PED (A-02)

Jan 2015

Term Work - 2 (Design data sheet)

Marks = 5 (Submission date: 30 January 2015)
Check design of a pressure vessel specified in datasheet 256324-500-DS-MEC-021 Rev.B. Perform
following design checks under (i) design conditions and (ii) vertical hydrotest condition. Hydrotest
pressure is 1.3 times design pressure.
1. Shell and top/bottom head thickness
2. Wall thickness (pipe schedule) of nozzle M1.
3. Pressure temperature rating of flange as per ASME B16.5 (flange forging material group 1.1,
Table 2-1.1, pg34/234)
4. Calculate MAWP of vessel based on shell and head thickness
Allowable stresses

SA 516 Gr 70: 138 MPa at design and hydrotest temperatures

SA106 Gr B: 118 MPa at design and hydrotest temperatures

Assessment scheme:

Correctness of calculations
Timely submission

4 marks
1 mark

Page 1 of 1

DISCLAIMER:
This document should not be relied on or used in circumstances other than those for which it was originally prepared and for which Mott MacDonald was commissioned. Mott MacDonald accepts no
resposibility for this document to any party other the person by whom it was commissioned.

IS-1893-2002, PART 1, ZONE-II, 2% DAMPING, SOIL TYPE - SOFT,

SPECIFICATIONS:

EARTHQUAKE:

3.05 / 3.05

OUTDOOR

NOT REQUIRED

TWO

IMPORTANCE FACTOR = 1.0

LOCATION:

CODE STAMP:

m3 No. OFF

SHELL:

SHOP:

JOINT EFFICIENCY

HYDROSTATIC TEST PRESSURE:

ASME SA-516 GR.70

POST WELD HEAT TREATMENT

HEADS

N/A

N/A

OTHER N.D.T.:

FUTURE SITE :

CONE:

CONE:

PAINTING

DESIGN DATA
0 C

kg/cm2g

SADDLE CENTRES:

BASE PLATE DETAILS:

SHIPPING DETAILS:

ONE PIECE

U/S BASEPLATE TO VESSEL CENTRELINE:

LEGS

SUPPORT METHOD:

8.42

kg/m3

--

kg

5450*

TEST:

N/A

kg

2200*

REMOVABLE INTERNALS:

kg

1400*

FABRICATION (SHIPPING)

VENDOR TO ADVISE

OPERATING:

DESIGN DENSITY / LIQUID LEVEL

WEIGHTS:

HEAD MANUFACTURING PROCESS:

No. OFF:

SEE PAGE 2

SADDLE HOLDING DOWN BOLTS :

125 - 250 Ra

SADDLE BOLT CENTRES :

FLANGE FINISH:

MOMENT AT BASE:

SHEAR FORCE AT BASE:

/
225*

100*

kg-m

kg

( H.D. BOLTS BY OTHERS )

1600*

700*

WIND/EARTHQUAKE LOADS

HEAT TREATMENT AFTER FORMING:

SORF

SORF

SORF

SORF

SORF

SORF

SORF

TYPE

PROJECT:

DATE

ISSUED FOR COMMENTS

13/08/2009

A
REV

REQUISITION No.

ISSUED FOR TENDER

19/08/2009

150#

150#

150#

150#

150#

150#

150#

CLASS
500
1900

SEE SKETCH PRESSURE INDICATOR

650

LOCAL CONDITIONS

NAME PLATE FOR VESSELS

HPCL

VESSEL
TECHNICAL DATA SHEET

MDK

DATA SHEET No.

JOB No 256324

500V-003 A/B

CHKD

1 OF

REV

APP

PJC

PJC

256324-500-DS-MEC-021_Rev.B.xls

SHEET

256324-500-DS-MEC-021

ITEM No.

BY

ASA

ASA

MANHOLE (SEE NOTE 2)

MDK

SERVICE

SEE SKETCH PRESSURE SAFETY VALVE

PAINTING SPECIFICATION

DESCRIPTION

INLET
OUTLET

SEE SKETCH VENT

REV. DOCUMENT TITLE

880

SEE SKETCH

SEE SKETCH

SEE SKETCH

SEE SKETCH

780

780

LOCATION

SEE SKETCH DRAIN

NOZZLE DATA
STANDOUT

LPG TERMINAL AT VISAKHAPATNAM

REFERENCE STANDARD DRAWINGS & SPECIFICATIONS:

DOCUMENT NO.

256324-500-SP-GEN-001

TO CODE

256324-500-ST-MEC-001

6* MIN. (AFTER FORMING)

2:1 SEMI-ELLIPSOIDAL

HEADS TYPE:

1250 mm I/D

BOOT

256324-500-SP-PIP-003

HEADS

SHELL

6* mm

THICKNESS

N/A

NO

3. DISH NOZZLE LOCATION.

2100 mm

3 mm

--- @ --C

INTERNALS REMOVABLE:

EXT.PRESS :

50 / 35 / 15 C MDMT :

INTERNALS FIXED:

TANGENT / TANGENT LENGTH

1.5 mm

(MAX./NOR./MIN.)

AS PER PAINTING SPEC.

FIREPROOFING SUPPORTS REQD:

EXTERNAL:

REMOVABLE: N/A

1250 mm I/D

SHELL/HEADS:

(MAX.) OPE. TEMP.:

DIAMETER(S)

7.7 kg/cm2g

OPERATING PRESSURE:

CORROSION ALLOWANCE:

8.5 kg/cm2g

DESIGN PRESSURE:

THICKNESS:

N/A

ASME SA-516 GR.70

DESIGN TEMPERATURE:

INTERNAL:

STRUCTURAL ATTACHMENTS

NO

ASME SA-516 GR.70 / SA36

SUPPORTS ( PAD / LEGS)

INSULATION (BY OTHERS)

WELDED:

ASME SA-516 GR.70 / SA36

INTERNALS

2. NOZZLE ORIENTATION

1. NOZZLE SIZE FOR PRESSURE SAFETY VALVE

SEE NOTE 17

BLIND FLANGES

INTERNAL:

ASME SA-516 GR.70

ASME SA-105

REINFORCEMENT

GASKETS

ASME SA-516 GR.70

PLATE NECKS

BOLTING / NUTS

HOLD LIST:

ASME SA-106 GR B

PIPE NECKS

65C

ANSI B16.5

ASME SA-516 GR.70

ASME SA-193 B7/ SA-194 2H

6 THK

ANSI B16.5

ANSI B16.5

ANSI B16.5

ANSI B16.5

ANSI B16.5

ANSI B16.5

STD

* VENDOR TO CONFIRM DURING DETAIL DESIGN

18"

160
HOLD-1

2"
HOLD-1

160

160

160

160

SCH. / THK.

ASME SA-105

EXTERNAL:

AS PER CODE & SPEC

M1

N6

N5

1"

1"

2"

2"

SIZE

FORGINGS

--

1.0

FULL

AS PER CODE & SPEC

HEAD:

HEAD:

N4

N3

N2

N1

MARK

SHELL

N/A

MATERIAL SPECIFICATIONS

AS PER CODE

AS PER CODE

IMPACT TEST

AS PER CODE & SPEC

0.85

SHELL: 10% SPOT + ALL 'T' JOINTS

RADIOGRAPHY

INSPECTION AND TESTS

INDIAN WIND CODE IS-875 (PART 3)-1987: WIND VELOCITY 50m/s, K1= 1.08, TERRAIN CAT. = 3, K3= 1.22, FORCE COEFF. = 0.7, EFF. DIA = (NOTE 22)

INSTRUMENT AIR

AS PER MATERIAL REQUISITION

SERVICE:

ASME SECTION VIII DIVISION 1, 2007 EDITION

VESSEL DESIGN CODE:

TOTAL / OPE. VOL.:

INSTRUMENT AIR RECEIVER

ITEM DESCRIPTION:

DISCLAIMER:
This document should not be relied on or used in circumstances other than those for which it was originally prepared and for which Mott MacDonald was commissioned. Mott MacDonald accepts no resposibility
for this document to any party other the person by whom it was commissioned.

REQUISITION No.

PROJECT:

TECHNICAL DATA SHEET

VESSEL

LPG TERMINAL AT VISAKHAPATNAM

HPCL

24 REFERENCE PROCESS DATA SHEET NO. 256324-500-DS-PRO-005, REV. A.

- 10% FASTENERS WITH MINIMUM OF 2 NOS. FOR EACH TYPE & SIZE

- 2 SETS OF GASKETS FOR EACH TYPE & SIZE OF NOZZLE / MANHOLE

MANDATORY SPARES SHALL BE AS FOLLOWS.

REV

256324-500-DS-MEC-021_Rev.B.xls

2 OF

256324-500-DS-MEC-021

DATA SHEET No.

JOB No 256324

500V-003 A/B

SHEET

ITEM No.

23 ALL MANHOLE & NOZZLES WITH BLIND FLANGE SHALL BE SUPPLIED WITH MANDATORY SPARES. QUANTITY OF

AND D1 = OUTSIDE DIAMETER + (2 X INSULATION THICKNESS)

22. EFFECTIVE DIAMETER D = MAXIMUM OF (1.2 X D1 OR 600 + OUTSIDE DIAMETER)

21. LIFTING LUGS TO BE PROVIDED (DESIGN TO INCLUDE FOR SNATCH FACTOR=1.5)

ACHIEVED FROM ONE SIDE ONLY USING PROPER QUALIFIED WELDING PROCEDURE.

20. ALL F.P. WELD TO BE CHIPPED BACK TO SOUND METAL ON THE SECOND SIDE & REWELDED OR F.P. WELD MAY BE

SECURED BY A MINIMUM OF FOUR BOLTS.

TO BE PLUGGED. ALL FLANGES TO BE BLANKED OFF WITH 12THK. PLYWWOD OR STEEL DISC. EACH DISC TO BE

19. PROTECTION:- ALL C.S. MACHINED SURFACES TO HAVE ONE COAT OF RUST PREVENTIVE. ALL THREADED CONNECTIONS

FABRICATION, STAGEWISE INSPECTION, TESTING, ERECTION AND HANDING OVER THE EQUIPMENT.

18. VENDOR SHALL BE RESPONSIBLE FOR DESIGN, PREPARATION OF FABRICATION DRAWING, SUPPLY OF MATERIAL,

17. GASKET SHALL BE 4.5MM THICK, SS SPIRAL WOUND, NON ASBESTOS FILLED WITH SS304 INNER RING/ C.S. OUTER RING TO ASME B16.20.

FOR THE SAME FOR APPROVAL ALONG WITH THE BID.

16. VENDOR SHALL DESIGN PRESSURE SAFETY RELIEF VALVE AS PER API RP 520 PARTS 1 & II, API 521 & SUBMIT CALCULATIONS

15 ITEM NO. AND EMPTY WEIGHT OF EQUIPMENT TO BE PAINTED ON PROMINENT POSITION.

14 NOMINAL THICKNESS OF DISHED END PLATE SHALL BE DECIDED BY VENDOR TO ACHIEVE MINIMUM THICKNESS AFTER FORMING.

13 ALL TOLERANCES WILL BE AS PER CODE / SPECIFICATION.

12 SERVICE GASKETS SUPPLIED SHALL NOT BE USED FOR HYDROTEST. HYDROTEST GASKETS SHALL BE SAME AS SERVICE GASKETS.

11 EARTHING BOSS NOT TO BE GALVANISED OR PAINTED.

PRESSURE AND CHECKED FOR LEAKS WITH SOAP SUDS. AFTER TEST, HOLES TO BE PLUGGED WITH HARD GREASE.

10. REINFORCING PADS TO HAVE TELL TALE HOLES TAPPED 1/4" NPT, PADS TO BE AIR TESTED WITH 1.05 Kg/Cm Sq.(g)

9. ALL BOLT HOLES IN NOZZLE FLANGES AND MANHOLES TO STRADDLE PRINCIPAL VESSEL CENTRE LINES EXCEPT AS NOTED.

7. OUTLET NOZZLE IS TO BE FITTED WITH A FLUSH TYPE VORTEX BREAKER.

8. ACCESSORIES SUCH AS VORTEX BREAKER, PRESSURE SAFETY RELIEF VALVE SHALL BE SUPPLIED BY VESSEL VENDOR.

6. ALL NOZZLES UPTO 50NB. SHALL BE SUITABLY BRACED BEFORE DISPATCH WITH 40Wx6T.FLATS @ 90 APART.

5. WELDED SEAMS TO CLEAR NOZZLES & ATTACHMENTS.

4. MAIN SHELL NOZZLE " LOCATIONS " ARE FROM REF.TAN LINE OF THE VESSEL.

FROM TAN LINE TO F.O.F.

3. SHELL NOZZLE STANDOUTS ARE FROM VESSEL CENTRE LINE TO F.O.F. (FACE OF FLANGE). FOR HEAD NOZZLE IT IS

2. MANHOLE COMPLETE WITH COVER , STUDS, NUTS, GASKET, DAVIT & SPARES.

1. ALL DIMENSIONS ARE IN MILLIMETRES, UNLESS OTHERWISE SPECIFIED.

GENERAL NOTES:

1/30/2014

PIPE SCHEDULE CHART

STEEL PIPES - PIPE SCHEDULE CHART

NPS
O.D.
N.D.
10
inches
mm
1/8
1/4
3/8
1/2

- 10.3 1.24
6 13.7 1.65
10 17.1 1.65
15 21.34 2.11

20

30 STD 40

60
-

XS

80

2.41 2.41
3.02 3.02
3.2 3.2
3.73 3.73

100

120

140

160 XXS

4.77 7.47

1.45
1.85
1.85
2.41

1.73
2.24
2.31
2.77

1.73
2.24
2.31
2.77

6.35
6.35
6.35
7.92
7.92
7.92
9.53

2.41
2.90
2.97
3.18
3.18
4.78
4.78
4.78
4.78
7.04
7.80
8.38
9.53
9.53
11.13
12.70

2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.52
9.52
9.52
9.52
9.52

2.87
3.91 3.91
5.56 7.82
3.38
4.55 4.55
6.35 9.09
3.56
4.85 4.85
6.35 9.7
3.68
5.08 5.08
7.14 10.16
3.91
5.54 5.54
8.74 11.07
5.16
7.01 7.01
9.52 14.02
5.49
7.62 7.62
- 11.12 15.24
5.74
8.08 8.08
- 16.15
6.02
8.56 8.56
- 11.12 - 13.49 17.12
6.55
9.52 9.52
12.7
- 15.87 19.05
7.11
- 10.97 10.97 - 14.27 - 18.26 21.95
8.18 10.31 12.7 12.7 15.08 18.26 20.63 23.01 22.22
9.27 12.7 12.7 15.08 18.26 21.44 25.4 28.57 25.4
10.31 14.27 12.7 17.47 21.44 25.4 28.57 33.32 25.4
11.12 15.09 12.7 19.05 23.82 27.79 31.75 35.71 12.7 16.66 12.7 21.44 26.19 30.96 36.52 40.49 14.27 19.05 12.7 23.82 29.36 34.92 39.67 45.24 15.08 20.62 12.7 26.19 32.54 38.1 44.45 50.01 -

3/4
1
1.1/4
1.1/2
2
2.1/2
3
3.1/2
4
5
6
8
10
12
14
16
18
20

20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500

26.67 2.11
33.4 2.77
42.16 2.77
48.26 2.77
60.32 2.77
73.02 3.05
88.9 3.05
101.6 3.05
114.3 3.05
141.3 3.40
168.3 3.40
219.1 3.76
273 4.19
323.9 4.57
355.6 6.35
406.4 6.35
457.2 6.35
508 6.35

22
24
26
28

550
600
650
700

558.8 6.35 9.53 12.70

609.6 6.35 9.53 12.70
660.4 7.92 12.70 711.2 7.92 12.70 15.88

30
32
34

750 762 7.92 12.70 15.88 9.52 800 812.8 7.92 12.70 15.88 9.52 17.47
850 863.6 7.92 12.70 15.88 9.52 17.47

12.7
12.7
12.7

36
40

900 914.4 7.92 12.70 15.88 9.52 19.05

1000 1016 - 9.53 -

12.7
12.7

http://www.cdbengineering.com/file/data/steel_pipe.htm

9.52 15.87 22.22 12.7 28.57 34.92 41.27 47.62 53.97

9.52 17.47 24.61 12.7 30.96 38.89 46.02 52.37 59.54
9.52 12.7
9.52 12.7
-

1/1