BC-119 BC-121 Service Manual

Count on us!
bc-119n
bc-121n
DESKTOP CHARGER
bc-119n
MULTI-CHARGER
bc-121n
1-1-32, Kamiminami, Hirano-ku, Osaka 547-0003, Japan
S-13810MZ-CD-1
2001 Icom Inc.
INTRODUCTION
DANGER
This service manual describes the latest service information

for the BC-119N DESKTOP CHARGER/BC-121N MULTICHARGER at the time of publication.
NEVER connect the charger to an AC adapter or a DC
VERSIONS
Model
Version
Symbol Supplied batt. adap. AC adapter

[USA]
[USA-1]
AD-75
[EUR]
[EUR-1]
[AUS]
Australia
[AUS-1]
[UK]
United
Kingdom [UK-1]
AD-75
U.S.A.
Europe
BC-119N
BC-121N
General
[GEN]
[GEN-1]
General
[GEN]
power supply that uses more than 20 V (BC-121N: 16 V).

Such a connection could cause a fire hazard and/or electric
shock.
DO NOT expose the chager to rain, snow or any liquids.

DO NOT reverse the polarities of the power supply when
connecting the charger.
BC-145A
BC-145E
BC-145V
AD-75
BC-145UK
AD-75
AD-75
GER
HAR
TI-C
MUL
ORDERING PARTS
REPAIR NOTES
Be sure to include the following four points when ordering

replacement parts:
1. 10-digit order numbers
2. Component part number and name
3. Equipment model name and unit name
4. Quantity required
1. Make sure a problem is internal before disassembling

the charger box.
2. DO NOT open the chassis until the charger is disconnected from its power source.
3. DO NOT force any of the variable components. Turn
them slowly and smoothly.
4. DO NOT short any circuits or electronic parts. An insulated tuning tool MUST be used for all adjustments.
5. DO NOT keep power ON for a long time when the charger is defective.
6. READ the instructions of test equipment thoroughly
before connecting equipment to the charger.
<SAMPLE ORDER>
8010018700
8810008660
1110004700
8810008660
Case
Screw B0 3x8 NI-ZU
S.IC S-80847ALNP-EEB
Screw B0 3x8 NI-ZU
BC-119N
BC-119N
BC-121N
BC-121N
Chassis
Chassis
MAIN-A UNIT
1800 cover
5 pieces
8 pieces
1 piece
8 pieces
Addresses are provided on the inside back cover for your

convenience.
TABLE OF CONTENTS
SECTION 1
SPECIFICATIONS
SECTION 2
CIRCUIT DESCRIPTION
2-1
DC-DC CONVERTOR CIRCUIT (STEP-UP/DOWN CONVERTOR) ...............................2 - 1
2-2
CONSTANT-CURRENT CIRCUIT ....................................................................................2 - 1
2-3
REGULATOR CIRCUIT ....................................................................................................2 - 1
2-4
CHARGING CURRENT AND VOLTAGE CHART ............................................................2 - 2
2-5
CPU PORT ALLOCATIONS ............................................................................................2 - 2
SECTION 3
ADJUSTMENT PROCEDURES
SECTION 4
PARTS LIST
SECTION 5
MECHANICAL PARTS AND DISASSEMBLY
5-1
BC-119N ...........................................................................................................................5 - 1
5-2
BC-121N ...........................................................................................................................5 - 2
SECTION 6
SEMI-CONDUCTOR INFORMATION
6-1
TRANSISTORS ................................................................................................................6 - 1
6-2
DIODES ............................................................................................................................6 - 2
SECTION 7
BOARD LAYOUTS
SECTION 8
BLOCK DIAGRAM
8-1
BC-119N ...........................................................................................................................8 - 1
8-2
BC-121N ...........................................................................................................................8 - 2
SECTION 9
VOLTAGE DIAGRAM
9-1
BC-119N ...........................................................................................................................9 - 1
9-2
BC-121N ...........................................................................................................................9 - 2
SECTION 1 SPECIFICATIONS
BC-119N
Power supply requirement
: 12 V to 20 V DC (negative ground)
Dimensions (projections not included)
: 115(W)60(H)103(D) mm; 4 12(W) 2 14(H) 4 116(D) in.
Weight (adapters not included)
: 200 g; 7.1 oz; 0.4 lbs
BC-121N
Power supply requirement
: 12 V to 16 V DC (negative ground)
Dimensions (projections not included)
: 300(W)93(H)197(D) mm; 11
Weight (adapters not included)
: 1.4 kg; 49.4 oz; 3.1 lbs
1316(W)
COMMON
Rapid charging current
: 840
670
540
420
mA 10
mA 10
mA 10
mA 10
%
%
%
%
Trickle charging current
: 30 mA 10 %
Constant voltage (Lithium-ion battery)
: 8.4 V 0.1 V
Electrostatic durability
: Air discharge
Contact discharge
8 kV
4 kV
Usable temperature range
: +10C to +40C; +50F to +104F
Rapid charging time
: 12 hours.
All stated specifications are subject to change without notice or obligation.
1-1
2132(H)
7 34(D) in.
SECTION 2 CIRCUIT DESCRIPTION

2-1 DC-DC CONVERTOR CIRCUIT
(STEP-UP/DOWN CONVERTOR)
2-2 CONSTANT-CURRENT CIRCUIT

The constant-courrent circuit consists of DC-DC convertor
circuit (Q5, D6, D7, L2), IC4, IC5, R24, R44, and R45.
The DC-DC convertor circuit regulates the charging voltage

from an AC adapter or a power supply to appropriate values
for various battery pack.
The current detector circuit (R24) detects a charging current

and generates a voltage in proportion to the current. The
generated voltage is applied to the amplifier section of IC4
(IC4a, pin 2).
The applied voltage from an AC adapter or a power supply is

regulated at the step-up and down convertor circuit (Q5, D6,
D7, L2). The regulated voltage is passed through the constant-current circuit.
The amplified voltage is applied to the CPU (IC2, pin 5) and

the swtiching regulator (IC5, pin 1). The CPU (IC2) is output
PWM signal from pin 2 to obtain stable output current. The
signal is applied to the IC5 via the smoothing circuit (Q8,
R32, C35) to convert to DC voltage. The DC voltage is
applied to the swtiching regulator circuit (IC5, pins 2, 3, 15).
The output current from switching regulator (IC5, pin 16)
passes through the R44 and R45 to limit the maximum voltage. The output voltage is applied to the driver (Q3, Q4, D4,
D5), and then applied to the DC-DC convertor circuit to
obtain constant current.
STEP-DOWN CONVERTOR CIRCUIT

The step-down convertor circuit activates when the charging
voltage is lower than the applied voltage from an AC adapter
or a power supply.
The applied voltage is chopped (turn ON and OFF) by the
step-down convertor circuit. The chopper voltage (square
wave) is passed through the smoothing circuit (C26) for conversion to DC voltage.
2-3 REGULATOR CIRCUIT
The step-down convertor circuit is controlled by the CPU

(IC2) via the swtching regulator (IC5, Q8, Q9) and driver (Q3,
Q4, D4, D5) circuits.
Part of voltage from an AC adapter or a power supply are

applied to the 1st regulator circuit (Q1,Q12) to convert to 12
V voltage signal. The 12 V signal is applied to the LED (DS1)
and buffer amplifier (IC4b, pin 8).
STEP-UP CONVERTOR CIRCUIT

The step-up convertor circuit activates when the charging
voltage is higher than the applied voltage from an AC adapter
or a power supply.
Part of 12 V signals are applied to the 2nd regulator circuit

(IC1, R25) to convert to the 5.15 V voltage signal. The 5.15
V signal is applied to the CPU (IC2, pin 25), voltage detector
(IC3, pin 2), etc.
The voltage passed through the step-up convertor circuit is

chopped by the step-up convertor circuit.
Q5 is composed of two FETs (FET1 is pins 14, FET2 is pins
58). While FET2 is turned OFF, the same voltage as the
applied voltage is output from the step-up convertor circuit.
However, while FET2 is turned ON, stored energy at the coil
(L2) is driven into flywheel diode (D7). In other words, a back
electromotive force occurs when FET2 is turned ON. This
electromotive force is used for the step-up voltage.
STEP-UP/DOWN CONVERTOR CIRCUIT

R44
Power supply
or
AC adapter
L2
to adapter
to CPU (IC2, pin 7)
D6
From switching regulator
(IC5, pins 10, 11)
D7
to swiching regulator
(IC5, pin 16)
Q3, D5
Q4, D4
DRIVER
2-1
2-4 CHARGING CURRENT AND VOLTAGE CHART

IC2 pin number
Max.
Rapid charging Lowbattery voltage
current
12
15
16
17
18
26
27
28
AD-101
SW
BIT1
BIT2
BIT3
BIT4
BC-79
BC-119
(mA)
(V)
(V)
Low
High
Low
Low
High
Low
High
Low
840
6.1
8.4
Low
Low
High
High
High
Low
High
Low
840
3.0
11.5
Low
High
High
High
High
Low
High
Low
840
6.1
8.4
High
High
Low
Low
High
Low
High
Low
840
3.1
4.2
High
Low
High
High
High
Low
High
Low
840
6.1
8.4
High
High
High
High
Low
Low
Low
High
840
1.6
11.5
High
High
High
Low
High
Low
Low
High
670
1.6
11.5
High
High
Low
High
High
Low
Low
High
420
1.6
11.5
High
High
High
Low
High
High
Low
High
540
4.0
19.0
High
High
Low
High
High
High
Low
High
420
4.0
19.0
High
High
Low
Low
Low
High
High
High
670
4.0
15.2
High
High
High
Low
Low
High
High
High
670
2.5
11.5
High
Low
Low
High
Low
High
High
High
840
1.5
5.7
High
High
Low
High
Low
High
High
High
420
1.4
5.7
High
Low
High
High
Low
High
High
High
670
3.0
11.5
High
High
High
High
Low
High
High
High
840
3.0
11.5
High
High
Low
Low
High
High
High
High
540
1.6
19.0
High
Low
High
Low
High
High
High
High
420
3.5
13.4
High
High
High
Low
High
High
High
High
840
3.0
11.5
High
High
Low
High
High
High
High
High
840
3.0
11.5
High
Low
High
High
High
High
High
High
670
3.0
11.5
High
High
High
High
High
High
High
High
540
5.0
19.0
High
High
High
High
High
High
Low
High
2-5 CPU PORT ALLOCATIONS (IC2)

Pin
number
Port
name
Description
PWM
Outputs DC-DC convertor control signal. The signal is applied to the Q8 as

PWM signal.
CURRENT
12
AD-101
Input port for adapter select signal.
15
16
17
18
SW
BIT1
BIT2
BIT3
Input ports for adapter selct signals.
19
RESET
Input port for the reset signal.
26
27
28
BIT4
BC-79
BC-119
Input ports for adapter select signals.
Input port for current detector A/D signal.
2-2
Do not operate.
SECTION 3 ADJUSTMENT PROCEDURES

5-1 PREPARATION
REQUIRED TEST EQUIPMENT
EQUIPMENT
DC power supply
GRADE AND RANGE

Output voltage
: 12 V 20 V DC
Current capacity
: 1 A or more
EQUIPMENT
DC voltmeter
GRADE AND RANGE

Input impedance
: 50 k/V DC or better
Output level
: 1500 mV
5-2 TRIMMER ADJUSTMENT

MEASUREMENT
ADJUSTMENT
ADJUSTMENT CONDITIONS
ADJUSTMENT
VALUE
UNIT
LOCATION
REFERENCE 1 Connect the power supply or AC MAIN Connect a DC voltVOLTAGE

adapter to the J1.
meter to the check
point CP4.
UNIT ADJUST
5.15 V
MAIN
[BC-121N ONLY]: Same adjustment as step 1 for MAIN-AMAIN-F units.
MAIN UNIT TOP VIEW
CP4
Reference voltage check point
Power supply
or
AC adapter
12 V 16 V/1 A [BC-121N]
12 V 20 V/1 A [BC-119N]
R25
Reference voltage adjustment
3-1
R25
SECTION 4 PARTS LIST

[MAIN UNIT]
REF
NO.
[MAIN UNIT]
ORDER
NO.
REF
NO.
DESCRIPTION
IC1
IC2
IC3
IC4
IC5
1110005350
1140010280
1110004700
1110005330
1110003070
S.IC
S.IC
S.IC
S.IC
S.IC
NJM2870F05-TE1
PD789112AMC-512-5A4
S-80847ALNP-EEB-T2
NJM12904V-TE1
PC494GS-E1
Q1
Q3
Q4
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
1520000460
1530002060
1510000510
1590003070
1510000510
1510000510
1530002060
1530002060
1590000430
1590000430
1590001190
S.TRANSISTOR
S.TRANSISTOR
S.TRANSISTOR
S.FET
S.TRANSISTOR
S.TRANSISTOR
S.TRANSISTOR
S.TRANSISTOR
S.TRANSISTOR
S.TRANSISTOR
S.TRANSISTOR
2SB1132 T100 R
2SC4081 T107 R
2SA1576A T106R
UPA1890GR-9JG-E1
2SA1576A T106R
2SA1576A T106R
2SC4081 T107 R
2SC4081 T107 R
DTC144EUA T106
DTC144EUA T106
XP6501-(TX) .AB
D2
D3
D4
D5
D6
D7
D8
1160000070
1160000070
1750000550
1750000550
1790000680
1790000680
1750000550
S.DIODE
S.DIODE
S.DIODE
S.DIODE
S.DIODE
S.DIODE
S.DIODE
DAN202K T146
DAN202K T146
1SS355 TE-17
1SS355 TE-17
SB20-03P-TD
SB20-03P-TD
1SS355 TE-17
X1
6060000790 S.CERAMIC
CSTCR4M91G
L1
L2
6200007660 S.COIL
6190001150 COIL
LL1608-FHR10J
HK-08S050-2010
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R14
R15
R16
R17
R18
R19
R20
R21
R22
R23
R24
R25
R26
R27
R28
R29
R30
R31
R32
R33
R34
R35
R36
R37
R38
R39
R40
R41
7030000380
7030000380
7030003520
7030003320
7030003320
7030003520
7030003410
7030003410
7030003200
7030003410
7030005501
7030003560
7030005981
7030007230
7030003560
7030003800
7030003440
7030005671
7030005501
7410000950
7410000950
7030005321
7030009580
7310002630
7030003460
7030005671
7030005981
7030006091
7030003800
7030003800
7030003600
7030003440
7030003600
7030003520
7030003600
7030003650
7030003600
7030003770
7030003650
7030003770
MCR10EZHJ 1 k
MCR10EZHJ 1 k
ERJ3GEYJ 472 V (4.7 k)
ERJ3GEYJ 101 V (100 )
ERJ3GEYJ 101 V (100 )
ERJ3GEYJ 561 V (560 )
ERJ3GEYJ 561 V (560 )
ERJ3GEYJ 100 V (10 )
ERJ3GEYJ 561 V (560 )
ERA3YKD 124V
ERJ3GEYJ 103 V (10 k)
ERA3YED 333V
ERA3YED 102V
ERJ3GEYJ 105 V (1 M)
ERA3YKD 393V
ERA3YKD 124V
EXB-V8V 102JV
EXB-V8V 102JV
ERA3YED 103V
ERJ8RSJ R12V
RV-139 (RH03A3A12) 101
ERA3YKD 393V
ERA3YED 333V
ERA3YED 822V
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.ARRAY
S.ARRAY
S.RESISTOR
S.RESISTOR
S.TRIMMER
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
ORDER
NO.
R42
R43
R44
R45
R46
R47
R48
R49
R50
R51
R52
R53
7030003560
7030003690
7030005501
7030005981
7030003440
7030003520
7030003360
7030000380
7030003640
7030003570
7030003580
7030003760
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR
S.RESISTOR

ERA3YKD 124V
ERA3YED 333V
ERJ3GEYJ 221 V (220 )
MCR10EZHJ 1 k
C1
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C25
C26
C27
C28
C29
C30
C31
C32
C33
C34
C35
C36
C37
C38
C39
C40
C41
C42
C43
C44
C45
4030006900
4030006900
4510004630
4030006900
4030011600
4030006900
4030006900
4510005430
4510007920
4030006900
4030006900
4030011600
4030006900
4030006900
4030006900
4030006900
4030006900
4030006900
4030006900
4030006900
4030006900
4030011600
4030006900
4510007920
4030006900
4030006900
4030006900
4030006900
4030011600
4030006900
4030006860
4030006900
4510005430
4510005430
4030006860
4030011600
4030006900
4030006900
4030011600
4030006900
4030006900
4030006900
4030006900
S.CERAMIC
S.CERAMIC
S.ELECTROLYTIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.ELECTROLYTIC
ELECTROLYTIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
ELECTROLYTIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.ELECTROLYTIC
S.ELECTROLYTIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
S.CERAMIC
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
ECEV1CA100SR
C1608 JB 1H 103K-T-A
C1608 JB 1E 104K-T-N
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
ECEV0JA220SR
25 MV 470 CA
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1E 104K-T-N
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1E 104K-T-N
C1608 JB 1H 103K-T-A
25 MV 470 CA
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1E 104K-T-N
C1608 JB 1H 103K-T-A
C1608 JB 1H 102K-T-A
C1608 JB 1H 103K-T-A
ECEV0JA220SR
ECEV0JA220SR
C1608 JB 1H 102K-T-A
C1608 JB 1E 104K-T-N
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1E 104K-T-N
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
C1608 JB 1H 103K-T-A
J1
6450000410 CONNECTOR
HEC0470-01-630
F1
F2
F3
5210000040 FUSE
5220000020 HOLDER
5220000020 HOLDER
FGB 2A
S-N5051
S-N5051
DS1
5040002150 LED
VRPG3349S-734
W1
8900010880 CABLE
OPC-1103
EP1
0910054243 PCB
B 5712C
[BC-121N ONLY]: MAIN-AMAIN-F units are same parts as this parts list.
4-1
DESCRIPTION
S.=Surface mount
SECTION 5
MECHANICAL PARTS AND DISASSEMBLY
5-1 BC-119N
MP1
MAIN
UNIT
MP2
EP1*
MP4
MP3
MP3
MP4
*Plug types are depeded on versions.
[CHASSIS PARTS]
REF
NO.
ORDER
NO.
MP1
MP2
MP3
MP4
8010018700
8110007620
8810008660
8930039620
[ACCESSORIES]
DESCRIPTION
2505 case
2505 cover
Screw PH B0 3 8 NI-ZU (BT)
Leg cushion (A)
REF
NO.
QTY.
1
1
3
2
EP1
Screw abbreviations
B0: Self-tapping PH: Pan head NI-ZU: Nickel-Zinc
5-1
ORDER
NO.
Optional product
DESCRIPTION
Charger
Charger
Charger
Charger
BC-145A [USA], [USA-1]

BC-145E [EUR], [EUR-1]
BC-145V [AUS], [AUS-1]
BC-145UK [UK], [UK-1]
QTY.
1
1
1
1
5-2 BC-121N
MP4
MAIN-C
MP1
MAIN-B
MAIN-F
MAIN-A
UNIT
MAIN-E
MAIN-D
MP3
MP5
W1
MP5
MP2
MP8
MP7
MP7
MP7
MP4
MP7
MP4
[CHASSIS PARTS]
[ACCESSORIES]
REF
NO.
ORDER
NO.
MP1
MP2
MP3
MP4
MP5
MP7
MP8
8510014530
8110005890
8930057960
8810008660
8810008660
8930040590
8930037900
1800 case (B)

1800 cover
2571 plate
Screw PH BT M3 8 NI-ZU
Screw PH BT M3 8 NI-ZU
Rubber foot (K)
Sheet BB
1
1
1
6
2
4
1
W1
8900011310
Cable OPC-1161
DESCRIPTION
QTY.
Screw abbreviations
BT: Self-tapping PH: Pan head NI-ZU: Nickel-Zinc
5-2
REF
NO.
ORDER
NO.
MP1
8930041660
DESCRIPTION
Stand leg cushion (B)
QTY.
4
SECTION 6
SEMI-CONDUCTOR
PARTS LIST
INFORMATION
6-1 TRANSISTORS
NAME
SYMBOL
6-2 DIODES
NAME
INSIDE VIEW
SYMBOL
INSIDE VIEW
2SA1576 R
1SS355
AEG
E
C
2SB1132 R
BARB
B
DAN202K
N
A2
A1
C
2SC4081 R
BR
C1
B
SB20-03P
SC
C
A1
DTC144EU
26
D2 S2 S2 G2
8
5
UPA1890 GR
A1890
1
4
D1 S1 S1 G1
C1 B1 C2
6
4
XP6501 AB
5N
1
E1
3
E2 B2
6-1
SECTION 7
BOARD LAYOUTS
MAIN UNIT (COMMON)
to ADAPTOR
DC-IN
2
2
W1
1
In a BC-119N
DC-IN
7-1
GND
to
MAIN-B unit
MAIN-C unit
MAIN-D unit
MAIN-E unit
MAIN-F unit
BC-79
In a BC-121N
BIT4
BIT3
BIT2
BIT1
SW
CURR
TEMP
CHARGE
BC-119
M1VO
AD-101
TOP VIEW
13
BOTTOM VIEW
7-2
SECTION 8
BLOCK DIAGRAM
8-1 BC-119N
to ADAPTOR
W1
MAIN UNIT
F1
UP/DOWN
CHOPPER
REG.
Q5: UPA1890
D6, D7: SB20-03P
L2
INPUT VOLTAGE
BATT TEMP.
DRIVER
Q3: 2SC4081
Q4: 2SA1576
D4, D5: 1SS355
1st REG.
Q1 : 2SB1132
Q12: XP6501
INPUT SEL.
Q6, Q7: 2SA1576
CURRENT
DETECT
R24
SW REG.
IC5: PC494GS
Q8, Q9: 2SC4081
2nd REG.
IC1: NJM2870
R25
SEL. CTRL
5.15 V
DTC
J1
PWM
DC-IN
Vin/TEMP
BATT VOLTAGE1
VOLTAGE
DETECT
IC3: S-80847ALNP
BATT VOLTAGE2
RESET
CPU
BUFF.
IC4B
IC4: NJM12904V
IC2 :PD789112AMC
LED
CURRENT
DS1
4.91 MHz
CERAMIC
RESONATOR
X1: CSTCR4M91G
BATT TYPE
8-1
AMP.
IC4A
8-2 BC-121N
to ADAPTOR
W1
MAIN-A UNIT
J1
F1
UP/DOWN
CHOPPER
REG.
Q5: UPA1890
D6, D7: SB20-03P
L2
INPUT VOLTAGE
W1 (OPC-1161)
BATT TEMP.
DRIVER
Q3: 2SC4081
Q4: 2SA1576
D4, D5: 1SS355
1st REG.
Q1 : 2SB1132
Q12: XP6501
INPUT SEL.
Q6, Q7: 2SA1576
CURRENT
DETECT
R24
SW REG.
IC5: PC494GS
Q8, Q9: 2SC4081
2nd REG.
IC1: NJM2870
R25
SEL. CTRL
PWM
5.15 V
DTC
DC-IN
Vin/TEMP
BATT VOLTAGE1
VOLTAGE
DETECT
IC3: S-80847ALNP
BATT VOLTAGE2
RESET
CPU
BUFF.
IC4B
IC4: NJM12904V
IC2 :PD789112AMC
LED
CURRENT
DS1
4.91 MHz
CERAMIC
RESONATOR
X1: CSTCR4M91G
J1
J1
J1
J1
J1
BATT TYPE
MAIN-B UNIT
MAIN-C UNIT
MAIN-D UNIT
MAIN-E UNIT
MAIN-F UNIT
8-2
AMP.
IC4A
SECTION 9
VOLTAGE DIAGRAMS
9-1 BC-119N
F1
FGB 2A
J1
1
F2
S-N5051
D7
SB20-03P
Q3 2SC4081
F3
S-N5051
L2
HK-08S050-2010
R7
560
ADAPTOR
R9
10
D5
1SS355
46.4 s
Q5
UPA1890
15.6V
8.6V
C32
0.01
C33
0.001
C10
470
AD-101
M1VO
BC-119
1
2
3
4
D4
R10
1SS355 560
C11
0.01
D1
S1
S1
G1
D2
S2
S2
G2
8
7
6
5
Q10
DTC144EU
TEMP.
DET.
R49
1k
C25
0.01
C26
470
D6
SB20-03P
R8
560
C43
0.01
C44
0.01
46.4 s
C45
0.01
CHARGE
TEMP
CURR
SW
BIT1
BIT2
BIT3
BIT4
BC-79
GND
1
2
3
1
2
3
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
Q4
2SA1576
7.9V
0.4V
R38
22k
R35
4.7k
Q8
2SC4081
R43
120k
C38
0.1
C39
0.01
R40
56k
AD-101
R42
10k
R41
560k
R39
560k
R44
120k
IC5 PC494GS
R32
22k
R34
22k
INVIN
FB
Q9
2SC4081
6
8
R33
1k
R36
22k
C36
22
C37
0.001
REFOUT
DTC
5
7
C35
22
NO-INVIN 16
INVIN 15
NO-INVIN
OC
CT
VCC
RT
C2
GND
E2
C1
E1
13
12V
10
9
C40
0.01
R37
56k
C41
0.1
R16
10k
12V
R48
220
1
2
3
R52
15k
5.15V
R3
4.7k
R53
470k
R51
12k
C4
10
R14
33k
R20
120k
R23
10k
R15
1k
C9
22
C21 C22
0.01 0.01
R25
100
R27
39k
C23
0.1
C27
0.01
C28
0.01
R18
1k
C29
0.01
R19
39k
R47
4.7k
R29
8.2k
L1
0.1H
Q6
2SA1576
R1
1k
IC2
PD789112AMC
R50
47k
R2
1k
R30
1M
D2
DAN202K
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
D3
DAN202K
Q7
2SA1576
GND
RXD
R17
1M
1 2 3 4
R26
1.5k
C31
0.1
IC4
NJM12904V
R12
10k
C7
C8
0.01 0.01
C34
0.01
R11
120k
CP4
5
CTRL
VIN
GND
NB
VOUT 4
C5
0.01
D8
1SS355
8 7 6 5
3.8V
IC1 NJM2870
5
R24
0.12
R45
33k
11.8V
R28
33k
1
2
3
CHARGE 4
TEMP
5
6
CURR
7
8
9
10
11
12
13
M1VO
11
Q1
2SB1132
Q12
XP6501
W1
OPC-1103
R22
BIT2 1k
BIT3
BIT4
BC-79
14
12
R46
1k
R21
1k
BC-119
SW
BIT1
R31
1M
C30
0.01
TXD
R4
100
RESET
VDD
VPP
R5
100
C1
0.01
DS1
VRPG3349S-734
C3
0.01
P23
P24
P25
AVDD
ANI0
ANI1
ANI2
ANI3
AVSS
IC0
P50
P51
P52
P53
P00
RXD
TXD
P20
P11
P10
VDD
VSS
X1
X2
IC0
IC0
RESET
P03
P02
P01
Q11
DTC144EU
BC-119
BC-79
BIT4
CP2
R6
4.7k
CP3
BIT3
BIT2
BIT1
AD-101
3.3V
4.915 MHz
RESET
VPP
9-1
Measurement condition
Input voltage: DC16 V
While rapid charging BP-120 with AD-94 adapter.
SW
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
1
2
C6
0.1
MAIN UNIT
OUT
VDD
VSS
NC
4
3
IC3
S-80847ALNP-EEB
X1
CSTCR4M91G
CP1 C12 C13

0.01 0.1
C42 C14 C15 C16 C17 C18 C19 C20

0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01
9-2 BC-121N
F1
FGB 2A
J1
2
1
D7
SB20-03P
Q3 2SC4081
ADAPTOR
F2
S-N5051
F3
S-N5051
L2
HK-08S050-2010
R7
560
AD-101
M1VO
BC-119
R9
10
D5
1SS355
46.4 s
15.6V
C32
0.01
C33 C10
0.001 470
C43
0.01
C44
0.01
C11
0.01
1
2
3
4
8.6V
D4
1SS355
46.4 s
C45
0.01
7.9V
D1
S1
S1
G1
D2
S2
S2
G2
R10
560
8
7
6
5
Q10
DTC144EU
R49
1k
C25
0.01
C26
470
D6
SB20-03P
Q4
2SA1576
R8
560
TEMP.
DET.
Q5
UPA1890
CHARGE
TEMP
CURR
SW
BIT1
BIT2
BIT3
BIT4
BC-79
GND
1
2
3
1
2
3
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
0.4V
AD-101
Q8
2SC4081
R35
4.7k
R32
22k
R38
22k
R43
120k
C38
0.1
C39
0.01
1
2
3
R33
1k
4
5
6
7
R36
22k
C36
22
C37
0.001
R44
120k
R42
10k
R37
56k
NO-INVIN
NO-INVIN
INVIN
INVIN
FB
DTC
CT
REFOUT
IC5
PC494GS
OC
VCC
RT
C2
GND
E2
C1
E1
W1
OPC-1103
1
2
3
CHARGE 4
TEMP
5
CURR
6
7
8
9
10
11
12
13
R21
1k
BC-119
SW
BIT1
R41 560k
R39 560k
R34
22k
C35
22
R40
56k
R46
1k
M1VO
16
R22
BIT2 1k
BIT3
BIT4
BC-79
15
14
13
12
11
C40
0.01
10
9
C41
0.1
R45
33k
R24
0.12
Q9
2SC4081
11.8V
Q1
2SB1132
R28
33k
6
C34
0.01
5.15V
Q12 1
XP6501
1
CTRL
VIN
2
GND
3
NB
VOUT
R52
15k
R29
8.2k
4
R12
10k
R53
470k
R51
12k
C31
0.1
C4
10
IC4
NJM12904V
R11
120k
3.8V
R20
120k
R17
1M
1 2 3 4
R23
10k
C9
22
C7
C8
0.01 0.01
R3
4.7k
D8
1SS355
8 7 6 5
CP4
R26
1.5k
C5
0.01
12V
R16 10k
IC1
NJM2870
R48
220
R25
100
C21 C22
0.01 0.01
R27
39k
C23
0.1
R14
33k
R15
1k
R18
1k
C28
0.01
C27
0.01
C29
0.01
R19
39k
R47
4.7k
MAIN-A UNIT
L1
0.1H
Q6
2SA1576
R1
1k
R50
47k
R2
1k
D2
DAN202K
D3
DAN202K
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
R30
1M
Q7
2SA1576
GND
RXD
R31
1M
C30
0.01
TXD
RESET
R4 100
VDD
R5 100
VPP
C1
0.01
DS1
VRPG3349S-734
C3
0.01
Measurement condition
Input voltage: DC16 V
While rapid charging BP-120 with AD-94 adapter.
IC2
PD789112AMC
P23
P24
P25
AVDD
ANI0
ANI1
ANI2
ANI3
AVSS
IC0
P50
P51
P52
P53
P00
RXD
TXD
P20
P11
P10
VDD
VSS
X1
X2
IC0
IC0
RESET
P03
P02
P01
SW
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
BC-119
BC-79
BIT4
CP2
R6
4.7k
CP3
BIT3
BIT2
BIT1
AD-101
1
2
Q11
DTC144EU
C6
0.1
3.3V
4.915 MHz
RESET
VPP
OUT
VDD
VSS
NC
4
3
C42 C14 C15 C16 C17 C18 C19 C20

0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01
IC3
S-80847ALNP-EEB
X1
CSTCR4M91G
CP1 C12 C13

0.01 0.1
J1
3
W1
MAIN-B UNIT
1
13
J1
W1
MAIN-C UNIT
1
13
J1
W1
MAIN-D UNIT
1
13
J1
W1
MAIN-E UNIT
1
13
J1
W1
MAIN-F UNIT
9-2
1
13
INTRODUCTION
DANGER
This service manual describes the latest service information

for the BC-119N DESKTOP CHARGER/BC-121N MULTICHARGER at the time of publication.
NEVER connect the charger to an AC adapter or a DC
VERSIONS
Model
Version
Symbol Supplied batt. adap. AC adapter

[USA]
[USA-1]
AD-75
[EUR]
[EUR-1]
[AUS]
Australia
[AUS-1]
[UK]
United
Kingdom [UK-1]
AD-75
U.S.A.
Europe
BC-119N
BC-121N
General
[GEN]
[GEN-1]
General
[GEN]
power supply that uses more than 20 V (BC-121N: 16 V).

Such a connection could cause a fire hazard and/or electric
shock.

DO NOT reverse the polarities of the power supply when
connecting the charger.
BC-145A
BC-145E
BC-145V
AD-75
BC-145UK
AD-75
AD-75
GER
HAR
TI-C
MUL
ORDERING PARTS
REPAIR NOTES
Be sure to include the following four points when ordering

replacement parts:
1. 10-digit order numbers
2. Component part number and name
3. Equipment model name and unit name
4. Quantity required
1. Make sure a problem is internal before disassembling

the charger box.
2. DO NOT open the chassis until the charger is disconnected from its power source.
3. DO NOT force any of the variable components. Turn
them slowly and smoothly.
4. DO NOT short any circuits or electronic parts. An insulated tuning tool MUST be used for all adjustments.
5. DO NOT keep power ON for a long time when the charger is defective.
6. READ the instructions of test equipment thoroughly
before connecting equipment to the charger.
<SAMPLE ORDER>
8010018700
8810008660
1110004700
8810008660
Case
Screw B0 3x8 NI-ZU
S.IC S-80847ALNP-EEB
Screw B0 3x8 NI-ZU
BC-119N
BC-119N
BC-121N
BC-121N
Chassis
Chassis
MAIN-A UNIT
1800 cover
5 pieces
8 pieces
1 piece
8 pieces
Addresses are provided on the inside back cover for your

convenience.
Count on us!
bc-119n
bc-121n
DESKTOP CHARGER
bc-119n
MULTI-CHARGER
bc-121n
1-1-32, Kamiminami, Hirano-ku, Osaka 547-0003, Japan
S-13810MZ-CD-1
2001 Icom Inc.

BC-119 BC-121 Service Manual

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BC-119 BC-121 Service Manual

Hochgeladen von

Copyright:

Verfügbare Formate

Count on us!

1-1-32, Kamiminami, Hirano-ku, Osaka 547-0003, Japan

This service manual describes the latest service information

NEVER connect the charger to an AC adapter or a DC

Symbol Supplied batt. adap. AC adapter

power supply that uses more than 20 V (BC-121N: 16 V).

DO NOT expose the chager to rain, snow or any liquids.

Be sure to include the following four points when ordering

1. Make sure a problem is internal before disassembling

Addresses are provided on the inside back cover for your

DC-DC CONVERTOR CIRCUIT (STEP-UP/DOWN CONVERTOR) ...............................2 - 1

CONSTANT-CURRENT CIRCUIT ....................................................................................2 - 1

REGULATOR CIRCUIT ....................................................................................................2 - 1

CHARGING CURRENT AND VOLTAGE CHART ............................................................2 - 2

CPU PORT ALLOCATIONS ............................................................................................2 - 2

MECHANICAL PARTS AND DISASSEMBLY

Dimensions (projections not included)

: 115(W)60(H)103(D) mm; 4 12(W) 2 14(H) 4 116(D) in.

Weight (adapters not included)

: 200 g; 7.1 oz; 0.4 lbs

Dimensions (projections not included)

Weight (adapters not included)

: 1.4 kg; 49.4 oz; 3.1 lbs

Trickle charging current

Constant voltage (Lithium-ion battery)

Usable temperature range

: +10C to +40C; +50F to +104F

Rapid charging time

All stated specifications are subject to change without notice or obligation.

SECTION 2 CIRCUIT DESCRIPTION

2-2 CONSTANT-CURRENT CIRCUIT

The DC-DC convertor circuit regulates the charging voltage

The current detector circuit (R24) detects a charging current

The applied voltage from an AC adapter or a power supply is

The amplified voltage is applied to the CPU (IC2, pin 5) and

STEP-DOWN CONVERTOR CIRCUIT

2-3 REGULATOR CIRCUIT

The step-down convertor circuit is controlled by the CPU

Part of voltage from an AC adapter or a power supply are

STEP-UP CONVERTOR CIRCUIT

Part of 12 V signals are applied to the 2nd regulator circuit

The voltage passed through the step-up convertor circuit is

STEP-UP/DOWN CONVERTOR CIRCUIT

2-4 CHARGING CURRENT AND VOLTAGE CHART

2-5 CPU PORT ALLOCATIONS (IC2)

Outputs DC-DC convertor control signal. The signal is applied to the Q8 as

Input port for adapter select signal.

Input ports for adapter selct signals.

Input port for the reset signal.

Input ports for adapter select signals.

Input port for current detector A/D signal.

SECTION 3 ADJUSTMENT PROCEDURES

GRADE AND RANGE

GRADE AND RANGE

5-2 TRIMMER ADJUSTMENT

REFERENCE 1 Connect the power supply or AC MAIN Connect a DC voltVOLTAGE

[BC-121N ONLY]: Same adjustment as step 1 for MAIN-AMAIN-F units.

MAIN UNIT TOP VIEW

SECTION 4 PARTS LIST

ERJ3GEYJ 103 V (10 k)

MECHANICAL PARTS AND DISASSEMBLY

BC-145A [USA], [USA-1]

1800 case (B)