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Circuit diagrams
ORTHOPHOS Plus DS/Plus DS Ceph
Order no. 41 62 751
Tools
Hexagonal-head screwdrivers, angled, sizes 1, 5, 2 10
Allen key, size 4, length 200 mm, for socket head screws
Set of hexagonal wrenches, sizes 4 14 with 1/4 ratschet, extension and
4 socket head (Allen) inserts 3 6 mm
Spirit level
Open-end wrenches, sizes 5.5, 7, 8, 10, 13, 30, and 19, 22 for Ceph
Torx screwdrivers, sizes 10, 20, 25
Phillips)-head srewdriver, size 1
Insulated slot-head screwdrivers, sizes 0, 1, 2, 3, 4, 6
Pliers for retaining ring
Auxillary means
Digital multimeter, accuracy class 1
Soldering iron for cable repairs
Diagonal cutter
Cable ties
Teflon insulating tape
Important Notes 1
List of Messages 2
Troubleshooting 3
Service Routines 5
Repairs 6
Maintenance 7
Technical modifications 8
Contents
List of Messages................................................................................................................... 2 - 1
2.1
2.2
2.3
2.4
Troubleshooting .................................................................................................................... 3 - 1
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
54 53 571 D 3297
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Contents
3.23 Correcting error of messages E3 05, E3 06: Cassette carriage has not
left/reached the reference point. ............................................................................... 3 - 53
3.24 Correcting error of message E3 09: Pulses for height adjustment are not
within allowed time. .................................................................................................. 3 - 55
3.25 Correcting error of messages E3 10, E3 11: Count for height adjustment
too high/too low for reference setting. ...................................................................... 3 - 59
3.26 Correcting error of message E3 12: Key for height adjustment pressed
during unit self-adjustment. ...................................................................................... 3 - 61
3.27 Correcting error of messages E3 27, E3 28: Zero point of forehead
support was not exited/reached. .............................................................................. 3 - 63
3.28 Correcting error of messages E3 32, E3 33: Start position for rotation was
not exited/reached. ................................................................................................... 3 - 65
3.29 Correcting error of message E3 36: Cassette holder was swivelled from the
Pan position during Pan exposure. ........................................................................... 3 - 69
3.30 Correcting error of message E3 39: Light barrier for Ceph position rotation
indicates invalid status ............................................................................................. 3 - 73
3.31 Correcting error of message E3 46: Position of cassette holder cannot
be determined. ......................................................................................................... 3 - 75
3.32 Correcting error of message E3 51: Faulty signals output by the
film drive control. ...................................................................................................... 3 - 77
3.33 Correcting error of message E4 01: Exposure aborted by SIDEXIS (with XOP) ..... 3 - 79
3.34 Correcting error of message E4 01: Exposure aborted by SIDEXIS (with XAB) ...... 3 - 81
3.35 Correcting error of message E4 02: Fault indicated by control unit of
Ceph motor. ............................................................................................................. 3 - 83
3.36 Correcting error of message E4 03: Light barrier for Ceph control not
emitting any pulses. ................................................................................................. 3 - 87
3.37 Correcting error of message E4 04: Motor M8 for secondary
diaphragm not moving. ............................................................................................. 3 - 89
3.38 Correcting error of message E4 06: Fault at one of the supply voltages
(with XOP) ................................................................................................................ 3 - 93
3.39 Correcting error of message E4 06: Fault at one of the supply voltages
(with XAB) ................................................................................................................ 3 - 95
3.40 Correcting error of message E4 08: Aborted by SIDEXIS during radiation
(with XOP) ................................................................................................................ 3 - 97
3.41 Correcting error of message E4 08: Aborted by SIDEXIS during radiation
(with XAB) .............................................................................................................. 3 - 101
3.42 Correcting error of message E4 09: Faulty signal from limit switches of
Ceph drive. ............................................................................................................. 3 - 105
3.43 Correcting error of message E4 11: Image receptor not ready for exposure
(with XOP) .............................................................................................................. 3 - 107
3.44 Correcting error of message E4 11: Image receptor not ready for exposure
(with XAB) .............................................................................................................. 3 - 111
3.45 Correcting error of message E4 14: Ceph holder not moving. ............................... 3 - 115
3.46 Correcting error of message E4 15: Ceph holder has not moved to the
upper/lower limit switch. ......................................................................................... 3 - 119
VI
54 53 571 D 3297
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Contents
3.47 Correcting error of message E4 16: Active signal present when switching ON
(with XOP) ............................................................................................................. 3 - 121
3.48 Correcting error of message E4 16: Active signal present when switching ON
(with XAB) ............................................................................................................. 3 - 123
VII
Contents
5.13
5.14
5.15
5.16
5.17
5.18
5.19
5.20
5.21
5.22
5.23
5.24
5.25
5.26
5.27
5.28
5.29
5 - 37
5 - 41
5 - 45
5 - 49
5 - 51
5 - 59
5 - 61
5 - 63
5 - 65
5 - 67
5 - 69
5 - 71
5 - 77
5 - 83
5 - 89
5 - 91
5 - 93
Repairs ..................................................................................................................................6 - 1
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
VIII
54 53 571 D 3297
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Contents
Maintenance ........................................................................................................................7 - 1
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15
7.16
7.17
7.18
54 53 571 D 3297
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IX
Contents
54 53 571 D 3297
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Important Notes
Contents
Important Notes
Contents
1.1
1.2
1.3
1.4
1.5
1-2
54 53 571 D 3297
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Remote control
1.1
The unit can be equipped with a remote control inside the treatment room or outside an X-ray room.
For the tests the Multitimer can/must be removed from the remote control module and is to be connected directly to the
unit (for remote control with the Multitimer without coiled cable, the coiled cable has to be connected for the tests according to the installation instructions).
Remember that the fault can then be in the deactivated cable.
For demonstration units set the test switch S1/S88 on board DX31 to position 2. LED V3 must not light up. Pull plug X2.
Now, no X-ray radiation is generated. Upon completion of the self-adjustment S.88 is indicated on the Multitimer the
forehead support has reached position 10.00.
The overall software version of the unit is determined by the software versions of the EPROMs on board DX1 and of the
Multitimer D4 as well as the version number of the memory card. Refer to the list of software versions. When switching
the unit ON the versions are indicated on the Multitimer for about three seconds after the segment test.
Disposal
The X-ray tube assembly contains a tube which can implode, a small amount of beryllium, a lead lining and some mineral
oil.
Error messages
Error messages are indicated on the Multitimer and on the lateral control panel.
54 53 571 D 3297
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1-3
Do not move the secondary diaphragm by hand or subject it to any stress when
removing from the package.
Measurements
Before connecting a measuring instrument, always switch the unit OFF.
Select the required current/voltage type and set the measuring range according to the expected value.
Carry out continuity tests only with the unit switched off.
If the release of several exposures with radiation is required for checking the measuring results, you must observe the
specified cool-down intervals. This is ensured by the automatic exposure blockage (see Operating Instructions).
The pulse/interval ratio is 1:10, which means a 10 second pause has to follow after 1 second of radiation. This pulse/interval ratio is automatically guaranteed by the automatic exposure blockage.
However, preferable for the X-ray tube is a pulse/pause ratio of 1:20.
Adhere to the radiation protection guidelines before generating radiation.
Test runs initiated by pressing the T key on the Multitimer followed by actuation of the exposure release button are executed without radiation, i.e. the kV/mA displays remain blank. l
Replacing parts
Always turn the unit OFF before replacing any parts.
When parts located close to the line transformer are to be replaced, switch off the power at the distributor box for the onsite electrical system for safety reasons.
To protect electrostatic sensitive devices (ESD) on boards, always
wear the wrist band found inside the unit.
The unit must be checked and newly adjusted following the replacement of the DX1 electronics,
the X-ray tube assembly or a diaphragm.
The article numbers for ordering spare parts can be found in the spare parts list, order no. 41 63 841.
The figures in the spare parts list offer valuable assistance when replacing spare parts.
1-4
54 53 571 D 3297
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X-RAY
IMPORTANT:
No other combinations of software are allowed
since these could result in undefined faults.
1.2
023
06
mA I 4
kV
DX1
DX1
EEPROM
M
J115
EEPROM
M J115
D4
EEPROM
J4
Memory
Card
Memory
Card
TSA
SIDEXIS
Servicedisk
1.0
Version 02.1
013
06
18
2.2
Version 02.2
013
06
20
2.2
013
06
21
2.2
013
06
22
2.2
013
06
22
2.21
014
06
23
2.21
014
06
25
3.2 < to
5.55
2.0
20
06
26
3.2/4.2
20
06
27
3.2/4.2
20
06
30.10
4.2
2.1
Pulse/interval blockage 1:10.
LEDs of ORTHOPHOS symbol are
active during service routines.
3.2
20
06
31.10
4.2/5.2
20
06
35.10
5.28/5.3/
5.5
36.10
21
06
20
06
10.12
20
06
21
06
21
06
36.10
Remarks
5.52/5.54
Supports XAB-OP
Correcting error E4 04/E3 48
5.5
10.12
5.52
USB-Box
11.12
5.52/5.54
11.12
5.55
DX1
EEPROM
M J115
D4
EEPROM J4
Memory
Card
ORTH. Plus
011.50
Memory
Card
ORTH.
Memory
Card
ORTH. TS
Version
01.50
020
06
Version
01.51
020
06
Version
01.52
020
06
Version
02.50
020
06
Version
02.51
020
06
Version
02.52
020
06
012.52
Version
03.52
020
06
013.52
Version
04.50
021
06
Version
05.52
021
06
Remarks
010.51
010.52
012.50
011.51
13.50
014.52
ATTENTION! Invalid data are indicated if DX1 switch S101 is in the wrong position.
54 53 571 D 3297
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1-5
Main switch
ON
OFF
S1
I
O
Rear
panel
M6
V2
M3
V4
R1
M1
V5, V7
M2
V3
M5
V6, V8
RHB
Terminal strip K1,
transformer T1 and board
DX31 behind door and cover.
K3
DX31
BE, EDC
S3, S4
S2
DX7, A
H1
EGB
XAB OP / DEB
XAB D
DX71
DX91
DX32
F1,
DX1
DX20, M
Remote control . . .
SHV
D4
K10
K2
K10
L11
H1, H2 light
K11
. . . with
coiled cable
coiled cable
L30/L31/L32/LAN
K2
Control cable of
L9 remote control
A
= Membrane keypad
BE
= Image receptor
DEB, EDC,
RHB, D,
DX, XAB= PC boards
M
= Memory card
H1
= X-ray tube assembly
F1, F2 = Main fuses
M1
= Motor for rotation
M2/3
= Actuators
M5
= Motor for height adjustment
M6
= Motor for forehead support movement
H1/H2 = Light localizer
K
= Connector/terminal strips on/in the unit
1-6
L8
L8
L9
localizer
Serial no.
hardware
software
L12
. . . without
DX5
D6
L
R1
S
SHV
X
V2 - V8
V2
V3
V4
V5
V6
V7
V8
=
=
=
=
=
=
=
=
=
=
=
=
=
Leads/cables
Potentiometer for forehead support
Switch
Correction switch for height adjustment
Connectors on boards
Light barriers
Forehead support, zero position
Start position for actuator M2
Start position for actuator M3
Start position for rotation
Height adjustment pulses
Rotation ring in Ceph position
Ceph synchronization pulses
54 53 571 D 3297
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1.3
ORTHOPHOS PLUS
Main switch
ON
OFF
Rear
panel
S1
I
O
M6
V2
M3
V4
R1
M1
V5, V7
M2
V3
M5
V6, V8
K3
V11, V12
DX31
DX5
D6
DX8, M4,
S3, S4
S2
V10
DX7, A
H1
EGB
DX32
F1,
DX1
M
Remote control . . .
SHV
D4
K10
K10
L11
L12
K2
H1, H2 Light
Serial no.
hardware
software
K11
. . . without
. . . with
coiled cable
coiled cable
L8
L8
L9
A
D, DX
M
H1
F1, F2
M1
M2/3
M4
M5
M6
H1/H2
K
L
=
=
=
=
=
=
=
=
=
=
=
=
=
K2
Control cable of
L9 remote control
Membrane keypad
PC boards
Memory card
X-ray tube assembly
Main fuses
Motor for rotation
Actuators
Motor for cassette movement
Motor for height adjustment
Motor for forehead support movement
light localizer
Connector/terminal strip on/in the unit
Leads/cables
54 53 571 D 3297
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localizer
R1
S
SHV
X
V2 - V8
V2
V3
V4
V5
V6
V7
V8
=
=
=
=
=
=
=
=
=
=
=
=
1-7
Serial number
DAB
BE, EDC
M7
H3
M8
V2
V7
V4
V6
V1
V3
D10
V5
D11
DAB
BE
EDC
M7
=
=
=
=
M8
H3
D10
D11
=
=
=
=
1-8
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1.4
54 53 571 D 3297
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1-9
Unit carriage
Special screwdriver
Transformer
cover
Spare fuses
5 29 screws
This cover can only be removed after the panels behind the
rotation ring have been taken off.
NOTE: For ORTHOPHOS Plus DS TSA, take TSA imagereceptor out of side
holder before removing the panels.
1 - 10
54 53 571 D 3297
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1.5
MA setpoint
VH setpoint
Switch S101
Position 2 (at right)
otherwise reading
from memory card
not possible
51 67 080
Switch S101
Position 2 (at right)
otherwise reading
from memory card
not possible
54 53 571 D 3297
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1 - 11
Radiation
V3
DX31
S.88
Position 2
Demonstrationmode
X2 High voltage
1 - 12
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1.5
DX32 board
DX32 E4
DX32 E5
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1 - 13
DX8
R26
R27
DX91
1 - 14
54 53 571 D 3297
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1.5
RHB board
RHB
V222
D+5V
54 53 571 D 3297
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V232
-18V
V212
+18V
V200
D+24V
V100
V122
A+24V A-5V
V112
A+5V
1 - 15
DEB
V905 V900 V910 V221 V216 V670 V350 V231 V232
V216
V221
V231
V232
V350
V670
V900
V905
V910
V950
V905
V900
V950
V910
V221
V216
V670
V350
V231
X
X
X
V950
Standby Pan
Standby Ceph
X
X
X
glows
glows
1 - 16
V232
X
X
X
X
Status
54 53 571 D 3297
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XAB D
1.5
V900
V901
XAB OP
V10
V13
V5
V6
V7
V9
V8
V5
V6
V7
V8
V9
V10
V11
V12
V13
V12 V11
LED, TDI distance pulses
LED, IMAGE radiographic mode
LED, radiographic mode Pan/Ceph
LED, Panorama-Aufnahmemodus
LED, V continuous
LED, VCC +5V
LED, Digital supply voltage +24V
LED, Analog supply voltage +24V
LED, PC exposure readinesst ACTIVE signal
54 53 571 D 3297
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1 - 17
1 - 18
54 53 571 D 3297
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2 List of Messages
Contents
List of Messages
Contents
2.1
2.2
2.3
2.4
2-2
54 53 571 D 3297
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Find in the following list the actions required to return the unit
to readiness for exposure.
Before carrying out the required action clear the help message
by pressing the R key on the Multitimer.
Help
message
H3 01
V1
V3
V5
Required action
Press the Return key R,
H3 05
H3 06
H3 07
Forehead support is in an incorrect position for the Move forehead support to correct position,
selected program. V4
page 3 - 15.
H3 03
H3 04
Panorama
V6
H3 02
H3 11
Description
V4
2.1
V2
V7
see
H3 12
Rotation unit not in start position for cephalometry. Drive rotation unit to cephalometry position (press
V2
R key) and lock it, see page 3 - 17.
H3 16
H3 20
H4 01
Image receptor not inserted according to selected Insert image receptor according to exposure set.
exposure. V7
For error correction follow service routine S.32/
S.33, see page 5 - 77.
H4 03
H4 05
Height adjustment not in the range for Ceph expo- Move stand without a patient to a position acceptsures. V5
able for cephalometry. For error correction follow
service routine S.18, see page 5 - 51.
H4 06
H4 10
H4 20
see
The above mentioned actions will eliminate help messages caused by operating errors.
If the help message cannot be eliminated by the above actions, the fault is of another nature. Proceed with
troubleshooting as described on the following pages.
54 53 571 D 3297
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2-3
Multitimer
Error
message
Description
E1 01
E1 02
E2 03
E2 01
E2 03
See E1 02
E1 03
E2 11
E2 12
E2 13
E2 14
E2 15
E2 16
E2 10
X-ray tube assembly E2 . . .
see page 3 - 21
E2 04
E2 18
E2 20
E2 35
E2 40
2-4
Required action
54 53 571 D 3297
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E2 41
X-ray tube assembly E2 . . .
E2 42
E2 43
E2 44
E2 45
Description
kV setpoint out of tolerance 5 %.
E2 46
Error while increasing or decreasing the kV value. Software error or DX1 board defective replace
and perform "Adjusting board DX1,
see page 4 - 39.
E2 47
Acknowledge the fault by pressing the R key. Caution: If the offset was changed by the user (possible in the range from -6 to +3) it will be reset to
zero. If the fault reoccurs, the DX1 board is defective replace and perform "Adjusting board
DX1, see page 4 - 39.
E3 09
E3 10
E3 11
E3 12
Key for height adjustment was pressed during Proceed according to section "Correcting error E3
self adjustment or is defective.
12", see page 3 - 61.
E2 48
E3 01
E3 02
E3 03
E3 04
E3 05
E3 06
Unit E3 . . .
Required action
E3 08
E3 21
E3 22
54 53 571 D 3297
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2-5
2.2
Error
message
Error
message
E3 23
Description
Return key R on control panel A was pressed dur- Acknowledge the fault by pressing the R key on
ing the switch-on procedure or before completion the Multitimer.
of unit self-adjustment.
"X-Ray Control is indicated at switch-on.
Memory card or DX1 defective replace and perform "Adjusting board DX1, see page 4 - 39.
E3 29
E3 30
E3 31
One of the keys for forehead support adjust- Acknowledge the fault by pressing the R key on
ment was pressed during switch-on procedure or the Multitimer. Key defective?
before completion of unit self-adjustment.
E3 24
E3 25
E3 26
Unit E3 . . .
E3 27
E3 28
Cassette holder was swivelled from the Pan position during the Pan exposure.
E3 41
E3 42
E3 43
E3 32
E3 33
E3 35
E3 36
E3 37
E3 38
E3 39
E3 45
2-6
Required action
54 53 571 D 3297
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Error
message
Position of cassette holder cannot be determined. Proceed according to section "Correcting error E3
46", see page 3 - 75.
E3 47
E3 48
If the error message occurs frequently, order conversion kit: Replace memory card and GAL
J1121.
E3 49
E3 50
E3 51
Ceph or SIDEXIS
Required action
Inaccurate signals indicated by the film drive con- Proceed according to section "Correcting error E3
trol.
51", see page 3 - 77.
E3 52
Always perform service routine S.17 when replacing DX1 or changing from ORTHOPOS 5 to Plus
or TS or DS, see page 5 - 49.
E3 53
E4 01
E4 02
E4 03
E4 04
E4 06
E4 07
E4 08
E4 09
E4 10
E4 11
E4 12
E4 13
E4 14
54 53 571 D 3297
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2-7
2.2
Unit E3 . . .
E3 46
Description
Error
message
E4 15
Description
Ceph holder has not moved to limit switch.
Required action
Proceed according to section "Correcting error E4
15", see page 3 - 119.
Ceph or SIDEXIS
E4 16
E4 17
E4 18
E4 19
E4 21
E4 30
E4 31
Press key or :
error message E3 10 or E3 11 .
E3 10 : unit above the correction switch.
Press R key on Multitimer. Press key until the
height indication appears.
E3 11 : unit below the correction switch.
Press R key on Multitimer. Press key until the
height is indicated.
Indication at Multitimer
and
indication for height adjustment
simultaneously.
2-8
54 53 571 D 3297
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Service
routine
When required
Description
All adjustments of X-ray tube assembly, e.g. acceptance testing, functional test, head adjustment, diaphragm adjustment.
S.02
See S.01.
S.03
S.04
S.05
Heating adjustment
S.06
S.07
S.09
In case of software problems (all software adjustments are deleted and must be reprogrammed).
S.11
S.13
Hardware service
S.14
Rotation functions
S.15
Check of actuators
S.16
S.17
Unit identification
Height adjustment
S.19
S.20
Jaw width
S.21
Diaphragm service
S.24
S.25
S.26
PC service
Dose measurement.
XAB OP service
Demonstration mode
S.18
S.30/31
S.32
S.33
S.34
S.35
S.36
S.37
S.88
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2.3
S.01
2-9
ORTHOPHOS Plus DS
XOP/XAB:
EDC:
Error
Error
message
message
Description
up to
from
SIDEXIS 5.2x SIDEXIS 5.3
Multitimer Interruption caused by releasing the X-ray
Multitimer
button on the Multitimer during radiation.
Break
Break 1
0xA001
Required action
Multitimer
Break 2
Multitimer
Break
0xA002
OP
Break 1
OP Break
0xB001
Interruption by OP.
OP
Break 2
OP Break
0xB002
Interruption by OP.
EDC
Break XXX
EDC Break
0xCxxx
XOP
Break 1/2/3
**
XOP
Break 10 **
XAB OP
Break
0xD010 **
XOP
Break 30
XAB OP
Break
0xD030
XOP
Break 40
XAB OP
Break
0xD040
XOP
Break 50 **
XOP
Break
60/70
XAB OP
Break
0xD050 **
2 - 10
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Valence
Bit
8
23
7
4
22
6
Error
2
21
5
EDC
RESET
1
C
1
20
4
EDC
VSP
1
8
23
3
EDC
VSN
1
4
22
2
EDC
VDD
1
2
21
1
EDC
VAN
0
1
20
0
EDC
VAP
0
2.4
HEX
Bit number
Error
LED
RHB
Meaning
0
1
2
3
4
V212
0x01
V232
0x02
0x04
-------
V122
0x08
V112
0x10
0x20
0x40
Internal message
0x80
Internal message
6
7
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
2 - 11
2.1
2 - 12
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 Troubleshooting
Contents
Troubleshooting
Contents
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3-2
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
3.24
3.25
3.26
3.27
3.28
3.29
3.30
3.31
3.32
3.33
3.34
3.35
3.36
3.37
3.38
3.39
3.40
3.41
3.42
3.43
Contents
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3-3
Contents
3.44 Correcting error of message E4 11: Image receptor not ready for exposure
(with XAB) ......................................................................................................................
3.45 Correcting error of message E4 14: Ceph holder not moving. ......................................
3.46 Correcting error of message E4 15: Ceph holder has not moved to the
upper/lower limit switch. .................................................................................................
3.47 Correcting error of message E4 16: Active signal present when switching ON
(with XOP) .....................................................................................................................
3.48 Correcting error of message E4 16: Active signal present when switching ON
(with XAB) ......................................................................................................................
3-4
3 - 111
3 - 115
3 - 119
3 - 121
3 - 123
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Personal notes
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3-5
3-6
DX31 33 13 207
R1
X2.1
X2.2
X2.3
X2.4
PTC 14
K1
S1
I-Automat 1,5A
Filter
Netz
Mains
Secteur
Red
BK
BK
F1
BK
L
'
BK
BK
PE
BK
X1.1
F2
BK
BK
N
L2
F1
2
X1.2
T 15A
GNYE
T 15A
208/
230V
N
RD +370V
BU 0V
V1.4
L2
X1.3
S.88
S1A
680H
L1
K1
X5.1
X5.2
X5.3
X5.4
X5.5
X5.6
S1B
1
V2
YE
GN
BN
WH
V12
+15V
RD
208V
X6.1
X6.2
X6.3
X6.4
X6.5
X6.6
X10
0V
V10
+24V
RD
V3
RD
1
2
DX32 33 13 256
X2.4 15
X2.3
X2.2
X2.1 +9,5V
R3
1K8
1
2
680H
230V
GNYE
X3.1
X3.2
X3.3
+9,5V X3.4
V1.2
X9
115V
X7.1
X7.2
X7.3
X7.4
X7.5
X7.6
V11
+9,5V
RD
F2
2
93V
0V
X8.1
X8.1
V31
+30V
RD
V40
+38V
RD
V52
RD
28V
X8.2
X8.2 P2
X8.3
X8.3
X8.4
X8.4 P4
F3
2
28V
BR1
3 2 1
WH
X1.1
28V
X4.2
BN
X1.2
0V
28V
X4.3
GN
X1.3
28V
P4 0V
X4.4
OG/PK
X1.4
0V
17V
X4.5
GY
X1.5
17V
X4.6
YE
X1.6
0V
X4.7
BU
X1.7
17V
X4.8
RD
X1.8
0V
X4.9
BK
X1.9
28V
X4.10
VT
X1.10 0V
13,5V
X4.11
WHBK/WHPK
X1.11 13,5V
0V
X4.12
WHBN/WHBU
X1.12 0V
GND30V X7.1
+30V X7.2
GND24V X7.3
+24V X7.4
GND9,5V X7.5
+9,5V X7.6
0V
I-Automat 3,0A
F4
2
17V
DX31
0V
115V
ON
OFF
Remote control
I
O
X8.6 P6
17V
X8.7
X8.7
X8.8
X8.8 P8
S1
X8.9
F5
2
I-Automat 1,5A P6 0V
1
17V
I-Automat 1,5A
F6
2
X8.9
P8
1
0V
28V
28V
F1, F2
0V
Multitimer MT
X8.5
X8.6
0V
DX32
DX1
X8.5
0V
T 120C
V56
RD
X6.1
+5V X6.2
K1
X8.10
X8.10 P10
0V
X8.11
X8.11
13,5V
X8.12
X8.12
0V
9,0V
X1
0
X4.1
I-Automat 3,0A P2 0V
V53
RD
9,5V
L1
1
X4.1
X4.2
X4.3
X4.4
X4.5
V14
+16V
RD
28V
115V
F7
2
I-Automat 5,0A
L4
WH
BN
GN
OG/PK
GY
YE
BU
RD
BK
VT
0V
+16V
15V
+15V
+9,5V
0V
+24V
+38V
0V
0V
L5
V13
15V
RD
V54
RD
X3.1
X3.2
X3.3
X3.4
X3.5
X3.6
X3.7
X3.8
X3.9
X3.10
0V
+30V
0V
+24V
X5.1
X5.2
X5.3
X5.4
RD
WH
BN
GN
YE
5V
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Is the line voltage present at the wall socket?
Are the mains fuses F1 and F2 in order? If not: always replace both fuses.
Switch ON
main switch S1
Position I
DX31
I
O
no
yes
Check:
Fuses F1, F2
Main switch S1
Terminal strip K1
Power cable to wall socket
Line filter
S1
K1
DX32
no
F2
no
partly
L1 or DX32 defective
Check L1 for continuity
yes
L4 or DX1 defective
Check L4 for continuity
OK
Circuit
breaker
DX31
DX32
Press the
tripped circuit breaker
Does it engage?
no
no
yes
yes
V
Mains
Do LEDs V10-V14,
V31 and V40
on board DX32
light up?
yes
Unit is OK
F1
DX31
Circuit breakers
F1 or
F2, F3, F4, F5, F6, F7
tripped?
Filter
3.1
tripped
3-8
DX31
DX31
S1/S88
ON
OFF
Remote control
I
O
S1
DX32
DX1
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
The demonstration
mode cannot be
switched ON/OFF.
no
yes
DX32
Check continuity on
DX32 between:
Pins X2.3 and X4.5
Pins X2.4 and X4.2.
no
DX31 33 13 207
X3.1
X3.2
X3.3
+9,5V X3.4
S.88
S1A
yes
K1
DX31
Measure 9.5 V DC voltage on DX31 between
R3 and chassis V2
OK?
L2
S1B
1
2
1
2
YE
GN
BN
WH
X2.4 15
X2.3
X2.2
X2.1 +9,5V
R3
1K8
V3
yes
0V
V10
V11
+24V
RD
+9,5V
RD
RD
V2 1
no
DX32 33 13 256
3.2
V12
V13
+15V
RD
15V
RD
V14
V31
+16V
RD
+30V
RD
X3.1
X3.2
X3.3
X3.4
X3.5
X3.6
X3.7
X3.8
X3.9
X3.10
DX1
L4
WH
BN
GN
OG/PK
GY
YE
BU
RD
BK
VT
0V
+16V
15V
+15V
+9,5V
0V
+24V
+38V
0V
0V
X1.1
X1.2
X1.3
X1.4
X1.5
X1.6 A GND
X1.7
X1.8
X1.9
X1.10
L5
X4.1
X4.2
X4.3
X4.4
X4.5
RD
WH
BN
GN
YE
5V
X2.1
X2.2 WR ON
X2.3
X2.4
X2.5
3 - 10
V5 in rotation ring
ON
OFF
I
O
Remote control
DX1
Multitimer MT
Ready LED
R
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Correcting error of help message H3 01. Rotation unit is not in the start position.
Press the Return key R! The rotation unit travels to the start position.
The Ready LED above the R key on the Multitimer continues flashing.
Possible faults
see page 2 - 4.
3.3
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 12
K3, L10
H1
ON
OFF
I
O
K9
S2, L22
Remote control
Locking button
DX1
Multitimer MT
Ready LED
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Correcting errors of help messages H3 05 and H3 06. No Panorama diaphragm is set on the diaphragm wheel. The locking button on the diaphragm wheel is not engaged. Correct
the error with service routine S.21, test step 03.
Are the diaphragms programmed?
Is connector K9 correctly inserted at the X-ray tube assembly?
Has the locking button correctly engaged on the diaphragm wheel? Set a Panorama diaphragm.
The Ready LED above the R key on the Multitimer is flashing.
S2
Is the function of
switches S2/S3/S4
mechanically impeded?
no
no
L22
1
Connector K9
removed
K9X4
Check continuity from
connector K9 to X4 on
DX1.
OK?
1
Cable L10 defective.
Repair/replace.
no
DX1
X4
Replace board DX1
and
perform 'Adjusting
board DX1',
see page 4 - 39
L10
1
yes
L22
L10
X4.12
X4.11
X4.10
X4.13
K9
OG 1
WHBK 2
WH 3
WHBN 4
S2
3.4
0
Connector X4
removed
S3
12
S4
YE
WH
BK
BN
DX1
3 - 13
WH
3 - 14
M6, V2
ON
OFF
I
O
Remote control
DX1
Multitimer MT
LED
R
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Correcting error of help message H3 07. The forehead support is in an incorrect position for the selected program.
Drive the forehead support to a position permissible for the selected program.
The LED above the R key on the Multitimer continues flashing.
Possible faults
see page 2 - 4.
3.5
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 16
ON
OFF
I
O
Remote control
DX1
Multitimer MT
LED
R
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Correcting error of help message H3 12. The rotation unit is not in the start position for a Ceph exposure.
Press the Return key R! The rotation unit travels to the start position for cephalometry.
The LED above the R key on the Multitimer continues flashing.
Correct the fault with service routine S.14, test steps 02 and 04
See section Service routine S.14
Test step 02:
3.6
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 18
D10
D11
ON
OFF
I
O
Remote control
DX1
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Correcting error of help message H3 16. The Ceph function is not selected.
Press the C key on the Cephalometer! Does the LED above the R key on the multimeter continue flashing?
94 39 712 D11
D10 94 39 696
BN
BK
BN
WH
P4.2
RD
BN
BK
P1.3
P1.2
P1.1 GND
RD
BN
BK
P2.3
P2.2
P2.1 GND
RD
BN
BK
P3.3
P3.2
P3.1 GND
S0.1
S0.2
S0.3
S0.4
S0.5
no
V3
V2
P4.1 +24V
yes
V7
V5
V6
V8
V1
no
yes
V4
no
Repair
or
replace
yes
P6.1
P6.2
P6.3
P6.4
P6.5
P6.6
P6.7
P6.8
P6.9
P6.10
P6.11
P6.12
P6.13
P6.14
P6.15
P6.16
P6.17
P6.18
P6.19
P6.20
P6.21
P6.22
P6.23
P6.24
P6.25
P6.26
P1.1
P1.2
P1.3
P1.4
P1.5
P1.6
P1.7
P1.8
P1.9
P1.10
P1.11
P1.12
P1.13
P1.14
P1.15
P1.16
P1.17
P1.18
P1.19
P1.20
P1.21
P1.22
P1.23
P1.24
P1.25
P1.26
3.7
R1
50k
R2
5k
R3
5k
P5.1
+24V P5.2
+9,5V P5.3
P5.4
Ceph ON P5.5
GY
YE
BN
WH
GN
L21
3 - 20
ON
OFF
I
O
S1
DX1
Remote control . . .
K10
K2
E1
01
Multitimer MT
K10
L12
L11
. . . without
coiled cable
L3
E1
01
. . . with
coiled cable
K11
L8
Control cable for
L9
K2
L8
remote control
L9
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
DX1
K101
MT
Was a key pressed on the
Multitimer during the unit
self-adjustment?
no
X10
K303
V1901
K2
yes
K2
no
1
2
3
4
5
6
7
Replace L3
yes
X10.1
X10.2
X10.3
X10.4
X10.5
X10.6
Ferrit
L3
3
7
K2
Coiled cable L8
K2 disconnected.
Ferrit
6
no
Replace L8
Connector X1 at
Multitimer
disconnected
yes
X1.2A
X1.1B
X1.2B
X1.3A
X1.3B
X1.1A
X1.4A
X1.4B
Multitimer is defective.
Replace
If the error persists:
* If a remote control is provided:
Connect the Multitimer to the unit
(connector K2 below the shielding plate).
If the error no longer occurs, check the
cable L9 for short-circuit. With remote
control without coiled cable, also check
cable L11.
DX1
L3
Connector X10
disconnected.
PK
GY
BK
YE
BN
GN
WH
BU
K2
L8
PK
GY
YE
BN
GN
WH
BU
1
7
D4
5
Coiled cable L8
4
K2
3
Connector K2
disconnected.
3.8 Correcting error of messages E1 01, E1 02, E2 03: Signal paths to control board DX1 are interrupted.
3 - 21
3.8
3 - 22
K3
H1.S1
ON
OFF
I
O
Remote control
V2
E2
01
DX1
E2
01
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
MT
Press the exposure
button.
no
Is error E2 01 displayed?
yes
H1.S1
no
yes
DX1
no
K3
8
8 GN 15 BU
3.9
1
4
0
9
3 - 24
ON
OFF
I
O
Remote control
E2
04
DX1
J114
E2
04
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Zero power range of EEPROM J114 is invalid or destroyed.
DX1
Is error message E2 04 no longer
displayed after turning the unit off
and on again?
no
yes
3.10 Correcting error of message E2 04: Zero power range has been re-initialized.
3 - 25
3.10
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 26
ON
OFF
I
O
Remote control
E2
10
DX1
E2
10
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
no
Unit is OK
yes
no
yes
Possible fault:
Motor for height adjustment,
toothed belt, toothed belt tension,
deflection rollers, gas-operated spring,
linear guide, DX1.
3.11 Correcting error of message E2 10: Max. radiation time of the program is exceeded.
3 - 27
3.11
Unit is OK
3 - 28
I
O
S1
Remote control
E2
11
DX1
RkV / RVH
E2
11
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
DX1 33 13 108
MT / DX1
Release an exposure.
Does the error message
repeat?
no
ye
s
DX1 51 67 080
2. With Service routine S.03.4
perform automatic setpoint alignment.
Small metal cover
removed.
mA
R646
R644
VH
Release an exposure.
Does the error message
repeat?
no
no
yes
DX1
Replace Perform 'Adjusting
board DX1', see page 4 - 39
Release an exposure.
Does the error message
repeat?
yes
see page 4 - 39
3.12
S101
3 - 30
ON
OFF
I
O
Remote control
E2
12
DX1
R644
E2
12
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
MT / DX1
MT
immediately
start of radiation.
1. Errorafterindication
S.03
failed
at 60kV/9mA or 61kV/9mA
(if pot. exists)
yes
S.05
failed
Unit is OK.
2.
DX1 33 13 108
Small metal cover
removed.
DX1 51 67 080
Small metal cover
removed.
mA
R646
R644
VH
S101
S101
3.13
3 - 32
ON
OFF
I
O
Remote control
E2
13
DX1
R644
E2
13
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Check VH setpoint.
See
Service routine S.03,
test step 03
Is setpoint within specified
tolerance?
yes
no
yes
no
yes
no
Unit is OK.
yes
Unit is OK.
yes
no
Insert connector K3
correctly if necessary
replace ring cable L10
yes
3.14
3 - 34
ON
OFF
I
O
Remote control
E2
14
DX1
E2
14
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Bridge short-circuit / transistors overheated.
MT
Acknowledge displayed error:
press the R key.
Wait for about 15 minutes,
allow to cool down.
MT
Adjust for maximum kV
Release an exposure
Is error message repeated?
no
Unit is OK again.
yes
3.15
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 36
ON
OFF
I
O
Remote control
E2
15
DX1
E2
15
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Is connector K3 correctly inserted at X-ray tube assembly?
DX1
Disconnect connector X5 from
board DX1.
Measure resistance on lead between X5.1 and X5.3.
Is resistance 0.5 ?
no
yes
Check continuity of
cable L10
from X5.1 to K3.17
and X5.3 to K3.18
In cable OK?
no
yes
3.16
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 38
On rotation ring
ON
OFF
I
O
K3
Remote control
On X-ray tube assy
E2
16
DX1
E2
16
Multitimer MT
H1
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Is connector K3 correctly inserted at the X-ray tube assembly?
Locate and repair the cable interruption.
DX1
no
Connector X4 unplugged
1
yes
20k
Is there continuity?
no
DX1
yes
Connector X4 unplugged
Measure resistance between
D6 X7.1 and X7.2.
20 k 2 k
Resistance out of tolerance?
1
no
10
K3
8
1
yes
see page 4 - 31
3.17
On rotation ring
3 - 40
ON
OFF
Remote control . . .
K10
E2
20
DX1
E2
20
Multitimer MT
K10
D4
X1
K2
L12
. . . without
coiled cable
. . . with
coiled cable
K2
X10, L3
L11
L9
I
O
K11
L8
L8
L9
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
X-ray room with door contact: Close the door and check proper function of door contact!
MT
Acknowledge error:
Press the R key.
no
Release
Does E2 20 repeat?
Connector K2
(L9) unplugged
yes
6 orange
1
7 blue
5 red
2 brown
4 yellow
MT
3 green
Acknowledge error:
Press the R key.
Release
Does E2 20 repeat?
yes
no
6 white
K101
X10
K303
V1901
1 pink
7 blue
5 green
L3
4
4 brown
3 yellow
K2
3.18 Correcting error of message E2 20: Interrupted exposure lead in Multitimer cable.
3 - 41
Connector X10
unplugged
Ferrit
2 gray
If K2 is OK:
Check continuity of L3 from
DX1 X10.3 to K2.4.
3.18
3 - 42
ON
OFF
Remote control . . .
K10
E2
20
DX1
Multitimer MT
K10
D4
X1
K2
L12
. . . without
coiled cable
. . . with
coiled cable
K2
X10, L3
E2
20
L11
L9
I
O
K11
L8
L8
L9
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
If L3 is OK:
Check continuity of L8 from
D4 X1.3B to K2.4.
Open Multitimer MT
X1
Connector X1
unplugged
Pull connector X1
Connector K2
unplugged
3B
If L8 is OK:
Replace the Multitimer
MT
Release an exposure.
4
no
Unit is OK.
Does E2 20 repeat?
Coiled cable L8
yes
K2
Replace board DX1
Perform 'Adjusting board DX1',
see page 4 - 39
The just replaced Multitimer
is OK.
3.18 Correcting error of message E2 20: Exposure lead in Multitimer cable interrupted
3 - 43
3.18
3 - 44
I
O
S1
Remote control
E2
40
DX1
VH
E2
40
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
MT / DX1
Check VH setpoint.
With potentiometer R644:
Service routine S.03 test
step 04, delete offset only
then in test step 03
adjust VH nominal value
5.5V10% at 60/9 or 61/9.
Without potentiometer:
Perform Service routine
S.03 completely.
Can the VH nominal value
subsequently be adjusted automatically with Service routine
S.05 test step 02?
no
yes
MT
Release an exposure in program P1.
Can the exposure be released
without an error message?
yes
no
3.19
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 46
I
O
S1
Remote control
E2
45
DX1
mA
E2
45
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
no
Unit is OK.
no
Repair
or
replace
no
Unit is OK.
yes
no
3.20
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 48
M2, V3
R
DX5
ON
OFF
I
O
S1
L15/L13
DX1
Remote control
E3
01
E3
01
Multitimer MT
M3
Bild M2/M3
M2
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Are connectors X1, X2, X4 (M2) and X12 (V3) on board DX5 and connectors X7 and X11 on board DX1 correctly inserted?
Are supply voltages present on DX1?! LEDs V10-14 and V31, V40 on DX32 must light up!
If no errors:
Select Service routine 15, test
step 03.
Is a motor movement
initiated?
Is there a visible change of
the LEDs at the Multitimer?
Is a motor movement
initiated?
no
no
Repair
or
replace
no
Repair
or
replace
yes
yes
yes
Replace actuator M2
Section Repairs',
see page 6 - 13
yes
no
Repair
or
replace
see page 4 - 39
yes
3.21 Correcting error of messages E3 01, E3 02: Actuator M2 has not left/reached the tripping position.
3 - 49
3.21
3 - 50
M3, V4
DX5
ON
OFF
I
O
S1
L15/L13
DX1
Remote control
E3
03
E3
03
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Are connectors X1, X2, X5(M3) and X13(V4) on board DX5, and connectors X7 and X11 on board DX1 correctly inserted?!
Are supply voltages present on DX1?! LEDs V10-14 and V31, V40 on DX32 must light up!
If no errors:
Select Service routine 15, test
step 03.
Is a motor movement
initiated?
Is there a visible change of
the LEDs at the Multitimer?
Is a motor movement
initiated?
no
no
Repair
or
replace
no
Repair
or
replace
OK?
yes
yes
Replace actuator M3
yes
Section Repairs',
see page 6 - 13
OK?
yes
no
Reparieren
oder
tauschen
yes
3.22 Correcting error of messages E3 03, E3 04: Actuator M3 has not left/reached the tripping position.
3 - 51
3.22
3 - 52
M4, V9
DX8
ON
OFF
I
O S1
DX1
Remote control
E3
05
E3
05
K2
DX8 33 13 157
Multitimer MT
L10
L8
K6
WHRD
WHOG
WHYE
WHGN
WHBU
WHVT
WHGY
BUBK
BUBN
BURD
BUOG
BUYE
BUGN
YEVT
BUVT
BUWH
GNBK
GNBN
GNRD
GNOG
GNBU
GNVT
GNGY
GNWH
YEBK
YEBN
YERD
YEOG
YEBU
L16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
RDBU
BNGN
WHGN
WHYE
WH
YEBN
BN
PK
GY
GN
VT
YE
BK
RD
BU
+24V
+24V
+24V
+24V
X1.1
X1.2
X1.3
X1.4
GND
X7.1
X7.2
X7.3
+5V
M4
X10.1
X10.2
X10.3
X10.4
X10.5
- 15V
+15V
DND A
X8.1
X8.2
X8.3
X8.4
X8.5
X2.1
X2.2
X2.3
X2.4
X2.5
X2.6
YE
WH
BU
RD
BK
GN
X3.1
X3.2
X3.3
X3.4
GN
RD
WH
BK
V9
X4.1
X4.2
X4.3
X4.4
GN
RD
WH
BK
V11
X5.1
X5.2
X5.3
X5.4
GN
RD
WH
BK
V12
X6.1
X6.2
X6.3
X6.4
GN
RD
WH
BK
V10
M4
+24V
0V
R26
R27
X9.1
X9.2
X9.3
X9.4
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Cassette holder must be set for Pan mode, service routine must not be selected, no help message or error message must be displayed.
no
yes
no
Repair
or
replace
yes
Motor jerks.
Is drive mechanically obstructed?
no
yes
see page 4 - 39
yes
OK?
no
Repair
or
replace
yes
3.23 Correcting error of messages E3 05, E3 06: Cassette carriage has not left/reached the reference point.
3 - 53
3.23
3 - 54
V6
DX5
DX31
I
O
ON
OFF
S1
DX32
DX1
Remote control
E3
09
E3
09
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Are connectors X7 and X8/X15 on board DX5 correctly inserted or are connectors swapped?
Circuit breaker F2 on DX31 tripped?
OK?
no
yes
yes
no
Repair
or
replace
yes
OK?
no
yes
yes
Unit is OK
Repair
or
replace
OK?
no
no
Repair
or
replace
yes
yes
see page 4 - 39
3.24 Correcting error of message E3 09: Pulses for height adjustment are not within allowed time.
3 - 55
3.24
Transformer
defective.
Replace
3 - 56
V6
DX5
DX31
I
O
ON
OFF
S1
DX32
DX1
Remote control
E3
09
E3
09
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
no
yes
no
Repair
or
replace
yes
3.24 Correcting error of message E3 09: Pulses for height adjustment are not within allowed time
3 - 57
3.24
3 - 58
I
O
ON
OFF
S1
DX1
Remote control
E3
10
E3
10
Multitimer MT
SHV
R
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Are connectors X7, X11 and X16 on board DX1 correctly inserted?
no
yes
Unit is OK
Moving over the correction switch
puts the counter back to its normal range.
yes
no
no
3.25 Correcting error of messages E3 10, E3 11: Count for height adjustment too high/too low for reference setting.
3 - 59
3.25
3 - 60
I
O
ON
OFF
S1
DX7, A
DX1
Remote control
E3
12
E3
12
Multitimer MT
SHV
R
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Height adjustment keys on control panel A must not be pressed during self-adjustment of the unit!
Unplug connector X8 on
board DX1.
Was a HV key pressed during
self-adjustment?
no
yes
see page 4 - 39
OK?
no
Repair
or
replace
yes
3.26 Correcting error of message E3 12: Key for height adjustment pressed during unit self-adjustment.
3 - 61
3.26
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 62
M6, V2
DX5
I
O
ON
OFF
S1
DX1
Remote control
E3
27
E3
27
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
If there is no mechanical obstruction select Service routine S.19, test step 01.
Swap connectors X4 and X6
and also X10 and X12 on
DX5.
Press forehead support key
on control panel.
Can values be set between
00.0 and 32.0?
OK?
no
Repair
or
replace
yes
yes
no
yes
Light barrier V2 is
defective. Replace.
3.27 Correcting error of messages E3 27, E3 28: Zero point of forehead support was not exited/reached.
3 - 63
3.27
3 - 64
M1
M1, V5
I
O
ON
OFF
S1
Counterweight
disk
X3
DX1
X4
Remote control
E3
33
E3
33
X7
DX5
X6
X5
Multitimer MT
X1
X8
X9
X10
X11
X12
X13
X14
X15
X2
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Check rotation ring for possible mechanical faults: move the X-ray tube assy by hand over the entire rotation range. X-ray tube assy must move smoothly without grinding noise
Possible faults: weight compensation disk on motor M1, rooting of cable L10 in rotation ring, cable ties, covers.
Possible electrical faults: connectors X1, X2, X3 and X14 on DX5 and connectors X7 and X11 on DX1 must be properly inserted.
no
no
Repair
or
replace
no
Motor M1 defective.
Replace, see page 6 - 9
yes
OK?
yes
no
yes
yes
no
3.28 Correcting error of messages E3 32, E3 33: Start position for rotation was not exited/reached.
3 - 65
3.28
3 - 66
M1, V5
DX5
I
O
ON
OFF
S1
DX1
Remote control
E3
32
E3
32
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
X-ray tube assembly collides with rotation start position, error message E3
32 appears after app 16 s.
no
yes
3.28 Correcting error of messages E3 32, E3 33: Start position for rotation was not exited/reached.
3 - 67
3.28
3 - 68
ON
OFF
S1
DX1
Remote control
E3
36
E3
36
Multitimer MT
ORTHOPHOS 5/Plus
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Body parts or clothing, bandages and the like must not interfere with unit functions.
Start test run with the T key. During the movement the cassette holder must not come into contact with the patient.
no
no
no
yes
yes
3.29 Correcting error of message E3 36: Cassette holder was swivelled from the Pan position during Pan exposure.
3 - 69
3.29
3 - 70
ON
OFF
S1
DX1
Remote control
E3
36
E3
36
Multitimer MT
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
yes
no
Repair
or
replace cable L16/L10
yes
no
3.29 Correcting error of message E3 36: Cassette holder was swivelled from the Pan position during Pan exposure.
3 - 71
3.29
3 - 72
DX5
33 13 405
L15
X11.1
X11.2
X11.3
X11.4
X11.5
X11.6
X11.7
X11.8
X11.9
X11.10
X11.11
X11.12
X11.13
X11.14
+5V
0. .. 5V
+5V
0V
M5
Ceph
V2
M2
M3
M1
M5 Ceph
NC
NC
L20
+5V
0V
+5V
0V
X2.1
X2.2
X2.3
X2.4
X2.5
X2.6
X2.7
X2.8
X2.9
X2.10
X2.11
X2.12
X2.13
X2.14
X11.3
X11.2
X11.1
WH
GN
BN
X15.4
X15.3
X15.2
X15.1
BK
WH
RD
GN
X9.4
X9.3
X9.2
X9.1
BK
WH
RD
GN
X10.4
X10.3
X10.2
X10.1
BK
WH
RD
GN
V2
X12.4
X12.3
X12.2
X12.1
BK
WH
RD
GN
V3
X13.4
X13.3
X13.2
X13.1
BK
WH
RD
GN
V4
X14.4
X14.3
X14.2
X14.1
BK
WH
RD
GN
V5
X8.4
X8.3
X8.2
X8.1
BK
WH
RD
GN
V8
R2 220
R1
1K
V6
V7
R3 220
V7
Ceph position
R4 220
DX1
DX5
R5 220
ON
OFF
R6 220
I
O
R7 220
Rotation
start position
R8 220
Remote control
E3
39
E3
39
Multitimer MT
DX1
S1
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
no
yes
yes
OK?
no
Repair
or
replace
yes
3.30 Correcting error of message E3 39: Light barrier for Ceph position rotation indicates invalid status
3 - 73
3.30
3 - 74
DX5
M4, V9, V10, V11, V12
DX8
I
O
ON
OFF
S1
DX1
Remote control
E3
46
E3
46
Multitimer MT
ORTHOPHOS 5/Plus
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
no
yes
no
Repair
or
replace
yes
Is X6 reconnected?
Select Service routine S.16,
test step 03.
Move film holder to Pan and
Ceph positions.
Does LED3 and/or LED4 at
the Multitimer change their
status?
no
no
yes
yes
yes
LED3 must light up for the Pan position, if light barrier V11 is not defective .
LED4 must light up for the Ceph position, if light barrier V12 is not defective.
3.31 Correcting error of message E3 46: Position of cassette holder cannot be determined.
3 - 75
3.31
3 - 76
ON
OFF
S1
DX1
Remote control
E3
51
E3
51
Multitimer MT
ORTHOPHOS 5/Plus
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
no
yes
yes
OK?
Repair
or
replace
yes
see page 4 - 39
no
3.32 Correcting error of message E3 51: Faulty signals output by the film drive control.
3 - 77
3.32
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 78
RHB
BE, EDC
DX1
DEB
XOP
L30/L31
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
no
no
yes
yes
NOTE
SIDEXIS error message:
3.33 Correcting error of message E4 01: Exposure aborted by SIDEXIS (with XOP)
3 - 79
3.33
no
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 80
RHB
BE, EDC
XAB D
DX1
XAB OP
LAN 3m/7,5m/20m
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
no
yes
yes
no
3.34 Correcting error of message E4 01: Exposure aborted by SIDEXIS (with XAB)
3 - 81
3.34
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 82
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Is the secondary diaphragm adjusted? Adjust with Service routine S.34, test step 03.
no
Run the Ceph motor M7 several times with Service routine S.34.4.
Does this cause the fault?
yes
no
Perform Service
routine S.34.1
yes
no
yes
OK?
no
yes
no
no
yes
yes
no
yes
3.35 Correcting error of message E4 02: Fault indicated by control unit of Ceph motor.
3 - 83
3.35
Repair
or
replace
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 84
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
no
L27
H3
BK+OG
YEVT
BN+RD
YEGY
yes
no
yes
X3.1
X3.2
X3.3 +24V
K21
R2
DX91 46 81 990
L18
K20
M7
1
2
3
GN
YE
BN
10
11
9
WHYE
WHBU
OGGY
X2.2 GND
X2.1
X2.3 VCC
X2.4
M+
M
Encoder
Encoder
Encoder
Encoder
RD
BK
WH
RD
BN
BK
BU
RD
1
2
6
7
8
5
4
3
YEOG
BK
YERD
YEBU
OGRD
YEBN
YEBK
OGBK
WHOG
BUBK
OGVT
WHBK
WHGN
OGBU
X7.1 +
X7.2
X7.3 Signal
X7.4 +5V
X7.5
X7.6 GND
X7.7
X7.8 +
X7.9 GND
X7.10
X7.11 +
X7.12 GND
X7.13
X7.14 +
L26
2
no
SE2
SE1
K22
WH
PK
GY
GN
BN
YE
1
3
2
1
3
6
5
4
3
2
1
V24
+5V
GN
V25
+28V
GN
V26
RD
V27
YE
X6.1
X6.2
X6.3
X6.4
X6.5
X6.6
X6.7
X6.8
X6.9
X6.10
X6.11
X6.12
X6.13
X6.14
X6.15
BU
RD
BK
VT
GY
PK
YE
GN
WH
BN
YEBN
WHYE
RDBU
GYPK
WHGN
L24
V29
+24V
GN
9,5V X4.1
GND X4.2
P GND X4.3
38V X4.4
24V X4.5
L GND X4.6
BN
RD
PK
YE
GN
BU
yes
K23
RD
BU
BN
YE
GN
M8
no
R3
1
2
3
4
5
GN
YE
BU
VT
RD
3
2
1
yes
3.35 Correcting error of message E4 02: Fault indicated by control unit of Ceph motor.
3 - 85
3.35
X1.1 +
X1.2
X1.3 VCC
X1.4
X1.5 GND
X1.6 VCC
X1.7
X1.8 GND
L25
3 - 86
V6, V8
DX5
ON
OFF
I
O
S1
DX1
Remote control
E4
03
E4
03
Multitimer MT
V6
V8
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Check light barrier V8 for broken segments on slotted disk. Is connector X15 properly inserted?
Is error message E4 03
displayed after about 4
seconds?
no
yes
no
Is error message E3 09
immediately displayed?
yes
yes
yes
DX5
+5V
0. . 5V
+5V
0V
M5
Ceph
V2
M2
M3
M1
M5 Ceph
NC
NC
L15
X11.1
X11.2
X11.3
X11.4
X11.5
X11.6
X11.7
X11.8
X11.9
X11.10
X11.11
X11.12
X11.13
X11.14
Is error message E3 09
displayed after about 4
seconds?
no
L20
+5V
0V
+5V
0V
X2.1
X2.2
X2.3
X2.4
X2.5
X2.6
X2.7
X2.8
X2.9
X2.10
X2.11
X2.12
X2.13
X2.14
X11.3
X11.2
X11.1
WH
GN
BN
X15.4
X15.3
X15.2
X15.1
BK
WH
RD
GN
V6
X9.4
X9.3
X9.2
X9.1
BK
WH
RD
GN
V7
X10.4
X10.3
X10.2
X10.1
BK
WH
RD
GN
V2
X12.4
X12.3
X12.2
X12.1
BK
WH
RD
GN
V3
X13.4
X13.3
X13.2
X13.1
BK
WH
RD
GN
V4
X14.4
X14.3
X14.2
X14.1
BK
WH
RD
GN
V5
X8.4
X8.3
X8.2
X8.1
BK
WH
RD
GN
V8
R2 220
R1
1K
Pulses of
height adjustment from
upper slotted disk
R3 220
R4 220
DX1
R5 220
R6 220
R7 220
R8 220
3.36 Correcting error of message E4 03: Light barrier for Ceph control not emitting any pulses.
3 - 87
3.36
3 - 88
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Check software version: With software version up to 06.10 / 03.12 and repeated occurrence, replace software.
Check patient diaphragm for mechanical obstruction!
Check the gear and confirm that the slipping clutch and the driving pinion are correctly mounted to the motor axis.
no
Perform Service
routine S.34.3
yes
Is 24 V present?
Does LED V29 light up?
yes
Is 24 V present?
Does LED V29 light up?
no
yes
yes
no
yes
yes
3.37 Correcting error of message E4 04: Motor M8 for secondary diaphragm not moving.
3 - 89
3.37
3 - 90
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
yes
Is 5 V present?
yes
no
no
Is 9.5 V present?
no
yes
yes
yes
yes
3.37 Correcting error of message E4 04: Motor M8 for secondary diaphragm not moving
3 - 91
3.37
no
3 - 92
RHB
BE, EDC
DX1
DEB
XOP
L30/L31
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
XOP
Is PC cable L30/L31 correctly
inserted?
no
Establish connection
no
yes
Is LED LD 281
on the XOP lit up?
yes
Is LED V950
on the DEB lit up?
no
yes
L280
yes
no
Repeat exposure
3.38 Correcting error of message E4 06: Fault at one of the supply voltages (with XOP)
3 - 93
3.38
L281
3 - 94
RHB
BE, EDC
XAB D
DX1
XAB OP
LAN 3m/7,5m/20m
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
no
yes
no
yes
no
no
yes
yes
no
Repeat exposure
3.39 Correcting error of message E4 06: Fault at one of the supply voltages (with XAB)
3 - 95
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3.39
Test fuses,
check connection DX31-DX32
replace DX32
3 - 96
BE, EDC
DX1
DEB
XOP
L30/L31
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
no
yes
no
yes
no
no
Error indication
IN Pin
Signal
10 30
Active
3.40 Correcting error of message E4 08: Aborted by SIDEXIS during radiation (with XOP)
3 - 97
3.40
3 - 98
BE, EDC
DX1
DEB
XOP
L30/L31
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
Select Service routine S.32.2 (for
Ceph S.33.2) and perform.
Switch on image receptor and TDI
with X-Ray button.
Observe LEDs on DEB:
DEB
V905 V900 V910 V221 V216 V670 V950 V231 V232
no
yes
3.40 Correcting error of message E4 08: Aborted by SIDEXIS during radiation (with XOP)
3 - 99
3.40
V950
3 - 100
RHB
BE, EDC
XAB D
DX1
XAB OP
LAN 3m/7,5m/20m
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
no
yes
no
yes
no
no
Error indication
IN Pin
Signal
10 30
Active
3.41 Correcting error of message E4 08: Aborted by SIDEXIS during radiation (with XAB)
3 - 101
3.41
3 - 102
RHB
BE, EDC
XAB D
DX1
XAB OP
LAN 3m/7,5m/20m
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
XAB OP
V10
V13
V5
V6
V7
V8
V9
V12
no
V11
yes
3.41 Correcting error of message E4 08: Aborted by SIDEXIS during radiation (with XAB)
3 - 103
3.41
3 - 104
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
no
yes
yes
3.42 Correcting error of message E4 09: Faulty signal from limit switches of Ceph drive.
3 - 105
3.42
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 106
up to serial no. 1 999 ORTHOPHOS Plus DS
51 999 ORTHOPHOS Plus DS Ceph
RHB
DAB
DX31
BE, EDC
DX32
DX1
DEB
L30/L31
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
no
yes
no
no
yes
no
no
no
yes
3.43 Correcting error of message E4 11: Image receptor not ready for exposure (with XOP)
3 - 107
3.43
3 - 108
up to serial no. 1 999 ORTHOPHOS Plus DS
51 999 ORTHOPHOS Plus DS Ceph
RHB
DAB
DX31
BE, EDC
DX32
DX1
DEB
L30/L31
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
no
yes
no
yes
Replace DEB.
no
yes
no
yes
no
yes
yes
V222
D+5V
RHB
V232
-18V
V212
+18V
Signal
Active
3.43 Correcting error for message E4 11: Image receptor not ready for exposure (with XOP)
3 - 109
3.43
V200
D+24V
V100
A+24V
V122
A-5V
V112
A+5V
3 - 110
RHB
BE, EDC
XAB D
DX1
XAB OP
LAN 3m/7,5m/20m
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
no
yes
no
yes
Is V9 (V_continuous) lit up on
board XAB OP?
Are 9.5 V present between
X7.5 and X7.6 on DX32?
no
no
yes
no
no
no
yes
3.44 Correcting error of message E4 11: Image receptor not ready for exposure (with XAB)
3 - 111
3.44
3 - 112
RHB
BE, EDC
XAB D
DX1
XAB OP
LAN 3m/7,5m/20m
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
no
yes
no
yes
no
yes
yes
no
no
yes
yes
V222
D+5V
RHB
V232
-18V
V212
+18V
.
Error indication
IN Pin
Signal
10 30
Active
3.44 Correcting error of message E4 11: Image receptor not ready for exposure (with XAB)
3 - 113
3.44
V200
D+24V
V100
A+24V
V122
A-5V
V112
A+5V
3 - 114
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Is 9.5 V present?
Is 9.5 V present?
yes
yes
yes
no
yes
no
yes
3.45
no
3 - 116
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
continued
no
L27
H3
BK+OG
YEVT
BN+RD
YEGY
yes
M7
1
2
3
GN
YE
BN
10
11
9
WHYE
WHBU
OGGY
X2.2 GND
X2.1
X2.3 VCC
X2.4
M+
M
Encoder
Encoder
Encoder
Encoder
RD
BK
WH
RD
BN
BK
BU
RD
1
2
6
7
8
5
4
3
YEOG
BK
YERD
YEBU
OGRD
YEBN
YEBK
OGBK
WHOG
BUBK
OGVT
WHBK
WHGN
OGBU
X7.1 +
X7.2
X7.3 Signal
X7.4 +5V
X7.5
X7.6 GND
X7.7
X7.8 +
X7.9 GND
X7.10
X7.11 +
X7.12 GND
X7.13
X7.14 +
yes
L26
2
SE2
SE1
no
K22
WH
PK
GY
GN
BN
YE
1
3
2
1
3
6
5
4
3
2
1
yes
R3
1
2
3
4
5
3
2
1
V24
+5V
GN
V25
+28V
GN
V26
RD
V27
YE
X6.1
X6.2
X6.3
X6.4
X6.5
X6.6
X6.7
X6.8
X6.9
X6.10
X6.11
X6.12
X6.13
X6.14
X6.15
BU
RD
BK
VT
GY
PK
YE
GN
WH
BN
YEBN
WHYE
RDBU
GYPK
WHGN
L24
V29
+24V
GN
9,5V X4.1
GND X4.2
P GND X4.3
38V X4.4
24V X4.5
L GND X4.6
BN
RD
PK
YE
GN
BU
K23
RD
BU
BN
YE
GN
M8
X3.1
X3.2
X3.3 +24V
K21
R2
DX91 46 81 990
L18
K20
3.45
GN
YE
BU
VT
RD
X1.1 +
X1.2
X1.3 VCC
X1.4
X1.5 GND
X1.6 VCC
X1.7
X1.8 GND
L25
3 - 118
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
Perform functional check of limit switches and replace or readjust, if necessary.
yes
no
yes
no
The unit is OK
yes
3.46 Correcting error of message E4 15: Ceph holder has not moved to the upper/lower limit switch.
3 - 119
3.46
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 120
DX1
DEB
XOP
L30/L31
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
no
no
yes
yes
DEB
V905 V900 V910 V221 V216 V670 V950 V231 V232
V950
3.47 Correcting error of message E4 16: Active signal present when switching ON (with XOP)
3 - 121
3.47
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 122
RHB
BE, EDC
XAB D
DX1
XAB OP
LAN 3m/7,5m/20m
CAUTION: Always switch the unit OFF before connecting a measuring instrument or replacing any components!
no
no
yes
yes
XAB OP
V10
V13
V5
V6
V7
V8
V9
V12
V11
3.48 Correcting error of message E4 16: Active signal present when switching ON (with XAB)
3 - 123
3.48
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3 - 124
Contents
4-2
Personal notes
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
4-3
4-4
M3
1.1
M2
145mm1mm
ON
OFF
I
O
M3
S1
145mm1mm
M2
DX1
K2
Actuator M3
Actuator M2
1.2
1.2
L8
tighten
loosen
loosen
tighten
19mm
3/4
22mm
7/8
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Check once more whether the following points were observed when taking the phantom radiograph:
Top view
Front edge of
column stand
2.
490 1 mm
Pin 5 of needle
phantom
Readjustment of the actuators is required if the specified pin distances on the phantom radiograph are not within the specified tolerance (see figure on next page).
1.
270
90
3.
4.1
180
S= measured distance 0.5 mm
Needle phantom
1
Pin 5
3
2
4-6
4.
ORTHOPHOS Plus DS
M3
ON
OFF
I
O
M2
10
S1
4.1/4.5
PAN DS 13.44 cm
PAN DS 5.29 in.
SID=19.716 in.
DX1
4.2
ORTHOPHOS Plus DS
Menu in SIDEXIS
K2
R
4.4
4.8
X-RAY
0
L8
kV
mA
I
60
09
Services
Constancy check
X-ray operators
Icons XC XP
Service exposure
Diaphragm adjustment (3)
4.7
ORTHOPHOS Plus DS
Menu in SIDEXIS
4.6
Services
Constancy check
X-ray operators
Icons XC XP
Service exposure
Quality test exposure (4)
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
ORTHOPHOS Plus DS
Diaphragm 10
4.3
correct
1
Pin 5
Left
4.9
a1=a2 0.5mm
a2
(1/50)
b=80mm1mm
3 1/8 1/25
3
4
5
a1
4.1
4-8
5.
ORTHOPHOS 5/Plus
M3
ON
OFF
I
O
M2
S1
5.3
DX1
K2
R
L8
CCD PAN
0,59x13,84cm
CCD CEPH
0,59x18,40cm
PAN
SID = 49,7cm
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Continued
5.
ORTHOPHOS 5/Plus
Set the diaphragm wheel to diaphragm 1. Anomaly step 0 set (2nd LED from the left
is lit). With adhesive tape attach a 0.4 mm thick lead strip to the slot mark (contrast
enhancement).
NOTE: Use the 0.1 mm thick lead screen from an intraoral film and fold it twice in
the longitudinal direction.
Insert the phantom supplied to its end position.
Place a non-exposed film in the cassette.
Load the cassette in the cassette holder (see Operating Instructions).
Swivel the cassette holder into position.
Turn the unit on. Wait for the unit to execute the self-adjustment.
Left
5.2
a1=a2 0.5 mm
a2
(1/50)
b=80mm1mm
3 1/8 1/25
3
4
a1
5.4
4.1
4 - 10
5.
ORTHOPHOS 5/Plus
M3
ON
OFF
I
O
M2
1
CCD PAN
0,59x13,84cm
CCD CEPH
0,59x18,40cm
PAN
SID = 49,7cm
DX1
K2
R
L8
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Cassette holder K
Continued
5.5
Pin appears too far left on the film: Move K to the right .
Line markings
1 screw
3 mm
2 screws
Nut
Pin appears too far right on the film: Move K to the left .
Recheck: Repeat the phantom radiograph as described above.
Pin 5 must appear within the exposed strip.
Panorama radiograph
Evaluate the unexposed margin around the edge.
Line distances b and a1 / a2 must be within the specified tolerance.
6.
Actuator M3
6.1
6.1
B
tighten
Actuator M2
4.1
loosen
loosen
tighten
19mm
3/4
22mm
7/8
4 - 12
10
CCD PAN
0,59x13,84cm
CCD CEPH
0,59x18,40cm
PAN
SID = 49,7cm
1.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
ORTHOPHOS Plus DS
1.
0 .5 0 s
kV 6 0
mA 0 9
2.
X-RAY
Generate RADIATION.
The beam must appear (horizontally and vertically) in the center of the diaphragm display on
the screen).
NOTE: If the beam is not visible on the screen:
Set exposure readiness, set radiation time = 0.1 sec,
60kV/09mA, set diaphragm diagonally, release RADIATION,
adjust position of the beam to the center.
Y
Z
Diaph. 10
correct
see page 4 - 5.
Diaph. 2
8,3 1mm
correct
4.2 Checking and adjusting the X-ray beam for panorama radiograph
4 - 13
4.2
1.
D
A
B
E
C
10
CCD PAN
0,59x13,84cm
CCD CEPH
0,59x18,40cm
PAN
SID = 49,7cm
4 - 14
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Adjust primary diaphragm 12/13 (TSA slot) with the diaphragm wheel.
1.
0 . 20 s
kV 60
mA 03
2.
X-RAY
Generate RADIATION.
The beam must appear (horizontally and vertically) in the center of the diaphragm display on
the screen).
NOTE: If the adjustment range is inadequate or the diaphragm assumes a slanted position,
loosen the screw in the elongated hole of the pin sliding mechanism (on back side of diaphragm)
and displace it slightly.
Y
Z
Diaph.
12/13
correct
The adjustments of the mandible and the maxilla influence each other. For this reason, these
adjustments must be mutually checked and readjusted if necessary.
4.2 Checking and adjusting the X-ray beam for panorama radiograph
4 - 15
4.2
4 - 16
I
0
S1 on rear panel
Orthophos
vertical
Adjusting set
Adjusting tool
1.
CCD PAN
0,59x13,84cm
CCD CEPH
0,59x18,40cm
PAN
SID = 49,7cm
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
ORTHOPHOS 5/Plus
1.
Insert the adjusting tool vertically into the cassette carriage and slide it behind the
2.
X-RAY
secondary diaphragm.
Actuate main switch S1 on the rear panel of the carriage.
Several radiographic parameters light up on the Multitimer (see Operating Instructions).
Darken the room.
When adjusting the primary diaphragm 1 and 2, position the beam to the indicated marks.
2.
Generate RADIATION.
0 .5 0 s
kV 6 0
mA 0 9
Release radiation only for the time necessary to recognize the beam position.
15 cm
Film height
Diaphragm
see page 4 - 5.
2 Status
1 Pan
15 cm
correct
4.2 Checking and adjusting the X-ray beam for Panorama radiography
4 - 17
4.2
4 - 18
0I
30
C
E
180,455 cm
7.179 in.
SID=66.81 in.
1.
4.
2.
3.
X-RAY
0 . 64
c
s
0 . 60 cs
kV 60
mA 09
5.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
correct
1.
2.
3.
4.
Release Radiation.
The beam must appear (horizontally and vertically) in the center of the diaphragm display on the
screen.
5.
F
4.3 Checking and adjusting the X-ray beam for cephalometry
4 - 19
4.3
6.
4 - 20
2. 1. 3.
190
00
90
120
2.
A 18 x 24
4.
1.
4.1
1.
4.1
4.2
S 18 x 24
4.2
6.
5.
X-RAY
4. 0 0 cs
kV 9 0
mA I 2
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
1.
2.
Swing the ear olive holder (digital display 90) and the cassette holder out of the
beam. Ear olives are opened and the nose support is tilted up.
3.
4.
Angular position of the head holder must show 00 on the digital display.
7.
6.
Release Radiation.
Generate radiation only for the time necessary to recognize the beam position!
An unexposed parallel margin must be visible around the edge of the radiographic
screen.
E
B
A
NOTE
If the beam correction with the diaphragm adjusting screws is not sufficient, the U
section of the cassette holder can be slackened and readjusted.
correct
4.4
4 - 22
A
Top view
D
B
A
x
A
B
D
3.
2.
X-RAY
0 .64
c
s
0 .6 0 cs
kV 6 0
mA 0 9
1.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
1.
2.
Release Radiation.
The radiation field must appear in the center of the diaphragm display.
3.
In case of radiation field offset: Loosen screws C and D make the correction with threaded
socket A.
ATTENTION! When adjusting the threaded socket A hold eccentric screw B and do not
change its setting.
NOTE: One turn of threaded socket A corresponds to a shift of the radiation field by approximately 15 mm.
4 - 24
3. 4.
100
90
2.
00
3.
4.
1.
4.
6.
1
S18
x 24
X-RAY
P
kV
mA
I
60
09
5.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
A
1.
Open the film cassette. Place the adjustment screen supplied into the cassette and secure it
with adhesive tape. Engage the lateral cassette holder at mark S 18x24. Insert the opened
cassette all the way to the stop.
2.
3.
Put the cassette holder in all the way (digital display 100).
4.
Swing the nose support out of the beam. Turn the ear olive holder (threaded button B) out of the
beam direction (digital display 90). Swing the cassette holder for Panorama radiographs out of
the beam.
5.
6.
Press the Return key R. The X-ray tube assembly travels to the position for cephalometry.
Select primary diaphragm 1 at the diaphragm wheel.
7.
8.
9.
B
D
9.
D
B
A
Top view
x
A
z
9.1
8.
Repeat the radiation/correction process until the radiation field is centered to the 0 mark.
X-RAY
P
kV
9.2
mA
I
60
09
8.
7.
4 - 26
A
4 mm
A
2.5 mm
2.
E
black
X-RAY
3.
G
4.
5.2
*small ball
I 6 . 0 cs
kV 8 0
mA
I 4
transparent*
5.1
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
NOTE: If help message H4/06 appears, the height adjustment keys on the unit must be
pressed. The dots and the three numbers on the digital height adjustment display must then
disappear (see Operating Instructions).
1.
Metal balls in the adjustment caps are displayed as dots on the screen.
The two dots must exactly coincide.
2.
Loosen knob F and swivel the ear olives into the beam path.
3.
Pull the ear olive holder apart and fit the adjusting caps E over the ear olives.
4.
Release RADIATION until the slot of the image receptor has reached the position below the ear
olives.
Evaluate the display on the screen.
5.
350
5.2 VERTICAL
Loosen the two screws G on the rear of the support arm.
Slightly loosen screws H.
Rotate the Cephalometer around screw H.
Retighten screws G and H.
Repeat the exposure and check the position of the dots again
1.
FH
5.1 HORIZONTAL
Unscrew the upper cover.
Slightly loosen the screws A.
Turn screw C (see above for direction).
Retighten screws A.
4 - 28
A
4 mm
5.2
A
4.
1.
5.1
2.
black
2.00 sec
62 kV
X-RAY
3.
white
2.0 0 cs
kV 6 2
mA
I 6
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Metal balls in the adjustment caps are displayed as dots on the screen.
The two dots must exactly coincide.
1.
Pull out the cassette holder all the way and attach an intraoral film with adhesive tape.
2.
Loosen knob B (rotate ccw) and swivel the ear olives into the beam path.
3.
Pull the ear olive holder apart and fit the adjusting caps over the ear olives.
4.
5.
5.1 HORIZONTAL
Loose the two screws A.
Turn screw C (see above for direction). Retighten screws A.
5.2 VERTICAL
Turn screw F (see above for direction).
Repeat the exposure and check the position of the dots again.
4 - 30
K3
!
K9
ON
OFF
I
O
S1
!
Serial no.
Locking button
DX1
K2
K9
L8
K3
K9
CAUTION: Switch the unit OFF before connecting a measuring instrument or replacing any parts
2.
Install the diaphragm wheel (diaphragm 1 or 10 downward!) on the new X-ray tube assembly
(one screw in the center). Ensure that the locking button functions properly!
3.
4.
The X-ray tube assembly is now matched to the other unit components.
Enter the new serial number in the Warranty Passport.
In Germany:
Perform an Acceptance test according to the "Rntgenverordnung" (X-ray ordinance).
4.9
54 53 571 D 3297
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4 - 32
up to 5.25 sec:
7.3 V 0.4 V
from 6.25 to 7.85 sec: 8.1 V 0.1 V
after 8.85 sec:
7.3 V 0.4 V
KV
KV+
KV+
KV
DX1
V=
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
During a Panorama radiograph of the spinal column region the kV value is automatically increased by up to 17% according to the kV/mA setting.
This kV increase can be measured as follows:
1.
2.
3.
4.
Press the R key. The X-ray tube assembly travels to the start position.
5.
Example for an exposure: Select program P1 and 73kV step on the Multitimer.
The ready LED must be off.
6.
ATTENTION: RADIATION! Press the release button and wait for a complete rotation.
VDC
1.6 s
Increase to 8.0 V nom.
8.1 V max.
7.9 V min.
9
7.3 V nom.
7.7 V max.
6.9 V min.
8
7
6
7.3 V 0.4 V
8.1 V 0.1 V
7.3 V 0.4 V
6.25 s 7.85 s
5.25 s
8.85 s
13.9 s
complete P1
exposure time
7.05 s
2
1
0
4.10
9 10 11 12 13 14
4 - 34
Timer
T1
T0
Timer
~230 V
N
K1
N
N
0V
L
230 V
T1
T0
T0
Line terminal
DX1
T1
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
1.
Panorama radiograph
Turn the unit OFF. Switch off the power supply line for the building.
Switch the power line and then the unit ON. Wait for the self-adjustment to execute.
Move the X-ray tube assembly to the start position (by pressing the R key).
ORTHOPHOS Plus DS: select diaphragm 10.
ORTHOPHOS 5/Plus: select diaphragm 1.
ATTENTION: RADIATION! Press the release button until the X-ray display switches off automatically (complete rotation).
2.
Cephalometry
ORTHOPHOS Plus DS Ceph: Set the Ceph function by selecting diaphragm 30 or 40.
ORTHOPHOS Plus Ceph: Set the Ceph function by selecting diaphragm 3 or 4 and press the C
key on the Cephalometer and select 4s radiation time.
ATTENTION: RADIATION! Press the release button until the X-ray display switches off automatically.
The timer must indicate an exposure time of 15.7 s 0.3 s for ORTHOPHOS Plus DS and
4 s 0.2 s for ORTHOPHOS 5/Plus.
4.11
4 - 36
Jumper
MA
MA+
MA+
mA
=
MA
DX1
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
1.
2.
Remove the MA+/MA jumper and connect the ammeter instead. Select the 20 mA
measuring range.
3.
4.
5.
First measurement
Select the following step on the Multitimer: for 20 film-screen or ORTHOPHOS Plus DS/Plus DS Ceph 60kV/9mA.
for 33 film-screen 60kV/6mA
ATTENTION: RADIATION! Press the release button, hold it pressed and take the measurement. The ammeter must
read 9 mA/6mA 0.14 mA.
6.
Second measurement
Select the following step on the multimeter: for 20 film-screen or ORTHOPHOS Plus DS/Plus DS Ceph 66kV/16mA.
for 33 film-screen 70kV/10mA
ATTENTION: RADIATION! Press the release button, hold it pressed and take the measurement. The ammeter must
read 16mA/10mA 0.25 mA.
If the specified mA values are not reached, the mA setpoint must be checked:
Select Service routine S.03, test step 02 or 04, and set the mA setpoint (see section "Service routines").
If the specified values are now reached and check the tube current again as described above.
If the specified values are still not reached, adjust board DX1.
If this is not possible, replace board DX1 and perform 'Adjusting board DX1',
If the values are still not reached, replace the X-ray tube assembly.
4.12
4 - 38
33 13 108
51 67 080
54 53 571 D 3297
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After replacing the board plug in all connectors so that they are properly engaged.
After turning the unit ON it executes the self-adjustment. Wait until the usual displays of program/exposure time, kV and mA light up on the Multitimer.
For film units set required film-screen combination with S.25 and then check and adjust AES
with S.26
For digital systems from version 031 of the memory card, adjust kV/mA step series with Service
routine S.25 according to local regulations and possibly as desired by customer.
Turn the unit OFF and ON again to exit the service routines.
4.13
4 - 40
R
+
FH
250
ON
OFF
I
O
Remote control
Multitimer MT
SHV
0.0.0
Inner column
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
1.
2.
Drive the unit below the center position (300) of the stand travel range (otherwise there is a risk
of cutting off the correction switch when moving the unit downward).
3.
Screw in the correction switch until its actuation surface contacts the surface of the column.
4.
Turn the correction switch back 3/4 turn and tighten the nut (tolerance 1/4 turn).
5.
Drive the unit up to position 640. When passing the switching edge the display must indicate
decimal points.
6.
Drive the unit down to position 000. When passing the switching edge, the decimal points on the
display must disappear.
During the movement the indication of the decimal points must be stable and the indication for
the alteration frequency on the frontal support display must not flash.
Upon pressing the height adjustment keys the sound emitted by H1 must be audible 1 to 3 times
per second.
Possible faults:
Display of decimal points is not stable: correction switch is not correctly adjusted or the switch is
defective or DX1 defective.
Frontal support indication flashes: stand does not move freely.
Turn the unit OFF and ON again to exit the service routine.
0.5 -1.0 mm
Inner column
4.14
4 - 42
R26 R27
DX8
R26 R27
54 53 571 D 3297
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After replacing the board insert all connectors so that they are properly engaged.
After turning the unit ON it executes the self-adjustment. Wait until the usual indications for program/exposure time, kV and mA light up on the Multitimer.
Attach to the secondary diaphragm the test body supplied for this specific unit and
secure it with adhesive tape. Check its position: the test body must be exactly vertical!
Turn the unit OFF and ON again to exit the service routines.
4.15
4 - 44
R
+
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
The Anomaly step is usually set to "0" (neutral) prior to each exposure. It is, however, also possible to set it to another default value (+1; -1; -2).
1.
Select program P1. In the Anomaly basic setting, the 2nd LED from the left (Asia: 3rd LED from
the left) lights up.
2.
3.
4.
Select the required new default Anomaly step on the side control panel.
Approx. 5s after the Anomaly key is released, the preselected Anomaly LED flashes for approx.
1s.
Then the anomaly LED is lit continuously. The Anomaly step has been saved.
5.
key.
4.16
4 - 46
5 Service Routines
Contents
Service Routines
Contents
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
5.16
5-2
5.17
5.18
5.19
5.20
5.21
5.22
5.23
5.24
5.25
5.26
5.27
5.28
5.29
54 53 571 D 3297
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Contents
5 - 51
5 - 59
5 - 61
5 - 63
5 - 65
5 - 67
5 - 69
5 - 71
5 - 77
5 - 83
5 - 89
5 - 91
5 - 93
5-3
Contents
5-4
54 53 571 D 3297
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Personal notes
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
5-5
5-6
ON
OFF
I
O
Remote control
DX1
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
The Service routines are used to check the functionality of certain unit components and
assemblies.
2.
Within 3 seconds:
3.
1.
2.
3.
4s
press
If during the selection of the Service routine this sequence is not followed, a wrong key is
pressed or the time is exceeded, the unit switches automatically back to the normal mode.
* A maximum of 99 error messages can be stored.
0E means that at this point the unit was turned OFF and ON again.
4.
5.
Number of
error messages
Last error
message or
0E *
X-RAY
kV
mA
07
E2
I3
.
ORTHOPHOS Plus DS/Plus DS Ceph: for all service routines with radiation,
set exposure readiness via SIDEXIS. See next page.or
set the Active signal internally with Service Routine S.35, test step 02.
see page 5 - 89
5.1
4.
5.
Service
key
S. 0 4
S. 0 I
5-8
ON
OFF
Remote control
Multitimer MT
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Terminate
If the service password is requested the current system date (the first four
digits) must be entered in reverse order (see SIDEXIS Service Manual).
E.g. 24.05 1995 becomes 5042
5.2
5 - 10
ON
OFF
I
O
Remote control
Brcke
MA
MA+
MA+
Multitimer MT
MA
mA
=
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
1.
2.
3.
4.
5.
X-RAY
1.
S. 0 I
kV
0I
3.
mA
2. Service
key
S. 0 I
kV
60
mA
I0
4. Service
key
5.3 Service routine S.01 Radiation without rotation
5 - 11
5.3
5.
X-RAY
5 - 12
ON
OFF
Remote control
Multitimer MT
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Radiation without rotation and with exposure times for cephalometry can be released
with Service routine S.02.
X-RAY
1.
Additionally for ORTHOPHOS Plus DS: set readiness for exposure as described in section
Setting exposure readiness on the PC'. Select Factory service (2) or
set the Active signal internally with Service Routine S.35, test step 02.
1.
2.
3.
4.
3.
mA
S. 0 2
kV
2.
mA
NOTE:
In test step 01: Radiation can be released in any position of the X-ray tube assembly.
In test step 02: Radiation can be released in the cephalometry position of the X-ray tube
assembly.
Test step 02 can be selected with the + key for kV adjustment.
.
To exit a test step briefly press the service key
5.
6.
Essential for test step 02: move the image receptor to the cephalometry position and then press
the Return key R. The X-ray tube assembly then travels to the cephalometry position.
7.
8.
Select the exposure time. Permissible times are 0.1 to 4.0 seconds for ORTHOPHOS 5 / Plus
4 seconds for ORTHOPHOS Plus DS Ceph.
9.
S. 0 2
02
kV
5.4
5.
9.
8.
7.
X-RAY
0. I 0
kV
60
mA
I0
5 - 14
ON
OFF
I
O
Remote control
DX1
Multitimer MT
DX1 33 13 108
Small metal cover removed
DX1 51 67 080
Small metal cover removed
mA
R646
R644
VH
S101
S101
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
The setpoints for kV, mA and preheating VH can be checked and adjusted with Service routine S.03.
Procedure during adjustment:
For DX1 33 13 108 with potentiometer
For DX1 51 67 080
Select Service routine S.03 test step 04
Perform Service routine S.03 test
and delete offset only.
step 04 completely.
Perform Service routine S.03 test step 02.
Perform Service routine S.03 test step 03, adjust
with potentiometer R644 5,5V.
X-RAY
1.
S. 0 3
kV
0I
mA
Additionally for ORTHOPHOS Plus DS: set readiness for exposure as described in section
Setting exposure readiness on the PC'. Select Factory service (2) or
set the Active signal internally with Service Routine S.35, test step 02
1.
2.
4.
6.0 V 0.1 V
9.0 V 0.2 V
60 kV
90 kV
5.
Press the exposure button (hold it pressed; when releasing it the last value is displayed).
The setpoint is displayed in four digits on the kV/mA display (example in figure: 06,10).
The LED above the R key flashes. Press the R key; another kV value can now be tested.
An audible signal may indicate the end of measurement.
Press the exposure button (hold it pressed; when releasing it the last value is displayed).
The mA setpoint is displayed in four digits on the kV/mA display. Check at both limits.
- on board DX1 (only with deleted offset).
Adjustments can be made with potentiometer R 646 +
4.
3.
e. g.
kV
0 6 , mA I 0
6.1V
5.
X-RAY
S. 0 3
kV 0 6
mA
I0
The VH setpoint is checked in test step 03. VH setpoint: 05.50 0.30 at 60/61kV/9mA.
Briefly press the service key
. The values on the kV/mA display light up. Press the exposure
button (hold it pressed; when releasing it the last value is displayed). The VH setpoint is displayed
in four digits on the kV/mA display. VH setpoint: 05.20 V to 05.80 V. Adjustment can be made with
- on board DX1 (basic adjustment 5.5V; only with deleted offset).
potentiometer R 644 +
S. 0 3
kV 6 0
mA
I0
9 mA
16 mA
2.
X-RAY
5.5
5 - 16
ON
OFF
I
O
Remote control
DX1
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
X-RAY
Continued
Setpoint alignment is executed automatically in test step 04,
from Point 10 only possible from software version V025 (ORTHOPHOS Plus DS)
and with DX1 51 67 080.
6.
S. 0 3
FF
kV
mA F F
. The memory LED flashes and the kV/mA display indicates FF.
Press the memory key (LED stops flashing). The LED above the R key flashes.
8.
Press the Return button R (LED stops flashing). The LED above the service key
kV/mA display indicates 00.
9.
X-RAY
Press the memory key (LED stops flashing). The LED above the R key flashes.
Press the Return key R (LED stops flashing). The LED above the service key
kV/mA display:
5.5
7.
8.
10.
X-RAY
lights up.
4.
T
6.
S _I
kV 0 0
mA 0 0
S _3
II
kV
mA
II
9.
5 - 18
60 kV
max. 9.5 mA
9 mA
min. 8.5 mA
ON
OFF
I
O
Remote control
t0
10 - 15 stationary value
49 50
Multitimer MT
66 kV
max. 17 mA
16 mA
min. 15 mA
t0
10 - 15 stationary value
49 50
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
The actual values of kV, mA and preheating VH can be checked with Service routine S.4.
X-RAY
Additionally for ORTHOPHOS Plus DS: set readiness for exposure as described in section
Setting exposure readiness on the PC'. Select Factory service (2) or
set the Active signal internally with Service Routine S.35, test step 02
1.
S. 0 4
04
3.
kV
mA
1.
2.
3.
4.
The actual kV value is checked in test step 01. kV actual value: stationary kV value 0.20
V 06.00 V 0.2 V 60 kV after the tenth measured value.
5.
6.
7.
Press the exposure button and hold it pressed. RADIATION is generated for 0.1 second.
. The values on the kV/mA display flash. The LEDs above the
2.
X-RAY
S. 0 4
60
mA 0 9
6.
kV
R
kV
mA
I
06
00
4. 5.
7.
X-RAY
5.6
5 - 20
60 kV
max. 9.5 mA
9 mA
min. 8.5 mA
ON
OFF
I
O
Remote control
t0 1
10 - 15 stationary value
49 50
Multitimer MT
66 kV
max. 17 A
16 mA
min. 15 mA
t0 1
10 - 15 stationary value
49 50
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Continued
The actual mA value is checked in test step 02.
8.
9.
X-RAY
. The values on the kV/mA display flash. The LEDs above the
10. Press the exposure button and hold it pressed. RADIATION is generated for 0.1 seconds.
A maximum of 50 measured values can be recalled with the -/+ (kV) keys.
An additional kV value can be entered for testing after pressing the R key.
8./ 11.
10./13.
X-RAY
The actual VH value is checked in test step 03. VH actual value: stationary setpoint 0.30
9./12.
T
If you do not wish to check any more mA actual values, briefly press the service key
The next test step then appears.
S. 0 4
kV 6 0
mA 0 9
kV
mA
I
04
50
A maximum of 50 measuring values can be recalled with the -/+ (kV) keys.
An additional kV value can be entered for the test after pressing the R key.
If you do not wish to check any more VH actual values, briefly press the service key
Test step 01 appears again.
5.6
.
T
5 - 22
ON
OFF
I
O
max. 9.5 mA
9 mA
Remote control
min. 8.5 mA
DX1
Multitimer MT
t0 1
49 50
DX1 33 13 108
Small metal cover
removed.
DX1 51 67 080
Small metal cover
removed.
mA
R646
R644
VH
S101
S101
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Additionally for ORTHOPHOS Plus DS: set readiness for exposure as described in section
Setting exposure readiness on the PC'. Select Factory service (2) or
set the Active signal internally with Service Routine S.35, test step 02.
1.
2.
3.
4.
5.
1.
S. 05
05
kV
mA 0 2
3.
T
X-RAY
Test step 02 from memory card version V025 (ORTHOPHOS Plus DS)
Preheating is automatically adjusted with service routine S.05, test step 02.
Do not perform this test step before warm-up.
6.
S. 0 5
FF
kV
mA F F
2. 4./5.
Press the memory key. The LED above the R key flashes.
8.
9.
X-RAY
S. 0 5
00
kV
mA 0 0
6.
7.
9. 8.
5.7 Service routine S.05 Heating adjustment
5 - 23
5.7
5 - 24
ON
OFF
I
O
Remote control
DX1
Multitimer MT
Heating pulses
10V
10
49 50
Measuring ste
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
RADIATION
Continued
Performing the automatic setpoint alignment:
10.
X-RAY
10. Press the X-ray key and hold it pressed until the kV/mA display shows 05 20 - 05 80,
for ORTHOPHOS Plus DS < V027 shows 11 11 and the LED above the memory key flashes.
The alignment process is executed automatically.
Starting with 1 second RADIATION to warm up the system there are several exposure releases
with 100 msec radiation time each in order to optimize the preheating value.
The cool-down intervals between radiation phases are indicated on the mA display, and the number of optimizing steps is indicated on the program/radiation time display.
S. 0 5
kV
05
mA 0 5
11.
X-RAY
13. 12.
0
kV
Test step 03 from memory card version V026 (ORTHOPHOS Plus DS)
mA
Basic heating is checked with Service routine S.05, test step 03.
14. Briefly press the service key
. The program/radiation time display indicates 0.
The LED above the test rotation key lights up.
15. Press the test rotation key.
After pressing the test rotation key, the following indications may appear:
The program/radiation time display indicates 1, and the kV/mA display shows the voltage value.
Ten voltage values can be called up with the kV/mA +/- keys (pulse sequence of basic heating).
The first two measurements must be approximately 10.0V, while the voltage must be about 0.0V
after the fifth measured value at the latest.
If this change of signal is not clearly visible, the basic heating is faulty.
The program/radiation time display indicates 0, and the mA display shows 00.
The VH actual signal remains on low level - basic heating is faulty.
14.
X-RAY
kV
mA
1
10
00
10,00V
The program/radiation time display indicates 0, and the mA display shows 11.
The VH actual signal remains on high level - basic heating is faulty.
15.
5.7 Service routine S.05 Heating adjustment
5 - 25
5.7
5 - 26
ON
OFF
I
O
Remote control
DX1
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
The number of radiation releases can be determined with Service routine S.06.
1.
2.
X-RAY
1.
S. 0 6
06
kV
3.
4.
5.
6.
3.
mA
NOTE: Other test steps can be selected with the kV +/- keys.
Press the memory key to reset the counter, the R LED flashes
(with memory card versions > V26 ORTHOPHOS Plus DS).
Press the Return key R. The display shows 00.
X-RAY
2.
kV
mA
0I
X-RAY
4.
kV
mA
6
55
35
5. 6.
5.8 Service routine S.06 Radiation counter (decimal display)
5 - 27
5.8
5 - 28
ON
OFF
I
O
Remote control
DX1
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
The Service routine S.07 is used to erase the contents of the EEPROM error memory on
board DX1 after the X-ray tube assembly has been replaced.
1.
2.
3.
4.
5.
X-RAY
1.
S. 0 7
kV
mA
X-RAY
T
S. 0 7
FF
mA F F
kV
3. Memory
2.
X-RAY
S. 0 7
00
mA 0 0
kV
5.
5.9 Service routine S.07 Erasing the error memory
5 - 29
5.9
4.
5 - 30
ON
OFF
I
O
Remote control
DX1
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
The service routine S.09 is used to erase all data programmed in the EEPROM on
board DX1.
1.
2.
3.
4.
S. 0 9
kV 0 9
3.
X-RAY
T
6.
1.
mA
5.
X-RAY
S. 0 9
kV F F
mA F F
2.
5. Memory
NOTE:
With Service routine S.09 all preset values in the EEPROM will be lost
Readjust DX1.
4.
X-RAY
S. 0 9
00
mA 0 0
kV
5.10
6.
5 - 32
ON
OFF
I
O
Remote control
DX1
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Service routine S.11 is used to adjust the kV increase in the spinal region for Panorama
radiographs.
1.
2.
3.
Set the kV increase correction value in percent steps within ranges of +3 % and -6 % using the
kV +/- keys.
+1% +2% +3%
The positive % value is shown on the kV display and
01
02
03
kV 02
the negative % value is shown on the mA display.
X-RAY
1.
S. I I
kV
mA
00
mA
2.
kV
mA
02
01
-1%
02 03
-2% -3% . . . . . -6%
5.
6.
X-RAY
S. I I
kV
0I
3.
mA
4.
6.
5.11 Service routine S.11 Setting the kV increase correction value for Panorama radiographs
5 - 33
5.11
5.
5 - 34
ON
OFF
I
O
Remote control
DX1
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
The input signals to board DX1 can be tested with Service routine S.13.
Turn the unit off. Unplug connectors X2, X4, X5, X6, X7, X8, X12, X13, X14, X15, X16 and X30 from
board DX1 (if present). Connectors X1, X9, X10 and X11 must remain connected. Turn the unit on
again.
1.
2.
4.
Error indication
IN Pin
Signal
10 30
Active
12 06
12 07
12 08
12 09
Film inserted
5.
6.
4s
5.12
S. I 3
The input signals to board DX1 are checked in test step 01.
3.
1.
2.
kV
mA
0I
3.
4.
5.
kV
mA
I2
07
12x
5 - 36
M1
V5
ON
OFF
Remote control
Multitimer MT
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
1.
2.
X-RAY
1.
S. I 4
kV
mA
X-RAY
0I
The rotation functions are tested for Panorama mode in test step 01.
3.
If the X-ray tube assembly is not in the start position, the LED above the R key flashes. In this
case press the Return key R. The X-ray tube assembly travels to the start position and the LED
turns off.
If the X-ray tube assembly does not travel to the start position, error message E3 33 is displayed
after about 16 seconds. Proceed according to section 'Correction error of message E3 33',
see page 3 - 65.
4.
S. I 4
kV
mA
AA
6.
7.
X-RAY
3.
S. I 4
kV
kV
mA
CC
5. 7.
5.13
02
S. I 4
mA
X-RAY
5 - 37
2.
6. 4.
5 - 38
M1
V5
ON
OFF
Remote control
Multitimer MT
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Continued
X-RAY
Free movement of the X-ray tube assembly / rotation ring is possible in test step 03.
8.
If the X-ray tube assembly is not in the start position, the LED above the R key flashes.
In this case press Return key R. The X-ray tube assembly now travels to the start position and
the LED turns off. The LEDs above the two left-hand symbol keys must light up.
9.
9.
000
kV
mA
8.
The forked light barriers V5/V7 in the rotation ring are checked in test step 04.
11. Briefly test the service key
By hand move the X-ray tube assembly to the start position for Panorama radiographs (V5).
The LEDs above the two left-hand patient symbol keys must light up.
X-RAY
By hand move the X-ray tube assembly to the exposure position for cephalometry (V7).
The LEDs above the two right-hand patient symbol keys must light up.
kV
mA
04
04
10. 11.
5.13 Service routine S.14 Rotation functions
5 - 39
5.13
5 - 40
M3
V4
ON
OFF
Remote control
Multitimer MT
M2
V3
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
The actuators (M2 and M3) are checked with Service routine S.15.
Warning: If the unit is not in symmetry position, the light barriers and M2/M3 may
be damaged.
1.
X-RAY
1.
S. I 5
kV
mA
AA
Test step 01: Panorama mode (no movement of the rotation ring)
2.
3.
4.
If the actuators do not travel to the start position, error message E3 02 or E3 04 is displayed after
about 12 seconds. Proceed then according to section 'Correcting error of message E3 02 or
E3 04', see page 3 - 49 or see page 3 - 51.
X-RAY
4.
7.
2. 3.
S. I 5
kV
mA
02
Test step 02: Cephalometry mode (no movement of the rotation ring)
5.
X-RAY
T
6.
7.
If the actuators do not approach this position, error message E3 02 or E3 04 is displayed after
about 12 seconds.
Proceed then according to section 'Correcting error of message E3 02 or E3 04',
see page 3 - 49 or see page 3 - 51.
S. I 5
kV
5.
mA
CC
6.
5.14
5 - 42
M3
V4
ON
OFF
Remote control
Multitimer MT
M2
V3
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Continued
Warning: If the unit is not in symmetry position, the light barriers and M2/M3 may be
damaged. Perform test step 03 only if the switching edges have been detected by light
barriers V3 and V4.
Test step 03: Free movement of actuator M2 (no movement of the rotation ring)
X-RAY
kV
mA
8.
9.
00
10. Press the Return key R on the multitimer. The actuator moves to the trigger position.
(Trigger position = switching edge of light barrier V3).
The LED turns off. The mA display indicates 20.
11. The actuator can be adjusted to a value from 0 - 60 (1 digit = 1 mm) with the kV +/- keys.
From values 0 to 19 (+1) the 4 LEDs above the patient symbol keys do not light up.
From values 20 to 60 the 4 LEDs above the patient symbol keys light up.
The change "LEDs on/off" takes place at the switching edge for light barrier V3 at the actuator.
8. 9.
X-RAY
Test step 04: Free movement of actuator M3 (no movement of the rotation ring).
11.
kV
V4
mA
20
Actuator M3
Switching edge for
the light barrier
5.14
10.
5 - 44
Multitimer MT
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
1.
4s
The Service routine S.16 is used for checking the film holder.
1.
C
Test step 01: Approaching the film reference point
S. I 6
2.
3.
4.
5.
3.
If the film does not travel to the reference position within a certain time, error message E3 06 is
displayed. Proceed then according to section 'Correcting error of message E3 06',
see page 3 - 53.
4.
5.
6.
7.
8.
9.
The film can be moved in the range from 000 to 231 by the program / radiation time +/- keys.
Upon leaving the reference position, the 4 LEDs above the patient symbols turn off.
5.15
2.
kV
mA
0I
kV
mA
00
kV
6.
mA
AA
kV
mA
02
7.
8.
9.
kV
mA
00
2 3 I cs
15x
5 - 46
Multitimer MT
I
O
To exit the service routines switch the unit OFF and ON again.
Continued
Test step 03: Light barrier test
10. Briefly press the service key
.
The mA display indicates test step 03.
11. Briefly press the service key
The LEDs above the patient symbols show the switching state of the light barriers. All LEDs are
turned off if no light barrier is activated.
5.15
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
5 - 48
ON
OFF
I
O
Remote control
DX1
Multitimer MT
DX1
S101
Righthand
position
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
1.
2.
3.
4.
1.
4s
S. I 7
2.
kV
16x
00
mA
3.
6.
7.
Unit compatibilities:
Group A:
4.
kV
mA
5.
6.
7.
I7
mA
Group B:
5 - 49
kV
50
17x
5 - 50
M5
Behind rotation ring
A
FH
4.9.3
6.4.0
4.
6.
ON
OFF
Remote control
Multitimer MT
0.0.0
6.5.0
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Place the removed panels or substituting weights for the removed panels of approximately 6kg
on the rotation ring.
1.
2.
X-RAY
1.
S. I 8
0I
kV
mA
0I
4.
Use the height adjustment keys to adjust the height through the entire adjustment range.
The speed of the height adjustment motor is indicated on the frontal support display (pulses
from light barrier V6); specified values are 600 - 700. If the specified speed is not reached, the
decimal points on the front support display light up.
Briefly press service key
2. 3.
X-RAY
Test step 02: Setting the upper limit for height adjustment
mA
5.
6.
Use the height adjustment keys to drive the unit to the desired maximum height (> 320).
The memory LED does not light up.
02
02
7.
For programming:
7.
Press the memory key (LED stops flashing). The LED above the R key flashes.
8.
Press the Return key R (LED stops flashing). The LED above the service key lights up. The new
height is now stored.
5.17
5.
8.
5 - 52
M5
Behind rotation ring
A
FH
000
I02
11.
13.
ON
OFF
I
O
Remote control
Multitimer MT
000
I26
450 mm
Measure 900 mm +
450 mm = 1350 mm
e.g. with a meter stick
900 mm
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
X-RAY
Continued
9.
10.
00I
kV
mA
X-RAY
10. Set the PWM value between 1 and 400 with the +/- keys. The movement to be expected is upward for
values between 11 and 20 or downward for values between 100 and 130 (200 in the lower approach
region).
R
kV
mA
04
04
9.
Test step 04: Test of light barriers V6 for HV/TDI pulses and V8 for Ceph pulses
13. Use the height adjustment keys to adjust the height with the defined constant speed.
The frequency of the light barrier V6 for HV/TDI pulses is indicated on the HV display.
The frequency of light barrier V8 for Ceph pulses is indicated on the front support display.
When the movement stops the last measured values are displayed permanently.
The pulses must be in a fixed ratio. V6 / V8 = 34 / 42 (approx. 1/1.2) = constant.
14. Briefly press the service key
mA
05
05
14.
15.
X-RAY
5.17
12.
5 - 54
M5
Behind rotation ring
A
FH
ON
OFF
325
19.
Remote control
Multitimer MT
0I2
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Continued
17. Briefly press the service key
18.
X-RAY
Test step 06: Determining the switching hysteresis of correction switch SHV
kV
mA
06
06
(This routine is intended for adapting other correction switches. Storage with memory and Return keys is not necessary
under present circumstances.)
17.
19. With the height adjustment keys slowly drive over the correction switch; no step change of digits
should be seen.
20. Briefly press the service key
Test step 07: Adjusting the start characteristics of the height adjustment motor
X-RAY
21. With the height adjustment keys the unit can be moved to any desired position by pressing one
of the two patient symbol keys in the middle.
With a new installation or after replacement of a gas-operated spring you must run through the
entire height adjustment range at least six times.
0 I 2
kV
I I
mA
21.
20.
5.17 Service routine S.18 Checking the height adjustment
5 - 55
5.17
5 - 56
M5
Behind rotation ring
A
FH
ON
OFF
640
Remote control
Multitimer MT
000
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Continued
22. Move the unit upward (height indication 640).
23. Press the small patient symbol key. The mA display indicates 11.
The last selected PWM value appears on the program/radiation time display.
X-RAY
24. Move the unit downward with the height adjustment key (but not below 610).
The unit must start smoothly and slowly.
25./29.
I 0 0
kV
25. Vary the start characteristics (approx. 100) with the program/radiation time +/- keys so that downward
travel from the upper position is smooth and without jerks.
mA
1 1
23.
27.
T
29. Change the starting characteristics (approx. 15) with the program/radiation time +/- key as required until upward travel from position 610 is smooth and without jerks.
34. Change the starting characteristics (approx. 12; adjusting range 0-100) with the program/radiation time
+/- key as required until the upward travel from the lower position is smooth and without jerks.
kV
mA
37. Drive the system downward with the height adjustment key.
38. Change the starting characteristics (approx. 130, adjusting range 0-250) with the program/radiation
time +/- key as required until the downward travel from position 040 is smooth and without jerks.
For programming:
36.
T
34./38
0 I 2
I I
5.17
32.
30.
5 - 58
Forehead support
ON
OFF
Remote control
Multitimer MT
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Service routine S.19 is required for checking and installing/removing the forehead support.
1.
2.
1.
4s
4.
2.
kV
mA
3.
4.
5.
6.
Use the forehead support adjustment key to travel through the entire adjustment range from
00.0 to 32.0.
5.
6.
7.
8.
5 - 59
5.18
0I
kV
mA
00
P00
kV
mA
7.
8.
18x
S. I 9
kV
02
mA
kV
mA
00
kV
03
mA
P02
00
5 - 60
ON
OFF
Remote control
Multitimer MT
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Service routine S.20 is required for testing and adjusting the forehead support width
(jaw width).
1.
2.
1.
4s
S. 2 0
2.
mA
0I
small medium large
> 168 mm 2 mm
140 mm 5 mm to 170 mm 2 mm
< 140 mm 5 mm
Overlap caused by
switching hysteresis
5.
With the forehead support band attached adjust the forehead support width to 140 mm using
a measuring tape.
6.
Press the memory key. The LED above the memory key flashes.
7.
Press the key of the small patient symbol. The LED above the memory key stops flashing. The
LED of the small patient symbol lights up.
8.
Use the measuring tape to adjust the width of the forehead support to 168 mm.
9.
Press the memory key. The LED above the memory key flashes.
10. Press the key for the second smallest patient symbol. The LED above the memory key stops
flashing. The LED of the second smallest patient symbol lights up.
11. Briefly press the service key
19x
kV
5 - 61
3.
kV
mA
4.
kV
mA
6.
7.
9.
10.
11.
4
50
4
50
5 - 62
ON
OFF
I
O
Diaphragm
Remote control
Locking button
Multitimer MT
Diaphragm no.
10
ORTHOPHOS Plus DS
ORTHOPHOS 5/Plus
ORTHOPHOS Plus TS
30
40
11
12/
13
X
X
X
X
X
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Service routine S.21 must be performed after replacing Board DX1, after replacing a
diaphragm and after the Service routine S.09.
1.
4s
2.
4.
6.
7.
2.
20x
00
mA
kV
21x
2I
mA
4.
kV
0I
mA
kV
5.
mA
6.
5.20 Service routine S.21 Programming the diaphragm numbers (without TSA)
5.20
kV
3.
7.
5 - 63
S. 2 I
3.
5.
02
2
. 04
5 - 64
ON
OFF
I
O
Diaphragm
Remote control
Locking button
Multitimer MT
Diaphragm no.
10
ORTHOPHOS Plus DS
ORTHOPHOS 5/Plus
ORTHOPHOS Plus TS
30
40
11
12/
13
X
X
X
X
X
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Service routine S.21 must be performed after replacing Board DX1, after replacing a
diaphragm and after the Service routine S.09.
1.
4s
2.
3.
4.
Select the TSA diaphragm. Set the mandibular position with the adjusting wheel (diaphragm
12, yellow). The kV/mA display indicates 01 12.
5.
Press the memory key (LED stops flashing). The LED above the R key flashes.
6.
Set the maxillary position with the adjusting wheel (diaphragm 13, blue).
The kV/mA display indicates 02 13.
5.
Press the memory key (LED stops flashing). The LED above the R key flashes.
6.
7.
Enter the diaphragm number of the engaged diaphragm with the kV/mA +/- key.
The LED above the memory key flashes.
8.
Press the memory key (LED stops flashing). The LED above the R key flashes.
9.
5.21
S. 21
2.
kV
3.
kV
4.
kV
21
mA
mA
01 02
12 13
7.
kV
mA
8.
9.
00
mA
5.
6.
20x
03 ... 05
10 ...
21x
5 - 66
ON
OFF
I
O
Remote control
DX1
J1121
Memory-Card
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Service routine S.24 must be performed after replacing the memory card and GAL J1121
on DX1.
1.
2.
3.
4.
5.
6.
7.
1.
4s
S. 24
2.
kV
kV
kV
mA
5.
5.22
24
mA
4.
7.
00
mA
3.
6.
23x
00
00
kV
mA
FF
FF
23x
5 - 68
ON
OFF
Remote control
Multitimer MT
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Service routine S.25 must be performed for adjusting and checking the film/screen
combination or the kVmA step series.
1.
2.
3.
4.
1.
4s
S. 2 5
ORTHOPHOS 5/Plus/Plus Ceph only
Value 20 or the previously programmed value must appear on the mA display. If this is not the
case, adjust a film/screen combination with the kV/mA +/- key like e.g.
Lanex Medium
Lanex Regular
XXX
20 - 29
30 - 39
40 - 49
Film
TMAT G
20
33
2.
kV
When changing the film/screen combination, perform Service routine S.26 AES (Automatic Exposure Preselection) to correct the measured AES voltage, see page 5 - 71!
kV
4.
kV
1A
Step series
from V035
4A
60/9 - 90/12
5.
Pan
You can change between the two step series by actuating one of
the two smaller (60/3 - 90/6) or one of the two larger (60/9 - 90/12) Pan
patient symbols.
6.
7.
Programming procedure:
5.
Press the memory key (LED stops flashing). The LED above the R key flashes.
6.
Press the Return key R (LED stops flashing). The LED above the service key flashes.
7.
5.23 Service routine S.25 Adjusting the film/screen combination or the kVmA step series
5 - 69
5.23
25
mA
mA
On the mA display, the value 2A or the preprogrammed value must be indicated; if it does not
appear, a kVmA step series can be adjusted with the kV/mA +/- keys,
e.g.
2A
Step series
60/3 - 90/6
Pan
00
mA
3.
40
24x
20
24x
5 - 70
6.
Vertically attach the test body.
7.
Here, the AES test value is indicated
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Service routine S.26 is intended for adjusting DX8 for preparation of a measuring
protocol for the test body measurement (constancy check).
1.
2.
3.
4.
1.
4s
S. 2 6
2.
FiFo
kV
mA
20
64
16
30
61
16
33
61
16
40
64
16
kV
00
mA
3.
kV
mA
4.
e.g.
kV
mA
26
0I
64
I6
6.
7.
At the lower part of the secondary diaphragm attach and secure the test body supplied with this
unit with adhesive tape. Observe its position; the test body must be oriented exactly vertically!
NOTE: With the ORTHOPHOS TS transversal unit, first the diaphragm insert must be installed in
the wider secondary diaphragm before attaching the test body.
5.
8.
kV
mA
X-RAY
Place a film in the cassette. Fully insert the cassette until it engages (see Operating Instructions).
Adjust the diaphragm wheel to PAN 1 diaphragm.
5.24 Service routine S.26 Checking and adjusting AES (Automatic Exposure Preselection)
5 - 71
5.24
25x
20
03
25x
5 - 72
DX8
ON
OFF
Remote control
Multitimer MT
I
O
To exit the service routines switch the unit OFF and ON again.
7
Continued
8.
9.
The AES voltage noted on the phantom for the film-screen system selected must be indicated
as the tenth voltage value measured (tolerance 0.1 V).
10. Press the R key (LED stops flashing). Acknowledge the result step with the R button.
Is this indication is not present, thoroughly recheck the "X-ray beam adjustment" once more
(see section "Checking and adjusting the X-ray beam").
Correct as required by slightly rotating the diaphragm (so that it is positively engaged).
Perform the diaphragm adjustment search for the maximum voltage value.
Repeat the phantom exposure until the correct value is set. See point 8.
5.24 Service routine S.26 Checking and adjusting AES (Automatic Exposure Preselection)
5 - 73
5.24
54 53 571 D 3297
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5 - 74
DX8
ON
OFF
Remote control
Multitimer MT
I
O
To exit the service routines switch the unit OFF and ON again.
continued
1.
Before changing to a different film-screen system first check the current AES value measured
by comparing with the voltage value given on the phantom (System 250).
Proceed according to the routine Checking and adjusting AES.
In case of discrepancies perform the measures above to bring the system back to the optimally
adjusted state.
2.
With Service routine S.25 set the film-screen characteristic 33 specified for the Lanex Regular +
TMAT G/RA system (S=400).
3.
This must give the following AES voltage measurement (tenth measured value)
(tolerance 0.1 V):
Case 1: The phantom specifies an AES voltage for the system S=400.
In this case you must set the measured value given on the phantom for (S=400).
Case 2: The phantom specifies only the AES voltage for the system S=250.
In this case use the following correction procedure:
Set 0.15 V less than the value given on the phantom for (S=250).
Example (typical):
printed value
for S=250
2.21 V
-0.15 V
-0.15 V
= required setting
for S=400
= 2.06 V
Note the correct setting for the AES value (10th measured value)
(notation analogous to that for System 250)
Note: If the DX8 board version is E3 or older it can happen that the AES measured value for the
System 400 cannot be set (potentiometer at right endstop). In this case replace the DX8 (with at
least version E3) and adjust the AES again with the activated film-screen system (S=400).
5.24 Service routine S.26 Checking and adjusting AES (Automatic Exposure Preselection)
5 - 75
5.24
54 53 571 D 3297
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5 - 76
RHB
DX31
BE, EDC
ON
OFF
Remote control
Multitimer MT
I
O
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
For ORTHOPHOS PLus DS Service routine S.32,
for ORTHOPHOS Plus DS Ceph Service routine S.33
1.
2.
Test step 01: Checking the voltage supply for the image receptor
The supply voltages can be measured on board RHB or DAB.
3.
4.
Press the X-ray button. For 240 seconds the image receptor is ready for exposure.
The operating time of 240 sec on the program/radiation time display counts backward.
The LED above the R key flashes.
The readiness for exposure may be turned off earlier by pressing the R key.
The cool-down interval is 1/2 the exposure time and can be retrieved by pressing the X-ray key.
Test step 01
kV display
mA display
00
VCC missing
01
VCC OK
00
reset
01
no reset
X-RAY
The frequency can be adjusted in the range from 1000 Hz to 100 Hz with the kV +/- keys.
6.
Press the X-ray button. For 240 seconds the image receptor is ready for exposure.
The operating time of 240 sec on the program/radiation time display counts down.
The LED above the R key flashes.
The image receptor provides pulses for permanent image information (signals IMAGE and TDI are
generated). Check the LEDs on board DEB or XAB OP.
kV
The readiness for exposure may be turned off earlier by pressing the R key.
The cool-down interval is 1/2 the exposure time and can be called up by pressing the X-ray key.
mA
00
00
kV display:
5.25 Service routine S.32 Image receptor service: Panorama / Service routine S.33 Image receptor service: Ceph
5 - 77
5.25
5 - 78
Patient symbol LEDs
kV
mA
Description
Required measures
01
00
02
00
04
00
08
00
00
01
00
02
00
04
00
08
00
10
00
20
00
40
00
80
00
01
00
02
00
04
01
00
02
00
04
00
08
00
10
00
20
00
40
00
80
00
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Test step 04: Read-out of the image receptor error memory (possible only for TSA).
NOTE: SIDEXI must not be enabled for an exposure.
8.
Pressing the Test key recalls the status of the radiation counter for the entry currently displayed.
The radiation counter is displayed on the program/radiation time and on the kV/mA display (max.
8 digits) and the Test LED is lit.
Pressing the Test key again switches back to the status byte display and causes the Test LED to
switch off.
You can change back and forth between the individual entries in the error memory by pressing the
program/radiation time keys. A maximum of 10 entries is displayed.
Note: Multiple errors may also occur in added form, e.g. 04 + 08 = 0C.
RHB
DX31
BE, EDC
ON
OFF
I
O
Test step 05: Erasing the image receptor error memory; possible only with TSA
9.
lights up.
briefly.
5.25 Service routine S.32 Image receptor service: Panorama / Service routine S.33 Image receptor service: Ceph
5 - 79
5.25
5 - 80
RHB
DX31
BE, EDC
ON
OFF
Remote control
Multitimer MT
I
O
To exit the service routines switch the unit OFF and ON again.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
kV display
Meaning
00
No error
08
10
20
mA display
Meaning
00
No error
01
02
03
04
5.25 Service routine S.32 Image receptor service: Panorama / Service routine S.33 Image receptor service: Ceph
5 - 81
5.25
5 - 82
M7
M5
Behind rotation ring
M8
A
FH
4.9.3
Remote control
000
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
1.
2.
1.
4s
4.
Press the X-ray button and hold it pressed during the entire adjustment process.
The Cephalometer (M7) first travels to the upper position and then to the lower position.
Then it drives to the FH position (position in the lower third).
This FH position can be altered with the height adjustment keys on the unit as required by
the customer (approx. 30 mm).
5.
Press the memory key (LED stops flashing). The LED above the R key flashes.
6.
Press the Return key R (LED stops flashing). The LED above the service key lights up.
The Ceph position is now stored.
9.
Use the program/radiation time keys to change the pre-tension of the toothed belt between 000
and 030 max (030 corresponds to about one rotation of the drive wheel). Test the backlash with
the height adjustment key. The HV motor (M5) and the Ceph motor (M7) must start smoothly
and without jerks.
NOTE: Upon a change of direction the pulse disk of the HV motor M5 rotates faster for a brief
period.
Press the memory key (LED stops flashing). The LED above the R key flashes.
10. Press the Return key R (LED stops flashing). The LED above the service key lights up.
The pretension of the toothed belt is now stored.
5.26
33x
S. 3 4
2.
kV
mA
607
3.
kV
mA
4.
29
X-RAY
5.
6.
0I
005
7.
8.
9.
kV
mA
kV
02
mA
0 0 5 cs
R
10.
5 - 84
M7
M5
Behind rotation ring
M8
A
FH
000
Remote control
000
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Continued
Test step 03: Storing the position of the patient diaphragm for asymmetrical and symmetrical
exposures
11. Briefly press the service key
Briefly press the service key
13. With the + key of the mA display drive the patient diaphragm to the outer stop.
With the - key of the mA display move it back inward for approx. 1 - 2 mm.
14. Press the memory key.
mA
12.
03
16. Drive the patient diaphragm to the inner limit with the - key of the mA display.
Drive the patient diaphragm approx. 3mm outward with the + key of the mA display.
17. Press the memory key.
18. Press the Return key R. The LED above the service key lights up.
The position for symmetrical exposures is stored.
The patient symbol LED 4 lights up.
20. The Cephalometer (M7) can be moved alone upward or downward with the height adjustment
keys on the lateral control panel.
13.
kV
mA
16.
kV
mA
15.
18.
00
00
17.
19.
6 0 I
kV
mA
04
22. The patient diaphragm (M8) can be moved across the entire adjustment range with the height
adjustment keys on the lateral control panel or the kV +/- keys on the multimeter.
ATTENTION: Electronics is not designed for continuous operation. After each travel observe a
waiting time of 30 seconds.
5.26
kV
mA
20.
21.
22.
00
00
50
kV
14.
0 I7
kV
mA
12. Press the return key R. The patient diaphragm M8 travels to the inner and outer limits and then
stops in the center.
11.
kV
mA
05
29
5 - 86
M7
M5
Behind rotation ring
M8
A
FH
325
Light beam localizer
Remote control
0I2
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
23.
Continued
Test step 06: Only possible in the factory
24.
kV
mA
07
X-RAY
24. Press the X-ray button and hold it pressed. The Cephalometer (M7) drives to the upper end position and then to the packaging position (40 mm above the support).
The 4 patient symbol LEDs light up. Now release the X-ray key.
26.
26. The light-beam localizer can be switched on or off with the T key on the multitimer.
25.
5.26
kV
mA
08
5 - 88
Remote control
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
Service routine S.35 is required for checking the readiness for exposure.
Set the readiness for exposure as described in section 'Setting exposure readiness on the
PC'. Select Factory service (2).
1.
2.
3.
ACTIVE is present
5.27
kV
mA
3.
4.
2.
XAB OP in operation
LED V10 (XAB OP) VCC = ON
S. 3 5
XAB OP
XAB OP not in operation
LED V10 (XAB OP) VCC = OFF
00:
01:
4s
Up to software version V027 of the Memory card, pressing the Service button on the kV indication immediately causes a display.
From software version V030.1 of the Memory card, press the Service button again to select
Test step 01.
1.
0I
0I
34x
4
5 - 90
Remote control
Multitimer MT
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
1.
Set readiness for exposure as described in section 'Setting exposure readiness on the PC'.
Select Factory service (2) or set the Active signal internally with Service Routine S.35,
test step 02.
1.
2.
3.
4.
5.
Use the program/radiation time +/- keys to set the radiation time setpoint to 0.50 sec.
6.
7.
8.
4s
S. 3 6
2.
kV
3.
kV
kV
mA
6.
7.
8.
5.28 Service routine S.36 Acceptance test dose measurement
5.28
00
36
mA
4.
35x
mA
5.
5 - 91
80
I4
0.5 0 s
X-RAY
36x
5 - 92
from serial no.
Remote control
MT Multitimer
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
1.
Service routine S.37 is required to call up and delete the IP address settings.
1.
Select service routine S.37 as described in the chapter 'Selecting a service routine'.
2.
Press the
service key briefly.
The kV display reads 00.
3.
4.
4s
S. 37
Press the
service key briefly.
Test step 01 appears on the mA display.
Select the required test step with the kV +/- keys.
2.
kV
36x
00
mA
Press the
service key briefly.
On the program/radiation time display the first 3-digit block of the IP address appears
and the 1-LED patient symbol lights up.
The kV display reads 01.
The addresses can be read out as follows:
Select the address with kV +/- keys and the kV display.
3.
4.
kV
37
mA
kV
mA
0I
01 = IP address
02 = Standard gateaway
03 = Subnet mask
Use the patient symbol keys to switch to the next address block.
Syntax xxx . xxx . xxx . xxx (Led 1, Led 2, Led 3, Led 4).
Note: If the system concerned is an XOP system or the XAB system is not recognized, the kV/
mA display will be set to "EE/EE" after the test step is selected with the
service key.
If no communication takes place, error message E4 10 will be displayed.
5.29
5.
xxx
kV
0I
mA
36x
5 - 94
from serial no.
Remote control
MT Multitimer
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
To exit the service routines switch the unit OFF and ON again.
6.
This test step is required to reset the X-ray component to the factory setting
kV
mA
6.
Press the
service key briefly.
The kV/mA display reads FF FF.
The LED above the Memory key flashes.
7.
8.
9.
Press the
FF
FF
7.
8.
kV
mA
00
00
10. Switch the unit off, wait for at least 60s and then switch it back on.
9.
If the "Configuration of X-ray Components" (SIXABCON) program and the "New Component" field are selected on the PC, error message E4 21 (the XAB system is in "Boot Service")
will appear following the self-adjustment procedure. The unit is ready to receive new addresses.
If the "New Component" dialog is not selected on the PC, the XAB system will automatically
set its internal default addresses after 10s have elapsed at the latest, and can be detected under
these addresses until the next time it is switched off.
Note: If the system concerned is an XOP system or the XAB system is not recognized, the kV/
mA display will be set to "EE/EE" after the test step is selected with the
service key.
If no communication takes place, error message E4 10 will be displayed.
01
IP address
02
Standard gateway
03
Subnet mask
5.29
192.168.15.200
192.168.15.1
255.255.255.0
5 - 96
6 Repairs
Contents
Repairs
Contents
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6-2
Personal notes
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
6-3
6-4
M5
2.4 m
min.
1.
DX5
X8
DX5
S.18
Multitimer MT
X8
X7
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
2.
1.
Unplug connector X8 on board DX5 (interrupts the pulses for height adjustment).
2.
S
tighten
Guide tube
Loaned
gasoperated
spring
3.
6.1 Replacing the gas-operated spring
6-5
6.1
6-6
M5
DX5
2.4 m
min.
X8
S.18
DX5
4.
Multitimer MT
X8
X7
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
3.
Remove the
gas-operated spring
3.
Continued
Guide
tube
DX5
X8
Final measures
Press the key for height adjustment and simultaneously loosen sleeve S (about 5 turns) until
the load is removed from the loaned gas-operated spring.
Take away the loaned gas-operated spring and the dismantling tool.
Plug connector X8 back to board DX5.
Secure the cable with cable clamp D.
S
Guide tube
Loaned
gasoperated
spring
6.1
6-8
1.
ON
OFF
S1
I
O
Rear side
2.
M1
Forehead
support
3.
Remote control
DX5
S.19
X3
DX5
X3
S.19
Multitimer MT
X12
X13
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
1.
2.
3.
4.
Take away the counterweight disk C from below after lowering it.
Remove the flat belt from the pulley D (place the rubber surface inward and the adhesion point
over the X-ray tube assembly).
Mount the new motor. Fit the counterweight disk and secure it with both threaded pins B.
5.
Hold the X-ray tube unit with your hand and press the R key on the Multitimer. Turn (tighten) the
belt tension bolt F until the belt no longer slips.
Top view
5.
F
Slacken
the belt
E Rubber
surface inward
Tighten
the belt
4.
C
1.5 mm
6.2
6 - 10
1.
ON
OFF
S1
I
O
Rear side
M1
Forehead support
3.
Remote control
DX5
E3
33
X3
DX5
X3
E3
33
Multitimer MT
X12
X13
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
M1
Continued
Press the R key on the Multitimer and continue the belt tensioning process.
Turn the X-ray tube assembly manually to the rotation start position.
Multitimer MT
E3
33
Final check:
Make a phantom exposure according to section
'Phantom exposure', item 4, see page 4 - 5.
6.2
6 - 12
1.
ON
OFF
S1
Rear side
I
O
M3
M2
2.
Remote control
DX5
X4, X5,
X12, X13
DX5
X4
X5
Multitimer MT
Multitimer MT
X12
X13
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
1.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
2.
3.
4.
5.
4.
see page 4 - 5.
3.
A
M2
M3
6.3
5.
6 - 14
1.
4.
M5
V6
Bite block
removed.
Gear shaft
Tensioning screw
s
0 0 0
s=3 to 7mm
Tension roller
0 1 0
Control panel A
Threaded shaft
Remote control
E3
09
DX5
X8
E3
09
DX1
3.
X9
Side
plate
DX1 X9
Multitimer MT
Serial no.
Screw
Two
screws
5 mm
Bite block
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
1.
2.
3.
DX1
Screw the threaded shaft of the tension roller back one turn.
Slacken the belt with the tension screw.
5.
Pull the retaining ring and the toothed roller from the gear shaft.
Take the disk spring from the gear shaft.
X30
X13
X9
X15
5.1
DX5
X8
V1101
Drive the unit downward , until the red transport safety screw on the rear side of the
unit can be inserted! (should be included in the "Adjusting kit"; see Installation Instructions).
4.
X2
Segmented
disk
6.
5.
Disk spring
Toothed roller
Retaining ring
6.4
6 - 16
S1
ON
OFF
Rear side
Forehead support
I
O
1.
Remote control
DX5
S.19
X10
S.19
DX5
X6
Multitimer MT
Multitimer MT
X10
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
32 mm
+
Image
receptor
2.
2.1 Insert the new forehead support and secure it with nut A.
Plug connector 10 back to board DX5.
Adjust for a clearance of 32 mm between the vertical tube section and the image receptor or
30mm between the vertical tube section and the cassette holder.
Position the spirit level on the side of the forehead support tube
(see next page) and carry out the alignment.
3.
30mm
Forehead
support
6.5 Replacing the forehead support and/or the forehead support motor M6
6 - 17
6.5
FH
A
4.9.3
0.0.0
Forehead
support
Cassette
6 - 18
S1
ON
OFF
I
O
Rear side
V2
Forehead support
M6
5.
1.
Remote control
S.19
03
4.
S.19
03
DX5
X6, X10
DX5
X6
Multitimer MT
Multitimer MT
X10
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
Continued
2.
7.
M6
9.
4.
5.
6.
7.
8.
9.
Spirit level
8.
1.
X10
X
Forehead
support band
6.
DX5
Y
6.5 Replacing the forehead support and/or the forehead support motor M6
6 - 19
6.5
5.
X6
6 - 20
S1
ON
OFF
Catch
I
O
Rear side
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
1.
2.
3.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
1.
Catch
3.
2.
Catch
Screwdriver
6.6
6 - 22
ModelNo.
SerialNo.
33 14 320 D 3297
S1
ON
OFF
Cephalometer
Rear side
Mirror
I
O
Diaphragm gap
0 0 0
Aligned
1 0.0
Control panel A
Filament
F
Frankfurt
horizontal plane
Frankfurt
horizontal plane
vertical
4.
Central
light line
90
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
1.
2.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
1.
3.
4.
K7
K8
2.
FH
6.7
3.
6 - 24
ModelNo.
SerialNo.
33 14 320 D 3297
S1
ON
OFF
Cephalometer
Rear side
Mirror
I
O
Diaphragm gap
0 0 0
Aligned
6.
1 0.0
Control panel A
Filament
F
Frankfurt
horizontal plane
Frankfurt
horizontal plane
5.
vertical
Central
light line
90
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
Continued
5.
The "Central light line" must appear as a straight line of uniform brightness.
6.
Correction
Remove the light-beam localizer unit.
Loosen threaded pins A and shift the lamp socket:
The lamp filament must be in line with the diaphragm gap and must run parallel to the diaphragm.
Secure the lamp socket by tightening the threaded pins A.
The threaded pins B must not touch the glass bulb.
6.7
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
6 - 26
ModelNo.
SerialNo.
15 38 177 D 3200
Cephalometer
Remote control
3.1
S1
ON
OFF
I
O
Rear side
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
1.
2.
Take the lamp from its socket and install the new one.
3.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
A B
3 mm
3.2
3.1
1.
2.
3.2
6.8
6 - 28
Model
No.
Serial
No.
15 38 177 D 3200
1.
2.
3.
Stop
100
+0
100
F
J
100
Y
R
loosen
loosen
Potentiometer
BK BN RD
black
red
brown
Color code
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
B
1.
2.
Remove the front cover H. Loosen screw K and pull off the cogwheel.
Pull cable plug L. Loosen screws M.
Loosen nut N and remove holder O. Replace sensor potentiometer Q.
Tighten the mounting screws of the new sensor potentiometer. NOTE: Watch out for lug P!
Reconnect the cable plug (observe the color code).
Put on the cogwheel and tighten screw K.
F
G
A
R1
R2
2.
1.
J
Index position 0
26
3.
+ 90
192
6.9 Replacing/adjusting the sensor potentiometer of the Cephalometer
6.9
R3
6 - 29
C
Cephalometer model no. 15 38 177
6 - 30
ModelNo.
SerialNo.
15 38 177 D 3200
1.
2.
3.
Stop
+0
100
F
J
100
Y
R
loosen
loosen
Potentiometer
BK BN RD
black
red
brown
Color code
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
Continued
Release the locking lever R. Turn the head holder to the stop in the horizontal position (0, see Operating Instructions). Fasten locking lever R. The zero alignment is
OK if the digital display for the tilting movements shows 0!
If 0 is not indicated, loosen screw I of the fixed cogwheel and turn the cogwheel.
Swing the head holder from its zero position to the stop; 26 must light up.
If 26 is not displayed, adjust potentiometer R3.
3.
I
XA
2.
M
KN
QL
OP
Screw down the new sensor potentiometer. NOTE: Watch out for lug Z!
Connect the cable plug (observe the color code).
Fit the rope pulley T on the axis of the sensor potentiometer and hook the
spring into the holder W. NOTE: Do not coil up the rope.
Tighten screw S.
Turn the rope pulley 3 turns to the left and hold it in this position.
Place the rope in the rope pulley and coil it up by turning the pulley cw.
If 100 does not appear, readjust the rope with adjustment knob XA.
6.9
3.
6 - 32
DX8
K2
1.
DX8
7.
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
2.
4.
1.
2.
3.
4.
5.
6.
7.
3./6.
K6
5.
see page 4 - 5.
6 - 33
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
L10, L16
6 - 34
M4
DX8
1.
DX8
X2
K2
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
1.
2.
3.
4.
5.
6.
7.
Unhook the tension spring with holding bracket F and the rope with
holding bracket E.
Pull the profile metal sheet D from its guide.
Remove the tension spring from the rope and attach it to the new rope.
8.
Place the profile metal sheet D in the guide and slide it in 20 mm.
9.
6.
7.
H
F
C
D
17.
15.
3.
X2
10. Pull the rope with holding bracket E through the profile metal sheet D.
11. Slide the profile metal sheet D halfway onto the guide roller.
12. Hook the holding bracket E with the rope into the profile metal sheet.
13. Wind the rope around the peg on holding bracket F and engage the tension spring.
Hook the holding bracket F into the profile metal sheet.
14. Insert the guide shaft and place the O rings on both ends of the shaft.
Secure both lateral profile metal sheets with screws.
16.
4.
14.1Slide retaining plates E and F in the direction of the arrow up to their stops,
as shown in the drawing next page.
6.11
5.
2.
6 - 36
M4
DX8
DX8
1.
X2
K2
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
8.
Continued
10.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
20
16. Take out the counter-sunk screw and remove the motor.
mm
17. Take out the worm screws and pull out the drive shaft.
D
F
14.
12.
E
9.
9. 11.
14.1
13.
F
14.1
F
6.11
6 - 38
5.
3.
6.
1.
2.
7.
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
1.
2.
3.
4.
5.
6.
7.
6.12
4.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
6 - 40
1.
4.
5.
1 or 2 are present;
replace if clutch
is defective
2.
fat-free
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
2.
3.
4.
5.
6.
7.
8.
6.13
3.
54 53 571 D 3297
D 3297.077.01.10.02 04.2007
6 - 42
B
.....
.....
.......
..
.....
.....
.....
.......
1./6.
....
....
.....
....
.....
.....
BE
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
1.
To remove the image receptor turn control knob B to the right and pull out the image receptor.
2.
3.
Lift socket contact of image receptor slightly, since it is attached to the housing.
Then pull the socket contact off.
4.
Attach the new socket contact, making sure that the plug connection is correctly attached.
Press down to engage.
5.
6.
Push in the image receptor BE up to the endstop (turn control knob B to the left).
7.
Perform the pin position recognition with Service routine S.32.3 for Panorama radiography and/
or pin position recognition with Service routine S.33.3 for Cephalometry.
8.
Error
appears, see the instructions in the Service Manual.
6.14
2./5.
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3./4.
6 - 44
B
.....
.....
.......
..
.....
.....
.....
.......
....
....
.....
....
.....
.....
BE
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
If the image receptor cannot be screwed in and out easily or fits into the guide too loosely, replace rotary knob or/and sensor ejector.
1.
To remove the image receptor, turn rotary knob B clockwise and pull out the image receptor.
1.1 Check the sensor ejector for any damages on the teeth; if they are damaged, replace sensor
ejector.
1.2 Remove two screws D. Replace sensor ejector.
2.
RHB
Sensor ejector
6.15
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6 - 46
6.
5.
ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
1.
Pull off all plug connections, shields and ground wires on the unit end of the old ring cable.
2.
Cut through the cable ties and remove them; loosen the cable clamps. Cut off the unit-end
plugs on ring cable L10. Lift the cable, making sure not to damage the segmental wheel.
3.
4.
Pull off plug K9. Loosen the cable clamp. Unscrew the X-ray tube assembly. Unscrew the
shielding eye on plugs K3 and K9 from the ring. Draw plugs K3 and K9 together with the
ring cable through the opening on the X-ray tube assembly out from the ring (the ring cable
is no longer required)
5.
Rotate the X-ray tube assembly mounting bracket into the left position.
6.
Draw the new ring cable with the unit-end plug connections through the opening on the Xray tube assembly to the inside of the ring. Order of the plug connections:
X6, X7, X2, X4, X5, ground wire, X2, X3.
54 53 571 D 3297
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1.
2.
X2/X3
3.
L10
4.
6.16 Replacing ring cable L10
6 - 47
6.16
6 - 48
11.
8.
7.
9.
10.
54 53 571 D 3297
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ATTENTION: Always turn the unit OFF before connecting a measuring instrument or replacing any parts!
13.
Align plugs K3 and K9 for the X-ray tube assembly and screw the 2 grounding eyes (black and
copper-colored) onto the ring. Attach the X-ray tube assembly with the screws. Push plug K3,
do not pull on the cable!
8.
Place the shielded cable (X2, X3) in the ring and draw the plugs X2, X3 through the opening in
the cassette holder/sensor holder until the hexagonal sleeve projects approx. 20 mm.
9.
Insert the main strand of the ring cable into the ring as illustrated.
12.
10. Rotate the ring carefully to the right, thus guiding the ring cable underneath light barrier C.
11. Carefully pull the ring cable out of the ring behind the light barrier using a pair of tweezers.
12. Grease the ring cable in this area with the grease included.
13. Insert the unit end of the ring cable into the recess in the ring and fix it with a cable tie B at mark
A. The cable tie on the ring must have approx. 10 mm play.
14. Refit plug connections, shields and ground wires on the unit end and fix everything with cable
ties.
X2/X3
L10
6.16
6 - 50
7 Maintenance
Contents
Maintenance
Contents
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15
7.16
7-2
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Contents
7 - 43
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7 - 45
7 - 49
7 - 51
7-3
Contents
7-4
54 53 571 D 3297
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General information
Measurements
DANGER
Shock hazard! It is essential that you switch the X-ray unit OFF before replacing any components!
The unit must be disconnected from the junction box of the building installation before replacing any parts near the power supply, power switch, board DX
32 or the X-ray tube assembly!
CAUTION
Switch the X-ray unit OFF before connecting a measuring instrument.
Select the correct current/voltage type and adjust the measuring range to
match the expected readings.
Perform continuity tests only on units which are switched off.
Observe the prescribed cool-down intervals if several exposures must be
taken to check a measurement.
CAUTION
Please observe the usual precautionary measures for
handling boards (ESD).
Touch a ground point to discharge static electricity
before touching any boards.
54 53 571 D 3297
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7-5
7-6
Remove
pneumatic
spring
Guide
tube
DX5
X8
Spare
pneumatic
spring
S Sleeve
X Rear housing cover
54 53 571 D 3297
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Move the unit up and down through its entire adjustment range.
Segmental wheel
Heavy, hammering bearing noises in the column which influence the synchronism of
the unit.
Consult with the plant and replace the unit if necessary.
7.1
7-8
M5
behind the rotary ring
4.9.3
6.4.0
ON
OFF
FH
Remote control
0.0.0
6.5.0
MT multitimer
I
O
54 53 571 D 3297
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Move the unit above height position 300 using the fine positioning control.
If height adjustment without jolting is not possible, set the height adjustment:
See Chapter 3.24 - Correcting error of message E3 09: Pulses for height adjustment are not
within allowed time..
See Chapter 3.25 - Correcting error of messages E3 10, E3 11: Count for height adjustment
too high/too low for reference setting..
If height adjustment without jolting still is not possible, replace the pneumatic spring:
See Chapter 6.1 - Replacing the gas-operated spring.
Check whether the correction switch for the height adjustment is functioning
reliably:
Move the unit through its entire height adjustment range while observing the height display.
If the height displayed differs from the actual height of the unit or a numerical jump occurs in the
center of the height adjustment range, adjust using the height correction switch:
See Chapter 4.14 - Adjusting the correction switch for height adjustment.
Check whether the acoustic signal can be heard during height adjustment:
If no acoustic signal is audible, replace and adjust PCB DX1:
0.51.0mm
Inner column
Fig. 4: Height correction switch
7.1
7 - 10
Plain bearing
Spirit level
Forehead
support strap
54 53 571 D 3297
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Place a spirit level against the tube bend of the forehead support.
port.
Check for a distance of 32mm between the tube bend and the image receptor and of 30mm between the tube bend and the cassette.
If the forehead support is not mounted vertically or the distance is not correct, adjust the forehead support:
See Chapter 6.5 - Replacing the forehead support and/or the forehead support motor M6.
Adjusting knob
Rotate the adjusting knob for the temple supports while observing the position of the temple
support arms.
If the temple supports cannot be adjusted symmetrically, replace forehead support.
See Chapter 6.5 - Replacing the forehead support and/or the forehead support motor M6.
Symmetry of temple
supports
7.2
7 - 12
K3, L10
H1
ON
OFF
I
O
K9
S2, L22
Locking button
DX1
L22
K9
L10
X4.12
X4.11
X4.10
X4.13
DX1
OG 1
WHBK 2
WH 3
WHBN 4
YE
WH
BK
BN
S4
S3
S2
WH
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Check the diaphragm wheel to make sure that it can be rotated and engages
securely:
Press locking button briefly and turn diaphragm wheel until it engages.
The diaphragm number appears at the top right of the diaphragm window.
See Fig. 8: Diaphragm wheel.
If the diaphragm wheel cannot be turned or does not engage, check it:
See Chapter 3.4 - Correcting errors of help messages H3 05 and H3 06.
Locking button
7.3
7 - 14
E
Tension spring
F
Driving cable
D
A
C
B
Profile plate
Secondary diaphragm
A Screw
B Screw
C Screw
D Profile plate
E Retaining plate
F Retaining plate
54 53 571 D 3297
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Check whether the cassette holder engages securely in both end positions:
Check whether the restoring spring snaps the cassette holder into the end position securely.
If the cassette holder is not locked in place, grease the travel track with Longtime TD2 and
check for mechanical wear and tear. Replace the cassette holder if necessary.
Check the cassette holder driving cable to make sure it is not damaged:
Perform visual check of driving cable to determine whether it is stretched, spliced or damaged.
Swiveling movement of
cassette holder
7.4
7 - 16
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Check whether the image receptor can be screwed in and out easily and fits in the
guide snugly:
Screw the image receptor in and out by turning the rotary knob. Make sure that the image receptor moves easily and without jolting.
See Fig. 12: Rotary knob and sensor ejector.
If the image receptor cannot be screwed in and out easily or fits into the guide too loosely, check
whether the teeth on the rotary knob or the sensor ejector are broken. Replace any damaged
parts:
PCB RHB
Rotary knob
Sensor ejector
7.5
7 - 18
Key
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Check whether the bite block/contact segment/chin rest fits securely enough into
the bite block holder:
Remove the bite block/contact segment/chin rest from the bite block holder and reinsert it until it
snaps into place.
The bite block/contact segment/chin rest must not be in a slanted position or fit loosely in the
holder.
If the bite block/contact segment/chin rest can be moved too easily in the bite block holder, replace the key for the bite block/contact segment/chin rest:
See Chapter 6.6 - Replacing the catch for the bite block/support segment.
Key
Fig. 14: Replacing the key for the bite block/contact segment/chin rest
7.6 Checking the bite block/contact segment/chin rest in the bite block holder
7 - 19
7.6
7 - 20
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Switch the light localizer on and adjust the height with the handwheel.
If the light localizer cannot be moved flawlessly, replace the handwheel.
Light lines
7.7
7 - 22
Stop
I
XA
100
0
c
M
KN
QL
OP
Release
Z
W
U
R
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Locking screw
Check whether the cephalometer can be swiveled:
Light line
If a reading of 0 lights up on the digital display during the tilting movement, the zero position is
correct.
If the cephalometer cannot be locked, adjust the locking lever.
See Chapter 6.9 - Replacing/adjusting the sensor potentiometer of the Cephalometer Cephalometer model no. 15 38 177.
Locking lever
Switch the light localizer on. To do this, first slide the cassette holder all the way out and then
slightly to the right.
If the light cannot be switched on or no horizontal light line is visible, adjust the light localizer:
4mm
See Chapter 6.8 - Replacing the lamp of the Cephalometer Cephalometer model no. 15 38
177.
A
2,5mm
F
E
black
E
transparent
7.8
7 - 24
Light line
16
15
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Check whether the image receptor can be screwed in and out easily and fits in the
guide snugly:
Screw the image receptor in and out by turning the rotary knob. Make sure that the image receptor moves easily and without jolting.
If the image receptor cannot be screwed in and out easily or fits into the guide too loosely, check
whether the teeth on the rotary knob or the sensor ejector are broken. Replace any damaged
parts:
See Chapter 6.15 - Replacing rotary knob and sensor ejector.
If the light cannot be switched on or no horizontal light line is visible, check the lamp and replace
the lamp if necessary:
See Chapter 6.8 - Replacing the lamp of the Cephalometer Cephalometer model no. 15 38
177.
FH
Frankfort
horizontal plane
7.9
7 - 26
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Check existing exposures taken by the dentist for unexposed surrounding borders.
21: Checking an exposure taken by the dentist.
See Fig.
If the quality of the exposure is unsatisfactory in any way, compare the selected exposure settings with the ones specified in the Operating Instructions and check the diaphragm if necessary:
See Chapter 7.12 - AES/phantom/needle phantom exposure with ORTHOPHOS Plus/Plus
Ceph.
See Chapter 7.13 - Phantom/needle phantom exposure with ORTHOPHOS Plus DS/Plus DS
Ceph.
7.10
7 - 28
60kV
max. 9.5mA
9mA
min. 8.5mA
ON
OFF
I
O
Remote control
t0
49 50
MT multitimer
66kV
max. 17mA
16mA
min. 15mA
t0
49 50
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Check whether the actual kV/mA values and the preheating are correct:
Select service routine S.04 and check the actual kV/mA values.
If the actual kV/mA values and/or the preheating are not within tolerance, readjust the kV/
mA values and the preheating:
See Chapter 5.7 - Service routine S.05 Heating adjustment.
7.11
7 - 30
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Attach phantom
vertically
If the values listed on the phantom do not appear, perform the X-ray beam adjustment once
again carefully:
AES test value
1.
Turn the diaphragm slightly, i.e. one stop position at the most.
2.
3.
Release radiation
X-RAY
The density stripes produced on the film by the phantom must be parallel. No recognizable
peaks should occur.
0 . 50 s
kV 60
mA 09
If the phantom exposure is not correct, check the X-ray beam adjustment:
See Chapter 4.2 - Checking and adjusting the X-ray beam for panorama radiograph.
Continued on next page
7.12
7 - 32
Left
a1
a2
80mm 1mm
3 1/8" 1/25"
Right
a1 = a2 0.5mm
1/50"
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Take a needle phantom exposure and compare it with the exposure made during installation.
1
Pin 5
3
2
7.12
Needle phantom
7 - 34
Surrounding,
unexposed
border
3 shades of gray
Elements for
high contrast
Elements for
low contrast
a1
a2
b = 80mm 1mm
3 1/8" 1/25"
a1 = a2 0.5mm
( 1/50")
54 53 571 D 3297
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2.
3.
4.
Insert contrast element A with hole into plug-in plate of exposure phantom.
5.
6.
7.
Release exposure.
Release radiation
X-RAY
0. 50 s
kV 60
mA 09
7.13
7 - 36
1.
2.
PE
PE
PC
3.
4.
PE
PE
PC
PC
PC
54 53 571 D 3297
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Check power cable, protective ground wire, control cables and data transfer cables.
Perform a visual check to make sure that the cables show no external signs of damage.
If a cable is externally damaged, replace it.
7.14
7 - 38
Motor M5
Door
Rotary ring
54 53 571 D 3297
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Check whether the grounding straps have complete and firm contact at the positions marked:
Check the grounding straps visually and by touching them with your hands.
See Fig. 30: Position of grounding straps.
If the grounding straps do not have complete and firm contact, fasten them properly.
If the grounding straps are damaged, replace them.
7.15
7 - 40
DX1
Cephalometer
DX31
DX5
PCB RHB
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Check the cable shielding visually and manually at the positions marked above.
See Fig. 31: Position of shielding.
If the shielding does not have firm contact with the cables, fasten the shielding properly.
7.16
7 - 42
M6
V2
M3
V4
M1
V5, V7
M2
V3
M5
V6, V8
V6
V8
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Check whether light barrier housings V2 to V8 are free of damage and properly
secured:
Perform a general check of light barriers for mechanical obstruction by pinched litz wires etc.
and eliminate problem if necessary:
See Fig. 32: Position of light barriers V2 V8.
Perform a visual check of light barriers for damage or wear and tear, e.g. scuff marks or
cracks.
Check whether the ring cable shows signs of external damage or wear and tear:
Check visually while turning the rotary ring through its entire adjustment range by hand.
If the ring cable does not properly snuggle into the shaft of the ring as a loop, replace the
ring cable:
X2/X3
L10
7.17
7 - 44
Prestress
s = 37mm
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Check the toothed belt on height adjustment motor M5 for signs of damage:
Side cover
Screw
If the prestress of the toothed belt is not sufficient, tension the toothed belt with the clamping
screw:
See Chapter 6.4 - Replacing the height adjustment motor M5.
Continued on next page
Bite block
module
7.18 Checking the toothed belt, deflection roller and toothed roller on height adjustment motor M5
7 - 45
7.18
7 - 46
Fig. 36: Position of tensioning roller, deflection roller and toothed roller
on height adjustment motor M5
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Toothed roller
Toothed roller
Toothed belt
Gearshaft
Clamping screw
Tensioning roller/
deflection roller
7.18 Checking the toothed belt, deflection roller and toothed roller on height adjustment motor M5
7 - 47
7.18
7 - 48
Rear side
ON
OFF
Remote control
S.19
S.19
MT multitimer
Control cable
Remote control
I
O
M1
Forehead support
54 53 571 D 3297
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Top view
Check whether the prestress of the flat belt on rotation motor M1 is sufficient:
Trigger rotation while holding the X-ray tube assembly in place. The motor must jam.
If the motor does not jam and the flat belt slips, adjust the flat belt:
See Chapter 6.2 - Replacing the rotation motor M1.
Belt pulley
Tighten
belt
Retaining ring
If the counterbalancing disk is not properly attached, tighten it with the setscrews.
First screw the counterbalancing disk tight with the first setscrew; then secure it with the second setscrew.
See Fig. 39: Tension of flat belt.
Counterbalancing disk
2x
Retaining ring
Fig. 39: Tension of flat belt
7.19
Setscrew
1.5mm
7 - 50
B
A
Power source
Voltmeter
Ammeter
(B)
(C)
D
E
B
Fig. 40: Measuring setup for protective ground wire test
2nd Protective
ground wire
GNYE
Power supply
connection
GNYE
LAN
54 53 571 D 3297
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DANGER
DANGER: Perilous shock hazard.
Switch power off.
Switch power OFF at the main switch for the building installation.
For pluggable units, remove the power plug from the electric outlet.
GNYE wire
0.1
Remove the power connection from the line terminal. Unclamp the second protective
ground wire.
A and
2nd Protective
ground wire
0.1
A and
Stud
0.2
B and
Tube assembly
housing
0.2
Cover
Segment
Rear lateral cover plate (cover 1)
Front panel (cover 3)
X-ray tube assembly cover.
Check whether the protective ground wire resistance (Table 1) complies with the
specifications:
A power source of at least 0.2A with a no-load voltage of 24V max. and 4V min. is required.
Apply an electric current between the parts specified in Table 1 for at least 5s.
Measure the voltage drop with the voltmeter and the current with the ammeter. Then calculate the resistance using the formula R = U / I.
If the resistance exceeds the value specified in Table 1:
LAN
Check whether the flat washer, toothed lock washer and cable lug are mounted on the protective ground wire in the right order and whether the nuts of the ground wire connections
are tightened securely.
If the ground wire is not fastened according to specifications, fasten the ground wire properly.
Protective
ground wire
Fig. 41: Protective ground wire test
7.20 Checking the protective ground wire and the units leakage current
7 - 51
7.20
7 - 52
B
N
L
Isolating transformer
208 V/230 V
10%
Power supply
connection
MD
1k
10 k
0,015
V
Voltmeter
Fig. 42: Measuring setup for testing the units leakage current
GNYE
LAN
54 53 571 D 3297
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Check whether the units leakage current complies with the specifications:
Measuring range
DANGER
DANGER: Perilous shock hazard:
Do not touch the units housing while measuring the leakage current.
A high resistance measuring voltage source at line frequency and a measuring circuit compliant with the requirements of IEC 601 are required.
Complete test units, e.g. the Bender tester, fulfill these requirements.
Connect a high resistance measuring voltage source between the short-circuited power cable or plug B and ground wire A.
Leakage current
mV
mA
The numerical value of the measurement corresponds to the leakage current in A, see adjacent table.
The measured value must not exceed 5 mA.
Describe or enter the measuring instrument or measuring setup used in the adjacent field
for reasons of reproducibility.
If the leakage current is not OK, measure the input interference suppression filter and check
whether the leakage current is still too high.
If the leakage current is still too high, this may be due to one of several different reasons:
Damaged cables
7.20 Checking the protective ground wire and the units leakage current
7 - 53
7.20
7 - 54
8 Technical modifications
Contents
Technical modifications
Contents
8.1
8.2
8-2
54 53 571 D 3297
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Only ORTHOPHOS Plus DS / Plus DS Ceph and not all errors described yet
Version 2:
Version 3:
Version 3.1:
Additions to pages: 1-5, 1-16, 3-45, 4-5 4-13, 4-37, 5-15 5-17, 5-23 5-27,
5-65, 6-17, 7-1 7-3, Replacing the Memory Card, Replacement of intensifying screens
Version 4.0:
Version 5.0:
Chapter Maintenance added, service routine S.24, replace rotary knob and sensor ejector,
replace ring cable L10
Version 5.1:
Additions to pages: 1-5, 1-8, 3-111, 3-119, 4-45, 5-25, 7-23 7-25, 7-52 7-53
Version 5.2:
8.1
Version 1:
54 53 571 D 3297
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8-3
8-4
54 53 571 D 3297
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k=W
MTKOMMN
loqelmelp=m=ap=
loqelmelp=m=ap=`
o~==j=`~
ATTENTION
ATTENTION
k=W
MTKOMMN
54 52 854 D 3297
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Table of Contents
54 52 854 D 3297
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Table of Contents
54 52 854 D 3297
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ORTHOPHOS Plus DS
Memory Card
REF number
256KB
58 42 005 D 3297
01000
2MB
58 42 021 D 3297
01446
2MB
58 59 876 D 3297
02000 TSA
58 42 005 D 3297
50000
2MB
58 42 021 D 3297
50459
2MB
58 59 876 D 3297
52000 TSA
NOTE
NOTE
In all units in which 2MB memory cards can be installed, 256kB memory cards will also function.
2.2
2.21
2.11
V018
V020
V021
V022
V023
SIDEXIS
runs under
W98/NT/W2000
3.2
4.2
5.2x
5.3x
5.5
V025
V026
V027
V031
V016
2.1
SIDEXIS
runs under
W95/W98/NT/W2000
V035
54 52 854 D 3297
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3 Replacement Compatibility
Replacement Compatibility
Replacement with
V027
V031
V035
Not permitted!
Not permitted!
V026
V027
V031
NOTE
With the Digital Upgrade Kit the Memory Card replacement corresponds to the installation documentation supplied.
NOTE
Version Features
V025:
V026:
V027:
V031:
Includes normal and reduced kV/mA step series. Change is possible under consideration of
country-specific regulations with Service Routine S.25.
Elimination of error E4 01, which occurred occasionally in Ceph mode.
V035:
54 52 854 D 3297
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Before replacing the Memory Card, it is necessary to determine whether a 256kB or a 2MB version is installed. This
determines the order number for the SW upgrade.
Based on the serial number of the unit and Chapter 2
Compatibility of the Memory Card, determine which version can be used.
NOTE
WfW3.x
Windows
95/98/NT
< V025
V025
To change the kV/mA step series: Set the kV/mA step series with Service Routine S.25 acc. to country-specific regulations and possibly customer wishes.
Otherwise, the original step series is automatically activated.
54 52 854 D 3297
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Note
This adjustment procedure is not necessary if the Memroy Card to be replaced is already V025!
1.
2.
6.
3.
4.
5.
54 52 854 D 3297
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7.
8.
TO:
FAX: 06251-163167
V026
V027
V031
V035
WINDOWS
NT
WINDOWS
2000
Multi-WS
11
We reserve the right to make any alterations which may be due to technical improvements.
=p~=a~=p=de=NVVV
a=POVTMVOKMNKMRKMO==MTKOMMN
p~W=
JkKW=NMM=SOU
m==d~
f==^~
p~=a~=p=de
c~~=PN
aJSQSOR=_
l=k
RQ=RO=URQ=a=POVT
ORTHOPHOS
Series D 3297 / D 3200
Replacement of intensifying screens
File the enclosed pages in the
operating instructions.
Series D 3297:
1.
Software prerequisites:
ORTHOPHOS 5
Memory card V011.51
ORTHOPHOS Plus/Plus Ceph
Memory card V012.50
ORTHOPHOS TSA
Memory card V013.52
Check the existing system using service routine S.26,
test step 01. See service manual, order no. 54 53 571.
Insert the cassette with the Lanex Medium/TMATG film-screen
system (S=250) in the cassette holder.
The measured value for the system (S=250) indicated on the
test phantom must be attained.
In case of deviations proceed in accordance with the "Check
and adjust X ray" chapter in the service manual.
Front side
Series D 3200:
1.
Readjust AES:
4. Insert the panorama cassette with Lanex Regular film-screen in
5.
Software prerequisite:
at least general software version 06
Check the existing system:
Insert the cassette with the Siemens Special (BL) and/or Lanex
medium (GN) film-screen combination and a film suitable for this
screen in the cassette holder.The measured value indicated on
the test phantom must be achieved. See service manual, order
no. 27 97 553, "Check AES" chapter.
Carry out the described measures in the case of deviations. The
conditions specified under "Check AES/Requirements" must
be fulfilled.
3.
Readjust AES:
4. Insert the panorama cassette with Lanex Regular film-screen in
5.
______________________________________________________________________________________________
58 34 911 D 3297
Valeurs de programme
Valores de programa
Verstrkungsfolien Kodak Lanex Regular (grn emittierend) mit Film Kodak T-Mat G / RA oder Agfa Dentus Ortholux.
Intensifying Screen Kodak Lanex Regular (sensitive to green) with film Kodak T-Mat G / RA or Agfa Dentus Ortholux
crans renforateurs Kodak Lanex Regular (sensible au vert) avec film Kodak T-Mat G / RA ou Agfa Dentus Ortholux
Hojas reforzadoras Kodak Lanex Regular (sensibles al verde) con pelcula Kodak T-Mat G / RA o Agfa Dentus Ortholux
Kennziffer
Index
Indice
Cifra ndice
ABV/P1
Programm
Program
Progamme
Programa
P1
P2
P3
P4
P5
P6.1+P6.2
P7.1+P7.2
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
33
68/9
ProgrammAufnahmezeit
ablaufzeit ca.
max.
Program
Exposure time
Temps
duration approx
Temps d'
de pose
excution de
Tiempos de
progr. env.
exposicin
Tiempos de
ciclos de programa aprox.
24s
24s
54s
26s
28s
27+27s
27+27s
108s
94s
24s
19s
20s
23s
24s
24s
95s
41s
44s
43s
45s
48s
52s
27s
14.1s
11.8s
16.2s
8.1s
10.1s
12.8s
18.7s
25.3s
22.9s
11.8s
14.4s
4.9s
14.4s
8.1s
8.1s
21.4s
6,2s
6,2s
7,3s
7,3s
12,2s
12,2s
10,3s
Ceph (Zeit)
Ceph(kVmA)
71/9
77/8
83/8
68/9
62/10
62/10
64/10
66/10
68/10
68/10
68/10
68/10
68/10
62/10
66/10
70/10
70/10
62/10
62/10
73/9
62/10
62/10
62/10
62/10
60/7
60/7
60/7
66/10
66/10
68/10
68/10
70/10
70/10
70/10
70/10
70/10
66/10
68/10
76/9
76/9
66/10
66/10
76/9
66/10
66/10
66/10
66/10
61/8
61/8
61/8
70/10
70/10
70/10
70/10
73/9
73/9
73/9
73/9
73/9
70/10
73/9
80/9
80/9
70/10
70/10
80/9
70/10
70/10
70/10
70/10
62/10
62/10
62/10
76/9
76/9
73/9
73/9
76/9
76/9
76/9
76/9
76/9
76/9
76/9
83/9
90/8
76/9
76/9
83/9
76/9
76/9
76/9
76/9
66/10
66/10
66/10
0,50 s
73/9
0,64 s
73/9
0,64 s
76/9
0,80 s
83/9
71/9
77/8
83/8
60
6
60
7
61
7
61
8
61
9
62
10
64
10
66
10
68
10
70
10
73
9
76
9
80
9
83
9
90
8
kV
mA
81
8
83
8
89
8
kV
mA
61
6
62
6
62
7
62
8
D 3200 / D 3297
D 3200 / D 3297.201.01.01.09
62
9
64
9
66
9
68
9
70
9
71
9
74
8
77
8
Valeurs de programme
Valores de programa
Verstrkungsfolien Kodak Lanex Regular (grn emittierend) mit Film Kodak T-Mat G / RA oder Agfa Dentus Ortholux.
Intensifying Screen Kodak Lanex Regular (sensitive to green) with film Kodak T-Mat G / RA or Agfa Dentus Ortholux
crans renforateurs Kodak Lanex Regular (sensible au vert) avec film Kodak T-Mat G / RA ou Agfa Dentus Ortholux
Hojas reforzadoras Kodak Lanex Regular (sensibles al verde) con pelcula Kodak T-Mat G / RA o Agfa Dentus Ortholux
Kennziffer
Index
Indice
Cifra ndice
ABV/P1
Programm
Program
Progamme
Programa
P1
P2
P3
P4
P5
P6.1+P6.2
P7.1+P7.2
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
30
63/15
ProgrammAufnahmezeit
ablaufzeit ca.
max.
Program
Exposure time
Temps
duration approx
Temps d'
de pose
excution de
Tiempos de
progr. env.
exposicin
Tiempos de
ciclos de programa aprox.
24s
24s
54s
26s
28s
27+27s
27+27s
108s
94s
24s
19s
20s
23s
24s
24s
95s
41s
44s
43s
45s
48s
52s
27s
14.1s
11.8s
16.2s
8.1s
10.1s
12.8s
18.7s
25.3s
22.9s
11.8s
14.4s
4.9s
14.4s
8.1s
8.1s
21.4s
6,2s
6,2s
7,3s
7,3s
12,2s
12,2s
10,3s
Ceph (Zeit)
Ceph(kVmA)
64/15
67/15
72/14
60/12
60/12
60/16
61/16
63/16
63/16
63/16
63/16
63/16
60/12
61/16
64/16
64/16
60/12
60/12
66/16
60/12
60/12
60/12
60/12
60/9
60/9
60/9
60/16
60/16
63/16
63/16
64/16
64/16
64/16
64/16
64/16
60/16
63/16
68/15
68/15
60/16
60/16
68/15
60/16
60/16
60/16
60/16
60/10
60/10
60/10
63/16
63/16
64/16
64/16
66/16
66/16
66/16
66/16
66/16
63/16
66/16
71/15
71/15
63/16
63/16
71/15
63/16
63/16
63/16
63/16
60/14
60/14
60/14
66/16
66/16
66/16
66/16
68/15
68/15
68/15
68/15
68/15
66/16
68/15
74/14
80/14
66/16
66/16
74/14
66/16
66/16
66/16
66/16
61/16
61/16
61/16
0,40 s
64/16
0,50 s
64/16
0,64 s
66/16
0,80 s
68/15
63/15
64/15
67/15
72/14
60
9
60
10
60
11
60
12
60
14
60
16
61
16
62
16
63
16
64
16
66
16
68
15
71
15
74
14
80
14
kV
mA
72
14
75
13
81
13
kV
mA
61
9
61
10
61
11
61
12
D 3200 / D 3297
D 3200 / D 3297.201.01.01.09
61
14
61
15
62
15
63
15
64
15
65
15
67
15
69
14
* = electromagnetic compatibility
* = Elektro-magnetische-Vertrglichkeit
* = compatibilit lectromagntique
* = Compatibilidad electromagntica
Schrauben fr Blechabdeckung
Screws for Sheet-Metal Cover
Vis pour lhabillage mtallique
Tornillos para la cobertura de chapa
4.
3.
Loosen screw (A) and remove (first Sortir et retirer la vis (A). (Le cas
chant, ajuster pralablement la
reposition toothed roller if necesroue dente (B).
sary).
E
Buchsenbund
Collar
Collet de douille
Anillo
2.
1.
Desconectar el aparato.
M5
9. Gert ausschalten.
10. Schraube (A) herausschrauben
Einbau Zahnriemensicherung
Installing the toothed belt retaining device
Montage scurit courroie dente verrou
Montaje de la proteccin de la correa dentada
ORTHOPHOS 5 / PLUS / CD
ORTHOPHOS DS
______________________________________________________________________________
Pasos a seguir:
DX1
51 67 080
Die DX1 ist jetzt auf den Rntgenstrahler eingestellt. Alle frei programmierten Werte sind
gelscht und mssen neu programmiert werden. Alle Abschirmbleche anbringen!
3.
58 35 777 D 329
D 3297.902.02.01.09 11.99__________________________________________________________________________________________________________________________________
The DX1 is then matched to the X-ray tube assembly. All freely programmed values are erased and must be reprogrammed. Attach all
protective shielding plates!
Gert einschalten. Nach Selbstjustage Einstel- Switch on the unit. After the self adjustment,
Mettre lappareil en marche. Aprs lauto-rglage, Ponga en marcha el equipo. Despus del aulungen gem Kapitel Platine DX1 einstelperform the adjustments according to the sec- procder aux rglages du chapitre Rgler la car- toajuste efecte los ajustes segn el captulo
len durchfhren, siehe Service-Handbuch.
tion Setting Board DX1, see Service Manual. te DX1, cf. Manuel dentretien.
Ajustar platina DX1, ver Manual de Servicio.
2.
(Sollte dies nicht mehr mglich sein: Mit SIDEXIS aus der (In case this is no longer possible: With SIDEXIS, determi- (Si cette opration nest plus possible: dterminer avec SIDE- (Si ello ya no fuera posible: Determinar por medio de SIDEBildzusatzinformation das letzte kVmA-Wertepaar einer
ne the last kV-mA value pair for a Panorama exposure
XIS le dernier couple de valeurs kVmA dune radiographie
XIS en la informacin adicional de la imagen el ltimo par de
Panorama-Aufnahme ermitteln.)
from the additional image information.)
panoramique.)
valores de kVmA de una radiografa panormica.)
Travaux effectuer:
DX1
33 13 108
1.
Work to be performed:
Durchzufhrende Arbeiten:
DX1 tauschen
Replacing DX1
Echange de DX1
Cambiar DX1
D3297.902.12.01.09
05.2002
Remplacement de EEPROM
jusqu' la version logicielle
04.50 / 05.52
59 36 856 D3297
J1121
J115
kleidung anschrauben.
ckung abschrauben.
nien beachten.
^~==bbmolj=gNNR===d^i=gNNON=~==auN
o~==bbmolj=gNNR=~=d^i=gNNON==~=auN
o~==bbmolj=gNNR===d^i=gNNON==~=~=auN
p==bbmolj=gNNR===d^i=gNNON==~=auN
loqelmelp=m=L=m=`
Screw on the cover of the electronics unit and the front panel. Switch the unit on.
Software update of EEPROM J115 with service routine S.24
05.2002
briefly.
59 35 759 D3297
The LED above the Memory key starts flashing and 00 appears on the kV/mA display.
The LED stops flashing.
The LED above the R key starts flashing.
The LED stops flashing. The boot software is
updated and FF appears on the kV/mA display. The LED above the Service key lights
up.
The LED above the Service key and the
kV/mA display are no longer illuminated.
The program quits service routine S.24.
Unscrew and remove the front panel and the cover of the electronics unit.
ORTHOPHOS
J1121
D3297.902.11.01.09
1.
2.
3.
4.
5.
^~==j=`~===d^i=gNNON=~==auN
o~===~=~=d^i=gNNON==~=auN
loqelmelp=m=ap=L=m=ap=`
ORTHOPHOS
J1121
D3297.902.11.01.09
05.2002
59 35 759 D3297
electrostticas.
reil en marche.
magntique.
1. Arrter l'appareil. Tenir compte des directives relatives la compatibilit lectro- Desconecte el equipo. Siga las normas sobre elementos sensibles a descargas
o~==~=~====d^i=gNNON==~=~=auN
p==~=~~==~===d^i=gNNON==~=auN
loqelmelp=m=ap=L=m=ap=`
D3200.902.11.01.09
03.2006
14.a
Faire passer un nouveau cble en formant une boucle H comme dcrit sur la
figure autour de la rainure de guidage
du pignon d'entranement et accrocher
le cble dans les tles de fixation E et F.
Complments du chapitre
Echanger le cble et/ou le moteur dentranement de cassette
14.a
61 17 308 D3200
9.
p=~~
o~==
o~==
`~~==~
loqelmelp=PLRLm
9.
03.2006
ATTENTION
1.
B
AC
E
E
60 34 552 D3285
ATENCIN
D3285.902.01.02.09
ATTENTION
1.
ACHTUNG
o~=iQLiNM=~~
o~==~=iQLiNM
b~====~~=iQLiNM
`~~==~=~~=iQLiNM
loqelmelp=P=L=P=`=L=P=ap
loqelmelp=m=L=m=`
loqelmelp=m=ap=L=m=ap=`
ORTHOPHOS
3 / 3 Ceph / 3 DS
t=====~=~=~~==~====~=K
=p~=a~=p=de=NVVU
a=POVTKMTTKMNKNMKMO===MQKOMMT
p~=a~=p=de
==rp^W
c~~=PN
SQSOR=_
d~
K~K
p~=a~=p=ii`
QUPR=p~=aI=p=NMM
`~I=k`=OUOTP
rp^
m==d~
f==^~
JkKW=NMU=QSV
=`~~~W
p~=`~~~
PORM=o~=a=J=r=R
j~~I=l~=iRi=RvS
`~~~
l=k
RQ=RP=RTN=aPOVT