TABLE OF CONTENTS

ET6KM/R INSTRUCTION MANUAL

BOOKMARKS

THUMBNAILS

SECTION 100
I19120
17384
I19121
I17390
I19113
I19114
I13497
16938
S14930
I14930
S17340
I17340
22687
22686
13510
13509

DESCRIPTION & SPECIFICATIONS

INSTALLATION DIMENSIONS - ET6KM
13424 BASE MOUNTING DIMENSIONS - ET6KM
INSTALLATION DIMENSIONS - ET6KR
17299 BASE MOUNTING DIMENSIONS - ET6KR
CAPACITY CHART - ET6KM/R 6-10-14 FT
CAPACITY CHART - ET6KM/R 10-18 FT
TYPICAL REINFORCEMENT FOR MOUNTING CRANE ON TOP OF SERVICE BODY
INSTALLATION DRAWNING - ET6KR/ET10K(X)
INSTALLATION DRAWING - 14930 MOUNTING PEDESTAL - ET6KM
INSTALLATION DRAWING - 14930 MOUNTING PEDESTAL - ET6KM
INSTALLATION DRAWING - 17340 MOUNTING PEDESTAL - ET6KR
INSTALLATION DRAWING - 17340 MOUNTING PEDESTAL - ET6KR
INSTALLATION DRAWING - 18500-P MANUAL OUTRIGGER
INSTALLATION DRAWING - 18500-CD MANUAL OUTRIGGER
INSTALLATION DIMENSIONS - 11822 MANUAL OUTRIGGER FOLD AWAY TYPE
INSTALLATION DIMENSIONS - 13500 MANUAL OUTRIGGER SIDE BRACKET

SECTION 150
850711
15394
19567
19566

SAFETY
SAFETY & HAZARDS - GENERAL
VEHICLE & CRANE ELECTRICAL HAZARD INFORMATION
DECAL PLACEMENT - ET6KM
DECAL PLACEMENT - ET6KR

SECTION 200
I19115
I19116
I19117
I19118
711105
15660
711006
20076

INSTALLATION
ET6KM INSTALLATION INSTRUCTIONS
ET6KM OPERATION & MAINTENANCE INSTRUCTIONS
ET6KR INSTALLATION INSTRUCTIONS
ET6KR OPERATION & MAINTENANCE INSTRUCTIONS
CABLE & BATTERY REQUIREMENTS - ET AND HT CRANES
BATTERY CABLE INSTALLATION DRAWING
WIRE ROPE SPECIFICATIONS
ADJUSTABLE BOOM REST

SECTION 300
800306

MAINTENANCE & SERVICE

MINIMUM VOLTAGE TEST

SECTION 400
I19109
I19108
19443
19442
20197-4
18658
I18668
19768
18667

REPLACEMENT PARTS
ET6KM REPLACEMENT PARTS DRAWING
ET6KM REPLACEMENT PARTS LIST
ET6KR REPLACEMENT PARTS DRAWING
ET6KR REPLACEMENT PARTS LIST
REPLACEMENT PARTS - ANTI-TWO-BLOCK
ELECTRICAL SYSTEM SCHEMATIC - ET6KM
ELECTRICAL SYSTEM SCHEMATIC - ET6KR
ELECTRICAL SYSTEM SCHEMATIC - ET6KM/R W/ ANTI-TWO-BLOCK
HYDRAULIC SYSTEM SCHEMATIC - ET6KM/R

TITLE

TABLE OF CONTENTS

MFG., INC.
CINCINNATI, OHIO

ET6KM/R

DATE

SECTION

11-13-03J PAGE 1 OF 2
SUPERCEDES

9-27-02H

19441A

TABLE OF CONTENTS
ET6KM/R INSTRUCTION MANUAL
SECTION 400
20141
17142
20150
19791
16770
I16100
811016
19518
900309
I19119
22688
22689

REPLACEMENT PARTS
REPLACEMENT PARTS - 2 FUNCTION PENDANT CONTROL
REPLACEMENT PARTS - 2 FUNCTION PENDANT CONTROL
REPLACEMENT PARTS - 3 FUNCTION PENDANT CONTROL
REPLACEMENT PARTS - 3 FUNCTION CRANES
16770 SWIVEL TERMINAL ASSEMBLY REPLACEMENT PARTS
16100 SERIES POWER UNIT REPLACEMENT PARTS DRAWING
16100 SERIES POWER UNIT REPLACEMENT PARTS LIST
17252/17253 HYDRAULIC POWER UNIT REPLACEMENT PARTS DRAWING
17252/17253 HYDRAULIC POWER UNIT REPLACEMENT PARTS LIST
18671-1 ELEVATION CYLINDER REPLACEMENT PARTS
REPLACEMENT PARTS - 18500-P MANUAL OUTRIGGER
REPLACEMENT PARTS - 18500-CD MANUAL OUTRIGGER

TITLE

TABLE OF CONTENTS

MFG., INC.
CINCINNATI, OHIO

ET6KM/R

DATE

SECTION

11-13-03J PAGE 2 OF 2
SUPERCEDES

19441B

TITLE

INSTALLATION DRAWING
MANUFACTURING, INC.
CINCINNATI, OHIO

DATE

6-17-98E
SUPERCEDES

ET5500MPB, ET6KM

4-1-96D

SECTION

C100

I13497

TITLE

INSTALLATION DRAWING
MANUFACTURING, INC.
CINCINNATI, OHIO

DATE

12-21-99B
SUPERCEDES

ET6KR, ET10K(X) CRANES

6-19-98A

SECTION

C100

16938

14930 PEDESTAL
12" (SQUARE)

10" (SQUARE)

DASH NUMBER
SPECIFIES HEIGHT

17/32" 8 PLCS
FOR 1/2" GD 5 BOLTS
3 17/32"
12"

11" 8 1/2"

1 3/4"

1/2"

1/2"
1 3/4"

8 1/2"
11"
12"

MFG., INC.
CINCINNATI, OHIO

14930 MOUNTING PEDESTAL

1-3-02H

ET6KM, DT7K

1-19-00G

C100

S14930

TITLE

INSTALLATION DRAWING
MANUFACTURING, INC.
CINCINNATI, OHIO

ET5500MPB, ET6KM, DT7K

DATE

SECTION

1-19-00F

C100

SUPERCEDES

I14930

6-17-98E

17340 PEDESTAL
14" (SQUARE)

DASH NUMBER
SPECIFIES HEIGHT

10" (SQUARE)

21/32" 8 PLC
FOR 5/8" GD 5 BOLTS

3 17/32"
14"

12 3/4"

9 3/4"

2 1/8" 5/8"
5/8"
2 1/8"
9 3/4"
12 3/4"
14"

MFG., INC.
CINCINNATI, OHIO

17340 MOUNTING PEDESTAL

1-2-03C

ET10K(X) CRANES

6-19-98B

C100

S17340

TITLE

INSTALLATION DRAWING
MANUFACTURING, INC.
CINCINNATI, OHIO

DATE

5-1-02C
SUPERCEDES

ET6KR, ET8100, ET10K(X) CRANES

6-19-98B

SECTION

C100

I17340

126-1/2" EXTENDED WITH 28-1/2" PULLOUT

98"
93-1/2"
ORIENT END OF HANDLE
IN POSITION MOST SUITABLE
FOR INSTALLATION
3/4"

36 1/8"

HANDLE INSTALLATION
NOTE: CROSSTUBE IS 3-1/2" X 3-1/2"

3" RETRACTED"
25" EXTENDED

22" PIN ADJ

TITLE

MANUFACTURING, INC.
CINCINNATI, OHIO

INSTALLATION DRAWING

28 1/2" MANUAL
PULLOUT WITH
PIN LOCK

DATE

11-12-03
SUPERSEDES

18500-P OUTRIGGER

SECTION

C100

22687

126-1/8" EXTENDED WITH 28-1/2" PULLOUT

97-5/8"
94 7/8"

NOTE: CROSSTUBE IS 3-1/2" X 3-1/2"

3 1/2"
25"

2-1/8" TO 18-1/8"
RETRACTED
15-1/2" CRANK ADJ
31-1/8" TO 47-1/8"
EXTENDED

28 1/2" MANUAL
PULLOUT WITH
PIN LOCK

16" RANGE
ADJUSTABLE AT
INSTALLATION
(CRANK DOWN LEG IS SHIPPED
LOOSE AND MUST BE WELDED
IN THE DESIRED POSITION)
13-1/2" PIN ADJ.

6"

TITLE

MANUFACTURING, INC.
CINCINNATI, OHIO

INSTALLATION DRAWING

DATE

11-11-03
SUPERSEDES

18500-CD OUTRIGGER

SECTION

C100

22686

TITLE

INSTALLATION DRAWING
MANUFACTURING, INC.
CINCINNATI, OHIO

DATE

6-17-98C
SUPERCEDES

ET5500MPB, ET6KM/R

10-12-83B

SECTION

C100

13510

TITLE

INSTALLATION DRAWING
MANUFACTURING, INC.
CINCINNATI, OHIO

DATE

6-17-98C
SUPERCEDES

ET5500MPB, ET6KM/R

8-1-83B

SECTION

C100

13509

CRANE SAFETY AND HAZARDS

ET5500MPB/R, ET6KMPB/R, ET8100R, ET10K(X), ET18K(X), ET25K(X)
CAUTIONS
1. INSPECT VEHICLE AND CRANE, INCLUDING OPERATION, PRIOR TO USE DAILY.
2. DO NOT USE THIS EQUIPMENT EXCEPT ON SOLID, LEVEL SURFACE WITH CRANE MOUNTED ON
FACTORY-RECOMMENDED TRUCK.
3. BEFORE OPERATING THE CRANE, REFER TO MAXIMUM LOAD (CAPACITY) CHART ON CRANE FOR
OPERATING (LOAD) LIMITATIONS.
4. DO NOT OPERATE, WALK, OR STAND BENEATH BOOM OR A SUSPENDED LOAD.
5. ATTACH PENDANT CORD SUPPORT SNAP TO ATTACHMENT POINT BEFORE PLUGGING IN PENDANT.
6. UNPLUG PENDANT AND SHUT OFF MASTER DISCONNECT SWITCH WHEN CRANE NOT IN USE.
7. FOR TRAVEL, BOOM MUST BE IN STOWED POSITION.
DANGER
THIS CRANE IS NOT A PASSENGER LIFT
IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT
PERSONNEL.
YOU MUST NOT OPERATE THIS CRANE UNLESS
1. YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE
AND
2. YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE
MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLICABLE GOVERNMENT
REGULATIONS. AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO DEATH OR SERIOUS
INJURY.
ELECTROCUTION HAZARD
THIS MACHINE IS NOT INSULATED.
MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS.
YOU MUST ALLOW FOR BOOM SWAY, ROCK OR SAG, AND ELECTRICAL LINE AND LOADLINE
SWAYING.
THIS LIFTING DEVICE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXIMITY TO AN
ELECTRICALLY CHARGED CONDUCTOR.
YOU MUST MAINTAIN A CLEARANCE OF AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE,
LOADLINE, OR LOAD, AND ANY ELECTRICAL LINE OR APPARATUS CARRYING UP TO 50,000 VOLTS.
ADDITIONAL CLEARANCE IS REQUIRED FOR VOLTAGES IN EXCESS OF 50,000 VOLTS. REFER TO
DRAWING 15394 FOR ADDITIONAL INFORMATION.
DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCE.

TITLE

INSTALLATION DWG

MFG., INC.
CINCINNATI, OHIO

ET5500MPB-ET25KX

DATE

SECTION

7-29-03G

C150

SUPERCEDES

850711

10-14-97F

VEHICLE & CRANE MOUNTED ELECTRICAL HAZARD SIGN

APPLICATION & INFORMATION
ET & HT CRANE SERIES
SIGN NO. 15393A DISPLAYS THE INTERNATIONAL SYMBOL FOR
ELECTRICITY AND WARNS OF DANGER FROM AN
ELECTRICALLY CHARGED VEHICLE, CRANE, OR LOAD. FOUR
ARE RECOMMENDED (ONE FOR EACH SIDE AND ONE FOR
EACH END OF VEHICLE) TO BE APPLIED IN LOCATIONS WHICH
ARE READILY VISIBLE TO GROUND PERSONNEL.

SIGN NO. 15401 PROVIDES ADDITIONAL WARNING OF LEGAL

REQUIREMENTS WHEN OPERATING NEAR HIGH VOLTAGE
LINES. THIS SIGN IS PLACED ON THE CONTROL PENDANT
SIDE OF BOOM.

REQUIRED MINIMUM CLEARANCES REFERRED TO ON SIGN NO. 15401

REQUIRED CLEARANCES FROM OVERHEAD HIGH-VOLTAGE LINES
NOMINAL VOLTAGE (kV)
(PHASE TO PHASE)

over
over
over
over
over

MINIMUM REQUIRED
CLEARANCE (FEET) *

050
50 200
200 350
350 500
500 750
750 - 1000

10
15
20
25
35
45

REQUIRED CLEARANCES FROM ENERGIZED HIGH-VOLTAGE CONDUCTORS

(WHILE IN TRANSIT)
NOMINAL VOLTAGE (kV)
(PHASE TO PHASE)

MINIMUM REQUIRED
CLEARANCE (FEET) *

0 - 0.75
over 0.75 50
over
50 345
over 345 750
over 750 - 1000

4
6
10
16
20

* NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE

INCREASED CLEARANCES

TITLE

INSTALLATION DWG
MFG., INC.
CINCINNATI, OHIO

DATE

5-15-02H
SUPERCEDES

ET & HT CRANE SERIES

5-13-97G

SECTION

C150

15394

TITLE

DECAL PLACEMENT
MANUFACTURING, INC.
CINCINNATI, OHIO

DATE

12-18-98
SUPERCEDES

ET6KM

SECTION

C100

19567

TITLE

DECAL PLACEMENT
MANUFACTURING, INC.
CINCINNATI, OHIO

DATE

12-18-98
SUPERCEDES

ET6KR

SECTION

C100

19566

INSTALLATION INSTRUCTIONS
MODEL(S): ET6KM
CAPACITY - REFERENCE DRAWINGS I19113 AND I19114
6-10-14 FT BOOM - 400 LBS @ 14 FT REACH - 2200 LBS @ 2.5 FT REACH
10-18 FT BOOM - 300 LBS @ 18 FT REACH - 1400 LBS @ 3.5 FT REACH
12 VOLT ELECTRIC
STANDARD EQUIPMENT
MOMENT OVERLOAD FUNCTION SHUT-OFF SYSTEM
CABLE OVERHAUL WEIGHT
SWIVEL SNATCH BLOCK
20 FT PLUG-IN PENDANT CONTROL
MASTER DISCONNECT SWITCH
65 FT (6-10-14) AND 75 FT (10-18) 3/16" WIRE ROPE AND HOOK WITH SAFETY LATCH
25 FT. OF #2 BATTERY CABLE PLUS 4 FT FROM CRANE TO DISCONNECT SWITCH
OPTIONAL EQUIPMENT
OUTRIGGERS - RECOMMENDED WITH VEHICLES OF 10,000 GVW OR LESS
MOMENT OVERLOAD ALARM (MOMENT OVERLOAD FUNCTION SHUT-OFF SYSTEM WITHOUT ALARM
IS STANDARD)
MOUNTING PEDESTAL - 36" HIGH

REFERENCE
DRAWINGS
I19120
I13497
I14930

INSTALLATION INSTRUCTIONS
1. Select mounting location to clear 13 1/2" housing swing radius. Provide a strong and
rigid mounting base. See installation drawings for typical construction of pedestal base
for behind cab mounting and reinforcement for mounting on top of service body. Similar
reinforcement is required for mounting crane on floor of truck or on 14930 pedestal.
2. Drill eight clearance holes for 1/2" diameter mounting bolts (not provided). If battery
cable is to be routed down through center of the quill and at the center of the base,
underneath the floor, drill 7/8" diameter hole.

711105
15660

3. Route battery cable out center of base. Bolt base assembly in position. Assemble
master disconnect switch to battery cables and mount in convenient spot. Connect
long battery cable to battery.
NOTE REQUIREMENTS FOR ADEQUATE WIRING & BATTERY

I19120
711006

4. Assemble boom and elevating cylinder (10-18 ft boom only) and wire rope to housing
assembly. WARNING - be sure that breather cap is installed hydraulic power unit prior
to operation.

18518
13509
13510

5. Install optional outriggers if required. Provide necessary reinforcement.

TITLE

INSTALLATION INFO
MFG., INC.
CINCINNATI, OHIO

DATE

10-14-97A
SUPERCEDES

ET6KM

4-8-96

SECTION

C200

I19115

OPERATING AND MAINTENANCE INSTRUCTIONS

MODEL(S): ET6KM
OPERATING INSTRUCTIONS
1. ELECTRIC WINCH
Controlled by plug-in remote pendant. NOTE - Snatch block must be used for loads in excess of 1200 lbs.
2. BOOM ELEVATION
Controlled by plug-in remote pendant. Electric-hydraulic power unit allows full power lifting and lowering of
capacity loads.
3. MANUAL ROTATION
Controlled by handle operated brake. Crane can be rotated continuously 360 deg or more. Depress brake
handle to adjust for full 180 deg. operating range of handle.
4. CONTROL PRIORITY SYSTEM
As a built-in safety feature, the control priority system allows the operator to perform only one major and one
minor function at any one time. Major functions are winch up and boom up. Minor functions are winch down
and boom down.
WINCH UP has priority over BOOM UP
BOOM DOWN and WINCH DOWN can be operated with any other function.
5. MOMENT OVERLOAD FUNCTION SHUT-OFF SYSTEM
A moment overload shut-off system is also provided as a built-in safety feature. When the system detects a
moment overload condition, it disables the winch up and boom down functions. The winch down and boom up
functions remain operational to allow the operator to eliminate the overload condition.
6. TELESCOPING BOOM
The 6-10-14 ft. and 10-18 ft. booms can be manually extended. Toggle pin(s) lock the boom in the selected
position.
7. MASTER DISCONNECT SWITCH
The master disconnect switch cuts supply current from the battery and should be turned OFF when the crane is
not in use.
8. CAPACITY INDICATOR
Select boom reach and angle allowable for load by using the capacity indicator arrow and chart on either side of
the boom.
MAINTENANCE
Crane requires only periodic lubrication. Swivel (rotation) bearings are self-lubricating.
Fill Winch Gear Box to level of plug with S.A.E. 140 Hypoid Lubricant.
Chain should be oiled lightly (DO NOT GREASE). Excess oil or grease will collect road grit and cause excessive
chain wear.
NOTE: Fill electric-hydraulic power unit reservoir to oil level line with the boom down. Use Automatic Transmission
Fluid Type "B" (DEXRON). Below 20 deg. F add 3/4 pt. Kerosene. Check periodically or when boom action is
affected.

TITLE

INSTALLATION INFO
MFG., INC.
CINCINNATI, OHIO

DATE

10-14-97A
SUPERCEDES

ET6KM

4-8-96

SECTION

C200

I19116

INSTALLATION INSTRUCTIONS
MODEL(S): ET6KR
CAPACITY - REFERENCE DRAWINGS I19113 AND I19114
6-10-14 FT BOOM - 400 LBS @ 14 FT REACH - 2200 LBS @ 2.5 FT REACH
10-18 FT BOOM - 300 LBS @ 18 FT REACH - 1400 LBS @ 3.5 FT REACH
12 VOLT ELECTRIC
STANDARD EQUIPMENT
MOMENT OVERLOAD FUNCTION SHUT-OFF SYSTEM
CABLE OVERHAUL WEIGHT
SWIVEL SNATCH BLOCK
20 FT PLUG-IN PENDANT CONTROL
MASTER DISCONNECT SWITCH
65 FT (6-10-14) AND 75 FT (10-18) 3/16" WIRE ROPE AND HOOK WITH SAFETY LATCH
25 FT. OF #2 BATTERY CABLE PLUS 4 FT FROM CRANE TO DISCONNECT SWITCH
OPTIONAL EQUIPMENT
OUTRIGGERS - RECOMMENDED WITH VEHICLES OF 10,000 GVW OR LESS
MOMENT OVERLOAD ALARM (MOMENT OVERLOAD FUNCTION SHUT-OFF SYSTEM WITHOUT ALARM
IS STANDARD)
MOUNTING PEDESTAL - 36" HIGH

REFERENCE
DRAWINGS
I19121
I13497
I14930

INSTALLATION INSTRUCTIONS
1. Select mounting location to clear 13 1/2" housing swing radius. Provide a strong and
rigid mounting base. See installation drawings for typical construction of pedestal base
for behind cab mounting and reinforcement for mounting on top of service body. Similar
reinforcement is required for mounting crane on floor of truck or on 17340 pedestal.
2. Drill eight clearance holes for 5/8" diameter mounting bolts (not provided). If battery
cable is to be routed down through center of the quill and at the center of the base,
underneath the floor, drill 7/8" diameter hole.

711105
15660

3. Route battery cable out center of base. Bolt base assembly in position. Assemble
master disconnect switch to battery cables and mount in convenient spot. Connect
long battery cable to battery.
NOTE REQUIREMENTS FOR ADEQUATE WIRING & BATTERY

I19121
711006

4. Assemble boom and elevating cylinder (10-18 ft boom only) and wire rope to housing
assembly. WARNING - be sure that breather cap is installed hydraulic power unit prior
to operation.

18518
13509
13510

5. Install optional outriggers if required. Provide necessary reinforcement.

TITLE

INSTALLATION INFO
MFG., INC.
CINCINNATI, OHIO

DATE

10-14-97A
SUPERCEDES

ET6KR

4-8-96

SECTION

C200

I19117

OPERATING AND MAINTENANCE INSTRUCTIONS

MODEL(S): ET6KR
OPERATING INSTRUCTIONS
1. ELECTRIC WINCH
Controlled by plug-in remote pendant. NOTE - Snatch block must be used for loads in excess of 1200 lbs.
2. BOOM ELEVATION
Controlled by plug-in remote pendant. Electric-hydraulic power unit allows full power lifting and lowering of
capacity loads.
3. POWER ROTATION
Controlled by plug-in remote pendant. Crane can be rotated continuously 360 deg. or more under full crane
loading.
4. CONTROL PRIORITY SYSTEM
As a built-in safety feature, the control priority system allows the operator to perform only one major and one
minor function at any one time. Major functions are rotation right and left, winch up, and boom up. Minor
functions are winch down and boom down.
WINCH UP has priority over BOOM UP and ROTATION
BOOM UP has priority over ROTATION
BOOM DOWN and WINCH DOWN can be operated with any other function.
5. MOMENT OVERLOAD FUNCTION SHUT-OFF SYSTEM
A moment overload shut-off system is also provided as a built-in safety feature. When the system detects a
moment overload condition, it disables the winch up and boom down functions. The winch down, boom up, and
rotation functions remain operational to allow the operator to eliminate the overload condition.
6. TELESCOPING BOOM
The 6-10-14 ft. and 10-18 ft. booms can be manually extended. Toggle pin(s) lock the boom in the selected
position.
7. MASTER DISCONNECT SWITCH
The master disconnect switch cuts supply current from the battery and should be turned OFF when the crane is
not in use.
8. CAPACITY INDICATOR
Select boom reach and angle allowable for load by using the capacity indicator arrow and chart on either side of
the boom.
MAINTENANCE
Crane requires only periodic lubrication. Swivel (rotation) bearings are self-lubricating.
Fill Winch and Rotation Gear Boxes to level of plug with S.A.E. 140 Hypoid Lubricant.
Chains should be oiled lightly (DO NOT GREASE). Excess oil or grease will collect road grit and cause excessive
chain wear.
Moly filled chassis grease should be applied by pressure grease gun to fittings on each end of rotation worm shaft
and on rotation gear teeth through the provided ports in the crane housing.
NOTE: Fill electric-hydraulic power unit reservoir to oil level line with the boom down. Use Automatic Transmission
Fluid Type "B" (DEXRON). Below 20 deg. F add 3/4 pt. Kerosene. Check periodically or when boom action is
affected.
TITLE

INSTALLATION INFO
MFG., INC.
CINCINNATI, OHIO

DATE

10-14-97A
SUPERCEDES

ET6KR

4-8-96

SECTION

C200

I19118

IMPORTANT
ADEQUATE WIRING IMPERATIVE FOR PROPER OPERATION
1. PROPER GROUND PATH - SEE DWG 15660

2. CURRENT DRAW IS SEVERAL HUNDRED AMPERES ADEQUATE WIRE SIZE AND BATTERY CAPACITY IS ABSOLUTELY
ESSENTIAL (SEE CHART BELOW.)

MINIMUM WIRE GAUGE AND BATTERY SIZE

MODEL

TOTAL LENGTH OF CABLE (FT)*

12 VOLT BATTERY REQUIREMENTS

0-20

21-25

26-30

31-40

41-50

51-60

61-70

71-80

CCA (A)**

RC (MIN)***

#4

#4

#2

#2

#1

#0

#0

#00

350

100

ET5500MPB
ET5500R
ET6KMPB
ET6KR
ET10K

#2

#2

#1

#0

#00

NOTRECOMMENDED

450

100

ET10KX

#2

#2

#1

#0

#00

NOTRECOMMENDED

550

150

ET25K
ET25KX

SEE DRAWING I24600 FOR CABLE AND BATTERY REQUIREMENTS

CE6K
CT2000
CT2003/4/5
DT7K

INCLUDES GROUND CABLE

** CCA=COLD CRANKING AMPS AT 0' F.

THE CCA RATING IS A MEASURE OF THE ABILITY OF THE BATTERY TO DELIVER A HIGH CURRENT FOR A SHORT PERIOD OF TIME.
*** RC=RESERVE CAPACITY IN MINUTES AT 25 AMPS AND 80' F.
THE RC RATING IS A MEASURE OF THE PERIOD OF TIME THE BATTERY CAN SUPPLY A GIVEN CURRENT WITHOUT RECHARGING.

TITLE

CABLE & BATTERY

MFG., INC.
CINCINNATI, OHIO

DATE

8-10-00R
SUPERCEDES

CE, CT, DT, & ET

3-3-99Q

SECTION

C200

711105

Important: The crane must make connection with the negative of the battery. To insure this,
install a #2 gauge grounding strap from the engine to the truck frame (required if negative from
battery is connected to the engine.) Also, install a #2 gauge grounding strap from the crane
base to the truck frame, included with ET6R, ET10K(X), ET25K, & ET25KX cranes.

Engine to
truck frame

Failure to accomplish the above mentioned steps may result in intermittent operation of
electric crane.

Battery *

ET6KR
shown

Attach cable to battery terminal

or starter solenoid ("hot" side)
Master disconnect
switch necessary
for safety (locate
for easy access)

Power unit cable *

Fuse or circuit breaker (P/N 19417) recommended.

Locate as close to starter or battery as is practical.
* Note: See Dwg 711105
for recommended battery
and cable specifications

TITLE

INSTALLATION - BATTERY CABLE

MANUFACTURING, INC.
CINCINNATI, OHIO

DATE

1-15-02E
SUPERCEDES

WINCH & CRANE

11-7-01D

SECTION

C200

15660

SELECTION
The chart below shows the maximum working load and breaking strength of 7 X 19 Galvanized AIRCRAFT Grade Wire Rope in various diameters. The breaking strength is 3-1/2
times the maximum working load. Do not use wire rope with a Maximum Working Load rating
less than the single line capacity of the crane. Use of wire rope diameter larger than the size
furnished with the crane will reduce the fatigue life of the wire rope.
WIRE ROPE DIAMETER

MAXIMUM WORKING LOAD

BREAKING STRENGTH

1/8"

570 lbs

2000 lbs

5/32"

800 lbs

2800 lbs

3/16"

1200 lbs

4200 lbs

7/32"

1600 lbs

5600 lbs

1/4"

2000 lbs

7000 lbs

5/16"

2800 lbs

9800 lbs

3/8"

4114 lbs

14400 lbs

INSTALLATION
1. Unwind coil of rope by rolling it along floor. This will prevent kinking.
2. Most VENTURO Cranes are provided with a slot in the winch drum side plate for attaching the
end of the wire rope with a stop collar. A hole in the housing allows access for the end of the
wire rope when inserted thru the slot.
The ET20K(X) & ET25K(X) Cranes have a clamp built into the winch drum and do not use a
stop collar.
3. THERE MUST ALWAYS BE AT LEAST (3) TURNS OF WIRE ROPE ON THE DRUM WHEN
UNDER LOAD.

TITLE

WIRE ROPE SPECS

MFG., INC.
CINCINNATI, OHIO

VENTURO WINCH & CRANE

DATE

SECTION

10-23-97G

WC 200

SUPERCEDES

711006

4-27-92F

UHMW POLYETHYLENE BOOM PADS

(3 PLACES)

MINIMUM HEIGHT = 18-3/8"

MAXIMUM HEIGHT = 26-3/8"
(MOUNTING SURFACE
TO TOP OF BASE PAD)

6-1/2"
10"

6-1/2"
9"
10"

58
46
SEE DWG. 16770
-SWIVEL TERMINAL

44

14
8

19
56

5
6
8
41

57

2
1

42

55

34
24

27
23

20

22

28

40 60

49
32 33

62 37

39
25

45

29
52

15

59

10

30

11
16

35

53

21

3/8 x 1 ROLL PIN

5/32 x 1-1/4 ROLL PIN

38

63

13
12

26

43

61 47
50
17
54

TITLE

DATE

SECTION

REPLACEMENT PARTS

6-10-04H

C400

SUPERSEDES

I19109

MANUFACTURING, INC.
CINCINNATI, OHIO

ET6KM

8-20-02G

ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PART #
00181-3
00210
00867-1
11889
01149
01158
01299
19678
13401-1
13401-2B
19258-3
19258-2
13407
13413
18834
13416
13448-24
13463-1
20179
14775
14858-2
14883
RL-644
!HHCS05013150
15676
13406
13454
13455
13546-1-R 1
20421
14861-1
2
18838
2
18803
!JNUT-07510N
18677
19695
15810-3/16-65

DESCRIPTION
FLANGED BEARING - 3/4" BORE x 1-7/8" O.D.
THRUST COLLAR - 3/4" BORE
WINCH DRIVE CHAIN (NO CONNECTING LINK) 50 LINKS
SPRING
CABLE DRUM
THRUST COLLAR - MAIN SHAFT - 1" BORE
FLANGED BEARING - 1" BORE x 2" O.D. - MAIN SHAFT
SWIVEL SNATCH BLOCK WITH SAFETY LATCH
CLEVIS PIN (3/4" O.D. x 2" LONG) - CYLINDER BASE
CLEVIS PIN (3/4" O.D. x 3-1/4" LONG) - CYLINDER ROD
BOOM PIN ASSY (SHORT LANYARD) - 6/14 & 10/18 BOOMS
BOOM PIN ASSEMBLY (LONG LANYARD) - 6/14 BOOM
MAIN SHAFT (1" O.D. x 7-5/16" LONG) - CABLE DRUM
BRAKE DISC
FRICTION PUCK
KEY DISC BRAKE
SWIVEL PIGTAIL
STOP SLEEVE
BEARING - LOWER BEARING PLATE
GROMMET (1/2" I.D.) - RUBBER
SNAP IN PLUG - 2" DIA
GROMMET (3/8" I.D.) - RUBBER
INSULATING PLUG - 1" HOLE
HEX HEAD CAP SCREW - 1/2"-13 x 1-1/2" GR. 5
BACK COVER
PIVOT PIN (1-1/4" O.D. x 7" LONG) - BOOM
BRAKE BOLT
BRAKE HANDLE
6-POLE SOCKET
BOOM ASSEMBLY - 6-10-14 FT.
BOOM ASSEMBLY - 10-18 FT.
HOUSING ASSEMBLY
LOWER BEARING PLATE
NYLON LOCK JAMNUT - 3/4"-10 - 6/14 BOOM
FRONT COVER
HOSE ASSEMBLY
3/16" DIA WIRE ROPE & EYE HOOK ASSEMBLY - 6/14 BOOM

ITEM NOT SHOWN ON DRAWING I19109

THESE PARTS ARE A MATCHED SET AND ARE NOT NORMALLY

SOLD AS REPLACEMENT PARTS

HYDRAULIC CYLINDER PARTS SEE DRAWING I18658

ITEM #
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80

DESCRIPTION
WINCH POWER UNIT
MOTOR COVER - BLACK
HEADACHE BALL ASSEMBLY (INCLUDES HARDWARE)
SWIVEL TERMINAL
POLY CABLE SHEAVE - WITH BUSHING
BOOT - SWIVEL TERMINAL
SHEAVE AXLE - 6/14 BOOM
PENDANT CONTROL ASSEMBLY
HYDRAULIC POWER UNIT (W/ MOTOR COVER)
QUILL ASSEMBLY
BOOT - MOTOR TERMINAL
ELEVATION CYLINDER ASSEMBLY
FLAT WASHER - 3/4"
HIGH STRENGTH THRU-BOLT WITH HEX NUT
DRIVE SPROCKET - 3/4" BORE 40B10
UPPER BEARING HOUSING
UPPER BEARING - QUILL
MOTOR COVER - BLACK
COVER - ELEVATION CYLINDER
3/16" DIA WIRE ROPE & EYE HOOK ASSEMBLY 10/18 BOOM
HEX HEAD CAP SCREW - 5/8"-11 x 1-1/2" - 10/18 BOOM
NYLON LOCK JAMNUT - 5/8"-11 - 10/18 BOOM
SPACER - 20537 SHEAVE
FIELD SERVICE LABEL KIT - ET6KM - 6 - 14 FT BOOM
FIELD SERVICE LABEL KIT - ET6KM - 10 - 18 FT BOOM
-

REPLACEMENT PARTS DRAWING REF I19109

TITLE

MANUFACTURING, INC.
CINCINNATI, OHIO

PART #
16105
16143-2
16735
16770
20537
17011
17059-4
1
17140
17252
18830
18542
1
18671-1 3
!FWSH-075
13453
15999
17372
15681
16143-1
19126
15810-3/16-75
!HHCS06311150
!JNUT-06311N
20536
1
19140-6/14
19140-10/18 1
-

REPLACEMENT PARTS
ET6KM

DATE

SECTION

6-10-02N

C400

SUPERCEDES

I19108

8-20-02M

76
46
SEE DWG. 16770
-SWIVEL TERMINAL

44
8

15
51

REFER TO REPLACEMENT PARTS LIST 19442 FOR ET6KR CRANE

14
5
6
8
40

17 18 19

32

42

39

58
24

30
23
76

16

22

24

68

37 73

49

41

56 57

71 69

55

78 27

45
39

77
10

54
64

64

26

11

29

66

33

65

60

53

28

31
34

5/32 x 1-1/4 ROLL PIN

25

3/8 x 1 ROLL PIN

36
35

12

36

67

72

13

21
59

20

70 47

62
63

79
50

3/8-24 x 1 SOCKET HD SCREW

38

43

1/2-13 x 1-1/4 SOCKET HD SCREW

WITH LOCK WASHER

MANUFACTURING, INC.
CINCINNATI, OHIO

3/8-24 x 3/4 SET SCREW

61

TITLE

DATE

REPLACEMENT PARTS

6-10-04J C400
SUPERSEDES

ET6KR

1-7-03H

SECTION

19443

ITEM #

PART #

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

00181-3
00210
00867-1
00867-3
01149
01158
01299
19678
13401-1
13401-2B
19258-3
19258-2
13407
13448-11
13463-1
1
14159-2
1
14159-3
1
14159-4
14341-3
14341-5
1
14775
14858-2
1
14883
15650
15651
15664
1
15675-1
1
15675-2
15676
19520
15681
15696
15697
15698
15699
15810-3/16-65
1
15929
15999
16105

FLANGED BEARING - 3/4" BORE x 1-7/8" O.D.

THRUST COLLAR - 3/4" BORE
WINCH DRIVE CHAIN (NO CONNECTING LINK) 50 LINKS
ROTATION DRIVE CHAIN (NO CONNECTING LINK) 56 LINKS
CABLE DRUM
THRUST COLLAR - MAIN SHAFT - 1" BORE
FLANGED BEARING - 1" BORE x 2" O.D. - MAIN SHAFT
SWIVEL SNATCH BLOCK WITH SAFETY LATCH
CLEVIS PIN (3/4" O.D. x 2" LONG) - CYLINDER BASE
CLEVIS PIN (3/4" O.D. x 3-1/4" LONG) - CYLINDER ROD
BOOM PIN ASSEMBLY (SHORT LANYARD)
BOOM PIN ASSEMBLY (LONG LANYARD)
MAIN SHAFT (1" O.D. x 7-5/16" LONG) - CABLE DRUM
SWIVEL PIGTAIL
STOP SLEEVE
SHIM - 1-1/2" SQ. x .016" THK
SHIM - 1-1/2" SQ. x .042" THK
SHIM - 1-1/2" SQ. x .105" THK
BEARING (1-1/2" I.D.) - WORM SHAFT
BEARING (1-1/4" I.D.) - WORM SHAFT
GROMMET (1/2" I.D.) - RUBBER
SNAP IN PLUG - 2" DIA
GROMMET (3/8" I.D.) - RUBBER
WORM
BULL GEAR
NUT BAR - ROTATION POWER UNIT
SHIM WASHER - 1-1/4" I.D. x .005" THK
SHIM WASHER - 1-1/4" I.D. x .010" THK
BACK COVER
COVER - ROTATION CHAIN
UPPER BEARING - QUILL
NEEDLE THRUST BEARING
THRUST RACE - ROTATION WORM
NEEDLE THRUST BEARING
THRUST RACE - ROTATION WORM
3/16" DIA WIRE ROPE & EYE HOOK ASSEMBLY 6/14 BOOM
WOODRUFF KEY - 1/4" x 1-1/4"
DRIVE SPROCKET - 3/4" BORE 40B10
WINCH POWER UNIT

ITEM # PART #
41
16107
42
16143-2
43
16735
44
16770
45
20537
1
46
17011
47
17059-4
4
48
17150
49
17252
50
17295
51
17372
1
52
18542
3
53
18671-1
54
18677
55
19695
56
20421
57
14861-1
2
58
18820
59
18846
2
60
18856
61
18860
62
18866
63
18875
64
RL-644
65
20189
66
18873
67
!HHCS05013150
68
13406
69
!JNUT-07510N
70
!HHCS06311150
71
!JNUT-06311N
72
20536
73
15810-3/16-75
4
74
19141-6/14
4
75
19141-10/18
76
16143-1
77
19126
78
20083
79
18844-FULLASSY
80
-

ITEMS ONLY AVAILABLE AS PART OF 15828 SMALL PARTS KIT

THESE PARTS ARE A MATCHED SET AND ARE NOT NORMALLY SOLD AS REPLACEMENT PARTS

HYDRAULIC CYLINDER PARTS SEE DRAWING 18668

ITEM NOT SHOWN ON DRAWING 19443

TITLE

MANUFACTURING, INC.
CINCINNATI, OHIO

DESCRIPTION
ROTATION POWER UNIT
MOTOR COVER - BLACK
HEADACHE BALL ASSEMBLY (INCLUDES HARDWARE)
SWIVEL TERMINAL
POLY CABLE SHEAVE - WITH BUSHING
BOOT - SWIVEL TERMINAL
SHEAVE AXLE - 6/14 BOOM
PENDANT CONTROL ASSEMBLY
HYDRAULIC POWER UNIT (W /MOTOR COVER)
QUILL ASSEMBLY
BEARING HOUSING
BOOT - MOTOR TERMINAL
ELEVATION CYLINDER ASSEMBLY
FRONT COVER
HOSE ASSEMBLY
BOOM ASSEMBLY - 6-10-14 FT.
BOOM ASSEMBLY - 10-18 FT.
HOUSING ASSEMBLY
WORM HOUSING ASSEMBLY (DOES NOT INCL. BUSHINGS)
LOWER BEARING PLATE
SPROCKET AND SHAFT ASSEMBLY
CHAIN COVER - BEARING PLATE
WASHER PLATE
INSULATING PLUG - 1" HOLE
BEARING - LOWER BEARING PLATE
3/8" SOCKET HEAD CAP SCREW - MODIFIED
1/2"-13 x 1-1/2" HEX HEAD CAP SCREW GR. 5
PIVOT PIN (1-1/4" O.D. x 7" LONG) - BOOM
NYLON LOCK JAMNUT - 3/4"-10 - 6/14 BOOM
HEX HEAD CAP SCREW - 5/8"-11 x 1-1/2" - 10/18 BOOM
NYLON LOCK JAMNUT - 5/8"-11 - 10/18 BOOM
SPACER - 20537 SHEAVE
3/16" DIA WIRE ROPE & EYE HOOK ASSEMBLY 10/18 BOOM
FIELD SERVICE LABEL KIT - ET6KR - 6/14 BOOM
FIELD SERVICE LABEL KIT - ET6KR - 10/18 BOOM
MOTOR COVER - BLACK
COVER - ELEVATION CYLINDER
NUT BAR - ROTATION POWE R UNIT - GROUNDING
WORM HOUSING ASSY (INCL. INDICATED ITEMS PRE-ASSEMBLED)
REPLACEMENT PARTS DRAWING REF 19443

DATE

REPLACEMENT PARTS

6-10-04K

ET6KR

1-9-03J

SUPERCEDES

SECTION

C400

19442

NOTE:

24
23
22
21
20
19
18
17
16
15
14
13
12

PRESSURE SWITCH TO BE CONFIGURED

PER 17460-1700-15

2
1
1
2
1
1
2
1
3
2
2
2
2

20951-3
!HHCS02520150
19704
19269
!LWSH-025
!HHCS02520050
!HNUT-02520
!HHCS02520100-5
!HHCS02520175
!LWSH-#06
!FWSH-#06
!HNUT-#0632
!PHMS#632100

HANGER CABLE
HEX HEAD CAP SCREW - 1/4-20 x 1 1/2"
WIRE HARNESS
CABLE CLAMP - 1/4"
LOCK WASHER - 1/4"
HEX HEAD CAP SCREW - 1/4"-20 x 1/2"
HEX NUT - 1/4-20
HEX HEAD CAP SCREW - 1/4-20 x 1" GR. 5
HEX HEAD CAP SCREW - 1/4-20 x 1 3/4"
LOCK WASHER - #6
FLAT WASHER - #6
HEX NUT - #6-32
PAN HEAD MACHINE SCREW - #6-32 x 1"

11
10
9
8
7
6
5
4
3
2
1
ITEM

1
4
4
1
2
1
1
1
1
1
1
QTY

19302
!LWSH-031
!HHCS03118050-5
19275
19270
19063
19058
19855
19377-3
22388-1
19376
PART NO.

TITLE
MANUFACTURING, INC.
CINCINNATI, OHIO

REPLACEMENT PARTS DWG

19197-4 ANTI-TWO-BLOCK SYSTEM

SET COLLAR
LOCK WASHER - 5/16"
HEX HEAD CAP SCREW - 5/16-18 x 1/2"
CABLE CLAMP - 3/4" x 13/32" HOLE
SNAP BUSHING - 3/8" I.D.
SNAP BUSHING - 1/2" I.D.
COVER - CORD REEL
SWITCH BRACKET
CABLE WEIGHT ASSY
CORD REEL ASSY
LIMIT SWITCH
DESCRIPTION

DATE

SECTION

12-18-02C C400

SUPERSEDES

8-26-02B

20197-4

YELLOW

BLACK

19124
DIODE
ASSEMBLY

13448-24 SWIVEL PIGTAIL

RED

BLACK

WHITE

RED
19406

GREEN

GREEN

WHITE
TO 12VDC
+ BATTERY
TERMINAL

13451 MASTER
DISCONNECT
SWITCH

RED

GR
EE
N

15831C-G CONTACTOR
(WINCH DOWN)

16770 SWIVEL TERMINAL ASSY

15831C CONTACTOR
(BOOM UP)
GRAY

BROWN

BL
UE

YELLOW

17252
HYDRAULIC
POWER UNIT

GREEN

15683-15
CIRCUIT
BREAKER

15832C CONTACTOR
[WINCH UP]
WINCH UP &
BOOM UP
INTERLOCK
15864 BUSS BAR
GRAY

LONG
POST

01025-4*7.5INX

BOOM
DOWN

D
RE

BOOM
UP

WINCH
DOWN

D
RE

GRAY

+12 VDC

01025-4*27INX

CK
BLA

WHITE

BLUE

WINCH
UP

01025-4*22INX

16011 VOLTAGE
STABALIZER ASSY

16105 WINCH
POWER UNIT
01025-4*27INX

BROWN

13546-1-R SOCKET
NOT GROUNDED

RED

BLACK / RED

17356
OPTIONAL
OVERLOAD
ALARM

18671-1 ELEV. CYL. & COMPONENT

ASSY COMPLETE

17769 BOOM
TOP POSITION
SWITCH

14450-050
FLOW CONTROL VALVE

16919 SOLENOID COIL

16918 SOLENOID VALVE

32" RED WIRE

TITLE

DATE

SECTION

PARTS LIST & WIRING DIAGRAM

8-25-04H

C400

SUPERSEDES

18658

MANUFACTURING, INC.
CINCINNATI, OHIO

ET6KM CRANE

5-29-01G

BLACK / RED

F
18542
- 5 PLC

16105 WINCH
POWER UNIT

01025-4*12INX

BRN190BF

BUSS BAR

GREEN

YEL120BF

YELLOW

RED

01025-4*27INX
GRY065BC

15831C-G CONTACTOR
[WINCH DOWN]

RED

ORANGE
YELLOW

RED

ORG150BC

BLK050BC

32" RED WIRE

BL
AC
K

GRN135BF

ORANGE

N
EE
GR

BL
UE
GR
Y0
35B
C

BOOM
DOWN

15683-15
CIRCUIT BREAKER

GR
EE
N

15832D CONTACTOR
[BOOM UP]
BOOM UP
& ROTATION
INTERLOCK

01025-4*7.5INX

GRN045BH

SHORT POST

ROTATION
LEFT

ROTATION
RIGHT

RED

17250
HYDRAULIC
POWER UNIT

BL
K0
50
CC

BOOM
UP
BLK225BF

K
AC
BL

15831C
CONTACTOR
[ROTATION LEFT]
15831C
CONTACTOR
[ROTATION RIGHT]

BATTERY CABLE

WINCH UP

BLACK
GRAY

BLACK

01025-4*27INX

WINCH
DOWN
BLK065BC

01025-4*22INX

WHITE

+12 VDC

15832D CONTACTOR
[WINCH UP]
WINCH UP, BOOM
UP & ROTATION
INTERLOCK

BLU225BF

01025-4*16.5INX

WHT130BF
15669 SOCKET
UNGROUNDED

16011 VOLTAGE
STABILIZER
ASSY

BLACK WIRE

LOCK WASHER

HEX NUT

16107 ROTATION
POWER UNIT

THRU TOP HOLE TO

"OUTSIDE" OF MECH

15957-12
ORG070BB

RED
19124 DIODE
ASSEMBLY

13448-12 SWIVEL PIGTAIL

GREEN

WHITE

BLACK
18897

GRN100BB

16770 SWIVEL TERMINAL ASSY

BLK065BC
17769 BOOM
TOP POSITION
SWITCH

19406

WHITE

GREEN
18671-1 ELEV. CYL. & COMPONENT
ASSY COMPLETE

GROUND "INSIDE" MECH

W/ OTHER GROUND

TO 12VDC
+ BATTERY
TERMINAL

13451 MASTER
DISCONNECT
SWITCH

BLACK
TO TRUCK FRAME GROUND
01025-2*60INX

14450-050
FLOW CONTROL VALVE

TO QUILL

16919 SOLENOID COIL

16918 SOLENOID VALVE

F
M

NOTE: ALL 16 GAUGE WIRES ARE P/N 22254

TITLE

DATE

SECTION

WIRING DIAGRAM

8-19-04G

C400

SUPERSEDES

I18668

MANUFACTURING, INC.
CINCINNATI, OHIO

ET6KR CRANE

7-9-04F

19790 3-SWITCH PENDANT

5

BL

ROTATION

RED-RL

YEL/BLK - WD
RED/BLK - RR

GRN/BLK - BD

PLUG - BACKSIDE VIEW

DOWN

DOWN

UP

B
O
O
M

UP

BLK

BR

GRN-BU

W
I
N
C
H

BLU - 12V+

YEL-WU

1
4

RED/BLK
ROTATION RIGHT

YEL/BLK
WINCH DOWN
YEL
WINCH UP

BLU
12V+
RED
ROTATION LEFT
GRN
BOOM UP
GRN/BLK
BOOM DOWN

7
6
5
4
3
2
1
ITEM

1
1
1
3
3
1
1
QTY

11557
15913-2
25538
19793
13763
17151-xx
24348
PART NO.

PENDANT HOOK
PHAN, CLAMP AND TETHER ASSY
DECAL
TOGGLE BOOT
TOGGLE SWITCH
CORD ASSY (xx = LENGTH IN FT.)
PLUG - 7 POLE
DESCRIPTION

TITLE

DATE

REPL. PARTS DWG.

10-18-01B C400

3 FUNCTION CRANES

4-10-00A

SUPERSEDES

SECTION

19791

TITLE

MANUFACTURING, INC.
CINCINNATI, OHIO

REPLACEMENT PARTS
WINCH & CRANE

DATE

SECTION

4-14-04E

C450

SUPERCEDES

I16100

6-17-98D

REPLACEMENT PARTS LIST - 16100 ELECTRIC POWER UNIT

MODEL(S): ET5500MPB, ET6KM, ET6KR
PART NO.

DESCRIPTION

16101
16102
16105
16106
16107

POWER
POWER
POWER
POWER
POWER

UNIT - LONG SHAFT - ET5500R WINCH

2
UNIT - SHORT SHAFT - ET5500R ROTATION
UNIT - LONG SHAFT - CA 2000, CT 2003, WA/SL 3000 (WITH SPACERS)
UNIT - LONG SHAFT - ET5500 WINCH (WITHOUT SPACERS) 3
UNIT - SHORT SHAFT - ET5500R ROTATION

00181-2
00977
00978
00980
* 00986

FLANGE BEARING - 3/4" BORE x 1 3/4" O.D.

GEAR CASE (INCLUDES 00994 BUSHING)
WORM GEAR
BASE PLATE
BRAKE DISC

* !SRNG-075
00990
* 00991
* 00992
1
* 00993

RETAINING RING - 3/4"

OIL PLUG - 1/4" PIPE
GASKET
OIL SEAL
KEY - #9 WOODRUFF

00994
01029
01043
01071
01155-1
01156
* 12943-1
* 12943-2
* 12943-3
14338

1
1
1

14339
15241
15242
15243
15667
16111
16145
16988
14889
15290

BUSHING
BRAKE PLATE
BRAKE SPRING (16102 & 16107 ROTATION POWER UNIT ONLY)
WORM SHAFT
SPACER (16105 ONLY)
WORM GEAR SHAFT - 3/4" x 5 3/16" LONG (16105 & 16106 ONLY)
SHIM WASHER - .005" THICK (AS REQUIRED)
SHIM WASHER - .015" THICK (AS REQUIRED)
SHIM WASHER - .030" THICK (AS REQUIRED)
NEEDLE THRUST RACE 3/4" I.D.
NEEDLE THRUST BEARING 3/4" I.D.
SPACER (INSTALL NEXT TO BRAKE PLATE)
NEEDLE THRUST BEARING 5/8" I.D.
NEEDLE THRUST RACE .092" x 5/8" I.D.
WORM GEAR SHAFT - 3/4" x 4 3/16" LONG (16102 & 16107 ONLY)

MOTOR - 12 VOLT 4 1/2" DIAMETER

SPACER
BRAKE SPRING (16101, 16105 & 16106 WINCH POWER UNITS ONLY)
MOTOR REPAIR KIT
SMALL PARTS KIT (INCLUDES ITEMS MARKED *)

AVAILABLE ONLY AS PART OF 15290 SMALL PARTS KIT

16101 POWER UNIT REPLACED BY 16106 POWER UNIT

16102 POWER UNIT REPLACED BY 16107 POWER UNIT

REPLACE 30E & 16100 POWER UNITS AS FOLLOWS:

16105 REPLACES 11497
16106 REPLACES 11497NS & 16101
16107 REPLACES 16102

16111 MOTOR REPLACES 01024 E & F & 16112 MOTORS

ON ALL 30E & 16100 SERIES POWER UNITS

16988 BRAKE SPRING REPLACES 01043 BRAKE SPRING ON

16101, 16105 & 16106 WINCH POWER UNITS ONLY

TITLE

REPL. PARTS LIST

MFG., INC.
CINCINNATI, OHIO

16100 ELECTRIC PU

DATE

4-14-04E

SUPERCEDES

8-10-99D

SECTION

C400

811016

TITLE

REPL. PARTS DWG.

MFG., INC.
CINCINNATI, OHIO

DATE

6/17/98
SUPERCEDES

17252/17253 HYD PU

SECTION

C400

19518

REPLACEMENT PARTS LIST - 17252/17253 HYDRAULIC POWER UNIT

MODEL(S): ET5500MPB, ET5500R, ET6KM, ET6KR, H20E
ITEM

PART NUMBER

DESCRIPTION

1
2
3
4
5
6
7
8

16940
07738
07737
07781
07625
02318
07879
04382

MOTOR, ELECTRIC, 12 VDC

SCREW, HEX HEAD CAP 1/4-20 X 6-1/2"
WASHER, STAR 1/4"
WASHER, LOCK 5/16"
NUT, HEX 5/16-24
BEARING, BASE, MOTOR
SCREW, SOCKET HEAD CAP, 5/16-18 X 1-1/2"
BRACKET, PLATE MOUNT

9
10
11
12
13
14
15
16

01335
02965
03624
00076
02970
02222
00078
02352

BUSHING, PUMP MOUNTED, PLATE MOUNT

PUMP ASSEMBLY, GEAR CODE 62
PARTS KIT, VALVE ASSEMBLY, POPPET/BALL CHECK
PARTS KIT, MANUAL OVERRIDE
PARTS KIT, SEAL AND GASKET
PARTS KIT, RELIEF VALVE
PARTS KIT, CHECK VALVE (DESCENDING)
O-RING, INDUSTRIAL (3-5/8 X 3-7/8 X 1/8)

17
18
19
20
21
22
23
24

01393
04390
01695
01694
00200
03692
00506
00488

STRAIN RELIEF, NYLON INSULATOR

STRAIN RELIEF, NYLON PLUG
TERMINAL, INSULATED, MALE (ATTACHED TO ELECTRICAL LEAD ON VALVE)
TERMINAL, INSULATED, FEMALE (SHIP LOOSE)
FILTER ASSEMBLY, INLINE 4-1/8" LONG
PARTS KIT, GASKET AND FILTER
VALVE ASSEMBLY, 12 VDC, GROUNDED
VALVE, 2 WAY-2 POSITION, 12 VDC, GROUNDED

25
26
27
28
29
30
31
32

00496
00263
00121
01494
01818
01134
03171
07703

COIL, 12 VDC, 2 WAY-2 POSITION, GROUNDED

CARTRIDGE, 2 WAY-2 POSITION, 12 VDC, AND 24 VDC
PARTS KIT, 2 WAY-2 POSITION, CARTRIDGE
TUBE, RETURN, 1/8 NPT
TUBE, SUCTION, 3/8 NPT
SCREEN, FILTER (SUCTION)
PLUG, VENT (PLASTIC)
SCREW, THREAD FORMING 10-24 X 3/8"

33
34
35
36
37
38
39
40

06227
16143
HRDB6MP-4FP
HELB4FP-4FX-90L
HTEL4MJ-4MP-90
13548
60VC - 04 X 04
13548-V

RESERVOIR, 6" DIA. X 5"

MOTOR COVER BOOT
REDUCING BUSHING
SWIVEL ADAPTER - ELBOW
TUBE ADAPTER - MALE 90 DEG.
CREEP VALVE KIT - NOT CURRENT PRODUCTION
SWIVEL ADAPTER - TEE - NOT CURRENT PRODUCTION
CREEP VALVE ASSEMBLY - NOT CURRENT PRODUCTION

41
42
43

HTAD4MJ-4FP
17541
HELB4MP-4FP-90

TUBE ADAPTER - FEMALE STRAIGHT - NOT CURRENT PRODUCTION

TUBE ASSEMBLY - NOT CURRENT PRODUCTION
STREET ELBOW - BRASS - NOT CURRENT PRODUCTION

STANDARD RELIEF VALVE SETTINGS

ET5500 5.5-9 & 8-14 FT BOOM
ET5500 10-18 FT BOOM
ET6K ALL BOOMS
H20E ALL BOOMS

2500 PSI
2700 PSI
2300 PSI
2500 PSI

17252 POWER UNIT REPLACES AND INTERCHANGABLE WITH 16792, 16790, 16500, AND 15025 PWR UNITS ON ET5500
17253 POWER UNIT REPLACES AND INTERCHANGABLE WITH 16793, 16791, 16501, AND 15023 PWR UNITS ON H20E
17252 POWER UNIT USED ON ET5500MPB SN 17708 & UP, ET5500R SN 41079 & UP, H20E SN 12550 & UP,
ET6KM SN 72100 & UP, ET6KR SN 42000 & UP
TITLE

17252/17253 HYD PU
MFG., INC.
CINCINNATI, OHIO

DATE

10-14-97C
SUPERCEDES

4-8-96B

SECTION

C400

900309

REPLACEMENT PARTS LIST - 18671-1 ELEVATING CYLINDER ASSEMBLY

MODEL(S): ET6KM, ET6KR

ITEM

PART NUMBER

DESCRIPTION

18671-1

ELEVATING CYLINDER ASSEMBLY (2" BORE X 17" STROKE)

18672-1

ELEVATING CLYINDER ONLY

O-RING

POLYURETHANE PACKING

B13622

GLAND NUT

ROD WIPER

13694

ROD SPACER - 2" LONG

B30225

WEAR RING

B34550

1/8 NPT LEVEL SEAL

18672-1-SK

PACKING KIT (INCLUDES PARTS MARKED *)

TITLE

18671-1 ELEV CYL

MFG., INC.
CINCINNATI, OHIO

DATE

6-17-98A
SUPERCEDES

4-8-96

SECTION

C400

I19119

8
2

5
4 5 6

4 5 6

10

10

12

18506

3M BLACK / YELLOW SAFETY TAPE (NOT SHOWN)

11

14517

TAG, HANDLE INSTALLATION (NOT SHOWN)

10

23980

OUTRIGGER HANDLE

18607

HITCH PIN ASSEMBLY

24981

OUTRIGGER SECURITY PIN

18520

SPRING LOADED ASSEMBLY

!LWSH-031

!HNUT-03118

13500-2

18605

DROP LEG ADAPTER

18501

TUBE - OUTRIGGER ASSEMBLY

ITEM

QTY

PART NO

LOCKWASHER - 5/16
HEX NUT - 5/16-18

!HHCS03118075 HEX HEAD CAP SCREW - 5/16-18 X 3/4" LONG

FIXED FOOT DROP LEG

DESCRIPTION

REPLACEMENT PARTS DWG & LIST

11-12-03

C400

18500-P MANUAL OUTRIGGERS

22688

7
2

4 5 6

8
2

4 5 6

18506

3M BLACK / YELLOW SAFETY TAPE (NOT SHOWN)

24981

OUTRIGGER SECURITY PIN

18520

SPRING LOADED ASSEMBLY

!LWSH-031

!HNUT-03118

18586

CRANKDOWN LEG

18587

CRANKDOWN LEG ADAPTER

18501

TUBE - OUTRIGGER ASSEMBLY

ITEM

QTY

PART NO

LOCKWASHER - 5/16
HEX NUT - 5/16-18

!HHCS03118075 HEX HEAD CAP SCREW - 5/16-18 X 3/4" LONG

DESCRIPTION

REPLACEMENT PARTS DWG & LIST

11-12-03

C400

18500-CD MANUAL OUTRIGGERS

22689