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Project : Semantan Pipe

Title
: 3000 mm FID
Structural Design of Buried Pressure Pipe

'file:///var/www/apps/conversion/tmp/scratch_3/303299787.xls'#$Summary
5-Feb-16

SUMMARY:
Data
Pipe outer dia.
Pipe shell thick
Operating pressure

Traffic Surcharge
Case 1 :
0
Case 2 :
105

=
=
=

3094.0
22.0
9.0

(mm)
(mm)
(Bars)

882.9

(kN/m2)

Allowable stress

122.5

(N/m )

Hoop stress

62.1

(N/m )

Units HB Loading
kN Wheel Load x 2 Nos. at 0.9m Spacing

Case 1 : 0 units HB

Case 2 : 2x105 kN
900

(ok)

900

900

900

Depth of cover : Min


Depth of cover : Max

=
=

1.5
3.0

(m)
(m)

Backfill soil density

19.6

(kN/m3)

Loading Pressure

1800

Depth of Cover (m)

(kN/m )
HB 0
2 x 105 kN wheel load
Backfill
Surcharge (design)
Total

1.5
0.0
35.4
29.4
35.4
64.8

1.9
0.0
25.0
36.8
25.0
61.7

2.3
0.0
18.3
44.1
18.3
62.4

I (= t3/12)

= 8.8733E-007 (m4/m)

2.0E+08

(kN/m2)

Long term E
Poisson's ratio, m

=
=

2.0E+08
0.27

(kN/m2)

Err:511

2.6
0.0
13.7
51.5
13.7
65.2

3.0
0.0
10.6
58.8
10.6
69.4

Deflection
K (DL Pb + Ps)

x DR

/D

Allowable /D
Deflection lag factor, DL
Re- rounding factor, DR
Bedding Constant, K

=
=
=
=

Mod of pipe zone fill, E'

Pipe Stiffness, EI / D
Pb
PS

=
6.121
(kN/m2) (Long-term value)
= (vertical pressure due to backfill)
= (vertical pressure due surcharge)

8EI/D3 + 0.061E'
200.00% (%)
1.00
1.00
0.090

Buckling and Deflection

5000

(Table A1.1)
(Table A1.2)
(Table A1.4 - 85% compaction)

(kN/m2)

1.5 m to 1.9m

Depth Range (d)


1.9 m to 2.3m
2.3 m to 2.6m

2.6 m to 3.0m

Check buckling (for d < 1.5m)


using Timoshenko's equation :
36.8

Design pressure* (kN/m2)


Pcr =24 EI/D /( 1- m )
FS against Buckling

29.4

44.1

51.5

58.8

Surcharge pressure, PS (kN/m )

35.4

18.3

13.7

10.6

Total pressure, P (kN/m2)

64.8

62.4

65.2

69.4

990
15
(> 3, ok)

990
16
(> 3, ok)

990
15
(> 3, ok)

990
14
(> 3, ok)

1.65
1.65
(<2.0%, ok)

1.59
1.59
(<2.0%, ok)

1.66
1.66
(<2.0%, ok)

1.76
1.76
(<2.0%, ok)

158.5
4.3
(> 1.5, ok)

*(Ignore surcharge and soil support)

Check buckling using


Luscher's equation :

45

Backfill pressure, Pb (kN/m2)


2

Pcr = (32 E' EI/D )


FS against Buckling

3 1/2

Check deflection
/ D (before re-rounding)
/ D (after re-rounding)

Project : Semantan Pipe


Title : 3000 mm FID
'file:///var/www/apps/conversion/tmp/scratch_3/303299787.xls'#$Calculations

5-Feb-16

CALCULATIONS:
Structural Design of Buried Pressure Pipe
Material: G43a BS4360
Yield stress

245 N/m2

Tensile stress

430 N/m2

Data
Pipe O.D.
Pipe FID
Pipe shell thickness
Conc. lining thickness
Bitumen sheathing thks
Average dia. of pipe shell
Avg. dia. of conc. Lining
Avg. dia. of bitumen

=
3094.0
=
3000.0
=
22.0
=
25.0
=
6.0
= Err:511
= Err:511
= Err:511

mm
mm
mm
mm
mm

=
9.0
= Err:511

Bars

kN/m2

Operating pressure

882.9

3072.0
3025.0
3100.0

Allowable stress
Hoop stress

=
122.5
= Err:511

N/m2

Depth of cover : Min


Depth of cover : Max
Backfill soil density
Density of steel
Density of water
Density of conc.
Density of bitumen

=
=
=
=
=
=
=
=

N/m2
m
m
kN/m3
kN/m3
kN/m3
kN/m3
kN/m3

62.1
1.5
3.0
19.6
79.0
10.0
24.0
18.0

mm
mm
mm

(ok)

Minimum cover against floatation:


Wt. of pipe shell
Wt. of concrete
Wt. of bitumen sheathing -

= Err:511
= Err:511
= Err:511
Total =

Err:511
Therefore, min. cover against floatation =
=

Err:511
1.59

Page 2

16.77
5.70
1.05
23.53
70.69

KN/m
KN/m
KN/m
KN/m
KN/m

Additional Load on Foundation


Err:511

94.21

KN/m

Err:511

138.54

KN/m

Therefore net loading on foundation=

94.21-138.54
-44.33
KN/m

Traffic Surcharge
Case 1 :
0
Case 2 :
105

Units HB Loading
kN Wheel Load x 2 Nos. at 0.9m Spacing

Case 1 : 0 units HB

Case 2 : 2x105 kN
900
900

900

900

1800

Loading Pressure

Depth of Cover (m)

(kN/m2)

1.5
0.0
35.4
29.4
35.4
64.8

HB 0
2 x 105 kN wheel load
Backfill
Surcharge (design)
Total
I (= t3/12)

1.9
0.0
25.0
36.8
25.0
61.7

2.3
0.0
18.3
44.1
18.3
62.4

= Err:511
=

8.87E-07

m4/m

2.0E+08

kN/m2

Long term E
Poisson's ratio, m

=
=

2.0E+08
0.27

kN/m2

Page 3

2.6
0.0
13.7
51.5
13.7
65.2

3.0
0.0
10.6
58.8
10.6
69.4

Deflection
K (DL Pb + Ps)

x DR

/D

Allowable /D
Deflection lag factor, DL
Re- rounding factor, DR
Bedding Constant, K

=
=
=
=

8EI/D3 + 0.061E'
2.00%
%
1.00
1.00
0.090

Mod of pipe zone fill, E'

5000

Pipe Stiffness, EI / D3

= Err:511

Pb
PS

=
6.121
kN/m2
(Long-term value)
= (vertical pressure due to backfill)
= (vertical pressure due surcharge)

(Table A1.1)
(Table A1.2)

kN/m2

(Table A1.4 - 85% compaction)

Buckling and Deflection


Check buckling (for d < 1.5m) using Timoshenko's equation :
Design pressure

36.8

Pcr =24 EI/D3/( 1- m2)

= Err:511

FS against Buckling

=
158.5
= Err:511

kN/m2
kN/m2
4.3

(> 1.5, ok)

*(Ignore surcharge and soil support)

For depth between :

1.5 m to 1.9m
Check buckling using Luscher's equation :
Backfill pressure, Pb

= Err:511
=

29.4

kN/m2

Surcharge pressure, PS

35.4

kN/m2

Total pressure, P (kN/m2)

= Err:511
=

64.8

Pcr = (32 E' EI/D3)1/2

= Err:511

FS against Buckling

=
990
= Err:511
=
15

Check deflection
/ D (before re-rounding)

/ D (after re-rounding)

kN/m2
kN/m2
(> 3, ok)

= Err:511
=
1.65%

<2.0%, ok

= Err:511
=
1.65%

<2.0%, ok

Page 4

For depth between :

1.9 m to 2.3m
Check buckling using Luscher's equation :
Backfill pressure, Pb

= Err:511
=

44.1

kN/m2

Surcharge pressure, PS

18.3

kN/m2

Total pressure, P (kN/m2)

= Err:511
=

62.4

Pcr = (32 E' EI/D3)1/2

= Err:511

FS against Buckling

=
990
= Err:511
=
16

Check deflection
/ D (before re-rounding)

/ D (after re-rounding)

kN/m2
kN/m2
(> 3, ok)

= Err:511
=
1.59%

<2.0%, ok

= Err:511
=
1.59%

<2.0%, ok

For depth between :

2.3 m to 2.6m
Check buckling using Luscher's equation :
Backfill pressure, Pb

= Err:511
=

51.5

kN/m2

Surcharge pressure, PS

13.7

kN/m2

Total pressure, P (kN/m2)

= Err:511
=

65.2

Pcr = (32 E' EI/D3)1/2

= Err:511

FS against Buckling

=
990
= Err:511
=
15

Check deflection
/ D (before re-rounding)

/ D (after re-rounding)

= Err:511
=
1.66%
= Err:511
=
1.66%

kN/m2
kN/m2
(> 3, ok)

<2.0%, ok

<2.0%, ok

Page 5

For depth between :

2.6 m to 3.0m
Check buckling using Luscher's equation :
Backfill pressure, Pb

= Err:511
=

58.8

kN/m2

Surcharge pressure, PS

10.6

kN/m2

Total pressure, P (kN/m2)

= Err:511
=

69.4

Pcr = (32 E' EI/D3)1/2

= Err:511

FS against Buckling

=
990
= Err:511
=
14

Check deflection
/ D (before re-rounding)

/ D (after re-rounding)

kN/m2
kN/m2
(> 3, ok)

= Err:511
=
1.76%

<2.0%, ok

= Err:511
=
1.76%

<2.0%, ok

Page 6

HB 45 Units
Cover
Press
1.00
79.00
1.25
63.10
1.50
55.00
1.75
49.95
2.00
44.00
2.50
36.50
3.00
29.60
3.50
24.10
4.00
20.20
4.50
16.56
5.00
14.14
5.50
12.20
6.00
11.00
6.50
10.10
7.00
9.50
7.50
9.00
8.00
8.50
8.50
8.3

79.705

74.3640

77.5990

143.920

78.402

-1.0790

-1.0534

-0.8190

-1.4330

-0.8973

1
Error
79.71
0.89
62.65
-0.71
51.46
-6.43
43.58 -12.76
37.73 -14.25
29.66 -18.75
24.36 -17.70
20.63 -14.41
17.86 -11.59
15.73
-5.03
14.04
-0.72
12.67
3.82
11.53
4.83
10.58
4.72
9.76
2.78
9.06
0.71
8.45
-0.54
7.92
-4.60
X

2
Error
74.36
-5.87
58.79
-6.84
48.51
-11.79
41.24
-17.43
35.83
-18.57
28.33
-22.40
23.38
-21.03
19.87
-17.54
17.26
-14.53
15.25
-7.91
13.65
-3.48
12.34 1.18
11.26
2.39
10.35
2.50
9.57 0.79
8.90
-1.07
8.32
-2.13
7.80
-5.98

4
Error
77.60
-1.77
64.64
2.44
55.67
1.22
49.07
-1.76
43.99
-0.03
36.64
0.38
31.56
6.61
27.81
15.41
24.93
23.43
22.64
36.71
20.77
46.88
19.21
57.45
17.89
62.61
16.75
65.87

5
Error
143.92
82.18
104.53
65.66
80.50
46.36
64.54
29.21
53.30
21.14
38.71
6.07
29.81
0.72
23.90
-0.81
19.74
-2.27
16.68
0.69
14.34
1.40
12.51
2.52
11.04
0.38
9.85
-2.52

6
Error
78.40
-0.76
64.18
1.70
54.49
-0.93
47.45
-5.00
42.09
-4.33
34.46
-5.60
29.26
-1.16
25.48
5.71
22.60 11.88
20.33 22.78
18.50 30.83
16.98 39.20
15.71 42.79
14.62 44.74
X

79.05
63.41
55.08

0.068 1-6
0.496 1-6
0.15 4-6

29.53

-0.22 5-6

12.43
11.15
10.10

1.85 2-5
1.38 2-5
-0.01 2-5

1.00
1.25
1.50
1.75
2.00
2.25
2.50
2.75
3.00
3.25
3.50
3.75
4.00

60 Factor
36.10
1.73
27.25
1.71
20.05
1.77
16.05
1.74
12.60
1.78
10.30
1.77
8.64
1.77
7.16
1.76
6.10
1.72
5.10
1.76
4.44
1.78
4.10
1.68
3.90
1.67

1.00

60
36.10

1.25
1.50
1.75

27.25
20.05
16.05

2.00
2.25
2.50
2.75
3.00
3.25
3.50

12.60
10.30
8.64
7.16
6.10
5.10
4.44

3.75
4.00

4.10
3.90

Average
82.5
49.20
36.88
27.73
22.03
17.53
14.29
11.97
9.88
8.30
7.05
6.17
5.50
5.20

100
59.64
44.70
33.61
26.70
21.24
17.32
14.51
11.98
10.06
8.55
7.48
6.67
6.30

2X 60

80.00
70.00
60.00
50.00

105 Cal
Error
62.3
62.6 0.56
46.5
46.5 0.06
35.4
35.4 -0.14
28.0
28.0 0.08
22.5
22.4 -0.40
18.3
18.3 0.18
15.3
15.3 0.02
12.6
12.5 -0.69
10.5
10.6 0.57
9.0
9.0 0.38
7.9
7.8 -1.03
6.9
6.9 0.00
6.5
6.5 0.00

62.6470
65.1320
65.1320
65.1320
72.6150
72.6150
72.6150
89.9720
89.9720
89.9720
89.9720
23.4430
23.4430

-1.3910
-1.5072
-1.5072
-1.5072
-1.6994
-1.6994
-1.6994
-1.9501
-1.9501
-1.9501
-1.9501
-0.9253
-0.9253

63.18

62.6

-1.24

62.6470

-1.3910

47.69
35.09
28.09

46.5
35.4
28.0

-2.43
0.75
-0.24

65.1320
65.1320
65.1320

-1.5072
-1.5072
-1.5072

22.05
22.4 1.40
18.03
18.3 1.54
15.12
15.3 1.21
12.53
12.5 -0.13
10.68
10.6 -1.08
8.93
9.0 1.22
7.8 0.62
= 7.77
63.0944373528

f(x)
R = 0.9985268992
7.18
6.9 -3.83
6.83

6.5

-4.76

72.6150 -1.6994
72.6150 -1.6994
72.6150 -1.6994
89.9720 -1.9501
89.9720 -1.9501
89.9720 -1.9501
89.9720 -1.9501
x^-1.6551105524
23.4430
23.4430

40.00

63.0940

30.00
20.00
10.00
0.00
0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50

-0.9253
-0.9253
Column B
Power (Column B)

80.00
70.00
60.00

f(x) = 63.0944373528 x^-1.6551105524


R = 0.9985268992

50.00
40.00

0.90
1.50
2.50
4.00

72.30
34.00
14.00
6.20

-1.6551
75.11
32.25
13.85
6.36

30.00
20.00
10.00
0.00
0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50

Column B
Power (Column B)

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