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Understanding APIICP653

Reading 8 Worksheet-05 Part 2a of 2


My Pre-exam Self Study Notes
26th February 2015

Charlie Chong/ Fion Zhang

AST Tanks

Charlie Chong/ Fion Zhang

API 653 Exam Administration -- Publications


Effectivity Sheet FOR: November 2015, March
2016 and July 2016
Listed below are the effective editions of the publications required for this
exam for the date(s) shown above.
API Recommended Practice 571, Damage Mechanisms Affecting Fixed Equipment in
the Refining Industry, Second Edition, April 2011

Charlie Chong/ Fion Zhang

API 653 Exam Administration -- Publications


Effectivity Sheet FOR: November 2015, March
2016 and July 2016
Listed below are the effective editions of the publications required for this
exam for the date(s) shown above.
API Recommended Practice 571, Damage Mechanisms Affecting Fixed Equipment in
the Refining Industry, Second Edition, April 2011

Charlie Chong/ Fion Zhang

ATTENTION: Only the following sections / mechanisms from RP 571 are


included on the exam:
Section 3, Definitions Par.
4.2.7 Brittle Fracture
4.2.16 Mechanical Fatigue
4.3.2 Atmospheric Corrosion
4.3.3 Corrosion Under insulation (CUI)
4.3.8 Microbiologically Induced Corrosion (MIC)
4.3.9 Soil Corrosion
4.3.10 Caustic Corrosion
4.5.1 Chloride Stress Corrosion Cracking (Cl-SCC)
4.5.3 Caustic Stress Corrosion Cracking (Caustic Embrittlement)
5.1.1.10 Sour Water Corrosion (Acidic)
5.1.1.11 Sulfuric Acid Corrosion

Charlie Chong/ Fion Zhang

API Recommended Practice 575, Inspection of Atmospheric and LowPressure Storage Tanks, Third Edition, April 2014
API Recommended Practice 577 Welding Inspection and Metallurgy,
Second Edition, December 2013
API Standard 650, Welded Tanks for Oil Storage, Twelfth Edition, March
2013 with Addendum 1 (September 2014), Errata 1 (July 2013), and Errata
2 (December 2014).
API Recommended Practice 651, Cathodic Protection of Aboveground
Petroleum Storage Tanks, Fourth Edition, September 2014.
API Recommended Practice 652, Lining of Aboveground Petroleum
Storage Tank Bottoms, Fourth Edition, September 2014
API Standard 653, Tank Inspection, Repair, Alteration, and
Reconstruction, Fifth Edition, November 2014.

Charlie Chong/ Fion Zhang

American Society of Mechanical Engineers (ASME), Boiler and Pressure


Vessel Code, 2013 Edition
i.
ASME Section V, Nondestructive Examination, Articles 1, 2, 6, 7 and
23 (section SE-797 only)
ii. Section IX, Welding and Brazing Qualifications (Welding Only)

See end of this study note for API Official BOK

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http://independent.academia.edu/CharlieChong1
http://www.yumpu.com/zh/browse/user/charliechong
http://issuu.com/charlieccchong

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http://greekhouseoffonts.com/

The Magical Book of Tank Inspection ICP

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https://en.wikipedia.org/wiki/Che_Guevara

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https://en.wikipedia.org/wiki/Che_Guevara

Fion Zhang at Xitang


26th February 2016

Charlie Chong/ Fion Zhang

Subject API Standard 650

Charlie Chong/ Fion Zhang

API650
Welded Tanks for Oil Storage API STANDARD
650 TWELFTH EDITION, MARCH 2013

Charlie Chong/ Fion Zhang

API650 Section 1
Scope

Charlie Chong/ Fion Zhang

Q1. API 650 covers the design, materials, fabrication, erection, and testing of
aboveground steel storage tanks. What is the maximum internal pressure for
tanks not covered by appendix F of this standard?
a) Maximum pressure shall not exceed 15 psig
b) Maximum pressure shall not exceed 15 psia
c) Maximum pressure shall not exceed the weight of the roof plates
d) Maximum pressure shall not exceed the weight of the floor plates
ANS: c
Q2. API-650 applies only to tanks whose entire bottom is uniformly supported
and tanks in ___ that have a maximum operating temperature of _____F.
a) Any petrochemical service and temperature not exceeding 120F
b) Non-refrigerated service and temperature not exceeding 200F
c) Non-refrigerated service and temperature not exceeding 120F
d) Any petrochemical service and temperature not exceeding 200F
ANS: b

Charlie Chong/ Fion Zhang

Q3. An aboveground storage tank is to be subjected to a small internal


service pressure. To which standard or Code may the tank be designed?
a) API-650 providing the requirements of Appendix F are met
b) API-653 providing the requirements of Appendix F are met
c) ASME-Section VIII, Div. 1 providing the requirements of Appendix F
are met
d) ASME-Section VIII, Div. 2 providing the requirements of Appendix F
are met
ANS: a
Q4. According to Table 1-1, what is the status of Appendix O?
a) This Appendix is a Recommendation
b) This Appendix is a Requirement
c) This Appendix is Mandatory
d) This Appendix is Purchasers option
ANS: d

Charlie Chong/ Fion Zhang

Q5. What is the purpose of the () next to a paragraph number?


a) The paragraph requires a decision or action by the API
b) The paragraph requires a decision or action by the Inspector
c) The paragraph requires a decision or action by the purchaser
d) The paragraph requires a decision or action by the fabricator
ANS: c
Others
F.1.3 Internal pressures that exceed the nominal weight of the shell, roof, and
framing but do not exceed 18 kPa (21/2 lbf/in.2) gauge when the shell is
anchored to a counterbalancing weight, such as a concrete ringwall, are
covered in F.2 and F.7.

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Section 1, Scope

Charlie Chong/ Fion Zhang

API650 Section 2
Materials

Charlie Chong/ Fion Zhang

Q1. API-650 lists materials to be used in the construction of tanks covered by


the standard. Is it permissible to use materials other than those listed in the
standard?
a) No only materials listed in API-650 may be used in tank fabrication
b) Yes as long as the manufacturer accepts full liability for tank failure
c) Yes providing it is certified as meeting all requirements of a material
listed in API-650 and is approved by the API-653 Inspector
d) Yes providing it is certified as meeting all the requirements of a
material listed in API-650 and is approved by the purchaser
ANS: d

Charlie Chong/ Fion Zhang

Q2. If a new or unused plate cannot be completely identified, may it still be


used in the construction of tanks within the scope of API-650?
a) Yes only if the material passes the tests prescribed in Appendix S
b) Yes only if the material passes the tests prescribed in Appendix N
c) Yes only if the material passes the tests prescribed in ASME Section V
d) Yes only if the material passes the tests prescribed in ASME Section
VIII, Div. 2
ANS: b
Q3. What is the maximum permitted underrun for shell, roof, and bottom
plates?
a) 0.10 inch from the computed design thickness or minimum permitted
thickness
b) 0.01 inch from the computed design thickness or minimum permitted
thickness
c) 0.001 inch from the computed design thickness or minimum permitted
thickness
d) 0.02 inch from the computed design thickness or minimum permitted
thickness
ANS: b
Charlie Chong/ Fion Zhang

Q4. Shell plates are limited to what maximum thickness?


a) Shell plates are limited to a maximum thickness of 1.250 inches
b) Shell plates are limited to a maximum thickness of 1.875 inches
c) Shell plates are limited to a maximum thickness of 1.750 inches
d) Shell plates are limited to a maximum thickness of 1.075 inches
ANS: c
Q5. Which of the following is not a requirement for shell plates that are thicker
than 1.5 inches?
a) Plates thicker than 1.5 inches shall be free of mill scale and painted
b) Plates thicker than 1.5 inches shall be made to fine-grain practice
c) Plates thicker than 1.5 inches shall be impact tested
d) Plates thicker than 1.5 inches shall be normalized or quench tempered
ANS: a

Charlie Chong/ Fion Zhang

Q6. What is the maximum shell plate thickness permitted for a tank fabricated
of ASTM A 36 material?
a) This plate material is limited to 1.750 inches
b) This plate material is limited to 1.075 inches
c) This plate material is limited to 1.050 inches
d) This plate material is limited to 1.500 inches
ANS: d
Q7. What is the maximum shell plate thickness permitted for a tank fabricated
of ASTM A 285, Grade C material?
a) This plate material is limited to 1.000 inches
b) This plate material is limited to 1.250 inches
c) This plate material is limited to 1.500 inches
d) This plate material is limited to 1.750 inches
ANS: a

Charlie Chong/ Fion Zhang

Q8. All welding to repair surface defects shall be done with ______.
a) Cellulose coated electrode
b) High nickel content electrode
c) Low-hydrogen electrode
d) Gas tungsten process
ANS: c
Q9. When conducting impact tests, how many specimens are required from a
single test coupon?
a) Impact tests shall be performed on a single specimen taken from a
single test coupon
b) Impact tests shall be performed on two specimens taken from a single
test coupon
c) Impact tests shall be performed on three specimens taken from a
single test coupon
d) Impact tests shall be performed on four specimens taken from a single
test coupon
ANS: c

Charlie Chong/ Fion Zhang

Q10. In situations where it is not possible to obtain full size specimens, what
is the required width along the notch for subsize specimens?
a) 60% of the material thickness
b) 80% of the material thickness
c) 90% of the material thickness
d) 75% of the material thickness
ANS: b
Q11. Unless data is available to justify a different temperature, what must the
design metal temperature be for an aboveground storage tank to be installed
in Birmingham, Alabama? (0F)
a) The design temperature shall be assumed to be 25F
b) The design temperature shall be assumed to be 15F
c) The design temperature shall be assumed to be 20F
d) The design temperature shall be assumed to be 10F
ANS: b

Charlie Chong/ Fion Zhang

Q12. Unless data is available to justify a different temperature, what must the
design metal temperature be for an aboveground storage tank to be installed
in Indianapolis, Indiana? (-15F)
a) The design temperature shall be assumed to be 5F
b) The design temperature shall be assumed to be -5F
c) The design temperature shall be assumed to be 0F
d) The design temperature shall be assumed to be 10F
ANS: c
Q13. What is the required average longitudinal impact value of three
specimens taken from a 1.375 inch thick A 516M-60(415) normalized Group
IIIA test coupon?
a) 30 foot-pounds
b) 20 foot-pounds
c) 15 foot-pounds
d) 13 foot-pounds
ANS: c

Charlie Chong/ Fion Zhang

Indianapolis: -10F or -15F?


Design Metal Temperature*: Enter either lowest 1-day mean temperature
plus 8C (15F) or a lower temperature as specified by the Purchaser if
operating conditions and/or local atmospheric conditions control fracture
toughness issues.

Charlie Chong/ Fion Zhang

Q14. What is the required average longitudinal impact value of three


specimens taken from a 1.5 inch thick A 516M-70(485) as rolled Group V test
coupon?
a) 35 foot-pounds
b) 25 foot-pounds
c) 20 foot-pounds
d) 30 foot-pounds
ANS: d

Charlie Chong/ Fion Zhang

Q15. Longitudinal impact tests are performed on three specimens, taken from
a 1.5 inch thick A 516M-70(485) as rolled test coupon with the following
results:
Specimen #1 42 foot-pounds,
Specimen #2 18 foot-pounds,
Specimen # 3 31 foot-pounds.
Is the impact test acceptable?
a) Yes the average impact value exceeds 30 foot-pounds
b) Yes only one specimen is less than 2/3 the specified minimum value
c) No the average impact value of Specimen # 1 exceeds 2/3 the required
average impact value and one specimen is less than 2/3 the specified
minimum value
d) No Specimen #2 is less than 2/3 the specified minimum
ANS: d

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Section 2, Materials

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API650 Section 3
Designs

Charlie Chong/ Fion Zhang

Q1. According to API-650, tack welds _______


a) May be installed by welders who need practice
b) Can be considered as adding to the strength of a welded joint
c) Are not considered as having any strength value in the finished
structure
d) Have strength value in the finished structure provided they are
performed by a qualified welder to a qualified welding procedure
ANS: c
Q2. What is the minimum size fillet weld permitted when joining a 1 thick
plate to a thick plate?
a) 3/16
b) 1/4
c) 3/8
d) 1/2
ANS: b
5.1.3.3 The minimum size of fillet welds shall be as follows: On plates 5 mm
(3/16 in.) thick, the weld shall be a full- fillet weld, and on plates more than 5
mm (3/16 in.) thick, the weld thickness shall not be less than one-third the
thickness of the thinner plate at the joint and shall be at least 5 mm (3/16 in.).

Charlie Chong/ Fion Zhang

Q3. For lap-welded joints that are tack welded, what is the minimum amount
of lap permitted?
a) The lap need not exceed 2 (double lapped)
b) The lap need not exceed 1 (single lapped)
c) The joint shall be lapped at least 5 times the minimum required
thickness of the thinner plate
d) The joint shall be lapped at least 5 times the nominal thickness of the
thinner plate
ANS: d
Q4. The welded joint pictured here is defined as what type of joint?
a) Double-V butt joint
b) Square-groove butt joint
c) Double-U butt joint
d) Double-square butt joint
ANS: a

Charlie Chong/ Fion Zhang

Q5. Vertical shell joints may be partial penetration groove welds welded from
both sides.
a) True
b) False
ANS: b
Q6. API 650 requires the vertical joints in adjacent shell courses to be offset.
What is the minimum required offset between the first course of an AST,
which is 1.25 thick and the second course which is 1 thick?
a) The minimum offset shall be 5 times the second shell course height
b) The minimum offset shall be 5 times the thickness of the second
course
c) The minimum offset shall be 5 times the first shell course height
d) The minimum offset shall be 5 times the thickness of the first shell
course
ANS: d

Charlie Chong/ Fion Zhang

Q7. Three-plate laps in tank bottoms shall be at least ____ from each other,
from the tank shell, from butt-welded annular-plate joints, and from joints
between annular plates and the bottom.
a) 1.2 inches
b) 12 inches
c) 1.2 feet
d) 12 feet
ANS: b
Q8. What is the maximum size of fillet weld permitted in the attachment
between the lowest course shell plate and the bottom plate?
a) 3/8 inch
b) 5/16 inch
c) 1/2 inch
d) 1/4 inch
ANS: c

Charlie Chong/ Fion Zhang

Q9. What is the minimum size fillet weld required on each side of the shell
plate attaching shell plate to the annular plate? The shell plate is 1.25 thick.
a) 3/8 inch
b) 3/16 inch
c) 1/4 inch
d) 5/16 inch
ANS: d
Q10. A 110 ft diameter tank shall have a top angle not less than ____ inches.
a) 2 X 2 X 3/8
b) 2 X 3 X 3/8
c) 3 X 3 X 3/8
d) 3 X 2 X 3/8
ANS: c

Charlie Chong/ Fion Zhang

Q11. The ______ shall state the design metal temperature, the design
specific gravity, the corrosion allowance, and the design wind velocity.
a) The purchaser
b) The fabricator
c) The Inspector
d) Erector
ANS: a
Q12. According to API-650, tanks meeting the minimum requirements of the
standard may be subjected to a partial vacuum of _____.
a) One inch of mercury
b) One inch of water pressure
c) One pound per square inch absolute
d) One centimeter of water pressure
ANS: b

Charlie Chong/ Fion Zhang

Q13. An AST is 116 ft in diameter and constructed of A 516M-70(485) Group


V as rolled material. How many hardness tests are required on one
circumferential weld?
a) One
b) Two
c) Three
d) Four
ANS: D = 4 (round up) D
Q14. The purchaser orders an aboveground storage tank and insists on a
corrosion allowance in the bottom plates of .125 inches. What is the minimum
thickness permitted for bottom plates in this tank?
a) Minimum thickness of bottom plate is 1/4 inch
b) Minimum thickness of bottom plate is 1/2 inch
c) Minimum thickness of bottom plate is 3/8 inch
d) Minimum thickness of bottom plate is 5/16 inch
ANS: 0.236+ 0.125 = 0.361 used C

Charlie Chong/ Fion Zhang

Q15. What is the minimum projection, of trimmed bottom plates, beyond the
outside edge of the weld attaching bottom to the shell?
a) Minimum projection is 0.01 inch
b) Minimum projection is 0.10 inch
c) Minimum projection is 1.00 inch (2)
d) Minimum projection is 10.0 inch
ANS: c
5.4.2 Bottom plates of sufficient size shall be ordered so that, when trimmed,
at least a 50 mm (2 in.) width will project outside the shell or meet
requirements given in 5.1.5.7 d whichever is greater.
Q16. Annular bottom plates shall have a radial width that provides at least
____ between the inside of the shell and any lap-welded joint in the
remainder of the bottom.
a) 12 inches
b) 24 inches
c) 1.2 inches
d) 2.4 inches
ANS: b
Charlie Chong/ Fion Zhang

Q17. How far must annular bottom plates project outside the shell?
a) Annular bottom plates shall project at least 1 inch when trimmed
b) Annular bottom plates shall project at least 1/2 inch beyond the edge of
the weld
c) Annular bottom plates shall project at least 2 inches outside the shell
d) Annular bottom plates shall project at least 5t (t = thickness of the shell
course) outside the shell
ANS: c
Q18. The thickness of the first shell course of an aboveground storage tank is
1 5/8th inches. The hydrostatic test stress in the first shell course is 33,000
psi. What is the minimum permissible thickness of the annular bottom plates?
a) Minimum permitted thickness is 5/8th inch
b) Minimum permitted thickness is 9/16th inch
c) Minimum permitted thickness is 3/4 inch
d) Minimum permitted thickness is 11/16th inch
ANS: c

Charlie Chong/ Fion Zhang

Table 5.1bAnnular Bottom-Plate Thicknesses (tb) (USC)

Charlie Chong/ Fion Zhang

Q19. According to API-650, what is the minimum allowable nominal shell


thickness of an AST that is 86 feet in diameter?
a) Minimum nominal shell thickness is 3/16th inch
b) Minimum nominal shell thickness is 1/4 inch
c) Minimum nominal shell thickness is 9/32nd inch
d) Minimum nominal shell thickness is 5/16th inch
ANS: b
Q20. Unless otherwise agreed to by the purchaser, what is the minimum
nominal width of shell plates?
a) Minimum width of shell plates is 84 inches
b) Minimum width of shell plates is 96 inches
c) Minimum width of shell plates is 72 inches
d) Minimum width of shell plates is 120 inches
ANS: c

Charlie Chong/ Fion Zhang

Q21. Aboveground storage tank manufacturers are required to furnish a


drawing to the purchaser listing all but which of the following for each course?
a) The material specification
b) The allowable stress
c) The nominal thickness used
d) The nominal thickness of coatings
ANS: d
Q22. In calculating the net plate thickness for an AST fabricated of A 516M
Grade 450(60) material, what would be the product design stress value used
in the calculation?
a) 24,000
b) 21,300
c) 32,000
d) 23,300
ANS: b

Charlie Chong/ Fion Zhang

Q23. The fabricator of an AST obtains the approval of the purchaser to use
the alternative shell design permitted in Appendix A in the design of a 60 foot
diameter tank using 3/8th inch A 516M Grade 450(60) plate. What allowable
stress would be used in the design calculations?
a) 21,300
b) 24,000
c) 21,000
d) 32,000
ANS: c
Q24. What is the maximum diameter of tank that permits the 1-foot method of
calculation for required thickness?
a) Tanks 50 feet in diameter and less
b) Tanks 120 feet in diameter and less
c) Tanks 180 feet in diameter and less
d) Tanks 200 feet in diameter and less
ANS: d

Charlie Chong/ Fion Zhang

Q25. Openings in tank shells, larger than that required to accommodate a


____ flanged or threaded nozzle shall be reinforced.
a) 2 inch
b) 2.5 inch
c) 3 inch
d) 3.5 inch
ANS: a
Q26. When installing openings in a shell plate, the edge of the fillet weld
around the periphery of the reinforcing pad shall be spaced at least the
greater of _______ from the centerline of any butt-welded shell joints.
a) Eight inches or ten times the weld size
b) Eight times the weld size or ten inches
c) Eight times the weld size or six inches
d) Eight inches or six times the weld size
ANS: c

Charlie Chong/ Fion Zhang

5.7.3.1 For non-stress-relieved welds on shell plates over 13 mm (1/2 in.)


thick, the minimum spacing between penetration connections and adjacent
shell-plate joints shall be governed by the following.
a) The toe of the fillet weld around a non-reinforced penetration or around the
periphery of a reinforcing plate, and the outer edge of a butt-weld around the
periphery of a thickened insert plate or insert plate, shall be spaced at least
the greater of eight times the weld size or 250 mm (10 in.) from the centerline
of any butt-welded shell joints, as illustrated in Figure 5.6, dimensions A or B.
b) The toe of the fillet weld around a non-reinforced penetration or around the
periphery of a reinforcing plate, and the outer edge of a butt-weld around the
periphery of a thickened insert plate or insert plate, shall be spaced at least
the greater of eight times the larger weld size or 150 mm (6 in.) from each
other, as illustrated in Figure 5-6, dimension E.

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Q27. When installing openings adjacent to each other, how much space must
there be between the welds around the periphery of the reinforcing plate?
a) Eight times the larger weld or ten inches from each other
b) Eight inches or six times the larger weld from each other
c) Eight times the larger weld or six inches from each other
d) Eight times the larger weld or eight inches from each other
ANS: c
Q28. A minimum distance of ____ shall be maintained between the toe of a
weld around a non-reinforced penetration and the toe of the shell-to-bottom
weld.
a) Ten inches
b) Eight inches
c) Six inches
d) Three inches
ANS: a

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Q29. Subject to the acceptance of the purchaser, the manufacture may locate
a circular shell opening in a horizontal butt-welded shell joint provided ______.
a) Minimum spacing dimensions are met and a liquid penetrant
examination of the welded joint is conducted
b) Minimum spacing dimensions are met and a radiographic examination
of the welded joint is conducted
c) Minimum spacing dimensions are met and an ultrasonic examination of
the welded joint is conducted
d) Minimum spacing dimensions are met and a magnetic particle
examination of the welded joint is conducted
ANS: b

Charlie Chong/ Fion Zhang

Q30. All flush-type clean-out fittings and flush-type shell connections shall be
thermally stress relieved after assembly and prior to installation in the tank.
What are the temperature range and time requirements for this stress relief
activity?
a) 1100F to 1200F for 1 hour per inch of reinforcing plate thickness
b) 1100F to 1200F for 1/2 hour per inch of shell thickness
c) 1100F to 1200F for 1 hour per inch of shell thickness
d) 1100F to 1200F for 1 & 1/2 hour per inch of shell thickness
ANS: c
Q31. Subject to the acceptance of the purchaser, the fabricator may stress
relieve at a temperature of 1000F when it is impractical to stress relieve at a
minimum temperature of 1100F providing _____.
a) The shell plate is first pre-heated to 300F
b) The holding time is increased to 2 hours per inch of thickness
c) The holding time is increased to 4 hours per inch of thickness
d) The holding time is increased to 10 hours per inch of thickness
ANS: c

Charlie Chong/ Fion Zhang

Q32. What is the minimum required thickness for a manhole cover plate to be
used with a 24 inch manhole? The maximum design liquid level of the tank is
45 feet.
a) Minimum thickness of cover plate is 9/16th inch
b) Minimum thickness of cover plate is 5/8th inch
c) Minimum thickness of cover plate is 1/2 inch
d) Minimum thickness of cover plate is 11/16th inch
ANS: b
Q33. What is the bolt circle diameter for a cover plate used with a 30 inch
diameter manhole?
a) 32 inch
b) 36 inch
c) 38 inch
d) 42 inch
ANS: b

Charlie Chong/ Fion Zhang

Table 5.3bThickness of Shell Manhole Cover Plate and Bolting Flange


(USC)

Charlie Chong/ Fion Zhang

Q34. The purchaser has ordered a 36 inch manhole to be installed in the first
course of an AST. The thickness of the shell plate and the reinforcing plate is
1.375 inches. What is the required hole diameter that must be cut in the tank
to accommodate this manhole?
a) 36 & 1/4 inch
b) 36 & 1/2 inch
c) 36 & 3/4 inch
d) 36 & 5/8 inch
ANS: c
Q35. API 650 requires telltale holes in reinforcing plates. What is the required
dimension of this hole and what should be done with it after the initial re-pad
pressure test?
a) The hole shall be 3/8 inch diameter and shall be left open to the
atmosphere
b) The hole shall be 1/4 inch diameter and shall be left open to the
atmosphere
c) The hole shall be 3/8 inch diameter and shall be closed after testing
d) The hole shall be 1/4 inch diameter and shall be closed after testing
ANS: b
Charlie Chong/ Fion Zhang

Q36. What is the maximum size un-reinforced opening permitted in flat cover
plates without increasing the thickness of the cover plate?
a) 4 inch pipe size providing the edge of the opening is not more than
the height or diameter of the opening closer to the center of the cover
plate
b) 3 inch pipe size providing the edge of the opening is not more than
the height or diameter of the opening closer to the center of the cover
plate
c) 2 inch pipe size providing the edge of the opening is not more than
the height or diameter of the opening closer to the center of the cover
plate
d) 1 & inch pipe size providing the edge of the opening is not more
than the height or diameter of the opening closer to the center of the
cover plate
ANS: c

Charlie Chong/ Fion Zhang

Q37. What is the maximum size opening that may be placed in a cover plate?
a) 12 inches pipe size
b) 8 inches pipe size
c) 6 inches pipe size
d) 3 inches pipe size
ANS: a
Q38. An aboveground storage tank has a design liquid height of 40 feet. The
purchaser intends to install product mixing equipment in the cover plate of a
30 inch manhole. What is the required minimum thickness of the cover plate?
a) The minimum thickness shall be at least .625 inches
b) The minimum thickness shall be at least .75 inches
c) The minimum thickness shall be at least .9375 inches
d) The minimum thickness shall be at least .875 inches
ANS: c

Charlie Chong/ Fion Zhang

Q39. A 24 inch manhole is to be installed in a roof plate and it is anticipated


that work may be carried on through the manhole while the tank is in use.
What is the diameter of the opening to be cut in the roof plate and what is the
outside diameter of the reinforcing plate?
a) The diameter of the opening is 24.625 and the OD of the reinforcing
plate is 42
b) The diameter of the opening is 24.625 and the OD of the reinforcing
plate is 46
c) The diameter of the opening is 24.750 and the OD of the reinforcing
plate is 42
d) The diameter of the opening is 24.750 and the OD of the reinforcing
plate is 46
ANS: b

Charlie Chong/ Fion Zhang

Q40. What is the minimum thickness permitted for rectangular roof opening
cover plates?
a) Minimum thickness shall not be less than .875 inches
b) Minimum thickness shall not be less than .750 inches
c) Minimum thickness shall not be less than .625 inches
d) Minimum thickness shall not be less than .500 inches
ANS: D
5.8.6.2 The cover plate thickness and/or structural support shall be designed
to limit maximum fiber stresses in accordance with this standard, however,
cover plate thickness shall not be less than 5 mm (3/16 in.). In addition to
other expected design loads, consider a 112 kg (250 lb) person standing in
the center of the installed/closed cover. The designer shall consider wind in
the design of hinged openings and how removed covers will be handled
without damage (adequate rigidity).

Charlie Chong/ Fion Zhang

Q41. Stiffening ring splice welds shall be located at least _____ from any
vertical shell weld.
a) 24 inches
b) 18 inches
c) 12 inches
d) 6 inches
ANS: d
Q42. When stiffening rings are to be used as walkways, what is the required
width of the stiffening ring?
a) The width shall be not less than 36 inches clear of the projecting curb
angle on the top of the tank shell
b) The width shall be not less than 3 feet 6 inches clear of the projecting
curb angle on the top of the tank shell
c) The width shall be not less than 24 inches clear of the projecting curb
angle on the top of the tank shell
d) The width shall be not less than 2 feet 4 inches clear of the projecting
curb angle on the top of the tank shell
ANS: d
Charlie Chong/ Fion Zhang

Q43. How far below the top of the curb angle should a stiffening ring, that is to
be used as a walkway, be located?
a) 3 feet 6 inches
b) 36 inches
c) 6 feet 3 inches
d) 63 inches
ANS: a
Q44. All roofs and supporting structures shall be designed to support dead
loads plus a uniform live load of not less than _____ of projected area
a) 25 pounds per square inch
b) 25 pounds per square foot
c) 25 pounds per square yard
d) 25 pounds per square meter
ANS: b

Charlie Chong/ Fion Zhang

Q45. What is the minimum nominal thickness permitted for roof plates?
a) 3/16 inch or 5.76 pounds per square foot
b) 3/16 inch or 6.75 pounds per square foot
c) 3/16 inch or 7.65 pounds per square foot
d) 3/16 inch or 12-gauge sheet (7-gauge?)
ANS: d
Q46. A roof where the continuous fillet weld between the roof plates and the
top angle does not exceed 3/16", the slope at the top angle attachment does
not exceed 2" in 12", and the shell-to-roof compression ring details are limited
to Figure F-2 (a)-(d) may be considered what type of roof?
a) A 1 in 6 roof
b) A dangerous roof design and should be avoided
c) A roof with inherent compensation
d) A frangible roof
ANS: d

Charlie Chong/ Fion Zhang

API650: 5.10.2.2 Roof Plate Thickness: Roof plates shall have a nominal
thickness of not less than 5 mm (3/16 in.) or 7- gauge sheet. Increased
thickness may be required for supported cone roofs (see 5.10.4.4). Any
required corrosion allowance for the plates of self-supporting roofs shall be
added to the calculated thickness unless otherwise specified by the
Purchaser. Any corrosion allowance for the plates of supported roofs shall be
added to the greater of the calculated thickness or the minimum thickness or
[5 mm (3/16 in.) or 7-gauge sheet]. For frangible roof tanks, where a corrosion
allowance is specified, the design must have frangible characteristics in the
nominal (uncorroded) condition.
API650: C.3.3.2 Unless otherwise specified by the Purchaser, all deck plates
shall have a minimum nominal thickness of 4.8 mm (3/16 in.) (permissible
ordering basis37.4 kg/m2, 7.65 lbf/ft2 of plate, 0.180-in. plate, or 7-gauge
sheet).

Charlie Chong/ Fion Zhang

API653: 9.11.2 Supported Cone Roofs


9.11.2.1 The minimum thickness of new roof plates shall be 3/16 in. plus any
corrosion allowance as specified in the repair specifications. In the event roof
live loads in excess of 25 lbf/ft2 are specified (such as insulation, operating
vacuum, high snow loads), the plate thickness shall be based on analysis
using the allowable stresses in conformance with API 650, Section 5.10.3
(see 9.11.2.2).
9.11.2.2 The roof supports (rafters, girders, columns, and bases) shall be
repaired or altered such that under design conditions the resulting stresses do
not exceed the stress levels given in API 650, Section 5.10.3.

Charlie Chong/ Fion Zhang

Q47. Rafters shall be spaced so that in the outer ring, their centers are not
more than _____ apart measured along the circumference of the tank.
a) 3 feet or 9.42 feet
b) 2 feet or 6.28 feet
c) 4 feet or 12.56 feet
d) 2.5 feet or 7.85 feet
ANS: b

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Section 3, Design

Charlie Chong/ Fion Zhang

Roasted Duck

Charlie Chong/ Fion Zhang

Roasted Duck

Charlie Chong/ Fion Zhang

Roasted Duck

Charlie Chong/ Fion Zhang

Stewed Duck

Charlie Chong/ Fion Zhang

Stewed Duck

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

API650 Section 4
Fabrications

Charlie Chong/ Fion Zhang

Q1. What method(s) is/are permitted for straightening material?


a) Pressing or other non-injurious method prior to layout or shaping
b) Heating and hammering after layout or shaping
c) Jacking into shape after final assembly
d) Jacking into shape and holding with tack welds
ANS: a
Q2. When plates are to be butt-welded, shearing is limited to what maximum
thickness?
a) 5/8th inch
b) 3/8th inch (9.5mm)
c) 3/16th inch
d) Shearing is not permitted
ANS: b

3/8

Charlie Chong/ Fion Zhang

Q3. When plates are to be used in lap-welded joints, shearing is limited to


what maximum thickness
a) 3/16th inch
b) 3/8th inch
c) 1/2 inch
d) 5/8th inch (15.88mm)
ANS: D

5/8

Q4. What are the requirements regarding mill test reports according to API650?
a) No material shall be used in the construction of an AST unless it is
accompanied by a mill test report
b) Mill test reports are required only on shell plate material
c) Mill test reports shall be furnished to the purchaser only when specified
in the original purchase order
d) Mill test reports shall be furnished to the purchaser prior to final
acceptance of the AST
ANS: c

Charlie Chong/ Fion Zhang

Q5. Mill and shop inspection releases the manufacturer from responsibility for
replacing defective material.
a) True
b) False
ANS: b

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Section 4, Fabrication

Charlie Chong/ Fion Zhang

API650 Section 5
Erection

Charlie Chong/ Fion Zhang

Q1. What welding process is not permitted when impact testing of the
material is required?
a) Shielded metal-arc
b) Gas metal-arc
c) Oxyfuel
d) Submerged arc
ANS: c
Q2. Welding may be performed manually, automatically, or semiautomatically according to the procedures described in ____ of the ASME
Code.
a) Section VIII, Division 1
b) B31.3
c) Section VIII, Division 2
d) Section IX
ANS: d

Charlie Chong/ Fion Zhang

Q3. No welding of any kind shall be performed when the temperature of the
base metal is less than ____F
a) Sixty
b) Thirty-two
c) Zero
d) Negative fifteen
ANS: c
Q4. When base metal thickness is greater than 1.25 inches or the base metal
temperature is 0F -32F, what requirement must be met?
a) The base metal within 3 inches of the starting point of the welding shall
be heated to a temperature warm to the hand
b) The base metal within 3 inches of the starting point of the welding shall
be heated to a temperature of not less than 200F
c) The base metal within 3 inches of the starting point of the welding shall
be heated to a temperature of not less than 60F
d) The base metal within 3 inches of the starting point of the welding shall
be heated to a temperature of not less than 45F
ANS: a
Charlie Chong/ Fion Zhang

Q5. What is the maximum acceptable undercut for horizontal butt joints?
a) 1/64th inch
b) 1/32nd inch
c) 3/64th inch
d) 3/32nd inch
ANS: b
Q6. What is the maximum acceptable undercut for vertical butt joints?
a) 3/32nd inch
b) 3/64th inch
c) 1/32nd inch
d) 1/64th inch
ANS: d
b) Maximum permissible undercut is 0.4 mm (1/64 in.) in depth for vertical
butt joints, vertically oriented permanent attachments, attachment welds for
nozzles, manholes, flush-type openings, and the inside shell-to-bottom welds.
For horizontal butt joints, horizontally oriented permanent attachments, and
annular-ring butt joints, the maximum permissible undercut is 0.8 mm (1/32 in.)
in depth.
Charlie Chong/ Fion Zhang

Q7. What is the maximum permissible weld reinforcement for a vertical joint in
plate thickness 1.25?
a) 3/16th inch
b) 1/8th inch
c) 1/4th inch
d) 3/32nd inch
ANS: a
Q8. When tack welds are used during the assembly of vertical joints, what
requirement is stipulated by API-650?
a) Tack welds that are to be removed do not require a qualified procedure
or welder
b) Tack welds that are to be left in place shall be made using a qualified
procedure only
c) Tack welds that are to be removed may be made using a welder in
training
d) Tack welds that are to be left in place shall be made using a qualified
procedure and welder
ANS: d
Charlie Chong/ Fion Zhang

Q9. What is the requirement when protective coatings are used on surfaces
to be welded?
a) The coating must be removed prior to welding
b) The coating shall be included in the welders performance qualification
tests
c) The coating shall be included in the welding procedure qualification
d) The coating shall be identified on the purchase order
ANS:c
Q10. The welding of the ____ shall be practically complete prior to weldingout the bottom joints.
a) Nozzle reinforcement periphery welds
b) Shell-to-bottom weld
c) All vertical and horizontal shell welds
d) All external attachment welds
ANS: b

Charlie Chong/ Fion Zhang

Q11. In a vertical joint of an AST, what is the maximum misalignment of 1.5


thick plate?
a) Maximum misalignment is .150 inch
b) Maximum misalignment is .145 inch
c) Maximum misalignment is .135 inch
d) Maximum misalignment is .125 inch
ANS: d
Q12. In a horizontal joint of an AST, what is the maximum projection of an
upper plate beyond the face of the plate below it? The plate thickness is .25
inch.
a) Maximum projection is .0625 inch
b) Maximum projection is .0500 inch
c) Maximum projection is .1250 inch
d) Maximum projection is .09375 inch
ANS: a

Charlie Chong/ Fion Zhang

Q13. Multi-pass weld procedures are required for circumferential and vertical
joints in tank shell courses constructed of material that is more than 1.5
inches thick. What is the maximum weld pass size permitted and what is the
minimum pre-heat temperature?
a) No weld pass over inch with a minimum pre-heat of 300F
b) No weld pass over inch with a minimum pre-heat of 200F
c) No weld pass over inch with a minimum pre-heat of 200F
d) No weld pass over inch with a minimum pre-heat of 300F
ANS: c
Q14. The initial weld pass inside the shell of the shell-to-bottom weld shall be
cleaned and examined for its entire circumference. This examination shall be
visually and by which of the following?
a) Magnetic particle or ultrasonic or suitable liquid penetrant process
b) Magnetic particle or suitable liquid penetrant process or a vacuum box
and bubble method
c) Magnetic particle or radiography or vacuum box and bubble method
d) Magnetic particle or acoustic emission or eddy current
ANS: b
Charlie Chong/ Fion Zhang

Q15. The required examination of the initial weld pass as described in API650 may be waived subject to agreement between the purchaser and the
AST manufacturer provided all but which of the following examinations are
performed on the entire circumference of the weld(s)
a) Examine either side of the finished weld by MT, PT, or right angle
vacuum box
b) Visually examine the initial weld (inside and outside)
c) Visually examine the finished joint welded surfaces (inside and outside
the shell)
d) Examine either side of the finished weld by MT, PT, UT, or RT
ANS: a
Q16. What are the dimensions of a standard vacuum testing box?
a) 6 wide by 30 long
b) 6 wide by 24 long
c) 6 wide by 36 long
d) 6 wide by 32 long
ANS: a

Charlie Chong/ Fion Zhang

API650: 7.2.4 Shell-to-Bottom Welds 7.2.4.1 The initial weld pass inside the
shell shall have all slag and non-metals removed from the surface of the weld
and then examined for its entire circumference both visually and by one of the
following methods to be agreed to by Purchaser and the Manufacturer. If
method a is applied, either inside or outside weld may be deposited first. If
method b, c, d, or e is applied, the inside weld shall be deposited first: -------7.2.4.3 By agreement between the Purchaser and the Manufacturer, the
examinations of 7.2.4.1 may be waived if the following examinations are
performed on the entire circumference of the weld(s). a) Visually examine the
initial weld pass (inside or outside). b) Visually examine the finished joint
welded surfaces, both inside and outside the shell. c) Examine either side of
the finished joint weld surfaces by magnetic particle, or liquid penetrant, or
right angle vacuum box.

Charlie Chong/ Fion Zhang

Q17. In an examination of a tanks bottom weld seams by vacuum box testing,


what is the required partial vacuum pressure?
a) At least 1 lbf/in2 gauge (psig)
b) At least 2 lbf/in2 gauge (psig)
c) At least 3 lbf/in2 gauge (psig)
d) At least 4 lbf/in2 gauge (psig)
ANS: c
Q18. If an alternative to vacuum box testing is used, whose approval is
required?
a) The Manufacturer
b) The API-653 Inspector
c) The local jurisdiction
d) The purchaser
ANS: d

Charlie Chong/ Fion Zhang

Q19. After fabrication is completed but prior to filling an aboveground storage


tank with test water, reinforcing plates shall be tested. What method of test
and pressure shall be used?
a) A hydrostatic pressure test at up to 15 lbf/in2 (psig)
b) A pneumatic pressure test at up to 15 lbf/in2 (psig)
c) A vacuum test at a partial pressure of 2 lbf/in2 (psig)
d) A pneumatic pressure test at up to 25 lbf/in2 (psig)
ANS: b
Q20. A new aboveground storage tank must be tested. If water is available for
testing the shell, the tank shall be filled to any of the following levels except?
a) To the maximum design liquid level
b) Tanks with tight roofs, to 2 inches above the weld connecting the roof
plate of compression bar to the top angle of the shell
c) To overflowing to ensure all air is vented from the tank
d) To a level lower than specified in a) or b) when restricted by overflows
or freeboard agreement between the manufacturer and the purchaser
ANS: c

Charlie Chong/ Fion Zhang

Q21. The purchaser of an AST that is designed to be gas tight required the
roof to be tested pneumatically. What maximum pressure would be applied to
a tank with thick roof plates?
a) The maximum pneumatic pressure permitted is .053 psi
b) The maximum pneumatic pressure permitted is .071 psi
c) The maximum pneumatic pressure permitted is .083 psi
d) The maximum pneumatic pressure permitted is .091 psi
ANS:
Solution: 3/16 thick plate = 7.65 lb/ft 1/16 = 2.55 lb/ft
Q22. During the filling of an aboveground storage tank for testing, leakage
was observed in a horizontal seam. Repairs are to be completed with the test
water in the tank. The tank is 61 feet high and the leak is discovered 29 feet
below the top of the tank. Where must the water level be during the repair?
a) The water level shall be not less than 30 feet from the top of the tank
b) The water level shall be not more than 32 feet from the bottom of the
tank
c) The water level shall be at the maximum design liquid level
d) The water shall be removed from the tank ANS: d
Charlie Chong/ Fion Zhang

API650: 7.4.4 Repairs of defects discovered after the tank has been filled
with water for testing shall be made with the water level at least 0.3 m (1 ft)
below any point being repaired or, if repairs have to be made on or near the
tank bottom, with the tank empty. Welding shall not be done on any tank
unless all connecting lines have been completely blinded. Repairs shall not
be attempted on a tank that is filled with oil or that has contained oil until the
tank has been emptied, cleaned, and gas freed. Repairs on a tank that has
contained oil shall not be attempted by the Manufacturer unless the manner
of repair has been approved in writing by the Purchaser and the repairs are
made in the presence of the Purchasers inspector.
61
30
water level

Charlie Chong/ Fion Zhang

29
leak

Q23. A 60 foot high aboveground storage tank is designed with an internal


floating roof. What is the maximum out-of-plumbness permitted on the 54.5
foot fixed roof columns?
a) 2.94 inches
b) 3.27 inches
c) 1.31 inches
d) 1.18 inches
ANS: b
Q24. What is the maximum roundness tolerance (radius tolerance) permitted
on an AST that is 110 feet in diameter and where is this tolerance applied?
a) measured 10 feet above the bottom corner weld
b) measured 1 foot below the top shell angle joint
c) measured 1 foot above the bottom corner weld
d) measured 10 feet below the top shell angle joint
ANS: c

Charlie Chong/ Fion Zhang

Q25. Peaking at vertical welds and banding at horizontal welds shall not
exceed ____.
a) 1 inch
b) inch
c) inch
d) inch
ANS: c
Q26. Peaking and banding are determined using a horizontal sweep board for
peaking and a straight edge vertical sweep board for banding. What is the
required length of these sweep boards?
a) 48 inches
b) 24 inches
c) 42 inches
d) 36 inches
ANS: d

Charlie Chong/ Fion Zhang

Q27. The top of the concrete ringwall (where installed) of an AST must be
level within 1/8 in any 30 feet of circumference. What is the total
circumferential tolerance measured from the average elevation?
a) 1/8 b) 3/16
c) 1/2 d) 1/4
ANS: d
Q28. Where a concrete ringwall is not provided, the foundation under the
shell shall be level to within what tolerances?
a) 1/8 in any 30 of the circumference and 1/2 in the total
circumference measured from the average elevation
b) 1/8 in any 10 of the circumference and 1/2 in the total
circumference measured from the average elevation
c) 1/8 in any 10 of the circumference and 1/4 in the total
circumference measured from the average elevation
d) 1/8 in any 30 of the circumference and 1/4 in the total
circumference measured from the average elevation
ANS: b

Charlie Chong/ Fion Zhang

Q29. For foundations specified to be sloped from a horizontal plane, the


actual elevation shall not deviate from the calculated differences by more than
which of the following where concrete ringwalls are provided?
a) 1/8 in any 30 of the circumference and 1/4 in the total
circumference measured from the average elevation
b) 1/8 in any 10 of the circumference and 1/2 in the total
circumference
c) 1/8 in any 10 of the circumference and 1/2 in the total
circumference measured from the average elevation
d) 1/8 in any 30 of the circumference and 1/4 in the total
circumference
ANS: d
Q30. For foundations specified to be sloped from a horizontal plane, the
actual elevation shall not deviate from the calculated differences by more than
which of the following where concrete ringwalls are not provided?
a) 1/8 in any 30 of the circumference and 1/2 in the total
circumference measured from the average elevation
b) 1/8 in any 10 of the circumference and 1/2 in the total
circumference
c) 1/8 in any 10 of the circumference and 1/4 in the total

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Section 5, Erection

Charlie Chong/ Fion Zhang

API650 Section 6
Method of Inspection Joints

Charlie Chong/ Fion Zhang

Q1. With regards to radiographic examination of welded joints, API-650


considers plates to be the same thickness when the difference in their
specified or design thickness is not greater than ____.
a) 1/32nd inch
b) 1/16th inch
c) 3/32nd inch
d) 1/8th inch
ANS: d
Q2. Which of the following joints do not require radiographic examination?
a) Bottom-plate welds
b) Shell butt welds
c) Flush-type connections with butt welds
d) Annular-plate butt welds
ANS: a

Charlie Chong/ Fion Zhang

Q3. Vertical butt welds in plates not greater than 3/8th inch thick, require one
spot radiograph to be taken in the first _____ of completed vertical joint of
each type and thickness by each welder or welding operator.
a) 100 feet
b) 50 feet
c) 25 feet
d) 10 feet
ANS: d
Q4. One additional spot radiograph shall be taken in each additional ____ of
vertical joint of the same type and thickness.
a) 10 feet
b) 200 feet
c) 100 feet
d) 25 feet
ANS: c

Charlie Chong/ Fion Zhang

Q5. What percentage of the selected spot radiographs must be at junctions of


vertical and horizontal welded joints?
a) 25 percent
b) 50 percent
c) 75 percent
d) 15 percent
ANS:a
Q6. For butt welded joints in plates over 3/8 to not over 1 in thickness are
required to be radiographically examined to the same extent as plates 3/8
and less. What additional spot examination does API-650 require for these
welded joints?
a) 50 percent of all vertical and horizontal junctions
b) 75 percent of all vertical and horizontal junctions
c) 100 percent of all vertical and horizontal junctions
d) 25 percent of all horizontal joints between the first and second course
ANS: c

Charlie Chong/ Fion Zhang

Q7. The radiographic film for all junctions of vertical and horizontal joints shall
show at least ____ of weld length on each side of the vertical intersection.
a) 3 inches
b) 2 inches
c) 1 inch
d) 4 inches
ANS: b
Q8. The butt weld around the periphery of an insert manhole or nozzle shall
be ____.
a) Completely examined by liquid penetrant methods
b) Completely examined by ultrasonic methods
c) Completely examined by magnetic particle methods
d) Completely examined by radiographic methods
ANS: d

Charlie Chong/ Fion Zhang

Q9. After the initial spot radiograph in the first 10 feet of horizontal butt joint,
additional spot radiographs shall be taken at what increment?
a) One radiograph shall be taken in each additional 200 feet
b) One radiograph shall be taken in each additional 100 feet
c) One radiograph shall be taken in each additional 300 feet
d) One radiograph shall be taken in each additional 150 feet
ANS: a
Q10. What is the minimum weld length that must be clearly shown on each
radiograph?
a) 2 inches
b) 3 inches
c) 6 inches
d) 8 inches
ANS: c

Charlie Chong/ Fion Zhang

Q11. Personnel who perform and evaluate radiographic examinations


according to API-650 shall be qualified and certified by the manufacturer as
meeting the requirements as generally outlined in _____.
a) Level II or Level III of ASNT SNAT-TC-1B
b) Level II or Level III of ASNT SNT-TC-1B
c) Level II or Level III of ASNT SNAT-TC-1A
d) Level II or Level III of ASNT SNT-TC-1A
ANS: d
Q12. The acceptance standards for radiographic examinations shall be in
accordance with which of the following?
a) Paragraph UW-51(b) in Section VIII of the ASME Code
b) Paragraph PW-51(b) in Section I of the ASME Code
c) Paragraph 341.3.2 in B31.3 Process Piping of the ASME Code
d) Paragraph RB-3233 in the National Board Inspection Code (NBIC)
ANS: a

Charlie Chong/ Fion Zhang

Q13. If a section of weld is shown by a radiograph to be unacceptable under


the provisions of API-650, paragraph 6.1.5 or the radiograph does not define
the limits of the deficient welding, which of the following requirements apply?
a) One additional spot shall be taken and at least 3 of weld shall be
represented
b) Two spots adjacent to the section shall be examined by radiography
c) Two spots ten feet from each side of the original radiography shall be
examined
d) Two spots, chosen randomly by the purchasers inspector, shall be
examined by radiography
ANS: a
Q14. After an aboveground storage tank is completed, what shall be done
with the radiographs?
a) They shall become the property of the insurance company
b) They shall become the property of the manufacturer
c) They shall become the property of the purchaser
d) They shall become the property of the API
ANS: c
Charlie Chong/ Fion Zhang

Q15. According to API-650, magnetic particle examination shall be performed


to a written procedure. The examiner shall have his/her vision checked and
be able to read which of the following?
a) The magnetic particle written procedure at a distance not less than 12
inches
b) A Jaeger Type 3 standard chart at a distance not less than 12 inches
c) A Jaeger Type 1 standard chart at a distance not less than 12 inches
d) A Jaeger Type 2 standard chart at a distance not less than 12 inches
ANS: d
Q16. Ultrasonic examination shall be performed in accordance with a written
procedure. Examiners shall be qualified and certified by the manufacturer as
meeting the requirements of certification as generally outlined in which of the
following?
a) Level II or Level III of ASNT SNAT-TC-1B
b) Level II or Level III of ASNT SNT-TC-1B
c) Level II or Level III of ASNT SNAT-TC-1A
d) Level II or Level III of ASNT SNT-TC-1A
ANS: d
Charlie Chong/ Fion Zhang

Q17. Liquid penetrant examination shall be performed in accordance with a


written procedure. The examiner shall have his/her vision checked and be
able to read which of the following?
a) The liquid penetrant written procedure at a distance not less than 12
inches
b) A Jaeger Type 2 standard chart at a distance not less than 12 inches
c) A Jaeger Type 1 standard chart at a distance not less than 12 inches
d) A Jaeger Type 3 standard chart at a distance not less than 12 inches
ANS: b
Q18. Undercutting of welds attaching nozzles, manholes, cleanout openings,
and permanent attachments shall not exceed which of the following?
a) Undercutting shall not exceed 1/64th inch
b) Undercutting shall not exceed 3/32nd inch
c) Undercutting shall not exceed 1/32nd inch
d) Undercutting shall not exceed 3/64th inch
ANS: a

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Section 6, Methods of Inspecting Joints

Charlie Chong/ Fion Zhang

API650 Section 7
Welding Procedure and Welder Qualifications

Charlie Chong/ Fion Zhang

Q1. Who is responsible for preparing the welding procedure specification,


performing the qualification tests, and preparing the procedure qualification
record?
a) The welding operator or welder
b) The purchasers inspector
c) The purchasers welding engineer
d) The erection manufacturer or the fabrication manufacturer if other than
the erection manufacturer
ANS: d
Q2. The manufacturer has the approval of the purchaser to use a material
listed in API-650 but not included in the applicable table of ASME Section IX.
What Group number would this material be included in if the minimum tensile
strength is specified at 73,000 psi?
a) This material would be included in Group number 2
b) This material would be included in Group number 1
c) This material would be included in Group number 3
d) This material can not be used in AST construction
ANS: a
Charlie Chong/ Fion Zhang

Q3. When impact tests of the heat-affected zone are required, how shall this
requirement be treated?
a) Heat treated condition of the base metal shall be a non-essential
variable
b) Heat treated condition of the base metal shall be an essential variable
c) Heat treated condition of the base metal shall be a supplementary
essential variable
d) Heat treated condition of the base metal does not need to be
addressed on the welding procedure specification
ANS: c
Q4. If a protective coating has been applied to weld edge preparations, how is
this condition treated on the welding procedure specification?
a) The coating shall be removed and does not affect the weld and
therefore does not need to be addressed
b) The coating shall be included as an essential variable
c) The coating shall be included as a non-essential variable
d) The coating shall be included as a supplementary essential variable
ANS: b
Charlie Chong/ Fion Zhang

Q5. Materials to be used at a design metal temperature below ____, the


qualification of the welding procedure for vertical joints shall include impact
tests of the weld metal.
a) 50F
b) 32F
c) 60F
d) 0F
ANS: a
Q6. Welder qualification tests conducted by one manufacturer shall not
qualify a welder or welding operator to do work for another manufacturer.
a) True
b) False
ANS: a

Charlie Chong/ Fion Zhang

Q7. Traceability to a welder or welding operator, either by welders


identification stamp or weld map, is required on all but which of the following?
a) Shell horizontal weld joints
b) Shell vertical weld joints
c) Annular plate butt welds (when annular plates are required)
d) Roof plate welds and flange-to-nozzle neck welds
ANS: d

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Section 7, Welding Procedure and Welder


Qualifications

Charlie Chong/ Fion Zhang

API650 Section 8
Marking

Charlie Chong/ Fion Zhang

Q1. A nameplate shall identify aboveground storage tanks made in


accordance with API-650. Where must this nameplate be located on the
completed tank?
a) This nameplate shall be attached to the tank shell adjacent to a
manhole or to a manhole reinforcing plate immediately to the right of the
manhole
b) This nameplate shall be attached to the tank shell adjacent to a vertical
weld joint at least 48 above the shell-to-bottom weld joint
c) This nameplate shall be attached to the tank shell adjacent to a
manhole or to a manhole reinforcing plate immediately above the
manhole
d) This nameplate shall be attached to the tank shell adjacent to a
manhole or to a manhole reinforcing plate immediately below the
manhole
ANS: a

Charlie Chong/ Fion Zhang

Q2. The manufacturer of an AST is required to certify to the purchaser that


the tank has been constructed in accordance with API-650. How is this
certification accomplished?
a) The manufacturer shall provide the purchaser with a U-1 Data Report
form
b) The manufacturer shall provide the purchaser with letter
c) The manufacturer shall provide the purchaser with an ASME
acceptable Certificate of Compliance
d) The manufacturer shall provide the purchaser with a notarized
certificate of compliance
ANS: b
10.3 Certification The Manufacturer shall certify to the Purchaser, by a letter
such as that shown in Figure 10.2, that the tank has been constructed in
accordance with the applicable requirements of this standard. An as-built data
sheet in accordance with Annex L shall be attached to the certification letter.

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Section 8, Marking

Charlie Chong/ Fion Zhang

API650 Appendix A
Optional Design Basis for Small Tanks

Charlie Chong/ Fion Zhang

Q1. What is the maximum shell thickness including corrosion allowance


permitted for tanks that comply Appendix A of API-650?
a) 7/8th inch
b) 3/4th inch
c) 5/8th inch
d) 1/2 inch
ANS: d
Q2. What is the maximum tensile strength, before the joint efficiency is
applied, permitted in the design of small tanks in accordance with Appendix A
of API-650?
a) 21000 psi
b) 21500 psi
c) 21000 ksi
d) 21500 ksi
ANS: a

Charlie Chong/ Fion Zhang

Q3. When computing the tension in each ring (course) of a small tank
designed in accordance with Appendix A of API-650, where is this tension
computed?
a) The tension shall be computed 12 inches above the centerline of the
course in question
b) The tension shall be computed 12 inches above the centerline of the
lower horizontal joint of the course in question
c) The tension shall be computed 12 inches above the centerline of the
tank in question
d) The tension shall be computed 12 inches below the centerline of the
upper horizontal joint of the course in question
ANS: b

Charlie Chong/ Fion Zhang

Q4. What joint efficiency factor shall be used in the design of small tanks
designed in accordance with Appendix A of API-650 when spot radiographic
examination is applied?
a) 1.00
b) 0.90
c) 0.85
d) 0.70
ANS: c
Q5. What joint efficiency factor shall be used in the design of small tanks
designed in accordance with Appendix A of API-650 when spot radiographic
examination is omitted?
a) 1.00
b) 0.90
c) 0.85
d) 0.70
ANS: d

Charlie Chong/ Fion Zhang

Answers to API-Standard 650


Appendix A - Optional Design Basis for Small Tanks

Charlie Chong/ Fion Zhang

API650 Appendix B Recommendations for Design


and Construction of Foundations for Aboveground Oil
Storage Tanks

Charlie Chong/ Fion Zhang

Q1. If the owner does not specify an alternative grade slope, the finished tank
grade shall be crowned from its outer periphery to its center at a slope of
_____.
a) The slope shall be one inch in twelve feet
b) The slope shall be one inch in ten feet (1:120)
c) The slope shall be one inch in eight feet
d) The slope shall be one inch in six feet
ANS:
Q2. The owner decides that an earth foundation will be installed under a new
tank installation. According to API-650 Appendix B, there are specific items
that an earth foundation should accomplish. Of the following, which is not one
of those items?
a) Earth foundations should provide a stable plane for support of the tank
b) Earth foundations should limit settlement to values used in the design
of the connecting piping
c) Earth foundations should not settle excessively at the perimeter due to
the weight of the tank
d) Earth foundations should reinforced with steel reinforcing bar to
prevent sagging
ANS:

Charlie Chong/ Fion Zhang

Q3. When does Appendix B of API-650 recommend the use of a concrete


ringwall foundations?
a) When there is some doubt whether the foundation will be able carry
the shell load directly
b) When there will be an area in the foundation open for passing cathodic
protection equipment through
c) When the tank is located in an area that is easily accessible for pouring
the concrete
d) When the tank erector decides a concrete foundation will be easier to
install
ANS: a
Q4. When a concrete ringwall is designed, what is the minimum thickness
permitted?
a) The ringwall shall not be less than 8 inches
b) The ringwall shall not be less than 10 inches
c) The ringwall shall not be less than 12 inches
d) The ringwall shall not be less than 14 inches
ANS:
Charlie Chong/ Fion Zhang

Q5. How far below the lowest adjacent finish grade must the bottom of the
ringwall, if founded on soil, be located?
a) The bottom of the ringwall shall be located 1 foot below grade
b) The bottom of the ringwall shall be located 1.5 feet below grade
c) The bottom of the ringwall shall be located 2.5 feet below grade
d) The bottom of the ringwall shall be located 2 feet below grade
ANS:

ringwall

adjacent finish grade

12 in.?
2 feet

Charlie Chong/ Fion Zhang

B.4.2.2 When a concrete ringwall is designed, it shall be proportioned so that


the allowable soil bearing is not exceeded. The ringwall shall not be less than
300 mm (12 in.) thick. The centerline diameter of the ringwall should equal the
nominal diameter of the tank; however, the ringwall centerline may vary if
required to facilitate the placement of anchor bolts or to satisfy soil bearing
limits for seismic loads or excessive uplift forces. The depth of the wall will
depend on local conditions, but the depth must be sufficient to place the
bottom of the ringwall below the anticipated frost penetration and within the
specified bearing strata. As a minimum, the bottom of the ringwall, if founded
on soil, shall be located 0.6 m (2 ft) below the lowest adjacent finish grade.
Tank foundations must be constructed within the tolerances specified in 7.5.5.
Recesses shall be provided in the wall for flush-type cleanouts, drawoff
sumps, and any other appurtenances that require recesses.

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Appendix B - Recommendations for


Design of Foundations for Aboveground Oil Storage Tanks

Charlie Chong/ Fion Zhang

API650 Appendix C
External Floating Roofs

Charlie Chong/ Fion Zhang

External Floating Roofs

Charlie Chong/ Fion Zhang

External Floating Roofs

Charlie Chong/ Fion Zhang

External Floating Roofs

Charlie Chong/ Fion Zhang

Q1. Unless otherwise specified by the purchaser, all deck plates shall have a
minimum nominal thickness of _____.
a) 1/4 inch
b) 1/8 inch
c) 3/16 inch (4.76mm)
d) 3/32 inch
ANS: c
Q2. What is the minimum slope required for the top decks of double-deck
roofs and of pontoon sections?
a) 3/16 inch in 12 inches (1:64)
b) 3/16 inch in 12 feet
c) 3/16 inch in 10 inches
d) 3/16 inch in 10 feet
ANS: a

Charlie Chong/ Fion Zhang

Q3. Pontoon type floating roofs shall have sufficient buoyancy to remain
afloat on a liquid with a specific gravity of ____.
a) 1.0
b) .87
c) .85
d) .70
ANS: d
Q4. What is the minimum size of roof drain required for a pan-type floating
roof that is 110 feet in diameter.
a) NPS 4
b) NPS 3
c) NPS 2
d) NPS 2.5
ANS:

Charlie Chong/ Fion Zhang

Q5. Floating roof support legs and attachments shall be designed to support
the roof and a uniform live load of at least _____ per square foot.
a) 100 pounds
b) 75 pounds
c) 50 pounds
d) 25 pounds
ANS:
Q6. Manholes are required in floating roofs for access to the tank interior and
for ventilation. What is the minimum nominal diameter of these manholes?
a) 24 inches
b) 20 inches
c) 18 inches
d) 15 inches
ANS:

Charlie Chong/ Fion Zhang

Q7. If the sealing device between the outer periphery of the roof and the tank
shell employs steel shoes, what material shall these shoes be made of and
what is the minimum nominal thickness permitted?
a) The shoes shall be made from galvanized sheet ASTM A 924 with a
minimum thickness of 14 gauge
b) The shoes shall be made from galvanized sheet ASTM A 924 with a
minimum thickness of 16 gauge
c) The shoes shall be made from galvanized sheet ASTM A 924 with a
minimum thickness of 18 gauge
d) The shoes shall be made from galvanized sheet ASTM A 924 with a
minimum thickness of 20 gauge
ANS:

Charlie Chong/ Fion Zhang

Q8. Drainpipe and hose systems of primary drains shall be tested with water
at a pressure of ___.
a) 0.5 psig
b) 5.0 psig
c) 50 psig
d) 50 ksig
ANS:

Charlie Chong/ Fion Zhang

Drainpipe and hose systems of primary drains

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Appendix C - External Floating Roofs

Charlie Chong/ Fion Zhang

API650 Appendix G Structurally


Supported Aluminum Dome Roofs

Charlie Chong/ Fion Zhang

Supported Aluminum Dome Roofs

Charlie Chong/ Fion Zhang

Supported Aluminum Dome Roofs

Charlie Chong/ Fion Zhang

Q1. Aluminum dome roofs may be added to an existing tank. Who has the
responsibility for providing reinforcement to enable the tank to support the
roof?
a) The fabricator if other than the erector
b) The erector if other than the manufacturer
c) The manufacturer
d) The purchaser
ANS:
Q2. Aluminum dome roof shall be supported only from the rim of the tank.
The design of the connection shall allow for thermal expansion. What is the
minimum temperature range that must be used for the design?
a) 110F
b) 120F (67C)
c) 125F
d) 130F
ANS:

Charlie Chong/ Fion Zhang

Q3. Aluminum panels shall be designed in accordance with ___ and


Appendix G of API-650.
a) AA ASM-35
b) AA ASM-135
c) AA ASM-53
d) AA ASM-315
ANS:
Q4. The internal pressure of tanks with aluminum dome roofs shall not
exceed the weight of the roof. In no case shall the maximum design pressure
exceed ____
a) 9 psig
b) 9 inches of mercury column
c) 0.9 psig
d) 9 inches of water column
ANS:

Charlie Chong/ Fion Zhang

Q5. The maximum dome radius shall be ____ times the diameter of the tank.
The minimum dome radius shall be ___ times the diameter of the tank unless
other wise specified by the purchaser.
a) 1.2 and 0.9
b) 1.2 and 0.5
c) 1.2 and 0.7
d) 1.2 and 0.8
ANS:

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Appendix G - Structurally Supported


Aluminum Dome Roofs

Charlie Chong/ Fion Zhang

API650 Appendix H Internal Floating


Roofs

Charlie Chong/ Fion Zhang

Internal Floating Roofs

Charlie Chong/ Fion Zhang

Q1. Internal floating roofs may be designed and built to float and rest in a
reasonably flat position. A rim or skirt shall be provided around the roof
periphery and all columns, ladders, and other roof openings. How far must
this rim extend above the liquid?
a) 3 inches
b) 6 inches
c) 9 inches
d) 12 inches
ANS:
Q2. Internal floating roofs shall be designed to safely support at least _____.
a) 500 pounds over 1 square foot
b) 500 pounds over 1 square inch
c) 500 pounds over 1 square yard
d) 500 pounds over 1 square meter
ANS:

Charlie Chong/ Fion Zhang

Q3. What is the minimum required thickness, excluding corrosion allowance,


for a steel internal floating roof in contact with vapor?
a) The minimum thickness shall be 0.094 inches
b) The minimum thickness shall be 9 gauge
c) The minimum thickness shall be 0.07 inches
d) The minimum thickness shall be 7 gauge
ANS:
Q4. A peripheral seal shall be designed to accommodate ____ of local
deviation between the floating roof and the shell.
a) 2 inches
b) 3 inches
c) 4 inches
d) 5 inches
ANS:

Charlie Chong/ Fion Zhang

Q5. Which of the following is not permitted as a design for internal floating
roofs in contact with the liquid?
a) Double deck
b) Pontoon
c) Metallic Pan
d) Metallic on floats
ANS:
Q6. Metallic internal roofs on floats shall be designed to be buoyant enough
to support how much weight?
a) Twice its dead weight
b) Twice the weight of two men
c) 500 pounds per square foot
d) Three times its dead weight
ANS:

Charlie Chong/ Fion Zhang

Q7. The maximum spacing between circulation vents shall be _____.


a) 24 feet
b) 32 feet
c) 28 feet
d) 30 feet
ANS:
Q8. What is the minimum number of circulation vents that must be located on
the shell or fixed roof above the seal of the floating roof when the tank is full?
a) 8
b) 4
c) 6
d) 2
ANS:

Charlie Chong/ Fion Zhang

Q9. How many and what size manholes must be provided in a fixed roof for
access to the tank interior?
a) At least two with a nominal diameter of 24 inches each
b) At least three with a nominal diameter of 24 inches each
c) At least one with a nominal diameter of 24 inches
d) At least four with a nominal diameter of 24 inches each
ANS:
Q10. When specified by the purchaser, inspection hatches shall be located
on the fixed roof to permit visual inspection of the seal region. What is the
maximum spacing between these hatches?
a) 32 feet
b) 50 feet
c) 75 feet
d) 100 feet
ANS:

Charlie Chong/ Fion Zhang

Answers to API-Standard 650 Appendix H - Internal Floating Roofs

Charlie Chong/ Fion Zhang

API650
Remaining Appendixes

Charlie Chong/ Fion Zhang

Remaining Appendixes
Appendix D Technical Inquiries
This appendix provides guidance for requesting interpretations of API
Standard 650. The inquiry format is specific must be followed. Basically
inquiries shall be formulated in such a way that they can be answered yes or
no.
Appendix E Seismic Design of Storage Tanks
According the Body of Knowledge, question pertaining to this Appendix will
be excluded on the API-653 examination.
Appendix F Design of Tanks for Small Internal Pressures
According the Body of Knowledge, question pertaining to this Appendix will
be excluded on the API-653 examination.

Charlie Chong/ Fion Zhang

Appendix I Under-tank Leak Detection and Sub-grade Protection


This appendix provides basic recommendations, which may be specified by
the purchaser, for design and construction of tank and foundation systems
that provide leak detection and sub-grade protection in the event of tank
bottom leakage, and provides for tanks supported by grillage. Typically, this
appendix would only be used as a guide. The body of knowledge states that
questions pertaining to tanks supported by grillage will be excluded on the
examination.
Appendix J Shop Assembled Storage Tanks
This appendix presents requirements covering the complete assembly of
tanks that do not exceed 20 feet in diameter.
Appendix K Application of the Variable-Design- Point Method
According the Body of Knowledge, question pertaining to this Appendix will
be excluded on the API-653 examination.

Charlie Chong/ Fion Zhang

Appendix L API Standard 650 Storage Tank Data Sheets


This appendix provides data sheets to be used by the purchaser in ordering a
storage tank and by the manufacturer upon completion of construction of the
tank.
Appendix M Requirements for Tanks Operating at Elevated
Temperatures
This appendix provides additional requirements for tanks with maximum
operating temperatures from 200F to 500F.
Appendix N Use of New Materials That Are Not Identified
This appendix provides requirements for the use of new or unused plate and
pipe materials that are not completely identified by this standard as complying
with any listed specification.
Appendix O Recommendations for Under-Bottom Connections
This appendix contains recommendations for the design and construction of
under-bottom connections for storage tanks

Charlie Chong/ Fion Zhang

Appendix P Allowable External Loads on Tank Shell Openings


This appendix presents minimum recommendations for design of shell
openings that conform to Table 3 8 that are subject to external piping loads.
The purchaser or manufacturer may agree upon an alternative or
supplemental design. According to the body of knowledge, questions
pertaining to this appendix will not be asked on the examination.
Appendix S Austenitic Stainless Steel Tanks
According the Body of Knowledge, question pertaining to this Appendix will
be excluded on the API-653 examination.

Charlie Chong/ Fion Zhang

API RP 651
Cathodic Protection of Aboveground
Petroleum Storage Tanks
API RECOMMENDED PRACTICE 651
FOURTH EDITION, SEPTEMBER 2014

Charlie Chong/ Fion Zhang

Section 4 - Corrosion of Above Ground


Steel Storage Tanks

Charlie Chong/ Fion Zhang

Q1. According to API Recommended Practice - 651, there are four


components in each corrosion cell. Theses components are an anode and all
but which of the following?
a) DC current supplied by batteries
b) A cathode
c) A metallic path connecting the anode and cathode
d) An electrolyte
ANS: a
Q2. The base metal goes into solution (corrodes) by releasing electrons and
forming positive metal ions. This statement describes what takes place at
what component of a corrosion cell?
a) The cathode
b) The electrolyte
c) The metallic connection between the cathode and the anode
d) The anode
ANS: d

Charlie Chong/ Fion Zhang

Q3. Which of the following is the most correct statement regarding the
cathode?
a) Moderate corrosion takes place at the cathode
b) No corrosion takes place at the cathode
c) All corrosion takes place at the cathode
d) A chemical reaction takes place using electrons released at the
electrolyte
ANS: b
Q4. The electrolyte contains ions and conducts positive current from the
anode to the cathode. The most common electrolyte for external tank bottom
surfaces is _______, while the most common for internal surfaces is
_________.
a) Water, sludge and moist soil
b) Moist soil, water and sludge
c) Acidic soil, water and sludge
d) Moist soil, product and sludge
ANS: b

Charlie Chong/ Fion Zhang

Q5. The two most common types of corrosion to tank bottoms are ______
and ______.
a) Stress corrosion and galvanic
b) Erosion and erosion/corrosion
c) General and pitting
d) Stray current and bimetallic
ANS: c
Q6. Which type of corrosion results in relatively uniform metal loss?
a) Erosion and erosion/corrosion
b) Stray current
c) General
d) Pitting
ANS: c

Charlie Chong/ Fion Zhang

Q7. Which type of corrosion may only affect relatively small areas, while
substantial areas of the surface are unaffected by corrosion?
a) Galvanic
b) General
c) Brittle
d) Pitting
ANS: d
Q8. Composition of the metal is a factor in determining which areas become
anodes and which become cathodes. What else can cause corrosion?
a) Differences between weld metal, heat affected zone, and parent metal
b) Differences in thickness between adjacent plates
c) Improper fit-up of the welded joint
d) Slag inclusion in the weld metal
ANS: a

Charlie Chong/ Fion Zhang

Q9. Which of the following is a correct statement regarding oxygen


concentration of the electrolyte.
a) Oxygen concentration in the electrolyte has no impact on the corrosion
cell
b) Areas of lower oxygen concentrations become anodic and areas of
higher concentrations become cathodic.
c) Areas of lower oxygen concentrations become cathodic and areas of
higher concentrations become anodic
d) Areas of lower oxygen concentrations become acidic and areas of
higher concentrations become alkaline
ANS: b
Q10. Soil characteristics substantially affect what?
a) What type of product may be stored in the tank
b) What the maximum fill height of the tank is
c) The type and rate of corrosion on a structure in contact with soil
d) Perk rate for dissipation of small leaks from the tank bottom
ANS: c

Charlie Chong/ Fion Zhang

Q11. What is another term used for "stray currents"?


a) Short circuits
b) Positive currents
c) Impressed currents
d) Interference currents
ANS: d
Q12. The most common and potentially the most damaging stray currents are:
a) Direct currents
b) Alternating currents
c) Intermittent currents
d) Close proximity alternating currents
ANS: a

Charlie Chong/ Fion Zhang

Q13. Which of the following is not likely to be a source of stray currents?


a) Static electricity
b) Welding machines
c) Impressed current cathodic protection systems
d) Railroads
ANS: a
Q14. Two metals with different compositions connected in an electrolyte is a
general description of:
a) A battery
b) A current suppressor
c) A short circuit
d) Galvanic corrosion
ANS: d

Charlie Chong/ Fion Zhang

Q15. All but one of the following is listed as major factors which influence the
severity of internal corrosion. Which is not a factor?
a) The pH level of the fluid in contact with the steel bottom
b) The amount of nitrogen in the fluid in contact with the steel bottom
c) Suspended solids in the fluid in contact with the steel bottom
d) Conductivity of the fluid in contact with the steel bottom
ANS: b
Q16. Three major types of internal corrosion to be considered are general
corrosion, pitting corrosion, and to a lesser extent in tanks, environmental
cracking.
a) True
b) False
ANS: a

Charlie Chong/ Fion Zhang

Answers to API-651 Section 4, corrosion of Aboveground Steel Storage


Tanks

Charlie Chong/ Fion Zhang

Section 5 - Determination of Need for


Cathodic Protection

Charlie Chong/ Fion Zhang

Q1. API Recommended Practice 651 states that the need for cathodic
protection must be determined for all storage facilities. Decisions governing
the need for cathodic protection should be based on all but which of the
following?
a) Data from corrosion surveys and operating records
b) National Board and ASME recommendations
c) Prior test results with similar systems in similar environments
d) National, state, and local code requirements and the recommendations
in API-651
ANS: b
Q2. When should corrosion control by cathodic protection for new ASTs be
provided?
a) After final welding and before hydrostatic testing
b) After all stress relief has been carried out
c) In the initial design
d) After the tank is in service for 6 months
ANS: c

Charlie Chong/ Fion Zhang

Q3. Generally tanks in petroleum service use ______ on the internal surfaces
to control internal corrosion.
a) AC Current instead of DC current cathodic protection systems
b) Coatings
c) Cathodic protection in conjunction with coatings
d) Since pure hydrocarbon fluids are usually not corrosive experience
shows that internal corrosion will never occur therefore, corrosion control
is not necessary
ANS: b
Q4. Cathodic protection is an effective means of corrosion control only if it is
possible to pass electrical current between what two components?
a) Anode and cathode
b) Tank shell and roof support system
c) Roof to bottom through roof support structures
d) Tank shell and tank bottom
ANS: a

Charlie Chong/ Fion Zhang

Q5. A full evaluation of tank history should be performed prior to _______.


a) Filling the tank for the 25th time
b) Painting the exterior surface of the tank
c) Temporarily removing the tank from service
d) Determining the need for cathodic protection
ANS: d
Q6. Such items as site plan, soil properties, previous repairs, existing
cathodic protection of nearby structures, maintenance history, and expected
life should be investigated and determined when conducting the
____________.
a) Evaluation of the location of a refinery
b) Probability study of tank settlement
c) Evaluation of tank design/construction history
d) Evaluation of tank repairs and alterations
ANS: c

Charlie Chong/ Fion Zhang

Q7. Of the following items which is not an item that should be investigated
and determined in the evaluation of types of service?
a) Type of product stored
b) Product temperature
c) Ambient temperature
d) Presence and depth of water bottoms
ANS: c
Q8. Such items as tank inspections per API Standard 653, corrosion rate
records, stray current problems, design and performance of previous
protection systems, and structure-to-soil potential surveys should be
investigated and determined when conducting the ______.
a) Evaluation of tank repair/alteration/construction history
b) Evaluation of tank design/construction history
c) Evaluation of types of service
d) Evaluation of inspection/corrosion history
ANS: d

Charlie Chong/ Fion Zhang

Q9. The cushion material under the tank has a significant effect on external
corrosion of the tank bottom. The material can also influence:
a) The effectiveness and applicability of external cathodic protection
b) The effectiveness and applicability of internal cathodic protection
c) The decision to use or not use a rectifier or DC generator set to supply
current
d) The type of product that may be stored in the tank
ANS: a
Q10. What is an advantage of using fine particles for the cushion material?
a) The fine particles should be uniform which makes it easier to transport
b) Fine particles provide a more dense cushion to help reduce the influx
and outflow of oxygen
c) Fine particles will not permit the passage of product should a leak
occur in the tank bottom
d) Fine particles will hold moisture longer permitting it to stabilize and
prevent acid from forming in the electrolyte
ANS: b

Charlie Chong/ Fion Zhang

Q11. What is the main disadvantage in using large size particles in the soil
cushion material?
a) The large particles may puncture the tank bottom
b) The large particles may trap moisture and allow general corrosion to
form
c) If large particles are used, differential aeration corrosion may result
where the particles contact the tank bottom
d) The large particles are more difficult to transport
ANS: c
Q12. A soil resistivity of about 1250 OHM-CM would indicate the soil is
probably ____.
a) Mildly corrosive 2000-10000
b) Very corrosive <500
c) Corrosive 500-1000
d) Moderately corrosive 1000-2000
ANS: d

Charlie Chong/ Fion Zhang

Table 1General Classification of Resistivity

Charlie Chong/ Fion Zhang

Q13. The results of soil resistivity surveys can be used to determine


________.
a) When it is time to replace the cushion material under the tank bottom
b) The need for cathodic protection
c) The amount of compression of the cushion material under the tank
d) The best place to install a corrosion test bed
ANS: b
Q14. A properly designed concrete tank cushion constructed on stable,
properly prepared subsoil may be effective in all but which of the following?
a) Cracks in the tank bottom weld seams
b) Intrusion of groundwater
c) Soil-side corrosion
d) The need for cathodic protection
ANS: d

Charlie Chong/ Fion Zhang

Q15. Cracks through the concrete cushion may permit water and
contaminants to permeate to the steel tank bottom and provide a path for
proper electrical current flow.
a) True
b) False
ANS: b
Q16. Corrosion of the steel tank bottom installed on a concrete cushion may
result from moisture accumulation caused by all but which of the following?
a) Condensation
b) Blowing snow or rain
c) Humidity in the air surrounding the tank
d) Flooding
ANS: c

Charlie Chong/ Fion Zhang

Q17. Why would it be more important to provide proper support under


cushions of new asphalt than for concrete?
a) Asphalt is inherently alkaline and therefore does not have the potential
of preventing corrosion
b) Asphalt is not inherently alkaline and therefore does not have the
potential of preventing corrosion
c) Asphalt may degrade and become a corrosive substance
d) Asphalt may crack allowing moisture to reach the tank bottom where it
will react violently with the asphalt and the steel tank bottom
ANS: d
Q18. How can the condition of the external surface of tank bottom and the
asphalt cushion be determined?
a) Raise the entire tank and inspect the tank bottom and the asphalt
b) Take a core sample from the asphalt for testing. This test will reveal
the amount of steel that has gone into solution and been trapped in the
asphalt
c) Conduct a soil resistivity survey around the periphery of the tank
containment
d) By cutting coupons from the tank bottom
ANS: d

Charlie Chong/ Fion Zhang

Q19. A soil analysis reveals the pH of a native soil cushion to be 6.25. This
soil is considered to be:
a) Moderately corrosive
b) Mildly corrosive
c) Corrosive
d) Very corrosive
ANS: b
Q20. A soil analysis reveals the sulfates level of a native soil cushion to be
5525ppm. This soil is considered to be
a) Moderately corrosive
b) Mildly corrosive
c) Corrosive
d) Very corrosive
ANS: d

Charlie Chong/ Fion Zhang

5.3.2.1 Sand Pad Material


Measuring pH indicates the hydrogen ion content of a soil. Corrosion of
steel is fairly independent of pH when it is in the range of 5.0 to 8.0. The
rate of corrosion increases appreciably when pH is < 5.0 and decreases
when pH is > 8.0. pH may be determined in accordance with ASTM G51 or
equivalent.
Chlorides will affect the resistivity of soil, and act as a depolarizing agent
which will increase the current requirement for cathodic protection of steel.
Pitting corrosion on steel can begin at chloride levels of 10 ppm. Chloride
content may be determined in accordance with ASTM D512 or equivalent.
There is currently no industry consensus on an acceptable range for
chloride levels, therefore the tank owner/operator should specify the
acceptable chloride level. There are practical and possible economic
limitations in achieving minimum levels of chloride content.

Charlie Chong/ Fion Zhang

i) Sulfate levels > 200 ppm frequently indicate high concentrations of organic
matter. Sulfate content may be determined in accordance with ASTM
D516 or equivalent. There iscurrently no industry consensus on an
acceptable range for sulfate levels, therefore the tank owner/operator
should specify the acceptable sulfate level. There are practical and
possible economic limitations in achieving minimum levels of sulfate
content.
ii) Sulfide levels > 0.10 ppm, may indicate that sulfates have been reduced
by bacteria. Sulfide content may be determined in accordance with EPA
0376.1 or equivalent. There is currently no industry consensus on an
acceptable range for sulfide levels, therefore the tank owner/operator
should specify the acceptable sulfide level. There are practical and
possible economic limitations in achieving minimum levels of sulfide
content.

Charlie Chong/ Fion Zhang

5.3.7 Native Soil Pad


5.3.7.1 Soil analysis is often a useful test for helping to determine whether the
potential corrosion activity will be high enough to make cathodic protection
necessary and whether cathodic protection will be a practical application to
prevent corrosion. Determination of aggressive ions such as chlorides and
sulfates along with measurement of pH and resistivity are helpful for further
corrosion analysis. The variety of particle sizes and chemical and electrical
differences as discussed in 5.3.1.1and 5.3.2.1 should also be considered in
the effectiveness of a cathodic protection system.

Charlie Chong/ Fion Zhang

Q21. What is the most common material used as a cushion beneath storage
tank bottoms?
a) Clean concrete
b) Clean sand
c) Clean Asphalt
d) Clean modified aggregate
ANS: b
Q22. The use of oiled sand beneath tank bottoms does not eliminate the need
for cathodic protection and in fact may cause cathodic protection to be less
effective because:
a) The oiled sand has higher resistivity
b) The sand is unable to conduct electrical current
c) The oil acts as an insulator and blocks all current flow
d) The oil creates a vapor bearer entrapping water and contaminants next
to the tank bottom
ANS: c

Charlie Chong/ Fion Zhang

Q23. There are several ways the tank cushion can become contaminated.
Three of the following are methods of cushion contamination, which one is
not?
a) In coastal areas salt spay may be washed down the side of the tank
b) Fertilizer from spraying operations in rural areas
c) Airborne chemicals from industrial operations
d) Residual build-up of electrons in the sand cushion
ANS: d
Q24. Leakage of product from the tank bottom can cause accelerated
corrosion by creating ____.
a) Stray current corrosion
b) Corrosion cells where none existed before
c) More positively charged electrons
d) A film that would block electrical current flow
ANS: d

Charlie Chong/ Fion Zhang

Q25. When a layer of crushed-limestone or clam-shell is used for the tank


cushion, why is it important to ensure the particles are fine and uniform?
a) Large particles could puncture the tank bottom
b) Differential aeration corrosion cells will cause pitting at contact areas
between the large particles and the metal
c) Large particles may allow the formation of dissolved gas pockets which
could become a hazard if hot tap work is performed on the tank bottom
d) Large particle will eventually fracture and create voids in the tank
cushion
ANS: b
Q26. What is an advantage of using crushed-limestone or clam-shell under
tank bottoms?
a) This material is plentiful and relatively inexpensive
b) Contamination is easier to detect because of discoloration
c) Water from rain or groundwater makes the environment under the tank
alkaline, which may reduce corrosion
d) The use of this material eliminates the need for cathodic protection
ANS: c
Charlie Chong/ Fion Zhang

Q27. Heated tanks or tanks storing hot product can cause:


a) Increased water intrusion due to causing snow to melt and run down
the tank sides
b) Excessive drying out of concrete foundations resulting in premature
deterioration and failure
c) Accelerated corrosion on the internal surface especially in tanks with
water bottoms
d) Accelerated corrosion on the external surface due to elevated
temperature is the area is wet
ANS: c
Q28. There are a variety of methods for secondary containment, which of the
following is not an accepted method of secondary containment.
a) Dual bottom tank design
b) Sand bags
c) Use of impervious clay pad in tank dike
d) Impervious nonmetallic membrane
ANS: b

Charlie Chong/ Fion Zhang

5.4 Other Factors Affecting Cathodic Protection


5.4.1 Contents of Tank
Aboveground storage tank temperature can influence corrosion on tank
bottoms. Accelerated corrosion can occur on the external surface of the
bottom of heated tanks due to elevated temperatures if the area is wet.
NOTE The corrosion rate of steel may double with every 18 F (10 C)
increase in temperature above 77 F (25 C).

Charlie Chong/ Fion Zhang

Q29. During the installation of a new steel bottom over an existing steel
bottom, which has been repaired, if water or other electrolyte intrudes into the
annulus, what can happen?
a) A galvanic cell may form which will cause the new steel tank bottom to
corrode at an accelerated rate
b) An electrochemical reaction may take place creating hazardous
gasses
c) A galvanic cell may form which will cause the old tank bottom to
corrode at an accelerated rate
d) A galvanic cell may form which will turn the old tank bottom into an
anode
ANS: a

Charlie Chong/ Fion Zhang

Q30. With the installation of _____ in a diked area prior to new tank
construction, most cathodic protection systems are rendered ineffective.
a) A secondary containment system utilizing a perforated impervious
membrane
b) A secondary containment system utilizing an impervious membrane
c) A secondary containment system utilizing a metallic impregnated
screen membrane
d) A secondary containment system utilizing a non-impervious membrane
ANS: b

Charlie Chong/ Fion Zhang

Answers to API-651 Section 5, Determination of Need for Cathodic


Protection

Charlie Chong/ Fion Zhang

Section 6- Methods of Cathodic


Protection for Corrosion Control

Charlie Chong/ Fion Zhang

Q1. What is the basic principle that makes cathodic protection effective.
a) Cathodic protection is a technique for preventing corrosion by making
the entire surface of the metal to be protected act as the rectifier
b) Cathodic protection is a technique for preventing corrosion by making
the entire surface of the metal to be protected act as the corrosion cell
c) Cathodic protection is a technique for preventing corrosion by making
the entire surface of the metal to be protected act as the cathode
d) Cathodic protection is a technique for preventing corrosion by making
the entire surface of the metal to be protected act as the anode
ANS: c
Q2. What are the two systems of cathodic protection?
a) Galvanic and repressed current
b) Galvanic and impressed current
c) Galvanic and reversed current
d) Galvanic and induced current
ANS: b

Charlie Chong/ Fion Zhang

Q3. Galvanic cathodic protection systems use a metal, that is more active
than the structure to be protected, to supply the current required to stop
corrosion. What is another term(s) used to describe this material?
a) Anode, commonly referred to as a galvanic or sacrificial anode
b) Cathode, commonly referred to as a galvanic or sacrificial cathode
c) Ribbon cathode, commonly referred to as a sacrificial ribbon cathode
d) Impressed current anode, commonly referred to as the impressed
anode
ANS: a
Q4. Where on the galvanic series is clean and shiny mild steel?
a) Clean and shiny mild steel has a value of 1.1 volts
b) Clean and shiny mild steel has a value of 1.0 volts
c) Clean and shiny mild steel has a value of 0.8 volts
d) Clean and shiny mild steel has a value of 0.5 to -0.8 volts
ANS: d

Charlie Chong/ Fion Zhang

Q5. The most common metals used as galvanic anodes in soil are:
a) Lead and copper
b) Aluminum alloy (5% zinc) and Mild steel (clean and shiny)
c) Magnesium and zinc
d) Mild steel in concrete and cast iron
ANS: c
Q6. Of the following, which is not an advantage of galvanic cathodic
protection systems?
a) No external power is needed
b) Capital investment is low for small-diameter tanks
c) Method is limited to use in low-resistivity soils
d) Interference problems (stray currents) are rare
ANS: c

Charlie Chong/ Fion Zhang

Q7. Impressed current cathodic protection systems use:


a) Alternating current
b) Direct current usually provided by a rectifier
c) Direct current usually provided by a dry cell battery
d) Either direct current or alternating current depending upon which is
available
ANS: b
Q8. Of the following, which is not a disadvantage of impressed current
cathodic protection systems?
a) High current output
b) High maintenance costs
c) High operating costs
d) High capital cost for small installations
ANS: a

Charlie Chong/ Fion Zhang

Q9. A cathodic protection rectifier has two major components; what are they?
a) A step-down transformer to reduce the AC supply voltage and
rectifying elements to convert DC to AC output
b) A step-down transformer to reduce the AC supply voltage and
rectifying elements to convert AC to DC output
c) A step-down transformer to reduce the DC supply voltage and
rectifying elements to convert DC to AC output
d) A step-down transformer to reduce the AC supply voltage and
rectifying elements to regulate the AC output
ANS: b
Q10. Impressed current anodes used in soil are not made of:
a) Graphite
b) High silicon cast iron
c) Zinc
d) Mixed metal oxides on titanium
ANS: c

Charlie Chong/ Fion Zhang

Q11. Impressed current anodes may be installed underneath the tank.


a) True
b) False
ANS: a

Charlie Chong/ Fion Zhang

Table 2Partial Galvanic Series

Charlie Chong/ Fion Zhang

Answers to API-651 Section 6, Methods of Cathodic Protection for


Corrosion Control

Charlie Chong/ Fion Zhang

Section 7 Design of Cathodic Protection


Systems

Charlie Chong/ Fion Zhang

Q1. It has been decided to install an impervious membrane under a new


storage tank being installed in a diked area. Cathodic protection of the tank
bottom is required. Where must the anodes be placed?
a) Anodes shall be placed outside the diked area
b) Directly under the membrane beneath the tank
c) As close as possible to the rectifier
d) Between the membrane and the tank bottom
ANS: d
Q2. Inspection experience has disclosed the need for cathodic protection for
an existing tank in a diked area. There is a membrane installed under the tank.
What would be an option for installing anodes under this tank?
a) Jack the tank up on the side opposite the fill and discharge lines and
slide the ribbon anodes under
b) Bore under the tank at a very shallow angle and install the anodes
c) Bore under the membrane at a very shallow angle and install the
anodes
d) Install deep ground bed anodes in coke breeze backfill outside the
diked area
ANS: b
Charlie Chong/ Fion Zhang

Q3. If an existing tank bottom is protected by cathodic protection and/or if


cathodic protection is planned for the new bottom (by deep or shallow
groundbeds), what should be done with the old bottom?
a) The old tank bottom should be electrically connected to the cathodic
protection system to now act as an anode
b) The old tank bottom should be painted with a corrosion resistant
coating and left in place
c) The old tank bottom should be completely removed
d) Nothing needs to be done with the old tank bottom
ANS: c

Charlie Chong/ Fion Zhang

Q4. It has been decided to install a new tank bottom in a tank with cathodic
protection. What would be the result of leaving the old bottom in place and not
properly prepared?
a) The old bottom forms a shield that collects the cathodic current
(cations) flowing through the ground and prevents cathodic protection of
the new tank bottom
b) The old bottom forms a shield that collects the anodic current flowing
through the ground and prevents cathodic protection of the new tank
bottom
c) The old bottom forms a shield that collects the galvanic current flowing
through the ground and prevents cathodic protection of the new tank
bottom
d) The old bottom forms a shield that collects the stray current flowing
through the ground and prevents cathodic protection of the new tank
bottom
ANS: a

Charlie Chong/ Fion Zhang

Q5. Industry experience has shown that if a conductive electrolyte exists


between an old and a new tank bottom:
a) The current flow and metal loss will be from the old bottom
b) The current flow and metal loss will be from the new bottom
c) The current flow will be from the old bottom and metal loss will be from
the new bottom
d) The current flow will be from the new bottom and metal loss will be
from the old bottom
ANS: c
Q6. There are several advantages to installing a secondary containment. Of
the following, which would not be considered an advantage?
a) Provides a means of detecting and containing leaks and preventing
ground contamination
b) Prevents the natural current flow between the old bottom and the new
bottom
c) Permits the addition of cathodic protection at a later date
d) May reduce the entry of groundwater into the space between the
bottoms
ANS: c
Charlie Chong/ Fion Zhang

7.2.4.3 If an existing tank bottom is protected by cathodic protection and/or if


cathodic protection is planned for the new bottom (by means of deep or
shallow anode beds), the old bottom will have to be completely removed.
As shown in Figure 8, if it is not removed, the old bottom forms a shield that
collects the cathodic current flowing through the ground and prevents
cathodic protection of the new bottom. Unless the anodes are installed
between the two steel bottoms (see Figure 8), or the old bottom is removed,
electrically isolated, or coated with a nonconductive material, a galvanic cell
can develop between the old and new bottom. Industry experience has
shown that if a conductive electrolyte exists between bottoms, the current flow
and metal loss will be from the new bottom, resulting in premature failure of
the new bottom.

Charlie Chong/ Fion Zhang

Corrosion Cell Current (metallic path)

current flow

Charlie Chong/ Fion Zhang

Q7. There are several disadvantages to installing a secondary containment.


Of the following, which would not be considered a disadvantage
a) The membrane may act as a basin to contain water or any other
electrolyte that might wet the sand between the bottoms
b) The membrane could entrap hydrocarbon products, which would
require extra care for hot work
c) Makes the future addition of cathodic protection virtually impossible
d) Acts as a barrier to groundwater
ANS: d

Charlie Chong/ Fion Zhang

Q8. When an external cathodic protection system is being designed, there are
several items to be considered. Of the following four items, which one would
not be a consideration?
a) Selection and design of the cathodic protection system for optimum
economy of installation, maintenance, and operation
b) Specification of materials and installation practices that meet
applicable codes, such as National Electrical Manufacturers Association
standards, NACE recommended practices, and federal, state, and local
regulations
c) Provisions for monitoring the cathodic protection system
d) Specification of materials and installation practices that meet
applicable codes, such as American Society of Mechanical Engineers
standards, NACE recommended practices, and federal, state, and local
regulations
ANS: d

Charlie Chong/ Fion Zhang

Q9. Information that is useful for design of an external cathodic protection


system can be divided into three categories:
a) Specifications, site conditions, and jurisdictional requirements
b) Specifications and practices, site conditions, and U.S. Geological
survey reports
c) Specifications and practices, site conditions, and field survey, corrosion
test data, and operating experience
d) Specifications and practices, tank shell conditions, and field surveys
ANS: a
Q10. What are the two types of cathodic protection systems most commonly
used?
a) Galvanic cathode system and impressed voltage system
b) Galvanic anode system and impressed current system
c) Galvanic anode system and interference current system
d) Galvanic anode system and interference voltage system
ANS: b

Charlie Chong/ Fion Zhang

Q11. Galvanic cathodic protection systems are more economical on:


a) Small-diameter tanks
b) Large-diameter tanks
c) Bare, poorly coated structures
d) Multiple large tanks in a diked area
ANS: a
Q12. The three most common galvanic anode materials used for soil
installations are:
a) High potential magnesium alloys, zinc, and pure aluminum
b) High potential magnesium alloys, Standard magnesium, and Copper
c) High potential magnesium alloys, standard magnesium, and zinc
d) High potential magnesium alloys, standard magnesium, and stainless
steel
ANS: c

Charlie Chong/ Fion Zhang

Q13. What are the advantages of using a special backfill with anodes for
installation in soil environments?
a) Reduces the possibility of contaminating the environment and
promotes anode efficiency
b) Promotes anode efficiency, lengthens the life of the anode, dissipates
stray currents
c) Promotes anode efficiency, lengthens anode life, and keeps anode
environment moist
d) Promotes anode efficiency, keeps anode environment moist, and
prevents total deterioration of the anode
ANS: c

Charlie Chong/ Fion Zhang

Q14. The number of anodes required to provide cathodic protection depends


upon what two factors?
a) The distance from the galvanic anode to the tank bottom and soil
discharge rate
b) Total current requirements and the expected individual anode
discharge rate in the soil
c) Total stray currents expected and the total current requirements
d) Total current requirements and the expected individual cathode
discharge rate in the soil
ANS: b

Charlie Chong/ Fion Zhang

Q15. In placing the anodes, how is better current distribution and more
uniform polarization obtained?
a) By distributing anodes uniformly around the tank or under the
membrane for new construction
b) By distributing anodes uniformly around the diked area or under the
tank for new construction
c) By distributing the cathodes uniformly around the tank or under the
tank for new construction
d) By distributing the anodes uniformly around the tank or under the tank
for new construction
ANS: d
Q16. How are impressed current anodes installed?
a) These anodes are installed either fully coated or in special backfill
material
b) These anodes are installed either bare or in special backfill material
c) These anodes are installed either directly on the tank bottom or in
special backfill material
d) These anodes are installed either bare or in special liquid filled
cylinders
ANS: b

Charlie Chong/ Fion Zhang

Q17. Impressed current anodes are connected with an insulated conductor:


a) Singly to the positive terminal of a DC source
b) In groups to the positive terminal of a DC source
c) Either singly or in groups to the negative terminal of an DC source
d) Either singly or in groups to the positive terminal of an DC source
ANS: d
Q18. Of the following, which is not the preferred material for impressed
current anodes used in soil installations?
a) Graphite
b) Zinc
c) High silicon cast iron
d) Mixed metal oxide
ANS: b

Charlie Chong/ Fion Zhang

Q19. Of the following, which is not the best material for impressed current
anodes used in water installations
a) Titanium
b) Tantalum
c) Copper
d) Platinized niobium
ANS: c
Q20. In an impressed current cathodic protection system, proper groundbed
design should do which of the following?
a) Avoid physical interference with existing facilities, provide uniform
current distribution, and avoid stray current interference with off-site
structures
b) Provide for direct connection with existing facilities, provide uniform
current distribution, and avoid stray current interference with off-site
structures
c) Avoid physical interference with existing facilities, provide random
current distribution, and avoid stray current interference with off-site
structures
d) Avoid physical interference with existing facilities, provide uniform
current distribution, and intercept stray current interference with off-site

Charlie Chong/ Fion Zhang

Q21. In an impressed current system why would additional anodes be


considered in the distributed anode design?
a) To provide uniform current distribution and provide back-up anodes for
replacement
b) To provide uniform current distribution and provide allowance in case
of isolated cathode connection failure or partial cathode depletion
c) To provide uniform current distribution and provide allowance in case
of isolated anode connection failure or partial anode depletion
d) To provide random current distribution and provide allowance in case
of isolated anode connection failure or partial anode depletion
ANS: c

Charlie Chong/ Fion Zhang

Q22. The current required for cathodic protection should be calculated using
the results of current requirement tests. In lieu of this test, what is the
generally accepted protective current density?
a) Between 0.5 and +0.5 milliamps per square foot at ambient conditions
b) Between 0.01 and 0.1 milliamps per square foot at ambient conditions
c) Between 0.1 and 0.2 milliamps per square foot at ambient conditions
d) Between 1 and 2 milliamps per square foot at ambient conditions
ANS: d
Q23. The current requirement test can only be performed on existing tanks
using a temporary groundbed and an appropriate source of direct current.
Depending on the current required, the power source can vary by how much?
a) From a 24 volt storage battery to a 300-amp welding unit
b) From a 12 volt storage battery to a 300-amp welding unit
c) From a 6 volt storage battery to a 300-amp welding unit
d) From a 1.2 volt solar panel to a 300-amp welding unit
ANS:

Charlie Chong/ Fion Zhang

Q24. During the current requirement test, how is maximum contact of the tank
bottom with the cushion material ensured?
a) The tank is filled to an adequate liquid level to ensure maximum
bottom contact
b) The tank is pressurized with an inert gas to ensure maximum bottom
contact
c) The tank is completely filled and subjected to a hydrostatic pressure
d) The tank is emptied and concrete weights are installed and the tank
filled to half design liquid level
ANS: a
Q25. The voltage necessary to drive the required amount of current depends
largely on what two factors?
a) The type of power source available and the resistivity of the soil
b) The number and location of anodes and the resistivity of the soil
c) The number and location of cathodes and the resistivity of the soil
d) The number and location of the anodes and the resistivity of the
special backfill
ANS: b
Charlie Chong/ Fion Zhang

Q26. In an impressed current system, rectifiers with a moderated excess


capacity should be selected to allow for adjustments during the life of the
cathodic protection system and to prevent damage due to overloads. What is
the typical excess capacity of such rectifiers?
a) 40% to 50%
b) 30% to 50%
c) 20% to 50%
d) 10% to 50%
ANS:
Q27. Electrical grounding of electrical equipment is an essential element in
personnel safety.
a) True
b) False
ANS: a

Charlie Chong/ Fion Zhang

Q28. Condition and type of coating (if any), minimum and maximum water
level in tank, compatibility of stored liquid with anodes and cables, and
internal inspection interval of tank which affects design life are all factors that:
a) Influence the design of an external cathodic protection system
b) Influence the design of a depressed current cathodic protection system
c) Influence the design of an internal cathodic protection system
d) Influence the design of the rectifier used in a cathodic protection
system
ANS: c

Charlie Chong/ Fion Zhang

Answers to API-651 Section 7, Design of Cathodic Protection Systems

Charlie Chong/ Fion Zhang

Section 8 Criteria for Cathodic


Protection

Charlie Chong/ Fion Zhang

Q1. API-651 provides criteria for determining the adequacy of cathodic


protection of aboveground storage tanks. What document is referenced for a
more detailed description?
a) ASME Section V, Nondestructive Examination
b) API-Standard 650, Welded Steel Tanks for Oil Storage
c) API-Standard 653, Tank Inspection, Repair, Alteration, and
Reconstruction
d) NACE RP-01-69
ANS: d
Q2. In determining if adequate cathodic protection is being achieved, which of
the following would be correct?
a) A negative (cathodic) potential of at least 850 mV with cathodic current
applied
b) A positive (cathodic) potential of at least 850 mV with cathodic current
applied
c) A negative (cathodic) potential of at least 85.0 mV with cathodic current
applied
d) A positive (cathodic) potential of at least 85.0 mV with cathodic current
applied
ANS: a

Charlie Chong/ Fion Zhang

Q3. How must the required negative potential be measured?


a) This potential shall be measured with respect to a saturated
copper/copper sulfate reference electrode (CSE) contacting the metal
tank bottom
b) This potential shall be measured with respect to a saturated
copper/copper sulfate reference electrode (CSE) contacting the
electrolyte
c) This potential shall be measured with respect to a saturated
copper/copper sulfate reference electrode (CSE) contacting the metal
casing of the rectifier
d) This potential shall be measured with respect to a saturated
copper/copper sulfate reference electrode (CSE) contacting the positive
terminal of the power source
ANS: b
Q4. In determining if adequate cathodic protection is being achieved, which of
the following would be correct?
a) Negative polarized potential of at least 8.50 mV relative to a CSE
b) Negative polarized potential of at least 85.0 mV relative to a CSE
c) Negative polarized potential of at least 850 mV relative to a CSE
d) Negative polarized potential of at least .850 mV relative to a CSE

Charlie Chong/ Fion Zhang

Q5. Name a common method of measuring polarized potential.


a) Measuring the distance between the tank bottom and the anode
b) Measuring the AC current relative to the DC current
c) Using the instant on method
d) Using the instant off method
ANS: d

Charlie Chong/ Fion Zhang

Q6. In determining if adequate cathodic protection is being achieved, which of


the following would be correct?
a) A minimum of 1000 mV of cathodic polarization measured between the
tank bottom metallic surface and a standard reference electrode
contacting the electrolyte
b) A minimum of 850 mV of cathodic polarization measured between the
tank bottom metallic surface and a standard reference electrode
contacting the electrolyte
c) A minimum of 100 mV of cathodic polarization measured between the
tank bottom metallic surface and a standard reference electrode
contacting the electrolyte
d) A minimum of -0.85 mV of cathodic polarization measured between the
tank bottom metallic surface and a standard reference electrode
contacting the electrolyte
ANS: d

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

8.2.2.2 A negative polarized potential of at least 850 mV relative to a CSE.


(One common method of measuring polarized potential is by using the
instant off technique.) This criterion may be excessive and not practical for
bare steel tank bottoms.
8.2.2.3 A minimum of 100 mV of cathodic polarization measured between the
tank bottom metallic surface and a stable reference electrode contacting the
electrolyte. The formation or decay of this polarization can be measured to
satisfy this criterion.

Charlie Chong/ Fion Zhang

Q7. The standard method of determining the effectiveness of cathodic


protection on a tank bottom is the __________ measurement
a) Resistivity
b) DC current
c) Tank-to-soil (potential?)
d) Interference current
ANS:
Q8. How is the tank-to-soil potential measurement performed?
a) This measurement is performed using a low-impedance voltmeter and
a stable, reproducible reference electrode contacting the electrolyte
b) This measurement is performed using a high-impedance voltmeter and
a stable, regenerative reference electrode contacting the electrolyte
c) This measurement is performed using a high-impedance voltmeter and
a stable, reproducible reference electrode contacting the electrolyte
d) This measurement is performed using a high-impedance voltmeter and
an unstable, non-reproducible reference electrode contacting the
electrolyte
ANS: c
Charlie Chong/ Fion Zhang

Q9. Tank-to-soil potential measurements are typically taken with current


applied; however, corrections for ______ in the soil must be made.
a) IW drop(s)
b) IR drop(s)
c) ER drop(s)
d) IE drop(s)
ANS: b
Q10. Correction for IR drop in the soil is often necessary for measurements
made at the tank perimeter even if the reference electrode is placed
immediately adjacent to the tank. This is especially true if ______ is/are close
to the tank.
a) Distributed anodes
b) The cathodic protection power supply rectifier
c) The sacrificial anode
d) The DC power supply (battery)
ANS: a

Charlie Chong/ Fion Zhang

Q11. Monitoring the actual structure-to-soil potential under the tank should be
considered. How can this be accomplished?
a) Permanently installed reference electrode or by burying reference
electrode every 20 feet around the perimeter of the tank
b) Inserting a reference electrode under the tank through a perforated
tube or attaching a reference electrode to the tank shell
c) Permanently installed reference electrode or by inserting a reference
electrode under the tank through a perforated tube
d) Permanently installed bare copper wire connected to the tank bottom
or by inserting a reference electrode under the tank through a perforated
tube
ANS: c
Q12. Other standard reference electrodes may be substituted for the
saturated copper/copper sulfate reference electrode. Which of the following is
not a common substitute?
a) Reference electrode Zinc, Voltage +0.25
b) Reference electrode Saturated KCI calomel Voltage -0.78
c) Reference electrode Silver/silver chloride Voltage -0.80
d) Reference electrode Aluminum alloy (5% zinc) Voltage +0.08
ANS: d

Charlie Chong/ Fion Zhang

Answers to API-651 Section 8, Criteria for Cathodic Protection

Charlie Chong/ Fion Zhang

Section 9 - Installation of Cathodic


Protection Systems

Charlie Chong/ Fion Zhang

Q1. Installation of cathodic protection systems shall be in strict accordance


with the drawings and specifications. Exceptions may be made only with the
approval of which of the following?
a) The API-653 Inspector or personnel qualified and trained by the
Inspector
b) The National Board Inspector or personnel qualified and trained by the
Inspector
c) The owner, operator, or personnel qualified by the owner or operator
d) The manufacturer of the tank or the authorized representative of the
tank manufacturer
ANS: c
Q2. Packaged galvanic anodes should be back-filled with ______.
a) Compacted special backfill material such as coke breeze
b) Compacted sand
c) Compacted limestone or clam shell backfill material
d) Compacted native soil
ANS: a

Charlie Chong/ Fion Zhang

Packaged galvanic anodes

Charlie Chong/ Fion Zhang

Packaged galvanic anodes

Charlie Chong/ Fion Zhang

Packaged galvanic anodes

Charlie Chong/ Fion Zhang

Packaged galvanic anodes

Charlie Chong/ Fion Zhang

Packaged galvanic anodes

Charlie Chong/ Fion Zhang

Q3. How may galvanic anodes, used to protect the internal surfaces of tank
bottoms, be installed?
a) Bolted or welded to the tank bottom
b) Laid on the tank bottom at specific intervals around the perimeter and
in the center
c) Held in place with a special adhesive or welded
d) Held in place by epoxy coating that will adhere to the tank bottom
ANS: b
Q4. When installing galvanic anodes, care must be taken during the
backfilling operation to
a) Ensure the limestone or clamshell backfill is not disturbed
b) Prevent damage to the lead wires and connections
c) Ensure the proper impervious membrane has been installed under the
anode
d) Prevent damage to the AC/DC rectifier
ANS: b

Charlie Chong/ Fion Zhang

Q5. Which if the following is a true statement with regards to installing


galvanic anodes?
a) It is customary to carry the anode to the site by the lead wire to ensure
its tightness
b) The lead wire should only be long enough to reach the tank bottom
with no slack
c) Anodes should not be carried or lowered into the excavation by the
lead wires
d) The anode should be stored in a container of water until it is placed in
the excavation
ANS: c

Charlie Chong/ Fion Zhang

Q6. In an impressed current cathodic protection system, care must be taken


not to crack or damage the anode during handling and installation. Of the
following, which would be a true statement?
a) Anodes with very small cracks near the bottom of the anode may be
used without repair
b) Cracked anodes should be inspected to ensure the insulation on the
lead wires is not damaged before installing the anode
c) Anodes with cracks greater than 0.0625 (1.6mm) in width shall not be
used
d) Cracked anodes should not be used
ANS: a

Charlie Chong/ Fion Zhang

Q7. How can the life of an impressed current anode be increased?


a) By installing a timing device that activates the current at thirty-second
intervals
b) Properly installing the backfill material
c) Use a substitute anode material
d) Using AC current instead of DC current
ANS: b
Q8. Of the following, which is not a principal point that needs to be observed
in the installation of impressed current anodes?
a) The anode should be installed so that at least one side is in contact
with the soil
b) Buried connections must be protected against the entrance of moisture
c) Anodes and cable should be installed at a sufficient depth to protect
against accidental damage
d) Care should be taken to protect the cable connection to the anode
ANS: a

Charlie Chong/ Fion Zhang

Q9. For a typical vertical anode installation, the hole is excavated _8-12___
inches in diameter by approximately _10-20_____ feet deep.
a) Six to ten, five to ten
b) Eight to twelve, ten to twenty
c) Twelve to eighteen, twelve to twenty-four
d) Eighteen to twenty-four, eighteen to thirty
ANS: b
Q10. When it is necessary to install an impressed current anode in the
horizontal position, a layer of crushed coke breeze is laid in the trench and
the anode is laid on top of the coke breeze. Compacted native soil is then
filled in on top of the anode.
a) True
b) False
ANS:

Charlie Chong/ Fion Zhang

9.3.2 Shallow Anode Bed Installation


9.3.2.1 Figure 12 shows an example of a shallow anode bed installation. For
a typical vertical anode installation, the hole is excavated 8 in. to 12 in. (20 cm
to 30 cm) in diameter by approximately 10 ft to 20 ft (304 cm to 366 cm) deep.
Power auger equipment is used where available if both the terrain and right of
way will permit. The anode is centered in the opening and properly installed
anode backfill is carefully tamped when necessary. Many anodes also come
prepackaged in carbonaceous backfill.
9.3.2.2 Sometimes it is necessary to install an anode in a location where rock
is encountered at a shallow depth, or where soil resistivity increases markedly
with depth. Such sites can be coped with by a horizontal installation of
anodes. A ditch is excavated to whatever depth is practical, and a horizontal
column of coke breeze is laid therein, usually square in cross section. The
anode is laid horizontally in the center of this column. Groundbed resistances
tend to be higher for horizontally installed groundbeds. Additional anodes or
increased rectifier voltage should be considered with horizontally installed
groundbeds.

Charlie Chong/ Fion Zhang

Q11. For impressed current cathodic protection systems, when would


installation of the anode in the horizontal position be acceptable or practical?
a) Where rock is encountered at a shallow depth or where soil resistivity
decreases markedly with depth
b) Where sand is encountered at a shallow depth or where soil resistivity
decreases markedly with depth
c) Where rock is encountered at a shallow depth or where soil resistivity
increases markedly with depth
d) Where sand is encountered at a shallow depth or where soil resistivity
increases markedly with depth
ANS: c

Charlie Chong/ Fion Zhang

Q12. To improve current distribution to the center of the tank in an impressed


current cathodic protection system, it may be desirable to do which of the
following?
a) Install fifty percent more anodes
b) Extend the shallow groundbed an additional twenty-five percent
greater diameter around the tank
c) Use AC current instead of DC current
d) Install anodes in holes drilled at an angle under the perimeter of the
tank bottom
ANS: d

Charlie Chong/ Fion Zhang

Q13. In situations where a deep groundbed installation is required, why is it


important to consider the environmental aspects of this type of installation?
a) The groundbed may be located in contaminated soil, which could allow
contamination of the atmosphere
b) The groundbed installation may fracture bedrock and permit the
release of radon contamination
c) The groundbed installation may be located through underground
aquifers
d) The groundbed installation may cause cracking of foundations of
nearby structures during the drilling process
ANS: c

Charlie Chong/ Fion Zhang

Q14. An impressed current cathodic protection system is installed; the


installing contractor connected the positive connection of the rectifier to the
tank. Is this a satisfactory installation?
a) Yes it does not matter how the leads are connected
b) No the positive lead should have been connected to anode so the tank
bottom would be the anode
c) Yes the connection is correct the tank bottom will act as the anode as
intended
d) No the connection is incorrect, the tank bottom will now act as the
anode resulting in rapid corrosion of the tank bottom
ANS: d

Charlie Chong/ Fion Zhang

Q15. What is the preferred means of connecting the negative rectifier lead
wire to the structure to be protected?
a) A powder weld connection (Cadweld, Thermite, or equivalent)
b) Brazed
c) Soldered
d) Any arc welding process
ANS: a
Q16. All positive cable connections and wire splices should be waterproofed
and covered with electrical insulating material. What should be done if
mechanical connections are used?
a) Mechanical connections should be buried to protect them from
vandalism
b) Mechanical connections should not be buried
c) Mechanical connections should be buried to protect them from
accidental damage
d) Mechanical connections should not be used for rectifier installation
ANS: d

Charlie Chong/ Fion Zhang

Mechanical
connections should
not be buried

Charlie Chong/ Fion Zhang

Mechanical
connections should
not be buried

Charlie Chong/ Fion Zhang

Mechanical
connections should
not be buried

Charlie Chong/ Fion Zhang

Q17. Underground splices of the positive lead wire to the groundbed should
be ______.
a) Braided and soldered
b) Made up with mechanical splices
c) Avoided
d) Close to the surface for ease of maintenance
ANS: c

Charlie Chong/ Fion Zhang

Q18. One of the problems with monitoring cathodic protection systems on the
tank bottom is the inability to place a portable reference electrode in close
proximity to the underside. How can this situation be remedied during new
construction of a tank?
a) Permanently installed reference electrodes and lead wires to the roof
support structure where provided
b) Installing polyvinyl chloride or fiber reinforced plastic pipe for use in
profiling the tank-to-soil potential from the perimeter to the center
c) Installing polyvinyl chloride or terracotta pipe for use in profiling the
tank-to-soil potential from the perimeter to the center
d) Installing perforated polyvinyl chloride or fiber reinforced plastic pipe
for use in profiling the tank-to-soil potential from the perimeter to the
center
ANS: d

Charlie Chong/ Fion Zhang

Q19. For existing tanks, not scheduled for bottom repair or replacement, how
can installation of permanent reference electrodes be accomplished?
a) Air lance or mechanical procedures
b) Water jetting or mechanical procedures
c) Steam blast or mechanical procedures
d) Controlled explosives or mechanical procedures
ANS: b
Q20. Why is it a good practice to install permanent test leads, grounding lugs,
or short pieces of cable for measuring tank-to-soil potential?
a) Repeated contact with the tank by a knife or ice pick will eventually
puncture the tank
b) Repeated contact with the tank by a knife or ice pick can cause short
circuiting of the cathodic protection system
c) Repeated contact with the tank by a knife or ice pick can cause early
failure of the tank's paint system.
d) Repeated contact with the tank by a knife or ice pick can cause stress
risers due to cutting the tank surface
ANS: c
Charlie Chong/ Fion Zhang

Answers to API-651 Section 9, Installation of Cathodic Protection


Systems

Charlie Chong/ Fion Zhang

Section 10
Interference Currents

Charlie Chong/ Fion Zhang

Q1. What can be a problem caused by the installation of a new impressed


current cathodic protection system?
a) A new impressed cathodic protection system may cause an
unacceptable drain on the electrical substation for the refinery
b) A new impressed cathodic protection system may cause interference
with neighboring structures
c) A new impressed cathodic protection system may cause interference
with certain radio signals
d) A new impressed cathodic protection system may cause interference
with operating controls of nearby process units
ANS: b
Q2. What is the most common source of "constant current" interference
currents?
a) Rectifiers energizing nearby cathodic protection systems
b) Electromagnetic fields set up by the operation of very large motors
close to the cathodic protection system
c) Electromagnetic fields caused by transformers in nearby substations
d) Electromagnetic fields caused by overhead high tension wire
ANS: a
Charlie Chong/ Fion Zhang

Q3. With regard to "fluctuating current", which of the following is not a normal
source for this type of stray current?
a) Underground mining electrical systems
b) Electric railways
c) Rapid transit systems
d) AC to DC rectifiers
ANS: d
Q4. During a corrosion control survey, the inspector noticed a positive shift of
the structure-to-soil potential on the affected structure at a point where current
may be discharged from the affected structure. What would this indicate?
a) Interference from the cathodic protection system rectifier (own)
b) Interference from a nearby lighting circuit
c) Interference from a neighboring source
d) Interference from a galvanic anode system
ANS: a

Charlie Chong/ Fion Zhang

Q5. Interference currents have been detected. How could this problem be
resolved?
a) Design, proper bonding, and use of sacrificial anodes
b) Design, relocation of the tank, use of sacrificial anodes
c) Design, proper bonding, removal of cathodic protection system
d) Design, proper bonding, different choice of coating on the structure
ANS: a

Charlie Chong/ Fion Zhang

Stray Current

Charlie Chong/ Fion Zhang

Answers to API-651 Section 10, Interference Currents

Charlie Chong/ Fion Zhang

Section 11 - Operation and Maintenance


of Cathodic Protection Systems

Charlie Chong/ Fion Zhang

Q1. Why is it important to conduct potential surveys when there is an


adequate liquid level in a tank?
a) Bottom-to-electrolyte potential readings may indicate adequate
protection for the portion of the tank in contact with the soil but when the
tank is full and all of the bottom is in contact, protection may not be
sufficient
b) Bottom-to-anode potential readings may indicate adequate protection
for the portion of the tank in contact with the soil but when the tank is full
and all of the bottom is in contact, protection may not be sufficient
c) Bottom-to-cathode potential readings may indicate adequate protection
for the portion of the tank in contact with the soil but when the tank is full
and all of the bottom is in contact, protection may not be sufficient
d) Bottom-to-electrolyte potential readings may indicate adequate
protection for the portion of the tank in contact with the soil but when the
tank is full and all of the bottom is in contact, protection may be far more
than necessary
ANS: a

Charlie Chong/ Fion Zhang

Q2. Measurements of the native structure-to-soil potential should be made


________.
a) Immediately after any cathodic protection system is energized
b) Within two days after any cathodic protection system is energized
c) Within 6 months after any cathodic protection system is energized
d) Prior to energizing a new cathodic protection system
ANS: a
Q3. After a system has been energized, it may take _____ for polarization to
a steady state to take place.
a) Two and a half years
b) One year
c) Several months
d) Fifteen minutes
ANS: c

Charlie Chong/ Fion Zhang

Q4. To ensure the effectiveness of cathodic protection, how often should


cathodic protection surveys be taken?
a) Every two years
b) Annually
c) Bi-annually
d) Quarterly
ANS: b
Q5. How often should all sources of impressed current be checked?
a) At intervals not exceeding two years
b) At intervals not exceeding one year
c) At intervals not exceeding two months
d) At intervals not exceeding two weeks
ANS: c

Charlie Chong/ Fion Zhang

Q6. Tank bottoms shall be examined for evidence of corrosion at least once
each year by conducting an internal inspection and taking coupon cutouts.
a) True
b) False
ANS: b
Q7. Records to demonstrate the need for corrosion control measures should
be retained for
a) 5 years
b) 10 years
c) 15 years
d) As long as the facility remains in service
ANS: d

Charlie Chong/ Fion Zhang

Q8. Records related to the effectiveness of cathodic protection should be


retained for a ______ period unless a shorter period is specifically permitted
by regulation
a) 5 years
b) 10 years
c) 15 years
d) As long as the facility remains in service
ANS: a

Charlie Chong/ Fion Zhang

Answers to API-651 Section 11, Operation and Maintenance of Cathodic


Protection Systems

Charlie Chong/ Fion Zhang

API RECOMMENDED PRACTICE 652


Linings of Aboveground Petroleum
Storage Tank Bottoms
Fourth Edition, September 2014

Charlie Chong/ Fion Zhang

Section 4
Corrosion Mechanisms

Charlie Chong/ Fion Zhang

Q1. Several common mechanisms of internal storage tank bottom corrosion


are listed in API-652. Which of the following is not a common corrosion
mechanism?
a) Galvanic cell corrosion
b) Concentration cell corrosion
c) Chloride stress corrosion
d) Corrosion caused by sulfate-reducing bacteria
ANS: c
Q2. Product cleanup tanks, chemical storage tanks, and wastewater
treatment tanks may be susceptible to which type of corrosion?
a) Galvanic cell corrosion
b) Chemical corrosion
c) Erosion-corrosion
d) Concentration cell corrosion
ANS: d

Charlie Chong/ Fion Zhang

Q3. Concentration cell corrosion will most likely result in which of the
following conditions?
a) Pitting and possibly significant localized metal loss
b) Pitting and possibly uniform metal loss over a large area
c) Pitting and possibly the loss of external cathodic protection
d) Pitting and possibly grooving of the outer perimeter of the tank bottom
ANS: a
Q4. Pitting caused by concentration cell corrosion of a bare steel tank bottom
may be as high as
a) 20 mils per year
b) 40 mils per year
c) 60 mils per year
d) 80 mils per year (2.032mm)
ANS: a

Charlie Chong/ Fion Zhang

Q5. What is another name for the thin layer of oxide found on the surface of
hot-rolled carbon steel, typically used for the construction of petroleum
storage tanks?
a) Patina
b) Iron oxide
c) Mill scale
d) Rust
ANS: c
Q6. With regard to galvanic cell corrosion, what adverse affect could the large
differences in the microstructure of steel bottom plates caused by welding
have?
a) They can provide a built in area of localized cracking
b) They can provide a built in stress concentration
c) They can provide a built in break in the external cathodic protection
d) They can provide a built in galvanic couple
ANS: d

Charlie Chong/ Fion Zhang

Q7. Sulfate-reducing bacteria (SRB) corrosion is universally recognized. The


physical presence of bacterial deposits can promote aggressive _________
mechanism.
a) Uniform metal loss over a wide area similar to erosion-corrosion
b) Pitting by corrosion similar to concentration cell corrosion
c) Pitting by corrosion similar to Chemical corrosion
d) Pitting by corrosion similar to galvanic cell corrosion
ANS: b
Q8. SRB colonies derive energy from the reduction of sulfates to sulfide
which _______.
a) Promotes the appearance of a non-corrosive coating
b) Promotes the natural corrosion inhibitors of the steel plates
c) Is corrosive to steel
d) Is non-corrosive to steel
ANS: c

Charlie Chong/ Fion Zhang

Q9. Iron sulfide corrosion is _____ to the base steel and may promote pitting
by a galvanic corrosion mechanism.
a) An anode
b) Ionic
c) Cationic
d) Cathodic
ANS: d
Q10. Erosion-corrosion may occur in wastewater treating or mixing tanks
where ___ is present
a) Sulfate-reducing bacteria and anaerobic condition
b) Soil or small abrasive aggregate
c) Sulfuric acid or ballast water
d) An anode or cathode
ANS: b

Charlie Chong/ Fion Zhang

Q11. Erosion-corrosion causes ______.


a) Scattered pitting in a random pattern
b) High localized metal loss in a random pattern
c) Scattered pitting in a well defined pattern
d) High localized metal loss in a well defined pattern
ANS: d

Charlie Chong/ Fion Zhang

Answers to API-652 Section 4, Corrosion Mechanisms

Charlie Chong/ Fion Zhang

Section 5 - Determination of the Need for


Tank Bottom Lining

Charlie Chong/ Fion Zhang

Q1. Aboveground storage tank bottoms are usually fabricated from ____ inch
thick carbon steel plate.
a) 1
b) 3/4
c) 1/2
d) 1/4
ANS: a
Q2. Annular floor plates of storage tanks are frequently ____ to ___ inch thick.
a) 1/4 to 1/2
b) 1/2 to 3/4
c) 3/4 to 1
d) 1 to 1-1/4
ANS: a

Charlie Chong/ Fion Zhang

Q3, The need for an internal tank bottom lining in an aboveground storage
tank is generally based upon several considerations. Which of the following
would not be a consideration in determining the need for tank bottom lining?
a) Tank design
b) Environmental considerations
c) Method of external cathodic protection employed
d) Federal, state, and local regulations
ANS: c
Q4. Internal tank bottom lining may be necessary if the minimum thickness is
less than:
a) 0.010 inch
b) 0.100 inch
c) 1.000 inch
d) 0.1875 inch
ANS: b

Charlie Chong/ Fion Zhang

Q5. Of the following what would not be considered important to consider


when determining the need for tank bottom lining?
a) Where is the corrosion
b) What type of corrosion is occurring
c) How high is the design fill level
d) What is the corrosion rate
ANS: c
Q6. Flexing of the steel tank bottom may cause ______.
a) An internal bottom lining to fail by cracking
b) An internal bottom lining to fail by tearing
c) An internal bottom lining to fail by blistering
d) An internal bottom lining to fail by separating from the bottom plate
ANS: a

Charlie Chong/ Fion Zhang

Q7. In old tanks, which of the following may complicate the problem of poor
coverage?
a) The diameter of the tank
b) The thickness of the tank bottom
c) Uneven settlement of the tank bottom
d) Chemical contaminants
ANS: c
Q8. A properly applied internal bottom lining provides leak prevention by
_______.
a) Creating a cathodic protection barrier on the internal surface
b) Enhancing the effectiveness of the external cathodic protection system
c) Limiting internal corrosion of the steel tank bottom
d) Limiting internal corrosion of the support columns and landing pads
ANS: c

Charlie Chong/ Fion Zhang

Q9. In setting priorities for the application of linings to the bottom of


aboveground storage tanks, which of the following does not need to be
considered?
a) The potential for groundwater contamination
b) Type of external cathodic protection system
c) Presence of secondary containment and leak detection systems
d) Location of facility
ANS: d
Q10. A properly applied tank bottom lining may provide ___ years of service
life in a particular product.
a) 20 to 30
b) 10 to 20
c) 5 to 10
d) 1 to 5
ANS: b

Charlie Chong/ Fion Zhang

Yangtze River

Charlie Chong/ Fion Zhang

http://paradiseintheworld.com/yangtze-river-china/

Yangtze River Dam

Charlie Chong/ Fion Zhang

http://paradiseintheworld.com/yangtze-river-china/

Charlie Chong/ Fion Zhang

http://www.chinatouradvisors.com/china-travel-news-3887.html

Charlie Chong/ Fion Zhang

http://www.chinatouradvisors.com/china-travel-news-3887.html

Q11. A lining that has provided adequate protection in one product may not
provide the same level of protection for another product.
a) True
b) False
ANS: a

Charlie Chong/ Fion Zhang

Answers to API-652 Section 5, Determination of the Need for Tank


Bottom Lining

Charlie Chong/ Fion Zhang

Section 6
Tank Bottom Lining Selection

Charlie Chong/ Fion Zhang

Q1. Thin film linings are typically what thickness?


a) 20 mils or less
b) 30 mils or less
c) 40 mils or less
d) 50 mils or less
ANS: a
Q2. Thick film linings are typically what thickness?
a) Greater than 20 mils
b) Greater than 30 mils
c) Greater than 40 mils
d) Greater than 50 mils
ANS: a

Charlie Chong/ Fion Zhang

Q3. Why must all linings be resistant to water?


a) Water must be present at the tank bottom to act as a shield between
the stored product and the lining
b) Water must be present at the tank bottom to prevent contamination of
the soil should a leak occur. The water will be detect before any product
leakage
c) Water must be present at the tank bottom for electrochemical corrosion
to occur
d) Water must be present at the tank bottom for electromotive corrosion
to occur
ANS: c
Q4. Which of the following type of lining would be used for a tank bottom
containing water, distillates, crude, and gasoline at 195F
a) Thin-film Coal tar epoxy
b) Thick film isophthalic polyester
c) Thick film epoxy
d) Thin film epoxy with an amine curative
ANS: d
Charlie Chong/ Fion Zhang

Q5. What are two advantages of thin-film linings?


a) Lower cost and can be used to cover very irregular surfaces
b) Lower cost and ease of application
c) Lower cost and surface preparation is not critical
d) Requires no special training and lower cost
ANS: b
Q6. Which of the following type of lining would be used for a tank bottom
containing water, crude oil, distillates, and gasoline at 150F
a) Thin film coal tar
b) Thick film vinyl ester
c) Thin film epoxy with a polyamide curative
d) Thick film isophthalic polyester
ANS: b

Charlie Chong/ Fion Zhang

Q7 Thick-film linings are commonly reinforced with which of the following?


a) Sand and small diameter gravel
b) Copper wire, stainless steel wire, and low alloy steel mesh fabric
c) Chopped PVC piping, copped ABS piping, and Resin beads
d) Glass flake, chopped glass fibers, and organic fibers
ANS: d
Q8. One advantage of thick-film lining is _________.
a) It can provide a good surface to attach internal corrosion monitoring
devices
b) It can provide sufficient strength to bridge over large perforations in the
tank bottom
c) It can provide sufficient strength to bridge over small perforation in the
tank bottom
d) It can provide sufficient strength to prevent leakage should the tank
bottom completely corrode away
ANS: c

Charlie Chong/ Fion Zhang

Q9. Special consideration must be given to what area of the tank bottom with
regard to thick-film lining?
a) The center because this is the area that will be subjected to the most
stress
b) The critical zone
c) Any butt weld joints in the tank bottom
d) The coving at the transition from the tank bottom to the shell
ANS: d
Q10. What are two disadvantages of thick-film linings?
a) They are more expensive than thin-film linings and require more time
to apply
b) They are available in only one color and require more time to apply
c) They are more expensive and require a curative
d) They are more expensive and require high temperature airflow for curing
ANS: d

Charlie Chong/ Fion Zhang

Q11. Storage tank bottom linings generally cover the entire tank bottom and
extend ________ up the shell of the tank.
a) 12 to 18 inches
b) 18 to 24 inches
c) 24 to 30 inches
d) 30 to 36 inches
ANS: a
Q12. For thin-film lining systems, application of ______ coats is often required
to achieve the desired film thickness
a) 7 to 8
b) 5 to 6
c) 1 to 4
d) 2 to 3
ANS: d

Charlie Chong/ Fion Zhang

Q13. For thick-film lining systems, ______ coats may be required to obtain
the thickness of the desired lining.
a) 5 to 8
b) 2 to 3
c) 1 to 4
d) 3 to 7
ANS: b
Q14. When only internal corrosion is taking place, regardless of the age of the
tank, ______ thick linings may be used.
a) 80 to 120 mil
b) 55 to 80 mil
c) 35 to 55 mil (0.9~1.3mm)
d) 10 to 35 mil
ANS: d

Charlie Chong/ Fion Zhang

Q15. What type and thickness of lining can be used for older tank bottoms
that have corroded both internally and externally?
a) Glass reinforced - 80 to 120 mil (2-3mm)
b) Glass reinforced - 55 to 80 mil
c) Glass reinforced - 35 to 55 mil
d) Glass reinforced - 10 to 35 mil
ANS: b
Q16. Besides the corrosion history and the potential for corrosion, what two
exceptional circumstances must be taken into account during the selection o
a tank bottom lining?
a) Specific gravity of the product and elevated temperature
b) Product purity and fill/empty cycles
c) Elevated temperatures and product purity
d) Elevated temperatures and product viscosity
ANS: c

Charlie Chong/ Fion Zhang

Answers to API-652 Section 6, Tank Bottom Lining Selection

Charlie Chong/ Fion Zhang

Bee Gees

Charlie Chong/ Fion Zhang

http://www.kuwo.cn/mingxing/Bee+Gees/

Bee Gees

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http://www.kuwo.cn/mingxing/Bee+Gees/

Bee Gees

Charlie Chong/ Fion Zhang

http://www.kuwo.cn/mingxing/Bee+Gees/

Section 7
Surface Preparation

Charlie Chong/ Fion Zhang

Q1. What is meant by "anchor pattern" as it pertains to surface preparation for


tank bottom lining?
a) The grid pattern of mechanical fixtures that hold the lining in place
b) The grid pattern of adhesive use to hold the lining to the tank bottom
c) The surface profile or roughness
d) The grid pattern of the bottom plate to plate welds
ANS: c
Q2. Abrasive blast cleaning to a ______ finish is often specified as the
minimum degree of surface cleanliness.
a) White metal
b) Near white metal
c) Smooth metal
d) Rough
ANS: b

Charlie Chong/ Fion Zhang

Q3. To facilitate inspection and to ensure good adhesion of the lining, surface
preparation should extend _______ beyond the area to be lined.
a) Several inches
b) Several feet
c) Not less than 6 inches
d) Not less than 12 inches
ANS: a
Q4. What is the preferred technique for the repair of perforations of the tank
bottom?
a) Thread the perforation and install a suitable pipe plug
b) Install an entirely new tank bottom over the old bottom
c) Fill the perforation with amber acrylic
d) Welding of steel patches
ANS: d

Charlie Chong/ Fion Zhang

Q5. Abrasive blasting should not be performed if the temperature of the steel
surface is less than _____ above the dew point or if the humidity is greater
than ______ percent.
a) 10F - 80
b) 5F - 80 (2.7C)
c) 15F - 80
d) 25F - 80
ANS: b
Q6. The anchor pattern typically required for linings is ____ and generally
increases with the thickness of the lining.
a) 3.5 to 6 mils
b) 2.5 to 5 mils
c) 1.5 to 4 mils
d) 0.5 to 3 mils
ANS: c

Charlie Chong/ Fion Zhang

Q7. What is the problem with having small mounts of contaminants such as
dirt, clay, water-soluble salts, or oil in the abrasive used for storage tank
bottom cleaning?
a) This contamination in small amounts will not affect the quality and
service life of the lining
b) This contamination in small amounts will cause ripples in the lining
surface
c) This contamination in small amounts will cause the abrasive material to
stick together and clog the cleaning equipment
d) This contamination in small amounts will reduce the useful life of the
lining
ANS: d

Charlie Chong/ Fion Zhang

Answers to API-652 Section 7, Surface Preparation

Charlie Chong/ Fion Zhang

Section 8
Lining Application

Charlie Chong/ Fion Zhang

Q1. For thick-film linings, the manufacturer may specify that the prime coat be
applied at a film thickness less than that of the anchor pattern. Why is it
important to follow these requirements?
a) Failure to follow these requirements could result in the nullification of
the lining warranty
b) Failure to follow these requirements could result in the lining cracking
at the first filling of the tank
c) Failure to follow these requirements could result in disbonding or
delamination of the lining
d) Failure to follow these requirements could result in pitting of the lining
surface
ANS: c

Charlie Chong/ Fion Zhang

Q2. What should be done if there are differences between the owner's
specifications and the lining manufacturer's recommendations?
a) These differences should be resolved prior to beginning the job
b) These differences should be resolved at each step to see which is
more advantageous
c) Disregard the manufacturer's recommendations
d) Disregard the owner's specifications
ANS: a

Charlie Chong/ Fion Zhang

Q3. As a general rule, the temperature of the steel surface should be ____
and the humidity should be _______ during the application and curing of the
lining.
a) 25F above the dew point - below 80%
b) 5F above the dew point - below 80%
c) 5F below the dew point - above 80%
d) 5F above the dew point - above 80%
ANS: b
Q4. What is a common cause of failure of thick-film lining systems?
a) Abrasive blasting to a white metal finish
b) Abrasive blasting to a near white metal finish
c) Primer coating at a thickness less than the anchor pattern
d) Excess primer thickness
ANS: d

Charlie Chong/ Fion Zhang

Q5. What two factors are the major causes of premature lining failure?
a) Forced curing and improper application
b) Improper application and inadequate curing
c) Abrasive blasting to white metal finish and inadequate curing
d) Abrasive blasting to white metal finish and improper application
ANS: b

Charlie Chong/ Fion Zhang

Answers to API-652 Section 8, Lining Application

Charlie Chong/ Fion Zhang

Section 9
Inspection

Charlie Chong/ Fion Zhang

Q1. To ensure the lining meets the specification, it should be inspected during
___ and ___.
a) Application and at the next scheduled internal inspection; not to
exceed 20 years
b) Application and at the next scheduled internal inspection; not to
exceed 10 years
c) Application and at the next scheduled internal inspection; not to exceed
5 years
d) Application and upon completion of the work
ANS: d
Q2. All lining inspectors should demonstrate a thorough knowledge of lining
and coating practices or be _____ certified.
a) National Board
b) API-510
c) NACE
d) API-653
ANS: c

Charlie Chong/ Fion Zhang

Q3. How is holiday testing of thick film linings accomplished?


a) Holiday testing of thick film linings shall be carried out with a lowvoltage detector in accordance with NACE RP-01-88
b) Holiday testing of thick film linings shall be carried out with a highvoltage detector in accordance with NACE RP-01-88
c) Holiday testing of thick film linings shall be carried out with a lowwattage detector in accordance with NACE RP-01-88
d) Holiday testing of thick film linings shall be carried out with an infrared
detector in accordance with NACE RP-01-88
ANS: b

Charlie Chong/ Fion Zhang

Answers to API-652 Section 9, Inspection

Charlie Chong/ Fion Zhang

Section 10 - Repair of Tank Bottom


Linings

Charlie Chong/ Fion Zhang

Q1. A service life of ______ years should be expected from a properly


selected and applied lining system.
a) 10 to 20
b) 15 to 30
c) 20 to 30
d) 25 to 30
ANS: a
Q2. When should repairs to the tank be accomplished when it is necessary to
make repairs to the lining?
a) All repairs to the tank should be completed immediately after lining
repairs to permit proper curing
b) All repairs to the tank should be completed only after the lining repair
has had time to cure
c) All repairs to the tank should be completed prior to any repair of the
lining
d) All repairs to the tank should be started before the repair of the lining
and finished as soon as the work on the lining is complete.
ANS: c
Charlie Chong/ Fion Zhang

Q3. Before deciding how to repair a lining, the cause and extent must be
established. In addition, what three possible failure modes must be
considered as possible causes of lining failure?
a) Environmental, mechanical, cathodic protection
b) Mechanical, improper installation, environmental
c) Improper installation, wrong inspection technique, environmental
d) Mechanical, environmental, placement of galvanic anodes
ANS:
Q4. Of the following, which is not one of the three basic types of lining repair?
a) Top-coating of an existing lining
b) Complete relining
c) Spot repairs
d) Installing metallic plugs in lining breaks
ANS: d

Charlie Chong/ Fion Zhang

Q5. Who should be consulted to access the compatibility of new coats with
existing lining in the top-coating repair method?
a) The API-653 Inspector
b) The owner or operator
c) The lining manufacturer
d) NACE RP-01-84
ANS: c

Charlie Chong/ Fion Zhang

Answers to API-652 Section 10, Repair of Tank Bottom Linings

Charlie Chong/ Fion Zhang

Section 11
Safety

Charlie Chong/ Fion Zhang

Q1. In addition to proper safe work procedures and training of employees,


what else is required prior to the application of internal tank linings?
a) Provision of the necessary supervision and/or inspection before and
after the job is done
b) Provision of the necessary supervision and/or inspection prior to the
start of the lining application
c) Provision of the necessary supervision and/or inspection throughout
the progress of the job
d) Provision of the necessary supervision and/or inspection provided by
the employee with the most experience
ANS: c
Q2. All necessary precautions to protect _____ shall be taken prior to entry of
and while working in a storage tank.
a) The thick film tank bottom lining
b) Personnel
c) Any cathodic protection system
d) The environment
ANS: b
Charlie Chong/ Fion Zhang

Q3. Working in a petroleum storage tank presents certain hazards. Which of


the following would not be a hazard associated with this activity?
a) Drowning
b) Respiratory
c) Fire
d) Explosion
ANS: a
Q4. In order to properly protect themselves, employees should consult
______.
a) Their immediate supervisor
b) The owner/operator's specifications
c) Previous inspection reports
d) Material Safety Data Sheets (MSDS)
ANS: d

Charlie Chong/ Fion Zhang

General note to participants: The purpose of an MSDS is to tell the


worker:
a) A material's physical properties which make is hazardous to handle
b) The type of personal protective equipment needed
c) The first aid treatment is exposed to a hazard
d) The planning needed for safely handling normal operation, as well as
emergencies such as spills and fires
e) The appropriate response to accidents
The applicable MSDS should be consulted prior to conducting any work

Charlie Chong/ Fion Zhang

Answers to API-652 Section 11, Safety

Charlie Chong/ Fion Zhang

Rendang Beef

Charlie Chong/ Fion Zhang

http://notecook.com/soup/beef-rendang-recipe/

Rendang Beef

Charlie Chong/ Fion Zhang

http://notecook.com/soup/beef-rendang-recipe/

Charlie Chong/ Fion Zhang

Rendang Beef

http://notecook.com/soup/beef-rendang-recipe/

API PUBLICATION 2207


Preparing Tank Bottoms
for Hot Work - 1998

Charlie Chong/ Fion Zhang

API PUBLICATION 2207

Charlie Chong/ Fion Zhang

API PUBLICATION 2207

Charlie Chong/ Fion Zhang

Preparing Tank Bottoms


for Hot Work
API PUBLICATION 2207
Fifth Edition, September 1998

Charlie Chong/ Fion Zhang

Section 1
General

Charlie Chong/ Fion Zhang

Q1. An operation that can produce a spark or flame hot enough to ignite
flammable vapors is the definition, used by API 2207, for _____.
a) Flame work
b) Hot work
c) Flash work
d) Burning work
ANS: b
Q2. Tanks that have contained flammable or combustible liquids must be
inspected and proven safe for hot work. These inspections include gas testing
to determine an oxygen content of between ____ and _____ is present.
a) 19.5 and 22.5 ppm
b) 19.5 and 22.5 ppb
c) 19.5 and 22.5 percent
d) 19.5 and 22.5 ml per cubic foot
ANS: c

Charlie Chong/ Fion Zhang

Section 3
Precautions

Charlie Chong/ Fion Zhang

Q1. During the entry and hot work activity, a/an ______ should be in
operation.
a) Electrical light stationed at the tank entrance
b) Electrical air mover
c) Cathodic protection system
d) Gasoline powered air mover
ANS: b
Q2. Tank surfaces that have been in contact with leaded gasoline should be:
a) Scraped down to bare metal
b) Thoroughly flushed with potable water
c) Steam cleaned
d) Air lanced and cleaned with a solvent
ANS: a

Charlie Chong/ Fion Zhang

Q3. As an alternative to scraping down to bare metal, welders should:


a) Preheat the area to be welded to a minimum of 200F
b) Wear chemical and gasoline resistant shoes and gloves
c) Take frequent breaks by leaving the area at least every 15 minutes
d) Use supplied-air respiratory equipment
ANS: d
Q4. Grounding leads from welding machines should be attached to:
a) The rectifier for the tank where hot work is being performed
b) A bared surface on a tank in close proximity to the one in which hot
work is being performed
c) A bared surface on the tank shell on which hot work is to be performed
d) A grounding rod driven deep in the ground out side the diked area of
the tank in which hot work is being performed
ANS: c

Charlie Chong/ Fion Zhang

Q5. Compressed gas cylinders used for cutting operations should be kept:
a) Inside the tank to prevent tampering
b) Outside the tank next to the opening
c) Outside the tank at a safe distance from open manholes
d) Inside the tank as long as there is at least 20 feet separating the
cylinder from the hot work area
ANS: c

Charlie Chong/ Fion Zhang

Section 4 Inspection Procedures /


Section 5 Safe Work Procedures

Charlie Chong/ Fion Zhang

Q1. In preparation for performing hot work on a tank bottom, the repair
organization places small openings in the tank bottom. Why would these
openings be cut into the tank bottom?
a) These openings facilitate inspection and complete draining of the tank
b) These openings facilitate inspection and freeing the interior from gas
c) These openings facilitate installation of jigs for alignment
d) These openings facilitate inspection and testing the soil under the tank
ANS: b

Charlie Chong/ Fion Zhang

Q1. Minor welded repairs, if the tank bottom is not in good shape, may be
made using which of the following procedures?
a) Drill and tap a hole for pipe, connect a supply of inert gas to the tap,
establish a flow of inert gas before starting the hot work, ensure oxygen
content of atmosphere of 19.5 to 22.5 percent, plug the hole and back
weld.
b) Drill and tap a hole for 1/4 pipe, connect a supply of inert gas to the
tap, establish a flow of inert gas before starting the hot work, ensure
oxygen content of atmosphere of 19.5 to 22.5 percent, plug the hole and
back weld.
c) Drill and tap a hole for pipe, connect a supply of inert gas to the tap,
establish a flow of inert gas immediately after starting the hot work,
ensure oxygen content of atmosphere of 19.5 to 22.5 percent, plug the
hole and back weld.
d) Drill and tap a hole for pipe, connect a supply of inert gas to the tap,
establish a flow of inert gas before starting the hot work, ensure oxygen
content of atmosphere of 16.5 to 29.5 percent, plug the hole and back
weld.
ANS: a
Charlie Chong/ Fion Zhang

Q2. Major repairs involving most of the tank bottom can be accomplished by
constructing a dike around the tanks outer shell and flooding beneath the
tank bottom with:
a) Solution of soap and water
b) Solution of soda ash and water
c) Light diesel oil
d) Water
ANS: d
Q3. When it is necessary to perform welded repairs around the perimeter of a
tank, excavation for a minimum of ____ beyond the point of any hot work area
should be made.
a) Twelve feet
b) Twelve inches
c) Six feet
d) Six inches
ANS: b

Charlie Chong/ Fion Zhang

Q4. When a tank double bottom is constructed, how much sand or other
sealing material should be placed over the existing floor.
a) Approximately 12 inches
b) Approximately 8 inches
c) Approximately 6 inches
d) Approximately 4 inches
ANS:

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

API RP 575
Inspection Practices for Atmospheric
and Low-Pressure Storage Tanks
Third Edition, April 2014

Charlie Chong/ Fion Zhang

Section 3 Selected Nondestructive


Examination Methods

Charlie Chong/ Fion Zhang

Q1. In ultrasonic thickness measurements, dual-element transducers have


the ability to operate from thin sections of ____ inch
a) 0.500 1.000
b) 0.050 0.100
c) 0.050 1.000 (1.27mm-25.4mm)
d) 0.005 1.000
ANS:
Q2. In performing ultrasonic thickness measurements _____ transducers are
recommended for measurements on penetrations and floors and _____
transducers are recommended on shells where coating thickness may not be
uniform.
a) Dual-element, Single crystal contact
b) Single crystal contact, Dual-element
c) High-temperature, Low-temperature
d) Low-temperature, High-temperature
ANS: a

Charlie Chong/ Fion Zhang

Q3. What is the minimum overlap for ultrasonic thickness readings according
to the ASME?
a) 10 percent based on the thickness of the part being examined
b) 10 percent based on the diameter of the transducer
c) 10 percent based on the thickness of the calibration block
d) 10 percent based on the diameter of the transducer cable
ANS: b
Q4. What ultrasonic method can be used to assist in the discrimination
between inclusions in the metal and laminations?
a) A scan
b) B scan
c) Straight beam
d) Shear wave
ANS: a

Charlie Chong/ Fion Zhang

Q5. The primary advantage of magnetic floor testing using a floor scanner is
the ability to detect topside pitting and underside corrosion. Additional
inspection is required to quantify flaws detected above certain thresholds.
Generally, what method of examination is used for this purpose?
a) Liquid penetrant
b) Eddy current
c) Ultrasonic
d) Radiography
ANS: c

Charlie Chong/ Fion Zhang

Answers to API-RP-575 Section 3, Selected Nondestructive Examination


Methods

Charlie Chong/ Fion Zhang

Section 4
Types of Storage Tanks

Charlie Chong/ Fion Zhang

Q1. API-575 states that atmospheric storage tanks are used for fluids having
a true vapor pressure at the storage temperature that is _____.
a) equal to or greater than atmospheric pressure
b) at least 2.5 psi above atmospheric
c) at least 2.5 pounds per square foot above atmospheric
d) substantially below atmospheric
ANS: a
Q2. What type of tank does API-575 consider the simplest type of
atmospheric storage tank?
a) Cone-roof
b) Dome-roof
c) Umbrella-roof
d) Pan-type floating roof
ANS: a

Charlie Chong/ Fion Zhang

3.3
atmospheric pressure
When referring to (vertical) tanks, the term atmospheric pressure usually
means tanks designed to API 650, although API 620 uses the term
atmospheric pressure to describe tanks designed to withstand an internal
pressure not exceeding the weight of the roof plates. API 650 also provides
for rules to design tanks for higher internal pressure up to 2.5 lbf/in.2 (18
kPa). API 653 uses the generic meaning for atmospheric pressure to describe
tanks designed to withstand an internal pressure up to, but not exceeding 2.5
lbf/in.2 (18 kPa) gauge.
4 Types of Storage Tanks 4.1 General Storage tanks are used to store
fluids such as crude oil, intermediate and refined products, gas, chemicals,
waste products, water, and water/product mixtures. Important factors such as
the volatility of the stored fluid and the desired storage pressure and
temperature result in tanks being built of various types, sizes, and materials of
construction. In this document, only atmospheric and low-pressure storage
tanks are considered. Guidelines for inspection of pressure vessels operating
at pressures greater than 15 lbf/in2 (103 kPa) gauge are covered in API 572.
Charlie Chong/ Fion Zhang

Q3. The floating roof atmospheric storage tank is designed to do which of the
following?
a) Allow the tank to filled completely to the top rim and provide selfventing
b) Prevent personnel for falling into the tank and keep birds out of the
storage area
c) Eliminate or minimize the vapor space above the stored liquid
d) Create or maximize the vapor space above the stored liquid
ANS: c
Q4. The pan-type floating roof is the simplest type of floating roof design.
Which of the following is the most correct?
a) This design is susceptible to collapse
b) This design is susceptible to sinking
c) This design is more susceptible to corrosion
d) This design is not suited for hydrocarbon storage tanks
ANS: b

Charlie Chong/ Fion Zhang

Q5. Storage tanks that are designed to operate at pressures, in their gas or
vapor spaces, exceeding 2.5 psi but not more than 15 psi are described as
which of the following?
a) Atmospheric storage tanks
b) High-pressure storage tanks
c) Intermediate pressure storage tanks
d) Low-pressure storage tanks
ANS: d

Charlie Chong/ Fion Zhang

Answers to API-RP-575 Section 4, Types of Storage Tanks

Charlie Chong/ Fion Zhang

Section 5 Reasons for Inspection and


Causes of Deterioration

Charlie Chong/ Fion Zhang

Q1. In general, why are storage tanks inspected?


a) To determine their physical condition and cycles of use
b) To determine their physical condition and rate of deterioration
c) To determine their physical dimensions and rate of deterioration
d) To determine their physical condition and type of design
ANS: b
Q2. What is the prime cause of deterioration of steel storage tanks and
accessories?
a) Erosion
b) Upset
c) Settlement
d) Corrosion
ANS: d

Charlie Chong/ Fion Zhang

Q3. A sand pad beneath a tank bottom is found to be contaminated with


gravel and crushed stones. What type of problem could this contamination
cause?
a) Pitting corrosion at points of contact
b) Punctures of the tank bottom at points of contact
c) Air spaces which provide even corrosion
d) Cracking at the point of contact
ANS: a
Q4. If soil movement raises the grade level to cover the lower portion of the
shell, what would you as the inspector look for?
a) Severe external corrosion of the shell beneath the soil level
b) Severe external corrosion of the shell just above the soil line
c) Severe internal corrosion of the shell beneath the soil level
d) Severe internal corrosion of the shell just above the soil line
ANS: a

Charlie Chong/ Fion Zhang

Q5. Atmospheric corrosion can occur on all external parts of a tank. During
your inspection, you notice considerable damage to the protective coating
and accelerated corrosion rates. What would you suspect the cause to be?
a) Hydrogen and oxygen rich atmosphere
b) Nitrogen and oxygen rich atmosphere
c) Sulfurous or acidic atmosphere
d) Carbon dioxide and nitrogen rich atmosphere
ANS: c
Q6. Internal corrosion in the vapor space above the liquid of crude oil and
petroleum product tanks is commonly caused by _________.
a) Hydrogen sulfide vapor, water vapor, caustic vapors or any
combination of the three
b) Hydrogen sulfide vapor, nitrogen vapors, oxygen or any combination of
the three
c) Hydrogen sulfide vapor, water vapor, oxygen or any combination of the
three
d) Hydrogen sulfide vapor, water vapor, nitrogen or any combination of
the three
ANS: c
Charlie Chong/ Fion Zhang

Q7. Of the following, which is not a point where cracks are most likely to
occur?
a) Around nozzle connections
b) Around rivet holes
c) Bottom-to-shell connections
d) In the roof rafters
ANS: d
Q8. Why is inspection for cracking of the lower-shell-to-sketch-plate weld
critical?
a) This area is more susceptible to cracking because it is subjected to
internal and external atmosphere
b) This area is critical because in relatively large or hot tanks, it has more
potential for cracking
c) This area is critical because in relatively large or hot tanks, it has more
potential for corrosion
d) This area is critical because in relatively small or cold tanks, it has
more potential for cracking
ANS: b
Charlie Chong/ Fion Zhang

Q9. Why is it important to check roof drains?


a) Plugged drains can cause enough rainwater to accumulate on the roof
to prevent the tank from being pumped full
b) Plugged drains can cause enough rainwater to accumulate on the roof
to increase the vapor pressure enough to cause the tank to rupture
c) Plugged drains can cause enough rainwater to accumulate on the roof
to force product out of the vents creating an environmental hazard
d) Plugged drains can cause enough rainwater to accumulate on the roof
to sink a pan-type or pontoon-type floating roof
ANS: d

Charlie Chong/ Fion Zhang

Answers to API-RP-575 Section 5, Reasons for Inspection and Causes


of Deterioration

Charlie Chong/ Fion Zhang

Section 7 Methods of Inspection and


Inspection Scheduling

Charlie Chong/ Fion Zhang

Q1. Some of the first items to inspect when conducting an internal inspection
of a storage tank should be which of the following?
a) The tank bottom and the annular ring plate if one is installed
b) The water draw-off pipe and product drain
c) The base of all roof support structures
d) Overhead parts and all supports
ANS: d
Q2. Where should the recommended inspection of overhead parts and
supports be conducted from?
a) A bosuns chair suspended through the roof vent after the tank has
been gas freed
b) The entry point or other observations points before entering the tank
c) From the very center of the tank bottom with a powerful sealed beam
portable light
d) From ladders or scaffolding
ANS: b

Charlie Chong/ Fion Zhang

Q3. The inspector should thoroughly review __________ prior to conducting


internal or external inspections.
a) The repair plan and/or re-commissioning plan
b) The operating history of the tank and list of products that have been in
the tank
c) The inspection and maintenance records
d) The tank entry permit and qualification of the entry attendant
ANS: c
Q4. When any work is being done on the outside or close to the tank,
especially on the roof, during inspection ________ should be kept
informed.
a) The owner/operator
b) The qualified person
c) Personnel working inside the tank
a) Personnel working under the tank
ANS: c

Charlie Chong/ Fion Zhang

Q5. When should the majority of external inspection activity be conducted?


a) As soon as the tank is taken out of service and is drained
b) Six months before the tank is removed from service for the internal
inspection
c) While the tank is being drained
d) While the tank is in service
ANS: d
Q6. During the external in-service inspection, ladder and stair treads should
be checked. What condition(s) would you be looking for?
a) Missing rungs and wear
b) Corrosion or broken parts
c) Corrosion and missing rungs
d) Tread-to-tread distance and handrail height
ANS: b

Charlie Chong/ Fion Zhang

Q7. Inspection of pipe connections to the tank should include bolting at


flanged joints. Piping that enters the ground should be inspected at the soilto-air interface by excavating ___ to ___ inches to permit visual and ultrasonic
thickness examination.
a) 18 to 24
b) 12 to 18
c) 6 to 12
d) 4 to 8
ANS: b
Q8. If during your inspection, you find distortion around a nozzle connection,
what additional action would you recommend?
a) All seams and the shell in this area should be examined
b) All horizontal welds around the tank in the course that contains the
nozzle should be examined
c) All vertical welds within 36 inches of the nozzle should be examined
d) An area measuring two nozzle diameters square should be examined
around the nozzle
ANS: a
Charlie Chong/ Fion Zhang

Q9. Grounding connections should be visually checked for corrosion at the


point where they enter the earth. What is the approximate total resistance
from the tank to earth?
a) Should not exceed 100 ohms
b) Should not exceed 75 ohms
c) Should not exceed 50 ohms
d) Should not exceed 25 ohms
ANS: d
Q10. Where would you expect to find paint blisters?
a) On the roof and on the side of the tank on the north side
b) On the roof and on the side of the tank subjected to mist over-spray
from cooling towers
c) On the roof and on the side of the tank adjacent to another tank
d) On the roof and on the side of the tank receiving the most sunlight
ANS: d

Charlie Chong/ Fion Zhang

Q11. Why is it recommended that inspectors not walk on insulated roof?


a) The inspector may damage the insulation
b) The insulation may contain hazardous substances
c) The roof plates may not be strong enough to support the inspectors
weight
d) The inspector may cause indentations in the insulation where water
can collect
ANS: c
Q12. The inspector finds corrosion during the shell inspection and requires
ultrasonic thickness measurements to be taken. How many measurements
would normally be taken?
a) At least one thickness measurement on each shell ring
b) At least two thickness measurements on each shell ring
c) At least three thickness measurements on each shell ring
d) At least one thickness measurement in the immediate area of the
corrosion
ANS: d

Charlie Chong/ Fion Zhang

Q13. In obtaining shell thickness measurements, special attention should be


given to the upper __ inches of un-coated shells of floating-roof tanks.
a) Twelve
b) Twenty-four
c) Eighteen
d) Thirty-six
ANS:
Q14. Where would you expect to find caustic stress corrosion cracking
(caustic embrittlement) during an inspection of a storage tank used to store
amine?
a) At the liquid to vapor interface
b) At the roof supports on the tank bottom
c) Around connections for internal heating coils or units
d) At the shell-to-bottom connection
ANS: c

Charlie Chong/ Fion Zhang

Q15. What should be done if an indication of leakage through a crack is


discovered on an in-service tank?
a) A soft patch should be applied over the crack and the area observed
for 24 hours
b) It may be possible to caulk the crack to stop the leakage
c) The tank shall immediately be removed from service, drained, opened,
and repaired
d) The tank should be removed from service as soon as possible and a
complete inspection with subsequent repairs made
ANS: d
Q16. Welded tanks that have significant distortions may cause the weld
seams to be over-stressed. In addition to the bottom-to-shell joint, what other
welds are susceptible to cracking?
a) Horizontal shell seams
b) Vertical shell seams
c) Wind girder attachment welds
d) Reinforcement pad peripheral welds
ANS: b
Charlie Chong/ Fion Zhang

Q17. When a tank is of welded construction and has significant distortion,


weld seams may crack. When cracking is suspected, what is the preferred
method of nondestructive examination?
a) Radiography
b) Ultrasonic
c) Liquid Penetrant
d) Magnetic Particle
ANS: b
Q18. When conducting a tank roof inspection on a floating roof, in addition to
the recommendation that the inspector walk on weld seams, what other
precaution should be taken?
a) The tank should be empty and the roof siting on the lower support
stops
b) The roof should be in the high-gauge position if volatile liquid is in the
tank
c) Inert gas should be applied under the roof if volatile liquid is in the tank
d) The roof vent(s) should be plugged to prevent vapor escape while the
inspector is on the roof
ANS:
Charlie Chong/ Fion Zhang

When conducting a tank roof inspection on a floating roof, The roof should be
in the high-gauge position if volatile liquid is in the tank

Charlie Chong/ Fion Zhang

When conducting a tank roof inspection on a floating roof, The roof should be
in the high-gauge position if volatile liquid is in the tank

Charlie Chong/ Fion Zhang

Q19. External corrosion on roof surfaces will usually be most severe at


depressions where water can remain until it evaporates.
a) True
b) False
ANS: a
Q20. Which of the following is the correct procedure for pressure testing roof
drain lines and joints?
a) First test at about 1.5 times design pressure for approximately hour
then reduce pressure to design pressure and hold for another hour
b) First test at about 15 psi for approximately hour then reduce
pressure to 5 psi and hold for another hour
c) First test at about 30 psi for approximately hour then reduce
pressure to 5 psi and hold for another hour
d) First test at about 3.0 times design pressure for approximately hour
then reduce pressure to design pressure and hold for another hour
ANS: c

Charlie Chong/ Fion Zhang

Q21. In conducting a preliminary internal visual inspection, what is the


recommended sequence of the inspection?
a) The bottom, shell, internal supports, and roof in that order
b) The shell, bottom, internal supports, and roof in that order
c) The internal supports, roof, shell, and bottom in that order
d) The roof, internal supports, shell, and bottom in that order
ANS: c
Q22. An inspector should be aware of the possibility of accumulation of dry
pyrophoric deposits that could ignite during the inspection. What should be
done with these deposits if they can not be removed prior to the inspection?
a) These deposits should be kept moist
b) These deposits should be kept dry
c) These deposits should be covered with foam
d) These deposits should be left alone and the inspector should stay at
least 12 feet from them
ANS: a

Charlie Chong/ Fion Zhang

Q23. Where would you expect to find significant internal corrosion in a tank in
sour refinery fluid service?
a) On the surfaces of the bottom plates
b) In vapor space above the stored liquid
c) Adjacent to the product drain nozzle
d) Adjacent to the manway entrance nozzle
ANS: b
Q24. Caustic stress corrosion cracking (caustic embritlement) is prevalent
when the temperature rises above ____F.
a) 100
b) 125
c) 150 (65C)
d) 175
ANS: d

Charlie Chong/ Fion Zhang

Q25. When the statistical methods are used to assess the probable condition
of a tank bottom, what is the typical amount of the floor that should be
randomly scanned?
a) 30 to 50 percent
b) 20 to 30 percent
c) 10 to 20 percent
d) 5 to 10 percent
ANS:
Q26. Tanks with a bottom angle between the shell and the bottom should be
checked for cracks in the shell adjacent to any welded butt joints in this angle.
What method of examination should be used?
a) Ultrasonic or radiography
b) Liquid penetrant or magnetic particle
c) Eddy current or acoustic emission
d) Light diesel oil or vacuum box
ANS: b

Charlie Chong/ Fion Zhang

statistical methods are used to assess the probable condition of a tank bottom,
what is the typical amount of the floor that should be randomly scanned? d) 5
to 10 percent

Charlie Chong/ Fion Zhang

Q27. To test for leaks through shell plates, sometimes a penetrating oil can
be sprayed or brushed on one side and the other side observed for leakage.
What period of time might be required to conduct this type of test?
a) 48 hours
b) 36 hours
c) 24 hours
d) 72 hours
ANS: c

Charlie Chong/ Fion Zhang

Q28. API-575 discusses several methods of inspecting the bottoms of tanks


that are resting on pads or on the soil. The methods require a temporary clay
dam to be placed around the outside of the tank bottom. Which of the
following is not one of the methods discussed?
a) Cover the inside surface with a soap solution and inject air at not more
than 3 inches of water pressure under the tank
b) Inject a solution of light diesel oil under the tank at a pressure not more
that 3 psi and observe the tank bottom from the inside for wicking of the
oil
c) Pump about 6 inches of water into the tank and then place air at not
more than 9 inches of water pressure under the tank
d) Pump water under the tank to depth of about 6 inches above the level
of the highest point of the tank bottom and holding the water with the clay
dam
ANS: d

Charlie Chong/ Fion Zhang

Cover the inside surface with a soap solution and inject air at not more than 3
inches of water pressure under the tank

inject air at not


more than 3
inches of water
pressure

soap solution

air

Charlie Chong/ Fion Zhang

air

air

air

air

Pump about 6 inches of water into the tank and then place air at not more
than 9 inches of water pressure under the tank

inject air at not


more than 9
inches of water
pressure

water

air

Charlie Chong/ Fion Zhang

air

air

6 inches

air

air

Pump water under the tank to depth of about 6 inches above the level of the
highest point of the tank bottom and holding the water with the clay dam

water

Charlie Chong/ Fion Zhang

6 inches

Q29. Atmospheric tanks that are designed for not more than 0.5 psig over the
static pressure of the liquid contained in the tank are normally tested:
a) By filling the tank with the liquid to be stored
b) By filling the tank with an inert gas
c) By filling the tank with water
d) By filling the tank with a soap solution
ANS: c
Q30. What should be the deciding factor(s) in determining the need for tank
repair or renewal?
a) Structural integrity and leak avoidance
b) Economics
c) Age of the tank
d) Product stored in the tank
ANS: a

Charlie Chong/ Fion Zhang

Answers to API-RP-575 Section 7, Reasons for Inspection and Causes


of Deterioration

Charlie Chong/ Fion Zhang

ANS:
ANS:

Charlie Chong/ Fion Zhang

ANS:
ANS:

Charlie Chong/ Fion Zhang

ANS:
ANS:

Charlie Chong/ Fion Zhang

>|

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Good Luck!

Charlie Chong/ Fion Zhang

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