The Velosi Group

Inspection Report

www.applusvelosi.com
CLIENT: SERCK AUDCO VALVES FLOWSERVE GB
LTD.

VENDOR: SERCK AUDCO

PROJECT: NOT APPLICABLE

SUB-VENDOR: N/A

PO NO. 4500414161 DATED 14-SEP-2015

LOCATION: HAYWARDS HEATH, WEST SUSSEX, RH16 1TL, UK

CLIENT REFERENCE: PT GATRA KILANG PERSADA

ASSIGN NO.:46893

REPORT NO.: 01

CLIENT CONTACT: VISHAL BHUWAD

SO NO.: 015/PO-GKP/05/15

DATE OF VISIT: 21-22.09.15

WORK ORDER NO.:

VENDOR REF.:

NEXT VISIT DATE: 30.09.15

MATERIAL INSPECTED THIS VISIT

ITEM NO.

QUANTITY

RESULTS OF
INSPECTION:

DESCRIPTION

TAG NO., BATCH

NO., SERIAL NO.,
CAST, HEAT NO.

2 CL300 SUPER H PLUG VALVE WITH WELDED PUP PIECES

050HRM3YYCJOA N1169

61321 001-008

Accepted

Not Compliant

ORDER STATUS:

Complete

Incomplete

1.0 SUMMARY:
THE VISIT WAS MADE TO SERCK AUDCO VALVES, HAYWARDS HEATH ON 21ST & 22ND SEPTEMBER TO ATTEND THE
WITNESS OF HYDROSTATIC & FUNCTIONAL TESTING ON THE ABOVE LISTED VALVES IN COMPLIANCE WITH VALVE DATA
SHEET N1169 & TEST PROCEDURE 300130 REVISION 22
TESTING GAVE SATISFACTORY RESULTS IN ACCORDANCE WITH TEST PROCEDURE 300130/N1169 AS PER API 6D
THESE VALVES SHALL BE COATED AT THE SERCK FACILITY PRIOR THE AGREED DATE FOR FINAL INSPECTION, 30TH
SEPTEMBER
ATTACHMENTS:

NCR

PUNCHLIST

PARTIAL
RELEASE

BALANCE
RELEASE

FULL PO
RELEASE

RECORD OF HOURS
VENDOR / REPORT HOURS: 10 / 1

TRAVELLING HOURS: 3

DISTANCE TRAVELLED: 105

INSPECTING ENGINEER:

REVIEWED BY:

AGREED EXPENSES:

ISSUE DATE:

PAGE: 1 OF 5

NICK BONDEAU
DATE: 23.09.15
L5-FMT-046 Rev. 03

YES

NO

THE VELOSI GROUP

Inspection Report
Continued

CLIENT:SERCK AUDCO VALVES

FLOWSERVE GB LTD.

PO NO.:4500414161 DATED 14-SEP-2015

Page 2 of 5

REPORT HEADINGS: 2.PERSONS PRESENT 3.DOCUMENTATION USED /APPROVAL STATUS 4.INSPECTION CARRIED OUT
5.HSE FEEDBACK ON THE VENDOR 6.RESULTS/CONCLUSIONS 7.OVERALL ORDER STATUS 8.NEXT VISIT/EXIT CALL
9 ATTACHMENTS/PHOTOS

2.0 PERSONS PRESENT:

VISHAL BWUWAD, CUSTOMER LIASON / QA ENGINEER, FLOWSERVE FLOW CONTROL LTD (UK)
ANDREW NEWNHAM, TEAM LEADER, FLOWSERVE FLOW CONTROL LTD (UK)
NICK BONDEAU, VELOSI INSPECTOR ON BEHALF OF FLOWSERVE FLOW CONTROL LTD (UK)

3.0 DOCUMENTATION USED / APPROVAL STATUS:

TEST PROCEDURE FOR SAV PLUG VALVES AS PER API 6D, 300130 REVISION 22
SPECIFICATION FOR PLUG VALVE. ASTM A216 WITH WELDED PUP PEICE FOR PT GATRA, N1169

4.0 INSPECTION CARRIED OUT:

ITP CLAUSE
N/A
N/A
N/A

NOTIFICATION N
N NOT AVAILABLE
N NOT AVAILABLE
N NOT AVAILABLE

INSPECTION ACTIVITY DESCRIPTION

HYDROSTATIC SHELL TESTING WITNESS
HYDROSTATIC SEAT LEAKAGE TESTING - WITNESS
OPERATIONAL TESTS - WITNESS

RESULT
ACCEPTED
ACCEPTED
ACCEPTED

CALIBRATION OF INSTRUMENTATION USED:

Type of Equipment

Manufacturer

Serial N

TORQUE WRENCH
0-3000PSI GAUGE

MHH ENG.
UNKNOWN

GQ11783
GQ11501

Date Last
Calibrated
10.02.15
09.03.15

Current Calibration
Expiry Date
10.02.16
22.12.15

Calibration
Certificate N
15020287
15030259

5.0 HSE FEEDBACK ON VENDOR:

HSE WAS STRICTLY CONTROLLED WITH NO INCIDENTS SEEN DURING THE VISIT

6.0 RESULTS / CONCLUSIONS:

PRIOR TO TESTING ALL GAUGES AND TORQUE WRENCHES WERE CHECKED FOR VALID CALIBRATION CERTIFICATION.
TESTING WAS WITNESSED IN FULL COMPLIANCE WITH VALVE SPECIFICATION N1144 AND FLOWSERVE TEST
PROCEDURE 300130 AS PER API 6D.
HYDROSTATIC SHELL TESTING
EACH VALVE ASSEMBLY WAS FITTED TO A SUITABLE TEST RIG, PLACED IN THE OPEN POSITION, FILLED WITH THE
TESTING SOLUTION AND PRESSURIZED TO 78 BARG WHILE BEING CHECKED FOR LEAKAGE OR DROP IN PRESSURE OVER
THE 2 MINUTE TEST DURATION. NO VISIBLE LEAKAGE RECORDED
HYDROSTATIC SEAT LEAKAGE TESTING

L5-FMT-046 Rev. 02

THE VELOSI GROUP

Inspection Report
Continued

CLIENT:SERCK AUDCO VALVES

FLOWSERVE GB LTD.

PO NO.:4500414161 DATED 14-SEP-2015

Page 3 of 5

REPORT HEADINGS: 2.PERSONS PRESENT 3.DOCUMENTATION USED /APPROVAL STATUS 4.INSPECTION CARRIED OUT
5.HSE FEEDBACK ON THE VENDOR 6.RESULTS/CONCLUSIONS 7.OVERALL ORDER STATUS 8.NEXT VISIT/EXIT CALL
9 ATTACHMENTS/PHOTOS
THE VALVES WERE THEN CLOSED AND PRESSURIZED TO 58 BARG WHILE BEING CHECKED FOR DROP IN PRESSURE OR
LEAKAGE FROM THE FLANGE OUTLET PIPE OVER THE 2 MINUTE TEST DURATION. THIS PROCESS WAS REPEATED IN
BOTH DIRECTIONS WITH SATISFACTORY RESULTS.
OPERATIONAL TESTING
THE VALVES WERE CLOSED AND FILLED WITH TESTING SOLUTION THEN PRESSURIZED TO 50 BARG AND OPENED USING
THE TORQUE WRENCH UNTIL THE RELEASE IN PRESSURE. AT THIS POINT THE FORCE READING WAS RECORDED
WITHOUT EXCEDING THE MAXIMUM ALLOWABLE RATE OF 245Nm.

7.0 OVERALL ORDER STATUS:

ALL 8 VALVES COMPLETE WITH WRENCHES ARE IN PREPARATION FOR COATING IN ACCORDANCE WITH CP18-KE-3510MC-SP-003-A4 REVISION 1

DELIVERY:
PO Delivery Date

Current Scheduled Delivery

1ST OCTOBER 2015

8.0 NEXT VISIT:

FINAL INSPECTION AGREED FOR 30TH SEPTEMBER 2015

9.0 ATTACHMENTS:
TEST EQUIPMENT CALIBRATION CERTIFICATION

10.0 PHOTOGRAPHS:

L5-FMT-046 Rev. 02

Delivery Point

Comments

THE VELOSI GROUP

Inspection Report
Continued

CLIENT:SERCK AUDCO VALVES

FLOWSERVE GB LTD.

PO NO.:4500414161 DATED 14-SEP-2015

Page 4 of 5

REPORT HEADINGS: 2.PERSONS PRESENT 3.DOCUMENTATION USED /APPROVAL STATUS 4.INSPECTION CARRIED OUT
5.HSE FEEDBACK ON THE VENDOR 6.RESULTS/CONCLUSIONS 7.OVERALL ORDER STATUS 8.NEXT VISIT/EXIT CALL
9 ATTACHMENTS/PHOTOS

1. SAMPLE OF VALVES OFFERED FOR INSPECTION

2. FLANGED PUP PIECES IN PREPARATION FOR

PRESSURE TESTING

3. VIEW OF TEST GAUGE AT SHELL TEST PRESSURE

4. VIEW OF TEST GAUGE AT SEAT LEAKAGE PRESSURE

5. VIEW OF TEST GAUGE AT TORQUE TEST PRESSURE

6. VIEW OF MAXIMUM FORCE READING ACHIEVED

L5-FMT-046 Rev. 02

THE VELOSI GROUP

Inspection Report
Continued

CLIENT:SERCK AUDCO VALVES

FLOWSERVE GB LTD.

PO NO.:4500414161 DATED 14-SEP-2015

Page 5 of 5

REPORT HEADINGS: 2.PERSONS PRESENT 3.DOCUMENTATION USED /APPROVAL STATUS 4.INSPECTION CARRIED OUT
5.HSE FEEDBACK ON THE VENDOR 6.RESULTS/CONCLUSIONS 7.OVERALL ORDER STATUS 8.NEXT VISIT/EXIT CALL
9 ATTACHMENTS/PHOTOS

7. VIEW OF POSITION INDICATOR WITH LOCKING PLATE

8. VIEW OF SERIAL NUMBER STAMPED ONTO FLANGE

9. VALVE BODY DETAIL WITH FOUNDRY MARKING

10. PUP PIECE MATERIAL TRACABILITY MARKING

- End of Report -

L5-FMT-046 Rev. 02