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Re ED "KESIN' Flanged and Socketted Ductile Iron Fittings for Pressure Pipes TABLE -9 Dimensions of Fitings fr Pust-on-Jont and Mechanical Joint Seal RT Wall Thicknoss,o Ductlle Iron pressure pipe fittings Diameter DE mm are suitable for use with Ductile Iron iS a See pea yeti Socket Para or Flanged ends. ®] @/ oa] @!] o| © e 20 | 98 [+27] 70 | ea | 228 j00 | 118 72 | 04 | -240 125 | 14a 75 | 87 | 242 150] 170 78 | 91 | 245 200 | 222 a4 | 95 | 250 250 | 274 90 | 105 | -2.55 300 | 326 96 | 112 | 260 350 378 10.2 11.9 2.65 TABLE - 10 Mechanical properties of Fittings 400 | 429 joa | 126 | -270 Nonna! | Typeot | Tonle | onatin | Hains eo 0) uss a) mete) Diameter | Castings | Strength | atbreak | (HBS) 500 532 12.0 14.0 -2.80 (mm) }(mm) (Mpa}]—(%) max. 00 | 635 132 | 154 | -2.90 Alsize| Fittings | 420. | 5 (min) | 250 700 | 738 v4 | 168 | 30 750 | 790 150 | 175 | -205 800 842 15.6 18.2 3.10 TABLE - 11 ES Aepalnaeen ise Hydrostatic Test pressure for Fitings 1000 1048 18.0 21.0 3.30 Nominal Work Test Diameter Pressure 00 | 1152 102 | 214 | 340 DN (mm) Katiem? 1200 | 1255 204 | 238 | 350 Soo 2 7400 | 1462 228 | 266 | -3.70 SSE a0 aa (1500 | 1565 240 | 280 | 3.80 Tou sr a000) 7 7600 | 1608 252 | 290 | -390 1800 | 1675 276 | 322 | -4.10 The fittings are kept under pressure for 10 secs 2000 | 2082 30.0 | 350 | -4.90 which it should withstand without showing any @ 15 9523-2000 leakage and sweating. cagnides MaATED Dimensions, Tolerances and Pressures TABLE - 12 Tolerances on the Flange External Diameter D and Raise tace E DN 80 100 125 | 150 200 250 300 |350 400 450 500 600 Tolerance on D $45 455-25 465-35 Tolerance on E 45 45 50 DN 7oo 750 #00 1900 | 1100 1200 | 1400 | 1600 1800 2000 Tolerance on D 75-4 485-4 0-5 412-6 Tolerance on E 455 +55 46.0 +60 Tolerances on Raised Face Height (f) Tolerances on Flange Drilling Dimension Bolt Hole Diameter Height ofRaised | Tolerance Dia19 Dia31_— Above () @ toDia28 toDia56 Dia 62 3 +1.5-2.0 @) 3) @) 4 42.0-3.0 Bolt hole diameter, d 32-0 43-04 4-0 5 42.5-4.0 Pitch circle diameter, C 22 228 (248 (minimum 11mm required) Cone. conte a 2 228 0 348 Adjacent bolt holes Tolerances on Thickness of Flange ‘The tolerance on the wall thickness of itings shall be as follows ‘Type of Flange Tolerance ‘Type of Wall Thickness Tolerance oD @ Casting (nm) (mm) Tniergrally Castilanges | + (@+0.085) Fittings | il) upto 7 23 |Welded and screwed on flanged | + (2+0.05b) ii) Greater than 7 ~-(2.3+0.001 DN) COATING Fitings and accessories are normally internally and externally coated, Normally Bituminous paint is applied, Deviation on Lengths of Fittings However following coating may'also be done Nominal Diameter Deviation in under agreement, dis DN. Land H - (mm) mm, External Coating 1. Zine rich paint Baller 80 0 1200 225 2. Bituminous Paint Flanged spigots 41400 to 2000 £35 Blea rerereernd Collars, Tapers 4, Fusion Bonded Epoxy coating GET] 5: Rilsan Coating a { 80101200 + 50/-25 o 140002000: 75/~35 Tetarnal Lees Bends 90° (1/4) 80 10 2000 # (15+ 0.030 DN) | The following lining may be applied depending on the hae Mae ire ate Bends 45° (1/8) 60102000 =(TOFOOESONT| ns coment morte Berd as0S0Tera 8010 1200 = (10+0.020 DN) | 2) Blast furnace slag cement mortar 41918 (9/168 1732) J 140010 2000 = (10 + 0.025 DN) | (3) High alumina (Calcium aluminate) cement mortar (4) Bituminous paint Be ae someasnissensssane C) "KESIN' Standard Flange Drilling for Flange Fittings (PN 10) PN-10 TABLE -13 hee Dimensions Holes" golt | Bolt App. Daren Nos. | pia | ,Size [Length Fiange/ oN oD E c b f a s ee a aes @) 2 ® © ©» © ® @®) @ | A | MH) A) 1 80) 200 192 160 16 3 19 15 | 4 | 19| m6 | 10 | 3 joo} 220 156 180 16 3 1 15 | 8 | 19 | Mie | 100 | 33 125 | 250 186 210 16 38 19 18| 6 | 19 | mie | 100 | 4 150 | 285 21 240 16 3 19 15| 8 | 23 | Mzo| 100 | 51 200 | 340 266 205217 | OB «| «B| MBO | 100 | 74 250) 305 319 3590 19 3 2 16 | 12 | 23 M20 | 120) 10 a0 | 445) 370 400-2054 Svs | 12 | 2a | Meo | sap] 10 350 | 505 429 460 205 4 245 195 | 16 | 23 | M20 | 120 | 147 400 | 565 460 ~«