Tinh Toan

Ma y
a p bu a
GVHD: Huy nh Ngo c Minh
Ma y a p bu a
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Ma y a p bu a
CHNG IV: TNH TON CN BNG VT CHT

Cng sut yu cu thit k
Thnh phn Clinker trong xi mng
(thay i theo yu cu thit k)
Nhp w 81%
Qtk 1.5 10
Mclinker Qtk w
6
Mclinker = 1.215 10
Mclinker
Mhh
1z
6
Mhh = 1.869 10
vi l thuyt (chim t% phi liu)

Nhp t 78.26%
Mdvlt Mhh t
6
Mdvlt = 1.463 10
vi khai thc ( m ca vi
H Tin -Bnh Phc t 5-7% )
Chn m 6%
Mdvlt
Mdvkt
94%
6
Mdvkt = 1.556 10
Tng hao ht c qu trnh l 1%
H Mdvkt 1%
4
H = 1.556 10
Lng vi tnh hao ht
M'dv Mdvkt H
6
M'dv = 1.541 10
Tng lng vi cn cung cp

(Lng vi d tr cho qu trnh
l 10% )
Mdv M'dv 110%
6
Mdv = 1.695 10
Hn hp Phi liu trc nung

MKN
z 35%
Nh my 1 nm lm vic 300 ngy , mi ngy 2 ca ,1 ca 8 ting

Thi gian hot ng ca My p Ba trong 1 nm
T 300 2 8
3
= 4.8 10
Nng sut ca my p ba
Mdv
Q
= 353.071
T
20
Ma y a p bu a
MC V: THIT K MY P BA
Nng sut l thuyt
Q = 353.071
(chng IV)
Kch thc liu vo: D 500

Kch thc liu ra : d 25
5.1. Vn tc u ba:
Kch thc gii hn ca vin vt liu c th xc nh theo cng thc thc nghim sau:
5
k 10
dgh = 230
1.5
v
[3]
Trong :
N
6 N
k
- ng sut ko gii hn ca vt liu ;i vi vi k =( 2.5 5 ) .10
2
2
m
m
6
Chn :
k 5 10
2
kg

- khi lng ring ca vt liu . i vi vi = ( 2680 -2760) (kg/m3).
3
m
Chn :
2680
3
m
v - tc va p, bng tc di ca u ba
s
dgh (m) - kch thc gii hn ca vin vt liu
Khi kch thc ca vin vt liu nh hn kch thc gii hn th sau va chm vt liu khng
v.
Tc gii hn ca u ba:
vgh 1.75 10
Chn vn tc u ba:

= 31.02
( )

v 23

v < vgh
21
Ma y a p bu a
5.2. Kch thc rto: [2] (theo H L Vin tnh cho my p ba 2 trc)
Cc thng s c bn ca my p ba l :
Chiu di rto
Lr (m)
ng knh rto Dr (m) (ng knh rto l khong cch xa nht gia hai ba
i din qua trc rto).
Cc my p ba hin i c t s:
Chn
Lr
Dr
= (0.6 -1.5 )
Lr
Dr
= 1.16
T s ny t l thun vi mc p nghin v
t l nghch vi cng.
T nng sut thit k ban u ta tnh c ng knh roto da theo cng thc tnh nng sut
ca my nh sau: ( L >D)
m3
2
Q
= 0.1 Dr Lr n
hr
Hay
tonne
2
Q
= 0.1 Dr Lr n
1000
hr
Vi :
n : s vng quay ca roto
Mt khc :
60 v
Dr =
n
Suy ra:
2
60
Q = 0.1 Lr v
1000
Chiu di roto :
Lr
Chn :
Q
1000
= 1.732
60
v
0.1

Lr 1.74
22
Ma y a p bu a
ng knh rto
Lr
Dr
= 1.5
1.16
5.3. S vng quay ca roto:

v
60

n
= 292.845
Dr
min

( )
Chn n 295
min
Tnh li nng sut my :

Nng sut ca my p ba
60 Lr
Q 0.1
Chn

= 356.42
1000
Q 360
5.4. Khi lng ba:
[2]/94
Khi rto quay, ba tch tr mt ng nng ln v khi ba p vo cc vt liu th ba s bin

ng nng ny thnh cng p lm cho cc vt liu b v ra.
ng nng ca ba p sinh ra xc nh nh sau:
2
M v1 N
W1=
2
m
Trong :
M (kg) - khi lng ca ba
m
v1 - vn tc ca ba trc khi p
s
Sau khi p ba cn d mt ng nng l:

2
M v2 N
W2=
2
m
m
v2 - vn tc ca ba sau khi p
s
23
Ma y a p bu a
Nh vy, ng nng ca ba truyn cho vt liu em p l:

2
2
M
W = W1 W2 = v1 v2
2
Hoc
2
M v1
2
W =
1
2
vi
v1 = v2
: gi l h s hi phc, n ph thuc hnh dng v bn cht ca vt liu emp v vt
liu lm ba, chn n nh sau:

Nham thch vi thp
Qung apatit vi thp
bazan vi thp
Bi bazan vi thp
Bi thy tinh vi thp
= 0.180
= 0.224
= 0.290
= 0.710
= 0.895
H s hi phc ca vi l : 0.71
Theo thuyt th tch th cng cn thit ph v vt liu bng:
2
V
A =
2E
D
(N.m)
=
12 E
Nh vy, iu kin ba p v vt liu s l:

W A
Tc l :
2
2
3
M v1
2
D
1
2
12 E
T y, tm c khi lng ba p, bng:

2
D
M (kg)
2
2
6 E v1 1
m
v1 - vn tc ca ba trc khi p
s
- ng knh ht vt liu vo (m)
D = 0.5
E 7 10
10
v1 v = 23
(mc 5.1)
(mc 5.2)
- mdun n hi ca vt liu em p
6
145 10
- ng sut ph v cc vt liu
2
24
Ma y a p bu a
Thay vo ta c:
2
D
M = 74.937
2
2
6 E v1 1
Chn
M 76
5.5. Cng sut p nghin :
[2]/97
Cng sut ring cho mi trc

2
Nm= 0.15 Dr Lr n (kW)

1000
Hoc
Nm= 7.5 Dr Lr (kW)

60 1000
Cng sut cho c 2 trc

Cc cng thc thc nghim ny xy dng da trn cc
thng s v kch thc my, ng c, vt liu p nghin
v cc iu kin thc t trong mi trng lm vic.
Nm= 0.1 Q i (kW)
Trong cc cng thc trn:

Dr
Lr - l ng knh v chiu di rto (m)
D
i = 20
- mc p nghin
d
rev
n
- s vng quay ca rto
min
tonne
Q
- nng sut ca my
hr
Ta tnh cng sut my theo cng thc:

Q
Nm 0.15 i (
5.6. S lng ba:
3
) = 1.08 10
[2]/95
ng nng do cc ba sinh ra bng:

2
umv
W = (N.m)
2
u - s lng ba trong rto.
m (kg) - khi lng mt ba
m
v
s
- vn tc ca ba
25
Ma y a p bu a
Phn ng nng sinh ra cng p vt liu s l:

2
Kumv
W' = K W = (N.m)
2
- h s ph thuc vn tc vng ca ba, chn nh sau:

v = 23

Vn tc u ba
nn
[2]/95
(mc 2.1)
K 0.13
Sau khi bit c cng p vt liu
ta xc nh cng sut:
W'
2
W'
W'
KuMv n
Nm= = = (W)
60
2 60
vi :
- chu k thc hin cng

2
KuMv n
Nm= (kW) (*)
4
12 10
Khi bit c cng sut ca my, t cng thc (*) ta xc nh c s lng ba trong
rto nh sau:
N
4
m
12 10
(
)
u = 84.056
2
M v
n
K

( )
min
S ba phi chia ht 8, nn ta chn s ba :
5.7. S hng s a treo ba :
u 88
(ba)
[2]/97
Khi cc vt liu ri vo my th n chuyn ng thng ng nhanh dn u vi gia tc ca

lc trng trng :
m
g
2
s
cc vt liu b ba p v th thi gian cc vt liu ri t u ba ti v tr p bng thi

gian ba quay ht gc t ba.
Khong cch t u ba ti v tr p thng ly bng Dr / 18 v thi gian cc vt liu ri ht
khong cch ny l:
t1 =
2 Dr
=
18 g
Dr
(s)
9g
26
Ma y a p bu a
Cn thi gian quay ht gc tba l:

60
t2 =
(s)
an2
Theo iu kin trn ta c:

t1 t2
Dr
60

9g an2
=>
T y ta rt ra s hng ba l:
180
a
= 2.371
n2
Dr
D r (m)
- ng knh rto
m
g - gia tc trng trng
2
s
n (vng/pht) - s vng quay ca rto
S ba trn a thng t 3 n 8 (tc l 3, 4, 6, 8,...).Trong bi ny, ta chn :

u
j = 22 a
a
S a treo ba l:
Vy trn mi roto c c 11 a, mi da treo 4 ba, mi ba nng 76 kg
5.8. Ghi my:

Ta c: d
a4
(mc 2.5)
[5]
l kch thc ht th kch thc l ghi c tnh nh sau:
d = L cos () S sin ()
L (mm) - kch thc lghi
S (mm) - bdy sn ghi
()
- gc nghing
Thng thng chn theo kinh nghim nh sau:

d<5
5 < d < 25
d > 25
Chn L = d + (0.5 1) (mm)

Chn L = d + (1 3)(mm)
Chn L = d + (3 5)(mm)
Chn kch thc l ghi
Ld+5 (
) = 30
27
Ma y a p bu a
Chiu dy ghi ph thuc kch thc l ghi:

L < 5 (mm)
th
5 < L < 10 (mm) th
L > 10 (mm)
th
S = 0.75 L
S = 0.7 L
S = 0.625 L
Do
L = 30 (
)
=> S 0.625 L = 18.75 (
Chn S 20
5.9.Thit k kch thc v Tnh bn cho ba p:
[5]/98
a )Chiu di ba p:
Khong cch t trc cnh ba n b mt lm vic ca ba thng chn nh sau:

l = (0.4 0.6) R
y ta chn :
l = 0.5 R
R l khong cch t trc roto n trc treo ba n trc treo ba

Dr
R 0.8
= 0.6
2
Chn:
=>
l 0.53 R = 0.318
l 0.32
28
Ma y a p bu a
Ta thit k ba c mt ct ngang hnh ch T, trng tm ba chnh l tm hnh T, chiu di

ba c c phn gn vo a ba l :
Chn chiu di ba:
Lb l + 5
= 0.37
b ) Cc kch thc khc:

Khi lng ring ba p (lm bng thp ):
b 7850
3
[2]/249
Th tch ba p:
6
M
V = 9.682 10
b
Gi b l chiu dy ca ba
Ta thit k ba c kch thc nh hnh bn:( m bo
Lb = 0.37
29
Ma y a p bu a
Theo mt phng chiu ng , Ta c cc vng :

Vng A1 hnh vnh khn c cc bn knh R60mm, R30mm v chiu dy 1.3b
2
A1 (50
2
3
) = 5.027 10
) (30
Vng A2 gm na ng trn c bn knh R0mm ,b i 1/2 vng hnh vnh khn c

chiu dy l b .Tnh gn ng :
2
2
(75
) (50
)
3
= 4.909 10
A2
2
Vng A3 gm hnh vung c chiu dy l b :

2
4
) = 2.25 10
A3 (150
Vng A4 gm hnh ch nht c chiu dy l 1.3b :

A4 (120
) (300
4
) = 3.6 10
Ta c :
V = 1.3 b A1 + b A2 + b A3 + 1.3 b A4
=>
V
1.3 A1 + A2 + A3 + 1.3 A4
b== 99.2 mm
Chn : b 100
Chiu dy cc vng ca ba :
Vng A1 l :
1.3 b = 130
Vng A2 l :
b = 100
Vng A3 l :
b = 100
Vng A4 l :
1.3 b = 130
Theo thc t ngi lm ba bng vt liu chu mi mn cao, do trong bi ny ta chn thp
c ph lp hp kim cng Crom chu mi mn c gii hn bn l:
b 400 = 400
2
Lc ly tm tc dng ln ba p:
[2]/246
2Mv
Flt = 53.605
Dr
=> Ti trng loi III
[2]/247
30
Ma y a p bu a
Thp C40 c gii hn bn ko :

Thp C40 c gii hn bn ct :
Thp C40 c gii hn bn ct :
K = 65
C = 50
d = 50 MPa
Cc tit din cn kim tra bn l L, M v N. Tit din L chiu ko; tit din M chu ct; cn tit
din N chu ng sut tip xc. ng sut sinh ra trn cc tit din c tnh theo cng thc
sau:
Cc kch thc :
o 20
q 130
p 20
r 30
Trn tit din L (mt phng hnh ch nht c kch thc : o q )

Flt
K =
K
oq
Flt
K
= 20.617 (
oq
[2]/98
< K
(tha iu kin)
Trn tit din M (mt phng hnh ch nht c kch thc : p q )

Flt
C =
C
pq
[2]/98
31
Ma y a p bu a
Flt
C
= 20.617 (
pq
(tha iu kin)
Trn tit din N:
Flt
d = d
qr
Flt
d
= 13.745
qr
[2]/98
(tha iu kin)
5.10. a treo ba :
ng knh a = ng knh roto
Khong cch t trc Roto n trc treo ba
Dr = 1.5
R = 0.6
(mc 5.2)
(mc 5.10.a)
Theo chiu di roto c:

44 ba (mc 5.6)
12 a ( do u rto cn thm 1 a kp nn cn thm 1 a l 12 a)
lp cc chi tit ph ,v thun tin cho phn lp ghp ta tr ra 70 ( mm )
Chiu dy a :
Lr 1.3 b 11 70
Hd
= 20
12
Chn s b ng knh trc l :
Dt 150
Vt liu lm a ging vi vt liu lm ba thp C2 ,c khi lng ring l :

3
b = 7.85 10
3
Khi lng a :
D 2 D 2
r
t
Md
Hd b = 0.275
2
2
32
Ma y a p bu a
BNG TNG KT
STT
i lng
Khiu
Kt qu
n v
Nng sut
360
Tn/gi
Kch thc u vo
500
mm
Kch thc u ra
25
mm
Mc p nghin
20
Cng sut my nghin
2 x 1080
kW
ng knh roto
Dr
1,5
Chiu di roto
Lr
1,74
Vn tc u ba
23
m/s
S vng quay roto
295
vng/pht
10
Khi lng ba
76
Kg
11
S ba
88
12
Sa treo ba
24
13
Chiu di ba
0,35
14
Kch thc lghi
30
mm
14
B dy ghi
20
mm
33
Ma y a p bu a
CHNG VI: CC THIT B PH TR

S liu thit k:
Cng sut my :
3
Nm = 1.08 10
=> Cng sut trn mi roto :
Nm
Nr
= 540
2
ng sut mi un ca vt liu ch to trc :

Chn b truyn ng ai theo s sau:
V vn tc roto
(mc 5.5)
1F 60
[7]/145
v = 23 nn trong bi ny ta chn ai thang.
34
Ma y a p bu a
6.1. ng c in
Cng sut trn mi roto :
Nr = 540
Hiu sut ca ton b h thng :
Theo Bng 3.3 ti liu [7]
Ta chn:
Hiu sut b truyn ai :
d 0.96
Hiu sut b truyn ln :
ol 0.995
Hiu sut ton h thng truyn ng :
d ol = 0.95
Nr
Ndc
= 568.167
Cng sut cn thit trn trc ng c:

Trnh trng hp qu ti ta chn :
T s truyn u=(2-5)
Ndc > 570
[7]/132
S vng quay d kin ca ng c

ndcmin n 2 = 590
3
ndcmax n 5 = 1.475 10
My p i hi mi ng c phi c cng sut ln hn 570 kW. Ta chn ng c

Marine Motors vi cc thng s:
[4]
Cng sut ca ng c :
Ndc 700
S vng quay ca ng c :
ndc 735
min
S vng quay ca roto:
n = 295
T s truyn l:
ndc
ud
= 2.492
n
[7]/132
35
Ma y a p bu a
6.2. B truyn ng
Bc 1: Chn loi ai theo cng sut v s vong quay
Ta c cng sut ca ng c l
Ndc = 700
, s vng quay l
ndc = 735
Theo hnh trn ai loi E ph hp vi yu cu.
36
Ma y a p bu a
Bc 2: Xc nh ng knh, vn tc bnh ai nh (bnh ai dn ):

(theo Nguyn Hu Lc tnh ton cho b truyn ai)
a) ng knh bnh ai nh :
Do ai loi E nn ng knh bnh ai nh d1 nm trong khon 500 - 1000 mm
Theo bng :
=> Chn :
dmin 500
[7]/130
d1 1.2 dmin = 0.6
=>Theo dy tiu chun (trang 153 ) ti liu [7] chn :
dbdn 630
b)Vn tc bnh ai nh:

dbdn
ndc

(
)
min
vbdn = 24.245
60000

(> v = 23 )
[7]/132
Vn tc ai thang khng nn vt qu 23 m/s v khi xy ra hin tng dao ng xon, tng

lc ly tm, nng dy ai, lm gim tui th v hiu sut truyn.
Chn li : dbdn 560
dbdn
ndc

(
)
min
vbdn = 21.551
60000

(< v = 23 )
(tha iu kin )
37
Ma y a p bu a
Bc 3: Chn h s trt tng i v tnh ng knh bnh ai b dn :

Chn H s trt tngi
0.01
ndc
vbdn dbdn
dbdl
ud = = =
n
vbdl dbdl
dbdn (1 ))
=>
[7]/133
dbdl ud dbdn (1 ) = 1.381
=>Theo dy tiu chun (trang 153) ti liu [7] ta chn
dbdl 1400
T s thc t truyn b truyn ai :

dbdl
udtt = 2.525
dbdn (1 ))
Chn khong cch trc a theo t s truyn nh bng sau:

U
a
Do t s truyn
1
1,5d(bdl)
udtt = 2.525
[7]/153
1,2 d(bdl)
1d(bdl)
0,95d(bdl)
0,9d(bdl)
6
0,85d(bdl)
0.2
2 3
chn a s b: asb 1.2 dbdl 2 udtt dbdl = 1.533
Bc 4:Tnh chiu di ai L
Ta tnh chiu di ai theo a s b nh sau:
2
dbdl dbdn
Ld 2 asb + dbdl + dbdn +
= 6.26
2
4 asb
Theo bng tiu chun ta chn chiu di ai (bng 4.3 ) [ti liu 7]:
Ld 6300
S vng chy ca ai trong mt giy:

vbdn
1
1
ivc
= 3.421 <[i]=10
Ld
(tha mn iu kin)
Khong cch trc a chnh xc theo L tiu chun:
[7]/158
[7]/158
dbdn + dbdl
k Ld
= 3.221
2
dbdl dbdn
= 0.42
2
38
Ma y a p bu a
k +
k 8
acx
= 1.554
4
2
Kim nghim iu kin:
2 dbdn + dbdl acx 0.55 dbdn + dbdl + h
vi h l chiu cao mt ct ngang ca dy ai (bng 4.3 ti liu [1] )
h 23.5
2 dbdn + dbdl = 3.92

0.55 dbdn + dbdl + h = 1.102
(tha iu kin )
acx = 1.554
Bc 5: Tnh gc m ai 1
i vi ai thang th gc m
1 > 120
dbdl dbdn
1 180 57
= 149.186
acx
(tha iu kin )
[7]/158
Bc 6: Xc nh s ai cn thit
S ai cn thit c xc nh theo cng thc sau:
Ndc
Z
P0 C Cu CL Cz Cr Cv
[7]/159
H s xt n nh hng gc m ai: C
C 1.24 1
110
= 0.921
H s xt n nh hng ca vn tc : Cv
2
vbdn
Cv 1 0.05 0.01
1 = 0.818
H s xt n nh hng ca t s truyn:Cu
u
Cu
1
1
udtt = 2.525
1,1
1,04
=>
1,2
1,07
[7]/152
1,4
1,1
1,8
1,12
2,5
1,14
Cu 1.14
39
Ma y a p bu a
H s xt n nh hng ca s ai : Cz ,chn s b
H s xt n nh hng ca ti trng Cr
Tnh
1 - 0,85
Ti trng
Cr
=>
Cz 0.85
( Gi s Z > 6 )
[7]/148
Dao ng nh
0,9 - 0,8
Dao ng mnh
0,8 - 0,7
Va p
0,7 - 0,6
Cr 0.85
H s xt n nh hng ca chiu di ai:

L0 6000
6
CL
Ld
= 1.008
L0
Chn h s cng sut c ch ( P0 )

ai bn
P0 50
S ai:
Ndc
Z
= 22.396
P0 C Cu CL Cz Cr Cv
Ta chn
Z 24
[ai] (tha iu kin s ai 8)
Bc 7: Tnh chiu rng bnh ai

e 44.5
f 29
3
B (Z 1) e + 2 f = 1.082 10
C :
Bc 8:Tnh lc cng ban u v lc tc dng ln trc
40
Ma y a p bu a
i vi ai thang : 0 = ( 1,5 1,7 ) N/mm2

A 692
Chn
0 1.5
2
y0 11
Lc cng ban u i vi mi dy ai
[7]/137
F01 0 A = 1.038 10
2
Lc cng ban u:
4
F0 Z F01 = 2.491 10
2
Lc vng tnh nh sau:

Ndc
4
Ft
= 3.248 10
2
vbdn
Lc vng trn mi dy ai:

Ft
3
= 1.353 10
2
Z
Ft e f1 + 1
T cng thc F0 =
2 e f1 1
Suy ra:
2 F0 + Ft
1
f1
ln
= 0.598
2 F0 Ft
H s ma st nh nht b truyn khng b trt trn:

fmin f1 sin (20 ) = 0.205
ng sut ln nht trong dy ai

d 1200
3
E 100
( loi cng nht )
F01
Ft
y0
2
6
max
+ 0.5
+ d v 10 + 2 E = 6.145
A
ZA
d1
Tui th ai c xc nh theo cng thc sau:

Ta c:
Gii hn mi ca ai thang:
r 9
Ch s m ng cong mi:
km 8
41
Ma y a p bu a
r m
7
10
7
max
Lh
= 3.096 10
2 ivc
Tui th ai:
[7]/146
Lh = 358.389
Bc 9: Kch thc bnh ai thang
[7]/128
h0 20
ng knh ngoi ca bnh ai nh:

Dbdn dbdn + 2 h0 = 600
ng knh ngoi ca bnh ai ln:

3
Dbdl dbdl + 2 h0 = 1.44 10
6.3. Tnh ton trc:

( theo Nguyn Hu Lc tnh ton cho trc )
L chi tit chu lc cao, ta chn vt liu lm trc l: Thp SAE 420
Gii hn bn
bt 1760
Gii hn chy
ch 1375
Gii hn mi ca VL
m 598.4
H s kch thc
0.68
H s tng bn b mt tra
1.6
H s xt s tp trung ti trng n bn mi K 1.5
Tnh ng knh trc theo cng sut ng c, ta c th thy trc chu tc dng ch yu l t
momen xon, tc dng ca momen un l khng ng k.
Lc tc dng ca b truyn ai:
+ Lc cng ai ban u
1

4
Fr 2. F0 sin
[7]/370
= 4.803 10
2
2
+ Lc vng c ch
4
Ft = 3.248 10
2
+ Momen xon truyn t ng c :

6 Ndc
9.55 10
(
)
Mz
(
n
min
4
) = 2.154 10
[7]/370
42
Ma y a p bu a
+ Ti trng phn b u ca ba v a :
Khi lng a:
Md = 274.667
u
j
M + Md
4
2
2
qtr = 3.588 10
Lr
+ ng knh trc s b:
Mz
=
Wx
Ta c:
[ ]= 10 15
3
=>
dsb
[7]/370
[]
3
d
Wx=
16
[7]/370
Ta chn
10
Mz
= 220.829
0.2
Chn s b ng knh trc l :
dsb 350
Tnh cc lc tc dng v momen
L1 700
L2 1400
Trng lng Bnh :
FBd 10000
L3 460
L'r Lr 70
= 1.67
Phng trnh cn bng Momen ti A trong mt phng ng:(lc c chiu + hng xung )
2 L2
M (A , y) = qtr
L'r RBy 2 L2 + FBd L3 + 2 L2 = 0
2
43
Ma y a p bu a
+ Lc tc dng theo phng y ti B :

2 L2
qtr
L'r + FBd L3 + 2 L2
2
RBy
= 41.599
2 L2
Phng trnh cn bng lc theo phng y:

F (A , y)
= RAy + qtr L'r RBy + FBd = 0
+ Lc tc dng theo phng y ti A :

RAy qtr L'r + FBd RBy = 28.313
Phng trnh cn bng Momen ti A trong mt phng ngang:(chiu + hng ra sau)

M (A , x) = Fr L1 + RBx 2 L2 = 0
+ Lc tc dng theo phng x ti B :

Fr L1
RBx
= 12.008
2 L2
Phng trnh cn bng lc theo phng x:

F (A , x)
= RBx + RAx + Fr = 0
+ Lc tc dng theo phng x ti A :

RAx Fr RBx = 60.042
V biu ni lc :
Biu m men trong mt phng ngMx (N.m)
Ti a u tin:
3
RAy 0.29 = 8.211 10
Ti v tr 1/4 roto :
RAy 0.29
Lr
L'r
3
+
= 8.02 10
qtr
4
8
Ti trung im roto
2
L'r
4
RAy L2 qtr
= 2.713 10
8
44
Ma y a p bu a
Ti v tr 3/4 roto :
RAy 0.29
3 L'r
3 3 L'r
4
+ qtr = 1.553 10
4
48
Ti a cui cng :
2
RAy 0.29
L'r
3
+ L'r qtr
= 5.467 10
2
Ti ln B:
RAy 2 L2 qtr L'r L2 = 4.6 10
Ti bnh :
11
RAy 2 L2 + L3 qtr L'r L2 + L3 + RBy L3 = 2.547 10
=0
Biu Momen trong mt phng ngang My (N.m)

Ti ln A:
Fr L1 = 3.362 10
Ti ln B:
Fr L1 + 2 L2 + RAx 2 L2 = 0
Ti gia trc:
Fr L1 + L2 + RAx L2 = 1.681 10
=0
4
45
Ma y a p bu a
Biu momen xon Mz (N.m)
Da vo s phn tch lc-moment, mt ct nguy him ti v tr gia trc roto. Ta

tnh bn ti v tr ny
Moment tng ng:
2
Mtd
2
2
2
Mx + My + 0.75 Mz
Mtd 22031.73
46
Ma y a p bu a
i vi trc tm quay, ng sut thay i theo chu k i xng

Mtd
a = 5.139
3
0.1 dsb
Mtd
a = 2.569
3
0.2 dsb
m
s = 84.467
K a
|s| h s an ton cho php, nm trong khong 1,5 2,5. Chn 1,5
s |s|
Tha iu kin mi.
ng sut tng ng
2
td
2
2
a + 3 a = 6.798
ng sut cho php qu ti

cp 0.5 65
cp > td
= 32.5 (
==> Chn ng knh trc = 350mm
6.4. Tnh :
( theo Nguyn Hu Lc tnh ton cho )
Ta c cc h s tnh ton :
H s xt ti nh hng c tnh ti trng n tui th :
H s xt ti nh hng nhit n tui th :
H s xt ti vng no quay:
H s ti trng hng tm v dc trc:
K 1.1
Kt 1
V1
X1 Y0
Lc tc dng tng ti A(v lc tc ng tai A ln hn B, A l v tr gn b truyn ng):

2
FA
2
2
4
RAy + RAx = 6.638 10

2
Ti trng quy c:
4
Q X V Fr + Y FA K Kt = 5.284 10
2
Tui th :
Ln 40000
60 n Ln
4
L
= 4.248 10
6
10
Kh nng ti ng:
[7]/372
m 3.33
do chn a
Ctt Q L
m
6
= 2.252 10
2
[7]/372
47
Ma y a p bu a
Ta chn a tr ngn 32524 ( TCVN 1502-82): [ 6 ]

C0 302
> Ctt
d 120
CHNG VI: CNG TC LP RP, BO TR

VSA CHA.
Trong iu kin lm vic p lin tc nn ba v ghi rt nhanh mn, nn:
Ba p: c thit kvi hai b mt lm vic, c th i b mt lm vic
khi b mt kia b mn. Khi cn thay ba, ta tho cht treo ba vi a ba v thay c 4
ba m bo cho my c cn bng.
Li ghi: l nhng khe h di dc theo chiu di roto. Khi li ghi mn, ta
m ca hng ca my v ko li ghi c ra ngoi, thay b li ghi mi vo v ng
ca. Do li ghi nm trn mt b nm c lp vi thn my nn d dng thay th,
nhng li ghi vn c bt c vo thn my trnh gy rung ng, gy h hng khi
my hot ng.
Khi lm vic, my c th c t trong nh my hoc m khai thc
vi. Nhng t u th my cng phi nm trn mt chn vng chi v bng
phng trnh hng hc.
Trong qu trnh lm vic phi c nhn vin thoe di thng xuyn hot ng
cu my, ngn chn nhng vt liu to qu kch thc ming vo v vt l c cng
cao trnh h ba, gy trc hoc hng li ghi.
Ngoi ra cn phi thay ba v li ghi nh k my t nng sut cao
nht
48
Ma y a p bu a
Ti liu tham kho

[1] Quang Minh,Trn B Vit Cng ngh sn xut xi mng Poc lng v cc cht
kt dnh v c Nh xut bn i hc Quc gia Tp.HCM 2009
[2] H L Vin Cc my gia cng vt liu rn v do, tp 1 Nh xut bn Khoa hc
v K thut H Ni 2003.
[3] on Ti Ng My sn xut vt liu v cu kin xy dng Nh xut bn Xy
dng 2000.
[4] Siemens AG 1996 2014. Drive Technology Motor. c ly t:
http://www.industry.siemens.com/drives/global/en/motor/low-voltage-motor/iecmotors/simotics-dp/marine-motors/Pages/marine-motors.aspx
[5] Nguyn Khnh Sn Slide Qu trnh v thit b Silicat 1, chng 1,chng 4.
[6] TCVN 1502-85 a ngn
[7] Nguyn Hu Lc C s thit k my Nh xut bn i hcQuc gia Tp.HCM
2011.
49

Tinh Toan

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Ma y

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

CHNG IV: TNH TON CN BNG VT CHT

vi l thuyt (chim t% phi liu)

Tng hao ht c qu trnh l 1%

Lng vi tnh hao ht

Tng lng vi cn cung cp

Mdv M'dv 110%

Hn hp Phi liu trc nung

Nh my 1 nm lm vic 300 ngy , mi ngy 2 ca ,1 ca 8 ting

GVHD: Huy nh Ngo c Minh

Kch thc liu vo: D 500

GVHD: Huy nh Ngo c Minh

GVHD: Huy nh Ngo c Minh

5.3. S vng quay ca roto:

Tnh li nng sut my :

5.4. Khi lng ba:

Khi rto quay, ba tch tr mt ng nng ln v khi ba p vo cc vt liu th ba s bin

Sau khi p ba cn d mt ng nng l:

GVHD: Huy nh Ngo c Minh

Nh vy, ng nng ca ba truyn cho vt liu em p l:

: gi l h s hi phc, n ph thuc hnh dng v bn cht ca vt liu emp v vt

liu lm ba, chn n nh sau:

Nh vy, iu kin ba p v vt liu s l:

T y, tm c khi lng ba p, bng:

- ng knh ht vt liu vo (m)

GVHD: Huy nh Ngo c Minh

5.5. Cng sut p nghin :

Cng sut ring cho mi trc

Nm= 0.15 Dr Lr n (kW)

Nm= 7.5 Dr Lr (kW)

Cng sut cho c 2 trc

Nm= 0.1 Q i (kW)

Trong cc cng thc trn:

Lr - l ng knh v chiu di rto (m)

Ta tnh cng sut my theo cng thc:

5.6. S lng ba:

ng nng do cc ba sinh ra bng:

GVHD: Huy nh Ngo c Minh

Phn ng nng sinh ra cng p vt liu s l:

- h s ph thuc vn tc vng ca ba, chn nh sau:

Sau khi bit c cng p vt liu

- chu k thc hin cng

S ba phi chia ht 8, nn ta chn s ba :