Sie sind auf Seite 1von 86

Service Training

MALAGA

24H MOTORGRADER

1. INTRODUCTION
1. Components Layout
2. Operation
3. Testing & Adjusting
Adolfo
August 1998

24H MOTORGRADER
CHAPTER : INTRODUCTION

24H COMMONALITY WITH OTHER MACHINES


ENGINE

3412E

COOLING SYSTEM

D10R AMOCS

TRANSMISSION

834B

TORQUE CONVERTER

988F / 773B

DIFFERENTIAL

773B

PINION

992C

BRAKES

769C

ARTICULATION JOINT

834B

24H POWER TRAIN


ENGINE
3412E HEUI
@ 373 kW
(500 hp)

Page:

1-2

TORQUE CONVERTER
ELECTRONICALLY
CONTROLLED

TRANSMISSION

LOCKUP CLUTCH

ELECTRONIC /
AUTO SHIFT
6F / 3R GEARS

DIRECT DRIVE
ALL GEARS

MAXIMUM SPEED
37.7 km/h (23.4 mph)

24H MOTORGRADER
CHAPTER : INTRODUCTION

24H POWER TRAIN


CRUISE CONTROL: MAINTAINS CONSTANT GROUND SPEED
DIFFERENTIAL : M A N U A L / A U T O M A T I C
- UNLOCKING
FINAL DRIVE:

PLANETARY TYPE

DRIVE CHAINS:

76.2 mm (3 in.) PITCH

TANDEM PIVOT: 2 0 D E G R E E S

24H HYDRAULIC SYSTEM


"TRIPLE PC"
2 IMPLEMENT PUMPS
COMPACT VALVES
INTERNAL LOCK CHECK VALVES
BLADE LIFT ACCUMULATORS
ALL CATERPILLAR COMMON DIAMETER CYLINDERS

Page:

1-3

24H MOTORGRADER
CHAPTER : INTRODUCTION

24H PARKING BRAKE


SPRING ENGAGED - HYDRAULICALLY RELEASED
MULTI DISC
COMMON WITH SERVICE BRAKES
TRANSMISSION NEUTRALIZED WITH PARKING
BRAKE ENGAGED

24H SERVICE BRAKE


HYDRAULIC CONTROL SYSTEM
NO AIR SYSTEM
2 ACCUMULATORS
LEFT AND RIGHT CIRCUITS
OIL COOLED
MULTI DISC

Page:

1-4

24H MOTORGRADER
CHAPTER : INTRODUCTION

24H CIRCLE
2562 mm (101 in.) DIAMETER
18 WEAR INSERTS
6 BOLT ON SEGMENTS
2 CIRCLE DRIVES WITH SLIP CLUTCHES STANDARD
BLADE
STEEL FORGING
- 7.3 m (24 ft.) WIDE
- 984 mm (39 in.) HIGH
- 1067 mm (42 in.) CURVED HEIGHT

24H OPTIONS
LUBE - CLUSTER VS. AUTO
ADDITIONAL TIRE SIZES
FENDERS
COLD START ARRANGEMENT
RIPPER
- D6H SIZE SHANKS
- 3 SHANKS STANDARD

Page:

1-5

24H MOTORGRADER
CHAPTER : INTRODUCTION

24H ASSEMBLY
BLADE
RIPPER
TIRES
FENDERS (IF ORDERED)
50 TO 60 MAN HOURS
DOES NOT INCLUDE COMMISSIONING

24H OPERATOR'S STATION


LOW PROFILE DESIGN

HYDRAULIC CONTROLS

INTEGRATED ROPS / FOPS

RADIO READY

STANDARD LAYOUT

24V TO 12V CONVERTER

STANDARD GROUPS
- A.C.
- HEATER
- PRESSURIZER

STORAGE BOX

Page:

1-6

24H MOTORGRADER
CHAPTER : INTRODUCTION

24H BASIC DIMENSIONS


WEIGHT:
LENGTH:

15802 mm (51 ft. 10 in.)

WIDTH:

3944 mm (12 ft. 11 in.)

HEIGHT:

4346 mm (14 ft. 3 in.)

WHEEL BASE: 10230 mm (33 ft. 7 in.)

Page:

1-7

Service Training
MALAGA

24H MOTORGRADER
ENGINE SPEED SIGNAL
ELECTRONIC
CONTROL
MODULE

FILTER
FLYWHEEL
HOUSING

PUMP

TC OUTPUT
SPEED
SIGNAL

TRANSMISSION OUTPUT
SPEED SIGNAL

SIGNAL TO CONTROL VALVE


TRANSMISSION
CONTROL
VALVE
OUTPUT
TRANSFER
GEARS

ENGINE

LOCKUP
CLUTCH

LOCKUP
CLUTCH
VALVE

TORQUE
CONVERTER
TORQUE
CONVERTER
OUTLET
RELIEF VALVE

TRANSMISSION
INPUT
TRANSFER
GEARS

PUMP PRIME
ORIFICE
COOLER

2. POWER TRAIN
1. Components Layout
2. Operation
3. Testing & Adjusting
Adolfo
August 1998

Page:
2-2

POWER TRAIN
COMPONENT LOCATION
INPUT
TRANSFER GEARS

DIESEL ENGINE

TORQUE
UPPER
DRIVESHAFT CONVERTER

TRANSMISSION
OUTPUT
TRANSFER GEARS

DIFFERENTIAL

FINAL DRIVES

24H MOTORGRADER

CHAPTER : POWER TRAIN

LOWER DRIVESHAFT

Page:

TORQUE CONVERTER
CONVERTER DRIVE

2-3

TURBINE
LOCKUP PISTON

TORQUE CONVERTER
INLET OIL
IMPELLER
TORQUE CONVERTER
LOCKUP OIL PASSAGE

FREEWHEEL
ASSEMBLY

TO TRANSFER
GEARS

24H MOTORGRADER

CHAPTER : POWER TRAIN

ENGINE FLYWHEEL

STATOR

Page:

TORQUE CONVERTER
DIRECT DRIVE

2-4

TURBINE
LOCKUP
PISTON

IMPELLER

TORQUE
CONVERTER
INLET OIL

24H MOTORGRADER

FREEWHEEL
ASSEMBLY

TOTRANSFER
GEARS

CHAPTER : POWER TRAIN

TORQUE
CONVERTER
LOCKUP OIL
PASSAGE

ENGINE FLYWHEEL

STATOR

Page:

2-5

24H MOTORGRADER
CHAPTER : POWER TRAIN

Page:

2-6

24H MOTORGRADER
CHAPTER : POWER TRAIN

Page:
TEST PORT

2-7
BALL

VALVE
SPOOL

ORIFICE

LOCKUP CLUTCH
SOLENOID VALVE
SPRING

LOCKUP CLUTCH
SOLENOID ENERGIZED
SOLENOID

PIN

FROM
PUMP

TEST PORT
VALVE
SPOOL

ORIFICE

SPRING

LOCKUP CLUTCH
SOLENOID DE-ENERGIZED
SOLENOID

PIN

FROM
PUMP
TO LOCKUP
CLUTCH

24H MOTORGRADER

BALL

CHAPTER : POWER TRAIN

TO LOCKUP
CLUTCH

Page:
2-8

24H MOTOR GRADER


POWER TRAIN SCHEMATIC
ENGINE SPEED SIGNAL
ELECTRONIC
CONTROL
MODULE

FILTER
FLYWHEEL
HOUSING

PUMP

TC OUTPUT
SPEED
SIGNAL

TRANSMISSION OUTPUT
SPEED SIGNAL

SIGNAL TO CONTROL VALVE


TRANSMISSION
CONTROL
VALVE

LOCKUP
CLUTCH
VALVE

TORQUE
CONVERTER
TORQUE
CONVERTER
OUTLET
RELIEF VALVE

PUMP PRIME
ORIFICE
COOLER

TRANSMISSION
INPUT
TRANSFER
GEARS

24H MOTORGRADER

LOCKUP
CLUTCH

CHAPTER : POWER TRAIN

OUTPUT
TRANSFER
GEARS

ENGINE

Page:
2-9

NO. 3
NO. 1
NO. 2
CLUTCH CLUTCH CLUTCH

NO. 4
CLUTCH

NO. 5
CLUTCH

NO. 6
CLUTCH

TRANSMISSION
COMPONENTS
FIRST FORWARD
INPUT
SHAFT

First Speed Forward

2 and 6

Second Speed Forward

3 and 6

Third Speed Forward

2 and 5

Fourth Speed Forward

3 and 5

Fifth Speed Forward

2 and 4

Sixth Speed Forward

3 and 4

First Speed Reverse

1 and 6

Second Speed Reverse

1 and 5

Third Speed Reverse

1 and 4

24H MOTORGRADER

Neutral

Clutches Engaged
in Transmission

CHAPTER : POWER TRAIN

Transmission
Selection

OUTPUT
SHAFT

Page:

2-10

24H MOTORGRADER
CHAPTER : POWER TRAIN

Page:

2-11

24H MOTORGRADER
CHAPTER : POWER TRAIN

Page:

TRANSMISSION HYDRAULIC CONTROLS


TRANSMISSION HYDRAULIC CONTROLS

2-12

MANIFOLD

SELECTOR AND PRESSURE


CONTOL VALVE GROUP

SOLENOIDS

HIGH FORWARD
AND FIRST SEED
SELECTOR VALVE
GROUP

NO. 2
CLUTCH
SOLENOID

NO. 4
CLUTCH
SOLENOID

PLATE
HIGH FORWARD
DIRECTIONAL AND
SPEED SELECTOR
SPOOL (LOCATED
BEHIND COVERS)

NO. 6
CLUTCH
SOLENOID

NO. 3
CLUTCH
SOLENOID

SPEED SELECTOR SPOOL

P1 PRESSURE TAP

TRANSMISSION
HYDRAULIC
CONTROLS

FROM
PUMP
TO TORQUE
CONVERTER

P3 PRESSURE TAP

LP PLUG

P2 PRESSURE TAP

24H MOTORGRADER

TRANSMISSION HYDRAULIC CONTROLS

NO. 1 CLUTCH SOLENOID

CHAPTER : POWER TRAIN

NO. 5 CLUTCH SOLENOID

Page:

24H TRANSMISSION HYDRAULIC SYSTEM

2-13

NEUTRAL

FILTER

SPOOL FOR SPEEDS


3, 4, 5 AND 6

PUMP

C4

LOCKUP CLUTCH
SOLENOID VALVE
C5

LOCKUP CLUTCH
ANALOG SENSOR

TORQUE
CONVERTER

P1

LOCKUP
CLUTCH

C6

ORIFICE

C4

C5

TC OUTLET
RELIEF

C1
P3

COOLER
C2

C3
FLOW CONTROL
ORIFICE

C1

P2

C6

MODULATION
RELIEF VALVE
C2
CONVERTER
INLET RATIO
VALVE

LUBRICATION

SPOOL FOR
SPEEDS 1 AND 2

DIRECTION
SPEED
SPOOLS
C3

24H MOTORGRADER

PRESSURE
DIFFERENTIAL
VALVE

CHAPTER : POWER TRAIN

LOAD
PISTON

Page:

24H TRANSMISSION HYDRAULIC SYSTEM


FIRST SPEED FORWARD

2-14

LOCKUP CLUTCH
SOLENOID VALVE

C4

C4

C1
C3

C2
C1
C6

C2

C3

24H MOTORGRADER

C5

CHAPTER : POWER TRAIN

C6

LOCKUP CLUTCH
ANALOG SENSOR

C5

24H MOTORGRADER
CHAPTER : POWER TRAIN

DIFFERENTIAL
DIFFERENTIAL LOCK OFF
MACHINE TURNING

PINIONS (4)

CROSS SHAFT
FOR PINIONS

CLUTCH PLATES

PISTON
SIDE GEAR - B
CAVITITY
SIDE GEAR - A

Page:

2-15

24H MOTORGRADER
CHAPTER : POWER TRAIN

DIFFERENTIAL
DIFFERENTIAL LOCK ON

PINIONS (4)

CROSS SHAFT
FOR PINIONS

CLUTCH PLATES

PISTON
SIDE GEAR - B
CAVITITY
SIDE GEAR - A

Page:

2-16

Page:

2-17

24H MOTORGRADER
CHAPTER : POWER TRAIN

24H MOTORGRADER
CHAPTER : POWER TRAIN

ELECTRIC SOLENOID VALVE


PRESSURE TEST
CHECK PORT

TO RESEVOIR

Page:

2-18

INLET

TO CLUTCH

SOLENOID
CONNECTOR

Page:
2-19
THRUST
WASHERS

CARRIER

HOUSING

SEAL

DRIVEN SPROCKET
DRIVE SPROCKETS

AXLE HOUSING
SUN GEAR
DRIVE CHAIN
SHAFT

HOUSING
PLANETARY GEAR
SEAL

DRIVE CHAIN

RING
SHIMS
WHEEL SPINDLE
DRIVEN SPROCKET

24H MOTORGRADER

RING GEAR

CHAPTER : POWER TRAIN

FINAL AND TANDEM DRIVES

Service Training
MALAGA

24H MOTORGRADER
TRANSMISSION ELECTRONIC CONTROL SYSTEM
BLOCK DIAGRAM
TRANSMISSION SOLENOIDS:
SHIFT LEVER
DIRECTION SWITCH
FORWARD SWITCH
REVERSE SWITCH
NEUTRAL SWITCHES
SPEED SWITCHES

TRANSMISSION
ECM

CONVERTER OUTPUT SPEED SENSOR

CLUTCH 1 SOLENOID
CLUTCH 2 SOLENOID
CLUTCH 3 SOLENOID
CLUTCH 4 SOLENOID
CLUTCH 5 SOLENOID
CLUTCH 6 SOLENOID
LOCKUP CLUTCH
LOCKUP CLUTCH

PARKING BRAKE SWITCH


KEY START SWITCH
ENGINE SPEED SENSOR

START RELAY
DIFFERENTIAL LOCK SOLENOID

TRANSMISSION SPEED SENSOR

BACKUP ALARM

RIPPER POSITION SENSOR

BRAKE LAMP RELAY

ARTICULATION POSITION SENSOR

CAT DATA LINK


(ENGINE CONTROL, MONITOR)

DIFFERENTIAL LOCK SWITCH


NEUTRALIZER PEDAL
CONVERTER PRESSURE SENSOR

CONVERTER DRIVE LAMP


DIFFERENTIAL LAMP

3. TRANSMISSION ECM
1. Components Layout
2. Operation
3. Testing & Adjusting
Adolfo
August 1998

Page:
3-2

GAUGE CLUSTER
MODULE

MESSAGE CENTER
MODULE

TACHOMETER
MODULE

ACTION
LAMP

ACTION
ALARM
C

kPa Miles

KM

...

RPM

Liter
SERV
CODE
X10

CATERPILLAR
MONITORING
SYSTEM MID 030

CAT DATA LINK


INPUT
COMPONENTS

POWER
TRAIN
CONTROL
MID 81

ENGINE
CONTROL
MID 036

INPUT
COMPONENTS

24H MOTORGRADER

TRANSMISSION
CONTROL

CHAPTER : TRANSMISSION ECM

DISPLAY
DATA LINK

Page:
3-3

TRANSMISSION ELECTRONIC CONTROL SYSTEM


BLOCK DIAGRAM
TRANSMISSION SOLENOIDS:
SHIFT LEVER
DIRECTION SWITCH
FORWARD SWITCH
REVERSE SWITCH
NEUTRAL SWITCHES
SPEED SWITCHES
CONVERTER OUTPUT SPEED SENSOR

TRANSMISSION
ECM

CLUTCH 1 SOLENOID
CLUTCH 2 SOLENOID
CLUTCH 3 SOLENOID
CLUTCH 4 SOLENOID
CLUTCH 5 SOLENOID
CLUTCH 6 SOLENOID
LOCKUP CLUTCH
LOCKUP CLUTCH

PARKING BRAKE SWITCH

ENGINE SPEED SENSOR

START RELAY
DIFFERENTIAL LOCK SOLENOID
BACKUP ALARM

RIPPER POSITION SENSOR

BRAKE LAMP RELAY

ARTICULATION POSITION SENSOR

CAT DATA LINK


(ENGINE CONTROL, MONITOR)

DIFFERENTIAL LOCK SWITCH


NEUTRALIZER PEDAL
CONVERTER PRESSURE SENSOR

CONVERTER DRIVE LAMP


DIFFERENTIAL LAMP

24H MOTORGRADER

TRANSMISSION SPEED SENSOR

CHAPTER : TRANSMISSION ECM

KEY START SWITCH

24H MOTORGRADER
CHAPTER : TRANSMISSION ECM

Page:

3-4

24H MOTORGRADER
CHAPTER : TRANSMISSION ECM

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

NEUTRAL
GROUND
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL

SHIFT LEVER

1F TO 3F MANUAL SHIFT
4F TO 6F AUTOMATIC SHIFT
1R TO 3R AUTOMATIC SHIFT

NO CLUTCH NEUTRAL
ECM DELAYS ENGAGEMENT OF NEUTRAL CLUTCH TWO
SECONDS DURING DIRECTIONAL SHIFTS

DIRECTIONAL SHIFT MANAGEMENT


GROUND SPEED MUST BE BELOW 2 MPH BEFORE
DIRECTIONAL SHIFT OCCURS
IF GROUND SPEED ABOVE 2 MPH, ECM DOWNSHIFTS
UNTIL 2 MPH REACHED
Page:

3-5

24H MOTORGRADER
CHAPTER : TRANSMISSION ECM

PARKING BRAKE
PRESSURE SWITCH
ENGAGED SWITCH OPEN
C NOT USED

A
B
C

BK-18
RD-18
BU-18

B
C

Page:

3-6

24H MOTORGRADER
CHAPTER : TRANSMISSION ECM

DIFFERENTIAL
LOCK SWITCH

A
B

2
3
C
D
D

DIFFERENTIAL LOCK ON, SWITCH OPEN

Page:

3-7

24H MOTORGRADER
CHAPTER : TRANSMISSION ECM

NEUTRALIZER PEDAL SENSOR


BRAKE PEDAL SENSOR
ACCELERATOR PEDAL SENSOR

POSITION SENSOR
+ BATTERY
GROUND
SIGNAL

RD
BK
YL

A
B
C

Page:

3-8

24H MOTORGRADER
CHAPTER : TRANSMISSION ECM

ARTICULATION POSITION SENSOR


- ECM DISENGAGES DIFFERENTIAL WHEN
ARTICULATING. AFTER 3 SECONDS AT NEW
ANGLE, DIFFERENTIAL REENGAGED.
- PROVIDES SIGNAL TO
GAUGE CLUSTER ON CAT
MONITORING
SYSTEM
THROUGH CAT DATA LINK

Page:

3-9

24H MOTORGRADER
CHAPTER : TRANSMISSION ECM

RIPPER POSITION SENSOR

INDICATES POSITION OF RIPPER AT ALL


MOMENTS
+ BATTERY
GROUND
SIGNAL

RD
BK
YL

A
B
C

Page:

3-10

Page:

TRANSMISSION OUTPUT
SPEED SENSOR

ENGINE OUTPUT SPEED


SENSOR

3-11
1

24H MOTORGRADER

ENGINE SPEED SENSOR

CHAPTER : TRANSMISSION ECM

CONVERTER OUTPUT
SPEED SENSOR

24H MOTORGRADER
CHAPTER : TRANSMISSION ECM

OTHER ECM FUNCTIONS


LOCK UP CLUTCH FUNCTION
-RECEIVES INPUT FROM TRANSMISSION OUTPUT
SPEED SENSOR
-AVAILABLE IN ALL SPEEDS FORWARD AND
REVERSE

NEUTRAL START FUNCTION


IF THESE CONDITIONS ARE MET, TRANSMISSION
ECM ACTIVATES STARTER RELAY.
-SHIFT LEVER IN NEUTRAL
-PARKING BRAKE ENGAGED
-BATTERY VOLTAGE BELOW 36 VOLTS
-ENGINE SPEED 0 RPM
-KEY START SWITCH IN START POSITION
-PRE-LUBRICATION NOT ACTIVE

ENGINE OVERSPEED PROTECTION


-ECM UPSHIFTS IF ABOVE 2675 RPM (OCCURS IN
ANY GEAR AND NO LIMIT TO THE NUMBER OF
UPSHIFTS ALLOWED)
-ECM DOWNSHIFTS IF SPEED DROPS TO 2315 RPM
-IF IN 6TH GEAR, LOCK UP CLUTCH DISENGAGED AT
2675 RPM
Page:

3-12

24H MOTORGRADER
CHAPTER : TRANSMISSION ECM

OTHER ECM FUNCTIONS


OPERATOR REQUESTED DOWNSHIFTS
-TRANSMISSION WILL NOT DOWNSHIFT IF NOT BELOW
THE SHIFTPOINTS

2F-1F
3F-2F
4F-3F
5F-4F
6F-5F

1480 RPM
1346 RPM
1481 RPM
1242 RPM
1482 RPM

3R-2R
2R-1R

869 RPM
800 RPM

PRE-LUBRICATION
-TRANSMISSION ECM SIGNALS ENGINE ECM TO
ACTIVATE PRELUBE MOTOR
-IF DATA LINK GOES DOWN WHILE PRELUBE ACTIVE,
TRANSMISSION ECM WILL NOT START ENGINE
-ENGINE START NOT DELAYED:
- Prelube turned off at engine ecm
- Engine ecm does not support prelube
- Broken data link(before prelube starts)
- Conditions do not require prelubing

Page:

3-13

Service Training
MALAGA

24H MOTORGRADER
STEERING
ACCUMULATOR

SUPPLEMENTAL
STEERING PUMP OIL

STEERING LOAD
CHECK VALVE

COMBINATION VALVE
HOLD

TO IMPLEMENTS
STEERING
PRIORITY
VALVE
STEERING
SUPPLY OIL
STEERING
MAIN
RELIEF VALVE

TO TANK
STEERING PUMP
SUPPLY OIL

SIGNAL
PRESSURE
RELIEF
VALVE
IMPLEMENT MAIN
RELIEF VALVE

SIGNAL BLEED VALVE


SIGNAL RESOLVER VALVE

SIGNAL PRESSURE
TO PUMP
STEERING SIGNAL
PRESSURE TO HMU

IMPLEMENT
SIGNAL PRESSURE

4. IMPLEMENT & STEERING


1. Components Layout
2. Operation
3. Testing & Adjusting
Adolfo
August 1998

Page:
4-2

24H MOTOR GRADER


COMPONENT LOCATIONS
STEERING UNLOADING
VALVE AND SECONDARY
STEERING PUMP

HYDRAULIC
TANK

LEFT AND RIGHT


SIDE ARTICULATION
CYLINDERS

LEFT SIDE
IMPLEMENT
VALVE BANK

STEERING
CHECK
VALVE

IMPLEMENT
HYDRAULIC PUMP

LEFT SIDE BLADE


LIFT CYLINDER

BLADE
TIP
CYLINDER

STEERING
HYDRAULIC PUMP

CENTERSHIFT
CYLINDER
GEROTOR
STEERING CROSSOVER
MOTORS FOR
RELIEF VALVE
CIRCLE DRIVE

RIPPER
CYLINDERS

WHEEL LEAN
CYLINDERS
HMU

SIDESHIFT
CYLINDER
STEERING CHECKVALVE,
COMBINATION VALVE,
AND STEERING
ACCUMULATOR

RIGHT SIDE
IMPLEMENT
VALVE BANK

BLADE
TIP
CYLINDER

SWIVEL
GROUP
RIGHT SIDE
BLADE LIFT
CYLINDER

BLADE CUSHION
ACCUMULATORS
AND VALVES

24H MOTORGRADER

STEERING
CYLINDERS

CHAPTER : IMPLEMENT & STEERING

RIPPER CROSSOVER
RELIEF VALVE

Page:
4-3

H-SERIES
HYDRAULIC SYSTEM

RIGHT
VALVE
BANK

TO IMPLEMENT
CYLINDERS

STEERING
ACCUMULATOR

HAND
METERING
UNIT

STEERING
PUMP

TO IMPLEMENT
CYLINDERS

IMPLEMENT
SIGNAL LINE

LEFT
VALVE
BANK

STEERING
SIGNAL LINE

COMPENSATOR
VALVE
FILTER

24H MOTORGRADER

IMPLEMENT
PUMP

CHAPTER : IMPLEMENT & STEERING

COMBINATION
VALVE

TO CROSSOVER
RELIEF VALVE
AND STEERING
CYLINDERS

Page:
4-4

PUMP LINES GROUP


HYDRAULIC
TANK

PRESSURE AND
FLOW COMPENSATOR
VALVES

24H MOTORGRADER

STEERING
HYDRAULIC
PUMP
IMPLEMENT
HYDRAULIC
PUMP

CHAPTER : IMPLEMENT & STEERING

COMBINATION
VALVE

24H MOTORGRADER
CHAPTER : IMPLEMENT & STEERING

HYDRAULIC TANK

HYDRAULIC
TANK

IMPLEMENT
SUCTION (DD)
PORT
FILTER
ELEMENTS

TEMPERATURE
PROBE (EE)

THERMOSTAT
SWITCH (FF) PORT

IMPLEMENT
RETURN (AA)
PORT

OIL HEATER
ELEMENT (GG)
PORT
BYPASS
VALVE
SECONDARY STEERING
SUCTION (CC) PORT

Page:

4-5

CASE DRAIN
RETURN (BB) PORT

24H MOTORGRADER
CHAPTER : IMPLEMENT & STEERING

HYDRAULIC PUMP
SWASHPLATE

CONTROL PISTON

PUMP SHAFT

BIAS PISTON

Page:

4-6

NINE PISTONS

BIAS SPRING PUMP ROTATING GROUP

24H MOTORGRADER
CHAPTER : IMPLEMENT & STEERING

STEERING RELIEF
VALVE

COMBINATION
VALVE

IMPLEMENT SIGNAL
RELIEF VALVE

IMPLEMENT RELIEF
VALVE

SIGNAL RESOLVER
VALVE

SIGNAL BLEED
VALVE

STEERING PUMP
INPUT

Page:

4-7

24H MOTORGRADER
CHAPTER : IMPLEMENT & STEERING
PUMP AND COMPENSATOR OPERATION
LOW PRESSURE STANDBY
SIGNAL
PRESSURE

PUMP OUTPUT

PUMP AND COMPENSATOR OPERATION


UPSTROKING

SIGNAL

PUMP OUTPUT
REDUCED PRESSURE

PUMP AND COMPENSATOR OPERATION


CONSTANT FLOW

SIGNAL

PUMP OUTPUT
REDUCED PRESSURE

Page:

4-8

Page:

STEERING
CYLINDER

4-9

HYDRAULIC SYSTEM
STEERING & IMPLEMENT LEFT BANK
HOLD

STEERING
CROSSOVER
RELIEF VALVE

ROTARY
SLEEVE

HAND
METERING
UNIT

SIGNAL BLEED VALVE


SIGNAL
RELIEF VALVE

HYDRAULIC PUMPS
AND CONTROLS

SIGNAL
RESOLVER

ACCUMULATOR

TANK

FLOW
COMPENSATOR

RIPPER

BLADE LIFT

BLADE LIFT

SIDE
SHIFT

BLADE
TIP

SIDE SHIFT

STEERING
RELIEF
VALVE

CIRCLE
DRIVE

CIRCLE DRIVE

IMPLEMENTSTEERING
RELIEF PRIORITY
VALVE
VALVE

CIRCLE
DRIVE

CIRCLE DRIVE

SIGNAL
BLADE TIP

TANK

24H MOTORGRADER

RIPPER

PRESSURE
COMPENSATOR

CHAPTER : IMPLEMENT & STEERING

COMBINATION
VALVE

Page:
4-10

STEERING
CYLINDER

STEERING
CYLINDER

CONBINATION VALVE
RIGHT TURN
IMPLEMENT ON HOLD
IMPLEMENT
PUMP

STEERING CROSSOVER
RELIEF VALVE

STEERING
PUMP

HAND METERING UNIT

ACCUMULATOR

TANK
COMBINATION
VALVE
SECONDARY
STEERING
PUMP

UNLOADING
VALVE

24H MOTORGRADER

SIGNAL FROM
IMPLEMENTS

CHAPTER : IMPLEMENT & STEERING

HYDRAULIC PUMPS
AND CONTROLS

Page:
4-11
STEERING
ACCUMULATOR

SUPPLEMENTAL
STEERING PUMP OIL

STEERING LOAD
CHECK VALVE

COMBINATION VALVE
HOLD

TO IMPLEMENTS
STEERING
PRIORITY
VALVE
STEERING
SUPPLY OIL

SIGNAL
PRESSURE
RELIEF
VALVE
IMPLEMENT MAIN
RELIEF VALVE

SIGNAL BLEED VALVE


SIGNAL PRESSURE
TO PUMP
STEERING SIGNAL
PRESSURE TO HMU

SIGNAL RESOLVER VALVE


IMPLEMENT
SIGNAL PRESSURE

24H MOTORGRADER

STEERING PUMP
SUPPLY OIL

CHAPTER : IMPLEMENT & STEERING

STEERING
MAIN
RELIEF VALVE

TO TANK

Page:
4-12

STEERING
ACCUMULATOR

SUPPLEMENTAL
STEERING PUMP OIL

STEERING LOAD
CHECK VALVE

COMBINATION VALVE
STEERING ACTUATED

TO IMPLEMENTS
STEERING
PRIORITY
VALVE
STEERING
SUPPLY OIL

SIGNAL
PRESSURE
RELIEF VALVE
IMPLEMENT MAIN
RELIEF VALVE

SIGNAL BLEED VALVE


SIGNAL PRESSURE
TO PUMP
STEERING SIGNAL
PRESSURE TO HMU

SIGNAL RESOLVER VALVE


IMPLEMENT
SIGNAL PRESSURE

24H MOTORGRADER

STEERING PUMP
SUPPLY OIL

CHAPTER : IMPLEMENT & STEERING

STEERING
MAIN
RELIEF VALVE

TO TANK

Page:
4-13
STEERING
ACCUMULATOR

SUPPLEMENTAL
STEERING PUMP OIL

STEERING LOAD
CHECK VALVE

COMBINATION VALVE
STEERING AND IMPLEMENTS
ACTUATED

TO IMPLEMENTS
STEERING
PRIORITY
VALVE
STEERING
SUPPLY OIL

SIGNAL
PRESSURE
RELIEF
VALVE
IMPLEMENT MAIN
RELIEF VALVE

SIGNAL BLEED VALVE


SIGNAL PRESSURE
TO PUMP
STEERING SIGNAL
PRESSURE TO HMU

SIGNAL RESOLVER VALVE


IMPLEMENT
SIGNAL PRESSURE

24H MOTORGRADER

STEERING PUMP
SUPPLY OIL

CHAPTER : IMPLEMENT & STEERING

STEERING
MAIN
RELIEF VALVE

TO TANK

Page:

SIGNAL NETWORK

4-14

RIGHT BLADE LIFT


LEFT
BLADE LIFT

SIDE
SHIFT

CIRCLE
DRIVE
BLADE TIP

CENTER
SHIFT
ARTICULATION

WHEEL
LEAN
RIGHT
BLADE LIFT

TO
COMPENSATOR
VALVES

FROM PRIORITY AND


STEERING RELIEF VALVE

COMBINATION VALVE

TO PUMP
COMPENSATOR VALVE

24H MOTORGRADER

TO STEERING
HAND METERING UNIT

TO SIGNAL BLEED
AND SIGNAL PRESSURE
RELIEF VALVES

CHAPTER : IMPLEMENT & STEERING

SIGNAL
RESOLVER
VALVE

SIGNAL
CHECK
VALVE

Page:
4-15

RIGHT IMPLEMENT CONTROL VALVES


BLADE RAISE
ARTICULATION

CENTER SHIFT

WHEEL LEAN

BLADE LIFT

COMPENSATOR
VALVES

TANK

24H MOTORGRADER

PUMP

CHAPTER : IMPLEMENT & STEERING

SIGNAL
PRESSURE

Page:
4-16

RIGHT IMPLEMENT CONTROL VALVES


ALL IMPLEMENTS ACTIVATED
ARTICULATION

CENTER SHIFT

WHEEL LEAN

BLADE LIFT

PUMP
TANK

24H MOTORGRADER

SIGNAL
PRESSURE

CHAPTER : IMPLEMENT & STEERING

COMPENSATOR
VALVES

Page:
4-17

LEFT IMPLEMENT CONTROL VALVES


HOLD
RIPPER

BLADE
TIP

SIDE SHIFT

CIRCLE CIRCLE
DRIVE
DRIVE

CIRCLE DRIVE

CIRCLE DRIVE

BLADE TIP
PUMP

TANK

24H MOTORGRADER

BLADE LIFT

SIDE
SHIFT

CHAPTER : IMPLEMENT & STEERING

RIPPER

BLADE LIFT

Page:
4-18

LOCK VALVE SEATS

PORT A

TYPICAL
IMPLEMENT VALVE

LOCK VALVE
PISTON

HOLD
PORT B

LOCK VALVE
POPPET

LOCK VALVE POPPET


COMPENSATOR VALVE

TO TANK
TO TANK

COUNTERBALANCE CONTROL
STEM
SPRING

FROM
PUMP

SIGNAL
CHECK BALL
TO
COMBINATION
VALVE
MANIFOLD

24H MOTORGRADER

ROTARY
ACTUATOR

CHAPTER : IMPLEMENT & STEERING

CENTERING SPRING

Page:
4-19

LOCK VALVE SEATS

BLADE LIFT VALVE

COMPENSATOR
VALVE

HOLD

LOCK VALVE
PISTON

LOCK VALVE
POPPET

PORT B

PORT A

LOCK VALVE
POPPET
ROD END LINE
RELIEF VALVE

TO TANK

FROM
PUMP

SIGNAL
CENTERING
CHECK BALL
SPRING

ROTARY
ACTUATOR
TO COMBINATION
VALVE

MANIFOLD

24H MOTORGRADER

COUNTERBALANCE CONTROL
SPRING
STEM

CHAPTER : IMPLEMENT & STEERING

TO TANK

Page:
4-20

PORT A

PORT B

BLADE LIFT VALVE


SHIFTED TO THE RIGHT

COMPENSATOR
VALVE

TO NEXT
VALVE

TO COMBINATION
VALVE
MANIFOLD

24H MOTORGRADER

FROM
PUMP

CHAPTER : IMPLEMENT & STEERING

CONTROL
STEM

SIGNAL
CHECK BALL

Page:

BLADE
CENTERSHIFT ARTICULATION
FRONT
WHEEL
LEAN

4-21

RIGHT SIDE
BLADE LIFT

CIRCLE
DRIVE MOTOR
BLADE
TIP

BLADE
SIDESHIFT
RIPPER
LEFT SIDE
BLADE LIFT

LINKAGE AND
VALVE GROUP
FRONT VIEW

LEFT SIDE
VALVE GROUP

RIGHT VALVE BANK

BLADE
SIDESHIFT

24H MOTORGRADER

LEFT VALVE BANK

RIPPER
LEFT SIDE
BLADE LIFT

CHAPTER : IMPLEMENT & STEERING

RIGHT SIDE
ARTICULATION
BLADE LIFT
BLADE
BLADE
FRONT
TIP
WHEEL CENTERSHIFT
CIRCLE
LEAN
DRIVE MOTOR

RIGHT SIDE
VALVE GROUP

24H MOTORGRADER
CHAPTER : IMPLEMENT & STEERING

BLADE CUSHION ARRANGEMENT

Page:

4-22

Page:
4-23
STEERING COMPONENT LOCATIONS
PRESSURE AND
FLOW COMPENSATOR VALVE
STEERING
HYDRAULIC PUMP

HMU
HYDRAULIC
OIL TANK

COMBINATION
VALVE

24H MOTORGRADER

STEERING
CYLINDERS

STEERING
ACCUMULATOR

CHAPTER : IMPLEMENT & STEERING

STEERING CROSSOVER
RELIEF VALVE

Page:

ACCUMULATOR

4-24

CROSS OVER RELIEF


VALVE

STEERING SYSTEM
COMPONENTS

CONBINATION
VALVE

24H MOTORGRADER

STEERING PUMP

CHAPTER : IMPLEMENT & STEERING

STEERING RELIEF
VALVE

Page:

HAND METERING UNIT

HAND METERING UNIT

LEFT TURN

NEUTRAL POSITION

4-25

METERING
SECTION

STATOR

P
STATOR

CONTROL
SECTION

CONTROL
SECTION

CENTERING
SPRINGS

CENTERING
SPRINGS

ROTOR
SPOOL

METERING
SECTION

ROTOR
SPOOL

DRIVE

SLEEVE

THERMAL BLEED
PASSAGES

PIN

DRIVE

SLEEVE

TOP VIEW
OUTLET PORT
(TO THE LEFT TURN
STEERING CYLINDERS)

CONTROL
SECTION
(FF)

LOAD SENSING
SIGNAL PORT

OUTLET PORT
(TO COMBINATION
VALVE)

OUTLET PORT
(TO THE RIGHT TURN
STEERING CYLINDERS)

INLET PORT
(FROM COMBINATION
VALVE)

METERING
SECTION
(GG)

24H MOTORGRADER

HAND METERING UNIT

CHAPTER : IMPLEMENT & STEERING

PIN

Page:
4-26

STEERING
CYLINDER

STEERING SYSTEM
HOLD

STEERING
CROSSOVER
RELIEF VALVE

ROTARY
SLEEVE

HAND
METERING
UNIT

SIGNAL BLEED VALVE


HYDRAULIC PUMPS
AND CONTROLS

SIGNAL
RELIEF VALVE

TANK

COMBINATION
VALVE
FLOW
COMPENSATOR

PRESSURE
COMPENSATOR

STEERING
RELIEF
VALVE

IMPLEMENT STEERING
RELIEF
PRIORITY
VALVE
VALVE

24H MOTORGRADER

ACCUMULATOR

CHAPTER : IMPLEMENT & STEERING

SIGNAL
RESOLVER

Page:
4-27

STEERING
CYLINDER

HAND METERING UNIT (HMU)


HOLD

STEERING
CROSSOVER
RELIEF VALVE

ANTI-CAVITATION
CHECK VALVE
SUPPLY CHECK VALVE

24H MOTORGRADER

GEROTOR

CHAPTER : IMPLEMENT & STEERING

ROTARY SLEEVE

Page:
4-28

STEERING
CYLINDER

STEERING
CYLINDER

CONBINATION VALVE
RIGHT TURN
IMPLEMENT ON HOLD
IMPLEMENT
PUMP

STEERING CROSSOVER
RELIEF VALVE

STEERING
PUMP

HAND METERING UNIT

ACCUMULATOR

TANK
COMBINATION
VALVE
SECONDARY
STEERING
PUMP

UNLOADING
VALVE

24H MOTORGRADER

SIGNAL FROM
IMPLEMENTS

CHAPTER : IMPLEMENT & STEERING

HYDRAULIC PUMPS
AND CONTROLS

Page:
4-29

STEERING
CYLINDER

HAND METERING UNIT (HMU)


RIGHT TURN

STEERING
CROSSOVER
RELIEF VALVE

ANTI-CAVITATION
CHECK VALVE
SUPPLY CHECK VALVE
SIGNAL CHECK VALVE

24H MOTORGRADER

GEROTOR

CHAPTER : IMPLEMENT & STEERING

ROTARY SLEEVE

Page:

SUPPLEMENTAL STEERING SYSTEM


ENGINE OFF

4-30

SPOOL

RELIEF VALVE

FROM TANK

SECONDARY
STEERING
PUMP

RELIEF
VALVE

OUTLET TO
COMBINATION
VALVE (TANK)

INLET (R)
PORT

CHECK VALVE

PRESSURE SIGNAL (PS) PORT

OUTLET (S) PORT

24H MOTORGRADER

DIVERTER
VALVE

CHAPTER : IMPLEMENT & STEERING

UNLOADING VALVE

UNLOADING
VALVE

TO HAND METERING
UNIT (HMU)

Service Training
MALAGA

24H MOTORGRADER
PARKING BRAKE
PRESSURE SWITCH

24H BRAKE SYSTEM


RELEASE

SERVICE BRAKES ENGAGED

PARKING
BRAKE LEVER
INVERSE SHUTTLE
CHECK VALVE

ACCUMULATORS

SERVICE /
PRIMARY BRAKES
PARKING / SECONDARY
BRAKES

ACCUMULATOR
CHARGING
VALVE

LOW
PRESSURE
SWITCH

RELIEF
VALVE

PILOT CONTROL
VALVE

SERVICE
BRAKE
PEDAL

SLACK ADJUSTERS

CHARGE
RATE
ORIFICE

CHECK VALVE

UNLOADING
VALVE

LEFT
TANDEM

SCREEN

SERVICE /
PRIMARY BRAKES

FILTER

PARKING / SECONDARY
BRAKES
PARKING BRAKE
PUMP AND ELECTRIC
MOTOR

BRAKE
PUMP

LEFT
TANDEM

5. BRAKES
1. Components Layout
2. Operation
3. Testing & Adjusting
Adolfo
August 1998

Page:
5-2

PARKING BRAKE
PRESSURE SWITCH

24H BRAKE SYSTEM


RELEASE

SERVICE BRAKES ENGAGED

PARKING
BRAKE LEVER
INVERSE SHUTTLE
CHECK VALVE

ACCUMULATORS

SERVICE /
PRIMARY BRAKES
PARKING / SECONDARY
BRAKES

ACCUMULATOR
CHARGING
VALVE

LOW
PRESSURE
SWITCH
SERVICE
BRAKE
PEDAL

SLACK ADJUSTERS

CHARGE
RATE
ORIFICE

CHECK VALVE

LEFT
TANDEM

SCREEN

SERVICE /
PRIMARY BRAKES

FILTER

PARKING / SECONDARY
BRAKES
PARKING BRAKE
PUMP AND ELECTRIC
MOTOR

BRAKE
PUMP

LEFT
TANDEM

24H MOTORGRADER

UNLOADING
VALVE

CHAPTER : BRAKES

RELIEF
VALVE

PILOT CONTROL
VALVE

24H MOTORGRADER
CHAPTER : BRAKES

ACCUMULATOR
CHARGING VALVE

DIFFERENTIAL LOCK PUMP


Page:

5-3

ACCUMULATORS

BRAKE PUMP

24H MOTORGRADER
CHAPTER : BRAKES

ACCUMULATOR CHARGING VALVE


A1
TANK
PORT

A2

LOW BRAKE OIL


PRESSURE SWITCH PORT

SW

PRESSURE
PORT

ACCUMULATOR
PORTS

ACCUMULATOR CHARGING VALVE


SECTION B-B
CHARGE RATE
ORIFICE

SECTION A-A
CHECK VALVE

INVERSE
SHUTTLE
CHECK VALVE

PILOT
CONTROL
SPRING
ADJUSTING
SCREW

PILOT
CONTROL
VALVE

Page:

UNLOADING
VALVE
SPRING

5-4

RELIEF
VALVE

24H MOTORGRADER
CHAPTER : BRAKES

LOW BRAKE OIL


PRESSURE SWITCH

ACCUMULATOR
CHARGING VALVE

Page:

5-5

24H MOTORGRADER
CHAPTER : BRAKES

SERVICE BRAKE CONTROL VALVE


A

A
T

TANK PORTS
PRESSURE
(ACCUMULATOR)
PORTS

T
SERVICE BRAKE
PORTS

A
T

A
SERVICE BRAKE CONTROL VALVE
PISTON
RETAINER
BALL
SPACER
UPPER VALVE SPOOL
TO RIGHT SERVICE BRAKES

TO TANK

FROM RIGHT ACCUMULATOR


UPPER VALVE SPOOL PASSAGE

LOWER VALVE SPOOL

TO TANK
TO LEFT SERVICE BRAKES
FROM LEFT ACCUMULATOR

LOWER VALVE SPOOL PASSAGE

SECTION A-A
Page:

5-6

24H MOTORGRADER
CHAPTER : BRAKES

TANDEM HOUSING
FINAL DRIVE
PARKING AND SECONDAR
BRAKE INLET LINE

SP

WHEEL SPINDLE
HOUSING

SLACK
ADJUSTER

SP

SERVICE BRAKE
INLET LINE

WHEEL SPINDLE
HOUSING

WHEEL SPINDLE
HOUSING
ROTATING PLATES
TAPERED
ROLLER
BEARINGS

BRAKE HUB

TAPERED
ROLLER
BEARINGS

BRAKE
GROUP
SHIMS

DUO-CONE
SEAL
SPROCKET

Page:

5-7

STATIONARY
DISCS

WHEEL
SPINDLE

Page:
5-8

SLACK ADJUSTER

TO WHEEL
BRAKES

TO WHEEL
BRAKES

FROM WHEEL
BRAKES

FROM WHEEL
BRAKES

OIL PASSAGE
SMALL
PISTON

LARGE
PISTON

OIL
CHAMBER

LARGE
PISTON

SMALL
PISTON

LARGE
PISTON

24H MOTORGRADER

TO BRAKE CYLINDER

FROM BRAKE CYLINDER

LARGE
PISTON

CHAPTER : BRAKES

BRAKES RELEASED

BRAKES ENGAGED

24H MOTORGRADER
CHAPTER : BRAKES
BRAKE OIL
PRESSURE INDICATOR

PARKING BRAKE
RETRACT SWITCH

Page:

5-9

Service Training
MALAGA

24H MOTORGRADER
GAUGE CLUSTER
MODULE

MESSAGE CENTER
MODULE

TACHOMETER
MODULE

ACTION
LAMP

ACTION
ALARM
C

kPa Miles

KM

...

RPM

Liter
SERV
CODE
X10

CATERPILLAR
MONITORING
SYSTEM MID 030
DISPLAY
DATA LINK

TRANSMISSION
CONTROL

CAT DATA LINK


INPUT
COMPONENTS

POWER
TRAIN
CONTROL
MID 81

ENGINE
CONTROL
MID 036

INPUT
COMPONENTS

6. CAT MONITORING SYSTEM


1. Components Layout
2. Operation
3. Testing & Adjusting
Adolfo
August 1998

Page:
6-2

GAUGE CLUSTER
MODULE

MESSAGE CENTER
MODULE

TACHOMETER
MODULE

ACTION
LAMP

ACTION
ALARM
C

kPa Miles

KM

...

RPM

Liter
SERV
CODE
X10

CATERPILLAR
MONITORING
SYSTEM MID 030
DISPLAY
DATA LINK
CAT DATA LINK

POWER
TRAIN
CONTROL
MID 81

ENGINE
CONTROL
MID 036

INPUT
COMPONENTS

24H MOTORGRADER

INPUT
COMPONENTS

CHAPTER : CAT MONITORING SYSTEM

TRANSMISSION
CONTROL

Page:

6-3

24H MOTORGRADER
CHAPTER : CAT MONITORING SYSTEM

Page:

ENGINE SPEED
(RPM)

6-4
15
20

10
5

25
X100

MACHINE
GROUND
SPEED

MPH
km/h

1F

30
ACTUAL GEAR
INDICATOR

ENGINE OIL
PRESSURE

CHARGING
SYSTEM
FUEL LEVEL

ENGINE
COOLANT
FLOW

33

CRUISE
CONTROL

ENGINE
OVERSPEED
HYDRAULIC OIL
TEMPERATURE

PRIMARY
STEERING

TORQUE CONVERTER
TEMPERATURE

FUEL LEVEL

24H MOTORGRADER

BRAKE OIL
PRESSURE

PARKING
BRAKE ON

ARTICULATION ANGLE
INDICATOR

CHAPTER : CAT MONITORING SYSTEM

ENGINE COOLANT
TEMPERATURE

Page:
6-5

CRUISE
ON/OFF

DIFFERENTIAL BRAKE
PRESSURE INDICATOR

CRUISE
SET/RESUME

SET

CUSHION
BLADE

DIFFERENTIAL
LOCK/UNLOCK

FUSE PANEL

24H MOTORGRADER

BRIGHT/DIM
CONTROL

CHAPTER : CAT MONITORING SYSTEM

SIGNAL LIGHTS
FLASHERS

RES

24H MOTORGRADER
CHAPTER : CAT MONITORING SYSTEM

OPERATOR MODES
24H
SERVICE
METER
MODE

41.4

RIPPER
ANGLE

45

DIGITAL
TACHOMETER
MODE

DIAGNOSTIC
SCROLLING
MODE

SERV
CODE

6-6

DISPLAYED WHEN PARKING


BRAKE OFF

RPM

- ENGINE SPEED RPM

700

SERV
CODE

SERV
CODE

030
MID

Page:

DISPLAYED WHEN PARKING


BRAKE ON

271 F05
CID, FMI

Page:
6-7

HARNESS
CODE

SERV
CODE

-1-

COOLANT
TEMP

NUMERIC
READOUT

-2-

USE "SET" SWITCH


TO SCROLL GAUGES

53

98

ARTICULATION
ANGLE

GA - 2

GA - 1

-3-

030
MID

-4-

UNITS

-5-

MILES US

CALIBRATION
13 SUBMODES

-6-

6F 3FL

ARTICULATION
GAUGE CALIBRATION

-7-

GA - 4
SERV
CODE

271 F05
CID FMI

USE "SET" SWITCH


TO SCROLL FAULTS
"CLEAR" TO DELETE
LOGGED FAULTS

ALL GAUGES AND INDICATORS


SHOW WORST RECORDED CONDITIONS

tatle

75

KM

SI

USE "SET" SWITCH


TO CHANGE UNITS

24H MOTORGRADER

TATTLETALE

60
GA - 3

SERV
CODE

---

CHAPTER : CAT MONITORING SYSTEM

SERVICE

45

FUEL
LEVEL

T/C OIL
TEMP

24H MOTORGRADER
CHAPTER : CAT MONITORING SYSTEM

MODE 6 SUB-MODES
MODES
6.1

1 r

1 r

3 F

3F L

DISPLAY SHIFTING

LEFT SIDE--SHIFT LEVER RIGHT SIDE--TRANSMISSION GEAR

6.2

2 1 F r nn

6.3

6 5

6.4

6 5 43 21

6.5

6.6

4 3

6.7

n _H I

6.8

6.9

A _ 60

1 F

DISPLAY LEVER SWITCH INPUTS


HIGHER SPEEDS

0....OFF
1....ON

DIFF LOCKED - DIFF SOLENOID OFF - DIFF LAMP ON

_ LO

HI, LO ALSO POSSIBLE


DISPLAY BRAKE PEDAL
PARAMETERS

b = brake
_25 = brake pedal pressed 25%
1 = brake lamp on

DISPLAY NEUTRALIZER
PEDAL PARAMETERS
DISPLAY/ CALIBRATE
RIPPER POSITION SENSOR
DISPLAY/ CALIBRATE
ARTICULATION SENSOR

n _ 71
r

_ 28

A _ _0

PARKING BRAKE

6.10

1 0 1 0

DISPLAY MISCELLANEOUS I/0

6.12
6.13

Page:

1 8 3 4

TRANSMISSION OUTPUT SPEED (TOS)


DISPLAY MODE

1 8 3 4

TORQUE CONVERTER OUTPUT SPEED


(COS) DISPLAY MODE

1 8 3 4

6-8

ENGINE OUTPUT SPEED (EOS)


DISPLAY MODE

KEY SWITCH ON

1 0 1 0

BACKUP ALARM

6.11

DISPLAY TRANSMISSION SOLENOIDS


DISPLAY LOCK PARAMETERS

d1 0 1

b _ 25

DISPLAY LEVER SWITCH INPUTS


LOWER SPEEDS

STARTER OFF

Das könnte Ihnen auch gefallen