No.

Item

Shaft Angle

Module

Normal Pressure Angle

Mean Spiral Angle

No. Of Teeth And Spiral Hand

Transverse Pressure Angle

Reference Diameter

Reference Cone Angle

Cone Distance

10

Face Width

11

Addendum

12

Deddendum

13

Dedendum Angle

14

Addendum Angle

15

Tip Angle

16

Root Angle

17

Tip Diameter

18

Pitch Apex to Crown

19

Axial Face Width

20

Inner Tip Diameter

Symbol

Formula

Example
Pinion(1)

90
9
20
35

m
n

Set Value

m
z
t
d
1
2
R
b
ha1
ha2
hf
f
a1
a2
a
f
da
X

17

Xb
di

Example
Gear(2)

90
9
20
35
57

Pressure Angle
14.5
20
22.5
25

PA
PCD

PCD
20

15
18
24
28

18

0.243866

0.051201

del p
sig del s
del g

4.65772
208.145
0.908398
2.163432
1.255035

11.12

INPUTS
Power
Pinion speed
gear speed

Sym
P
np
ng

val
1776
8011
2405

units
kw
rpm
rpm

INPUTS
Torque
gear ratio

Sym
T
mg

val
2117.19
3

units
Nm
-

INPUTS
Outer pinion pitch dia
spiral angle
gear ratio

Sym
d
psi
mg

val
152
35
3

units
mm
deg
-

INPUTS

Sym

val

units

OUTPUTS
Torque
gear ratio

Sym
T
mg

val
2117.18886531
3.330977131

units
Nm
-

OUTPUTS
Outer pinion pitch dia

Sym
d

val
152

units
mm

OUTPUTS
no of teeth in pinion
no of teeth in gear

Sym
n
N

val
17
51

units
-

OUTPUTS

Sym

val

units

ASSUMPTIONS
Pressure Angle
Shaft Angle
spiral angle

Sym
phi
Sigma
psi

val
20
90
35

units
deg
deg
deg

acG

Gear mean chordal addendum

acP

Pinion mean chordal addendum

aG

Gear mean addendum

Am

Mean cone distance

Ao

Outer cone distance

aoG

Gear outer addendum

aoP

Pinion outer addendum

aP

Pinion mean addendum

bG

Gear mean dedendum

boG

Gear outer dedendum

boP

Pinion outer dedendum

bP

Pinion mean dedendum

Clearance

c1

Mean addendum factor

Outer pinion pitch diameter

152

Outer gear pitch diameter

459

dm

Pinion mean pitch diameter

Dm

Gear mean pitch diameter

do

Pinion outside diameter

Do

Gear outside diameter

Net face width

Mean working depth

hk

Outer working depth

hm

Mean whole depth

ht

Outer whole depth

k1

Depth factor

k2

Clearance factor

k3

Circular thickness factor

m90

Equivalent 90 ratio

met

Outer transverse module

Number of pinion teeth

17

70

Number of gear teeth

Nc

Number of crown gear teeth

Ns

Number of blade groups

Pd

Outer transverse diametral pitch

Pdm

Mean diametral pitch

pm

Mean circular pitch

Intermediate variable

rc

Cutter radius

S1

Crown gear to cutter center distance

tn

Pinion mean normal circular tooth thickness

Tn

Gear mean normal circular tooth thickness

tnc

Pinion mean normal chordal tooth thickness

Tnc

Gear mean normal chordal tooth thickness

Lead angle of cutter

xo

Pinion pitch cone apex to crown

Xo

Gear pitch cone apex to crown

Pinion pitch angle

Gear pitch angle

Pinion face angle

Gear face angle

Pinion root angle

Gear root angle

Mean dedendum angle

Gear dedendum angle

Pinion dedendum angle

Intermediate angle

First auxiliary angle

Shaft angle

Normal pressure angle at pitch surface

Mean spiral angle at pitch surface

Outer spiral angle

51

Pre defined values

Values from Tables

Gea
Item

SymPinion

Pitch diameter

Pitch angle

6.0284
153
19.306

Outer cone distance

Mean cone distance
Depth factor
Mean working depth
Clearance factor
Clearance
Mean whole depth
Equivalent 90 ratio
Mean addendum factor
Mean circular pitch
Mean addendum

aP

0.376

9.5426
Mean dedendum

bP

0.1835
4.6577

Sum of dedendum angles

Dedendum angle
Face angle
Root angle
Outer addendum

0.908

o 20.561
R 18.398
aoP

107.5
116.66

Outer dedendum

boP

45.021
49.495

Outer working depth

Outer whole depth
Outside diameter

do

199
373.21

Pitch cone apex to crown

xo

170.8
190.93

Mean diametral pitch

Mean pitch diameter

dm 5.1607

Thickness factor
Mean normal circular
thickness theoretical
without backlash

tn

###

Outer normal backlash allowance

Outer spiral angle (face milling)

Outer spiral angle (face hobbing)

Mean normal chordal thicknesstnc

###

acP

###

Mean chordal addendum

Gear Geometry
units Sym

Both Pinion
and Gear

in
mm
deg
Ao

243.1753343011

Am

208.1753343011

k1

0.4973420223
12.6225405252

k2

0.125

c
hm

0.0621677528
1.5778175656
0.5595097751
14.2003580908

m90

2.926353245

c1

0.244

pm

0.9532137293
24.1925644484

in

mm
in
mm

2.163

deg
deg
deg
in
mm
in
mm
hk

152.4568224398
164.5820209427

ht

152.5189901926
166.1598385084

in
mm
in
mm
Pdm

3.2941195701
0.1297919452

k3

See figure 21

B
sin o

See table 8

Nc

51.001500447

sin v

S1

#DIV/0!
#DIV/0!

Q
cos o

#DIV/0!

tan o

#DIV/0!

#DIV/0!

#DIV/0!
#DIV/0!

y
units

Sym Gear units

18.0851
D
459
70.6935

in
mm
deg

mm
mm
in
mm
in
mm
in
mm
deg
in
mm
aG

0.12135

in

bG

3.0799

mm

0.43816

in

11.1205

mm

1.255

deg

deg
G

o 71.6015
R 69.4385
aoG
boG

deg
deg

44.9589

in

47.9175

mm

107.56

in

118.242

mm

17.3954

in

490.685

mm

37.9684

in

35.1762

mm

in
mm
in
mm
Do
Xo

Dm 15.4821

Tn

###

Tnc

###

acG

###

Circular thick

Assumptions
Sym
Pinion teeth
Diametral pitch
Gear teeth
module

Sym Value units

n
Pd
N
met

17

2.82

in

51

mm

90
1.57
70
35
0.6105556

deg
rad
mm
deg
rad

Shaft angle

Face width

Spiral angle

Depth factor

k1

Clearance factor

k2

0.125

Addendum factor

c1

0.244

Sum of dedendum angles

pinion dedendum angle P
Gear dedendum angle G

2.163
0.0377323
0.908
0.0158396
1.255
0.0218928

Circular thickness factor k3 See figure 21

Backlash allowance

v
Ns

v
Ns

See table 8

rc

rc

#DIV/0!

#DIV/0!

#DIV/0!

s
Comments

See table 4
See 7.5
See table 5
See table 6
See table 7
See table 7
See figure 21
See table 8

Assumptions
Sym
Pinion teeth
Gear teeth

Sym Value
17
51

module

n
N
met

Shaft angle

90

Face width

70

Spiral angle

35

Depth factor

k1

Clearance factor

k2

0.125

Addendum factor

c1

0.244

Sum of dedendum angles

pinion dedendum angle P

2.163

1.255

Gear dedendum angle

0.908

ions
unitsComments
mm
deg
mm
deg
-

See table 4

See 7.5

See table 5
See table 6
See table 7
See table 7

Gea
Item

Sym

Pinion

Pitch Diameter
Pitch angle

153
19.306494596

Mean addendum

aP

9.4470896126

Mean dedendum

bP

4.6110794538

Dedendum angle

0.908

Face angle

20.561494596

Root angle

18.398494596

Outer cone distance

Mean cone distance
Depth factor
Mean Working Depth
Clearance factor
Clearance
Mean Whole Depth
Equivalent 90 ratio
Mean addendum factor
Mean circular pitch

Sum of dedendum angles

Outer addendum
Outer dedendum

aoP 10.213848116
boP 5.1657915288

Outer working depth

Outer whole depth
Outside diameter

do

172.2789137

Pitch cone apex to crown

xo

213.22317472

face angle dist

115.77325917

Gear Geometry
Both
units Sym Pinion
and Gear

units

mm
deg
Ao

229.50675201

mm

Am 194.50675201
k1
2

mm

h
k2

12.496150281

mm

0.125

c
hm

1.5620187852

mm

14.058169066

mm

m90

2.926353245

deg

c1

0.244

pm

23.950322871

mm

2.163

deg

mm
mm
deg
deg
deg

mm
mm

mm
mm

hk

13.817620859

mm

ht

15.379639644

mm

Sym

Gear

units

459
70.693505404

mm
deg

aG

3.0490606686

mm

bG

11.009108398

mm

1.255

deg

71.601505404

deg

69.438505404

deg

aoG

3.6037727436

mm

boG

11.775866901

mm

Do

461.38296858

mm

Xo

72.478728213

mm

167.70022393