WELDING PROCEDURE QUALIFICATION RECORD (AS R

PQR NO. :

30.99.12.1741 (PQT-001)

Welder Name
W/No.
Type
Progression :

WPS No. : 30.99.12.1741 REV: A ( WPS - TK - 001 )

Welding Process
Welding Possition
Base Metal
Heat No
Dimension

SMAW
SMAW-3G
SA 516 GR 60-70 TO SA 516 GR 60-70
814794
12 MM
GAS
FLOW RATE
NA
NA

Shielding
Back Purging

N/A

Manual

UPHIL

N/A

Joint Detail

PASS No.
ROOT
HOT
FILL
FINAL

BRAND NAME
ESAB
ESAB
ESAB
ESAB

BACK GAUGE &

WELDING

ESAB

Pass Details

Electrical Stick Out :

Other :

NA
N/A

FCAW Filler Type :

Gas Cup Size ( FCAW) :

N.A

Size :

N.A

N.A
WELDING PERAMETERS

Layer
No.

Pass No.

Process

ROOT
HOT
FILL
CAP
CAP
CAP
BG
BG

1
2
3
4
5
6
7
8

SMAW
SMAW
SMAW
SMAW
SMAW
SMAW
SMAW
SMAW

Layer
Thick.
( mm )
3
4
3
2

2
2
2
2

FILLER METAL
AWS Spec.

Size (mm)

SFA 5.1
SFA 5.1
SFA 5.1
SFA 5.1
SFA 5.1
SFA 5.1
SFA 5.1
SFA 5.1

2.5
2.5

INCOL

3.2
2.5
2.5
2.5

2.5
2.5

Electrode
Polarity
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP

Current
Amps
Range
68-84
85-100
108-126
80-90
80-92
80-92
80-90
77-85

Volts Range
19-25
22-27
21-28
20-25
21-26
19-25
21-26
18-24

Bead
Length*
( mm )
670
520
520
520
520
520
520
520

Arc
Time
Min
10.28
05.56
4.26
4.4
4.42
5.18
3.22
4.35

Welding Speed
Range
( mm/Min)
69.70
93.50
122.10
118.20
117.70
100.40
161.40
119.50

GS ENGINEERING

ORD (AS RUN SHEET)

JAMAL AKTAR ( INW-001)
W-124
Date
UPHILL FOR 3G

07.09.15

WELDING CONSUMABLES

SIZE
Dia 2.5mm
Dia 2.5mm
Dia 3.2mm
Dia 2.5mm

LOT No.
SFP15162
SFP15162
SFP19115
SFP15162

Dia 2.5mm

SFP15162

Calculation of Maximum Heat Input

Heat Input =

V x I X60
S x 1000

KJ/MM

V = Volts, maximum per layer

I = Amps, maximum Per layer
S = Weld speed (MM/Min ) min. per layer

Preheat

Heat Input
max
( KJ/mm )
1.82
1.732
1.733
1.142
1.219
1.374
0.869
1.024

C:

Ambient

I/Pass Temp.
Range
C
2000C
2000C
2000C
2000C
2000C
2000C
2000C
2000C

REMARKS

ADCO

ANGLO EASTERN INDUSTRIES

WELDING PROCEDURE QUALIFICATION RECORD AS RUN S

PQR NO. :

AE/ PQR / 051

WPS No. :

Welding Process
Welding Possition
Base Metal
Heat No
Dimension

AE / WPS / 051 Rev.0

GTAW+SMAW + SAW
GTAW & SMAW-3G,SAW-1G
SA 516 GR 60 TO SA 516 GR 70
604852
25 MM
GAS
ARGON FOR GTAW
N/A

Shielding
Back Purging
Joint Detail

Electrical Stick Out :

Other :

4-6 MM
N/A

Welder Name :
W/No. :
Type :
Manual + Machine
Progression :

WELDING

PASS No.
ROOT
HOT
FILL
FINAL
Pass Details

FLOW RATE
20-25
N/A

FCAW Filler Type :

Gas Cup Size ( FCAW) :

N.A

BRAND NAME
BOHLER ER70S-2
BOHLER E7018-1
KISWEL EM12K
KISWEL EM12K

Size :

N.A

N.A
WELDING PERAMETERS

Layer
No.

Pass No.

Root
Hot
Fill
Fill
Fill
Fill
Fill
Fill
Fill
Fill
Cap
Cap
Cap
Fill
Fill
Cap
Cap

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Layer
Thick.
( mm )
3
2
5

2
3
4

FILLER METAL
AWS Spec.

Size (mm)

SFA5.18
SFA5.18
SFA5.1
SFA5.1
SFA5.17
SFA5.17
SFA5.17
SFA5.17
SFA5.17
SFA5.17
SFA5.17
SFA5.17
SFA5.17
SFA5.1
SFA5.1
SFA5.17
SFA5.17

2.4
2.4

2.5
3.2
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
2.4
3.2

2.4
2.4

UPHILL FOR 3G

Electrode
Polarity
DCEN
DCEN
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP
DCEP

Current
Amps
Range
140-190
140-190
80-140
80-140
280-400
280-400
280-400
280-400
280-400
280-400
280-400
280-400
280-400
80-140
80-140
280-400
280-400

Volts Range
10-15
10-15
20-28
20-28
25-35
25-35
25-35
25-35
25-35
25-35
25-35
25-35
25-35
20-28
20-28
25-35
25-35

Bead
Length*
( mm )
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000

Arc
Time
Min
31.52
9.06
15.21
17.03
2.56
2.57
2.43
2.37
2.20
2.30
2.38
2.48
2.38
10.09
9.17
2.58
2.35

Welding Speed
Range
( mm/Min)
25-80
25-80
50-130
50-130
350-480
350-480
350-480
350-480
350-480
350-480
350-480
350-480
350-480
50-130
50-130
350-480
350-480

ANGLO EASTERN
INDUSTRIES
4
Cap

18

SFA5.17

2.4

DCEP

280-400

25-35

1000

2.20

350-480

ANGLO EASTERN INDUSTRIES

TPI

v
21
22
22
22
15
28
35

i
140
170
90
170
190
140
400

ANGLO EASTERN INDUSTRIES

ECORD AS RUN SHEET

Mantukumar+Shyju+Pramodkumar
W190+W003+W124
Date :
UPHILL FOR 3G

02.05.15

WELDING CONSUMABLES

RAND NAME
HLER ER70S-2
HLER E7018-1
SWEL EM12K
SWEL EM12K

SIZE
2.4mm
2.4mm/3.2mm
2.4mm
2.4mm

LOT No.
M70485
14634/13601
1AF11
1AF11

Calculation of Maximum Heat Input

Heat Input =

V x I X60
S x 1000

KJ/MM

V = Volts, maximum per layer

I = Amps, maximum Per layer
S = Weld speed (MM/Min ) min. per layer

Preheat oC :
Preheating Medium : Cutting Gas
Heat Input
max
( KJ/mm )
2.14
2.14
1.81
1.81
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.81
1.81
1.75
1.75

I/Pass Temp.
Range
C
250 max
250 max
250 max
250 max
250 max
250 max
250 max
250 max
250 max
250 max
250 max
250 max
250 max
250 max
250 max
250 max
250 max

65C

REMARKS
GTAW
GTAW
SMAW
SMAW
SAW
SAW
SAW
SAW
SAW
SAW
SAW
SAW
SAW
SMAW
SMAW
SAW
SAW

Root
Hot

Fill

1
2
3
4
5

1.8
0.9
1.4
1.9

6
7
8

1.4
1.6
1.5
1.7

1.4

ANGLO EASTERN INDUSTRIES

1.75

250 max

SAW

TPI

s
119.52
122.45
119.40
117.65
80.00
130.00
480

H
1.475904
1.832585
0.994975
1.907352
2.1375
1.809231
1.75

10
11

1.5
1.8

12

1.3

13

1.3

14
15
16
17
18

1.4
1.4
1.5
1.4
1.6

26.8

ANGLO EASTERN INDUSTRIES

ANGLO EASTERN INDUSTRIES

WELDING PROCEDURE QUALIFICATION RECORD (AS R

PQR NO. :

30.99.12.1742 (PQT-002)

Welder Name
W/No.
Type
Progression :

WPS No. : 30.99.12.1742 REV: A ( WPS - TK - 002 )

Welding Process
Welding Possition
Base Metal
Heat No
Dimension

SAW
SAW-2G
SA 516 GR 60-70 TO SA 516 GR 60-70
814794
12 MM
GAS
FLOW RATE
NA
NA

Shielding
Back Purging

N/A

Manual

N/A

Joint Detail

PASS No.
ROOT
HOT
FILL
FINAL

BRAND NAME
ESAB
ESAB
ESAB
ESAB

BACK GAUGE &

WELDING

ESAB

Pass Details

Electrical Stick Out :

Other :

NA
N/A

FCAW Filler Type :

Gas Cup Size ( FCAW) :

N.A

Size :

N.A

N.A
WELDING PERAMETERS

Layer
No.

Pass No.

Process

Layer
Thick.
( mm )

FILLER METAL
AWS Spec.

Size (mm)

INCOL

Electrode
Polarity

Current
Amps
Range

Volts Range

Bead
Length*
( mm )

Arc
Time
Min

Welding Speed
Range
( mm/Min)

GS ENGINEERING

ORD (AS RUN SHEET)

YAGENDAR KUMAR YADAV ( INW-002)
Date

05.10.15

2G
WELDING CONSUMABLES

SIZE

LOT No.

Calculation of Maximum Heat Input

Heat Input =

V x I X60
S x 1000

KJ/MM

V = Volts, maximum per layer

I = Amps, maximum Per layer
S = Weld speed (MM/Min ) min. per layer

Preheat

Heat Input
max
( KJ/mm )

C:

Ambient

I/Pass Temp.
Range
C

REMARKS

ADCO