Harness And Wire Electrical Schematic Symbols

RENR9520-02
March 2012

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

Cross Reference for Diagnostic Codes

21

1248-05

Retarder Solenoid current below normal

1074-06

1248-06

Retarder Solenoid current above normal

626-05

2417-05

Ether Injection Control Solenoid open/short to+watt

26

27
28
32
34

35

37

38

39

42

46

49

168-01

168-01

System Voltage low

168-02

168-02

System Voltage intermittent/erratic

Check programmable Parameters

2417-06

Ether Injection Control Solenoid short tog round

56

630-02

268-02

41-03

8 Volt DC Supply short to +batt

58

639-09

247-09

678-04

41-04

8 Volt DC Supply short to ground

110-15

E361 (1)

262-03

5 Volt Sensor DC Power Supply short to +batt

262-04

5 Volt Sensor DC Power Supply short to ground

620-03
1079-03

61

62

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

J1939 Data Link communications

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

High Engine Coolant Temperature Warning

110-16

E361 (2)

High Engine Coolant Temperature Derate

110-00

E361 (3)

High Engine Coolant Temperature Shutdown

111-17

E2143 (1)

Low Engine Coolant Level Warning

111-18

E2143 (2)

Low Engine Coolant Level Derate

100-03

100-03

Engine Oil Pressure open/short to +batt

111-01

E2143 (3)

Low Engine Coolant Level Shutdown

100-04

100-04

Engine Oil Pressure short to ground

94-15

E096 (1)

High Fuel Pressure Warning

100-10

100-10

Engine Oil Pressure abnormal rate of change

94-17

E198 (1)

Low Fuel Pressure Warning

63

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

System Voltage high

626-06

620-04

25

51

168-00

678-03

1079-04

24

168-00

Description of Code

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

102-03

102-03

Boost Pressure Sensor short to +batt

102-04

102-04

Boost Pressure Sensor short to ground

102-10

102-10

Boost Pressure Sensor abnormal rate of change

102-03

1785-03

Inlet Manifold Pressure Sensor voltage above normal

102-04

1785-04

Inlet Manifold Pressure Sensor voltage below normal

174-16

E363 (2)

High Fuel Temperature Derate

102-10

1785-10

Inlet Manifold Pressure Sensor abnormal rate of change

174-00

E363 (3)

High Fuel TemperatureShutdown

108-03

274-03

Atmospheric Pressure open/short to +batt

0441-15

E445 (1)

High Auxiliary Temperature Warning

108-04

274-04

Atmospheric Pressure short to ground

0441-16

E445 (2)

High Auxiliary Temperature Derate

110-03

110-03

Engine Coolant Temperature open/short to +batt

0441-00

E445 (3)

High Auxiliary Temperature Shutdown

110-04

110-04

Engine Coolant Temperature short to ground

1836-03

1836-03

Auxiliary Temperature Sensor open/short to +batt

91-13

91-13

Throttle Position calibration required

1836-04

1836-04

Auxiliary Temperature Sensor short to ground

64

94-18

E198 (2)

Low Fuel Pressure Shutdown

1636-15

E539 (1)

High Inlet Air Temperature Warning

1636-00

E539 (3)

High Inlet Air Temperature Shutdown

174-15

E363 (1)

High Fuel Temperature Warning

65

67

91-08

91-08

Throttle Position signal abnormal

1387-15

E443 (1)

High Auxiliary Pressure Warning

190-08

190-08

Engine Speed signal abnormal

1387-16

E443 (2)

High Auxiliary Pressure Derate

723-08

342-08

Secondary Engine Speed signal abnormal

1387-00

E443 (3)

High Auxiliary Pressure Shutdown

68

C9 Industrial Engine
Electrical System

190-15

E362 (1)

Engine Overspeed Warning

1835-03

1835-03

Auxiliary Pressure Sensor open/short to +batt

190-00

E362 (3)

Engine Overspeed Shutdown

1835-04

1835-04

Auxiliary Pressure Sensor short to ground

94-03

94-03

Fuel Pressure open/short to +batt

Cylinder #1 Injector open circuit

94-04

94-04

Fuel Pressure short to ground

105-03

172-03

71

Inlet Manifold Air Temp open/short to +batt

105-04

172-04

Inlet Manifold Air Temp short to ground

164-02

164-02

Injector Actuation Pressure signal erratic

164-03

164-03

Injector Actuation Pressure voltage high

164-04

164-04

Injector Actuation Pressure voltage low

164-11

164-11

Injector Actuation Pressure system fault

637-13

261-13

Engine Timing calibration required

100-17

E360 (1)

Low Engine Oil Pressure Warning

72

73

74
75

100-18

E360 (2)

Low Engine Oil Pressure Derate

100-01

E360 (3)

Low Engine Oil Pressure Shutdown

729-05

617-05

Air Inlet Heater Relay open/current below normal

729-06

617-06

Air Inlet Heater Relay grounded/current above norm

76

651-05

001-05

651-06

001-06

Cylinder #1 Injector short

652-05

002-05

Cylinder #2 Injector open circuit

652-06

002-06

Cylinder #2 Injector short

653-05

003-05

Cylinder #3 Injector open circuit

653-06

003-06

Cylinder #3 Injector short

654-05

004-05

Cylinder #4 Injector open circuit

654-06

004-06

Cylinder #4 Injector short

655-05

005-05

Cylinder #5 Injector open circuit

655-06

005-06

Cylinder #5 Injector short

656-05

006-05

Cylinder #6 Injector open circuit

656-06

006-06

Cylinder #6 Injector short

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

MNK1-UP
JLW1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

1
2

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes

Harness Connector Serialization Code: The "C" stands

for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

Part Number for

Connector Plug

C-C4
AG-C3
130-6795 130-6795

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

L-C12
3E-5179

AG-C4
111-7898

Part Number For

Connector Receptacle

325-AG135 PK-14

5A

Socket

Pin

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

Component
Part Number

Plug

A-C1
WIRE NAME POS TERM/PLUG
1
8T-8737
2
3
8T-8737
4
RD-18
C987-A99
5
180-9340
6
8T-8737
7
8
8T-8737
9
PU-18
G855-A91
10
180-9340
11
8T-8737
12
8T-8737
BU-18
995-A12
13
180-9340
14
8T-8737
PK-18
R746-A20
15
180-9340
16
8T-8737
GN-18
G829-A93
17
180-9340
18
8T-8737
19
8T-8737
PK-18
G854-A92
20
180-9340
21
8T-8737
22
8T-8737
23
8T-8737
24
8T-8737
BK-18
E963-A27
25
180-9340
WH-18
G856-A22
26
180-9340
27
8T-8737
GY-18
994-A10
28
180-9340
29
8T-8737
PK-18
G833-A47
30
180-9340
31
8T-8737
32
8T-8737
33
8T-8737
34
8T-8737
WH-18
E964-A26
35
180-9340
YL-18
G857-A30
36
180-9340
37
8T-8737
38
8T-8737
39
8T-8737
PK-18
C991-A33
40
180-9340
41
8T-8737
42
8T-8737
43
8T-8737
44
8T-8737
45
YL-18
E966-A49
46
180-9340
BU-18
E965-A48
47
180-9340
48
8T-8737
49
8T-8737
50
8T-8737
51
8T-8737
52
53
8T-8737
BU-18
G827-A2
54
180-9340
55
8T-8737
BU-18
C967-A15
56
180-9340
GY-18
R747-A6
57
180-9340
58
8T-8737
59
8T-8737
60
8T-8737
61
8T-8737
YL-18
A751-A13
62
180-9340
63
8T-8737
64
8T-8737
WH-18
T725-A32
65
180-9340
66
8T-8737
67
8T-8737
68
8T-8737
69
70
8T-8737
71
8T-8737
WH-18
G828-A92
72
180-9340
73
8T-8737
74
8T-8737
75
8T-8737
76
77
8T-8737
78
8T-8737
BU-18
G850-A98
79
180-9340
BR-18
G826-A1
80
180-9340
81
8T-8737
82
8T-8737
PU-18
N707-A31
83
180-9340
84
8T-8737
BR-18
G849-A96
85
180-9340
86
8T-8737
87
8T-8737
88
8T-8737
89
8T-8737
90
8T-8737
91
8T-8737
92
8T-8737
93
8T-8737
94
8T-8737
95
8T-8737
96
8T-8737
97
8T-8737
98
8T-8737
OR-18-XLPE
T860-A34
99
180-9340
100
8T-8737
101
8T-8737
102
8T-8737
103
8T-8737
GY-18-XLPE
T858-A23
104
180-9340
WH-18-XLPE
T962-A28
105
180-9340
BR-18-XLPE
T959-A18
106
180-9340
GN-18-XLPE
T961-A29
107
180-9340
BU-18-XLPE
T960-A19
108
180-9340
109
8T-8737
110
8T-8737
111
8T-8737
112
113
8T-8737
114
WH-18-XLPE
T859-A37
115
180-9340
PU-18-XLPE
T957-A16
116
180-9340
117
YL-18-XLPE
T958-A17
118
180-9340
119
120
8T-8737
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
227-4002
1
ENDBELL
211-6807

200-L32 BK-14

Harness identification code:

This example indicates wire
135 in harness "AG".

Fuse
(5 Amps)

Ground
Connection

Circuit Identification
Number

Wire Color

Wire Gauge

Printed in U.S.A.

2012 Caterpillar
All Rights Reserved

CLR-GA

CLR-GA
WH-18
GN-18
BR-18
QTY
1
1

CLR-GA
WH-18
GN-18
PK-18
QTY
1
1

A-C3
WIRE NAME POS TERM/PLUG
G828-A95
A
180-9339
G829-A94
B
180-9339
G849-A96
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3370
WEDGE
3E-3371

A-C4
WIRE NAME POS TERM/PLUG
G828-A39
A
180-9340
G829-A41
B
180-9340
R746-A20
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2267
WEDGE
155-2276

CLR-GA
RD-18
BU-18
QTY
1
1

CLR-GA
YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

QTY
1
1

A-C9
WIRE NAME POS TERM/PLUG
C987-A99
1
180-9340
G850-A98
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
WEDGE
155-2261

A-C10
WIRE NAME POS TERM/PLUG
A751-A13
1
180-9340
G833-A46
2
180-9340
T725-A32
3
180-9340
N707-A31
4
180-9340
G826-A35
5
180-9340
G827-A36
6
180-9340
C991-A33
7
180-9340
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2264
WEDGE
155-2259

ATMOSPHERIC PRESSURE
SENSOR CONNECTOR
A-C5

CLR-GA
PU-18
YL-18
PK-18

INLET AIR PRESSURE

SENSOR CONNECTOR
A-C4

QTY
1
200mm
1

INLET AIR
TEMPERATURE
SENSOR CONNECTOR

A-S2
(G828-WH)

MAIN HARNESS
CONNECTOR

A-C3
A-C9

INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR.

INLET AIR
HEATER RELAY
CONNECTOR

A-S5
(G826-BR)

A-C13

QTY
1
1

CLR-GA
BR-18
BU-18
GY-18
QTY
1
1

PU-18
YL-18
PK-18

QTY
1
200mm
1

Z-C1
WIRE NAME POS TERM/PLUG
1
8T-8737
2
8T-8737
3
8T-8737
4
8T-8737
G828-Z5
5
180-9339
G829-Z6
6
180-9339
C991-Z7
7
180-9339
8
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3388
PAINT/PRO
110-3202
WEDGE
3E-3389

HARNESS 263-7731
CONNECTOR LOCATIONS

OIL PRESSURE
SENSOR CONNECTOR

A-C16
A-S7
(T859-WH)

CLR-GA

A-C10

A-C8

A-S6
(T860-OR)

CLR-GA
WH-18
GN-18
GY-18

FUEL HARNESS
CONNECTOR

A-S4
(G827-BU)

A-S8
(T858-GY)

INJECTOR
SOLENOID 3
CONNECTOR

MAIN HARNESS
CONNECTOR

J-C23

J-C20

J-C22

INJECTOR
SOLENOID 4
CONNECTOR

INJECTOR
SOLENOID 6
CONNECTOR
J-C21

INJECTOR
SOLENOID 5
CONNECTOR

J-C17
CLR-GA
WIRE NAME POS TERM/PLUG
NEO YL-16 T951-A54
1
154-2389
NEO PU-16 T957-A69
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

J-C20
CLR-GA
WIRE NAME POS TERM/PLUG
NEO GY-16 T954-A57
1
154-2389
NEO BU-16 T960-A66
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

J-C18
CLR-GA
WIRE NAME POS TERM/PLUG
NEO BR-16 T952-A55
1
154-2389
NEO YL-16 T958-A68
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

J-C21
CLR-GA
WIRE NAME POS TERM/PLUG
NEO GN-16 T955-A58
1
154-2389
NEO GN-16 T961-A65
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

J-C19
CLR-GA
WIRE NAME POS TERM/PLUG
NEO BU-16 T953-A56
1
154-2389
NEO BR-16 T959-A67
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

J-C22
CLR-GA
WIRE NAME POS TERM/PLUG
NEO GY-16 T956-A63
1
154-2389
NEO WH-16 T962-A64
2
154-2389
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
153-9693
1
SEAL
154-0877
1
CLIP
154-3769

A-C17

TIMING CALIBRATION(TC)
PROBE CONNECTOR

INJECTOR HARNESS
CONNECTOR

TOP ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(LOW OUTPUT)

INJECTOR
SOLENOID 2
CONNECTOR

J-C19

J-C17

Z-C1

A-C14

J-C18

INJECTOR
SOLENOID 1
CONNECTOR

A-C11

A-C15

FUEL PRESSURE
SENSOR CONNECTOR

A-S3
(G829-GN)

A-S1
(G833-PK)

BOTTOM ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(HIGH OUTPUT)

Z-C4

A-C12

COOLANT TEMPERATURE
SENSOR CONNECTOR

INJECTION ACTUATION
PRESSURE CONTROL
VALVE CONNECTOR

Z-C4
WIRE NAME POS TERM/PLUG
G828-Z5
A
180-9339
G829-Z6
B
180-9339
C991-Z7
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS. 3E-3370
PAINT/PRO
110-3202
WEDGE
3E-3371

J-C23
CLR-GA
WIRE NAME POS TERM/PLUG
NEO YL-16 T951-A54
1
144-1636
NEO BR-16 T952-A55
2
144-1636
NEO BU-16 T953-A56
3
144-1636
NEO GY-16 T954-A57
4
144-1636
NEO GN-16 T955-A58
5
144-1636
NEO GY-16 T956-A63
6
144-1636
7
8
9
10
11
12
NEO WH-16 T962-A64
13
144-1636
NEO GN-16 T961-A65
14
144-1636
NEO BU-16 T960-A66
15
144-1636
NEO BR-16 T959-A67
16
144-1636
NEO YL-16 T958-A68
17
144-1636
NEO PU-16 T957-A69
18
144-1636
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE AS. 191-7823
1
WEDGE
172-6064
5
STRAP
3S-2093
5
MOUNT-WIRE TIE 105-1797

HARNESS 235-8202 CONNECTOR AND SPLICE LOCATIONS

A-C5
WIRE NAME POS TERM/PLUG
G828-A40
A
180-9340
G829-A42
B
180-9340
R747-A6
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2267
WEDGE
155-2276

A-C8
WIRE NAME POS TERM/PLUG
G826-A38
A
180-9340
G827-A43
B
180-9340
994-A10
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2267
WEDGE
155-2276

A-C1

ECM

CLR-GA
BU-18
PK-18
QTY
1
1

CLR-GA
BU-18
PK-18
QTY
1
1

A-C11
WIRE NAME POS TERM/PLUG
995-A12
1
180-9340
G833-A44
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
WEDGE
155-2261

A-C12
WIRE NAME POS TERM/PLUG
C967-A15
1
180-9340
G833-A45
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
WEDGE
155-2261

CLR-GA
PK-18
PU-18
QTY
1
1

CLR-GA
BU-18
YL-18
QTY
1

A-C13
WIRE NAME POS TERM/PLUG
G854-A92
1
180-9340
G855-A91
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
WEDGE
155-2261

A-C14
WIRE NAME POS TERM/PLUG
E965-A48
A
111-1567
E966-A49
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
111-2416

CLR-GA
BK-18
WH-18
QTY
1

CLR-GA
WH-18
YL-18
QTY
1
1

A-C15
WIRE NAME POS TERM/PLUG
E963-A27
A
111-1567
E964-A26
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
100-3320

A-C17
WIRE NAME POS TERM/PLUG
G856-A22
1
180-9340
G857-A30
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
WEDGE
155-2261

A-C16
WIRE NAME POS TERM/PLUG
T858-A86
1
180-9340
T858-A85
2
180-9340
T859-A88
3
180-9340
T859-A87
4
180-9340
T860-A90
5
180-9340
T860-A89
6
180-9340
7
8T-8737
8
8T-8737
9
8T-8737
10
8T-8737
11
8T-8737
12
8T-8737
WH-18-XLPE
T962-A28
13
180-9340
GN-18-XLPE
T961-A29
14
180-9340
BU-18-XLPE
T960-A19
15
180-9340
BR-18-XLPE
T959-A18
16
180-9340
YL-18-XLPE
T958-A17
17
180-9340
PU-18-XLPE
T957-A16
18
180-9340
ACCESSORY TABLE
QTY
PART NAME
P/N
1
PLUG AS.
172-6062
1
WEDGE
172-6065
CLR-GA
GY-18-XLPE
GY-18-XLPE
WH-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE

HARNESS 215-3249
CONNECTOR LOCATIONS

Related Electrical Service Manuals

Title

Form Number

Troubleshooting

RENR9315

Systems Operation / Testing and Adjusting

RENR7597

(Dimensions: 25 inches x 24 inches)

16

1074-05

Diagnostic Code
Flash
FMI Code
or
Code
Event Code

12 Page,

14

Description of Code

RENR9520-02

Diagnostic Code
Flash
FMI Code
or
Code
Event Code

J-C17
1539693
T951-J54 YL-16-NW
T957-J69 PU-16-NW
A-C16
1726062
T858-A86
T858-A85
T859-A88
T859-A87
T860-A90
T860-A89

A-C1
2274002
ENGINE CONTROL MODULE
2477031
INLET AIR HEATER

IAP CONTROL VALVE RETURN

COOLANT TEMPERATURE
INLET MANIFOLD AIR PRESSURE
PRESSURE SENSOR COMMON
IAP CONTROL VALVE

BOTTOM ENGINE SPEED/TIMING(HIGH OUTPUT) +

TIMING CALIBRATION(TC) PROBE +
OIL PRESSURE SENSOR
TEMPERATURE COMMON

BOTTOM ENGINE SPEED/TIMING(HIGH OUTPUT) TIMING CALIBRATION(TC) PROBE +

FUEL PRESSURE

TOP ENGINE SPEED/TIMING(LOW OUTPUT) TOP ENGINE SPEED/TIMING(LOW OUTPUT) -

ANALOG RETURN
INLET MANIFOLD AIR TEMPERATURE
ATMOSPHERIC PRESSURE SENSOR

FUEL TEMPERATURE SENSOR

DIFFERENTIAL FUEL PRESSURE

PRESSURE SENSOR +5V SUPPLY

AIR INLET HEATER RETURN

ANALOG POWER +5V SUPPLY
DIFFERENTIAL FUEL PRESSURE RETURN
INJECTOR ACTUATION PRESSURE SENSOR

INJECTOR 5 & 6 HS

INJECTOR 1 &
INJECTOR
INJECTOR
INJECTOR
INJECTOR

2
6
3
5
4

HS
LS
LS
LS
LS

INJECTOR 3 & 4 HS
INJECTOR 1 LS
INJECTOR 2 LS

12 Page, Color (Dimensions: 25 inches x 24 inches)

RENR9520-02

ANALOG SENSOR POWER (+5V)

ANALOG SENSOR RETURN
INLET AIR RESTRICTION SENSOR RETURN
CAT DATA LINK +
CAT DATA LINK -

RIGHT BELT TENSION

FUEL PRESSURE A
LEFT BELT TENSION
BACKUP ALARM
CONTINUOUS FLOW ETHER RELAY
IDLE TIMER 1
IDLE TIMER 2
TIMING CLAIBRATION(TC) PROBE +
TIMING CALIBRATION(TC) PROBE -

LAMP SHUTDOWN RELAY

MACHINE SPEED SENSOR
J1939 NEGATIVE
INLET AIR RESTRICTION SENSOR
MACHINE SPEED SENSOR OUTPUT
TACHOMETER

J1939 SHIELD

BATTERY +
J1939 POSITIVE
BATTERY +
BATTERY +

ETHER MANUAL/AUTO
BATTERY BATTERY BATTERY THROTTLE POSITION SENSOR
THROTTLE POSITION SENSOR
KEYSWITCH

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

GY-18-XLPE
GY-18-XLPE
WH-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE

C987-A99 RD-18

T962-A28
T961-A29
T960-A19
T959-A18
T958-A17
T957-A16

G855-A91 PU-18
995-A12 BU-18

WH-18-XLPE
GN-18-XLPE
BU-18-XLPE
BR-18-XLPE
YL-18-XLPE
PU-18-XLPE

J-C23
1917823
T951-J54
T952-J55
T953-J56
T954-J57
T955-A58
T956-A63

1
2
3
4
5
6
7
8
9
10
11
12
13

A
B

WH-18
WH-18

INJECTOR
SOLENOID 1

A
B

WH-18
WH-18

INJECTOR
SOLENOID 2

A
B

WH-18
WH-18

INJECTOR
SOLENOID 3

A
B

WH-18
WH-18

INJECTOR
SOLENOID 4

A
B

WH-18
WH-18

INJECTOR
SOLENOID 5

A
B

WH-18
WH-18

INJECTOR
SOLENOID 6

J-C18
1539693

YL-16-NW
BR-16-NW
BU-16-NW
GY-16-NW
GN-16-NW
GY-16-NW

T952-J55 BR-16-NW
T958-J68 YL-16-NW

J-C19
1539693
T953-J56 BU-16-NW
T959-J67 BR-16-NW

INJECTOR
SOLENOID 1
CONNECTOR
J-C17

INJECTOR
SOLENOID 2
CONNECTOR
J-C18

INJECTOR
SOLENOID 3
CONNECTOR
J-C19

INJECTOR
SOLENOID 4
CONNECTOR
J-C20

INJECTOR
SOLENOID 5
CONNECTOR
J-C21

INJECTOR
SOLENOID 6
CONNECTOR
J-C22

COOLANT
TEMPERATURE
SENSOR CONNECTOR
A-C11

J-C20
1539693
T962-J64
T961-J65
T960-J66
T959-J67
T958-J68
T957-J69

14
15
16
17
18

T954-J57 GY-16-NW
T960-J66 BU-16-NW

WH-16-NW
GN-16-NW
BU-16-NW
BR-16-NW
YL-16-NW
PU-16-NW

J-C21
1539693
T955-A58 GN-16-NW
T961-J65 GN-16-NW

J-C22
1539693

R746-A20 PK-18
T956-A63 GY-16-NW
T962-J64 WH-16-NW

G829-A93 GN-18
G854-A92 PK-18

25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

E963-A27 BK-18
G856-A22 WH-18
994-A10 GY-18
G833-A47 PK-18

E964-A26 WH-18
G857-A30 YL-18

C991-A33 PK-18

G826-A1 BR-18
E966-A49 YL-18
E965-A48 BU-18

A-S4

G828-A92 WH-18

G827-A2 BU-18

A-S2

A751-A13 YL-18
T725-A32 WH-18

A-S3

G833-A47 PK-18

A-S1

T859-A37 WH-18-XLPE

G850-A98 BU-18
G826-A1 BR-18

G856-A22 WH-18
G857-A30 YL-18

T860-A34 OR-18-XLPE

BR-18
BR-18
BU-18
BU-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18

E963-A27 BK-18
E964-A26 WH-18

NOTE Z

SIG +

A
B

SPEED/TIMING
SENSOR GROUP
245-4630
SIG TOP ENGINE SPEED/TIMING
SIG +
SENSOR (LOW OUTPUT)

SIG -

A-C14
1112416
E965-A48 BU-18
E966-A49 YL-18

T858-A85
T858-A86
T859-A88
A-S6 T859-A87
T860-A90
T860-A89
A-S7

C987-A99 RD-18
G850-A98 BU-18

994-A10 GY-18
995-A12 BU-18
A751-A13 YL-18
C967-A15 BU-18
C987-A99 RD-18
C991-A33 PK-18
E963-A27 BK-18
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18
G826-A35 BR-18
G826-A38 BR-18
G827-A36 BU-18
G827-A43 BU-18
G828-A39 WH-18
G828-A40 WH-18
G829-A41 GN-18
G829-A42 GN-18
G829-A94 GN-18
G828-A95 WH-18
G833-A44 PK-18
G833-A45 PK-18
G833-A46 PK-18
G849-A96 BR-18
G850-A98 BU-18
G854-A92 PK-18
G855-A91 PU-18
G856-A22 WH-18
G857-A30 YL-18
N707-A31 PU-18
R746-A20 PK-18
R747-A6 GY-18
T725-A32 WH-18

GY-18-XLPE
GY-18-XLPE
WH-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE

INLET AIR
HEATER RELAY
CONNECTOR
A-C9

INLET AIR
TEMPERATURE SENSOR
CONNECTOR
A-C12

PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE

G849-A96 BR-18

INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR
A-C3

FUEL HARNESS
CONNECTOR
A-C10

BOTTOM ENGINE SPEED/TIMING

SENSOR (HIGH OUTPUT)

INJECTION ACTUATION
PRESSURE SENSOR
CONNECTOR
A-C3
BOOST PRESSURE
SENSOR CONNECTOR
A-C4
INLET AIR
TEMPERATURE
SENSOR CONNECTOR
A-C12

BK-18
BK-18

1
2

ATMOSPHERIC PRESSURE
SENSOR CONNECTOR
A-C5

TOP VIEW- ENGINE

INLET AIR
HEATER RELAY
209-5582

LEFT SIDE VIEW- ENGINE

INJECTOR HARNESS
CONNECTOR
J-C23

ATMOSPHERIC PRESSURE
SENSOR CONNECTOR
A-C5
TIMING CALIBRATION(TC)
PROBE CONNECTOR
A-C17

INLET AIR
HEATER RELAY
CONNECTOR
A-C9

FUEL HARNESS
CONNECTOR
A-C10

INJECTION ACTUATION
PRESSURE CONTROL
VALVE CONNECTOR
A-C13

AIR INLET HEATER RELAY

A-C12
1552269
C967-A15 BU-18
G833-A45 PK-18

SIGNAL

1
2

GROUND

A-C11
1552269
995-A12 BU-18
G833-A44 PK-18

SIGNAL

INJECTION ACTUATION
PRESSURE SENSOR

INLET AIR
TEMPERATURE SENSOR
130-9812

TOP ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(LOW OUTPUT)
A-C14

COOLANT TEMPERATURE
SENSOR
130-9812

1
2

GROUND

A
B
C

+ 5 V
GROUND
SIGNAL

ATMOSPHERIC
PRESSURE SENSOR
161-1703

A
B
C

+ 5 V
GROUND
SIGNAL

OIL PRESSURE
SENSOR
161-1705

A-C5
1552267
G828-A40 WH-18
G829-A42 GN-18
R747-A6 GY-18

BOTTOM ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(HIGH OUTPUT)
A-C15

A-C8
1552267

T860-A34 OR-18-XLPE

G826-A38 BR-18
G827-A43 BU-18
994-A10 GY-18

OIL PRESSURE
SENSOR CONNECTOR
A-C8

A-C4
1552267

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

G828-A39 WH-18
G829-A41 GN-18
R746-A20 PK-18

A
B
C

+ 5 V
GROUND
SIGNAL

A
B
C

OR-18
YL-18
GN-18

BOOST PRESSURE
SENSOR
161-1704

A-C3
3E3370

G828-A95 WH-18
G829-A94 GN-18
G849-A96 BR-18
T859-A37 WH-18-XLPE
T957-A16 PU-18-XLPE

V SOURCE
GROUND
SIGNAL

ECM J2
CONNECTOR
A-C1

LEFT SIDE VIEW- ENGINE

INJECTION ACTUATION
PRESSURE SENSOR
224-4536

A-C13
1552269
G854-A92 PK-18
G855-A91 PU-18

T958-A17 YL-18-XLPE

1
2

A751-A13
G833-A46
T725-A32
N707-A31
G826-A35
G827-A36
C991-A33

YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

INJECTION ACTUATION
PRESSURE CONTROL VALVE

Z-C1
3E3388

A-C10
1552264

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

A
B

A-C15
1003320

N707-A31 PU-18

T858-A23
T962-A28
T959-A18
T961-A29
T960-A19

TIMING CALIBRATION(TC)
PROBE

A-C9
1552269

A-S8

T957-A16
T958-A17
T959-A18
T960-A19
T961-A29
T962-A28

1
2

BOOST PRESSURE
SENSOR CONNECTOR
A-C4

NOTE Z

G849-A96 BR-18
G850-A98 BU-18
G854-A92 PK-18
G855-A91 PU-18
G856-A22 WH-18
G857-A30 YL-18
N707-A31 PU-18
R746-A20 PK-18
R747-A6 GY-18
T725-A32 WH-18
T858-A23 GY-18-XLPE

G828-A92 WH-18

A-C17
1552269

G826-A38
G826-A35
G827-A43
G827-A36
G828-A39
G828-A40
G828-A95
G829-A41
G829-A42
G829-A94
G833-A46
G833-A44
G833-A45

A-S5

G827-A2 BU-18

G829-A93 GN-18

C967-A15 BU-18
R747-A6 GY-18

INJECTION ACTUATION
PRESSURE CONTROL
VALVE CONNECTOR
A-C13

994-A10 GY-18
995-A12 BU-18
A751-A13 YL-18
E963-A27 BK-18
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18
C967-A15 BU-18
C987-A99 RD-18
C991-A33 PK-18

INJECTOR HARNESS
CONNECTOR
A-C23

1
2
3
4
5
6
7
8

SYMBOL

Z-C4
3E3370
G828-Z5 PU-18
G829-Z6 YL-18
C991-Z7 PK-18

ABBREVIATION
A
B
C

OR-18
YL-18
GN-18

V SOURCE
GROUND
SIGNAL

FUEL PRESSURE
SENSOR
194-6725

BLADE, SPADE, RING,

OR SCREW TERMINAL

COLOR

RD

RED

WH

WHITE

OR

ORANGE

YL

YELLOW

PK

PINK

BK

BLACK

GY

GRAY

PU

PURPLE

BR

BROWN

GN

GREEN

BU

BLUE

SPLICE
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO
SURFACE OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

H#

227-4002

10

22 21 20 19 18 17

16 15 14 13 12 11

32 31 30 29 28

27 26 25 24 23

44 43 42 41 40 39

38 37 36 35 34 33

52 51 50 49

56 55 54 53

68 67 66 65

64 63 62 61

76 75 74 73

(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN

72 71 70 69
82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99

120 119 118 117 116

3E-3370

48 47 46 45

60 59 58 57

88 87 86 85 84 83

155-2264

DESCRIPTION

155-2267

SENSOR / ACTUATOR SUPPLY

155-2269

SIGNAL PLUS TO ECM

SIGNAL MINUS TO ECM

115 114 113 112 111

CONTROL PLUS FROM ECM

CONTROL MINUS FROM ECM

160-7689
172-6062

153-9693
13

23

14

31

24

39

32

47

40

57

48

70

58

9 10 11 12

IDENT

13 14 15 16 17 18

A
J
Z

160-7689

CHG

NOTE

235-8202
215-3249
263-7731

04
03
00

ENGINE HARNESS
INJECTOR HARNESS
FUEL HARNESS

111-2416

100-3320

PART NUMBER

THIS DIAGRAM IS FOR THE C9 INDUSTRIAL ENGINES (S/N MNK1-UP

AND JLW1-UP) DIAGRAM WIRING PART NUMBER 235-4748 CHG04
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE
WITH KEY IN OFF POSTION AND ENGINE NOT RUNNING.
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS
NOTE Z:

WIRES (E963-BK & E964-WH),(E965-BU & E966-YL), MUST

BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm