Beruflich Dokumente
Kultur Dokumente
Trucks
Group
370500
PV776-TSP145180
Foreword
The descriptions and service procedures contained in this manual are based on designs and methods studies carried out up to August 00.
The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is believed to have a significant bearing on this manual, supplementary service bulletins will be issued to cover the changes.
The new edition of this manual will update the changes.
In service procedures where the title incorporates an operation number, this is a reference to an S.R.T. (Standard Repair Time).
Service procedures which do not include an operation number in the title are for general information and no reference is made to an S.R.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:
Note: Indicates a procedure, practice, or condition that must be followed in order to
have the vehicle or component function in the manner intended.
Caution: Indicates an unsafe practice where damage to the product could occur.
Warning: Indicates an unsafe practice where personal injury or severe damage to the
product could occur.
Danger: Indicates an unsafe practice where serious personal injury or death could occur.
Contents
General ....................................................................................................
Circuit Number Index ...............................................................................
Circuit and Wiring Numbers ..................................................................
Wire and Cable Number Marking .....................................................
Wire Color .........................................................................................
Electronic Sub-system Circuit Numbers ...........................................
Circuit Suffixes ..................................................................................
Circuit Groups .....................................................................................
Definitions ..............................................................................................
3
3
3
3
3
4
4
5
6
Specifications ......................................................................................... 7
Circuit Numbers ..................................................................................... 7
Bodybuilder Circuits .......................................................................... 7
0: Ground .......................................................................................... 7
119: Primary Power ......................................................................... 8
2029: Polarity Reversing Circuits .................................................... 9
3049: Headlamps and Fog Lamps .................................................. 9
5069: Marker and Clearance Lamps ............................................ 10
7089: Stop Lamps ......................................................................... 10
90109: Tail and Parking Lamps .................................................... 10
110129: Turn Signal Lamps .......................................................... 11
130139: Secondary Lamps ........................................................... 11
140149: Instrument Lamps ........................................................... 11
150179: Heater, Defroster and Air Conditioner ............................ 12
180219: Instruments ..................................................................... 12
220239: Cab Hoist ........................................................................ 14
240259: Ignition ............................................................................. 14
260279: Horns ............................................................................... 14
280299: Starter ............................................................................. 14
300309: Compressor Clutch ......................................................... 14
310329: Transmission ................................................................... 15
330339: Power Seat ...................................................................... 15
340349: Power Vent ...................................................................... 16
350359: Power Window ............................................................... 16
360369: Starting Aids .................................................................... 16
370379: Cigar Lighter ................................................................... 16
380389: Windshield Wiper ............................................................ 17
390399: Electric Fuel Pump .......................................................... 17
400409: Diagnostics and Control .................................................. 17
410419: Back-up Lamps ............................................................... 18
420459: Indicator Lamps .............................................................. 18
460489: Rear Axle ........................................................................ 18
490499: Radio ............................................................................... 19
500549: Miscellaneous Lamps ..................................................... 19
550599: Engine Electronics .......................................................... 20
600639: Engine Controls .............................................................. 22
680699: Air Conditioning Control Wiring ...................................... 24
700709: Heated Mirrors ................................................................ 24
710719: Door Locks ...................................................................... 24
720729: Safety and Warning Systems ......................................... 24
730799: Anti-lock (ABS) Control ................................................... 25
800850: Automatic Transmission .................................................. 26
900910: Detroit Diesel Feeds ....................................................... 28
950959: Protected Branch Connector Circuit Feeds .................. 28
1
General
General
Circuit Number Index
Circuit and Wiring Numbers
Wire and Cable Number Marking
All wire and cable smaller than 0 AWG (American Wire
Gauge) is imprinted with circuit and wire numbers. The
circuit numbers are imprinted repeatedly every two to
three inches (50 to 75 mm) horizontally along the entire
length of the wire or cable. In cases when imprinting of
the circuit number on the wire or cable is not practical
(e.g. multiple conductor cable) circuit number markers
will be applied one to two inches (25 to 50 mm) from the
terminal or end of cable.
Wire Color
Note: All wire used in the vehicle has a cross-linked
polyethylene insulation (XLPE). It complies to SAE standard J1128.
BLACK
WHITE
Ground
RED
Unfused battery
MULTICOLOR
General
Prefix
Vendor
Allison
Caterpillar
Cummins
Detroit Diesel
VDO
209
Volvo circuit
Meritor
C209
Cummins circuit
Qualcomm
Eaton VORAD
Circuit Suffixes
Design of branch circuits that originate from a base circuit may contain a hyphenated suffix. For example, if
circuit 0 requires a splice to feed two branch circuits, then
those branch circuits may be labelled 0A and 0B. The
text that appears after the suffix separator does not apply
to the function of the circuit and is therefore not listed.
Circuits functionally related to a given base circuit are often created for new designs. These circuits appear
without a hyphenated suffix. For example, circuit 0A (the
main alternator ground) is related to circuit 0 (the main
vehicle ground). Please note that a functional relationship does not imply electrical continuity.
General
Circuit Groups
Bodybuilder Circuits page 7
0: Ground page 7
Definitions
APADS
ATC
ATC
CAN
DLO
DRL
ECU
EECU
EMS
EOL
End Of Line
EPL
HVAC
Heating/Ventilation/Air Conditioning
ISM/ISX
J1587/J1708
Data Link
J1939
NC
Normally Closed
NO
Normally Open
PTO
Power Take-Off
SAE
SRS
VECU
General
Specifications
Specifications
Circuit Numbers
Bodybuilder Circuits
0J
HVAC Lamp
Lift Axle
A312CM
PTO Common
A312NC
0L
Lighter - Cigar
A312NO
0M
A314CM
0MA
A314NC
0MB
A314NO
0NV
BAT
12-Volt Battery
0P
Panel - Instruments
BATT
12-Volt Battery
0PA
IGN
Ignition Feed
NEU
0PB
0PP
0PTO
PTO Ground
0: Ground
ABS
0R
Relay/Solenoid
0S
Speedometer
0A
Alternator
0T
V0A
0B
Blower - Heater
0V
Starting Aid
V0B
0VA
0C
Console (Accessories)
0VB
0CG
0W
V0C
0X
Electronic Ground
0D
Differential Lockout
0XA
0E
Exhaust Brake
0XB
0EP
Power Take-Off
0F
Fuel
0XC
0G
Windshield Wiper/Washer
0XE
0GA
0Y
0GB
0YA
0GS
0YB
0H
Headlamp
0Z
Diagnostic Ground
0HS
Headlamp
Trailer
Central Tire Inflation
Specifications
15
1A
16
1AD
17
1B
17A
17AA
1C
17B
17BB
1D
17C
1P
17D
1PA
17E
1PB
17F
1PC
1PD
17FB
17FF
17NV
18
18A
18B
18C
6
18D
Alternator to Rectifier
18E
18G
18V
18X
10
11
12
Alternator to Ammeter
13
18Y
14
19
14A
Specifications
36
37
37L
20
21
21A
37R
21B
38
39
39A
40
41
42
42A
43
43A
44
45
30A
30L
Headlamp Feed LH
30R
Headlamp Feed RH
31
31L
31R
32
32L
32LA
32R
32RA
32RB
33
33A
33B
33F
33L
33R
34
34A
35
35L
35R
Specifications
71
71A
72
73
74
50A
51
52
75
52A
75A
52X
75B
53
75C
76
53A
77
54
55
56
56L
56R
57
58
59
59A
59B
10
90A
90B
91
92
Specifications
110
130
110B
131
111
131B
132
111A
112
133
134
112A
135
113
135A
135B
113A
136
V113
137
114
138
115
139
116
139A
117
139B
118
119
120
121
122
122A
122B
140A
140P
141
141A
141R
11
Specifications
180219: Instruments
180
150
181
182
151
183
152
184
153
185
154
186
187
155
188
156
189
157
190
158
191
159
160
193
Tachograph Feed
161
194
162
195
163
195A
195D
164
196
165
166
D196
167
196A
168
196AA
169
196AB
170
V196A
196B
171
196BA
172
V196B
173
196C
174
V196C
175
196D
196DR
DR Feed to Splice
12
Specifications
196G
DR Feed to Gearbox
215
196R
215A
196T
196V
DR Feed to VECU
216
196W
217
196X
218
196Y
219
197
Buzzer Feed
219A
V197C
219B
V197D
198
219C
199
219D
199A
219E
219F
IPJ1
IPJ2
IPJ3
IPJ4
200
201
Hourmeter Feed
202
203
IPJ5
204
IPJ6
205
IPJ7
206
IPJ8
207
CJ1
208
CJ2
CJ3
CJ4
CJ5
210
CJ6
CJ7
211
212
CJ8
213
CJ9
214
209
13
Specifications
280299: Starter
220
280
221
281
222
223
224
283
225
284
226
284A
284C
240259: Ignition
285
240
285A
241
286
242
243
243A
244
245
300B
300C
300D
301
301A
245A
246
247
302
248
302A
248A
302B
302C
260279: Horns
303
260
304
261
305
262
306
262A
262B
263
264
14
310329: Transmission
Specifications
322A
322B
323
324
325
326
327
328
329
310
311
311A
311B
311C
311D
312
312A
312B
312C
312D
330L
313
330R
314
331
332
333
315
334
316
335
317
336
317A
336L
336R
317B
317C
317D
318
319
320
321
322
15
Specifications
340
360
341
342
361
343
361A
362
363
364
365
366
367
367A
367B
368
368A
369
369A
350L
350R
351
352
353
354
355
16
370
370A
370B
370C
375A
Sink Feed
375B
375C
Specifications
380
400
401
381
402
403
382
382A
404
383
405
384
406
385
406A
385A
406V
385B
386
V406A
387
387A
407
387B
388
Intermittent Wiper
407A
389
407V
389A
V407A
389B
VORAD Front Antenna SAE J1939 Inverting Data Link (+) CAN LOW
V407B
VORAD Driver Display SAE J1939 Inverting Data Link (+) CAN LOW
408
408A
391
408B
392
408V
17
Specifications
410
460
461
411
462
463
464
465
466
467
468
469
470
471
472
472A
472B
420A
421
422
422A
422B
423
424
424A
425
472C
426
473
473A
427
473B
427A
473C
427B
427C
428
429
430
431
18
490499: Radio
490
Radio / CB Radio Feed
Radio Accessory Feed
Specifications
500L
500R
491
492
493
501
497L+
501L
497L-
501R
497R+
502
497R-
498LR+
503
498LR-
504
498RR+
504L
498RR-
499LF+
504R
499LF-
505
499RF+
499RF-
505A
L+
506
L-
507
R+
508
R-
509A
S1+
S1-
509B
S2+
S2-
510
19
Specifications
557M
557N
557P
557R
557S
558
558A
558B
558C
558D
550
550A
551
551A
552
553
554
555
555A
556
557
557A
558E
557B
558F
557C
558G
557D
558H
557E
558J
557F
558K
558L
557G
558M
558N
557J
558P
557K
558R
557L
558S
557H
20
559
559A
559B
559C
559D
559E
Specifications
561
562
562A
563
563A
D563
559F
564
559G
564A
C564
D564
565
565A
D565
566
567
567A
567B
568
569
570
Not Used
571
572
573
573A
573B
559H
559J
559K
559L
559M
559N
559P
559R
559S
559X
559Y
559Z
560
560AA
560A
573C
560B
574
21
575
576
577
Specifications
594A
595
596
578
597
578A
598A
579
598B
580
581
600
581B
601
581C
602
582
603
583
604
584
604A
584A
605
584B
605A
585
605B
586
606
587
607
608
608A
588
589
590
609
591
610
592
592A
610A
592B
611
592V
611A
593
594
612
22
Specifications
613
632
614
633
615
634
616
635
635A
617
635B
618
636
619
636A
636B
636C
636D
Cummins/Caterpillar Engine
Coolant Level Low Signal to EECU
Detroit Diesel Engine Coolant
Level Low Signal to EECU
620
621
624
625
626
636E
627
636F
636G
628
636H
628A
636J
636K
637
638
639
639A
639B
639C
639D
639E
639F
639G
628B
628C
628D
628E
629
629A
629B
630
631
23
Specifications
680
701
702
702A
703
682
704
704L
682A
704R
682B
705
682C
705L
705R
682G
706
683
706L
684
706R
707
685
707L
686
707R
687
688
689
Not Used
690
681
711
691
712
692
713
713L
713R
714
714L
714R
693
694
695
695A
696
697
698
24
721
722
723
Specifications
774
Left
774A
774B
775
776
777
777A
777B
777C
778
779
779A
780
781
T101
730
731
732
733
734
735
736
737
738
739
740
741
Right
750
T102
751
T103
752
753
T104
754
T105
755
T106
756
T107
757
758
T108
759
760
T109
761
T110
770
T111
771
772
T112
773
T113
25
T114
T115
T116
Specifications
Automatic/Electronic Transmission
801
802
803
T117
804
T118
805
T119
806
T120
807
808
T121
809
T122
810
T123
811
T124
812
813
814
815
816
817
818
819
820
821
822
823
T125
T126
T127
T128
T129
T130
T131
T132
T133
850
PTO RPM
T134
851
PTO Switch ON
T135
852
853
854
26
Specifications
A101
N Solenoid, Low
A136A
Battery Power
A102
A, D, J Solenoid Power
A136S
Battery Power
A103
C Solenoid, Low
A137
A104
G Solenoid, Low
A138
A105
A139
A140
A107
A140A
A110
F Solenoid Low
A141
A112
A142
A113
Reverse Warning ()
A143
Battery Ground
A114
A146
Ignition Sense
A115
Check Transmission ()
A147
A116A
A148
A117
A149
A118
A149A
A119
A150
A151
A120
A Solenoid Low
A153
A121
B, E Solenoid Power
A155
A123
A157
Vehicle Speed
A124
Sensor Power
A161
A124A
Sensor Power
A162
C3PS Input
A125
A163
A127
H Solenoid Low
A164
A128
B Solenoid Low
A165
A129
E Solenoid Low
A166
A130
C, G Solenoid Power
A167
A169
A131
D Solenoid Low
A170
A132
A171
A135
Analog Ground
A172
A135A
Analog Ground
A173
A136
Battery Power
A174
27
Specifications
A175
A176
A177
950
A178
951
A180
952
A186
Ground
953
A187
Ground
A188
Ground
954
A195
Transmission ID
955
A325CM
A325NC
956
957
958
901
D958
902
903
904
905
906
907
908
909A
909B
D909
970979: Inverter
95A
Ground IN 120V
95B
96A
Neutral IN
96B
Neutral OUT
97A
120V AC IN
97B
120V AC OUT
971
910
972
910A
973
910B
D910
974
AC IN LED
D910A
975
Inverter on LED
28
Specifications
AUXA
EXPB11
EXPB12
EXPB13
EXPB14
EXPB15
EXPB16
EXPB21
EXPB22
EXPB23
EXPB24
990
991
992
999
999A
999B
999C
999D
999E
999F
999G
29
30
Feedback
One of our objectives is that workshop personnel should have access to correct and
appropriate service manuals where it concerns fault tracing, repairs and maintenance
of Volvo trucks.
In order to maintain the high standards of our literature, your opinions and experience
when using this manual would be greatly appreciated.
If you have any comments or suggestions, make a copy of this page, write down your
comments and send them to us, either via telefax or mailing directly to the address
listed below.
To
From
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..........................................................................
..........................................................................
..........................................................................
Greensboro, NC 27402-6115
..........................................................................
USA
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Comments/proposals
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Concerns Service Manual: ...............................................................................................................................