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Course 071 Toyota Hybrid System

Welcome

071 Toyota Hybrid System

Course Agenda
Day One
Hybrid System Overview
Transaxle Operation

Day Two
High Voltage System
Engine

Day Three
Brake System
Electric Power Steering
Air Conditioning
Multiplex Communication
Hybrid General Maintenance
071 Toyota Hybrid System

Worksheet Overview
Worksheet 1: Hybrid Walkarounds
Worksheet 2: Data List Test Drive
ILD 1: Transaxle Assembly Parts Identification
ILD 2: Inverter Safety
ILD 3: Battery Safety
Worksheet 3: High Voltage System
Worksheet 4: HV Battery State of Charge
ILD 4: Highlander Hybrid EPS on Pico Scope
Worksheet 5: Techstream (Hybrid EPS Initialization,
Electric Air Conditioning System)

071 Toyota Hybrid System

Hybrid System
Overview

071 Toyota Hybrid System

Toyota Hybrid Technology

Toyota has been


researching emission
reduction technology
since 1975.

Toyota is the
world leader in
hybrid technology.

071 Toyota Hybrid System

This slide is hidden. It does not appear in the slide show. Its
purpose is to create an extra page for handbook text.

071 Toyota Hybrid System

Toyota Hybrid System (THS)


01 03 Prius
1NZ-FXE Engine

HV Battery

Inverter

Hybrid Transaxle

Motor / Generator 1
Motor / Generator 2
071 Toyota Hybrid System

Hybrid System Overview (THS II)


Highlander Hybrid
Inverter
Assembly

HV Battery

Engine

Rear Drive Unit


- Motor Generator Rear (MGR)
(4WD-i Only)
HV Transaxle
- Motor Generator 1 (MG1)
- Motor Generator 2 (MG2)
071 Toyota Hybrid System

Hybrid System Engines


Highlander Hybrid

01 03 Prius1NZ-FXE (1.5L)
04 09 Prius.1NZ-FXE (1.5L)
10 up Prius2ZR-FXE (1.8L)
Highlander HV3MZ-FE (3.3L)
Camry HV....2AZ-FXE (2.4L)

071 Toyota Hybrid System

Hybrid Drivetrain Components


Highlander Hybrid
Hybrid Transaxle
- MG1
- MG2
Rear Drive Unit
- MGR (shown)

Rear Drive Unit


- Motor Generator Rear (MGR)
(4WD-i Only)
HV Transaxle
- Motor Generator 1 (MG1)
- Motor Generator 2 (MG2)
071 Toyota Hybrid System

10

Hybrid Drivetrain Components


Highlander Hybrid
Inverter
Assembly

Inverter
Controls current to
motor generators
Also provides correct
voltages to other
systems.

071 Toyota Hybrid System

11

Hybrid Drivetrain Components


Highlander Hybrid
HV Battery

HV Battery
Stores electrical
energy to drive
the system

071 Toyota Hybrid System

12

Hybrid Vehicle Safety Precaution


2010 Prius

All hybrid system high-voltage wire harnesses are orange.


The HV battery and other high-voltage components have
High Voltage caution labels.
Do not carelessly touch these wires and components.

071 Toyota Hybrid System

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Hybrid System Control Modes

071 Toyota Hybrid System

14

READY

071 Toyota Hybrid System

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Starting Out

071 Toyota Hybrid System

16

Engine Starting

071 Toyota Hybrid System

17

Light Acceleration

071 Toyota Hybrid System

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Light Load Cruise

071 Toyota Hybrid System

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Full Acceleration

071 Toyota Hybrid System

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Deceleration

071 Toyota Hybrid System

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Reverse

071 Toyota Hybrid System

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Energy Monitor & Fuel Consumption Display


Highlander Hybrid

071 Toyota Hybrid System

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Push Button Start

Insert the key (nonSmart Key equipped,


04 09 Prius only)

071 Toyota Hybrid System

Push the POWER


switch with the brake
pedal depressed

ACC

IG-ON

OFF

READY

Vehicles enters
READY mode

24

Worksheet 1

Walkaround

071 Toyota Hybrid System

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Worksheet 2

Test Drive

071 Toyota Hybrid System

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Warning Lights
04 09 Prius
READY Light

Malfunction Indicator Light

Low
temperature
indicator
light

Master Warning Light


071 Toyota Hybrid System

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[END Module 1 Overview]

071 Toyota Hybrid System

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Transaxle
Operation

071 Toyota Hybrid System

29

Hybrid Transaxle
01 03 Prius

Silent Chain

MG2

MG1

Transaxle Damper

Planetary Gear Unit


071 Toyota Hybrid System

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Construction of MG1
Stator Coil

Rotor

01 03 Prius

Resolver
071 Toyota Hybrid System

31

Construction of MG2
01 03 Prius

Stator Coil

Rotor

Resolver
071 Toyota Hybrid System

32

Motor/Generators

Total weight is reduced approximately 33%


MG2 maximum output is increased to 80 HP
Previous Model

2010 Prius

2010 Prius PRIUS

MG1

More compact, more light


weight design achieved
through centralized winding of
the coils.

MG2

Motor rotational speed was


significantly increased,
improving power performance

P112
071 Toyota Hybrid System

P410
33

Construction of MGR
Highlander Hybrid

Resolver

071 Toyota Hybrid System

Stator

Rotor

34

Speed Sensor (Resolver) Operation


Detects magnetic pole position
HV ECU uses the Resolver as a
speed sensor and calculates
position variations
Magnetized
Side

Stator
Coil A

Coil B

Rotor
Coil C

071 Toyota Hybrid System

Output
Side

35

Permanent Magnet Motor Generator

071 Toyota Hybrid System

36

P410 Hybrid Transaxle


2010 Prius

MG2

Oil Pump
(Mechanical)

Compound Gear Unit


Power Split Planetary
Gear (Right Side)
Motor Speed Reduction
Planetary Gear
(Left Side)

Transaxle Damper

MG1
Final Drive Gear
Final Driven Gear
Counter Driven Gear
Differential Gear Unit
071 Toyota Hybrid System

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Compound Gear Unit - Components


2010 Prius

Compound Gear Unit

Power Split
Planetary Gear Unit

Motor Speed
Reduction Planetary
Gear Unit

Counter Drive Gear


(Compound Gear)

071 Toyota Hybrid System

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Compound Gear Unit - Operation


Highlander Hybrid
Carrier
MG1

MG2

Engine

Ring Gear

Carrier

Counter
Driven Gear
(To Wheels)

071 Toyota Hybrid System

39

Transaxle Damper
2010 Prius

A coil & torque limiter provide damping

Torque limiter

Coil spring

Transaxle Damper

071 Toyota Hybrid System

40

P112 Hybrid Transaxle Service


04 09 Prius

Filler Plug
(for ATF)

Adopts a shift
control actuator

Oil pan is
discontinued & WS
type ATF is used
Drain Plug
(for Coolant)

071 Toyota Hybrid System

Drain Plug
(for ATF)

41

P410 Hybrid Transaxle Service


2010 Prius
Filler Plug for Hybrid
Transaxle Fluid

Fluid Type
Capacity

WS
3.5 qts

Maintenance Interval
(initial)

100,000 miles

Maintenance Interval
(subsequent)

50,000 miles

Drain Plug for Hybrid


Transaxle Fluid

071 Toyota Hybrid System

Drain Plug for Hybrid


System Coolant

42

P311 Hybrid Transaxle Service


Camry Hybrid
WS Fluid Fill Plug
(10mm hex)

0 to 0.20
in.

WS Fluid Drain Plug


(10mm hex)

Hybrid System Coolant


Drain Plug
(10mm hex)

071 Toyota Hybrid System

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Shift Control P111


01 03 Prius
Shift Position Sensor

HV
ECU

Engine
ECU
(ECM)
BEAN
Combination
Meter

071 Toyota Hybrid System

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Shift Assembly P112


04 09 Prius

Select Sensor

Shift Sensor

071 Toyota Hybrid System

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Shift Control Actuator P112


04 09 Prius

Cycloid Reduction
Mechanism

Stator &
Coil

Shift Control Actuator

Rotor

Rotation Angle
Sensor

071 Toyota Hybrid System

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Parking Lock Mechanism P112


04 09 Prius

Hybrid Transaxle

Parking Switch
Shift Control
Actuator

Request
HV ECU
P or Not P

T/M
Control
ECU

Parking Lock
Mechanism

Control

Position

Shift Lever

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Service Tip
04 09 Prius

If you cannot shut the hybrid system OFF, there may


be a malfunction in the shift control actuator that is
preventing the vehicle from going into park.

To solve this
problem, stop the
vehicle

and apply
the parking
brake.

This will bypass the problem, allowing the vehicle to shut down.

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Drive Modes
2010 Prius

ECO MODE

Moderates the A/C performance to optimize


fuel economy

EV Mode
Driving with only the electric motor

PWR MODE
Optimizes acceleration performance
by increasing the motive force in
relation to accelerator pedal operation

Normal
Motive Force Output

Moderates the response to accelerator pedal


operation to optimize fuel economy

PWR
Mode
ECO
Mode

Accelerator Pedal Opening Angle


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071 Toyota Hybrid System

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Service Tip - P311


Camry Hybrid

Transaxle Control Cable Adjustment


1

Shift to N range
Lock Piece

Slider

071 Toyota Hybrid System

Shift Cable

51

Instructor Led Demo

Transaxle Assembly &


Parts Identification

071 Toyota Hybrid System

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[END Module 2 Transaxle Operation]

071 Toyota Hybrid System

53

High Voltage
System

071 Toyota Hybrid System

54

Certified Hybrid Vehicle Technician


CAUTION
This module does not certify you to work on hybrid vehicle high-voltage systems.
The Certified Technician must complete course 071 Toyota Hybrid System to
safely begin working on Toyota hybrid vehicles.
Until you complete course 071:
Never touch, disassemble, remove or replace the high-voltage parts, cables and
their connectors. (High-voltage parts and cables are colored orange or have highvoltage warning labels.)
Do not try to access the service plug.
Failure to comply with these warning can cause severe burns or electric shock that
may result in death or serious injury.

071 Toyota Hybrid System

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Hybrid Vehicle Safety

071 Toyota Hybrid System

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Power Cable Routing Prius


01 10 Prius

HV Battery

Inverter

Auxiliary
Battery

A/C Compressor

Engine Room
Junction Block

Auxiliary
Battery

Inverter

Engine Room
Junction Block

HV Battery

2004-2009 Prius

2001-2003 Prius

Junction Block

A/C Compressor

HV Battery
Inverter

2010-up Prius
071 Toyota Hybrid System

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Power Cable Routing Other Models


Power Steering Converter
A/C Compressor

HV Relay Assembly
Rear Drive
Unit (MGR)

Inverter
Assembly

Battery Smart Unit &


HV Relay Assembly

HV Battery

Highlander Hybrid

A/C Compressor

Inverter
Assembly

Camry Hybrid

HV Battery

DC-DC Converter
071 Toyota Hybrid System

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HV Battery

071 Toyota Hybrid System

59

Nickel-Metal Hydride Battery


04 09 Prius

The Nickel-Metal Hydride


(Ni-MH) hybrid vehicle (HV)
battery stores electrical
energy to drive the system.

Nominal battery voltages:


01-03 Prius
274 VDC

071 Toyota Hybrid System

04 & later Prius


202 VDC

Highlander Hybrid
288 VDC

Camry Hybrid
245 VDC

60

HV Battery - Layout
01 03 Prius

Battery Pack Upper Case

Battery ECU
SMR (System Main Relay)

HV Battery Module

071 Toyota Hybrid System

61

HV Battery - Layout
04 09 Prius

HV Battery
Module

Front Bus Bar


Module

SMR 3

Rear Bus Bar


Module

SMR 2
Battery ECU
SMR 1

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HV Battery - Components
2010 Prius
Temperature Sensors
(for battery modules)
HV Battery
(Battery Modules)

Battery Smart
Unit
HV Battery
Cooling Blower

HV Junction
Block Assembly
HV Battery
Temperature Sensor
(for intake air)

CAUTION: The HV battery is a high-voltage component that only Certified Hybrid Technicians
should service.
071 Toyota Hybrid System

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HV Battery State of Charge (SOC)


Upper SOC
control limit

Example of change in SOC

Overcharged region

Control
region

SOC
Undercharged region
Time
Lower SOC
control limit

071 Toyota Hybrid System

Target SOC control

64

System Main Relays (SMR)


2010 Prius

Battery
Smart Unit

SMRG

SMRB
HV Battery

Power Management
Control ECU (HV CPU)

Current Senor

SMRP

Resistor

Service
Plug

Battery Modules

SMRB

SMRG

HV Battery
Current Sensor

SMRP

Precharge
Resistor

Note: Do NOT remove SMRs on the HV junction block assembly.


071 Toyota Hybrid System

65

SMR Control
SMR2
(+) to Inverter
Resistor

SMR1
Service Plug
HighVoltage
Fuse

SMR3
(-) to Inverter

GND
071 Toyota Hybrid System

to THS ECU
66

Prius HV Battery Cooling

2001-2003
Prius

071 Toyota Hybrid System

2004-2009
Prius

2010-up
Prius

67

HV Battery Cooling

2007-2010
Camry Hybrid
2006-2007
Highlander Hybrid
071 Toyota Hybrid System

68

Inverter

071 Toyota Hybrid System

69

Inverter Assembly
Highlander Hybrid

HSD Inverter
MG ECU
Controls inverter
components

Boost Converter
288 VDC - 650 VDC

Inverter
AC - DC

DC-DC Converter
288 VDC - 12 VDC

071 Toyota Hybrid System

70

Toyota Hybrid System Charger

Front

Back

071 Toyota Hybrid System

71

Safety Steps

071 Toyota Hybrid System

72

Hybrid Service Safety Precautions


See the Repair Manual for vehicle-specific details.

071 Toyota Hybrid System

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Preparation

071 Toyota Hybrid System

74

Service Tip - HV Battery


Precautions before working on hybrid system
If DTC P0AA6 or P3009 are set, troubleshoot the DTC 1st.
DTC
Detailed Information
Code
Display
INF Code
Information (Trouble Area)
P0AA6 Hybrid Battery
526
Insulation abnormality of the entire
Voltage
high-voltage circuit
System
611
Electric Compressor & A/C Inverter
Isolation Fault
612
HV Battery, Battery Smart Unit, HV
Relay Assembly

071 Toyota Hybrid System

613

Hybrid Transmission, Inverter with


Converter Assembly

614

DC High-voltage Area

75

READY OFF & Securing Smart Key


Service Should be performed with READY OFF & key removed
from ignition.
Secure the smart key at least 10 feet away from the vehicle to
provide additional safety.
Disconnect the cable from auxiliary battery negative terminal.

Approx. 10 ft. radius


(not to scale)

071 Toyota Hybrid System

76

Personal Protective Equipment (PPE)


Electrical insulating
gloves must be worn
when working with
Hybrid components.
Class 0 gloves offer
adequate protection for
Toyota Hybrid vehicles.

Maximum Use Voltage AC


Class Max. Use Voltage AC

Class Max. Use Voltage AC

Low Voltage

High Voltage

00

500

7,500

1,000

17,000

26,500

36,000

071 Toyota Hybrid System

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PPE - Glove Protectors and Liners


Protector gloves may be omitted for
Class 0 Gloves, under limited use
conditions, where small equipment and
parts manipulation require unusually
good finger dexterity.

Clean, dry cloth gloves may be worn


inside of insulating gloves for warmth in
cold weather or to absorb perspiration
in hot weather.

071 Toyota Hybrid System

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PPE Certification & Replacement


Gloves that have been in-service for six months must either:
1.Be sent out for electrical testing or
2.Disposed of and replaced with new Gloves.

071 Toyota Hybrid System

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071 Toyota Hybrid System

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Insulated Glove Procedures

IMPORTANT: DO NOT USE GLOVES IF;


THEY ARE WET OR DAMP.
IT IS AFTER THE TESTING DUE DATE MARKED ON THE
CUFFS (OR MORE THAN 6 MONTHS FROM DATE OF ISSUE).
Steps to be taken by the wearer, EVERY TIME, BEFORE putting
the Gloves on:
Remove all rings and bracelets to avoid any damage to the
Gloves.
Wash hands with a mild soap & dry hands thoroughly before
putting on the Gloves.

071 Toyota Hybrid System

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Insulated Glove Care & Storage


Note: Exposure to chemicals, solvents, ozone, aging & extreme
temperatures can degrade gloves.
Follow the instructions for the care, decontamination &
maintenance provided by the glove manufacturer or supplier.
Good housekeeping can help extend glove life.
Also, keep your work area clean from contaminants.
Gloves must be stored in their natural shape & protected from
physical damage.
Gloves should be stored in cool, dark & dry location.
Gloves may be kept inside of a bag, box, or container
designed for & used exclusively for them.

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Insulated Glove Inspection


Before use, check the insulated gloves for cracks, tears and other
types of damage by performing the following procedure.

1.
2.
3.
4.

Place the glove on its side


Roll the opening up 2 or 3 times
Fold the opening in half to close it
Confirm that there are no air leaks

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071 Toyota Hybrid System

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Caution Notification & Managing Safety

Use the provided sign stating:


CAUTION: HIGH VOLTAGE.
DO NOT TOUCH DURING OPERATION
Best Practices include:
Confirming that the work area is dry.
Confirming that the areas around the hybrid components
(HV battery, inverter) are dry.
Creating and maintaining a safe zone around hybrid vehicle
as appropriate.

071 Toyota Hybrid System

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Testing High Voltage


Use
Underwriters
Laboratories
approved CAT III
(1000V) test
equipment.

071 Toyota Hybrid System

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Service Plug
Removal

071 Toyota Hybrid System

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Service Plugs
1
2

3 Steps to remove Large type Service Plug

Rear Door Scuff Plate LH

Protective Cover

2 Steps to remove Small type Service Plug


071 Toyota Hybrid System

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Secure Service Plug

Keep the removed service plug in a


secure location to prevent accidental
reconnection while you are working on
the high-voltage components.

071 Toyota Hybrid System

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Hybrid Vehicle Inverter Precautions


Time discharges the capacitors.

High-voltage Condensers
Dis
cha
rge
Electricity

0V

Service plug removal

MODEL

Discharge
WAIT TIME from Service
Plug Removal

2001-2009 Prius

5 minutes

2010-up Prius

10 minutes

Highlander Hybrid

5 minutes

Camry Hybrid

10 minutes

Time

071 Toyota Hybrid System

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Instructor Led Demo

Inverter Assembly &


Parts Identification

071 Toyota Hybrid System

91

During HV Repair

071 Toyota Hybrid System

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Hybrid Service Safety Precautions


Best Practices
Prevent conductive objects from completing the circuit between
energized conductors.
Do not use a universal joint. It can rotate accidentally &
complete a circuit.
Leaving the battery case open without the cover may expose
others to high voltage hazard. Never leave the HV battery
unattended with the cover off.

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Insulating Connectors
CAUTION:
Do not touch any bare cables that may have high-voltage.
Cover disconnected high-voltage connectors with insulating
vinyl tape

Insulated Vinyl Tape

071 Toyota Hybrid System

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Chemical Hazards
Highlander Hybrid

If electrolyte is present at the bottom of the battery case,


avoid contact with the fluid.

Dont touch!

071 Toyota Hybrid System

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HV Battery Recycling Overview

All hybrid vehicle HV batteries are recyclable see Warranty Parts


Recovery Program for details.

071 Toyota Hybrid System

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Proceed with Repair

New Nut

Old Nut

Some inverter nuts and


bolts cannot be reused.
See RM for inverter
installation details.

071 Toyota Hybrid System

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HV Battery Post Cleaning

On some early models the battery


posts may show signs of corrosion.
This issue was addressed by Special
Service Campaign 40G.

071 Toyota Hybrid System

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Instructor Led Demo

04 09 Prius HV
Battery, 10 Prius HV
Battery, Camry HV
Battery, Highlander HV
Battery Assembly & Parts
Identification

071 Toyota Hybrid System

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After HV Repair

071 Toyota Hybrid System

100

Hybrid Vehicle Repair Quality Checks


Potential
Damage

After
Repair

START

Installation

Hydrogen
Vent Hose

071 Toyota Hybrid System

101

Service Plug Installation After Repair


Small Service Plug Installation:

Large Service Plug Installation:

1
2
2
1
Click is
heard

071 Toyota Hybrid System

102

Precautions for DC-DC Converter


2010 Prius

071 Toyota Hybrid System

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Worksheet 3 & 4

HV Systems
State of Charge (SOC)

071 Toyota Hybrid System

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[END Module 3 High Voltage System]

071 Toyota Hybrid System

105

Engine

071 Toyota Hybrid System

10 & later Prius:

2ZR-FXE

01 09 Prius:

1NZ-FXE

Highlander Hybrid:

3MZ-FE

Camry Hybrid:

2AZ-FXE

106

Horsepower Calculations
04 09 Prius

Highlander Hybrid
V6 Engine:
Front Drive Motor:
Rear Drive Motor:
HV Battery:
Actual HP

Camry Hybrid
Engine:
Front Drive Motor:
HV Battery:
Actual HP

071 Toyota Hybrid System

208 HP
165 HP
67 HP
+ 60 HP
268 HP

147 HP
143 HP
+45 HP
192 HP

Prius Gen 2
1.5L Engine:
Front Drive Motor:
HV Battery:
Actual HP

Prius Gen 3
1.8L Engine:
Front Drive Motor:
HV Battery:
Actual HP

76 HP
68 HP
+ 34 HP
110 HP

98 HP
80 HP
+ 35 HP
134 HP

107

2010 & Later Prius


2ZR-FXE

071 Toyota Hybrid System

108

2ZR-FXE Engine
04 10 Prius

04-09 MY

10 & later

1NZ-FXE

2ZR-FXE

Displacement (liters)

1.5

1.8

Engine Oil Capacity dry (qts)

4.3

5.0

Engine Oil Capacity w/ filters (qts)

3.9

4.4

13.0:1

13.0:1

Horsepower

76 @ 5000

98 @ 5200

Torque (ft. lbf)

85 @ 4200

105 @ 4000

Maximum System Output (hp)

109

134

Maximum Voltage

500

650

AT-PZEV

AT-PZEV

Engine

Compression Ratio

Emission Regulation

Note that if the 5th character in the engine designation is an X,


that engine is considered an Atkinson type.
071 Toyota Hybrid System

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Exhaust Gas Recirculation System (EGR)


2010 Prius

EGR Valve

Coil

Valve
To Intake
Manifold

EGR Cooler
From EGR Cooler
Silicon Chip

EGR Gas
Cross Section
Engine Coolant

MAP Sensor
(Vacuum Sensor)

071 Toyota Hybrid System

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071 Toyota Hybrid System

111

Electric Water Pump


2010 Prius

Electric Water Pump


Stator
Rotor

Shaft
Motor
Electric Water Pump
No accessory belt
New Active Test and
Data List items
New DTCs for pump

071 Toyota Hybrid System

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Cooling System Components


2010 Prius
Reservoir Tank

Coolant Temperature Sensor


EGR Valve

Air Release Valve


From Heater Core
To Heater Core

From Exhaust Pipe Gas


Control Actuator
Electric Water
Pump

EGR Cooler

Throttle Body

To Exhaust Pipe Gas


Control Actuator

From Radiator
To Radiator

071 Toyota Hybrid System

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Exhaust Heat Recirculation System


Coolant Temperature Switch
Engine

Engine
Coolant

2010 Prius

Combination Meter

Exhaust Gas
Exhaust Pipe Gas
Control Actuator

Valve

Rod

Valve is closed

Valve is open

(Coolant Cold)

(Coolant Warmed Up)

071 Toyota Hybrid System

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Exhaust Heat Recirculation Parts


2010 Prius

Exhaust Pipe Gas


Control Actuator Case
Exhaust Pipe Gas
Control Actuator

Exhaust Pipe Gas


Control Stopper
071 Toyota Hybrid System

Gasket

115

Engine Coolant Change


2010 Prius

Air Release Valve


Reservoir
Tank Cap

Cylinder Block
Drain Cock Plug

Service Tip - follow


Repair Manual
procedures carefully &
use the air release
valve to remove all air
from the system.
Air Release
Valve

Coolant Type

SLLC

Capacity

7.7 qts

Maintenance Interval
(initial)

100,000 miles

Maintenance Interval
(subsequent)

50,000 miles

071 Toyota Hybrid System

Radiator Drain
Cock Plug

116

Service Tips (Engine Coolant Change)


2010 Prius
B Line

Use the air release valve to remove air from


the system.
Add SLLC to B line of reservoir tank.
Squeeze inlet & outlet hoses & then check
coolant level.
Run engine in inspection mode to warm it up. After the
thermostat is open, allow coolant to circulate for
several minutes (approximately 7 minutes).
After the engine has cooled, check that
coolant level is between FULL & LOW

071 Toyota Hybrid System

FULL
LOW

117

04 09 Prius
1NZ-FXE

071 Toyota Hybrid System

118

Coolant Heat Storage System


04 09 Prius
Engine Coolant Temp. Sensor
(for engine control system)

to heater core

Water Pump
(for heater)

Coolant Flow
Control Valve

Reverse View

Coolant Heat
Storage Tank
Engine Coolant Temp. Sensor
(for coolant heat storage system)

071 Toyota Hybrid System

Water Pump
(for coolant heat
storage system)

119

Coolant Heat Storage Tank


04 09 Prius

Bleeding air
from the
system is
critical

Drain Plug

Pump

to/from
Water Valve

Outlet Temp. Sensor


071 Toyota Hybrid System

120

Prius Coolant Heat Storage Operation


2.5 V (VLV3)

04 09 Prius

4.5 V (VLV5)
3.5 V (VLV4)
2.5 V

071 Toyota Hybrid System

121

THS-II Engine Coolant Change


04 09 Prius

Specifications
Fluid

Toyota Super Long Life


Coolant (SLLC)

Capacity

9.1 qt (8.6 L)

Service Tip: Refer to the Repair Manual for details.

071 Toyota Hybrid System

122

01 03 Prius
1NZ-FXE

071 Toyota Hybrid System

123

Intake Manifold - 1NZ-FXE


01 09 Prius

Intake Pipes

Throttle Control
Motor

Throttle Position
Sensor

Surge Tank

071 Toyota Hybrid System

124

HC Adsorber and Catalyst (HCAC)


01 03 Prius
Actuator

TWC
HC Adsorber
TWC with
HC Adsorber

Main Muffler
Bypass Valve Closed

TWC

VIEW HC ADSORPTION CATALYST SYSTEM


071 Toyota Hybrid System

125

THS Engine Coolant Change


Bleeder Point

Engine Coolant Fill

Specifications
Fluid

Toyota Super Long Life


Coolant (SLLC)

Capacity

5.2 qt (4.9 L)

Service Tip: Refer to the Repair Manual for details

071 Toyota Hybrid System

126

Highlander Hybrid 3MZ-FE


Camry Hybrid 2AZ-FXE

071 Toyota Hybrid System

127

Highlander Hybrid Engine Coolant Change


2008 - 2010 Highlander Hybrid

2006 - 2007 Highlander Hybrid


Radiator Drain Cock Plug
(Equipped with Vent Plug)

Radiator Drain Cock Plug


(Equipped with Vent Plug)

Radiator Cap

Radiator Cap

Cylinder Block
Drain Cock Plug
Radiator Drain Cock Plug

Radiator Drain Cock Plug

Cylinder Block Drain Cock Plug

Specifications
Fluid

Toyota Super Long Life Coolant (SLLC)

Capacity

13.5 qt. with rear heater


11.2 qt. without rear heater

Service Tip: Refer to the Repair Manual for details


071 Toyota Hybrid System

128

Camry Hybrid Engine Coolant Change


Radiator Cap

Cylinder Block Drain


Cock Plug
Radiator Drain
Cock Plug

Specifications
Fluid

Toyota Super Long Life Coolant (SLLC)

Capacity

6.6 qt.

Service Tip: Refer to the Repair Manual for details.


071 Toyota Hybrid System

129

EVAP
01 09 Prius: 1NZ-FXE

071 Toyota Hybrid System

130

Bladder Fuel Tank


01 03 Prius
Resin Bladder

Fuel Sender
Mounting

Sub Tank
Steel Tank

Interior

071 Toyota Hybrid System

131

Fuel Sender Gauge


01 03 Prius

Reed
Switch

Body
ECU

Meter
ECU

Display

Float
Combination Meter
Fuel Sender
Gauge

071 Toyota Hybrid System

132

Inclination Sensors
Combination Meter

Meter
ECU

Combination Meter

Sender
Gauge
Signal

Meter
ECU
Body
ECU

Inclination
Ambient
Temp.
Sensors

InclinationAmbient
Temp
Sensors Sensor

Sensor

Main Tank

01 03 Prius
071 Toyota Hybrid System

Fuel
Sender
Gauge

Main Tank

Fuel
Sender
Gauge

04 09 Prius
133

EVAP Control Components

Fresh Air
Line

VSV (for Canister


Closed Valve)

01 03 Prius
071 Toyota Hybrid System

04 09 Prius
134

EVAP Control Components


Air Cleaner

04 09 Prius

Throttle Valve

ORVR REFUELING

ECM

PURGING

VSV (for Purge Flow


Switching Valve)

VSV (for EVAP)

Charcoal
Canister

Refuel Check
Valve

Fresh Air
Line

Trap Filter

Vapor Pressure
Sensor

EVAP Line

Filler Pipe

VSV (for Canister


Closed Valve)
Fuel Tank
071 Toyota Hybrid System

135

EVAP
Highlander Hybrid:
3MZ-FE
071 Toyota Hybrid System

136

Closed Fuel Tank System


Highlander Hybrid

THS
ECU

Fuel Outlet Valve


(Closed)

Fuel Vapor
Containment Valve

Canister
Pump Module

071 Toyota Hybrid System

137

Refueling Procedure
Highlander Hybrid

071 Toyota Hybrid System

138

EVAP
10 & Later Prius:
2ZR-FXE
071 Toyota Hybrid System

139

Fuel System
Bladderless, layered
plastic fuel tank

2010 Prius

Key Off EVAP System

Fuel Delivery
Pipe
12-hole Type
Fuel Injector

Quick Connector

071 Toyota Hybrid System

Fuel Pump Assembly


- Fuel Filter
- Pressure Regulator
- Fuel Sender Gauge

140

Fuel System Key OFF EVAP


2010 Prius
Fuel Cut-off Valve
Vent Line

Fuel Filler Check Valve


Purge
VSV

Purge Line
Fuel Tank
[Pump Module]

Air Inlet
Line

Air Filter

Vent
Valve

Leak Detection Pump


ECM
Canister Pressure Sensor

* The purge VSV control has changed and the purge flow volume
increased.

071 Toyota Hybrid System

Charcoal
Canister

141

Diagnostic Inspection Modes


FWD Inspection Mode
within 60 seconds

OFF

Accelerator
Pedal

IG-ON

READY
ON

IG-ON
(but not
READY ON)

Depress
2 times

Depress
2 times

Depress
2 times

Change to IG OFF inspection mode is canceled


071 Toyota Hybrid System

142

[END Module 4 Engine]

071 Toyota Hybrid System

143

Brake System

071 Toyota Hybrid System

144

Electronically Controlled Brakes (ECB)


Main Body ECU

Power Management Control ECU

Brake Pedal
Stroke Sensor

Brake Master Cylinder


Reservoir

Steering Angle
Sensor
Yaw Rate and
Acceleration Sensor

Brake Booster with Master Cylinder

Pump Assembly
w/ Accumulator

071 Toyota Hybrid System

Wheel Speed Sensor

145

Prius ECB Layout

2010-up:
Hydraulic Brake Booster
with Stroke Simulator

071 Toyota Hybrid System

20012003:
Hydraulic Boosted
Master Cylinder

2004 to 2009:
Electronic Brake Actuator
with Stroke Simulator

146

Brake System Comparison


01 03 Prius

04 09 Prius

10 & later Prius

Highlander
Hybrid

Camry Hybrid

Regenerative Brake Cooperative Control


ABS w/ EBD
Hydraulic
Brake
Booster*

Electronically Controlled Braking (ECB)

Brake Assist

**

TRAC
HAC
Enhanced VSC

VSC

VDIM

* Three channel ECB


** Motor Traction Control function of HV ECU provides a similar function

071 Toyota Hybrid System

147

Brake Control System - Apportioning of Force


2010 Prius

Hydraulic & regenerative force


Drivers Demand

Braking
Force

Hydraulic
Braking Force
Regenerative
Braking Force

Time
Changes in Braking Force Apportionment
071 Toyota Hybrid System

148

Electronically Controlled Braking System


Brake Pedal Stroke Sensor

: Electrical Signal
: Fluid Pressure

Highlander Hybrid

Master Cylinder
Pressure Sensor

EPS
Skid Control ECU
THS-II

Hydraulic Power
Source Portion

Hydraulic Control
Portion

Regenerative
Brake Force

Hydraulic Brake Force


Brake Force
071 Toyota Hybrid System

149

Brake Pedal Stroke Sensor


04 09 Prius
Brake Pedal Stroke
Sensor

Stop Light Switch

Sensor Lever
5

Voltage

SKS2
SKS1

1
0

Brake Pedal
0
60
-15
Sensor Lever Rotational Angle

071 Toyota Hybrid System

150

Accumulator/
Actuator

071 Toyota Hybrid System

151

Master Cylinder
Brake Booster with Master
Cylinder

Brake Actuator

Stroke
Simulator

Skid Control ECU


2 Linear Solenoid Valves
4 Switching Solenoid Valves
8 Control Solenoid Valves
Pressure sensors for:
- Regulator
- Wheel Cylinder
- Accumulator

Brake Actuator

071 Toyota Hybrid System

152

Brake Hydraulic Circuit


2010 Prius

Accumulator
Pump Motor
Fluid Level
Warning
Switch

Hydraulic Brake Booster

: Accumulator
Pressure Sensor
: Regulator Pressure Sensor

Stroke
Simulator

: Wheel Pressure Sensor

Brake Actuator

: Linear Solenoid Valve


: Switching Solenoid Valve
: Pressure Holding
Solenoid Valve
: Pressure Reduction
Solenoid Valve

FR LH
071 Toyota Hybrid System

FR RH

RR LH

RR RH
153

Warning Lights

071 Toyota Hybrid System

154

Brake Control System - Combination Meter


2010 Prius

Warning light illumination


Brake
Warning
Light / Yellow

Brake
Warning
Light / Red

ABS Warning
Light

VSC Slip
Indicator

TRAC (TRC), VSC or HAC operation

Illuminate

Malfunction in ABS, EBD or BA

Illuminate

Malfunction in TRAC (TRC) or VSC

Blink

Malfunction in the apportioning of brake

Illuminate

Parking brake ON or low brake fluid level

Illuminate

Illuminate

Warning Light
Conditions

System malfunction not affecting brake force

Shown above is the 2010 Prius. Other Models are similar.

071 Toyota Hybrid System

155

Service Details

071 Toyota Hybrid System

156

ECB Utilities

071 Toyota Hybrid System

157

Service Tip - Brake Fluid Level


2010 Prius

Adjust the fluid level in the reservoir between MIN line


& Fluid Level Support Line.

MAX Line
Fluid Level
Support Line
MIN Line

071 Toyota Hybrid System

158

Backup Control Power Source


Highlander Hybrid

Capacitor Cell
071 Toyota Hybrid System

159

[END Module 5 Brakes]

071 Toyota Hybrid System

160

Electric Power
Steering

071 Toyota Hybrid System

161

Electric Power Steering (EPS)


Provides power assist even
when engine is not running.
Improves fuel economy.
Consumes energy only
when assist is required.

071 Toyota Hybrid System

162

Electric Power Steering Components

EPS
ECU

DC motor
Torque sensor

Torque sensor
DC motor

Camry Hybrid and


20062007 Highlander Hybrid

20012003 Prius
EPS
ECU
DC motor

Torque sensor

2004 and later Prius


2008 and later Highlander Hybrid
071 Toyota Hybrid System

163

EPS - Torque Sensor


Torque Sensor

DC Motor
Detection Coil

Correction
Coil

Torsion
Bar

Detection
Ring 3

Detection
Ring 2

Detection
Ring 1

04 09 Prius
01 03 Prius

Torque Sensor Video

071 Toyota Hybrid System

Torque Sensor Animation

164

EPS Steering System Diagram


04 09 Prius

Gateway ECU
Skid Control ECU

Torque Sensor

Meter ECU

Vehicle Speed
signal

Master Warning
Light

Assist torque
demand signal (for
Enhanced VSC*)

EPS Warning
Display Request
Signal to Multi
Display

EPS ECU

Multi Display
Warning display

HV ECU
READY signal

DLC3

DC Motor

071 Toyota Hybrid System

165

Steering System Diagram


2010 Prius
Steering Column Assembly
Torque Sensor

Power
Steering ECU

Rotation Angle Sensor*


Boost
Converter*

Power Steering Motor

Models with
brushless type motor
*

V Bus No.1

DLC3

Steering
Angle
Sensor

071 Toyota Hybrid System

Combination
Meter

Skid Control
ECU
Vehicle
Speed Signal

Power
Management
Control ECU

166

Brushless & Brush Type EPS


2010 Prius
Power
Steering ECU

Power
Steering ECU

Steering Column Assembly


- Brushless-type Power
Steering Motor
- Torque Sensor
- Rotation Angle Sensor

Service Tip: The rotation angle sensor


automatically initializes when the vehicle is
driven at 22+ mph for 5 seconds with a low
yaw rate (straight ahead driving).

071 Toyota Hybrid System

Steering Column Assembly


- Brush-type Power Steering
Motor
- Torque Sensor

167

Steering - Difference from Previous Model


04 10 Prius
Item

2010 & Later Prius

Assist Location Type


Power Steering ECU Details

04 09 Prius
Column

N.A.

W/Temperature Sensor1

Voltage Boost Control*, 2

N.A.

Motor Details

DC Motor
Brush type (15-inch wheels)
or Brushless 3-phase Motor*, 2

Rotation Angle Sensor


Torque Sensor
Reduction Mechanism

Brush type

Resolver Type*

N.A.

Hall IC Type

Inductance Type

Worm & Wheel Gear

: Models with brushless type power steering motor only (17inch wheels)

071 Toyota Hybrid System

168

Service Tip EPS Initialization


2010 Prius

Perform initialization & calibration on 2010 Prius EPS as follows:


Repair

ECU replacement
Column assy.
replacement
Left or right effort
differs

071 Toyota Hybrid System

Motor Type

Rotation Angle
Torque
Assist Map
Sensor
Sensor Zero
Writing
Initialization
Point
Calibration

Brush

Brushless

169

Service Tip Spiral Cable


2010 Prius

Spiral Cable w/Steering Angle Sensor is a complete assembly


Combination
Switch Assembly

Spiral Cable with


Steering Angle Sensor

Do not remove the steering angle sensor from the


spiral cable
Do not replace or rotate the spiral cable with the
battery connected & engine switch ON

Tip: Ensure that the steering wheel is installed & aligned


straight when inspecting the steering sensor.

071 Toyota Hybrid System

Steering Angle
Sensor

Spiral Cable

170

EPS Components
Highlander Hybrid

Combination Meter
EPS ECU

P/S Warning Light

THS ECU

DC - DC Converter (for EPS)


Skid Control ECU
Steering Gear Unit

071 Toyota Hybrid System

171

EPS Steering System


Highlander Hybrid

CAN
Gateway ECU

BEAN (Instrument Panel Bus)


Skid Control ECU

EPS ECU

Vehicle Speed
signal
Assist torque
demand signal

Meter ECU
P/S Warning
Light

THS ECU
READY signal

Temperature
Sensor
Torque Sensor
Motor

DLC 3
DC-DC Converter
(for EPS)

Voltage: 288 volts

HV Battery

Voltage: 42 volts
Rotation Angle Sensor

071 Toyota Hybrid System

172

2006-2007 Highlander Hybrid - Power Steering Precaution


06 07 Highlander Hybrid

The orange harness leading to


the EPS DC-DC converter
carries 288 VDC.

The yellow power steering


wire harnesses carry 42 volts.

071 Toyota Hybrid System

173

Instructor Led Demo

Highlander EPS

071 Toyota Hybrid System

174

[END Module 6 EPS]

071 Toyota Hybrid System

175

Air Conditioning

071 Toyota Hybrid System

176

Air Conditioning Compressor


01 03 Prius

Selecting MAX A/C on


the 01-03 Prius will
cause the engine to run
continuously.

071 Toyota Hybrid System

177

PTC Heater

PTC
Heaters
Aluminum
Fin

PTC
Element

Brass
Plate

Electrode
PTC
Element

01 03 Prius

071 Toyota Hybrid System

Insulation
Film

07 & later Camry Hybrid

178

Electric Coolant Pump


Provides stable heater performance even with engine stopped
To
Heater
From
Engine

04 09 Prius

Bypass Valve Close

01 03 Prius

071 Toyota Hybrid System

From
Engine

To
Heater

Highlander Hybrid

179

Main Air Conditioning Components


04 09 Prius
Solar Sensor

A/C Inverter

A/C Water Pump

A/C ECU
Electric
Compressor

Room Temp. &


Humidity Sensor

Evap.
Temp.
Sensor

Clean Air Filter


Blower Fan

Heater Core

071 Toyota Hybrid System

PTC Heater

180

PRECAUTION - Air Conditioning Compressor


Camry Hybrid

Handle electrical supply (orange cable) to Compressor from the


Inverter with care as high voltage may be present.
The Air Conditioning Compressor has a dedicated inverter to
convert DC Battery Voltage to AC.

ES27 compressor

071 Toyota Hybrid System

181

Electric Compressor Construction


04 & later Prius & Highlander Hybrid

Oil Separator
A/C Inverter
Motor
Shaft

Fixed Scroll
Discharge Port
Variable Scroll

Brushless Motor

ES18 compressor

071 Toyota Hybrid System

ES27 compressor

182

ES14 Compressor Construction


2010 Prius
Scroll Type
Compressor

A/C Inverter
(DC AC)
DC 201.6 V

Oil
Separator

Brushless
Motor

Caution: Use only ND11 type compressor oil.

071 Toyota Hybrid System

183

Solar Ventilation System & Remote Air Conditioning


2010 Prius

Solar Ventilation System can operate indefinitely


as long as the operating conditions are met
regardless of ambient air temperature.
Remote Air Conditioning System will operate for
approximately 3 minutes.

Solar Ventilation System

071 Toyota Hybrid System

Remote Air Conditioning System

184

Solar Ventilation System Components


2010 Prius
Moonroof Solar
Module
Air Inlet Control
Servo Motor
Air Outlet Control
Servo Motor

lls
6 Ce

6C
ell
s

Blower
Motor

Blower Motor Relay


Ventilation
Switch

Solar Ventilation ECU


A/C Amplifier

071 Toyota Hybrid System

185

Precaution: Solar Ventilation System


2010 Prius

CAUTION: Performing repairs with the solar ventilation


switch ON may cause the blower motor to operate
unexpectedly, resulting in various hazards.

Tips:

Turn the solar ventilation switch


OFF when servicing.

Cover the entire solar panel to


block sunlight.

071 Toyota Hybrid System

186

Remote Air Conditioning


2010 Prius

Cools the cabin before entering vehicle.


Use A/C switch on the remote to activate.

A/C System

071 Toyota Hybrid System

Press
& Hold

187

PRECAUTION: Remote Air Conditioning


2010 Prius

When activated, IG relays are turned ON.


Turn the wiper switch & headlight dimmer switch OFF.
Store the key securely so that no one cannot operate the
remote A/C switch.

Power
HV Battery

071 Toyota Hybrid System

188

PlasmaclusterTM Generator

Plasmacluster
Generator

+
+

+
- +
-

Positive and
Negative Ions

2010 Prius
Camry Hybrid
071 Toyota Hybrid System

189

Ejector Cycle System (ECS)


Capillary
Tube

Ejector

2010 Prius

Condenser

Compressor
Expansion
Valve

A A Cross Section
Top Tank

ECS Evaporator

Ejector

Upwind Side

Evaporator
(Downwind Side)
A

Downwind Side
Capillary Tube

071 Toyota Hybrid System

Evaporator
(Upwind Side)

Bottom
Tank

190

Ejector Cycle System (ECS)


2010 Prius

Ejector

To Evaporator
(Upwind Side)
Nozzle

From Expansion
Valve

Mixing
Portion

Vacuum

Diffuser
Portion
From Evaporator
(Downwind Side)

071 Toyota Hybrid System

191

Cabin Air Filter Maintenance


2010 Prius

Vehicles with Solar Ventilation System


require more frequent cabin air filter
maintenance as follows:

Procedure

Without Solar Ventilation

With Solar Ventilation

Clean

Every 15,000 miles

Every 10,000 Miles

Replace

Every 30,000 miles

Every 20,000 Miles

071 Toyota Hybrid System

192

Worksheet 5

EPS, A/C, Brakes,


Active Tests

071 Toyota Hybrid System

193

[END Module 7 Air Conditioning]

071 Toyota Hybrid System

194

Body Electrical
& Multiplex
Communication
071 Toyota Hybrid System

195

Power Distributor Contents


Highlander Hybrid
Contact
Relays

Fuses

Semiconductor
Relays

Front
Power
Distributor

Mode Monitor
Terminal

071 Toyota Hybrid System

196

Automatic Headlight Beam Level


04 09 Prius

Service Tip - Initialize system after repair


Combination Meter
Vehicle Speed Signal
Headlight Beam
Level Control
ECU

Master Warning Light

Headlight Leveling
Actuator

Rear Height
Control Sensor (LH)

071 Toyota Hybrid System

197

Automatic Headlight Beam Level


04 09 Prius

Service Tip - Initialization


Initialize this system when you reinstall or replace the
following items:
Reinstall

Height Control Sensor


Suspension System

Replace

Height Control Sensor


Suspension System
Headlight Beam Level Control ECU

071 Toyota Hybrid System

198

Main Body ECU


2010 Prius

Main Body ECU

J/B
Junction Block

071 Toyota Hybrid System

199

Painted Wire Harness

Painted only near


the connector

Color (Color Code)

Front Door
Wire Harness

Black (B)
Red (R)
Blue (L)
Green (G)
Yellow (Y)
Brown (BR)
Violet (V)
White-Black (W-B)
Light Green (LG)
Pink (P)
Sky Blue (SB)

071 Toyota Hybrid System

200

[END Module 8 Multiplex]

071 Toyota Hybrid System

201

General Maintenance

071 Toyota Hybrid System

202

Hybrid Vehicle Service Specifications


01 03 Prius 04 09 Prius
Fuel Octane Rating
Engine Oil

Coolant

10 & later
Prius

Highlander

Camry

87 (1)

87 (1)

87

87 or Higher

87 or Higher

5W-30 (2,3)

5W-30 (2, 3)

0W-20 (6)

5W-30
(06-07)

5W-20(6)

0W-20
(08-09)

0W-20

LLC4)

SLLC

SLLC

SLLC

SLLC

Transaxle Fluid

ATF T-IV

WS ATF

WS ATF

WS ATF

WS ATF

Compressor Oil

ND8

ND11 (5)

ND11 (5)

ND11 (5)

ND11 (5)

Notes:
1. Using a higher octane fuel may prevent normal engine operation.
2. Using a different oil viscosity (such as 10W-30) can cause oil to splash up into the intake manifold.
3. 2001 model specifies API Service SJ. 2002 and newer models specify API Service SL
4. SLLC can be used, however it does not extend the drain interval.
5. ND11 has electrical insulating properties & is the only compressor oil to be used.
6. SAE 5W-20 may be used. 0W-20 is the best choice for good fuel efficiency and good starting in cold weather.
071 Toyota Hybrid System

203

Lubrication System

A replaceable element oil filter is used


Filter P/N 04152-37010 includes O-ring
Pan gasket P/N is 90430-12031
Use ILSAC multi-grade engine oil 0W-20

Element
O-ring

2010 Prius

Note: Do not remove the oil filter


bracket clip when removing the oil
filter cap assembly.

Oil Filter Cap


071 Toyota Hybrid System

204

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purpose is to create an extra page for handbook text.

071 Toyota Hybrid System

205

Prius - Tire & Wheel

2001-2003:

P175/65R14 84S*

2004-2009:

P185/65R15 86S
P195/55R16 86V**

2010 & later:

P195/65R15 89S
P215/45R17 87S**

Tire Pressure:

Front - 35 psi (17=33psi)


Rear - 33 psi (17=32psi)

* Extra load carrying capacity (XL) must be used


** option

01 03 Prius

071 Toyota Hybrid System

206

Auxiliary Battery
TIP:
Take care not to damage temperature sensor during service.
Refer to Repair Manual for systems that must be initialized with a
battery disconnect.

Lead-calcium Alloy

01 03 Prius

071 Toyota Hybrid System

04 09 Prius

207

Service - Auxiliary Battery


2010 Prius

Do NOT perform a quick charge.


Replace with dedicated battery only (S46B24R)

Location of Auxiliary Battery

Auxiliary Battery (Sealed-type)

Hydrogen Drain Port

071 Toyota Hybrid System

Battery Temp.
Sensor
208

Auxiliary Battery Jump Start Terminal


04 09 Prius

Main Junction Block

Jumper Cable Tab

Negative Jumper Cable

Positive Jumper
Cable

10 & later Prius


071 Toyota Hybrid System

209

Emergency Stop & Start Function


2010 Prius

If vehicle does not appear to READY OFF, change


Power source mode

If parking lock actuator


malfunctions, it cannot shift
position into P

Parking Brake is
applied

READY

071 Toyota Hybrid System

Power Source Mode


OFF is not possible

Vehicle
Stopped

Power Source Mode OFF is possible

210

Battery Service
Model
01 03 Prius

Auxiliary Battery
S34B20L
S55D23L
Optional battery - See TSB EL014-03

04 09 Prius

Battery Charger

S34B20R

Special Smart charger:


00002-YA122-01*
Only perform a slow charge (3.5 A
or less).

S46D24R (on vehicles w/smart key


and/or Navigation)
10 & later Prius

S46B24R

Only perform a slow charge (4.2 A


or less).

Highlander Hybrid

Lead-Acid: 55B24L

Only perform a slow charge (5.0 A


or less) (Associated #ASE 6003 or
Christie #CAPPDQ)

Camry Hybrid

S65D26R

Only perform a slow charge (5.0 A


or less).

071 Toyota Hybrid System

211

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purpose is to create an extra page for handbook text.

071 Toyota Hybrid System

212

Emergency Response Guide

www.techinfo.toyota.com

071 Toyota Hybrid System

213

[END Module 9 General Service]

071 Toyota Hybrid System

214

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