Radeery © Vorsk oven ONS FOR APH Note: the ges a rend AP 6S te: the gestns re prepa o msn each td every ston of 1, The fowest average thickness land least minimum thickness" “The vale of shal be greater than or equal 0° minimum. The vale of 2 shal be greater than areal 0 60% of" inmum Any corrosion allowance required for service unl the time of next inspection shall beaded to “¢ minimum and 60% of minima, nab 2 All ofthe shove 432 6) {2 The maximum vertical length “L calculated by formula L=3,7*VD7 where Di. 2 Pitara dane @ takin” 42. b) 4 Annule diameter. 7 Wats rsedre rinsing nora inh hl fantasies 4. API6S3 dos not alow i ® Misnoting bathoraping A). AGA = Very enc ep, & tasenice repaie 4. Widely seatered pits may be ignored provided 4 All its should inspect and can’t ignore in any ease © Sam of their dimensions along any verical line docs not excced 2 inch nan 8 inh length © [each pit less than 2 inch length, 4 None ofthe above, Zr 5, When calculating required minimum thickness from formula’ min= 26%(1-1)*D*Q) S*E or \A + min, 26°H°D*G) SE i thie frmula Hl be. 1 Nominal height ofan, Height rom the bottom ofthe length ‘Lom the lowest point of the botom of“ afthe focally thinned are othe maxim Liquid eve, Height fom the lowest point within any locaton of intrest to the maxinum liquid eve A. Allofthe above, Pee gk& From the above question () maximum allowable ses in Ib in. issmaler of .80Y or (04297 forbottom and second course. When Vis unknown what wil be your ston? —O ‘ wr soure shel in tank? a B a 8 4 ‘4 us to Tak onl 0.4297 cletes Use 3000 agin Mos ned al he ae cleat a Cons wit nk engineer. gSS) eto ‘rit bee alors te OM 9) fo ASST Cae? mater of 4 1500 sat soo oe WN 30,000 a Win te mae pode for ASI mr n shllawer othe of 27.900 31,500 ye be ‘s.o00 qo 30,700 ‘Where we can get maximum allowable sel stresses for reconstruction ans? gab Table4.1 APIGS. quae G28 ‘Table 32 APL 680, ~ a 84 API GSS ye eas All ofthe above ‘When calculating minum thickness, the weld joint efficiency for butt welled an constructed according to API 650 10" edition, “a b e to Te 2 nee Teste 4 o7 [None ofthe above “The following ate some historical eases of tank bottom leakage oF firs. But not ne of hiss, Lack of anlar plating we outed Inadequate sppored amps. Weil enckine Trinnerthe bora ple ore she corosion, he Ke12. Forbotiom plate thickness measurement wear using MFL & UT. Thequaity of dts obined for these techniques i dependent on personnel, equipment andes, «ye 44, Location where th easement was tak, Procedure Inspector & alforthe above, Ayn" 13. The I" self thickness ofthe tank is Linch and its stress 27000 sgn what wil be the annular plate thickness. (aot: product specific git is 0) =~ 22 inch a ©) 031 ine, v 0.10 inet ‘€ Not enough information given to calculate annular plate thickness, 14, The I shell hiekness ofthe tank ist ich and material is S37 Gr-2, what wil be the annular plate thickness (note: product specific gravity i 1.1) 2. 3B inc, ele &* eee 8 Veinch Me . e._SiBinch, A Aer 60 ee @insinch 5 Not rough information gen a celle solar plat thickness, gee 15. _Haitine cracks of uniform wid donot seriously affect the stength ofthe concrete foundation, oowever these cracks canbe potential acess points for moistreor Wale sepage tat could evenly result in corrosion ofthe 4 Batom pits Aol pate au @ Rewtocig ss, 5 ‘ad. Shell plate, a 16. Any change in service must be evaluated to determine ifit increase the risk of flare duo ‘ble ature. tthe change in more severe, hydrostatic ta i equ, and folowing shouldbe considered 4 Thelike hood of reps! alterations similar hydrostatic est done 1. The ike hood of repair / alterations since the erigina hydrostatic est mee meeting requirements ‘fAPL OSS «, Deterioration of the tak since orginal hydro test 4 Allof the above, (Oe oe17. Forsiall nominal ticknes of tank, the risk ofr ue obit atresia, provided tat an evaluation for suitability of service in accordance wih ection of API 633 has been erfonmed. For this assessment sell thickness wll be 4 The rignal nominal thickness (or he thinner tank shell plate shall be se for his assessment b. sine, (46) The orignal nominal thicknes ofthe thickest tank sel plate shall be wed fr this assessment inch ee 18, Industry experienc and laboratory test have shown that a membrane stess in tak shell plate of “Ts is required 10 case are de to brite Frstre a, Equal @ Avleast a 2 Mot tan : @ teen 57 19, {tank botom / foundation design with means to provide detstion andcontsinment of batiom ak, minimum plate thick at net inspection shall be 0.10 nck 0.05 neh ©. 020 ine, {4 0025 inch. ©. 0.05 inch if applied tank bottom reinforced ining >, 0Sinch thik, quate Ate 20. Inspection records shall maintain by owner! operator. Completed recor file consisting of three Iypes of records, they ae @ Desin drawing, inspection history, and rep aeration istry T. Consrocton,ipocin ted ep alan his. : Tcnese dt sotto rte nasty oF nk 4. Allottbesbore wt 21, Materia densification by original contact drawings, APE name plate oor suitable “documentation a Require fhe idenifiation, 1, Do mot require futher identcation. (@) Should be documented in record, None ofthe above 2 22, There was ates test done en the plate and two specimen selected for his est cach ‘est reuts vale of 80s and 30s, Tele strength required by speificatr is 4 ks. This test Pas Fal Depends on cove of consrton. [Notenough daa to desde.23, Tank sacral material shall meet ASTM ATs minimum, 2 [ASTM A360 A982 as minima, 1 ASTM A7 was ste! speciation that was discontinucd in the fouth ein of API 680: 1970, 4 Wesistng rolled stactrl as per ASTM A7 98a minimum andi new ruetural as per ASTM. 1836 or A082 as minimum, « Allofthe above. 24, Forreconsruton ns, the maximum design liquid level for product sal be determined by ‘alulting the maxima design liquid level for he each shell course based onthe specifi eravity of the product, For thie calculation allowable stress forthe material shall be determined using APL std 650, table 32, for material not listed in ble 3-2 an allowable stress value of 4 Lesser of yield strength or 3/7 tensile strength shal be use. 1b Higher of yield strength or 37 tensile strength shall be used Lesser of 23 yield strength or 2' tensile streagth shall be used, Higher of 23 yield strength or 2/5 tensile strength shal be used. Gy Dy 2 25, The thisknes ofthe replacement sell plate shall not be Ls than the greatest nominal thikness ‘ot any plate in the same cours joining the replacement pate excep where te adjoining pat isa plat. Thinner ise. Thickened inser. Thikened path . @ Thinerpach. Gy 26. _Intank replacement, fr existing shell plate nc thik and les, the ter edge ofthe but weld aching the replacement shel plate sal be at east. rom the outer edge of vertical joints or form the outer edge of horizontal 285 ine Sinch | ich \ inch; 3 inch, ea % 1h inch 27. Toeduce the potential for distortion ofan existing tank due to welding replacement plate into ‘existing tank shell must be considered of 8. Fit, bb Heat inp. Swan Cn GES28. tna unk shel plate some ara severely corraded and it ha o replace wih same shel plate inateral, thickness of sel plate sinc, What wll be the corer rads of te new insert replacement Shel plate’? @ bic. 3 inch © 4S inch \ oT a, 29, Linch sell corroded areas planned to repair with lap welded I-nch atch plate, this path planning to weld fom ouside of tank. Whar fillet weld size on the path plate near shell Bottom ‘Welds? (existing comer weld size sane inch) sinc, (8) Leer oe nes ot pt ices ‘nah inch oe ce %inch . qx 30, The maximum vertical and horizontal dimension ofthe repair plate fr lapped patch shall repair 36 inch an 72 inch eet _@s Inch and 72 inch respectively. 2D ager e 24 inch and 64 inch respectively. 56 ch and inh peeve . 31. _Theminimom lapped patch shel repair plate dimension shall be 4 inch witha minimum and maximum overlap of — , (Oa ee 32, Lappe patch repr method shall not be used i exposure ofthe fillet welds tthe produc will produce 2. Produ orrosion, HS corrosion, (8 Gencemes G3 wet 33, When reinforcing plates are used over insert pt, th minimum diameter of te insert plate shall equal tthe diameter ofthe Penetration diameter +12 inch Reinforcing diameter +12 ine, ao . Penetration diameter +24inch, None ofthe above34. A.welded patch on bottom pat smaller than 12 inch in diameter is permited. 1 @ reiseqal oor exces inch dame: ww) Ere en tape tome ae © Moped al orp ove anesing ph -CLhLr”— 35, The tank botom plate required repiring by weld on patch plate, What shape of patch plate required, ithe path plat to be place ch ay fom the vital zone &. Circular 8. Obiong ",Polygonal with round comer “Tombstone, ©. llth above 36. When replacing entire bottom, fr tank constructed frm mateial having 0,000 Ib0 sain yield strength or les, essing shell penetration need not be rised, i his condition ao eet 4. Fors enen pes en nie alten el "on ier sid om {Sham ceri facade anc egh nro el ben ee Fatman cel coven played ioc pornn he 8 ‘lpn Bend nde on ofthc otter welds inn cto pote der phon ero epee hee “ (Mrometiesbors — a) 37 Fortank sell plates of unknown toughness with thickness greater than inch and having @ ‘minimum shel design metal temperate bow the curve given in igure 8.2 of APL GSS. What is the ‘ne of lnittion applying fr ot ping? 44. Nozzle maximum diameter ich NPS. 1. The shel plat temperature shall beat x below the minimum shell design meal temperature for the ene hot upping operation, ‘All nozzes above nc shall be reinforce, 4 Allofthe above. 38. Tntank sel thickness inch equited hot tupping of IOinch nozzle. Asper API 683 this hot ap isallowed? No, only upto Sine nozale °) No, only upto inch nozzle Yes, only upto I4inch nozzle 4. Yes, ony upto 18ineh nozle, Fonte + |39, _Atankin servic, this tank diameter is 200 fet and fist shell hicknessis% inch, the tak design ‘ngincer analyzed and allowed to weld ane Inch nozzle in sevice, This new nozzle location gong ‘benear to existing nozzle. As an APL 653 inspector what distance you will suggest o install new nozzle ‘Weld fom existing one? sinh @ 12inch. Avy 3) € 30ich, {ioe O75 ad. 43inch, — Alles inh 40, During dismanding of ank how much minimum distance has to cut am the sll to bottom. ‘Weld toe, whes the entre Bottom it reuse? a. 1inck 2ineh A Wine, \o tt 4 6(Cis bottom plate thickness) 41, While dismantling of tank shell plate, any sel rng may be dismandedby euting out existing ‘weld seems ad he hat ated zone ofthe weld, fo the purpose of his metog, the minimum HAZ 10 be removed wil be ‘of the weld metal width or 1/ineh, which ever es, in any side oe wld eam (B score weid mea with or t4ineh which ever isles on bh sides ofthe wed seam Cutting though the wel ny se fr dismal any shel rng 12h ck thicker without removing HAZ? 4 Aires |S 4 | 42. During roonsrucion of shell vertical, new vertical joints in adjacent sel courses shll not be ligne, but shall be offset from eachother minimum distance of plate thickness a the point of ot tiger a) : Stotthinner couse. 0)” steriitercae, XO 43. Low hyogen electrode shall be used for SMAW daring reconstruction welding for the following, 2. Alls coe of API 650 Group I ari &. Alla coun ove snc cf AP 0 Group V— VI ei ‘Teoporry and no pemunct atonal to shell APL e80 Gro ~ VI sri Ci matics 1o- 4.2.4,444, Maximum reinforcement ofa reconstructed vertical join of shell shickress Linch i “ sisine, & Tinh yw? 12 inch “ ad v6sinck, A 45, What wil be the radii messurment tolerance for reconstructed tank measured in second shell ‘course of 10 fet diameter tank? VO Bi Strne % \os er we gps inch sSfocetite above. 1 46, Allowable peaking & banding for reconstructed tank in any 36inch of weing willbe O vn imum peaking finch maxima nding inhaling: inh maxim ei bu Sine paling sd banding main, toe 4 Now ote wove 125.5 47. _Thewelds of permanent attachments and area where temporary atachrents ae removed and remaining weld projetions have been removed, shall be examined a. Mor PT, \ MFT oc UT, ve Vial. i ‘&.Allof the above 48. tank new shel plats replaced and welded over an exiting shel plats, for his condition, what ‘willbe the additonal RT requirement? New replcement sl pale 1 existing sel ples, on adtna RT stl be ake in each %, Now repro hl xing sel pas, on ational RT for ih 0 fet of pied Now plcent hl ple fo exising el plies, cach nection stale draped 4. Allofthe above. een 49, Forreplacsment pate NDT which ofthe following rquirment is corse? For square and rectangular replacement plates one spot in vertical jentand one spt in hotzootal joint forall thickness, and LO0% of veri joints above Tach thick rey 4 None ofthe above & For circular replacement plate one spot for al thickness and 100% RT sf dove Linch hick, ve a \t :50, Major repair and major alteration ae 2. A Minch ozalreleaentin theo B. Alte src epeaen nee ar & Abaiomphictarrettiramalrragotsverecenen °°! SQ) © Sieben con weld pared rows ene © tate bo ‘SL, A fallhydrosati test for 24 hours shall be performed for 4 A reconstructed tank '. Any tank that has undergone major reps or major alteration. ‘Atk where an engineer evaluation indcses that nee forthe hydrostatic est duc to an increase inthe seventy of service. Dristicrooe rareAnswers for API 653 open ook questions (say's) pocoee ene eease somo mE> > oneno> ee EEO MAC OeOSCUsemEEAS “321 APIS 43.210) APIS 310 APIGS3 4322 APl6SS S331 API6SS 4321 AIG Tabled. APIGSS Tables! APIBS3 Tabled notes APIGSS Tabled? APIS 442 API653 846 AabI6S3 S482 ADIGS3 4483 ADI6s3 45120 ADIGS3 522 AAPI653 534 API6S3 536 AAPI6S3 Tableé.1 — APIGSS 6st AAPI6S3 731A ADIGSS 7312 API6S3 732 ‘API6S3 842 AAPI6S3 521 AAPIGS3 9233 APlGS3 9234 APIGSS Fig 9.1 API6S3 Fig92——APIGS3 9317 APIGS3 9323 APIGS3 9344 PIGS 982e—APIBSS S011 APLGSS 9101.28 API6SS 9.4021.54() API6S3 SAL APIGSS ‘Tabi. APIGSS 9143.1 API6SS Fig i041 API6SS 1033.1 APIBSS Joa2.1 —API6sS 104.298 1042.10 API6SS TTablel0.)—API6SS 1053 API6SS ms4& 1055. API6s3 114i APIGSS 122.128 12213 API6S3 1221618192162 API6SS iadeAPI6S3 3h D Rad ApI6s3