“The Boiler To Your Indus’ oil fired boiler modelCBV model CBH biomass fired boiler modelCBB website : www.cimechboiler.comCIMECH BOILER ‘The Boiler To Your Industries” ‘Year 2014 , CIMECH SYSTEMS CONSTRUCTIONS, INC. is celebrating another milestone since its incorporation and is amending its corporate name into CIMECH SYSTEMS INDUSTRIES, INC. We are more than two decades in serving ‘various industries and the tradition still continues., to manufacture, serve and supply high quality products and services such 4, to mention a few; 1. Cimech Boiler ~ Horizontal & Vertical Type Oil Fired Fuel - Biomass Boiler (Fuel: Cocoshell, Ricehull, wood and palm shell or rice husk) ~ Electric Boiler 2, Piping of Steam Generating systems which includes design, installation and commissioning 3. Steam pump and blowdown tank 4. Calorifier , Daerator Tank and Economizer 5. Pressurized Tanks such : Steam, Water and Air 6, Process Vessel Tank/Steam Jacketed Kettle 7, Mechanical Handling Conveyor system 8, Boiler retubing, brick laying and castable refractory works 9. Coal and Biomass Boiler repair and rehabilitation 10. Supply of Boiler Parts such as: Boiler tubes, Castable refractory/bricks, Controls and Valves 11, Boiler calibration and steam audit 12, Steel fabrication works 13, Others- HVAC design and retrofitting of Centralized Airconditioning System. ‘Througis the years... we have proven our competency most specifically on our products quality, not onky in the lacat boiler manufacturing industry but also in collaborating with our foreign partners which made into reality 6y exporting some of our products and téchnology in some parts of Asia-Pacific. ‘The level of technology and experience that the company fas gained and improved is our edge, to be more competitive and service oriented and can be emphasize to our dependability. Today..., our company give more focus on investing in R&D equipment, lant facilities and technical services to maintain our reliability, dependability and technology. The continuous training of our ‘welders technicians and engineers by sending them to our partners abroad had boosted our confidence and Knowhow on the latest technology we are in. We always treasure and ackaowledge our heartfelt gratitude to all our layal customers, valued suppliers who are very supportive to our goal, to our engineering team who's unwavering dedication, always ready and on top of the situation to help us attain our project timeline, and to all our staff and workers who fave been in the company sinc it's establishment. Thank, ‘you so much tothe fayaty. As part of our vision to be customer and service oriented, we are forming « technical eam to be of help by sending them to our customers who wanted to check the efficiency of tir equipment by conducting energy and steam audit. Ths is our way by fling reduce carbon footprint and help save our Mother Earth.The CIMECH BOILER is built and constructed in accordance to the requirements of ASME Boiler and Pressure Vessel Code as well as the PSME Boiler Construction Code with amendments and interpretations regarding design, material specification, fabrication and errection thereto made and approved by the Council of Society Boiler Plates and Tubes are Completely identified with the code approved test procedures supported by chemical composition and valid Mill Certificate to satisfy the requirement. Welding of Boiler Vessel were performed by qualified welders and Welding Operators, which have examined and meet the qualification of Radiographic Testing Standards by a 3rd Party. X-ray Films are part of the documentation submittals to the Owner. Model : CBD10-60 / CBW70-1000 No. of Pass 2 Pass /3 Pass Design Pressure 150 psi / 200 psi / 250 psi Operating Pressure: 145 psi / 200 psi max Shell Insulation 50mm thk. Mineral wool Cladding Gage 22 Stainless or Oven Baked Cladding Burner 1 Air, Steam or Pressure A\ Fuel : Diesel / Bunker C/ Electrical Characteristics : 220 / 440 Volts, FEATURES : - Lower Maintenance Cost ~ High Boiler Efficiency ~ Economic 3 Pass Design with Bigger Heating Surface - Large Steam Chamber, Shell Diameter and Water li for Dry Steam Production ~ Increased Radiant Surface and Bigger Furnace ~ Reducing Metal Temperature Effect Lower Heat Losses and a Cooler Boiler Room ~ Eliminates costly Shutdown for Refractories problem igh quality fittings and components ~ Longer Boiler Life with Full Year Warranty is user friendly equipment that even women with a special skill on instrumentation can operate. This 3 Pass Wetback design model CBWB HORIZONTAL type is more advantageous as compared to a dryback design model CBDB such as : - Lower maintenance cost and high boiler efficiency because of the rear combustion chamber. No heat loss and bigger heating surface - The steam chamber is large, shell diameter and water line for dry steam production - Reducing metal temperature effect lower heat losses and cooler boiler room. - Eliminates costly shutdown for refractories problem - Longer Boiler Life. model CBV is designed for hot water or steam boiler. Fuel ranges from diesel to LPG. It’s design is compact and is sophisticated in appearance. Our boiler is complete with safety controls. The unit may be operated manually or modulating. Burner installed are of high qality and of great semen’ VERTICAL WATER TUBE BOILER - Steam or Hot Water Boiler - Model : CBV10-100 No. of Pass 2 2 Pass /3 Pass Design Pressure 2 150 psi Operating Pressure: 145 psi Shell Insulation 50mm thk. Mineral wool Cladding 2 Gage 22 Stainless or Oven Baked Cladding Air or Pressure Atomized el / Bunker C / LPG 220 / 440 Volts, 60 Hz, 3 Phase Burner Fuel : Electrical Characteristics FEATURES : = Automatically operated with Safety Controls - Easy Maintenance - Space Saving - Compact Design With Low Water Level Alarm control in order to Cut-Off Burner Operation - High Heating Surface area - Longer Boiler Life - Full Year WarrantyCIMECH HORIZONTAL FIRE TUBE BOILER CIMECH Capacity Selection Specifications _ BJOMASS FIRED BOILER ee | cw as) oom Fixed Grates sie fone FIRE-TUBE AND WATER TUBE COMBINATION soeon | 17250 | zara | 23875 | vere | azo | ame | smn | saz | oem | sao | sone | sme | soe | zone | as109 Fuel Consumption sunnen ¢ Gaur rave woamoenuen | 32s | aus | 67 | oss | vise | 120 | 1705 | z2se | sas | case | ose | seas | enzn | ane | isast | aera Diese. owe rave woacostunn | 350 | 473 | rar | oer | 1x90 | r4as | sara | angi | aser | ares | saze | raze | 960 | 1rasr | esas | 17095 Data 161 Ue Thine a | 17 | soe | ase | zoo | eo | ae | ve | son | 70 | 10s | vam | ite | zom | ome | as | 1s we) we) zs!) om wom at 43s | seo 7188S tas, 13771595 BSH? a WATRCIEFALgls | ras |S | so mgs sats ees omar aera? ants Hero ts | ze0 | zero | exo eam | Seon ono | Yom Ist tno | seo a1SO9 | meND 350 GOD ANDO SILO Data (allare in mm unis) wos | 0 | som | rico | vee | vo | vw | vs | vss | vor | amr | ave | zoe | os | co | 10 00 | zon | aa | aso | aio | ome | sow | wor | vn | smo | ser | soe | oro | eon | ano | roe wrest | ra | veo | aver | aos | ams | zat | aw | ae | aw | we | ae | am | 2 saat | ser | 1600 | 1700 | ra00 | 1054 | 2200 | 2013 | acca | zero | zs70 | sore | seer | seo | sean | seco Model mo | a0 | 20 | ao | ao | a | | ov | | oo | | wo | wo | ow | m | im Beate sete pont CIMECH BOILER cao | ex | ao | mo | smo | sso | eco | eco | om | ow | ow | vow | rae | | ao | vom Cipereting Pease | 05 pel ‘so | a0 | v0 | si [ sexo | reo | 1500 | vo | sco | sare | tre | vem | ar | zor | ca | an Shell Insulation 50mm thk. Mineral wool “THE BOILER TO YOUR INDUSTRIES ” ‘aon | ram | zea | 2450 | 2500 | aer | ano | aroo | sooo | soca | aca | aarz | arao | ssar | soca | 5090 Cladding : Qven Baked Cladding ai|s|s}els}n|s|w|w|w| | m| «| «| =| = } pee ens woe lide zi|2{x|«|s|a|»| «| m|m| w| | mw | m| «| m j Coco shell, Rcehull @ sfelsfalelele|efeles «| @ 2 »la|»lalsle zfala z| 2 Noe. Ases arene 2 Diners and specications below ae sujet charge iia rio oie he oa desigt 3 Dinersons canbe charged sig on castes equeent Palm FruitFUELS Coal is defined as a sedimentary rock composed predominantly of solid organic materials with a greater or lesser proportion of mineral matter, It has a natural dark brown to black, graphitelike appearance and is primarily used as a fuel. Common Type of Coal : 1.LIGNITE —_- is a geologically young coal sometimes called brown coal, it is mainly used for electric power generation Carbon Content : between 25% to 35% Heating Value: between 4,000 to 8,300 Btu/Ibs 2. SUBBITUMINOUS - this coal generally has a lower sulfur content than ther types, which makes it attractive for use. Carbon Content : between 35% to 45% Heating Value: between 8,300 to 13,000 Btu/Ibs 3, BITUMINOUS - bituminous coal is used primarily to generate electricity and make coke for the steel industry. Carbon Content : between 45% to 86% Heating Value: between 13,000 to 15,000 Btu/Ibs 4. ANTHI ~ referred to as hard coal, anthracite is hard, black and lustrous. Is the coal with HIGH CARBON content. Carbon Content : between 86% to 98% Heating Value: 15,000 Btu/Ibs above TSS Heating Values of Common Fuel Biomass Fuel Moisture Approximate Heating Value %drybasis AshContent —kCal / kg Btu /Ib Coconut husk 5-10 6% 4,000 7,300 Ricehull 9-11 15-20% 3,100 5,600 Palm Oil Husk 55 5% 1,600 3,000 Palm Oil Fiber 55 10% 1,600 3,000 Wood Chips 20 5% 3,600 6,400 Semirara Coal (typical gr) 20 5-10% 4,800 8,600 rept Conversions and Fomula Common Boiler Conversions : The following assumes a nominal boiler efficiency of 80%, and capacity of from and at 212 deg. F’ for steam boilers. 1 Boiler = 34.5 Ibs /hr-steam Horsepower 33, 479 BTUH ( gross output) (BHP) 33.4 MBTU per Hour Output (BH) 9.81 KW 0.069 Evaporation Rate Gallons per Minute (GPM) 139. Sq. Feet of Equivalent Direct Radiation (EDR) 0.3 gallons of Diesel per hr 0.28 gallons of Bunker per hr Typical Heating Values of Liquid Fuel FuelNo.2 = 140,000 BTU/gal Fuel No.5.or6 = 150,000 BTU /gal LPG (propane) = 91,600 BTU / gal (@ 60 deg. F) Feedwater Tank Sizing Example : (For 2 units 125 BHP ) Ibs Akg ii . 125BHP x 34.5- 1 — 0.Shrsx 2units inr-BHP “2.2lbs “kg = 1,960.22 liters Fuel Day Tank Note : Fuel day tank are size normally for 8 hrs x 3 shifts pumping interval, Example : ( For 125 BHP - 1 Unit BUNKER) Galspunxer 125 BHP x0.28 ee Tank Capacity Required Tank Capacity Required 35 galspunker consumption 35 gal x 8 hrs 80 gal( every 3 hrs) Example : ( For 125 BHP - 1 Unit DIESEL) al 125 BHP x0.30 STORE" = 375 galspisetconsption Tank Capacity Required = 37.50 gal x 8 hrs Tank Capacity Required = 300 gals ( every 3 hrs) PETI® LEG HIV = 46500 phy, Flowgate : 126 hy Common Unit Conversion Length lin = 254cm =0.0254m 1ft = 30.48cm =0.3048m lyard= 91.44cm =0.9144m 1 mile = 1.6093 Km = 1609.3 m Volume Lcu.in = 16.387 cu,m Lcu.ft = 0.0283 cu,m Lusfioz = 29.574ml Limp foz = 28,41 mi Lusgal = 3.78541 Mass 102= 28.35 g 1 Ib = 0.4536 kg = 453.6 g Limp ton = 1016 kg Energy 1Btu = 1.05435 K) 1Btu = 0.251996 kcal 1 Calories = 4.18 Joules (J) Pressure Atmosphere (atm) = 14.696 Ibf/in2 = 1.01325 E5* Pascal (Pa) Libf/sq.ft_ = 47.88026 Pa 1 Ibf/sq.in = 27.6807 in. H20 at 39.2°F Power Conversion : Megawatt-Boiler Horsepower (MW to BHP): BHP = 101.931042 x MW Boiler Horsepower-Megawatt (BHP to MW): MW = 0.009810554068 x BHP ‘AT 80% FUEL TO STEAM EFFICIENCY Hourly fuel consumption per BHP: No. Oil: 152,000 Btu/gal. = 0.275 gallon/BHP/hr No.5 Oil: 149,000 Btu/gal. = 0.280 gallon/BHP/hr No.2 Oil: 142,000 Btu/gal. = 0.295 gallon/BHP/hr 1000 Btu/cu ft Gas = 42 cu ft/BHP/hr 800 Btu/cu ft Gas = 53 cu ft/BHP/hr 500 Btu/cu ft Gas = 84 cu ft/BHP/hr Therms = 0.42 therms/BHP/hrPartial Lists Of Clients Partial Lists Of Clients FEEDMILL: —~ Cargill Bieta?’ MATH AGRO TEXTILE MANUFACTURING: Victoria CTMKNITTING GARMENTSLuzon ‘Metro Manila Area : - Provinces Area =a Antipolo City, Brgy. Inarawan, a 4 Batangas, Bavang Bucal Maghinao Las Pinas City, Alabang, e Batangas, Nasugbo Bry. Wawa ‘Muntinlupa City, Alabang - Bulacan, Marliao Brey. Patubig + Paranaque City, Sucat Bulacan, San Rafael Cagayan, Tuguegara0 Pasig City, Bagong llog Cavite, Carmona Cavite, Dasmarinas Pasig City, Jenny Avenue Laguna, Calamba Bo. Real Laguna, Canlubang L Pateros Laguna, Los Banos ‘Marinduque City ‘Quezon City, North Avenue ‘Nueva Eqja, San Leonardo Nueva Ecja, Munoz Quezon Cuty, Libs Nueva Viscaya, Bambang Olongapo City, Calaclan St Pangasinan, Dagupan Pampanga, Angeles Pulong Cacutud Pampanga, Angeles EPZA Cacutud Pampanga, San fernando Pampanga, San Fernando Maimpis Tarlac, Tarlac Zambales, Subic Cawag Quezon City, Novaliches ‘Quezon City, West Avenue Rizal, Cainta Taguig, West Bicutan Valenzuela City, Mc. Arthur Highway Provinces Area: Bayawen Bacolod City Cebu City, Consolacion bu City, Tupar St t « Lan Dumaguete Cty - : ote Gy, Guimaras - + Noite City, Molo Tacloban City Rombion, Calatraba Profnces Area : * Bian Cotabato Cy Davao City, Bahada Davao City, Lanang Davao Del Norte, Carmen Davao Del Norte Tagum City Lanao Del Norte : Zamboanga City aes 7 CIMECH BOILER CIMECH BOILER areas of installation ae alibledso rio esetcierGcimecuBoiter “The Boiler To Your Industries ” CIMECH SYSTEMS CONSTRUCTION, INC, Plant and Office Address : #12 Anahaw St., Amparo, Novalices, Caloocan City, Philippines Trunklines : (632) 962-5746 * (632) 962-8254 * (632) 961-4767 Email Address : cimechboiler@yahoo.com www.cimechboiler.com