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Part number 173089-01

Revision C, April 2006

1900/65A General Purpose


Equipment Monitor
Field Wiring Diagrams

1900/65A Field Wiring Diagrams

Copyright 2005 Bently Nevada, LLC


All Rights Reserved.
The information contained in this document is subject to change without notice

The following are trademarks of Bently Nevada, LLC in the United States and other
countries:
ACM, Actionable Information, Actionable Information to the
Right People at the Right Time, ADRE, Asset Condition
Management, Asset Condition Monitoring, Bently ALIGN,
Bently BALANCE, Bently DOCUVIEW, Bently LUBE,
Bently PERFORMANCE, Bently Nevada, CableLoc,
SM
ClickLoc, Data Manager, Decision Support , DemoNet,
Dynamic Data Manager, Engineer Assist, FieldMonitor,
flexiTIM, FluidLoc, Helping You Protect and Manage All Your
Machinery, HydroScan, HydroView, Key ,
Keyphasor, Machine Condition Manager 2000,
MachineLibrary, Machine Manager, MicroPROX, Move
Data, Not People, Move Information, Not Data, NSv, Prime
Spike, PROXPAC, Proximitor, REBAM, RuleDesk, SE,
Seismoprobe, Smart Monitor, Snapshot, System 1,
System Extender, TDXnet, TDIXconnX, TipLoc,
TorXimitor, Transient Data Manager, Trendmaster,
TrimLoc, Velomitor.
Bently Nevadas orbit logo and other logos associated with the
trademarks in bold above, are also all trademarks or registered
trademarks of Bently Nevada in the United States and other
countries

The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local Bently Nevada representative:
Mailing Address
Telephone
Fax
Internet

ii

1631 Bently Parkway South


Minden, NV 89423
USA
1 775 782 3611
1 800 227 5514
1 775 215 2873
www.bently.com

Additional Information
Notice:
This document does not contain information required to operate and maintain the
1900/65A. Refer to the Following manuals for other required information.
1900/65A Datasheet (173401-01)
Description
Features
Specifications
Ordering Options
Approvals
Accessories
1900/65A Manual (173400-01)
System Description
Receiving and Handling Instructions
Installation
Configuration
Maintenance
Troubleshooting
1900/65A Hazardous Area Approvals
Throughout this document where Division 2, Division 1, Zone 1, and Zone 0 are used
the following agency approvals exist:
North American:
Ex/AEx nA [L] IIC
Class 1 Div. 2 Groups A,B,C,D
T4 @-20C Ta 70C
Vn = 18 to 36 Vdc @ Imax = 1A
per drawing 173089

European:
II 3G Ex nA [nL] IIC T4
@-20C Ta 70C
Sira 06 ATEX 4053X
IECEx SIR 06.0012X
per drawing 173089

Notice:
No changes to this document without authorization from approvals agencies.

iii

1900/65A Field Wiring Diagrams

Contents
1.

Connection Overview .................................................................. 5


1.1
1.2
1.3
1.4

2.

Power and Signal Output Connections ............................................................... 5


Transducer Connection ...................................................................................... 7
Transducer Connection with Barriers ................................................................. 9
Transducer Connection with Galvanic Isolators ............................................... 11

Non-Incendive Field Wiring Details .......................................... 13


2.1 Vibration Channel Connections ........................................................................ 13
2.2 Temperature Channel Connections.................................................................. 14

3.

I.S. Field Wiring Details (Safety Barriers) ................................ 15


3.1 Vibration Channel Connections ........................................................................ 15
3.2 Temperature Channel Connections.................................................................. 16

4.

I.S. Field Wiring Details (Galvanic Isolators) ........................... 17


4.1 Vibration Channel Connections ........................................................................ 17
4.2 Temperature Channel Connections.................................................................. 18

5.

iv

Appendix..................................................................................... 19

Section 1 Connection Overview

1. Connection Overview
1.1 Power and Signal Output Connections
Safe or Division 2 / Zone 2 Area
24Vdc Power Input
Relays 1-3
Relays 4-6

Communications Port
4-20 mA Outputs
Ethernet
Inhibit / Trip Multiply

Reset
Transducer Buffered Outputs
Figure 1.1

1. To minimize ground loop problems, connect earth ground and system common only at
the 1900/65A or other single point ground. For I.S. installations using external barriers,
disconnect single point earth system connection by removing the jumper located inside
the 1900/65A monitor under the protective cap. For intrinsically safe (I.S.) external
barrier installations, system common to barrier I.S. ground impedance must not exceed
1.

1900/65A Field Wiring Diagrams

2. Wire gauge and type selected per local code requirements. Power terminals can accept
12AWG maximum.
Power Input requirements: 18-36 Vdc, 1.0A Maximum
Must follow Division 2 / Zone 2 wiring methods.
3. Install the 1900/65A only in a housing that is acceptable with the local authority having
jurisdiction for Division 2 / Zone 2 installations. See the appendix for more housing
requirements.
4. Do not connect or disconnect the buffered outputs except when de-energized or area is
known to be non-hazardous.

Section 1 Connection Overview

1.2 Transducer Connection


Safe or Division 2 / Zone 2 Area

Sensor
Sensor

Sensor
Sensor

1900/65A Monitoring System

Transducer
Transducer

Approvals Label

Transducer
Transducer

Temperature
Channels
Vibration
Channels

Figure 1.2

1. Electrostatic Hazard: Wipe with a damp cloth only.


2. Non-Incendive (limited energy) wiring between 1900/65A monitor and transducers. See
table 5.1 in the appendix for channel parameters.
3. Temperature channels may be connected to unapproved thermocouples or RTDs
located in a Class I Division 2 Groups A,B,C,D and Zone 2 IIC,IIB,IIA areas.
4. Temperature channel wiring recommendations:

1900/65A to Thermocouple - Thermocouple extension cable must be of the same


type as thermocouple. Recommended positive (RP) and negative (RN) extension
wire gauge for proper operation. See table 1.1. Note that signal terminals on
1900/65A monitor will accept a 16AWG maximum conductor.

1900/65A Field Wiring Diagrams

Thermocouple

AWG for Cable Length ft [m]

Color Code

100 [31]

500 [152]

1000 [305]

RP

RN

Type J

22

14

12

White

Red

Type K

20

12

10

Yellow

Red

Type E

24

16

14

Purple

Red

Type T

20

12

10

Blue

Red

Table 1.1: Thermocouple Connections

1900/65A to RTD Use twisted shielded pair or triad with stranded conductors and
insulating sheath. Wire gauge is shown in table 1.2.

RTD Type

AWG for Cable Length ft [m]


100 [31]

500 [152]

1000 [305]

Pt, Ni

28

26

22

Cu

26

18

16

Table 1.2: RTD Connections

5. Vibration channel wiring recommendations:

1900/65A to standard Bently Nevada vibration transducer Use 16 to 22 AWG


twisted shielded pair or triad with stranded conductors and insulating sheath. Cable
length is not to exceed 1000ft [305m].

For non-standard transducers, consult systems integrator or field applications


engineer.

Section 1 Connection Overview

1.3 Transducer Connection with Barriers


Safe or Division 2 / Zone 2 Area

Division 1 / Zone 0 or 1 Area

External
Barriers

Sensor
Sensor

Sensor
Sensor

1900/65A Monitoring System

External
Barriers

Transducer
Transducer

Transducer

Approvals Label

Transducer

Temperature
Channels
Vibration
Channels

Figure 1.3

1. Electrostatic Hazard: Wipe with a damp cloth only.


2. Connect shields to I.S. earth at barrier ground. Continuity between the shield of the field
wiring from the hazardous area and the I.S. earth should be verified.
3. External barriers installed in a safe area must be approved.
4. Refer to table 5.2 in the appendix for external barrier parameters.
5. Wiring recommendations: 1900/65A to barrier and barrier to standard Bently Nevada
transducer use 16 to 22 AWG twisted shielded pair or triad with stranded conductors
and insulating sheath. Cable length is not to exceed 1000 ft [305m].
6. Each channel is a separate I.S. circuit and must be wired separately from other
channels. Use a separate screened cable for each channel or a cable containing wiring
for many channels with each cable separated from other channel wiring by an earthed
screen.
7. Temperature channels may be connected to unapproved thermocouples or RTDs
located in a Class I Division 1 Groups A,B,C,D; Class II Division 1 Groups E,F,G; and
Class III Division 1 areas when connected through the safety barriers recommended in
table 5.2 or equivalent. For Division 1 / Zone 0 or Zone 1, non-grounded thermocouples
or RTDs are required.
9

1900/65A Field Wiring Diagrams

8. Separate all I.S. wiring from non-I.S. wiring by a minimum of 2 in [50 mm]. When
installing systems over one another, take care to ensure separation of I.S. and non-I.S.
wiring.

10

Section 1 Connection Overview

1.4 Transducer Connection with Galvanic Isolators


Safe or Division 2 / Zone 2 Area

Division 1 / Zone 0 or 1 Area

Galvanic
Isolators

Sensor
Sensor

Sensor
Sensor

1900/65A Monitoring System

Galvanic
Isolators

Transducer
Transducer

Transducer

Approvals Label

Transducer

Temperature
Channels
Vibration
Channels

Figure 1.4

1. Electrostatic Hazard: Wipe with a damp cloth only.


2. Connect shields for incoming field cables to earth at the galvanic isolator rail or at the
entry into the 1900/65A monitors weatherproof enclosure. Connect shields for the wiring
between the 1900/65A monitor and the galvanic isolators to earth at the 1900/65A
monitor and the single point ground jumper as shown in figure 1.1 should be installed.
3. Galvanic isolators installed in a safe area must be approved.
4. Refer to table 5.3 in the appendix for galvanic isolator parameters.
5. Wiring recommendations: 1900/65A to galvanic isolator and galvanic isolator to
standard Bently Nevada transducer use 16 to 22 AWG twisted shielded pair or triad
with stranded conductors and insulating sheath. Cable length is not to exceed 1000 ft
[305m].
6. Each channel is a separate I.S. circuit and must be wired separately from other
channels. Use a separate screened cable for each channel or a cable containing wiring
for many channels, with each cable separated from other channel wiring by an earthed
screen.

11

1900/65A Field Wiring Diagrams

7. Temperature channels may be connected to unapproved thermocouples or RTDs


located in a Class I Division 1 Groups A,B,C,D; Class II Division 1 Groups E,F,G; and
Class III Division 1 areas when connected through the galvanic isolators recommended
in table 5.3 or equivalent. For Division 1 / Zone 0 or 1 areas, non-grounded
thermocouples or RTDs must be used.
8. Separate all I.S. wiring from non-I.S. wiring by a minimum of 2 in [50 mm]. When
installing systems over one another, take care to ensure separation of I.S. and non-I.S.
wiring.

12

Section 2 Non-Incendive Field Wiring Details

2. Non-Incendive Field Wiring Details


2.1 Vibration Channel Connections
Safe or Division 2 / Zone 2 Area

Signal Monitor Transducer Side View

2
3

4
Non-Incendive
Device(s)

5
1

2
3

4
Non-Incendive
2 Wire Device(s)

Figure 2.1

1. Connect shields to earth at 1900/65A end only.


2. Components are shown for single channel only (i.e., one transducer to one monitor
channel). Connect other channels similarly.
3. Use non-Incendive wiring between 1900/65A monitor and transducers.
4. Wiring is shown cut away for clarity.
5. Refer to table 5.1 in the appendix for non-incendive parameters.
6. Refer to specific transducer datasheet for maximum cable length.

13

1900/65A Field Wiring Diagrams

2.2 Temperature Channel Connections


Safe or Division 2 / Zone 2 Area
1

2
3

Thermocouples
not supplied by
BN

Signal Monitor Transducer Side View

5
1

2
3

4
2 wire RTDs not
supplied by BN

5
1

2
3

4
3 wire RTDs not
supplied by BN

5
Figure 2.2

1. Connect shields to earth at 1900/65A end only.


2. Components are shown for single channel only (i.e., one transducer to one monitor
channel). Connect other channels similarly.
3. Use non-Incendive wiring between 1900/65A monitor and transducers.
4. Wiring is shown cut away for clarity.
5. Refer to table 5.1 in the appendix for non-incendive parameters.
6. Temperature channels may be connected to unapproved thermocouples or RTDs
located in a Class I Division 2 Groups A,B,C,D and Zone 2 IIC, IIB, IIA areas.

14

Section 3 I.S. Field Wiring Details (Safety Barriers)

3. I.S. Field Wiring Details (Safety Barriers)


3.1 Vibration Channel Connections
Safe or Division 2 / Zone 2 Area

Division 1 / Zone 0
or Zone1 Area

1
2

Signal Monitor Transducer Side View

MTL 796Barrier

3
4

1
2

I.S. 3 Wire
Device(s)

3
5

MTL 728Barrier

I.S. 2 Wire
Device(s)

3
4

Figure 3.1

1. Components are shown for single channel only (i.e., one transducer to one monitor
channel). Connect other channels similarly.
2. Use non-Incendive wiring between 1900/65A monitor and barriers.
3. Join cable shields to terminate at the barrier ground as shown. Use insulated shields.
Verify continuity between the shield of the field wiring from the hazardous area and the
I.S. earth. See note 1 in section 1.1.
4. Independent connection to system earth.
5. Wiring is shown cut away for clarity.
6. Refer to table 5.2 in the appendix for external barrier parameters.

15

1900/65A Field Wiring Diagrams

3.2 Temperature Channel Connections


Safe or Division 2 / Zone 2 Area

Division 1 / Zone 0
or Zone1 Area

1
2

Signal Monitor Transducer Side View

MTL 760ac
Barrier

7
6

3
4

1
2

3
5

MTL 755ac
Barrier
MTL 755ac
Barrier

7
6

3
4

Figure 3.2

1. Components are shown for single channel only, (i.e., one transducer to one monitor
channel). Connect other channels similarly.
2. Use non-incendive wiring between 1900/65A monitor and barriers.
3. Join cable shields to terminate at the barrier ground as shown. Use insulated shields.
Verify continuity between the shield of the field wiring from the hazardous area and the
I.S. earth. See note 1 in section 1.1.
4. Independent connection to system earth.
5. Wiring is shown cut away for clarity.
6. Refer to table 5.2 in the appendix for external barrier parameters.
7. Bently Nevada does not supply thermocouples and 3-wire RTDs. Temperature
channels may be connected to unapproved thermocouples or RTDs located in a Class I
Division 1 Groups A,B,C,D; Class II Division 1 Groups E,F,G; and Class III Division 1
areas when connected through the external barriers recommended in table 5.2 or
equivalent. For Division 1 / Zone 0 or 1 areas, use non-grounded thermocouples or
RTDs.

16

Section 4 I.S. Field Wiring Details (Galvanic Isolators)

4. I.S. Field Wiring Details (Galvanic Isolators)


4.1 Vibration Channel Connections
Safe or Division 2 / Zone 2 Area

Signal Monitor Transducer Side View

Division 1 / Zone 0
or Zone1 Area

MTL 5031

I.S. 3 Wire
Device(s)

P+F KFD2-VR4-Ex1.26

I.S. 3 Wire
Device(s)

P+F KFD2-VR4-Ex1.26

3
+

I.S. 2 Wire
Device(s)

Figure 4.1

1. Components are shown for single channel only (i.e., one transducer to one monitor
channel). Connect remaining channels similarly.
2. Galvanic isolators require external 24Vdc power.
3. Use non-incendive wiring between 1900/65A monitor and galvanic isolators. Connect
cable shields for this wiring to earth at the 1900/65A monitor. Use insulated shields.
4. Connection to system earth.
5. Wiring is shown cut away for clarity.
6. Refer to table 5.3 in the appendix for galvanic isolator parameters.
7. Install jumper between terminals 2 and 3.

17

1900/65A Field Wiring Diagrams

4.2 Temperature Channel Connections


Safe or Division 2 / Zone 2 Area

Division 1 / Zone 0
or Zone1 Area
1

MTL 5081

6
7

Signal Monitor Transducer Side View

4
P+F KFD2-VR-Ex1.50M

1
1

3
2

6
7

MTL 5082

5
7

3
2

P+F KFD2-RR-Ex1

5
7

Figure 4.2

1. Components are shown for single channel only (i.e., one transducer to one monitor
channel). Connect remaining channels similarly.
2. Galvanic isolators require external 24Vdc power.
3. Use non-incendive wiring between 1900/65A monitor and galvanic isolators. Connect
cable shields for this wiring to earth at the 1900/65A monitor. Use insulated shields.
4. Connection to system earth.
5. Wiring is shown cut away for clarity.
6. Refer to table 5.3 in the appendix for galvanic isolator parameters.
7. Bently Nevada soes not supply thermocouples and 3-wire RTDs. Temperature channels
may be connected to unapproved thermocouples or RTDs located in a Class I Division 1
Groups A,B,C,D; Class II Division 1 Groups E,F,G; and Class III Division 1 areas when
connected through the galvanic isolators recommended in table 5.3 or equivalent. For
Division 1 / Zone 0 or 1 areas, non-grounded thermocouples or RTDs must be used.
8. Install jumpers between terminals 1 and 3 and terminals 2 and 5.

18

Section 5 Appendix

5. Appendix
Typical Housing
(Bently Nevada P/N 168944 Shown)
Front View

Right Side View

Window Area

Bottom View

2
8.4 (0.33) DIA.
Mounting Hole
4 Places
Figure 5.1

1. Install the 1900/65A monitoring system in a suitable enclosure with an IP54 / Type 4
rating for all outdoor and Division 2 / Zone 2 installations.
2. Install conduit above this height to avoid internal mounting hardware. Never install
conduit through the top of the housing.

19

20

RTD
Inputs

Thermocouple
Inputs

3 Wire
Transducer
Inputs

2 Wire
transducer
Inputs

I/O Type

Terminal
Number
J6, 5-8
J6, 1-4
J6, 13-16
J6, 9-12
J6, 5-8
J6, 1-4
J6, 13-16
J6, 9-12
J8, 5-8
J8, 1-4
J8, 9-12
J8, 13-16
J8, 5-8
J8, 1-4
J8, 9-12
J8, 13-16

Signal

Ch 1
Ch 2
Ch 3
Ch 4
Ch 1
Ch 2
Ch 3
Ch 4
Ch 5
Ch 6
Ch 7
Ch 8
Ch 5
Ch 6
Ch 7
Ch 8

23.9

23.9

0.913

0.5

45.5

45.5

12

12

200

200

IIB

Ca(nF)

200

200

IIA

1000 1000 1000

1000 1000 1000

200

200

IIC

Table 5.1

20

20

60

60

Uo(V) Io(mA) Ci(nF) Li(H)

IIC

IIB

La(mH)

IIA

996

996

188

188

IIC

188

188

IIA

1000 1000

1000 1000

188

188

IIB

Co(nF)

Non-Incendive Parameters (per channel, all channels must be kept separate)

IIC

IIB

Lo(mH)

IIA

1900/65A Field Wiring Diagrams

3-Wire
RTDs

3.2
3

Signal

10

10

10

50

50

300

392

298

300

300

300

200

200

93

51

87

225

225

225

500

500

651

255

566

mA mW

Po

Io

755ac
7055ac
7056ac
7755ac
7756ac

760ac
7760ac

728702871287728-

796709671967796-

Suggested
MTL Barrier
Models

mA

10

28

600

400

93.4

Table 5.2

25

300

23.4 169.6 138

Parallel

11.2

28

27.2

20

100

300

690

Series

150

112

93.4

39.5

mA

11.2

28

27.2

Uo

Worst Case Combined


Po

600

400

93.4

138

83

89

nF

IIC

2.1

mH

IIC

2150 4.62

2300

nF

IIA

450 40000 1000 1000 0.11

I.S. equipment with entity parameters: Match certified I.S. equipment parameters with barrier channel
parameters such that the following conditions are met:

Vmax or Ui is Voc or Uo
Ii or Imax is Io or Isc
Ca or Co is Ci + Ccable
La or Lo is Li + Lcable

650

690

nF

IIB

Co

1000 1840 12600 54000 0.25

651

821

mA mW

Io

Channel Parameters

I.S. equipment certified for connection to individual barrier circuits: Choose barrier circuit parameters
(Vmax/Rmin or Uo/Io or Voc/Isc) and cable in accordance with the control drawing of the I.S. device.

Power

Signal

10

Power

10

3.2

Power

TC

3.1

20

28

Velomitor
or 2 Wire
Accel.

3.1

26

Power

Proximitor Power
or
Accel.
Signal

See
Uo
Section Device Circuit
Number
V

Circuit Parameters
per Channel

External Barrier Parameters (per channel, all channels must be kept separate)

0.44

18.5

8.4

mH

IIB

Lo

0.88

37

16.8

mH

IIA

Section 5 Appendix

21

22

Velomitor
or 2 Wire
Accel.

TC

RTD

4.1

4.1

4.2

4.2
12.4

Power
and
Signal
730

2292

10K

10K

280

570

17

2.4

53

3.3

mA

Series

12.4

5.5

730

2292

10K

12.4

5.5

1.2

Table 5.3

17

2.4

0.12

729

2292

10K

24.55 272.4 90.12 26.4 10.3K

0.12 0.036 1.2

0.12 0.036

90

Parallel

17

2.4

0.12

2.6

mA

12.4

5.5

1.2

26.4

Uo

Worst Case Combined


Po

17

2.4

IIB

Co

53

3.3

1.24

100

2.48

IIA

4.9

mH

IIC

19.7

mH

7.9

30

1000 1000

I.S. equipment with entity parameters: Match certified I.S. equipment parameters with galvanic isolator
channel parameters such that the following conditions are met:

See section 4 for suggested galvanic isolator models for the different channel types.

Vmax or Ui is Voc or Uo
Ii or Imax is Io or Isc
Ci + Ccable Ca or Co
Li + Lcable La or Lo

IIB

Lo

39

mH

IIA

138

15

554

60

1100

120

1000 1000 1000 1000 1000

595 0.096 0.74

IIC

0.12 0.036 100

90.2

mA mW

Io

Channel Parameters

I.S. equipment certified for connection to individual galvanic isolator circuits: Choose galvanic isolator circuit
parameters (Vmax/Rmin or Uo/Io or Voc/Isc) and cable in accordance with the control drawing of the I.S.
device.

5.5

1.2

1.2

25.2

Power

Power

Proximitor Power
or
Accel.
Signal

mA mW

Po

Io

See
Section Device Circuit Uo
Number

Circuit Parameters
per Channel

Galvanic Isolator Parameters (per channel, all channels must be kept separate)

1900/65A Field Wiring Diagrams

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