Answer Key

Course:
Module:

Standard Work
Standardization

1.

True

2.

Threaten peoples job if they dont follow the standards

3.

False

4.

Taiichi Ohno

5.

Reduces costs
Eliminates waste
Stabilizes delivery times
Increases productivity
Simplifies Processes

Course:
Module:

Standard Work
Prerequisites

1.

True

2.

Maintenance

3.

Blame free

4.

False

Course:
Module:

Standard Work
Standard Work Introduction

1. False
2. True
3. Type 1=Applies to repetitive single cycle process
Type 2=Applies to short but variable cycles that are linked to model mix
Type 3=Applies when were dealing with long cycle variable work content
Type 4=Applies to more broad categories such as work done in an office
environment
4. False

Answer Key

Course:
Module:

Standard Work
3 Elements

1. Crew Size
2. Net available time / customer demand
3. 2 minutes per unit
4. True
5. 1
Course:
Module:

Standard Work
The Process Capacity Table

1. True
2. Machine
3. False
4. True
Course:
Module:

Standard Work
Standard Work Combination Sheet

1. True
2. Allows you to easily identify who is not working as hard as they can

Course:
Module:

Standard Work
Standard Work Sheet

1. True
2. False
3. Shows the work sequence for all operators in a work cell or area
Is an excellent Visual Management Tool
Identifies safety, quality, and Standard WIP locations within the process

Answer Key

Course:
Module:

Standard Work
Standard Work Instruction Sheet

1. True
2. False
3. Summarizes several Standard Work forms in one easy to read sheet
Used to help train associates on how to do a job
Identifies key points to help the operator perform their job better
4. True
Course:
Module:

Standard Work
Standard WIP

1. True
2. False
3. 2 pieces
4. 2
5. Minimum
Course:
Module:

Standard Work
Lead Time

1. Takt Time=Sets the pace or rhythm of the process

Cycle Time=Describes how often a part is completed by a particular process
Production Lead Time=Sometimes call Throughput Time
Standard Work Lead Time=Standard WIP x Takt Time
2. Manual
3. True
4. 600 seconds

Answer Key

Course:
Module:

Standard Work
Time Observation Sheet

1. True
2. Top to bottom of each cycles column
3. 30
Course:
Module:

Standard Work
Transactional Standard Work

1. True
2. U Shaped Cell
3. False
4. Process Maps
Work Instruction Sheets (Word and PDFs)
5. Safely
Consistently
With high quality