Production Planning

Overview of Production
Planning

Production Planning

SD

Sales &
Distribution

FI

Financial
Accounting

CO

MM

PP

Controlling

Materials
Mgmt.

Production
Planning

Production
Planning

QA
Quality

Assurance

PM

AM

Fixed Assets
Mgmt.

Plant Maintenance

HR

Human
Resources

IS

PS

OC

Office &
Communication

Industry
Solutions

Project
System

Integration

Customer
Customer

Sales Order
Shipment
Credit Limit

Sales Forecast / Plan

Material Availability Check

Sales
Sales&
&
Distribution
Distribution

Transfer of Requirements
Goods Issue to SO

Invoice

Production Order

Production
Production
Planning
Planning

Production Order Receipt

Production Cost

Materials/Warehouse
Materials/Warehouse
Management
Management

Accounting Document

Goods Receipt

Accounts Payable

Invoice
Receipt

Purchase
Order

Receivable Accounts / Cash Receipt

Finance
Finance &
&
Controlling
Controlling

Vendor
Vendor

PP Integration with Other modules

PP-with SD

Availability Check

MTO Scenario-MRP Run, Requirement Types

Variant Configuration - Selection/requirements of BOM Components and operation

PP with MM

Goods movements Backflush, Auto Goods Receipt

Creation of Purchase Requisitions, Purchase orders with MRP Run

Info record usage for sub-contracting/to choose the right vendor

PP with QM

In process inspection with Inspection Type 03

Goods Receipt inspection with inspection type 04

PP Integration with Other modules

PP with CO

Price update in material master

Assigning price to activity type for specific period In the fiscal year

Activity type in the Cost center assigned in the work center

Order type Settlement profile, costing variant , valuation variant

Product cost collector

Standard Cost estimate

WIP and variance calculation

Costing sheets for overheads

Industry Sectors

Sales and Operation Planning

Demand Management

Copy from
Sales Plan

Manual Planned
Independent
Requirements

Copy from
Prodn Plan

Copy from
Forecast

Demand Management
Demand Program

MRP/MPS

Copy from
Orig Plan

Sales
Demand from
Sales Orders

Business process flow production Planning

Create Planned Independent requirements in case of MTS

Run MRP at plant level
Incase of MTO scenario run MRP for Sales order
Purchase (convert purchase requisition to purchase order, then post goods receipt)
Production Order(Convert Planned Orders to Production orders)
Release the Production Orders
Goods issue for Production Order
Confirm the production order with activity types
Goods Receipt for order

Production Planning and Execution

MRP

Net requirements
calculation
Lot sizing

MRP
Forecasting

Order scheduling
and generation

Bill of Material
Explosion

Material Requirement planning

MRP is a production Planning and inventory control system used to manage

manufacturing Process

The main purpose of MRP is to make right material available at right time and at right
place

MRP is total planning of all the components taking into consideration the existing
requirement and stocks

After executing MRP all the planning related data can be seen in (Stock/Requirement
list)

MRP uses the following data for planning

Net requirement calculation

BOM explosion

Scheduling

Procurement proposal

MRP Overview

Discrete Manufacturing

Repetitive Manufacturing

Manufacturing Cycle

Manufacturing Planning and Execution

Production Order Cycle

PP master data and its role

PP
PP Basic
Basic Data
Data

Use
Use of
of PP
PP Basic
Basic Data
Data

Units
R/3
Organizational
Unit
s

Work Center /
Resource

Company
Code

Capacity Planning
Routing / Recipe
10 Platz 1
20

Valuation
Area

30

Material Master

Plant

A
Material

Bill of Material /
Material List

Plan Material
Production &
Procurement

Product Costing
Engineering Change Management (ECM)

Production Planning Life Cycle

Production Order creation

Production Order Confirmation

Production Order Goods Movement

Production Order Costs

Production Planning - Process Industry

Production Planning in Process

Industry

Production Planning - Process Industry

PP-PI Master Data

Material masterand Batch

Resources

Production Version

Master Recipe and BOM

Co-products and By-Products

Classification System

PI Sheets

Production Planning - Process Insdustry

PP-PI Master Data

Production Planning - Process Industry

Material master Record Views

Production Planning - Process Industry

Material and Batch

Production Planning - Process Industry

Resources

Production Planning - Process Industry

Resource Data 1

Production Planning - Process Industry

Resource Data 2

Production Planning - Process Industry

Formula Parameters and Formula in Reosurce

Production Planning - Process Industry

Production Version

Production Planning - Process Industry

ProductionVersion - User Interface

Production Planning - Process Industry

Elements of Master Recipe

Production Planning - Process Industry

Structure of Master Recipe

Production Planning - Process Industry

Creating Master Recipe and BOM

Production Planning - Process Industry

Example for BOM

Production Planning - Process Industry

Recipe BOM and Material List

Production Planning - Process Industry

Process Management

Production Planning - Process Industry

Control Recipe Creation -1

Production Planning - Process Industry

Control Recipe Creation -2

Production Planning - Process Industry

Process Instruction- Data

Production Planning - Process Industry

Process Instruction Sheet