuel lines and rubber grommets.
160
Maintenance Section
Fuel System - Prime
SEBU8135-10
NOTICE
Use a suitable container to catch any fuel that might
spill. Clean up any spilled fuel immediately.
NOTICE
Do not allow dirt to enter the fuel system. Thoroughly
clean the area around a fuel system component that
will be disconnected. Fit a suitable cover over disconnected fuel system component.
1. Park the machine on a level surface. Engage
the parking brake. Turn the ignition switch to the
OFF position.
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when
changing fuel filters or water separator elements.
Clean up fuel spills immediately.
Illustration 213
g01230304
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
SEBU8135-10
161
Maintenance Section
Fuel System Primary Filter - Clean/Replace
i02859697
NOTICE
Do not allow dirt to enter the fuel system. Thoroughly
clean the area around a fuel system component that
will be disconnected. Fit a suitable cover over disconnected fuel system component.
Front view
(1)
(2)
(3)
(4)
Illustration 214
Primary filter element
Water separator bowl
Drain valve
Drain hose
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire.
NOTICE
Do not fill fuel filter with fuel before installing the fuel
filter. Contaminated fuel causes accelerated wear to
fuel system parts.
162
Maintenance Section
Fuel System Secondary Filter - Replace
SEBU8135-10
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
g01164665
g01229877
SEBU8135-10
163
Maintenance Section
Fuel System Secondary Filter - Replace
Illustration 218
g01164665
1. Shut off the fuel supply. The fuel shutoff valve with
the red handle is under the fuel tank on the rear of
the machine.
2. Remove the filter elements. Discard the filter
elements properly.
3. Clean the filter housing base. Make sure that all of
the old seal is removed.
4. Coat the seal of the new filter elements with clean
diesel fuel.
5. Install the new filter elements by hand.
Instructions for the installation of the filters are
printed on the side of each Caterpillar spin-on
filter. For non-Caterpillar filters, refer to the
installation instructions that are provided by the
supplier of the filter.
6. Open the fuel shutoff valve.
7. Prime the fuel system.
Reference: See Operation and Maintenance
Manual, Fuel System - Prime for more
information.
Illustration 217
g01230294
164
Maintenance Section
Fuel Tank Cap Filter and Strainer - Replace/Clean
i02859700
SEBU8135-10
i02333657
Illustration 219
g01181726
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Tools and Shop Products Guide for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
The drain valve is under the fuel tank at the rear of
the machine.
Illustration 220
g00103986
Illustration 221
g01164831
SEBU8135-10
165
Maintenance Section
Fuses and Circuit Breakers - Replace/Reset
i04543336
Illustration 222
Illustration 223
g01299895
Illustration 224
g01402436
g01167486
166
Maintenance Section
High Intensity Discharge Lamp (HID) - Replace
SEBU8135-10
i02861187
g01167541
SEBU8135-10
167
Maintenance Section
Horn - Test
Horn - Test
SMCS Code: 7402-081
Test the horn on a daily basis. Press downward on
the horn button in order to sound the horn. If the horn
does not sound, make the necessary repairs before
you operate the machine.
i03898104
168
Maintenance Section
Hoses and Clamps - Inspect/Replace
SEBU8135-10
g02141367
Illustration 226
(1) Rear low-pressure fuel lines
SEBU8135-10
169
Maintenance Section
Hydraulic System Oil - Change
Interval
Note: If Cat HYDO Advanced 10 hydraulic oil is
used, the hydraulic oil change interval will change.
The normal interval of 2000 hours is extended to
3000 hours. SOS Services may even extend the oil
change to a longer interval. Consult your Cat dealer
for details.
170
Maintenance Section
Hydraulic System Oil - Change
SEBU8135-10
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared
to collect the fluid with suitable containers before
opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Dealer Service Tool Catalog for tools and supplies suitable to
collect and contain fluids on Cat products.
Dispose of all fluids according to local regulations and
mandates.
1. Operate the machine in order to warm the oil. Park
the machine on a level surface. Lower the work
tool to the ground. Engage the parking brake.
2. Turn the engine start switch key to ON.
3. Move the hydraulic control levers through all of
the positions in order to release pressure.
Illustration 227
g01425514
SEBU8135-10
171
Maintenance Section
Hydraulic System Oil Filters - Replace
i03954349
Illustration 228
g02158954
Illustration 229
g02161493
172
Maintenance Section
Hydraulic System Oil Level - Check
SEBU8135-10
10. Inspect the cover seal and inspect the seal on the
top of the tank in three places. Replace the seals
if the seals are damaged.
11. Install the seals and the covers. Tighten the
cover mounting bolts to a torque of 45 7 Nm
(32 5 lb ft).
Illustration 231
g01179210
Illustration 230
g01179210
Illustration 232
g01425530
Front view
SEBU8135-10
173
Maintenance Section
Indicators and Gauges - Test
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
Obtain the hydraulic oil sample as close as possible
to the recommended sampling interval. The
recommended sampling interval is every 500 service
hours. In order to receive the full effect of SOS oil
analysis, you must establish a consistent trend of
data. In order to establish a pertinent history of data,
perform consistent oil samplings that are evenly
spaced.
1. Open the compartment covers that are above on
the right side fender.
Illustration 234
g01178670
g01424170
174
Maintenance Section
Ladder - Adjust
SEBU8135-10
Ladder - Adjust
Illustration 235
g01424597
Instrument module
SEBU8135-10
175
Maintenance Section
Ladder Hinge Oil - Change
i02106227
Illustration 237
g00100013
Illustration 236
g01308557
176
Maintenance Section
Oil Renewal System Oil - Add
SEBU8135-10
i02849305
i02849053
Illustration 239
g01420223
g01420268
SEBU8135-10
Illustration 240
177
Maintenance Section
Power Train Breather - Clean
g01224794
Front view
Illustration 242
g01424582
Alternate Location
Some later machines will have an alternate location
for the power train breather. This location is inside
the enclosure above the left fender.
Illustration 241
g01424562
Illustration 243
g02161373
178
Maintenance Section
Power Train Oil - Change
SEBU8135-10
i03965809
Illustration 245
g01181288
Illustration 244
g01229675
Illustration 246
g02173590
SEBU8135-10
179
Maintenance Section
Power Train Oil Filters - Replace
Illustration 247
g00611366
Illustration 248
g01180733
Illustration 249
g01307684
180
Maintenance Section
Power Train System Oil Level - Check
SEBU8135-10
g01307684
Illustration 251
g00611366
SEBU8135-10
181
Maintenance Section
Power Train System Screens - Clean
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to
collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Dealer Service Tool Catalog for tools and supplies
suitable to collect and contain fluids on Caterpillar
products.
Dispose of all fluids according to local regulations and
mandates.
Obtain the sample of the transmission oil as close as
possible to the recommended sampling interval. The
recommended sampling interval is every 500 service
hours. In order to receive the full effect of SOS oil
analysis, you must establish a consistent trend of
data.
Illustration 252
g01307717
NOTICE
Care must be taken to ensure that fluids are contained
during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared
to collect the fluid with suitable containers before
opening any compartment or disassembling any component containing fluids.
Refer to Special Publication, NENG2500, Caterpillar
Tools and Shop Products Guide, for tools and supplies suitable to collect and contain fluids in Caterpillar
machines.
Dispose of all fluids according to local regulations and
mandates.
Operate the machine in order to warm the power train
oil. The machine must be level. Lower the work tools
with slight down pressure.
Illustration 253
g01178670
182
Maintenance Section
Radiator Core - Clean
SEBU8135-10
Power Train
1. Remove the cover on the power train guard in
order to gain access to the screen.
Illustration 255
Illustration 254
g01180914
g02161101
Suction Screen
The suction screen for the power train is located
below the cab.
Illustration 256
g01307600
SEBU8135-10
183
Maintenance Section
Radiator Pressure Cap - Clean/Replace
i02464499
i02859708
Illustration 258
g01229489
Illustration 257
g01229430
The radiator cap is positioned in the top left side of the hood.
Illustration 259
g01180061
184
Maintenance Section
Refrigerant Dryer - Replace
SEBU8135-10
i04384157
Illustration 261
g01308474
Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Illustration 260
g02158878
Illustration 262
g01308477
SEBU8135-10
185
Maintenance Section
Rollover Protective Structure (ROPS) - Inspect
Illustration 263
g01666233
Illustration 264
Typical example
g02620101
186
Maintenance Section
Seat Belt - Replace
SEBU8135-10
Illustration 265
g01152685
Typical Example
(1) Date of installation (retractor)
(2) Date of installation (buckle)
(3) Year of manufacture (tag) (fully extended Web)
(4) Year of manufacture (underside) (buckle)
Illustration 266
g01387611
SEBU8135-10
187
Maintenance Section
Track - Check/Adjust
Track - Check/Adjust
SMCS Code: 4170-036
Illustration 267
g01308562
Illustration 268
g01109482
188
Maintenance Section
Track - Check/Adjust
Illustration 269
SEBU8135-10
g01118207
Illustration 271
g01019116
g01019107
NOTICE
Do not attempt to tighten track when dimension (1) is
198 mm (7.8 inch) or more.
Contact your Caterpillar dealer for track service or instructions.
1. Remove the access cover.
SEBU8135-10
189
Maintenance Section
Track Pins - Inspect
i02363445
i02613794
g01308563
g01180440
Illustration 274
g01049094
190
Maintenance Section
Walk-Around Inspection
SEBU8135-10
Illustration 275
g01049245
Illustration 278
g00039582
Illustration 276
g01049226
Walk-Around Inspection
SMCS Code: 7000-040
Reference: See Operation and Maintenance Manual,
Daily Inspection for more information.
Illustration 277
g01049273
SEBU8135-10
191
Maintenance Section
Window Washer Reservoir - Fill
i02044219
i02861784
NOTICE
When operating in freezing temperatures, use
Caterpillar or any commercially available nonfreezing
window washer solvent.
Windows - Clean
SMCS Code: 7310-070; 7340-070
If equipped:
Use commercially available window cleaning
solutions to clean the windows.
To clean the outside of the rear window from the
inside of the cab, remove the sliding section of the
rear window. Use the following procedure in order to
remove the sliding section of the rear window.
Illustration 279
g01049872
Illustration 281
g01181500
g01420307
192
Maintenance Section
Windows - Clean
SEBU8135-10
Illustration 282
g00566124
Typical example