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Re ED "KESIN' Flanged and Socketted Ductile Iron Fittings for Pressure Pipes
TABLE -9
Dimensions of Fitings fr Pust-on-Jont and Mechanical Joint
Seal RT Wall Thicknoss,o Ductlle Iron pressure pipe fittings
Diameter DE mm are suitable for use with Ductile Iron
iS a See pea yeti Socket
Para or Flanged ends.
®] @/ oa] @!] o| © e
20 | 98 [+27] 70 | ea | 228
j00 | 118 72 | 04 | -240
125 | 14a 75 | 87 | 242
150] 170 78 | 91 | 245
200 | 222 a4 | 95 | 250
250 | 274 90 | 105 | -2.55
300 | 326 96 | 112 | 260
350 378 10.2 11.9 2.65 TABLE - 10
Mechanical properties of Fittings
400 | 429 joa | 126 | -270
Nonna! | Typeot | Tonle | onatin | Hains
eo 0) uss a) mete) Diameter | Castings | Strength | atbreak | (HBS)
500 532 12.0 14.0 -2.80 (mm) }(mm) (Mpa}]—(%) max.
00 | 635 132 | 154 | -2.90 Alsize| Fittings | 420. | 5 (min) | 250
700 | 738 v4 | 168 | 30
750 | 790 150 | 175 | -205
800 842 15.6 18.2 3.10 TABLE - 11
ES Aepalnaeen ise Hydrostatic Test pressure for Fitings
1000 1048 18.0 21.0 3.30 Nominal Work Test
Diameter Pressure
00 | 1152 102 | 214 | 340 DN (mm) Katiem?
1200 | 1255 204 | 238 | 350 Soo 2
7400 | 1462 228 | 266 | -3.70 SSE a0 aa
(1500 | 1565 240 | 280 | 3.80 Tou sr a000) 7
7600 | 1608 252 | 290 | -390
1800 | 1675 276 | 322 | -4.10 The fittings are kept under pressure for 10 secs
2000 | 2082 30.0 | 350 | -4.90 which it should withstand without showing any
@ 15 9523-2000
leakage and sweating.
cagnides MaATED Dimensions, Tolerances and Pressures
TABLE - 12
Tolerances on the Flange External Diameter D and Raise tace E
DN 80 100 125 | 150 200 250 300 |350 400 450 500 600
Tolerance on D $45 455-25 465-35
Tolerance on E 45 45 50
DN 7oo 750 #00 1900 | 1100 1200 | 1400 | 1600 1800 2000
Tolerance on D 75-4 485-4 0-5 412-6
Tolerance on E 455 +55 46.0 +60
Tolerances on Raised Face Height (f) Tolerances on Flange Drilling Dimension Bolt Hole Diameter
Height ofRaised | Tolerance Dia19 Dia31_— Above
() @ toDia28 toDia56 Dia 62
3 +1.5-2.0 @) 3) @)
4 42.0-3.0 Bolt hole diameter, d 32-0 43-04 4-0
5 42.5-4.0 Pitch circle diameter, C 22 228 (248
(minimum 11mm required) Cone. conte a 2 228 0 348
Adjacent bolt holes
Tolerances on Thickness of Flange ‘The tolerance on the wall thickness of itings shall be as follows
‘Type of Flange Tolerance ‘Type of Wall Thickness Tolerance
oD @ Casting (nm) (mm)
Tniergrally Castilanges | + (@+0.085) Fittings | il) upto 7 23
|Welded and screwed on flanged | + (2+0.05b) ii) Greater than 7 ~-(2.3+0.001 DN)
COATING
Fitings and accessories are normally internally and
externally coated, Normally Bituminous paint is applied,
Deviation on Lengths of Fittings However following coating may'also be done
Nominal Diameter Deviation in under agreement,
dis DN. Land H
- (mm) mm, External Coating
1. Zine rich paint
Baller 80 0 1200 225 2. Bituminous Paint
Flanged spigots 41400 to 2000 £35 Blea rerereernd
Collars, Tapers 4, Fusion Bonded Epoxy coating
GET] 5: Rilsan Coating
a { 80101200 + 50/-25 o
140002000: 75/~35 Tetarnal Lees
Bends 90° (1/4) 80 10 2000 # (15+ 0.030 DN) | The following lining may be applied depending on the
hae Mae ire ate
Bends 45° (1/8) 60102000 =(TOFOOESONT| ns coment morte
Berd as0S0Tera 8010 1200 = (10+0.020 DN) | 2) Blast furnace slag cement mortar
41918 (9/168 1732) J 140010 2000 = (10 + 0.025 DN) | (3) High alumina (Calcium aluminate) cement mortar
(4) Bituminous paint
Be ae someasnissensssane C) "KESIN' Standard Flange Drilling for Flange Fittings (PN 10)
PN-10 TABLE -13
hee Dimensions Holes" golt | Bolt App.
Daren Nos. | pia | ,Size [Length Fiange/
oN oD E c b f a s ee a aes
@) 2 ® © ©» © ® @®) @ | A | MH) A) 1
80) 200 192 160 16 3 19 15 | 4 | 19| m6 | 10 | 3
joo} 220 156 180 16 3 1 15 | 8 | 19 | Mie | 100 | 33
125 | 250 186 210 16 38 19 18| 6 | 19 | mie | 100 | 4
150 | 285 21 240 16 3 19 15| 8 | 23 | Mzo| 100 | 51
200 | 340 266 205217 | OB «| «B| MBO | 100 | 74
250) 305 319 3590 19 3 2 16 | 12 | 23 M20 | 120) 10
a0 | 445) 370 400-2054 Svs | 12 | 2a | Meo | sap] 10
350 | 505 429 460 205 4 245 195 | 16 | 23 | M20 | 120 | 147
400 | 565 460 ~«
