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Maintenance

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Edition 06.2015

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Golf Cabriolet 2012

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Service

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Service Department. Technical Information

Service
Maintenance

Heading
1. Engine list
2. Service work
3. General
4. Descriptions of work
5. Exhaust emissions test
6. Glossary

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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright 2015 Volkswagen AG, Wolfsburg

D3E803C2745

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Contents

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4.25
4.26
4.27
4.28
4.29
4.30
4.31
4.32

thi
sd
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4.19
4.20
4.21
4.22
4.23
4.24

Engine list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Information reference flexible or fixed service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service tables for market group A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service tables for market group B and C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raising vehicle with lifting platform or trolley jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entries in service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle diagnosis, testing and information system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Severe operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Countries where diesel has a high sulphur content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allocation of countries to market groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine code and engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Countries with high levels of dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Descriptions of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable towing bracket: Check and clean if necessary . . . . . . . . . . . . . . . . . . . . . . . .
Swivel joints and axle bearings: Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
agen AG
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Automatic headlight control and static
Perform
functional check . . . . . . . .
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Front passenger front airbag:
Check
key
switch
and
ON/OFF
function
..............
ua
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isterminal
t
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Battery: Checking battery
clamps
for
secure
seating
.
.
.
.
.
.
.
.
.
.............
eo
tho
au
Battery: check usingssbattery
tester with printer VAS 6161 . . . . . . . . . r.ac. . . . . . . . . . . . . . . .
Status of battery: Read - send diagnosis protocol via online . . . . . . . . . . . . . . . . . . . . . . . .
Checking tyres: Condition, wear pattern, tyre pressure, tread depth and age of tyres . . . .
Brake and clutch system: Change brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system and shock absorbers: Perform visual check for leaks and damage . . . . . .
Thickness of brake pads/linings and condition of brake discs, front and rear: Check . . . .
Brake fluid level: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-speed dual clutch gearbox (DSG) 02E: Changing gear oil and filter . . . . . . . . . . . . . . . .
Checking diesel particulate filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Window regulators: Check positioning (open and close functions) . . . . . . . . . . . . . . . . . .
Bonnet: Catch hook: Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protective bellows: Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior and exterior body: Performing visual check for corrosion when doors and flaps are
open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Poly V-belt: Check condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system: Check frost protection and coolant level . . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel fuel filter: Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air filter: Cleaning housing and renewing filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-purpose additive for petrol fuels: add . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine and components in engine compartment (from above and below): Carry out visual
check for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine cover panel top: Removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing and installing engine compartment cover (noise insulation) bottom . . . . . . . .
Engine oil level: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil: Drain or extract; renew oil filter and replenish engine oil . . . . . . . . . . . . . . . . . .
Engine oil: capacities and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performing road test (driving behaviour, noises, air conditioner etc.) . . . . . . . . . . . . . . . .
Wheel securing bolts: Tighten to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reading radio code using vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ility
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1
2
2.1
2.2
2.3
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18

Contents

1
3
3
7
13
20
20
21
22
23
24
25
26
26
27
28
28
29
32
33
36
36
37
38
41
41
41
47
51
52
54
55
56
56
57
57
58
58
59
61
67
72
72
73
76
76
77
93
93
94
97

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Contents

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5
5.1
5.2
6

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4.51
4.52
4.53
4.54
4.55
4.56
4.57

Radio/navigation system: Enter PIN of anti-theft coding and store local radio stations to
station buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyre pressure monitoring : Perform basic setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking tyre repair set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Window wash/wipe system and headlight washer system: Functional check . . . . . . . . . .
Wiper blade protection: Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight adjustment: check halogen headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight adjustment: check gas discharge headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight adjustment: checking fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service interval display: Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service interval display: Recode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Track rod ends: Check clearance, security and boots . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary heater: Set weekday in menu of dash panel insert . . . . . . . . . . . . . . . . . . . . . . . .
Dust and pollen filter: Clean housing and renew filter element . . . . . . . . . . . . . . . . . . . . . .
Transportation mode: Switch off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transportation devices: Remove blocking pieces from front axle springs . . . . . . . . . . . . . .
Door arrester: Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clock and date: Set to correct time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Underbody: Visual check for damage to underbody sealant, underbody panels, routing of
lines, plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Convertible top: Clean and grease locking element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Convertible top: carry out water test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft drive toothed belt: Renew (diesel engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft drive toothed belt: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant pump toothed belt: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark plugs: Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reading fault memory of all systems with vehicle diagnostic tester , correcting possible faults
according to repair guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust emissions test for petrol engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust emissions test for diesel engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

98
98
100
100
103
106
109
113
115
118
119
120
121
121
122
123
123

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4.34
4.35
4.36
4.37
4.38
4.39
4.40
4.41
4.42
4.43
4.44
4.45
4.46
4.47
4.48
4.49
4.50

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4.33

un
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Golf Cabriolet 2012


Maintenance - Edition 06.2015

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124
124
125
126
127
128
129
140
142
142
150
161

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Engine list

(VIGG000763; Edition 06.2015)


This chapter provides information on the following subjects:
Petrol engines page 1
Diesel engines page 2
Note

pe
rm
itte
d

4/4

4/4

4/2

4/4

118/6000

90/5000

77/5000

es, in part or in w
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Petrol engine
2.0
CCZB

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155/5,300 to
6,200
240/1,750 to
200/1,500 to
175/1,500 to
280/1,700 to
4,500
4,000
3,500
5,200
76.5
76.5
71
82.5
75.6
75.6
75.6
92.8
9.7
9.7
10.0
9.6
Motronic
Motronic MED 17
Simos 10.1
Motronic MED
MED17.5.5
TSI turbocharger TSI turbocharger
17.5
TSI twincharger
TSI turbocharger
95
95
95
95

No. of cylinders/valves per


cylinder
Output
kW at rpm
Torque
Nm at rpm

Chain

Chain
AG.

Chain

Camshaft drive

unleaded, at
least

Chain

Petrol engine
1.4
CNWA

Petrol engine
1.4
CTHD

Petrol engine
1.4
CTKA

Petrol engine
2.0
CULC

4/4

4/4

4/4

4/4

118/5800
118/5800
118/5800
240/1,750 to
240/1,500 to 4,500 240/1,750 to
4,500
4,500
Bore
Diameter, mm
76.5
76.5
76.5
Stroke
mm
75.6
75.6
75.6
Compression ratio
10.0
9.7
9.7
Injection/ignition
Motronic MED Motronic MED 17.5 Motronic MED
17.5.5
TSI twin charger
17.5
TSI twincharger
TSI twin charger
RON

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en

unleaded, at
least

Camshaft drive

Engines:
Capacity
Engine code

Petrol engine
1.2
CBZB

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Nm at rpm

Bore
Diameter, mm
Stroke
mm
Compression ratio
Injection/ignition
RON

Petrol engine
1.4
CAXA

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No. of cylinders/valves per


cylinder
Output
kW at rpm
Torque

Petrol engine
1.4
CAVD

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spec
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Petrol engines
Engines:
Capacity
Engine code

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To ease the search for an engine, the


alphabetical order.

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162/4500-6200
350/1500-4400

95

95

95

82.5
92.8
9.6
Motronic SIMOS
12.1
TSI turbocharg
er
95

Chain

Chain

Chain

Chain

1. Engine list

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Petrol engine
Petrol engine
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Diesel engine
2.0
CFHC

Diesel engine
2.0
CUUA

4/4

4/4

81/3500
250/1750-3000

110/3500
340/1750-3000

79.5
80.5
16.5
TDI
common rail
yes

103/4200
320/1,750 to
2,500
81.00
95.5
16.0
TDI
common rail
yes

81.0
95.5
16.2
TDI
common rail
yes

81.0
95.5
16.2
TDI
common rail
yes

Toothed belt

Toothed belt

Toothed belt

Toothed belt

No. of cylinders/valves per cyl


4/4
inder
Output
kW at rpm
77/4400
Torque
Nm at rpm 250/1,500 to 2,500

Diesel particulate filter1)


Camshaft drive
1

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Bore
Diameter, mm
Stroke
mm
Compression ratio
Injection/ignition

AG.

Diesel engine
1.6
CAYC

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Vehicles with factory-fitted diesel particulate filter can be iden


tified by PR no. 7MG, 7MQ, 7MM on vehicle data sticker.

1. Engine list

do
c
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en

Engines:
Capacity
Engine code

4/4
92/5000-6000
200/1400-4000
74.5
80.0
10.0
Motronic MED17.5
TSI Turbocharger
95
Toothed belt
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Diesel engines

tee

or
4/4
ac
92/5000-6000
200/1400-4000
74.5
80.0
10.5
Motronic MED17.5
TSI Turbocharger
95
Toothed belt

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No. of cylinders/valves per cylinder
4/4
au
ss
Output
kW at rpm
77/5000
Torque
Nm at rpm 175/1400 to 3500
Bore
Diameter, mm
71.0
Stroke
mm
75.6
Compression ratio
10.5
Injection/ignition
Motronic MED17.5
TSI Turbocharger
RON
unleaded, at least
95
Camshaft drive
Chain

Petrol engine
1.4
CZDA

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Engines:
Capacity
Engine code

Diesel engine
2.0
CUUB
4/4

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Service work

Information reference flexible or fixed service page 3


Service tables for market group A page 7
Service tables for market group B and C page 13

2.1

Information reference flexible or fixed


service

Service identification page 3


Flexible service page 3
Fixed service page 3
Service interval display page 5

2.1.1

Service identification

Referring to vehicle data sticker page 25 , check if vehicle


is equipped with following PR numbers:
The PR number is decisive for the service intervals
page 7 .
Vehicle ID with PR number
Model year

un
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urposes, in part or in wh
ole,
cial p
is n
mer
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Flexible service
Fixed service

Flexible service

The flexible service enables long service intervals, depending on


individual driving style and the conditions under which the vehicle
is used.
Note

For the flexible service a special LongLife engine oil is required


page 7 .

Flexible service interval display in dash panel insert

AG.

Prote
cted
by

Brake pad wear indicator (if fitted)

For vehicles with flexible service the service interval is determined


by the control unit and is indicated on service interval display
(SID) page 5 .

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Engine oil level sensor

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Vehicles with PR number QG1 or Q16 are set up for flexible


service before they leave the factory. This means, these vehicles
have a flexible service interval display and are fitted with the fol
lowing components:

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thi
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2.1.2

V
by

ed
QG1
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ss
QI6
QI1, QI2, QI3, QI4, QI7

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2012
2012
2013
2013

n AG. Volkswagen AG do
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Flexible
tee
or
QG3
Fixed service
ac

wage
PR number
olks

Therefore the service intervals are flexible.

2.1.3

Fixed service

For vehicles with a fixed service, fixed services are calculated.


This means that the mileage or time values are already set by
2. Service work

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Volkswagen. For normal operating conditions achieving these
service intervals is technically assured.
Therefore the service intervals are fixed.
For vehicles
Which have not been delivered with extended servicing inter
vals (ESI) (PR numbers QG0, QG2, QI1, QI2, QI3,
QI4, QI7.
When the extended servicing interval (ESI) was stopped
When no LongLife engine oil was used
The fixed service applies.
These non-flexible service intervals apply to all types of service
including an engine oil change.
Vehicles with PR number QG0
The vehicles are not factory-fitted with components for flexible
service. Fixed service intervals apply for maintenance.
Vehicles with PR number QG2
The PR number is valid only to 2012.
For these vehicles the flexible service is not factory-activated.
Therefore, these vehicles have a fixed service interval display
page 5 and for maintenance the fixed service intervals (rigid
service intervals) apply. These vehicles are fitted with the follow
ing components:
Fixed service interval display in dash panel insert
Engine oil level sensor
Brake pad wear indicator (if fitted)
Vehicles with PR number QG3

AG. Volkswagen AG d
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For these vehicles the flexible service is not factory-activated.
r
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Therefore, these vehicles have a fixed serviceautinterval
display
ra
c
s
s
page 5 and for maintenance the fixed service
intervals apply.

The PR number is valid only to 2012.

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These vehicles are fitted with the following components:


Fixed service interval display in dash panel insert

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2. Service work

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rrectness of i
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m
spec
atio
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wit

Brake pad wear indicator (if fitted)

Golf Cabriolet 2012


Maintenance - Edition 06.2015

2.1.4

Service interval display

Introduction of extended servicing intervals (ESI) page 5


Flexible service interval display (only vehicles with a flexible serv
ice) page 5
Fixed service interval display (only vehicles with a fixed service)
page 5
Service type for service due page 5
Service initial warning page 6
Reading service information using rocker switch on windscreen
wiper lever or via buttons in the multifunction steering wheel
page 7
. Volkswagen AG
Reading service information using function buttons on dash panel
gen AG
does
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Service interval display: Reset page 115


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Service interval display: Recode page 118

b
ed
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au

Introduction of extended servicing intervals (ESI)

rrectness of i
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nform
spec
at
i
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wit
in t
his

Ask your importer if the extended servicing interval (ESI) is avail


able for your country.
Flexible service interval display (only vehicles with a flexible serv
ice)
Calculation of service intervals:

The service intervals on vehicles with a flexible service is cal


culated. Input values such as, distance travelled, fuel con
sumption, oil temperature and loading on diesel particulate
filter are evaluated by the control unit.
The result of the evaluation is a measure of the deterioration
of the oil due to thermal load.

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AG.

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For vehicles with a flexible service but which are serviced ac


cording to fixed service intervals, the service interval display must
be recoded to non-flexible page 118 .

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Note

do
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um
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Oil deterioration is the decisive factor in determining the dis


tance that can still be driven before the next service.

Fixed service interval display (only vehicles with a fixed service)


Calculation of service intervals:
The service interval for vehicles with a fixed service is calcu
lated in fixed service intervals. This means that the mileage or
time values have been previously determined and specified by
Volkswagen.
For normal operating conditions achieving these service in
tervals is technically assured.
Service type for service due
On vehicles without text messages on the dash panel insert
display, a due service is indicated by a gong sound when the
ignition is switched on. A flashing spanner symbol also ap
pears for a few seconds.

2. Service work

Golf Cabriolet 2012


Maintenance - Edition 06.2015

n AG. Volkswagen AG do
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On vehicles with text messages on dash panel insert, the dis


play Service now appears.

rrectness of i
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spec
atio
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n in
wit

The service information disappears after a few seconds or if en


gine is running.
It is also possible to revert to normal display by pressing OK
button -1- for multifunction display in windscreen wiper lever

If a service is due, Service initial warning appears on dash panel


insert display when ignition is switched on.
Prote
cted
by

On vehicles with text messages on dash panel insert display


the following appears: Service in --- km or --- days.
The service information disappears after a few seconds or if en
gine is running.
It is also possible to revert to normal display by pressing OK
button -1- for multifunction display in windscreen wiper lever

2. Service work

AG.

After 10 seconds the display changes. A clock symbol appears


with the number of days to the next service.

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On vehicles without text messages on dash panel insert dis


play, the following indications appear: spanner symbol and
km with the distance that can be driven until the next service
is due.

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Service initial warning

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or OK button -5- in multifunction steering wheel.

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Golf
Cabriolet
2012
b
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Maintenance
Edition
06.2015
o
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or OK button -5- in multifunction steering wheel.


pe
rm
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d

The service initial warning is displayed 20 days before the next


service is due.

rrectness of i
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spec
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thi
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ot
com

The remaining distance displayed is always rounded to the


nearest 100 km or the remaining time rounded to full days.
Reading service information using rocker switch on windscreen
wiper lever or via buttons in the multifunction steering wheel
Note

The current service information cannot be read until 500 km

have been driven after the last service.

Dashes will appear on display until that time.

Select menu Settings with rocker switch on windscreen wiper


lever or using buttons in the multifunction steering wheel.

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AG.

On vehicles without text messages on the dash panel insert


display, an overdue service is indicated by a minus sign in front
of the mileage or day information.

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In submenu Service mark menu option Info and press OK


button in windscreen wiper lever or in multifunction steering
wheel.

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en

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n

The current service information can always be read with ignition


switched on, engine switched off and vehicle stationary.

On vehicles with text messages on dash panel insert display,


the following appears if service is overdue: Service since --km or --- days.
Reading service information using function buttons on dash panel
insert
The current service information can always be read with ignition
switched on, engine switched off and vehicle stationary.
Press button -3- twice to change to the Mode menu.
Press button -1- 4 times.
Service interval display flashes. The remaining time to the next
service is displayed in days and kilometres.

2.2

Service tables for market group A

The following chapter contains the service tables with the service
specifications of the Volkswagen Passenger Cars brand.

2. Service work

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Note
For combined kilometre and time display applies: whichever

occurs first.

Depending on conditions under which the vehicle is used

page 26 and vehicle equipment, extra service work must


be performed in addition to the interval service, inspection/
service, inspection or extended inspection.

It is also possible, to perform additional work outside the serv

ice intervals with regard to the entries in the service schedule


(or sticker: your next service).

2.2.1

Service tables for market group A

Service intervals page 8


VW engine oil standards page 10
Filter change intervals page 10

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Spark plug change intervals page 11
o
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s
Other additional work based on time or distance
page 12
s

Toothed belt change intervals page 11

es, in part or in w
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hole
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om
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erm
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itte
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rrectness of i
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nform
spec
at
i
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o
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in t
his

Caution

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Service intervals

Only applies to diesel engines:

In some countries, diesel fuel has a high sulphur content.

The high sulphur content leads to excessive wear of cyl


inders and it considerably reduces the cleanliness of pis
tons.

Therefore change engine oil every 7,500 km in countries


where the diesel has a high sulphur content.
Countries where diesel has a high sulphur content.
page 26

porter will inform you about this.

From - to

GOLF CABRIOLET (517) 20112012


Service intervals
Engine/Engine code/
Service:
PR No./Remarks
Intervals

Since intro Diesel, in countries where


Oil change service:
duction 2012 the sulphur content in fuel is every 7,500 km or 1 year
high page 26

2. Service work

AG.

However, other intervals apply for other countries. Your im

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treme conditions page 26 , the shortest interval for an oil


change service is 7,500 km or 1 year.

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For extremely uneconomical driving style or use under ex

do
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en

Note

Indicated on
service interval display
(includes oil change)
YES

Golf Cabriolet 2012


Maintenance - Edition 06.2015
GOLF CABRIOLET (517) 20112012
Service intervals
Engine/Engine code/
Service:
PR No./Remarks
Intervals

From - to

Indicated on
service interval display
(includes oil change)

QI4

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by

QI3

AG.

QI2

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QI1

NO

GOLF CABRIO (517) 2014


Service intervals
Service:
Intervals
Oil change service (fixed):
every 5,000 km or 1 year
Oil change service (fixed):
every 7,500 km or 1 year
Oil change service (fixed):
every 10,000 km or 1 year
Oil change service (fixed):
every 15,000 km or 1 year

thi
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en

Oil change service (fixed):


every 5,000 km or 1 year
QI2
Oil change service (fixed):
every 7,500 km or 1 year
QI3
Oil change service (fixed):
every 10,000 km or 1 year
QI4
Oil change service (fixed):
every 15,000 km or 1 year
QI7
Oil change service (fixed):
every 10,000 mi or 1 year
QI1, QI2, QI3, QI4, QI7
Interval service (fixed):
every 30,000 km or 2 years
QI6
Interval service (flexible):
from 15,000 km or 1 year up to
max. 30,000 km or 2 years
QI1, QI2, QI3, QI4, QI6, QI7 Inspection service:
after 3 years or max 60,000
km, then every 2 years or
60,000 km

PR No.

YES

Indicated on
service interval display
(includes oil change)

QI1

From - to
2014

GOLF CABRIO (517) 2013


Service intervals
Service:
Intervals

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2013

PR No.

YES

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wit

From - to

YES

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QG0/QG2/QG3 or QG1 ve Oil change service:


hicles coded to non-flexible every 15,000 km or 1 year
interval
Interval service:
every 30,000 km or 2 years
QG1 vehicles
Interval service:
from
15,000 km or 1 year up to
. Volkswagen AG
gen AGmax. 30,000
km
doeor
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olks
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All vehicles ed by V
Inspection service: guara
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after 3 years or max 60,000
eo
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km,
then
every
2
years
or
a
c
ss
60,000 km

YES
YES
YES
YES
YES
YES
YES
NO

Indicated on
service interval display
YES
YES
YES
YES

2. Service work

Golf Cabriolet 2012


Maintenance - Edition 06.2015

From - to

GOLF CABRIO (517) 2014


Service intervals
AG. Volkswagen AG d
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Service:
Indicated
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Intervals
service
interval
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PR No.

r
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YES

QI1, QI2, QI3, QI4, QI6

VW engine oil standards


Caution

YES
YES

Only engine oils approved by VW may be used; for up-to-date


information refer to InfoNet, service, service work, inspec
tion and maintenance, approved oils , or ask your importer.
r
fo
ng

4-cylinder TSI

4-cylinder TDI common


rail with diesel particulate
filter

AG.

507 00 1)

With fixed service

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DIESEL ENGINES
4-cylinder TDI common
rail with diesel particulate
filter

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With flexible service


PETROL ENGINES
4-cylinder TSI
504 001)

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GOLF CABRIO (517)


VW ENGINE OIL STANDARDS

rrectne
s
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form
spec
atio
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QI7

YES

urposes, in part or in wh
ole,
cial p
is n
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QI7

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t
Oil change
au service (flexible):
ss
max. 30,000
km or 2 years
Oil change service (fixed):
every 10,000 mi. or 1 year
Inspection:
every 20,000 mi or 2 years
Inspection:
After 30,000 km or 2 years,
then every 30,000 km or 1 year
un
le

QI6

502 00
507 00

1) Combination product: 504 00/507 00

Note

Vehicles with factory-fitted diesel particulate filter can be identified


by PR no. 7MG, 7MQ, 7MM on vehicle data sticker.

Filter change intervals


GOLF CABRIO (517)
FILTER CHANGE INTERVALS
1) 2)

Description of work
page 77

ENGINE OIL FILTER:


Vehicles with flexible service
According to flexible service interval display
All other vehicles up to 2012
Every 15,000 km or 1 year
All other vehicles as of 2013 Oil change service / interval service according to service interval display
AIR FILTER:
page 67
All engine types
Every 90,000 km or 6 years
2
)
page 61
DIESEL FUEL FILTER:

10

2. Service work

Golf Cabriolet 2012


Maintenance - Edition 06.2015

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
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erm
or
e
t
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spec
atio
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wit

1)A

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GOLF CABRIO (517)


AG. Volkswagen AG d
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FILTER
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not
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arDiesel
an
All diesel enginesrised Diesel conforming to EN 590
not conforming to EN 590
tee
o
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Every 90,000 km
au
c
ss
Draining water is deleted.
DUST AND POLLEN FILTER:
page 121
All engine types
Every 60,000 km or 2 years
new engine oil filter must be installed at every engine oil
change.
2)Only

applies to diesel engines: in some countries, diesel fuel


has a high sulphur content. The high sulphur content leads to ex
cessive wear of cylinders and it considerably reduces the clean
liness of pistons. Therefore change engine oil every 7,500 km in
countries where the diesel has a high sulphur content. Countries
where diesel has a high sulphur content. page 26
Toothed belt change intervals

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Note

The camshaft drive with timing chain is maintenance-free!

thi
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If the engine is fitted with toothed belt or timing chain can be


found in the engine list.

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GOLF CABRIO (517)


TOOTHED BELT and TENSIONING ROLLER CHANGE INTERVALS
AG.

Diesel engines
Engine type

Engine code

Model year

All TDI com


mon rail

CAYC, CFHC, CUUA,


CUUB

Since introduction

All TDI com


mon rail
1.2 l TSI
1.4 l TSI

CAYC, CFHC, CUUA,


CUUB
CYVD
CZCA, CZDA

Since introduction
Since introduction

Toothed belt
change interval

Tensioning roll
er
change interval
Every 120,000 km
Every 120,000
page 126
km
Applies only to diesel Applies only
engines operated in
to diesel en
countries with high lev
gines oper
els of dust.
ated in
page 28
countries
with high
levels of
dust.
Every 210,000 km
Every 210,000
page 126
km
No prescribed change in
terval,
toothed belt drive with test
interval,
see other time or mileage
dependent additional
work page 12

Spark plug change intervals

Spark plug designation and specified torque Power unit;


Rep. gr. 28 ; Ignition system; Test data, spark plugs Ignition
system; Test data, spark plugs
2. Service work

11

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Note

un
le

2.0 l TSI

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
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c
erm
or
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itte
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i
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p

1.2 l TSI
1.4 l TSI
2.0 l TSI

GOLF CABRIO (517)


Spark plug change intervals

Engine code

Change intervals

CBZB, CVYB
CAVD, CAXA, CTHD,
CNWA, CTKA, CZCA,
CZDA
CULC

EVERY 60,000 km
Mileage more than 60,000 km in 4 years

CCZB

EVERY 90,000 km
Mileage more than 90,000 km in 6 years

EVERY 4 years
Mileage less than 60,000 km in 4 years

EVERY 6 years
Mileage less than 90,000 km in 6 years

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Additional work based on time or distance

AG.

Not valid for 7-speed dual clutch gearbox 0AM

Interval
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Dual clutch gearbox (DSG) 02E: renew gear oil and filter

Inspection with expanded scope

Applicable only in conjunction with regular inspection.

Diesel particulate filter: check

Vehicles with factory-fitted diesel particulate filter

Vehicles with factory-fitted diesel particulate filter can be identified


by PR no. 7MG, 7MQ, 7MM on vehicle data sticker.

Diesel particulate filter: check

Applicable for engine codes CUUA, CUUB only

Vehicles with factory-fitted diesel particulate filter can be identified


by PR no. 7MG, 7MQ, 7MM on vehicle data sticker.

Camshaft drive toothed belt: check

Valid only for vehicles without prescribed change interval.

Coolant pump toothed belt: check

Valid only for vehicles without prescribed change interval.

12

2. Service work

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Other additional work based on time or distance

Description of
work
page 129

rrectne
s
s
o
f
i
t to the co
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form
spec
atio
h re
n
wit
i
n
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Engine type

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AG. Volkswagen AG d
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For technical reasons it is possible thatisseveral
cross references
e
nte
r
o
are not directed to the correct chapter.
In
this
case
select
the
pro
eo
h
ut
ra
a
cedure manually in the information.
c
s
s

Description of
work

Every 60,000 km

page 55

After 60,000 km
or 3 years,
then every
60,000 km or
2 years
At 180,000 km,
then every
30,000 km there
after

Maintenance
tables

At 210,000 km,
then every
30,000 km there
after

page 56

At 240,000 km,
then every
30,000 km there
after
At 240,000 km,
then every
30,000 km there
after

page 127

page 56

page 127

Exhaust emissions test (EET): perform test

Every 12 months

page 142

For vehicles used for commercial passenger transport, e.g. taxis


Applicable for Germany only

Brake and clutch system: change brake fluid

3 years after ini


tial registration,
then every 2
years
3 years after ini
tial registration,
then every 2
years

Exhaust emissions test (EET): perform test

Description of
work

Applicable for Germany only

2.3

Service tables for market group B and C

ht
rig
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Co
t.

Delivery inspection page 13

page 47

page 142

thi
sd
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m
en

Since in several markets there are market-specific service spec


ifications, the latter are listed as time or mileage dependent
additional work and are grouped by the respective market group.

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C
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Scopes of service page 14

rrectness of i
t to the co
nf
o
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m
spec
atio
h re
n in
wit

Interval

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a
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f
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Additional

Golf Cabriolet 2012


Maintenance - Edition 06.2015

AG. Volkswagen AG d
agen
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not
l
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gu
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ara
d
e
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is
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o
work based
on
time
or
distance
eo
h
ut
ra
a
c
s
s

Engine oil: capacities and specifications page 93


AG.

Time or mileage dependent additional work up to model year


2013 page 17
Time or mileage dependent additional work as of model year
2014 page 17
Allocation of countries to market groups page 27

2.3.1

Delivery inspection

Work to be completed:

Battery: check battery terminal clamps for firm seating


Transportation mode: switch off
Service interval display: reset
Status of battery: read
Event memories of all systems: read
Radio/radio navigation system: store local radio stations to station buttons
Time and date: set
All switches, electrical consumers, sockets, gauges and other controls: check function
Front passenger front airbag: check key switch and On/Off function
Window regulators: carry out initialisation (activation)
Vehicle interior: check for cleanliness
Seat and carpet protective coverings: remove
All equipment which has been packed inside vehicle (if part of original equipment): install
Two safety hammers: install according to installation instructions
Edge protection on doors (plastic film): remove
Vehicle exterior: check for cleanliness
Tyre pressure: check
Wheel securing bolts: re-tighten to specified torque
Wiper blade protection: remove
2. Service work

13

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Work to be completed:
Tyre pressure monitoring system: calibrate after tyre pressure has been corrected
Vehicle: carry out visual check for leaks and damage from above and below
Brake system: carry out visual check for leaks and damage
AG. Volkswagen AG d
agen
oes
Transportation devices:
ksw remove (if fitted)
not
l
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b
ara for damage
Vehicle underside
(underbody):
carry
out
visual
check
d
e
nte
is
r
o
eo
h
Windscreen
check function and settings
ut wash/wipe system and headlight washer system:
ra
a
c
s
s
Engine oil level: check, observe oil specification when topping up!
Coolant level: check
For vehicle older than 6 months, the brake fluid must be changed.
Brake fluid level: check that it is at maximum
Number, operation and cleanliness of keys: check
Service schedule: enter delivery inspection
Owner's literature: check it is complete and prepare for delivery to customer
Carry out a road test
Warning stickers: ensure they are present
Charging cable: ensure it is present and check its condition
High-voltage battery: charge
Hang special rubber care set on interior rear view mirror
Storage compartments for roof side member, felt in rear longitudinal members and hydraulic pump noise
insulation: check for moisture
Dash panel insert: adapt language version (not valid for German speaking countries)
Reset onboard computer in front information display and control unit.
r
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ng

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
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erm
or
e
t
a
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p

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Prote
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by
c
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ht
.
C
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Scopes of service

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
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en

AG.

2.3.2

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Note
Depending on the time elapsed and on the mileage since the

last service, service events may be combined (inspection with


oil change).

An extended scope of inspection is carried out in combination

with an inspection.

Oil
change
service

Inspec
tion

Exten
ded
scope of
inspec
tion
(only ap
plicable
in addi
tion to
regular
inspec
tion)

Work to be completed

Interior lights in headliner, luggage compartment and glove compartment


lights: check function
Horn: check function
Charging cable: ensure it is present and check its condition
High-voltage battery: check charge level, and charge as necessary

Vehicle interior

X
X
X

14

2. Service work

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Exten
ded
scope of
inspec
tion
(only ap
plicable
in addi
tion to
regular
inspec
tion)

AG. Volkswagen AG d
agen
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X
X
X
X

X
Vehicle from below
X
X
X
X
X
X
X
X
X

thi
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en

X
X

X
X

es, in part or in w
l purpos
hole
ercia
, is n
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erm
or
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t
a
itte
iv
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f
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ng

AG.

Headlight washer system: check function


Front lighting: check function
Static cornering light (cornering light): check function
Automatic headlight control: check function
Rear lighting: check function
Window wash/wipe system: check function, spray jet settings and for
damage; adjust if necessary
Wiper blades: move blades to service position and check for damage;
check park position and adjust
Interior and exterior of body: carry out visual check for corrosion
Windscreen: carry out visual check for damage
High-voltage charging socket in radiator grille: carry out visual check for
soiling and damage
High-voltage charging socket in radiator grille and tank cap: carry out vis
ual check for soiling and damage
Reducing agent (AdBlue): replenish; only on customer request
Plenum chamber: check for dirt
CSC roof: Check for damage and function, clean wind deflector and seals
and apply special lubricant on rubber seals
Sliding/tilting roof: clean and grease guide rails of glass panel and sliding
headliner
Bonnet: lubricate arrester
Door arrester: grease
Convertible top: clean and grease locking element
Convertible top: carry out water test
Sliding sunroof seal: grease
agen
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Drain engine oil and renew oil filter


Engine and components in engine compartment (from below): carry out
visual check for leaks and damage
Gearbox, final drive and drive shaft boots: carry out visual check for leaks
and damage
Thickness of brake pads and condition of brake discs, front and rear:
check
Poly V-belt: check condition
Swivel joints, axle mountings, coupling rod bearings and anti-roll bar rub
ber mounting: carry out visual check for damage
Track rod ball joints: check clearance, firm seating and boots
Brake system: carry out visual check for leaks and damage
Exhaust system: carry out visual check for leaks, firm seating and damage
2. Service work

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Panorama tilting roof: check function

Vehicle exterior
X
X
X
X
X
X

ility
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an
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ce

Work to be completed

Prote
cted
by
c
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py
rig
ht
.
C
op
yi

Inspec
tion

ht
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Co
t.

Oil
change
service

15

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Exten
ded
scope of
inspec
tion
(only ap
plicable
in addi
tion to
regular
inspec
tion)

pe
rm
itte
d

X
X
X
X

2. Service work

AG.

Final checks
X

Engine oil: replenish.


Oil level: check
Battery and, if fitted, second battery: check with battery tester
Engine and components in engine compartment (from above): carry out
visual check for leaks and damage.
Brake fluid level (depending on lining/pad wear): check
Cooling system: check frost protection and coolant level.
Window wash/wipe system: check anti-freeze protection; replenish wash
er fluid
Hybrid components: carry out visual check for damage to high-voltage
components and wires
High-voltage components and high-voltage cables: carry out visual check
for damage and correct routing and securing of lines
Power steering: check fluid level
agen
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X
X
X

16

Tyre pressure: check


Tyre mobility set: check for damage and use
Tyres: check condition and wear pattern of tyre; enter tread depth

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com

do
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um
en

X
X
X
Engine compartment
X
X
X
X

X
X

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

Tyres

damage
Warning stickers: ensure they are present
Removable towing bracket: check
Air suspension: check for leaks and damage.
Sunroof: check function, clean guide rails and lubricate with special
grease
Automatic gearbox: check ATF level

un
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AG. Volkswagen AG d
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arato undercoating, under
Underbody:
d
e
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is
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o
body
covers,
routing
of
lines,
plugs
eo
h
ut
ra
a
s
Front
and rear coil springs and rubber buffers: carry cout visual check for
s
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X
X

Work to be completed

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cted
by c
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C
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Inspec
tion

ht
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t.

Oil
change
service

Service interval display: reset


Headlight adjustment: check and adjust as necessary
Tyre pressure monitoring system: calibrate after tyre pressure has been
corrected
Carry out a road test
High-voltage battery: charge

Golf Cabriolet 2012


Maintenance - Edition 06.2015

2.3.3

Time or mileage dependent additional work up to model year 2013

China market
Applies up to 2013
Oil change service (fixed)
(QG0/QG2/QG3)

un
le

pe
rm
itte
d

QI3
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

Inspection service
(does not appears on service interval display)

Multi-purpose additive for petrol fuels: add


Dust and pollen filter (cabin filter): renew
Spark plugs: renew

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c
o
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.
C
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After 10,000 km
or 1 year 1)
then every
10,000 km
or 1 year 1)

Mainte
nance tables

every 20,000 km
or 2 years 1)
After 30,000 km
or 3 years 1), and
then every 30,000
km or 2 years
At every service.
Every 10,000 km
or 1 year 1)
every 20,000 km
or 2 years 1)

Mainte
nance tables

every 30,000 km
or 2 years 1)

page 67

Mainte
nance tables
page 72
page 121
page 129

Time or mileage dependent additional work as of model year 2014


AG.

Prote
cted
by

2.3.4

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Whichever occurs first

Mainte
nance tables

do
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n

Applicable for 1.4 l TSI, 2.0 l TSI only

Air filter element: renew and clean housing


1)

Once after 5,000 km

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

(appears on service interval display)


Interval service (fixed)
(appears on service interval display)

Description of
work

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n AG. Volkswagen AG do
es n
wage
s
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l
ot g
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ua
b
(appears on serviceseinterval
display)
d
ran
ir
tee
o
h
t
or
Oil change service
(fixed)
u
ac
a
(QG0/QG2/QG3)
ss

Interval

The intervals for time or mileage dependent additional work for


the market group A are listed in the service tables page 7 or the
maintenance tables
Work to be completed
Oil change service (fixed)

Inspection
Inspection with expanded scope
Applicable only in conjunction
with regular inspection.
Dust and pollen filter (cabin fil
ter): renew

Market group B page 27

Market group C page 27

QI1
every 5,000 km or 1 year 1)
QI2
every 7,500 km or 1 year 1)
QI3
every 10,000 km or 1 year 1)
QI4
every 15,000 km or 1 year 1)
Every 15,000 km
Every 10,000 km
or 1 year 1)
or 1 year 1)
every 30,000 km
every 20,000 km
or 2 years 1)
or 2 years 1)
Every 15,000 km
or 1 year 1)

Every 10,000 km
or 1 year 1)

2. Service work

17

Golf Cabriolet 2012


Maintenance - Edition 06.2015

un
le

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

Spark plugs: renew

r
fo
ng

Panorama sliding sunroof:


check function, clean and
grease guide rails, and clean
wind deflector
Automatic gearbox: change
ATF
6-speed dual clutch gearbox:
change gear oil and renew filter
Dual clutch gearboxes 0DD,
0DL and 0BH: change gear oil
Poly V-belt: renew
Idler roller for poly V-belt: re
new
Applicable for V8 petrol en
gines only

Camshaft drive toothed belt:


renew

Every 60,000 km

Every 60,000 km

Every 60,000 km

Every 60,000 km

Every 60,000 km

Every 60,000 km
Every 120,000 km

Every 60,000 km
Every 120,000 km

Every 120,000 km

Every 120,000 km

Every 120,000 km

Every 120,000 km

Every 150,000 km

Every 150,000 km

At 180,000 km/210,000 km,


then every 30,000 km
Every 3 years
Every 3 years

At 180,000 km/210,000 km,


then every 30,000 km
Every 3 years
Every 3 years

3 years after initial registration,


then every 2 years
3 years after initial registration,
then every 2 years

3 years after initial registration,


then every 2 years
3 years after initial registration,
then every 2 years

3 years after initial registration,


then every 2 years

3 years after initial registration,


then every 2 years

Applicable for all petrol engines


with toothed belt for coolant
pump

Gearbox mounting: renew

Every 60,000 km

Applicable for all petrol and die


sel engines with toothed belt

Renewing toothed belt for cool


ant pump

Every 20,000 km
every 20,000 km
or 2 years 1)
every 20,000 km
or 2 years 1)
Every 10,000 km
or 1 year 1)

Prote
cted
by
c
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py
rig
ht
.
C
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yi

Every 30,000 km
every 30,000 km
or 2 years 1)
every 30,000 km
or 2 years 1)
every 30,000 km
or 2 years 1)

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

Diesel fuel filter: renew


Air filter: clean housing and re
newing filter element

ility
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an
pt
ce

Applicable for Scirocco R and


Golf R Cabriolet only

AG.

Market group C page 27

. Volkswagen AG
gen AG
does
swa
k30,000
every
km
not every 30,000 km
l
o
gu
yV
1)
b
aor
d or 2 years
ran 2 years 1)
e
is
tee
r
o
h
or
ut
ac
a
ss

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Renewing rubber buffer for air


filter housing

Market group B page 27

ht
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Co
t.

Work to be completed

Applicable for Phaeton with


towing bracket only

Diesel particulate filter: check


Haldex clutch: change oil
Front differential lock: change
oil
Brake and clutch system:
change brake fluid
Natural gas system: perform
ing visual check of natural gas
tank for corrosion and leakage
Check condition of natural gas
filler connection and sealing
cap, clean if necessary and
check seal

18

2. Service work

r
fo
ng

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
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r
d
p

un
le

Every 20 years

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
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um
en

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by

AG.

Whichever occurs first

Every 20 years

Prote
cted
by c
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C
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1)

Market group C page 27

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Natural gas tank: renew

Market group B page 27

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ce

Work to be completed

AG. Volkswagen AG d
agen
oes
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not
l
o
V
Golf Cabriolet
gu 2012
by
ara
d
e
nte
Maintenance
Edition
06.2015
is
r
o
eo
h
ut
ra
a
c
s
s

2. Service work

19

Golf Cabriolet 2012


Maintenance - Edition 06.2015

General

Raising vehicle with lifting platform or trolley jack page 20


Sticker page 21
Entries in service schedule page 22
Severe operating conditions page 26
Connecting vehicle diagnostic tester page 23
Vehicle identification number page 24
Vehicle data sticker page 25
Countries where diesel has a high sulphur content page 26
Allocation of countries to market groups page 27
Engine code and engine number page 28
Countries with high levels of dust page 28
Type plate page 29

3.1

Raising vehicle with lifting platform or


trolley jack

Safety notes page 20


Lifting points for lifting platform and trolley jack page 21

3.1.1

Safety notes:
WARNING

Before driving onto a lifting platform, ensure that there is


sufficient clearance between low-lying components and
lifting platform.
olkswagen AG
en AG. V
ag
lksw

does
not
gu
ara
nte
eo
ra
c

o
Before driving a vehicle onto
yaV lifting platform it must be
db
e
ensured that the vehicleorweight
does not exceed the per
is
th of the platform.
missible lifting capacity
au

If work is to be performed under vehicle, it must be sup


ported by suitable stands.

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AG.

Prote
cted
by
c
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3. General

ht
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20

thi
sd
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en

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l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
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o
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f
e
ng

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Never start engine and engage a gear with vehicle lifted


as long as even one driven wheel has contact with the
floor! Disregarding these warnings risks the danger of an
accident!

ility
ab
y li
an
pt
ce

ss

Lift vehicle only at points indicated in figure to avoid dam


aging vehicle underbody or tipping vehicle.

Golf Cabriolet 2012


Maintenance - Edition 06.2015

3.1.2

Lifting points for lifting platform and trol


ley jack

Front lifting point:


Position support plate in area of side member marking at ver
tical reinforcement of floor pan -arrow-.
WARNING

Ensure that side member reinforcement seats centrally on


support plate of hoist mounting.

Rear lifting point:


Position support plate in area of side member marking at ver
tical reinforcement of floor pan -arrow-.
WARNING

Ensure that side member reinforcement seats centrally on


support plate of hoist mounting.

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

Sticker

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

3.2

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ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss

In this chapter there are stickers which apply for the German
market. The stickers determined for your country can be obtained
from your importer.
Attach Your next service sticker page 21 .
Attach vehicle data sticker in customer service schedule
page 22

3.2.1
Note

Attaching "Your next service" sticker:

thi
sd
o
cu
m
en

For vehicles from model year 2014, no service sticker needs to


be attached.
ht
rig
py
Co
t.

3. General

21

agen
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by

AG.

Prote
cted
by

c
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p
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t
.
C
op
yi

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

ility
ab
y li
an
pt
ce

Service sticker valid for vehicles to model year 2013

3.3

Entries in service schedule

If a component is changed which has a change interval prescribed


by the manufacturer, e.g. the toothed belt, the new change inter
val begins at the time the component is changed.

Therefore it is very important, every time a component is


changed, to document this in the service schedule.

This also applies to components which were changed before


the regular change interval.

22

3. General

Prote
cted
by

Apply the lower of the two vehicle data stickers -arrow- in the
service schedule.

AG.

Applying the "vehicle data sticker" in the


customer service schedule:

agen
lksw
Vo
by

3.2.2

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sd
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cu
m
en

Attach sticker to sill on driver side (B-pillar) -arrow-.

c
o
p
yri
gh
t.
C
op
yi

Service intervals page 7

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Service sticker Your next service: Enter a cross in position


for next oil change service or inspection service or legal check
such as legislative inspection or gas system check (next serv
ice due) and enter date and mileage.

ht
rig
py
Co
t.

Golf Cabriolet 2012


Maintenance - Edition 06.2015

AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Note
When using Genuine parts kits it must be taken into account

whether it is technically necessary to change all the compo


nents included in the genuine parts kits.

If more components are renewed than is technically necessa

ry, inform the customer before repair!

3.4

Vehicle diagnosis, testing and informa


tion system

Connecting vehicle diagnostic tester page 23

3.4.1

Connecting vehicle diagnostic tester

Special tools and workshop equipment required


Diagnostic system - VAS 6160 A-

Diagnosis system VCI - VAS 6150 CNote

ility
ab
y li
an
pt
ce

WARNING

Always secure testing and measuring equipment on the


rear seat during a road test.

ht
rig
py
Co
t.

r
fo
ng

Only a passenger may operate these devices during a


drive.

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
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erm
or
e
t
a
itte
v
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p

un
le

Ensure that the selected vehicle diagnostic


with the respective diagnosis cable.

AG. Volkswagen AG d
agen
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b
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nte
s
i
r
tester is thonly
used
o
eo
u
ra
a
c
s
s

3. General

23

agen
lksw
Vo
by

AG.

Prote
cted
by
c
o
py
rig
ht
.
C
op
yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Carry out the following procedure:
Connect diagnosis cable connector to diagnostic connection.
Switch on vehicle diagnostic tester .
Switch on ignition.
Now follow screen display to start desired functions.

Vehicle identification number on lower edge of windscreen


page 24
Vehicle identification number on extension of longitudinal
member page 25
Significance of vehicle identification number page 25
Location engine compartment

3.5.1

Vehicle identification number on lower


edge of windscreen

AG.

3. General

agen
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Vo
by

Prote
cted
by c
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C
op
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24

ht
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The vehicle identification number (chassis number) -arrow- is lo


cated on the left-hand side of the vehicle in the windscreen near
the wiper mounting. It is visible from outside.

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

un
le

Vehicle identification number

ility
ab
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pt
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3.5

AG. Volkswagen AG d
agen
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by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s

Golf Cabriolet 2012


Maintenance - Edition 06.2015

3.5.2

Vehicle identification number on exten


sion of longitudinal member

The vehicle identification number is located on the extension of


longitudinal member -arrow-.

3.5.3
WVW

Significance of vehicle identification number


ZZZ

1K

Manufacturer Filler charac


code
ters

Type

000 234

AG. Volkswagen
Filler charac
lo Serial number
agen Model yearAG dProduction
oes
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ncation
l
ters
2012
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yV
ua
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b
ed
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au
ss

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d

un
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Vehicle data sticker

or
ac
ility
ab
y li
an
pt
ce

3.6

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

The vehicle data sticker -arrow- is located in rear of vehicle on the


left in spare wheel recess. The vehicle data sticker is also found
in the service schedule for the customer.

1 - Vehicle identification number

2 - Vehicle type, engine output, gearbox

agen
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by

AG.

Prote
cted
by

c
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4 - Optional equipment, PR numbers

ht
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Co
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3 - Engine and gearbox code letters, paint number, interior equip


ment

do
c
um
en

r
te o
iva
r
rp
fo
g
n

The sticker includes the following vehicle data:

3. General

25

Golf Cabriolet 2012


Maintenance - Edition 06.2015
The sticker in service schedule includes the same data. The leg
end can be found below the sticker.

3.7

Severe operating conditions

If the vehicle is used under severe operating conditions some


work will have to be performed before the next service is due or
at shorter service intervals.
Severe operating conditions
G. Volkswagen AG d
oes
not
gu
ara
nte
eo
ra
over a long
c

High percentage of cold

Vehicle is used in areas


period

Regular long periods of idling (e.g. taxis)

Vehicle is often driven at full throttle with high payload or whilst


towing a trailer

Using diesel with a high sulphur content

Regular operation in areas with high levels of dust

Countries where diesel has a high sul


phur content

Only applies to diesel engines: in some countries, diesel fuel has


a high sulphur content. The high sulphur content leads to exces
sive wear of cylinders and it considerably reduces the cleanliness
of pistons. Therefore change engine oil every 7,500 km in coun
tries where the diesel has a high sulphur content.

Libya
Madagascar
Mali
Mauritius
Mongolia
Myanmar (Burma)
Nigeria
Pakistan
Paraguay
Peru
Russian Federation
AG.

3. General

Iraq
Iran
Jamaica
Jordan
Cambodia
Cameroon
Kazakhstan
Qatar
Kenya
Kyrgyz Republic
Columbia

agen
lksw
Vo
by

26

Cuba
Kuwait
Laos
Lebanon

Prote
cted
by c
o
p
yri
gh
t.
C
op
yi

Argentina
Armenia
Bangladesh
Bolivia
Brazil
Brunei
Dominican Republic
Ecuador
Ivory Coast
El Salvador
Gabon

Ghana
Guatemala
Honduras
Indonesia

Saudi Arabia
Senegal
Zimbabwe
Sri Lanka and the Mal
dives
Sudan
Surinam
Syria
Tajikistan
Tanzania
Trinidad and Tobago
Tunisia
Uruguay
Uzbekistan
Venezuela
Vietnam

ht
rig
py
Co
t.

Afghanistan
Egypt
Algeria
Angola

thi
sd
o
cu
m
en

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

3.8

o
yV
db
starts
e
ris
tho
with swinter
temperatures
au
s

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

nA
aingeurban
Regular short trips or stop and go operation
traffic
lksw

ility
ab
y li
an
pt
ce

Golf Cabriolet 2012


Maintenance - Edition 06.2015
China

AG. Volkswagen AG d
agen
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not
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is
r
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h
ut
ra
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c
s
group
Market group B
s A

AG.

r
fo
ng

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

Abu Dhabi
Argentina
Armenia
Azerbaijan
Australia
Bahrain
Brunei
Chile
Costa Rica
Dominican Republic
Dubai
Ecuador
El Salvador
Estonia
French Guiana
French Polynesia
Georgia
Guadeloupe
Guatemala
Haiti
Honduras
India
Indonesia
Israel
Jordan
Kazakhstan
Columbia
Latvia
Malaysia
Mexico
Moldova
Mongolia
New Caledonia
Nicaragua
Panama
Paraguay
Peru
Philippines
Puerto Rico
Reunion
Russia
Saudi Arabia

Market group C
Egypt
Algeria
Angola
Barbados
Brazil
China
Ghana
Hong Kong
Iran
Iraq
Yemen
Qatar
Kenya
Kuwait
Lebanon
Libya
Madagascar
Martinique (French West Indies)
Morocco
Mauritius
Namibia
Nigeria
Oman
Pakistan
Swaziland
Syria
Trinidad and Tobago
Tunisia

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

Andorra
Belgium
Bosnia-Herzegovina
Bulgaria
Denmark
Germany
Finland
France
Greece
United Kingdom
Ireland
Iceland
Italy
Japan
Canada
Croatia
Liechtenstein
Luxembourg
Malta
Monaco
Montenegro
New Zealand
Netherlands
Norway
Austria
Poland
Portugal
Romania
Sweden
Switzerland
Serbia
Slovakia
Slovenia
Spain
South Korea
Czech Republic
Hungary
USA
Cyprus

agen
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un
le

Allocation of countries to market groups


ility
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y li
an
pt
ce

Market

Pacific driving on the left

ht
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Co
t.

3.9

Republic of Congo

3. General

27

Prote
cted
by
c
o
py
rig
ht
.
C
op
yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Market group A

Market group B

Market group C

Singapore
Sri Lanka
Saint Martin (French West Indies)
South Africa
Taiwan
Thailand
Turkey
Ukraine
Uruguay
Venezuela
Vietnam
Belarus
AG. Volkswagen

Engine code ands engine number


s

ility
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y li
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pt
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un
le

3.10

AG do
es n
ot g
ua
ran
tee
or
ac

n
wage
olks
V
by
ed
ris
o
th
au

On vehicle data sticker page 25


On identification plate
or
Procedure

Power unit Rep. gr. 00 Technical data Engine number


Note

For technical reasons it is possible that several cross references


are not directed to the correct chapter. In this case select the pro
cedure manually in the information.

Countries with high levels of dust

3. General

AG.

28

r
fo
ng

Guadeloupe
Guatemala
Guinea
Guinea-Bissau
Guyana
Honduras
Hong Kong
India
Indonesia
Iraq
Iran

Libya
Macao
Madagascar
Malawi
Maldives (Subcontinent of
India)
Mali
Morocco
Martinique
Mauritania
Mauritius
Mexico
Mongolia
Mozambique
Myanmar (Burma)
Namibia
Nepal (Subcontinent of In
dia)
agen
lksw
Vo
by

Argentina
Armenia
Azerbaijan
Ethiopia
Australia
Bahrain
Bangladesh
Barbados
Belize
Benin (Dahomey)
Bhutan

Gabon
Gambia
Georgia
Ghana
Greece

Prote
cted
by
c
o
py
rig
ht
.
C
op
yi

Afghanistan
Egypt
Algeria
Angola
Equatorial Guinea

Sierra Leone
Zimbabwe
Singapore
Somalia
Sri Lanka

ht
rig
py
Co
t.

3.11

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

Engine code and engine number are located:

South Africa
Sudan
Suriname
Swaziland
Syria
Tajikistan
Tanzania
Thailand
Togo
Chad
Tunisia

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Curaao
Democratic Republic of
the Congo
Djibouti
Dominican Republic

Kenya
Kyrgyz Republic

Paraguay
Peru

Columbia
Congo

Puerto Rico

Dubai
Ecuador
El Salvador
Ivory Coast
Eritrea
French Guyana

Cuba
Kuwait
Laos
Lesotho
Lebanon
Liberia

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

c
o
p
yri
gh
t
.
C
op
yi

Western Sahara
Central African Republic
China

Fiji, Papua New Guinea, Solomon Islands, Tonga, Vanuatu


Prote
cted
by

Type plate

AG.

3.12

agen
lksw
Vo
by

1)

Rest of Asia1)
Reunion
Rwanda
Russian Federation
Zambia
Saudi Arabia
Senegal

Uzbekistan
Venezuela
United Arab Emirates /
Abu Dhabi
Vietnam
Belarus

ht
rig
py
Co
t.

Pakistan
Palestine
Panama

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Cameroon
Kazakhstan
Qatar

Cambodia

Nicaragua
Turkey
olkswagen AG
en AG. V
g
does
a
w
Nigerolks
Turkmenistan
not
gu
yV
b
ara
d
Nigeria
Uganda
e
nte
ris
o
eo
h North Korea
t
Uruguay
u
ra
a
c
ss
Oman
Ukraine

thi
sd
o
cu
m
en

Israel
Yemen
Jordan

ility
ab
y li
an
pt
ce

Bolivia
Botswana
Brazil
Brunei
Burkina Faso (Upper Vol
ta)
Burundi
Chile
Costa Rica

Note

Vehicles for certain export countries have no type plate.


The type plate -B- is visible in the door lock area of the B-pillar,
when the left front door is opened.

3. General

29

Golf Cabriolet 2012


Maintenance - Edition 06.2015
The type plate -arrow- is visible in the area of B pillar, when the
left front door is opened.
The type plate includes the following vehicle data:
A - Vehicle identification number
B - Variable indications e.g. axle loads, gross vehicle weight rat
ing, gross combination weight
C - Model identification number

AG. Volkswagen AG d
agen
oes
ksw
not
l
o
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b
ara
d
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is
r
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h
ut
ra
a
c
s
s

agen
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by

AG.

Prote
cted
by
c
o
py
rig
ht
.
C
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yi

3. General

ht
rig
py
Co
t.

30

do
c
um
en

r
te o
iva
r
rp
fo
g
n

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

pe
rm
itte
d

ility
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an
pt
ce

un
le

D - Engine code

AG. Volkswagen AG d
agen
oes
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not
l
o
V
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y
b
ara
d
nte
ise
r
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eo
h
t
u
ra
a
c
s
s

ht
rig
py
Co
t.

r
fo
ng

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

ility
ab
y li
an
pt
ce

un
le

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4. Descriptions of work

31

agen
lksw
Vo
by

AG.

Prote
cted
by

c
o
p
yri
gh
t.
C
op
yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Descriptions of work

Removable towing bracket: Check and clean if necessary


page 33
Swivel joints and axle mountings: visual check page 36
Automatic headlight control and static cornering light: Perform
functional check page 36

. Volkswagen AG
gen AG
does
not
gu
ara
nte
eo
secure seating
ra
c

a
ksw and ON/OFF
Front passenger front airbag: Check key switch
Vol
by
function page 37 .
d
e
is
or

un
le

ility
ab
y li
an
pt
ce

th
Battery: Check battery terminal clamps
for
au
s
s
page 38

Status of battery: reading - sending diagnosis protocol via online


connection page 41
Checking tyres: Condition, wear pattern, tyre pressure, tread
depth and age of tyres page 41
Brake fluid level: Check page 54
Brake and clutch system: Change brake fluid page 47
Brake system and shock absorbers: Perform visual check for
leaks and damage page 51
Thickness of brake pads/linings and condition of brake discs, front
and rear: Check page 52
6-speed dual clutch gearbox (DSG) 02E: Changing gear oil and
filter page 55
Checking diesel particulate filter page 56

The fault memory of all systems must be read with vehicle diag
nostic tester , possible faults must be corrected according to
repair guidelines page 140 .

AG.

Bonnet: Catch hook: Grease page 57


Protective bellows: Visual check page 57
Interior and exterior body: Perform visual check for corrosion
when doors and flaps are open page 58
Poly V-belt: Check condition page 58
Cooling system: Check frost protection and coolant level
page 59
Air filter: Clean housing and renew filter element page 67
Multi-purpose additive for petrol fuels: add page 72
Engine and components in engine compartment (from above and
below): Checking for leaks and damage page 72
Engine cover panel top: Removing and installing page 73
Removing and installing engine compartment cover (noise insu
lation) bottom page 76
Oil level: Check page 76
Engine oil: Drain or extract; renew oil filter and replenish engine
oil page 77

32

4. Descriptions of work

agen
lksw
Vo
by

Prote
cted
by c
o
p
yri
gh
t.
C
op
yi

Window regulators: Check positioning (open and close functions)


page 56

ht
rig
py
Co
t.

r
fo
ng

Diesel fuel filter: Renew page 61

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

Battery: check using battery tester with printer VAS 6161


page 41

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Engine oil: capacities and specifications page 93
Performing road test (driving behaviour, noises,
air
swagen AG
olkconditioner
n AG. V
does
wage
etc.) page 93
no
olks
V
by

d
Wheel securing bolts: Tightenrito
se correct torque setting
o
h
t
page 94
au

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Tyre pressure monitoring: Perform basic setting page 98


Check tyre repair set page 100
Window wash/wipe system and headlight washer system: Func
tional check page 100
Wiper blade protection: Remove page 103
Headlight adjustment: Checking halogen headlights
page 106
Headlight adjustment: Checking gas discharge headlights
page 109
Headlight adjustment: Checking fog lights page 113
Service interval display: Reset page 115
Service interval display: Recode page 118
c
o
p
yri
gh
t.
C
op
yi

Auxiliary heater: Set weekday in menu of dash panel insert


page 120

ht
rig
py
Co
t.

Track rod ends: Check clearance, security and boots


page 119

do
c
um
en

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n

Radio/radio navigation system: Enter PIN of anti-theft coding and


store local radio stations to station buttons page 98

ility
ab
y li
an
pt
ce

ss

Reading radio code using vehicle diagnostic tester page 97

t gu
ara
nte
eo
ra
c

agen
lksw
Vo
by

AG.

Prote
cted
by

Dust and pollen filter: Clean housing and renew filter element
page 121
Transportation mode: Switch off page 121

Transportation devices: Remove blocking pieces from springs on


front axle page 122
Door arrester: Grease page 123
Clock and date: Set to correct time page 123
Underbody: Visual check for damage to underbody sealant, un
derbody panels, routing of lines, plugs page 124
Convertible top: Clean and grease locking element page 124
Convertible top: carry out water test page 125
Camshaft drive toothed belt: Renew (diesel engines)
page 126
Camshaft drive toothed belt: Checking page 127
Coolant pump toothed belt: Checking page 128
Spark plugs: Renew page 129

4.1

Removable towing bracket: Check and


clean if necessary

This chapter describes how to check and repair a removable tow


ing bracket.

4. Descriptions of work

33

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

ility
ab
y li
an
pt
ce

Note

n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss

Check procedure
Remove cover -1-.

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Note that checking towing bracket is included in the respective


service. However, a repair is charged separately and must be re
quired by the customer.

Prote
cted
by

Note

If a repair has to be performed, it has only to be in agreement with


the customer. A repair must be charged separately.
Repair procedure:

34

4. Descriptions of work

AG.

After ball head has been inserted, green mark on hand wheel
must be aligned with white mark on ball head. Hand wheel must
be entirely in contact. Afterwards, it must be possible to close the
towing bracket lock by removing the key. If this is not possible,
the following repair procedure must be performed.

agen
lksw
Vo
by

c
o
p
yri
gh
t
.
C
op
yi

Insert ball head into mounting.

thi
sd
o
cu
m
en

Pull off protective cap -1- from ball head mounting -2-.

ht
rig
py
Co
t.

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Check contact surfaces -arrows- of ball head mounting for
corrosion.
If contact surfaces are corroded, eliminate corrosion with a tri
angular scraper and clean the treated areas with silicone
remover.
Apply a thin coat of lubricating paste G 000 650 or G 000 150
on cleaned surfaces.

Check contact surfaces -arrows- of ball head for corrosion.


If contact surfaces are corroded, eliminate corrosion with a tri
angular scraper and clean the treated areas with silicone
remover.
Apply a thin coat of lubricating paste G 000 650 or. VG
swag150
olk000
en AG
gen AG
does
on cleaned surfaces.
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Check again ball head seat in mounting
page 34 .
ise

Note

rrectness of i
t to the co
nf
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m
spec
atio
h re
n in
wit

After checking, fit protective cap -1- into ball head mounting
-2-.

If protective cap is damaged or not available, a new protective


cap must be fitted to protect ball head mounting against corrosion.
ETKA

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Insert cover -1-.

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l purpos
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a
ss

4. Descriptions of work

35

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.2

Swivel joints and axle bearings: Visual


check

Check swivel joint boots -arrow- for leaks and damage.

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

es, in part or in w
l purpos
hole
ercia
, is n
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Check also axle bearings -arrow- for following damage:


Large cracks, through-thickness cracks or cuts in rubber ma
terial.
Complete separation of rubber element from metal part.
Large play between bearing and axle component which has a
considerably negative effect on the operation of the bearing.
Note

Prote
cted
by

Play between bearing and axle component is permissible as

long as there is no negative effect on the operation of the


bearing.

4.3

Automatic headlight control and static


cornering light: Perform functional check
Note

The automatic headlight control was formerly called driving light


assist.

Vehicle must be in natural daylight.

Checking in daylight or brightness


Switch on ignition.

36

4. Descriptions of work

AG.

provided by design is also permissible.

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Minor damages to the thin rubber skin in cavities which are

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minor separation of the rubber element from the metal part do


not considerably affect the operation of the elasto-kinematic
bearing and can be disregarded.

do
c
um
en

Cracks and cuts which are only on the surface as well as a

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Turn light switch -4- to position -2- for automatic headlight
control.
The headlights may not light in brightness.
Checking at night or in darkness

Ignition is switched on.

Light switch is on automatic headlight control position.

The rain and light sensor is secured on the interior mirror retainer.
The rain and light sensor is located centrally at top of windscreen
-arrow-.
Cover the securing area for interior mirror from outside of
windscreen by hand or with a suitable object -arrow-.
This measures the light incidence and the headlights are switched
on.
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does
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Turn light switch -4- to position O -1- and switch off ignition.
Static cornering light

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

The static cornering light is integrated in the fog light.


Start engine.

Switch on dipped beam or driving light assist.


Switch on turn signal.

Check cornering light.

Repeat procedure on other side.

Front passenger front airbag: Check key


switch and ON/OFF function

The Airbag ON/OFF switch is located in the glove compartment.

do
c
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Note

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Co
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4.4

4. Descriptions of work

37

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AG.

Prote
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rig
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Golf Cabriolet 2012


Maintenance - Edition 06.2015
Front passenger front airbag: Check key switch and ON/OFF
function.
Using ignition key, turn switch to AIRBAG OFF position.
Switch on ignition.

Warning lamp PASSENGER AIRBAG OFF -arrow- must al


so light up after self-test (passenger airbag deactivated).
Switch off ignition.

Using ignition key, turn switch to AIRBAG ON

ility
ab
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an
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ce

rrectness of i
t to the co
nform
spec
a
t
i
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wit
thi
s

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un
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Switch on ignition.

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position.
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Warning lamp PASSENGER AIRBAG OFF -arrow- goes out


after self-test (passenger airbag activated).

r
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4. Descriptions of work

AG.

38

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Special tools and workshop equipment required

Prote
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C
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Battery: Checking battery terminal


clamps for secure seating

do
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4.5

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Switch off ignition.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Torque wrench - V.A.G 1331-

Note

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A securely seated battery terminal clamp ensures trouble free


pe
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function and long service life of the battery.

Battery in engine compartment

rrectness of i
t to the co
nform
spec
a
t
i
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wit
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the battery terminal.

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When securing the terminal clamp, ensure it is located fully on

Carry out the following procedure:

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Check whether battery terminal clamps are secure on battery


terminals by moving battery positive cable and battery nega
tive cable back and forth.

ht
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t.

Open battery cover, if fitted.

AG.

WARNING

If the battery terminal clamp is not seated securely on the bat


tery positive terminal, first disconnect battery terminal clamp
on battery negative terminal to prevent possible accidents.
If the battery terminal clamp is NOT seated securely on positive
terminal:

4. Descriptions of work

39

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Loosen the -NEGATIVE- battery terminal clamp and remove.

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Reconnect -NEGATIVE- terminal clamp and tighten it to 6 Nm


using torque wrench - V.A.G 1331- and ratchet - V.A.G.
1331/1- .
If the battery terminal clamp is NOT seated securely on negative
terminal:

AG.

4. Descriptions of work

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40

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Tighten -NEGATIVE- terminal clamp on battery terminal to


6 Nm using torque wrench - V.A.G 1331- and ratchet - V.A.G.
1331/1- .

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
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en

urposes, in part or in wh
ole,
cial p
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m
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or
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un
le

Tighten -POSITIVE- terminal clamp to 6 Nm using torque


wrench - V.A.G 1331- and ratchet - V.A.G. 1331/1- .

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Reinstall cover, if fitted.
After connecting battery perform the following work steps:
Procedure
Vehicle electrics Electrical system Rep. gr. 27 Discon
necting and connecting battery Connecting battery Work
steps after connecting battery
For technical reasons it is possible that several cross references
are not directed to the correct chapter. In this case select the pro
cedure manually in the information.

4.6

Battery: check using battery tester with


printer VAS 6161

Before checking the battery, select the correct test mode on the
battery tester - VAS 6161- .
Maintenance test: applicable only for new vehicles whichGwere
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Warranty test: applicable only for vehicles


and components
ho
ut
a
covered under warranty.
ss

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

Procedure

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Service test: applicable only for vehicles and components no


longer covered under warranty and for vehicles with third-party
batteries.
Vehicle electrics Electrical system, General information Rep.
gr. 27 Checking battery.
Note

For technical reasons it is possible that several cross references


are not directed to the correct chapter. In this case select the pro
cedure manually in the information.

AG.

Prote
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by

Procedure

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Only applicable for vehicles with Start/Stop system and energy


recovery system.

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Note

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Status of battery: Read - send diagnosis


protocol via online

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4.7

The battery status is read while the transportation mode is being


switched off page 121 .

4.8

Checking tyres: Condition, wear pattern,


tyre pressure, tread depth and age of
tyres

Checking condition of tyre page 42 .


Checking wear pattern page 42
Tread depth (including spare wheel): Check page 43

4. Descriptions of work

41

Golf Cabriolet 2012


Maintenance - Edition 06.2015
General notes page 43
Tyre pressures, Golf Cabriolet page 44
Special tools and workshop equipment required
Tyre inflator - VAS 5216-

4.8.1

Checking condition of tyre


WARNING

If damage is determined, always check to see if a new tyre


should be fitted.
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d
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Check tyre side
walls
and
treads
for
damage
and
foreign
s
i
tee
r
o
h
or
ies such as,
ut for example, nails or glass splinters.
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Tests at delivery inspection:
olks

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Tests at service:

Check tyre side walls and treads for damage and foreign bod
ies such as, for example, nails or glass splinters.
es, in part or in w
l purpos
hole
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, is n
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com

4.8.2

Checking wear pattern

The wear pattern on the front tyres will indicate, for example, if
toe and camber settings should be checked:
Feathering on tread indicates incorrect toe setting.
One-sided tread wear is mainly attributed to incorrect camber.

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4. Descriptions of work

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42

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When wear of this nature is detected, determine cause by check


ing alignment (repair measure).

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

Check tyres for cupping, one-sided wear, porous side walls,


cuts and punctures.

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.8.3

Tread depth (including spare wheel):


Check

Check tyre tread depth.


Minimum tread depth: 1.6 mm
Note
This figure may vary according to legislation in individual coun

tries. Your importer will inform you about this.

The minimum tread depth is reached when the tyres have

worn down level with the 1.6 mm tread wear indicators


-arrows- positioned at intervals around the tyre.

If the tread depth is approaching the minimum allowed


kswagen AG
oldepth,
en AG. V

inform the customer.

WARNING

For safety reasons, only tyres of same type and tread pat
tern should be fitted on a vehicle! Approved wheel and tyre
combinations, e.g. Running gear; Rep. gr. 44

Note

Tyre pressures for the relevant model can also be found on a

sticker. It is attached to the inside of tank flap or to B-pillar.

The pressures on the sticker apply to cold tyres. Do not reduce

increased pressures of warm tyres.

Depending on the vehicle, the sticker may also contain infor

mation on the comfort tyre pressure. Comfort tyre pressure


allows the improvement of the driving comfort.

inspections or repairs, tyres should be inflated according to the


corresponding comfort tyre pressure.
flate the spare wheel to the highest inflation pressure for the
vehicle.

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If no inflation pressure is shown for the spare wheel, then in

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Adjust the tyre pressure to suit the vehicle load. For delivery

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
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en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
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or
e
t
a
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v
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General notes

does
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4.8.4

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ss

AG.

Prote
cted
by

Please note that basic setting should be performed on vehicles

with tyre pressure monitoring after every pressure change


page 98 .

4. Descriptions of work

43

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Winter tyres
Note
Important information on recommended winter tyres can be

found in Wheels and Tyres Guide - Standard Running


gear; Rep. gr. 44 ; Recommended winter tyres

If winter tyres are fitted, a sticker, visible for the customer and

indicating the speed limit, must be applied in the interior of the


vehicle.

For winter tyres, the tyre pressure does not have be increased.

However, this only applies if the winter tyre used corresponds


exactly to the standard summer tyre size and the speed index
is no higher than H. If this is not the case, please
refer to the
n AG. Volkswagen AG do
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Note

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4.8.5

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

For technical reasons it is possible that several cross references


are not directed to the correct chapter. In this case select the pro
cedure manually in the information.

Tyre pressures for GOLF CABRIO (517)

Note

During delivery inspection, check that tyre inflation pressure

sticker is fitted. If the sticker is missing, order a new sticker


through ETKA.

Tyre pressures for the respective model can also be found on

a sticker attached to inside of tank flap or to B-pillar.

If the inflation pressure sticker is missing, proceed as follows:


Using part number, locate respective inflation pressures in in
Prote
cted
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Uniform pressure: if tyre sizes are not shown for a part number,
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then a uniform pressure is valid for all authorised wheel/tyre


combinations. Wheels and Tyres Guide - Standard; Rep.
gr. 44

ht
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flation table.

thi
sd
o
cu
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en

Locate correct part number for respective vehicle in ETKA.

AG.

Check tyre pressure using tyre inflator - VAS 5216- , correct if


necessary.
Part number - 5K7 010 760 BPart number - 5K7 010 809 A-

Golf Cabriolet
Half payload
kPa/bar/psi

Tyre size

front

rear

front

rear

All 1)
T125/70 R16
T125/70 R18

200/2.0/29

200/2.029

220/2.2/32

270/2.7/39

1) Valid for all authorised wheel/tyre combinations.

Tyres Guide - Standard; Rep. gr. 44

44

Full payload
kPa/bar/psi

4. Descriptions of work

415/4.2/61
Wheels and

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Part number - 5K7 010 762 JPart number - 5K7 010 809 B-

Golf Cabriolet
Half payload
kPa/bar/psi

Full payload
kPa/bar/psi

Tyre size

front

rear

front

rear

All 1)
T125/70 R16
T125/70 R18

210/2.1/30

210/2.1/30

230/2.3/33

280/2.8/41

415/4.2/61

1) Valid for all authorised wheel/tyre combinations.

Tyres Guide - Standard; Rep. gr. 44

Wheels and

Part number - 5K7 010 760 CPart number - 5K7 010 809 C-

Golf Cabriolet
Half payload
kPa/bar/psi

Full payload
kPa/bar/psi

Tyre size

front

rear

front

rear

All 1)
T125/70 R16
T125/70 R18

240/2.4/35

240/2.4/35

260/2.6/38

300/3.0/44

415/4.2/61

1) Valid for all authorised wheel/tyre combinations.

Tyres Guide - Standard; Rep. gr. 44

Wheels and

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kPa/bar/psi
by
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Tyre
size
front
rear
h
t
or
u
ac
a
s
s
1)
260/2.6/38
260/2.6/38
All

T125/70 R16
T125/70 R18

Full payload
kPa/bar/psi
front

rear

280/2.8/41

300/3.0/44

415/4.2/61

1) Valid for all authorised wheel/tyre combinations.

Tyres Guide - Standard; Rep. gr. 44

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

Wheels and

Part number - 5K7 010 791 TPart number - 5K7 010 809 EHalf payload
kPa/bar/psi
Tyre size

front

rear

All 1)
T125/70 R16
T125/70 R18

220/2.2/32

220/2.2/32

Golf Cabriolet
Full payload
kPa/bar/psi
front

rear

240/2.4/35

290/2.9/42

1) Valid for all authorised wheel/tyre combinations.

Tyres Guide - Standard; Rep. gr. 44

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415/4.2/61
Wheels and

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Golf Cabriolet

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un
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Part number - 5K7 010 761 DPart number - 5K7 010 809 D-

4. Descriptions of work

45

agen
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Vo
by

AG.

Prote
cted
by c
o
p
yri
gh
t.
C
op
yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Part number - 5K7 010 760 D-

Golf Cabriolet
Full payload
kPa/bar
front

Half payload
kPa/bar
Tyre size

front

rear

205/55 R16 91V


225/45 R17 91V
225/40 R18 92V
T125/70 R18 99M

240/2.4

240/2.4

260/2.6

Golf Cabriolet
Full payload
kPa/bar
front

Half payload
kPa/bar
Tyre size

front

rear

205/55 R16 91W


225/45 R17 91W
225/40 R18 92W
T125/70 R18 99M

260/2.6

260/2.6

280/2.8

rear

2.4

2.4

All
T125/70 R16 96M

2.6
4.2

Tyres Guide - Standard; Rep. gr. 44

Wheels and

Part number - 5K7 010 800 C-

Golf Cabriolet
Full load
bar
front

Half load
bar

Tyre size

front

rear

All 1)
T125/70 R16 96M

2.6

2.6

2.8
4.2

Wheels and
AG.

Tyres Guide - Standard; Rep. gr. 44

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by c
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gh
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C
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1) Valid for all authorised wheel/tyre combinations.

Part number - 5K7 010 000-

Golf Cabriolet
Full load
bar
front

Half load
bar

4. Descriptions of work

front

rear

2.6

2.6

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rig
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Co
t.

1) Valid for all authorised wheel/tyre combinations.

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l purpos
hole
ercia
, is n
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om
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erm
o
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riv
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f
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front

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Golf Cabriolet
Full load
bar
front

Half load
bar

1)

46

300/3.0

ility
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an
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ce

Tyre size

All
T125/70 R18 99M

rear

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Part number - 5K7 010 791 S-

1)

300/3.0

415/4.2

Part number - 5K7 010 762 H-

Tyre size

rear

2.8
4.2

rear
3.0

rear
3.0

rear
3.0

Golf Cabriolet 2012


Maintenance - Edition 06.2015
1) Valid for all authorised wheel/tyre combinations.

Tyres Guide - Standard; Rep. gr. 44

Wheels and

Part number - 5K7 010 846 H-

Golf Cabriolet
Full payload
kPa/bar
front

Half payload
kPa/bar
Tyre size

front

rear

205/55 R16 91V


225/45 R17 91W
225/40 R18 92Y
T125/70 R18 99M

240/2.4

240/2.4

300/3.0

AG. Volkswagen415/4.2
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Brake and clutch system: Change brake


fluid
WARNING

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4.9

260/2.6

rrectness of i
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his

Brake fluid must under no circumstances come into con


tact with fluids containing mineral oils (oil, petrol, cleaning
solutions). Mineral oils will damage seals and rubber
grommets of brake system.
Brake fluid is poisonous. In addition, due to its corrosive
nature, it must not come into contact with paint.
Brake fluid is hygroscopic, i.e. it attracts moisture from the
surrounding air and therefore must always be stored in airtight containers.
Wash away spilt brake fluid using plenty of water.
Observe disposal regulations!

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For this vehicle only brake fluid VW 501 14 - B 000 750must be used.

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Caution

rear

Special tools and workshop equipment required


Brake filling and bleeding equipment - VAS 5234-

4. Descriptions of work

47

Brake bleeding wrench - VAS 5519-

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Brake bleeding tool - VAS 6564-

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Unscrew cap -1- from brake fluid reservoir.

Extract as much brake fluid as possible using suction hose


from brake filling and bleeding equipment - VAS 5234- .
Note

The strainer in brake fluid reservoir must not be removed.


WARNING

Do not reuse extracted brake fluid!

48

4. Descriptions of work

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Golf Cabriolet
2012
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Maintenance
- Edition 06.2015

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Screw adapter -1- onto brake fluid reservoir.
Observe operating instructions for -VAS 5234- !
Adjust correct pressure on brake filling and bleeding equip
ment - VAS 5234- : Running gear, brake systems Running
gear, brake systems; Rep. gr. 47 ; Bleeding brake system
Bleeding brake system.
Connect filling hose from brake filling and bleeding equipment
- VAS 5234- to adapter -1-.
Note

Use an appropriate bleeder hose. It must seat tightly on bleeder


valve so that no air can enter the brake system.
Remove cover cap -1- from bleeder valve of front left brake
caliper.

Push collector bottle bleeder hose -1- onto front left bleeder
valve, open bleeder valve and let appropriate quantity of brake
fluid run out (see table). Close bleeder valve. Torque: Running
gear Brake systems Rep. gr. 47 Repairing
front brake
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Fit again cover cap on bleederrisvalve
of front left brake caliper.

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Remove cover cap -1- from bleeder valve of rear left brake
caliper.

rrectne
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form
spec
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If necessary, remove both wheels on rear axle to reach the


bleed screw.

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Repeat procedure on right-hand
s a side of vehicle at front.

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4. Descriptions of work

49

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Golf Cabriolet 2012


Maintenance - Edition 06.2015
Push collector bottle bleeder hose -1- onto rear left bleeder
valve.
Open bleeder valve and let appropriate quantity of brake fluid
run out (see table). Close bleeder valve. Torque: Running gear
Brake systems Rep. gr. 47 Repairing rear brake caliper.
Fit again cover cap on bleeder valve of rear left brake caliper.
Repeat procedure on right-hand side of vehicle at rear.
For vehicles with manual gearbox
Remove air filter housing if necessary.
Procedure
Power unit Rep. gr. 23 Diesel direct injection system
Assembly overview - air filter
Or
Power unit Rep. gr. 24 Injection system Removing and
installing air filter
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For technical reasons it is possible that several Vcross
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are not directed to the correct chapter. In thisedcase
select the pro
ris
cedure manually in the information.
o
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Open valve and allow approx. 100 ml of brake fluid to flow out.
Close valve and depress clutch pedal 10 to 15 times quickly
in succession.
Open valve again and allow approx. 50 ml of brake fluid to flow
out.
Close valve, remove bleeder hose and depress clutch pedal
several times.
Install air filter housing accordingly in reverse order.
Sequence and quantity of brake fluid
Sequence
bleeder valves:

Brake fluid quantity


which must flow out of bleeder valves:
0.20 litre
0.20 litre

Rear left
Rear right

0.30 litre
0.30 litre
0.15 litre
approx. 1.00 litres

Clutch slave cylinder


Total quantity for automatic gearbox including
the quantity extracted from the brake fluid res
ervoir
Total quantity for manual gearbox including the
quantity extracted from the brake fluid reservoir

50

4. Descriptions of work

AG.

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Wheel brake cylinder/brake caliper

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Front left
Front right

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Brake caliper

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Push bleeder hose onto bleeder valve -arrow- of clutch slave


cylinder -1-.

approx. 1.15 litres

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Set fill lever of brake filling and bleeding equipment - VAS
5234- to position B (see operating instructions).

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Unscrew adapter from brake fluid reservoir.
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Check brake fluid level and correct if necessary.s It must be

Remove filler hose from adapter.

between position -1- and -2-.

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Screw on cap -1- of brake fluid reservoir.

Reinstall rear wheels, if removed previously page 94 .


Perform functional check during road test.

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4.10

Brake system and shock absorbers:


Perform visual check for leaks and dam
age

Check following components for leaks and damage:


Brake master cylinder
Brake servo (for anti-lock brake system: hydraulic unit)
Brake pressure regulator and
Brake calipers
Shock absorbers (during inspection only)
Presence of dust caps on brake fluid bleeder valves
Ensure that brake hoses are not twisted.
Additionally ensure that brake hoses do not touch any vehicle
components when steering is at full lock.
Check brake hoses for porosity or brittleness.
Check brake hoses and lines for chafing.
Check brake connections and fastenings for correct seating,
leaks and corrosion.
WARNING

Faults found must always be rectified (repair measure).

4. Descriptions of work

51

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.11

Thickness of brake pads/linings and


condition of brake discs, front and rear:
Check

Front disc brake pads: Check thickness page 52


Rear disc brake pads: Check thickness page 53
Condition of brake discs: Check page 54
Special tools and workshop equipment required
Torque wrench - V.A.G 1332-

Electric hand torch and mirror


Carry out the following procedure:

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vehicle tool kit page 94 .
ed

Front brake pads:

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4.11.1

ris
tho
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a
ss

For better evaluation of remaining pad thickness, use a test


mirror and, if necessary, remove the wheel on the side where
the brake pad wear indicator is installed.

rrectness of i
t to the co
nform
spec
at
i
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o
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wit
in t
his

Pull off wheel bolt covers if necessary page 94 .


Mark position of wheel relative to brake disc.
Unbolt wheel bolts and remove wheel.

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4. Descriptions of work

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52

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Measure inner and outer pad thickness.
a - Pad thickness without backplate
Wear limit: 2 mm
The brake pads have reached their wear limit at a pad thickness
of 2 mm (without backplate) and must be renewed (repair meas
ure). Inform customer!
Note
olkswagdiscs
en AG as well for
When replacing brake pads, always
en AG. Vbrake
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wear! Checking and if necessary
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repair measure.
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wear:

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Procedure

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Note

For technical reasons it is possible that several cross references


are not directed to the correct chapter. In this case select the pro
cedure manually in the information.
Install wheel in marked position.
Tighten wheel bolts diagonally and alternately, specified tor
que page 94 .
Fit wheel bolt covers if necessary .

Rear brake pads:

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4.11.2

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Place adapter in vehicle tool kit after completing work.

rrectness of i
t to the co
nform
spec
a
t
i
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o
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wit
thi
s

Running gear Brake systems Rep. gr. 46 Brakes - mech


anism Repairing front brakes

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Check brake

r
ho
ut
a
ss for
disc

Illuminate area behind hole in rim using an electric hand torch.

4. Descriptions of work

53

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AG.

Prote
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Golf Cabriolet 2012


Maintenance - Edition 06.2015
Visually inspect outer pad to determine its thickness.
Illuminate inner pad with an electric hand torch and mirror.
Determine thickness of inner pad by checking visually.
a - Inner and outer pad thickness without backplate
Wear limit: 2 mm
The brake pads have reached their wear limit at a pad thickness
of 2 mm (without backplate) and must be renewed (repair meas
ure). Inform customer!
Note

When replacing brake pads, always check brake discs as well for
wear! Checking and if necessary replacing the brake discs is a
repair measure.
Check brake disc for wear:
Procedure
Running gear Brake systems Rep. gr. 46 Brake mecha
nism Repairing rear brake.
Note

For technical reasons it is possible that several cross references


are not directed to the correct chapter. In this case select the pro
cedure manually in the information.

4.11.3

Condition of brake discs: Check

Check all brake discs for the following damage pattern:


Scoring
Rust (no surface rust)

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Degree of wear at the ridge along the

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Cracks

4.12

rrectness of i
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spec
a
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s

Inform customer if brake disc damage is similar to these damage


patterns. Renewing the brake discs is a repair measure.

Brake fluid level: Check

Note as follows:
Note

Brake fluid VW 501 14 with part number -B 000 750- must be


used.

4. Descriptions of work

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54

AG.

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The brake fluid is dependent on pad wear.

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On right-hand drive vehicles, the brake fluid reservoir is located


on the right side in engine compartment at plenum chamber bulk
head.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
WARNING

Brake fluid must under no circumstances come into con


tact with fluids containing mineral oils (oil, petrol, cleaning
solutions). Mineral oils will damage seals and rubber
grommets of brake system.
Brake fluid is poisonous. In addition, due to its corrosive
nature, it must not come into contact with paint.
Brake fluid is hygroscopic, i.e. it attracts moisture from the
surrounding air and therefore must always be stored in airtight containers.
Wash away spilt brake fluid using plenty of water.
Observe disposal regulations!
Brake fluid level at delivery inspection:
At delivery inspection the fluid level must be at MAX. marking.
Note

In order that brake fluid does not overflow the reservoir, MAX
marking -1- must not be exceeded.
Brake fluid level at inspection service AG. Volkswagen
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The fluid level must alwaysybe
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Recommended brake fluid level, if brake pads are almost at


wear limit:

Recommended brake fluid level when brake pads are new or


well within pad wear limit:

Between MIN and MAX marking.


WARNING

If fluid level is below MIN marking -2-, leakproofness of brake


system must be checked before fluid is topped up, Repair
measure.

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Procedure

6-speed dual clutch gearbox (DSG)


02E: Changing gear oil and filter

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4.13

rrectness of i
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spec
at
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his

At MIN marking or just above -2-, REPLENISHING IS NOT


REQUIRED.

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When vehicle is insuse,
fluid level tends to drop slightly due to
s automatic adjustment.
lining/pad wear and

Power transmission 6-speed dual clutch gearbox 02E Rep.


gr. 34

4. Descriptions of work

55

AG.

Prote
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Golf Cabriolet 2012


Maintenance - Edition 06.2015

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Note

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For technical reasons it is possible that several cross references


are not directed to the correct chapter. In this case select the pro
cedure manually in the information.

rrectness of i
t to the co
nf
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spec
atio
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wit

4.14

Checking diesel particulate filter


Note

When checking the diesel particulate filter the ash mass limit val
ue is read.
ODIS Service

Note

The automatic opening and closing features for the electric win
dows do not function after disconnecting and reconnecting the
battery. Therefore, before a new vehicle is delivered, the window
regulators must be reactivated. Once the windows have been re
activated, the battery must not be disconnected again.
WARNING

After batteries have been disconnected and reconnected the


roll-back function of the electric window regulators is disabled.
Severe pinching injuries could result!
Carry out the following procedure to reactivate the automatic
functions of the window regulators:
Note

The following work description applies to the front left window


regulator. Reactivate the other window automatic functions in the
same manner by operating the respective switch in the driver
door.

56

4. Descriptions of work

AG.

Window regulators: Check positioning


(open and close functions)

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4.15

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Connect diagnostic tester page 23 .


Switch on ignition.
Carry out identification of vehicle.
Enter task data or select Without task.
Select Control units.
Select Engine electronics.
Select Guided functions.
Select Checking ash mass of diesel particulate filter.
Follow instructions in Guided functions mode.

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en

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Switch on ignition.
Close all doors and windows completely.
Pull window regulator buttons up and hold for at least one
second in this position.
Release buttons, pull up and hold again.
The one-touch opening and closing function is now ready for use.
Note

The positioning of one or more window regulators can be reacti


vated at the same time.
Switch off ignition.

4.16

Bonnet: Catch hook: Grease

Special tools and workshop equipment required


Universal oil spray G 000 115 A2
Note

The vehicle must be at room temperature.


Lubricate bonnet catch hook at positions marked -arrows- with
universal oil spray G 000 115 A2.
olkswagen AG
. Vspray
Operate moving parts several times to allow universal
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Remove excess lubricate with a lint-free
cloth.
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es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
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c
erm
or
e
t
a
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rrectness of i
t to the co
nf
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m
spec
atio
h re
n in
wit

4.17

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Protective bellows: Visual check

Carry out the following procedure:

Check outer bellows and inner bellows -arrows- for leaks and
damage.

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4. Descriptions of work

57

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AG.

Prote
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by

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Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.18

Interior and exterior body: Performing


visual check for corrosion when doors
and flaps are open

Test locations
Inner and outer door frame
Area around trim strips
Windscreen roof edge
Outer and inner A-pillar
Bonnet
Wheel housings
Inner and outer tailgate

4.19

olkswagen AG
Poly V-belt: Checkagcondition
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Crank engine at vibration
damper
on
belt
pulley
using
a
socket.
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Carry out the following procedure:
ed

un
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pe
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itte
d

Substructure cracks (cracks, core ruptures, cross sectional


breaks)
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
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Layer separation (top layer, cord strands)

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Check poly V-belt -1- for:

Base break-up
Fraying of cord strands
Flank wear (material wear, frayed flanks, brittle flanks -glassy
flanks-, surface cracks)
Traces of oil and grease
Caution

This will avoid possible breakdowns or operating prob


lems.

Renewing the poly V-belt is a repair measure.

AG.

4. Descriptions of work

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58

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If faults are found it is absolutely necessary to renew the


poly V-belt.

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Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.20

Cooling system: Check frost protection


and coolant level
Note

The water used for mixing is a major factor influencing the ef

fectiveness of the coolant. Because the water quality differs


from country to country and even from region to region, the
. Volkswagen AG
quality of the water to be used in the cooling
been
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l
specified by Volkswagen. Distilled
o
V
gu
y
ara
ments. It is therefore recommended
to
use
distilled
water
when
db
e
nte
is
r
mixing coolant for topping
up
or
replacing
coolant.
o
eo
h
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au

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com

rrectness of i
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nform
spec
a
t
i
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wit
thi
s

logue (ETKA) must be used. Other coolant additives could


significantly reduce the corrosion protection in particular. The
resulting damage could lead to loss of coolant and, conse
quently, to major engine damage.

ra
c
ility
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ce

Only coolant additivessslisted in the Electronic parts cata

Mixed in the proper proportions, coolant inhibits frost and cor

rosion damage as well as scaling. Furthermore, the boiling


point is raised. For these reasons, the cooling system must be
filled all year round with a coolant additive.

Because of its high boiling point, the coolant improves engine

reliability under heavy loads, particularly in countries with trop


ical climates.

ONLY refractometer - T10007A- may be used for determining

current anti-freeze value.

Frost protection must be at least to -25 C and, in countries


r
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Prote
cted
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ter even in warmer seasons and in warmer countries. Frost


protection must be guaranteed down to at least -25C.

agen
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by

Read the frost protection value from the respective scale for
AG.

the coolant additive being used.

ht
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Co
t.

The coolant concentration must not be reduced by adding wa

do
c
um
en

with arctic conditions, down to -36 C. Increasing the frost pro


tection is permissible only if climatic conditions require stron
ger frost protection. It may, however, be increased only to a
maximum of -48C. Otherwise, the cooling effect will be im
paired.

The temperature read off the refractometer - T10007A- corre

sponds the ice flocculation point. Flakes of ice may start


forming in the coolant below this temperature.

Do not re-use used coolant.


Use only a water/coolant additive mixture as a slip agent for

coolant hoses.

4.20.1

Checking frost protection, if necessary


replenish coolant additive

Special tools and workshop equipment required

4. Descriptions of work

59

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Refractometer - T10007 A-

Note

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
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or
nl
f
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ility
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AG. Volkswagen AG d
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a
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s

Read precise value for the following tests at bright/dark boundary.


Using a pipette, place a drop of water on the glass to improve the
readability of the bright/dark boundary. The bright/dark boundary
can be clearly recognised on the WATERLINE.
Check concentration of coolant additive using refractometer T10007 A- (refer to operating instructions).
The scale -1- of the refractometer is calibrated for coolant addi
tives G12; G12 Plus, G12 Plus Plus and G11.
The scale -2- is only calibrated for coolant additive G13.

Prote
cted
by

Observe disposal regulations!

Check coolant additive concentration after road test again.

4.20.2

Checking coolant level, replenish cool


ant if necessary

Check coolant level in expansion tank when engine is cold.

60

4. Descriptions of work

AG.

precisely, use the scale -2- for coolant additive G13.

agen
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by

c
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C
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If the currently used coolant additive cannot be determined

ht
rig
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Co
t.

Note

do
c
um
en

If frost protection is too low, you must drain some coolant and
add coolant additive page 60 .

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Delivery inspection: coolant level is at least at MAX marking.
At delivery inspection, coolant level above MAX marking is
permissible as well.
It is not necessary to extract the excessive coolant since the
coolant level may decrease automatically due to bleeding
process on new vehicles.
Inspection service or inspection: coolant level above MIN
marking.
If coolant is too low, add required amount according to mixture
ratio.
Note

If fluid loss is greater than can be expected through normal use,


determine source and rectify (repair measure).

4.20.3

Mixture ratio:
Caution

Only distilled water may be used for mixing coolant additives.


The use of distilled water ensures optimum protection against
corrosion.
AG. Volkswagen AG d
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not
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portion
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-25C auth
approx. 40%
ra
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s

Frost protection to

Distilled water

-36

approx. 60%
approx. 50%

un
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hole
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Diesel fuel filter: Replace

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

4.21

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approx. 50%

Diesel fuel filter: renewing, variant 1 page 62


Diesel fuel filter: renewing, variant 2 page 65
Special tools and workshop equipment required

do
c
um
en

ht
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Co
t.

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fo
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Diesel extractor - VAS 5226-

4. Descriptions of work

61

agen
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Vo
by

AG.

Prote
cted
by
c
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py
rig
ht
.
C
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Golf Cabriolet 2012


Maintenance - Edition 06.2015
Angled screwdriver - VAS 6543-

Diesel fuel filter: Renewing, variant 1


pe
rm
itte
d

ility
ab
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an
pt
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un
le

4.21.1

AG. Volkswagen AG d
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Note

Removing:
Caution

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

Remove engine cover panel page 73 .

es, in part or in w
l purpos
hole
ercia
, is n
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After changing the diesel fuel filter, the fuel system has to be bled.

Do NOT pull fuel hoses off fuel filter cover and do NOT
lever at connection. Leaks could occur and the fuel filter
upper part can be damaged.

4. Descriptions of work

Prote
cted
by

62

AG.

Unscrew all bolts -arrows- from fuel filter upper part and re
move fuel filter upper part.

agen
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c
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p
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gh
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C
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Carry out the following procedure:

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t.

Observe disposal regulations!

do
c
um
en

Note

r
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iva
r
rp
fo
g
n

Ensure that no diesel fuel contacts other components in


the engine compartment. Clean immediately, if necessa
ry.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Note

If the fuel filter upper part is stuck, loosen as follows:


The fuel filter upper part can be raised at assembly groove
-arrow A- using angled screwdriver - VAS 6543- .
The assembly groove can be of different size, depending on
the type of upper part.
Insert appropriate side of angled screwdriver - VAS 6543- in
assembly groove -arrow A- and turn angled screwdriver - VAS
6543- .
Then the fuel filter upper part is raised.

ility
ab
y li
an
pt
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Caution

ht
rig
py
Co
t.

r
fo
ng

Remove old seal -2- from fuel filter upper part -1- by levering
seal out of respective groove -arrow-.

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
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ot p
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or
e
t
a
itte
v
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un
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Take

AG. Volkswagen AG d
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filter -3- out dofbyfuel
filter lower part.
ara
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h
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a
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c
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C
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Remove all diesel, dirt and water residues from fuel filter lower
part using diesel extractor - VAS 5226- .
agen
lksw
Vo
by

AG.

Prote
cted
by

Note

Observe disposal regulations!


Installing:
Insert new filter into fuel filter lower part.
Caution

Always moisten new seal -1- slightly with diesel fuel to avoid
malfunctions!

4. Descriptions of work

63

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Insert new seal -1- into upper part of diesel fuel filter
-arrows-.
Place fuel filter upper part with seal properly onto fuel filter
lower part, press on firmly and evenly until the fuel filter upper
part is correctly seated.
Caution

Do NOT tighten bolts for upper part, before it is correctly seated


onto lower part.

Screw all bolts into fuel filter lower part and tighten hand-tight.
Then tighten bolts to 5 Nm according to sequence shown in
illustration -arrows-.
Caution

This procedure prevents the seal from being damaged.


Bleeding fuel system:

ODIS Service

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Connect diagnostic tester page 23 .


Switch on ignition.
Carry out identification of vehicle.
Enter task data or select Without task.
Select Control units.
Select Engine electronics.
Select Guided functions.
Select Activate fuel pump.
Follow instructions in Guided functions mode.

ility
ab
y li
an
pt
ce

Vehicle must have

After the fuel system has been bled, start engine.


Allow engine to run for several minutes at mid revs, then switch
engine off again.
Read event memory and erase if necessary.

agen
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Vo
by

AG.

Prote
cted
by

c
o
p
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gh
t.
C
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Note

If there is still air in the fuel system, the engine can change to
emergency running mode during road test. In this case, switch
engine off and erase fault memory. Then continue with a road test.

64

4. Descriptions of work

ht
rig
py
Co
t.

Carry out a leakage test of the fuel system.

do
c
um
en

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
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erm
o
e
t
a
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riv
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nl
f
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AG. Volkswagen AG d
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not
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fuel. horis
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ra
a
c
s
s

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.21.2

Diesel fuel filter: Renewing, variant 2


WARNING

Risk of burns from very hot fuel.


In extreme cases the fuel lines and the fuel can reach a
temperature of up to 100 C. Allow the fuel to cool down
before disconnecting the lines - risk of scalding.
Wear safety gloves.
Wear safety goggles.
Risk of injury due to highly pressurised fuel.
To release pressure in fuel system, place clean cloth
around connection and. Vcarefully
open connection.
olkswage

Safety glasses
Note

Observe disposal regulations!


Removing
Caution

Ensure that no diesel fuel contacts other components in


the engine compartment. Clean immediately, if necessa
ry.

Switch off ignition.

do
c
um
en

Note

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
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p
or
nl
f
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n

n AG d
oes
not
gu
ar
equipment required antee
or
ac

ility
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AG
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db
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Special tools
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s
Safety
gloves
s

ht
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Co
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c
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C
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Before opening the system, place a cloth around the filter hous
ing.
agen
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Vo
by

Prote
cted
by

Unscrew bolt -arrow- and lift filter housing cover -1- with fuel
hoses connected to one side.
AG.

Remove filter element -2- from fuel filter housing -1-.

4. Descriptions of work

65

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

Remove all diesel, dirt and water residues from diesel fuel filter
lower part using diesel extractor - VAS 5226- .

r
fo
ng

Disregard the remaining items.

Insert filter element -2- centrally into fuel filter housing -1-.
Screw in bolts for filter housing -4- and tighten them to speci
fied torque.

66

4. Descriptions of work

AG.

Always moisten new seal slightly with diesel fuel to avoid mal
functions!

agen
lksw
Vo
by

Caution

Prote
cted
by c
o
p
yri
gh
t.
C
op
yi

Installing

ht
rig
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Co
t.

Note

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

Caution

AG. Volkswagen AG d
agen
oes
ksw
not
l
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by
ara
d
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nte
is
r
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h
ut
ra
a
c
s
s

ility
ab
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an
pt
ce

un
le

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Specified torque

Nm

Bolts for filter housing

Caution

The high-pressure pump has very close tolerances and must


not be allowed to run without fuel. To prevent this and to enable
the engine to start quickly after parts have been renewed, it is
important to observe the following:
If components of the fuel system between the fuel tank
and the high-pressure pump have been removed or re
newed, the fuel system must be filled and bled before the
engine is started for the first time.
Bleeding fuel system:
Vehicle must have fuel.

Connect vehicle diagnostic tester .


Switch on ignition.
Carry out identification of vehicle.
Enter task data or select Without task.
Select Control unit list.
Select Engine electronics.
Select Guided functions.
Select Activate fuel pump.
Follow instructions in Guided functions mode.

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

pe
rm
itte
d

un
le

ility
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AG. Volkswagen AG d
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not
l
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by
ara
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is
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h
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a
ODIS
Service
c
s
s

After the fuel system has been bled, start engine.

Read event memory and erase if necessary.


Carry out a leakage test of the fuel system.

AG.

4.22

agen
lksw
Vo
by

Prote
cted
by c
o
p
yri
gh
t.
C
op
yi

If there is still air in the fuel system, the engine can change to
emergency running mode during road test. In this case, switch
engine off and erase fault memory. Then continue with a road test.

ht
rig
py
Co
t.

Note

do
c
um
en

r
te o
iva
r
rp
fo
g
n

Allow engine to run for several minutes at mid revs, then switch
engine off again.

Air filter: Cleaning housing and renew


ing filter element

Removing and installing air filter element, 1.2 l TSI engines


page 68
Applicable for engine code CBZB only
Removing and installing air filter element, 1.2 l TSI engines and
1.4 TSI engines page 70
Applicable for engine codes CYVB, CZCA, CZDA only

4. Descriptions of work

67

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Removing and installing air filter element, diesel engines, 1.4 l TSI
and 2.0 l TSI engines page 71
Valid for all other engine codes
Special tools and workshop equipment required
Torque screwdriver - VAS 6494-

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

4.22.1

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
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du
rp
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nl
f
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ng

Torque wrench - V.A.G 1783-

ility
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pt
ce

AG. Volkswagen AG d
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not
l
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by
ara
d
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is
r
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h
ut
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a
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s
s

Applicable for engine code CBZB only

AG.

4. Descriptions of work

agen
lksw
Vo
by

Prote
cted
by c
o
p
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gh
t.
C
op
yi

68

ht
rig
py
Co
t.

Remove the 4 screws -arrows- and remove cover.

thi
sd
o
cu
m
en

Removing and installing air filter ele


ment, 1.2 l TSI engines

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Pull off retainer -2-.
Take out used filter element -3-.
Note

Observe disposal regulations!


Clean filter housing and install new filter element.

Tighten bolt -1- of bracket to 2 Nm.

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
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ng

ility
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an
pt
ce

AG. Volkswagen AG d
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not
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b
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ise
r
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h
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ra
a
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s

Tighten bolts -arrows- of cover to 3 Nm.

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
thi
sd
o
cu
m
en

4. Descriptions of work

69

ht
rig
py
Co
t.

agen
lksw
Vo
by

AG.

Prote
cted
by

c
o
p
yri
gh
t.
C
op
yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.22.2

Removing and installing air filter ele


ment, 1.2 l TSI engines and 1.4 TSI
engines

Applicable for engine codes CYVB, CZCA, CZDA only


Removing
Pull air hose -2- off upper part of air filter -1-.
Release hose clips -3- and -4-.
Pull air filter housing -1- off ball

AG. Volkswagen AG d
agen
oes
ksw
not
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head upins
upwards.
t
ra
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c
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s

un
le

ility
ab
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an
pt
ce

Pull air hoses/ducts off air filter housing -1-.

Unscrew bolts -1- on underside of air filter housing.


Carefully release retaining tabs -arrows- on upper part of air
filter housing one after the other (risk of breaking).
Remove upper part of air filter housing and remove air filter
element.
Installing

Prote
cted
by

70

4. Descriptions of work

AG.

Fit lower part of air filter housing -2- on upper part of air filter
housing -4- and join them using bolts -1-.

agen
lksw
Vo
by

c
o
p
yri
gh
t.
C
op
yi

Insert air filter element -3- centrally into mounting in upper part
of air filter housing -4-.

ht
rig
py
Co
t.

r
fo
ng

Check air filter housing, air mass meter and water drains for
soiling and clean them, if necessary.

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

Remove air filter element -1- and place down turned through
180.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Fit air hoses/ducts to air filter housing -1-.
Fit hose clips -3- and -4-.
Position air filter housing -1- centrally on ball head pins and
press on.
Fit air hose -2- on upper part of air filter housing -1-.

Specified torque

Nm

Securing bolts

1.5

4.22.3

Removing and installing air filter ele


ment, diesel engines, 1.4 l TSI and 2.0 l
TSI engines

Applicable for all other engine codes


Remove bolts -arrows-.
Pull vacuum hose off air filter housing.
Caution

AG. Volkswagen AG d
agen
oes
ksw
not
l
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b
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d
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nte
is
r
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h
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a
tossthe connection and to vacuum hose, do
c

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Remove air filter upper part and take out air filter element -1-.
Note

Observe disposal regulations!


Clean air filter lower part.
Insert new air filter element and install air filter upper part.

thi
sd
o
cu
m
en

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

ility
ab
y li
an
pt
ce

To prevent damage
not use sharp-edged tools when pulling hose off.

4. Descriptions of work

71

ht
rig
py
Co
t.

agen
lksw
Vo
by

AG.

Prote
cted
by
c
o
py
rig
ht
.
C
op
yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Tighten air filter upper part with bolts -arrows- to 1.6 Nm.

4.23

Multi-purpose additive for petrol fuels:


add
Note

Only applicable for Chinese, Russian and Indian markets.


Use only additives in accordance with the standards VW

507 53 A or VW 507 53 B.

Observe the dosing instructions on the additive container.


After adding the additive, always recommend the customer to

fill up the tank completely in order for the additive to be the


most effective.

Fill multi-purpose additive for petrol fuels into regular fuel tank
AG. Volkswagen AG d
agen
oes
during each service.
n
lksw

ot g
ua
raIndia
nte
eo
r

o
yV
db
e
ris Russia
tho
au

China

Multi-purpose additive - G 001


780-M3-

Use VW 507 53 A: for all petrol Use VW 507 53 A: for all petrol
engines, except for CNG and
engines, except for CNG and
MultiFuel (E85) engines.
MultiFuel (E85) engines.
Multi-purpose additive - G 001 Multi-purpose additive - G 001
780-M3780-M3 Multi-purpose additive - G 001
770-A2-

rrectness of i
t to the co
nform
spec
a
t
i
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wit
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l purpos
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ac for all petrol


Use VW 507 53 B: for all petrol Use
VW 507 53 B: for all petrol Use VW 507 53 B:
ss
engines, incl. CNG and Multi
engines, incl. CNG and Multi
engines, incl. CNG and Multi
Fuel (E85) engines.
Fuel (E85) engines.
Fuel (E85) engines.

Multi-purpose additive - G 001


770-A2-

Observe dosing instructions on Observe dosing instructions on Observe dosing instructions on


additive container.
additive container.
additive container.

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Remove engine cover panel, if necessary page 73 .

Check engine and components in engine compartment for


leaks and damage.

72

4. Descriptions of work

AG.

Perform visual check as follows:

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If necessary, remove engine cover panel (noise insulation) bottom- page 76 .

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Engine and components in engine com


partment (from above and below): Carry
out visual check for leaks and damage
ht
rig
py
Co
t.

4.24

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Check lines, hoses and connections of
Fuel system
Cooling and heating system
Lubrication system
Air conditioning system
Intake system
And brake system
for leaks, abrasions, porosity and brittleness.
AG. Volkswagen AG d
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Arrange
h for defects to be rectified as repair measures.
ut
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s
If fluid
loss is greater than can be expected through normal

Note

pe
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itte
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4.25

Engine cover panel top: Removing and


installing
Caution

Do not push with the fist or a tool on the engine cover panel
when it is installed or engaged at securing points. It could
be damaged.

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

Removing and installing engine cover panel, 1.4 l TSI and 2.0 l
TSI engines page 73

4.25.1

Removing and installing engine cover


panel, 1.4 l TSI and 2.0 l TSI engines

Prote
cted
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Version 1

agen
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Removing:

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Removing and installing engine cover panel, common rail diesel


engines page 75

ht
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If fitted, pull hose off connection -arrow A -.


AG.

es, in part or in w
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use, determine source and rectify (repair measure).

ility
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un
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Disengage engine cover panel at securing points -arrows Band raise.


Then pull out of bracket -arrow C-.
Installing:

4. Descriptions of work

73

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Push engine cover panel -1- with lug -arrow A- at securing
point -2- into bracket -arrow B-.

Then fit engine cover panel at the other securing points


-arrows B- and press on, until they noticeably engage.
If fitted, connect hose at connection -arrow A-.
Version 2
Removing:

Unclip engine cover panel at securing points -arrows- and re


move upwards.
Installing:
Install in reverse order.

Removing

Carefully pull engine cover panel off retaining pins one after
the other -arrows-. Do not pull off engine cover panel abruptly
or just on one side.
Installing

To prevent damage, do not strike engine cover panel with the


fist or a tool.
Position engine cover panel, paying attention to oil filler neck
and dipstick.

AG.

4. Descriptions of work

agen
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Vo
by

Prote
cted
by
c
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rig
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.
C
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74

ht
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r
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ng

Press engine cover panel into rubber grommets first on the left
side and then on the right side.

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
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urposes, in part or in wh
ole,
cial p
is n
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or
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a
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v
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p

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un
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Version 3

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4.25.2

Removing and installing engine cover


panel, common rail diesel engines

ility
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an
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un
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Golf Cabriolet 2012


Maintenance - Edition 06.2015

AG. Volkswagen AG d
agen
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Version 2 page 75
Version 1
Removing:

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
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urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
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c
erm
or
e
t
a
itte
v
i
r
d
p

Version 1 page 75

Disengage engine cover panel at securing points -arrow- and


raise.
Installing:
Caution

r
fo
ng

Before installing engine cover panel, check the 4 securing el


ements (ball sockets) in the correct positions. Reset to correct
position, if necessary. Otherwise the engine cover panel will
be damaged.

Push ball sockets of engine cover panel to correct installation


position, if necessary.
ht
rig
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Co
t.

Prote
cted
by c
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C
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Fit engine cover panel onto securing points and press on at


edges to engage.
agen
lksw
Vo
by

AG.

Version 2

Removing:
Carefully pull engine cover panel off retaining pins one after
the other -arrows-. Do not pull off engine cover panel abruptly
or just on one side.
Installing:
To prevent damage, do not strike engine cover panel with the
fist or a tool.
Position engine cover panel, paying attention to oil filler neck
and dipstick.
Press engine cover panel into rubber grommets first on the left
side and then on the right side.

4. Descriptions of work

75

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.26

Removing and installing engine com


partment cover (noise insulation) bot
tom

Procedure
Removal of engine cover panel -bottom- (noise insulation) can be
found in Workshop Manual under:
General body repairs, exterior General body repairs, exte
rior; Rep. gr. 50 ; Noise insulation Noise insulation
Note
olkswagen AG
en AG. V

does
wag
For technical reasons it is possible that
cross references
ksseveral
no
Vol
y
are not directed to the correct chapter.
In this case select the pro t guara
db
e
nte
ris
cedure manually in the information.
e
ho

Engine oil level: Check

Note as follows:

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

After shutting off engine, wait at least 3 minutes so that the oil
can flow back into the sump.
Pull out dipstick, wipe with a clean cloth and push dipstick in
again to limit stop.
Pull dipstick out again and read oil level.
Version 1
Note

The oil level must always be in the upper third of area -B- for

the delivery inspection. This way, highest customer satisfac


tion will be guaranteed.

The oil capacity indicated in the maintenance list has been

AG.

4. Descriptions of work

agen
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by

Prote
cted
by c
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C
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76

ht
rig
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Co
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determined in a series of tests and is in any case sufficient for


the functionality of the engine under all operating conditions.
During all other service types the oil level may have to be ad
justed in accordance with customer's preferences. Thus, the
oil level may be higher than specified and additional oil may
have to be replenished up to the max. mark on the dipstick.
Varying oil capacities may apply depending on tolerances, oil
temperature and drain time.

do
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en

es, in part or in w
l purpos
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, is n
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4.27

or
ac
ility
ab
y li
an
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ce

t
au
ss

Golf Cabriolet 2012


Maintenance - Edition 06.2015
A - Oil must not be replenished.
B - Oil can be replenished up to the max. mark -A-.
C - Oil must be replenished. The oil level must then be at least in
the upper half of the measuring area -B-.
If oil level is above max. mark -A-, drain or extract excess oil
to prevent damage to catalytic converter.
If the oil level is below min. marking -C-, add a sufficient
amount of oil (at least 0.5 l). Oil specification: see Service Ta
bles.
Version 2
Note
Oil level must always be in area A for the delivery inspection.

This way, you will achieve the greatest possible customer sat
isfaction.

The oil-change quantity in the service table was determined

experimentally and is sufficient for the technical functionality


of the engine in all operating conditions. During all other serv
ice events, the oil level must be checked corrected as neces
sary if the customer requests this. This enables an additional AG. Volkswagen A
n
G do
topping-up to the specified oil quantity to the upper limit of
the
es n
wage
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olks
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dip stick. Due to tolerances, the oil temperature andd bthe
ua
ran
e
s
i
time, various quantities may be required for topping
up.
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hole
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A - Oil must not be replenished.

or
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th
au
s
s

B - Oil can be replenished up to -A- marking.

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

C - Oil must be replenished. The oil level must then be at least in


the upper third of the measuring area -B-.
If oil level is above -A- marking, drain or extract excess oil in
order to avoid damage to catalytic converter.
If the oil level is below marking -C- replenish a sufficient
amount of oil (at least 0.5 l) page 93 .

4.28

Engine oil: Drain or extract; renew oil fil


ter and replenish engine oil

AG.

Prote
cted
by

Applicable for engine codes CYVB, CZCA, CZDA only

agen
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c
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Draining engine oil and renewing oil filter, 1.2 l TSI engines and
1.4 TSI engines page 80

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Applicable for engine codes CBZB, CAVD, CAXA, CTHD,


CNWA, CTKA only

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en

Draining or extracting engine oil and renewing oil filter, 1.2 l TSI
engines and 1.4 l TSI engines page 78

Draining or extracting engine oil and renewing oil filter, 2.0 l TSI
engines page 83
Applicable for engine code CCZB only
Draining engine oil and renewing oil filter, 2.0 l TSI engines
page 85
Applicable for engine code CULC only

4. Descriptions of work

77

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Draining or extracting engine oil and renewing oil filter, common
rail diesel engines page 88
Applicable for engine codes CAYC, CFHC only
Draining engine oil and renewing oil filter, common rail diesel en
gines page 90
Applicable for engine codes CUUA, CUUB only
Replenishing engine oil page 92

4.28.1

Draining or extracting engine oil and re


newing oil filter, 1.4 l TSI engines

Applicable for engine codes CBZB, CAVD, CAXA, CTHD, CNWA,


CTKA only
Special tools and workshop equipment required
Used oil collection and extraction unit - VAS 6622A-

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
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o
nl
f
e
ng

Oil filter tool - 3417-

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Oil spill cloth

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AG. Volkswagen AG d
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AG.

Prote
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by
c
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rig
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C
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4. Descriptions of work

ht
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78

thi
sd
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cu
m
en

Torque wrench - V.A.G 1331-

Golf Cabriolet 2012


Maintenance - Edition 06.2015

AG. Volkswagen AG d
agen
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Notetho
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un
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ility
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For engines with standing oil filter the oil filter must be renewed

If the engine oil is drained and not extracted with an used oil

collection and extraction unit, replace drain plug. This prevents


leaks.

Prevent engine oil from dripping onto components.


Cover alternator with cloth before removing.
Observe disposal regulations!
Removing
Loosen oil filter -arrow- first, using a strap or oil filter tool 3417- before removing oil filter completely.

Then remove oil filter.


ht
rig
py
Co
t.

Prote
cted
by c
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C
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Caution

do
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um
en

r
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iva
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rp
fo
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n

Wait a few minutes, so that engine oil can flow back from filter
into engine.

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

pe
rm
itte
d

before changing the engine oil. When the filter element is re


moved, a valve is opened. The oil in filter housing automati
cally flows into crankcase.

agen
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Vo
by

When removing oil filter, make certain that the old seal is also
removed and is not stuck to the control housing.
AG.

Ensure that no engine oil drips onto poly V-belt or alternator.


Installing
Note
Observe fitting instructions on oil filter.
Observe disposal regulations!
Clean oil filter sealing surface on control housing.
Lightly oil seal on new filter.
Screw in new oil filter -arrow- by hand.
Then, tighten oil filter to specified torque.

Specified torque

Nm

Oil filter

20

4. Descriptions of work

79

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Draining or extracting engine oil
Carry out the following procedure:
Extract engine oil using used oil collection and extraction unit
- VAS 6622A- .
or
Remove oil drain plug.
Let engine oil drain.
Note

Observe disposal regulations!


Screw in oil drain plug together with seal hand-tight and then
tighten to specified torque.
Specified torque

Nm

Oil drain plug

30

Replenish engine oil.


Engine oil capacity:
Maintenance tables
Engine oil: capacities and specifications page 93
WARNING

Torque specifications must not be exceeded.


Excessive torque can cause leaks in the area of the oil
drain plug or even damage.

Caution

pe
rm
itte
d

Catalytic converter damage due to excessive engine oil in


the engine. The too much oil remains after extracting.
Always drain engine oil. Vacuum extraction is not allowed.

agen
lksw
Vo
by

AG.

Prote
cted
by c
o
p
yri
gh
t.
C
op
yi

4. Descriptions of work

ht
rig
py
Co
t.

80

do
c
um
en

r
te o
iva
r
rp
fo
g
n

Special tools and workshop equipment required

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

Applicable for engine codes CYVB, CZCA, CZDA only

ility
ab
y li
an
pt
ce

Draining engine oil and renewing oil fil


ter, 1.2 l TSI engines and 1.4 TSI en
gines

un
le

4.28.2

AG. Volkswagen AG d
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d
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is
r
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h
ut
ra
a
c
s
s

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Used oil collection and extraction unit - VAS 6622A-

Oil spill cloth


Oil filter tool - 3417-

Hazet oil filter strap - 2171-1-

ility
ab
y li
an
pt
ce

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Removing oil filter

es, in part or in w
l purpos
hole
ercia
, is n
m
m
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erm
or
e
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f
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Torque wrench - V.A.G 1331-

AG. Volkswagen AG d
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a
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Remove engine compartment cover (noise insulation) bot


tom page 76 .
Loosen oil filter element -arrow- using Hazet oil filter strap 2171-1- or oil filter tool - 3417- , and remove oil filter.

AG.

Screw in oil filter element -arrow- using oil filter tool - 3417- ,
and tighten it to specified torque.

agen
lksw
Vo
by

Prote
cted
by c
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p
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gh
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C
op
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Moisten rubber seal of oil filter element with engine oil.

ht
rig
py
Co
t.

Clean sealing surface for oil filter on engine.

thi
sd
o
cu
m
en

Installing oil filter

4. Descriptions of work

81

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Specified torque

Nm

Oil filter

20

Draining engine oil on 1st oil change page 82


Draining engine oil after 1st oil change page 82

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
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erm
o
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Note

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AG. Volkswagen AG d
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Draining engine oil on 1st oil change
gu
y
b
ara
d
nte
ise
r
Unscrew and dispose of oil drain plugthowith captive seal -1-.
eo
u
ra
a
c
s
s
Let engine oil drain.

Observe disposal regulations!

Screw in new oil drain plug -3- with new seal -2- hand-tight first
and then tighten it to specified torque.
Draining engine oil after 1st oil change
Unscrew oil drain plug -2- and dispose of seal -3-.
Note

The oil drain plug will be reused after the 1st oil change.

agen
lksw
Vo
by

AG.

Prote
cted
by

c
o
p
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gh
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C
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Observe disposal regulations!

ht
rig
py
Co
t.

Note

Screw in oil drain plug -2- with new seal -1- hand-tight and then
tighten it firmly to specified torque.

Specified torque

Nm

Oil drain plug

30

Install engine compartment cover (noise insulation) bottom


page 76 .
Replenish engine oil.

82

4. Descriptions of work

do
c
um
en

Let engine oil drain.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Engine oil capacity:
Maintenance tables
Engine oil: capacities and specifications page 93
WARNING

Torque specifications must not be exceeded.


Excessive torque can cause leaks in the area of the oil
drain plug or even damage.

4.28.3

Draining or extracting engine oil and re


newing oil filter, 2.0 l TSI engines

Applicable for engine code CCZB only


Special tools and workshop equipment required
Used oil collection and extraction unit - VAS 6622A-

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Oil spill cloth

ility
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y li
an
pt
ce

AG. Volkswagen AG d
agen
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b
ara
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ise
r
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h
t
u
ra
a
c
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s

Oil filter tool - 3417-

thi
sd
o
cu
m
en

Torque wrench - V.A.G 1331-

4. Descriptions of work

83

ht
rig
py
Co
t.

agen
lksw
Vo
by

AG.

Prote
cted
by

c
o
p
yri
gh
t.
C
op
yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Note
For engines with standing oil filter the oil filter must be renewed

before changing the engine oil. When the filter element is re


moved, a valve is opened. The oil in filter housing automati
cally flows into crankcase.

If the engine oil is drained and not extracted with an used oil

collection and extraction unit, replace drain plug. This prevents


leaks.

Prevent engine oil from dripping onto components.


Cover alternator with cloth before removing.
Observe disposal regulations!
Removing

un
le

into engine.

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

Then remove oil filter.


Caution

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an
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itte
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AG. Volkswagen AG d
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ara
Loosen oil filter -arrow- first, using a strap
d
e
nte
s
i
r
3417- before removing oil filter completely.
o
eo
h
ut
ra
a
c
s
s
Wait a few minutes, so that engine
oil can flow back from filter

Ensure that no engine oil drips onto poly V-belt or alternator.


Installing
Note

Observe fitting instructions on oil filter.

Clean oil filter sealing surface on control housing.


Lightly oil seal on new filter.

Prote
cted
by
c
o
py
rig
ht
.
C
op
yi

agen
lksw
Vo
by

Then, tighten oil filter to specified torque.

ht
rig
py
Co
t.

Screw in new oil filter -arrow- by hand.

AG.

Specified torque

Nm

Oil filter

20

84

4. Descriptions of work

do
c
um
en

r
te o
iva
r
rp
fo
g
n

Observe disposal regulations!

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Draining or extracting engine oil
Extract engine oil using used oil collection and extraction unit
- VAS 6622A- .
or
Remove oil drain plug.
Let engine oil drain.
Note

Observe disposal regulations!


Screw in oil drain plug together with seal hand-tight and then
tighten to specified torque.
Specified torque

Nm

Oil drain plug

Maintenance tables

un
le

Engine oil: capacities and specifications page 93


WARNING

Torque specifications must not be exceeded.


Excessive torque can cause leaks in the area of the oil
drain plug or even damage.

4.28.4

Draining engine oil and renewing oil fil


ter, 2.0 l TSI engines

Applicable for engine code CULC only

Used oil collection and extraction unit - VAS 6622A-

ht
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Co
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Special tools and workshop equipment required

rrectne
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spec
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ole,
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Engine oil capacity:

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Replenish engine oil.

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32 mm hexagon socket insert

4. Descriptions of work

85

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Torque wrench - V.A.G 1331-

Oil spill cloth


Removing oil filter
Remove engine cover panel page 73 .
Loosen oil filter housing -arrow- using 32 mm hexagon socket
insert .
Wait a few minutes for engine oil to flow back from oil filter
housing.
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agen

Remove complete oil filter housing -arrow-. y Volksw


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Renewing oil filter element


Pull out filter element.

Moisten new O-ring -2- with engine oil and insert it into groove
in oil filter housing -1-.
Renew filter element -3-.
Note

AG.

4. Descriptions of work

agen
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by c
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86

ht
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Disregard the remaining items -4, 5 and 6-.

rrectne
s
s
o
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i
t to the co
n
form
spec
atio
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n
wit
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thi
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urposes, in part or in wh
ole,
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Ensure that no engine oil drips onto engine. Use a cloth for col
lecting any dripping oil.

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es, in part or in w
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com

rrectness of i
t to the co
nform
spec
a
t
i
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wit
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s

Specified torque

Nm

Oil filter housing

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Remove oil drain plug.


ht
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Co
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Let engine oil drain.

25

do
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Remove engine compartment cover (noise insulation) bot


tom page 76 .

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Prote
cted
by
c
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rig
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.
C
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Note

Golf Cabriolet 2012


Maintenance - Edition 06.2015

ility
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AG. Volkswagen AG d
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Tighten oil filter
ut housing -arrow- to specified torque using
ra
a
c
s
32 mm hexagon
socket insert .
s

After the engine oil has been drained, the oil drain plug must

always be renewed. This prevents leaks.

Observe disposal regulations!


Screw in oil drain plug together with seal hand-tight and then
tighten to specified torque.
Specified torque

Nm

Oil drain plug

30

Install engine compartment cover (noise insulation) bottom


page 76 .
Replenish engine oil.
Note

Proceed slowly when pouring in the engine oil. The filler neck is
narrow, and the housing structure is directly underneath it. This
causes the oil to run very slowly. If necessary, use oil filler funnel
- VAS 6842- for pouring in the engine oil.
Engine oil capacity:
Maintenance tables
Engine oil: capacities and specifications page 93

4. Descriptions of work

87

Golf Cabriolet 2012


Maintenance - Edition 06.2015
WARNING

Torque specifications must not be exceeded.


Excessive torque can cause leaks in the area of the oil
drain plug or even damage.

4.28.5

Draining or extracting engine oil and re


newing oil filter, common rail diesel en
gines

Applicable for engine codes CAYC, CFHC only


Special tools and workshop equipment required
Used oil collection and extraction unit - VAS 6622A-

un
le

Torque wrench - V.A.G 1331-

Note

For engines with standing oil filter the oil filter must be renewed
r
fo
ng

collection and extraction unit, replace drain plug. This prevents


leaks.

Observe disposal regulations!

88

4. Descriptions of work

AG.

Oil new O-rings before installing.

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Prote
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by
c
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C
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If the engine oil is drained and not extracted with an used oil

ht
rig
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Co
t.

before changing the engine oil. When the filter element is re


moved, a valve is opened. The oil in filter housing automati
cally flows into crankcase.

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
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n
wit
i
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thi
sd
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urposes, in part or in wh
ole,
cial p
is n
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Oil spill cloth

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s
s

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Loosen filler cap -2- e.g. using an appropriate combination


spanner or socket.
Note

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

es, in part or in w
l purpos
hole
ercia
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Removingrised
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Unclip
solenoid changeover valve -1-.
c
s
s

thi
sd
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cu
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en

Before draining or extracting release sealing cap, so that the en


gine oil can flow out of filter housing.
ht
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Co
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Clean sealing surfaces on threaded cap and oil filter housing.


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Prote
cted
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c
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ht
.
C
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Installing
Renew filter element -3-.
Renew O-rings -2 and 4-.
Install threaded cap and tighten to specified torque.

Specified torque

Nm

Screw cap for oil filter

25

4. Descriptions of work

89

Golf Cabriolet 2012


Maintenance - Edition 06.2015
The remaining assembly steps are basically a reverse of the dis
mantling procedure. Ensure that the solenoid change-over valve
-1- audibly engages.
Draining or extracting engine oil
Carry out the following procedure:
Extract engine oil using used oil collection and extraction unit
- VAS 6622A- .
or
Remove oil drain plug.
Let engine oil drain.
Note

Observe disposal regulations!


Screw in oil drain plug together with seal hand-tight and then
tighten to specified torque.
Specified torque

Nm

Oil drain plug

un
le
pe
rm
itte
d

Maintenance tables

es, in part or in w
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hole
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Engine oil capacity:

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Replenish engine oil.

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ss

WARNING

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

Engine oil: capacities and specifications page 93

Torque specifications must not be exceeded.


Excessive torque can cause leaks in the area of the oil
drain plug or even damage.

4.28.6

Draining engine oil and renewing oil fil


ter, common rail diesel engines

Special tools and workshop equipment required

AG.

Prote
cted
by

4. Descriptions of work

agen
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.
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90

ht
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Used oil collection and extraction unit - VAS 6622A-

do
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en

r
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iva
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rp
fo
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n

Applicable for engine codes CUUA, CUUB only

Golf Cabriolet 2012


Maintenance - Edition 06.2015
32 mm hexagon socket insert

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rrectness of i
t to the co
nform
spec
a
t
i
h re
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n in
wit
thi
s

es, in part or in w
l purpos
hole
ercia
, is n
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com

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d

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un
le

Torque wrench - V.A.G 1331-

Oil spill cloth


Remove engine compartment cover (noise insulation) bot
tom page 76 .
Disconnect connector -1- from return-flow pump.

do
c
um
en

ht
rig
py
Co
t.

r
te o
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fo
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Unclip alternator cable -2- from clip -3- and swing it in


-direction of arrow-.

c
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.
C
op
yi

Unscrew oil drain plug -1- from screw cap -3- and drain engine
oil.
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AG.

Prote
cted
by

Removing oil filter

Remove screw cap -3- using 32 mm hexagon socket insert .


Renewing oil filter element
Pull out oil filter element -5-.
Insert O-ring -2- in groove of oil drain plug for screw cap -1-.
Screw in oil drain plug and tighten it to specified torque.
Moisten new O-ring -4- with engine oil and renew oil filter el
ement -5-.
Screw on screw cap -3- and tighten it to specified torque using
32 mm hexagon socket insert .
Clip in alternator cables and connect connector to return-flow
pump.
Clean all lines where engine oil got spilled on using oil spill
cloth .
Specified torque

Nm

Screw cap for oil filter


Oil drain plug in screw cap

25
5

Remove oil drain plug.

4. Descriptions of work

91

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Let engine oil drain.
Note
After the engine oil has been drained, the oil drain plug must

always be renewed. This prevents leaks.

Observe disposal regulations!


Screw in oil drain plug together with seal hand-tight and then
tighten to specified torque.
Install engine compartment cover (noise insulation) bottom
page 76 .
Specified torque

Nm

Oil drain plug

30

Replenish engine oil.


Engine oil capacity:
Maintenance tables

Torque specifications must not be exceeded.

4.28.7

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Excessive torque can cause leaks in the area of the oil


drain plug or even damage.

ility
ab
y li
an
pt
ce

Replenishing engine oil

Special tools and workshop equipment required


Oil filler funnel - VAS 6842-

agen
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by

Prote
cted
by
c
o
py
rig
ht
.
C
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yi

4. Descriptions of work

AG.

92

ht
rig
py
Co
t.

When adding oil, use oil filler funnel - VAS 6842- as appropri
ate.

thi
sd
o
cu
m
en

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
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or
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iv
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Engine

AG. Volkswagen AG d
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oil: capacities and specifications
page 93
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WARNING ss
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AG. Volkswagen AG d
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Golf
Cabriolet
2012
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n06.2015
ise
Maintenance
Edition
t
r
ee
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or
ut
ac
a
ss

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urposes, in part or in wh
ole,
cial p
is n
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or
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itte
v
i
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Engine oil: capacities and specifications

CAYC
CFHC
CUUA
CUUB

4.30

r
fo
ng

3.6
3.9
4.7
4.6
4.6
3.6
3.6
3.6
5.7
4.0
4.0
4.0

Prote
cted
by

Diesel engines
Engine code
Capacity / output

3..6

504 00
504 00
504 00
504 00
504 00
504 00
--504 00
--504 00
504 00
504 00
504 00
AG.

1.4 l 118 kW
1.4 l 90 kW
1.2 l 77 kW
2.0 l 155 kW
2.0 l 195 kW
2.0 l 188 kW
1.4 l 118 kW
1.4 l 118 kW
1.4 l 118 kW
2.0 l 162 kW
1.2 l 77 kW
1.4 l 92 kW
1.4 l 110 kW

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CAVD
CAXA
CBZB
CCZB
CDLA
CDLC
CNWA
CTHD
CTKA
CULC
CYVD
CZCA
CZDA

Golf Cabriolet 51
Oil quantity with filter
VW engine oil standards
(I)
With flexible service With fixed service

c
o
p
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C
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Petrol engines
Engine code
Capacity / output

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

4.29

502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00

ht
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Co
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Oil level: Checking page 76

ility
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an
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Engine oil: capacities and specifications page 93

Golf Cabriolet 51
Oil quantity with filter
VW engine oil standards
(I)
With flexible service With fixed service

1.6 l 77 kW
2.0 l 103 kW
2.0 l 81 kW
2.0 l 110 kW

4.3
4.3
4.6
4.6

507 00
507 00
507 00
507 00

507 00
507 00
507 00
507 00

Performing road test (driving behaviour,


noises, air conditioner etc.)

Which of the following can be checked depends on vehicle equip


ment and local conditions (urban/country).
Check the following during a road test:
Engine: Output, misfiring, idling speed, acceleration.
Clutch: Pulling away, pedal pressure, odours.
Gear selection: Ease of operation, stick position.
Automatic gearbox: Selector lever position, shift lock/ignition
key removal lock, shift behaviour, dash panel insert display.
Foot brake and handbrake: Function, free travel and effec
tiveness, pulling to one side, juddering, squeal.
ABS function: Pulsing must be felt at the brake pedal during
ABS-regulated braking.
Steering: Function, steering free clearance, steering wheel
centred when vehicle is travelling straight ahead

4. Descriptions of work

93

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Tilting roof: Function
Radio/radio navigation system: Function, reception, GALA, in
terference noise
Multi-function indicator (MFI): Functions
Air conditioning system: Functional check (At low tempera
tures the function of air conditioner must be checked in a
workshop).
Vehicle: Pulling to one side when travelling straight-ahead
(level road)
Imbalance: Wheels, drive shafts, propshaft
Wheel bearings: Noises
Engine: Hot starting behaviour

4.31

Wheel securing bolts: Tighten to speci


fied torque

Pulling off wheel hub trim: page 94


Pulling off wheel trim page 95
Pulling off wheel bolt caps: page 95
Loosening/tightening anti-theft wheel bolts page 95
Tightening wheel bolts page 96
Installing wheel centre cover, wheel bolt cover caps and wheel
cover page 96
Pulling off wheel hub trim
Caution

AG. Volkswagen AG d
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es, in part or in w
l purpos
hole
ercia
, is n
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ot
com

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itte
d

ility
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an
pt
ce

On vehicles with light alloy wheels do not lever wheel hub trim
off with screwdriver, only use the special tool for this purpose
(puller hook in vehicle tool kit).

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

The puller hook -1- to remove the cover caps is located with the
vehicle tool kit.

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AG.

Prote
cted
by

c
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p
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C
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4. Descriptions of work

ht
rig
py
Co
t.

94

do
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en

r
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iva
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fo
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Hook puller hook into one drilling of wheel hub trim and pull off
in -direction of arrow-.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Pulling off wheel trim
On vehicles with wheel trim, loosen wheel trim all around as
shown, e.g. using puller hook and wheel brace from vehicle
tool kit -A- and pull off -arrow B-.
Pulling cover caps off wheel bolts
Caution

On vehicles with light alloy wheels do not lever wheel bolt caps
off with screwdriver, only use the special tool for this purpose
(puller hook in vehicle tool kit).

Note

Before loosening or tightening the wheel bolts, remove the cover


. Volkswagen AG
caps.
gen AG
does
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Place the puller hook through opening in cover cap.


Pull off cap using the puller hook.

Note

To loosen/tighten the anti-theft wheel bolts a special adapter,

located in vehicle tool kit, is required.

To loosen the anti-theft wheel bolts (lockable wheel bolts) do


ht
rig
py
Co
t.

not use an impact screwdriver.

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Loosening/tightening anti-theft wheel bolts

do
c
um
en

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
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nl
f
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caps is located with

not
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ac
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The puller hook


hicle tool kit.

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to remove
the cover
ut
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ss

Prote
cted
by c
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C
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If the adapter to loosen or tighten the anti-theft wheel bolts is

not available in the vehicle, use the corresponding adapter set


for tamper-proof wheel bolts.
agen
lksw
Vo
by

AG.

Special tools and workshop equipment required

4. Descriptions of work

95

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Adapter set for tamper-proof wheel bolts - T10101-

Adapter set for tamper-proof wheel bolts - T10313-

n AG. Volkswagen AG do
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wage
s
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o
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or
u
ac
a
ss

Slide adapter -2- into anti-theft wheel bolt -1- onto stop.
Slide the wheel bolt wrench onto adapter -2- onto stop.
Tightening wheel bolts

Tighten the wheel bolts diagonally and alternately to the fol


lowing torque setting:
120 Nm

WARNING

Never use an impact screwdriver to tighten the wheel bolts!


r
fo
ng

AG.

Prote
cted
by

4. Descriptions of work

agen
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Vo
by

c
o
p
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gh
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.
C
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96

ht
rig
py
Co
t.

Installing wheel centre cover, wheel bolt cover caps and wheel
cover

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

ility
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an
pt
ce

un
le

Torque wrench - V.A.G 1332-

Golf Cabriolet 2012


Maintenance - Edition 06.2015

ht
rig
py
Co
t.

r
fo
ng

Fit cover caps on wheel bolts.

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

ss

es n
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ran
tee
or
ac

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au

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un
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Push wheel hub trim into opening of wheel hub. Ensure that
olkswaon
genrim.
AG. Vfitted
-A and B- are accurately
AG do
agen

Prote
cted
by
c
o
py
rig
ht
.
C
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yi

Install wheel trim by inserting trim evenly into steel wheel. Ensure
that valve -B- seats in cut-out -A- of wheel trim.
agen
lksw
Vo
by

AG.

Note

Place adapter and puller hooks properly in vehicle tool kit after
completing work.

4.32

Reading radio code using vehicle diag


nostic tester

Authorization prerequisites for vehicle diagnostic tester

The vehicle diagnostic tester is connected via the Central


Partner Network (CPN) with the central database (Carport,
Fazit).

Available access for the user of the system GeKo (secrecy


and component protection)
Note

The radio codes are also called security codes. They can be

read in the central database and displayed on the vehicle di


agnostic tester .

For radio activation the codes must be entered via radio but

tons, as previously page 98 .

4. Descriptions of work

97

Golf Cabriolet 2012


Maintenance - Edition 06.2015
ODIS Service

Connect diagnostic tester page 23 .


Switch on ignition.
Carry out identification of vehicle.
Select Control unit list.
Select Radio.
Select Guided functions.
Select Read radio code.
Follow instructions in Guided functions mode.

4.33

Radio/navigation system: Enter PIN of


anti-theft coding and store local radio
stations to station buttons

The anti-theft coding electronically prevents unauthorized per


sons from operating the unit after it has been removed from
vehicle. The anti-theft codes are also called radio codes or se
curity codes. Security code means that each unit with an anti-theft
coding is programmed with its own code number. This security
code is not active when leaving the factory. The security code is
found on the unit card, if fitted. If the unit card is not fitted, the
security code can be read using vehicle diagnostic tester of a
central database page 97 .

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Note

rrectness of i
t to the co
nform
spec
a
t
i
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o
n in
wit
thi
s

Procedure

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If an incorrect code number is entered when releasing the


tronic lock, the whole procedure can be repeated once. If an
incorrect code number is entered again, the unit is locked for
about one hour. That means, it cannot be used. After one hour,
during which time the unit must remain switched on, the display
extinguishes. The electronic lock can be released as described
above. The cycle, two attempts, one hour lock, applies again.

Vehicle electrics Communication Rep. gr. 91 e.g. Radio


system "RCD 500" Anti-theft coding Deactivating anti-theft
coding
For technical reasons it is possible that several cross references
are not directed to the correct chapter. In this case select the pro
cedure manually in the information.

Tyre pressure monitoring : Perform ba


sic setting

Only valid for tyre pressure monitoring with PR number 7K9

pressure warning, the incorrect warning can be rectified by a


basic setting.

98

4. Descriptions of work

Prote
cted
by

If no pressure loss and tyre damage are found after a tyre

AG.

performed after the tyre pressure has been corrected to the


prescribed values.

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The basic setting of tyre pressure monitoring must only be

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Note

do
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rp
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n

4.34

Golf Cabriolet 2012


Maintenance - Edition 06.2015
The tyre pressure monitoring warning lamp compares the speed
and the rolling circumference of the individual wheels via the ABS
sensors. When the rolling circumference of one wheel is changed
this is displayed by the tyre pressure monitoring. The rolling cir
cumference of tyre changes if:
The tyre pressure is too low.
The tyre has structural damage.
The vehicle is loaded more heavily on one side.
The wheels on one axle are loaded more heavily (e.g. when
towing a trailer or when driving in mountains).
Snow chains are fitted.
The temporary spare wheel is fitted.
One wheel per axle has been changed.
The tyre pressure monitoring warning lamp has a yellow warning
lamp in the dash panel insert -arrow-.
FLASHING LIGHT means that the INITIAL BASIC SET
TING has not been performed.
A CONSTANT LIGHT in conjunction with a warning tone,
means WARNING, pressure loss has been recognised,
check tyre pressure and perform system basic setting.
Perform INITIAL basic setting
Switch on ignition.

If the SET button is not in the centre console, you can find it in the
glove compartment.
If ESP is not fitted, press TCS button.

The start of basic setting will be confirmed by an acoustic signal.


When switching on ignition again, no warning is indicated.
Perform basic settings
Switch on ignition.

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Press the SET button in the centre console or in the glove


compartment for longer than 2 seconds.

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AG.

4. Descriptions of work

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
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en

urposes, in part or in wh
ole,
cial p
is n
mer
m
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or
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a
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p

ss

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or
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Press button ESP and button SET in centre console simulta


AG. Volkswagen AG d
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neously and for longer than 2 seconds.
n
lksw

99

Prote
cted
by
c
o
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rig
ht
.
C
op
yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015
The tyre pressure monitoring warning lamp in dash panel insert
-arrow- lights up as long as the button is pressed.
The start of basic setting will be confirmed by an acoustic signal.
When switching on ignition again, no warning is indicated.

AG. Volkswagen AG d
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Checking tyre repair set

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

es, in part or in w
l purpos
hole
ercia
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erm
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a
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f
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Note

ility
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4.35

The tyre repair set is located in the spare wheel well.


It also contains a filling bottle with tyre sealant.
Check expiry date

The expiry date is printed on a sticker on the tyre sealant container


-arrow-.
Enter expiry date in maintenance table.
If the expiry date has been reached, replace tyre sealant. (The
tyre sealant must not be more than 4 years old).
Note

Checking anti-freeze protection of fluid, topping up fluid


page 100
Window wash/wipe system: check spray jet settings and adjust if
necessary page 102
Headlight washer system: Checking spray jet settings
page 103
Windscreen wiper blades: Check park position page 103 .

4.36.1

Checking anti-freeze protection of fluid,


topping up fluid

Special tools and workshop equipment required

100

4. Descriptions of work

AG.

Window wash/wipe system and head


light washer system: Functional check

agen
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4.36

Prote
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Observe disposal regulations!

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newed.

do
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en

If the tyre sealant has been used, the container must be re

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Refractometer - T10007 A-

Note
n AG. Volkswagen AG do
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wage

sn
ks
In countries and regions
Vol where no frost occurs dueot to
gu the local
by
aneed
d
ran to be
climatic conditions,
the
anti-freeze
protection
does
not
e
s
i
tee
checked. uthor
or

ac

Read precise value for the following tests at bright/dark boundary.


Using a pipette, place a drop of water on the glass to improve the
readability of the bright/dark boundary. The bright/dark boundary
can be clearly recognised on the WATERLINE.
Check concentration of anti-freeze additive using refractome
ter - T10007 A- .

The scale -4- of the refractometer is applicable for the anti-freeze


protection of the window wash/wipe system.
Mixture ratio:

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
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erm
o
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t
a
itte
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f
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a
ss

do
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Frost protection
to

Genuine washer fluid


ETKA

Water

-17/-18
-22/-23
-37/-38

1 part
1 part
1 part

3 parts
2 part
1 part

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AG.

Prote
cted
by

c
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Top up fluid in window wash/wipe system (only if customer


requests to do so).
Use genuine washer fluid ETKA throughout all year to fill win
dow wash/wipe system.
Depending on the respective season, a winter product with antifreeze protection or a summer product with increased cleaning
capabilities should be used.
Ready-to-use window cleaner (Ready Mix) does not need to be
mixed with water.

4. Descriptions of work

101

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Note
When using genuine washer fluid ETKA the spray jets,

washer fluid reservoirs and connecting hoses are prevented


from freezing.

In vehicles with fan jets, the reservoir must be filled with gen

uine washer fluid, as this fluid has a low viscosity at tempera


tures below freezing. Otherwise the complicated spray jet
system can become blocked by the crystallised washer fluid,
which affects the spray pattern of the spray jet. The genuine
washer fluid ensures that the fan jets remain fully functional at
low temperatures.

Genuine washer fluid ETKA can also be used in the sum

mer. The powerful cleanser easily removes wax and oil resi
due from the glass.

Frost protection must be guaranteed to approx. -25C (approx.

-35C in countries with an arctic climate) in the windscreen


wash/wipe system.

4.36.2

Window wash/wipe system: Check


spray jet settings and adjust if necessary

Note

If the spray field is uneven due to soiling in the spray jet, remove
spray jet, and rinse with water opposite to direction of spray. Then
it is permitted to blow out opposite to direction of spray with com
pressed air. Never use solid objects to clean the washer jets!
AG. Volkswagen AG d
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However, osmall
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Windscreen spray jet settings:

ility
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rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

The washer jets are preset.


can be compensated for.

If both spray fields are not at same height, adjust spray direc
tion upwards or downwards as follows:
1 - Cowl panel in front of windscreen
2 - Adjuster, Torx size 8
3 - Fan jet
4 - Bonnet

AG.

Prote
cted
by

4. Descriptions of work

agen
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102

c
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Anti-clockwise higher.

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Clockwise lower.

thi
sd
o
cu
m
en

Adjust the spray jet -3- by turning the adjuster -2- using a Torx
screwdriver.

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.36.3

Headlight washer system: Checking


spray jet settings
Caution

Only control function of spray jets but do not adjust them.


Checking jet setting
Switch on dipped headlight.
Operate windscreen washing system.
The headlights are washed if the windscreen wiper lever is hold
in Wipe position for at least 1.5 second.
The washer jet must spray onto centre of headlights, see -B- and
-C-.
If spray pattern deviates from specifications, carry out repair
measures.

4.36.4

Windscreen wiper blades: Check park


position

Procedure
Electrical system; Rep. gr. 92 ; Windscreen wiper system;
Adjusting wiper blade park position

Wiper blade protection: Remove


Note

There are 3 different versions of wiper blade protection:


1. Version of wiper blade with protective strip and 2 securing clips
Identification: protective strip with 2 securing clips
-arrows 1 + 2-

ht
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Co
t.

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ng

Removing wiper blade protection, version 1 page 104

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

4.37

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

The repair measure is carried out subject to a separate charge.

ility
ab
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Adjusting the wiper

un
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Note

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a
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s
blades
is a repair measure.

4. Descriptions of work

103

agen
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Vo
by

AG.

Prote
cted
by
c
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rig
ht
.
C
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yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015
2. Version of wiper blade with slide-on protective strip
Identification, blade protector -arrow- is slid on wiper blade
Removing wiper blade protection, version 2 page 105

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
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erm
o
e
t
a
itte
riv
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f
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n

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

3. Transport wiper blade

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Identification: the transport wiper blade is fitted without wind


deflector and must be replaced by the standard wiper blade.
Renewing wiper blade protection, version 3 transport wiper
blade page 105

Switch ignition on and off briefly with bonnet closed.

Lift the wiper arm away from windscreen.


Caution

When doing this, do not touch the wiper blade to prevent dam
age.
Remove upper securing clip upwards and lower securing clip
downwards -arrows-.

104

4. Descriptions of work

AG.

The wipers move in service position.

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by

Prote
cted
by c
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When engine is switched off move wiper lever down to touchwipe function within 10 seconds.

do
c
um
en

Removing wiper blade protection, ver


sion 1
ht
rig
py
Co
t.

4.37.1

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Pull protective strip off wiper blade from bottom to top, as
shown in illustration.
Carefully place wiper arm back onto windscreen.
Switch ignition on and briefly operate the wiper lever to move
the wipers back to park position. Switch ignition off again.

4.37.2

Removing wiper blade protection, ver


sion 2

Switch ignition on and off briefly with bonnet closed.


When engine is switched off move wiper lever down to touchwipe function within 10 seconds.
olkswagen AG
en AG. V
does
not
gu
ara
nte
away from windscreen.
eo
ra
c

wag
The wipers move in
olksservice position.

V
by

Caution

When doing this, do not touch the wiper blade to prevent dam
age.

Pull protective strip off wiper blade upwards, as shown in il


lustration.
Carefully place wiper arm back onto windscreen.

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

4.37.3

do
c
um
en

r
te o
iva
r
rp
fo
g
n

Switch ignition on and briefly operate the wiper lever to move


the wipers back to park position. Switch ignition off again.

Renewing wiper blade protection, ver


sion 3 transport wiper blade
ht
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c
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.
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Switch ignition on and off briefly with bonnet closed.


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Prote
cted
by

When engine is switched off move wiper lever down to touchwipe function within 10 seconds.
AG.

es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

pe
rm
itte
d

th
au
ss

ility
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un
le

d
Lift the wiper
arm
ise
or

The wipers move in service position.


Lift the wiper arm away from windscreen.

4. Descriptions of work

105

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Depending on version, turn wiper blade with lip upwards and
pull off, or release wiper blade at joint -3- by pushing locking
device -1- into mounting -2- and pull wiper blade out.
Push the standard wiper blade into mounting. Ensure that it
audibly engages into locking device or turn wiper blade with
lip down onto stop.
Caution

When doing this, do not touch the wiper blade to prevent dam
age.
Carefully place wiper arm back onto windscreen.
Switch ignition on and briefly operate the wiper lever to move
the wipers back to park position. Switch ignition off again.

4.38

Headlight adjustment: check halogen


headlights
Note

Additional weights are no longer used.


Instead, a different inclination setting on the headlight adjust

ment unit is used.

If the maintenance tables are used, the settings are displayed

in the vehicle-specific maintenance list as of model year 2014.

agen AG
n AG. V SAE-compliant
In the US, Canadian and Mexican
gemarkets
does
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olksw

adjustment is

not
gu
ara
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subject to tee o
ra
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un
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olk
headlights are used.
yV
db
e
ris
As of model year 2014
tho the headlight
u
a
a separate charge.
ss

Checking headlight adjustment (ECE) page 106


Checking headlight adjustment (SAE) page 107
Adjusting halogen headlights page 109

Test and adjustment conditions

Tyre pressure OK.

Lenses must not be damaged or dirty.

Reflectors and bulbs OK.

The vehicle must be rolled forward or backward several me


tres or front and rear springs must be bounced fully several
times so that springs settle.

Vehicle and headlight adjuster must be on a level surface.

Vehicle and headlight adjuster must be aligned.

Inclination must be set.

Refer to the operating instructions for headlight adjustment


units .

r
fo
ng

Checking headlight adjustment (ECE)

4. Descriptions of work

AG.

Special tools and workshop equipment required

106

agen
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by

Prote
cted
by
c
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rig
ht
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C
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4.38.2

ht
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t.

4.38.1

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

Test and adjustment prerequisites page 106

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Headlight adjustment unit - VAS 5046 A Headlight adjustment unit - VAS 5047 A Headlight adjustment unit - VAS 5208ANote

For certain export markets, halogen headlights with manually


regulated headlight range control are not offered.
Check headlight height adjustment by setting the maximum
level and monitoring the headlights' light.
If fitted, then set the headlight range control thumb wheel to
position 0 .
The inclination on the headlight adjustment unit is set according
to the fuel level in the fuel tank.
Inclination setting for ECE-compliant headlights
Fuel level of
fuel gauge

Inclination

0 to 1/2
1/2 to 1

1.2 %
1.0 %

Test pattern with dipped headlights

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
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erm
o
e
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a
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area and

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Check the following:
yV
ua
b
d
ran
ir se
tee
o
Whether, with the dipped beam switched
on, the horizontal
h
t
or
ac
au dividing line -1- of the test
bright/dark boundary contactsssthe

Note

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Check whether the breaking point -2- between the horizontal


part of the light/dark border on the left and the rising part on
the right lies on the vertical line of the central point -3-. The
bright core of the light beam must be to the right of the vertical
line.

To simplify the determination of the breaking point -2-, cover

and uncover left (from driver perspective) half of the headlight


a few times. Then check dipped beam again.

After correct adjustment of dipped beams, the centre point of

the main beam must lie on the centre mark -3-.

4.38.3

Checking headlight adjustment (SAE)


c
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.
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Headlight adjustment unit - VAS 5047 Aagen


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AG.

Prote
cted
by

Headlight adjustment unit - VAS 5208A-

ht
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Co
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Headlight adjustment unit - VAS 5046 A-

do
c
um
en

Special tools and workshop equipment required

4. Descriptions of work

107

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Note
The VOL/VOR marking is visible on the outside the headlight.
The lateral adjustment mechanism is sealed on SAE-compli

ant headlights.

For certain export markets, halogen headlights with manually

regulated headlight range control are not offered.

Check headlight height adjustment by setting the maximum


level and monitoring the headlights' light.
If fitted, then set the headlight range control thumb wheel to
position 0 .
The inclination on the headlight adjustment unit is set according
to the fuel level in the fuel tank.
Inclination for SAE VOL halogen headlights
Fuel level of
fuel gauge

VOL: Visual Optical Aim Left -1-

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Check whether the left horizontal light/dark border touches the


separating line -1- in the test area of the headlight adjustment
unit.

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ce

AG. Volkswagen AG d
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0.9 %oes n
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b
0.7
%
d
ran
e
tee
ris
o
h
t
or
u
ac
a
ss

Inclination for SAE VOR halogen headlights


Inclination

0 to 1/2
1/2 to 1

0.2 %
0.0 %

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Prote
cted
by
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rig
ht
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VOL: Visual Optical Aim Right -2-

Check whether the right horizontal light/dark border touches


the separating line -2- in the test area of the headlight adjust
ment unit.

4. Descriptions of work

AG.

108

ht
rig
py
Co
t.

Fuel level of
fuel gauge

do
c
um
en

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
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or
nl
f
e
g
n

0 to 1/2
1/2 to 1

Inclination

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.38.4

Adjusting halogen headlights

Note

As of model year 2014 the headlight adjustment is subject to a


separate charge.
Adjusting right headlight:
The adjustment bolts for the left headlight are a mirror image.
Lateral adjustment bolt (hexagon socket insert) of bright/dark
boundary for dipped beam -1- (lead-sealed for the NAR mar
ket)
Height adjustment bolt (hexagon socket insert) of bright/dark
boundary for dipped beam -2 First turn height adjustment bolt of bright/dark boundary -2-.
Then check lateral adjustment, if necessary correct with ad
justment bolt -1-.

4.39

Headlight adjustment: check gas dis


charge headlights
AG. Volkswagen AG d
agen
o
Note

es n
ot g
ua
ran
tee
or
ac

Instead, a different inclination setting on the headlight adjust

ment unit is used.

in the vehicle-specific maintenance list as of model year 2014.

In the US, Canadian and Mexican markets SAE-compliant

headlights are used.

As of model year 2014 the headlight adjustment is subject to

a separate charge.

Test and adjustment prerequisites page 109


Checking headlight adjustment (ECE) page 110
Checking headlight adjustment (SAE) page 111
Adjusting gas discharge headlights page 112

4.39.1

Test and adjustment conditions

Tyre pressure OK.

Headlight lenses must not be damaged or dirty.

Reflectors and lights OK

The initialisation of the headlight range control must have been


completed. 1)

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

If the maintenance tables are used, the settings are displayed

thi
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l purpos
hole
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m
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ng

Additional weights are no longer used.

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4. Descriptions of work

109

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AG.

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Golf Cabriolet 2012


Maintenance - Edition 06.2015

The vehicle must be rolled forward or backward several me


tres or front and rear springs must be bounced fully several
times so that springs settle.

Vehicle and headlight adjuster must be on a level surface.

Vehicle and headlight adjustment unit must be aligned.

Inclination must be set.

Event memory must be cleared.

If present, the headlight adjustment unit must be set to adjust


ment mode.

Refer to the operating instructions for headlight adjustment


units .

1) During the initialisation, the step motors for the headlight range

control are reset to dipped beam position. The initialisation of the


headlight range control is performed during vehicle start or after
an "on" signal is applied to terminal 15.

4.39.2

Checking headlight adjustment (ECE)

Special tools and workshop equipment required


Headlight adjustment unit - VAS 5046 A Headlight adjustment unit - VAS 5208A Vehicle diagnostic tester

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The inclination on the headlight adjustment unit is set according


to the fuel level in the fuel tank.

0 to 1/2
1/2 to 1

Light pattern for dipped beam, version 1

Inclination
1.0 %
1.0 %

AG.

Prote
cted
by

4. Descriptions of work

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110

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Check the following:

es, in part or in w
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hole
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Fuel level of
fuel gauge

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

Inclination setting for ECE-compliant gas discharge headlights,


LED headlights and DLA headlights

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Co
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Headlight adjustment unit - VAS 5047 A-

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Whether, with the dipped beam switched on, the horizontal
bright/dark boundary contacts the dividing line -1- of the test
area and
Check whether the breaking point -2- between the horizontal
part of the light/dark border on the left and the rising part on
the right lies on the vertical line of the central point -3-. The
bright core of the light beam must be to the right of the vertical
line.
Note
To simplify the determination of the breaking point -2-, cover

and uncover left (from driver perspective) half of the headlight


a few times. Then check dipped beam again.

After correct adjustment of dipped beams, the centre point of

the main beam must lie on the centre mark -3-.

Light pattern for dipped beam, version 2


Check the following:
With the dipped beam switched on, the lowest part of the hor
izontal light/dark boundary must touch the dividing line -1- of
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The breakingedpoint
-2- between the horizontal part
ranthe light/
s
i
tee
r
dark boundary
on
the
left
and
the
slope
on
the
right
should
be
o
th
on the svertical
line passing through the centre mark. or ac
au

Note

To simplify the determination of the breaking point -2-, cover and


uncover left (from driver perspective) half of the headlight a few
times. Then check dipped beam again.

4.39.3

Checking headlight adjustment (SAE)

Special tools and workshop equipment required


Headlight adjustment unit - VAS 5046 A Headlight adjustment unit - VAS 5047 A Headlight adjustment unit - VAS 5208A Vehicle diagnostic tester

thi
sd
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Note

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

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l purpos
hole
ercia
, is n
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The VOL/VOR marking is visible on the outside the headlight.


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The lateral adjustment mechanism is sealed on SAE-compli


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ant headlights.

AG.

The inclination on the headlight adjustment unit is set according


to the fuel level in the fuel tank.
Inclination setting for SAE-compliant VOL gas discharge head
lights, LED headlights and DLA headlights
Fuel level of
fuel gauge

Inclination

0 to 1/2

0.7 %
4. Descriptions of work

111

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Fuel level of
fuel gauge

Inclination

1/2 to 1

0.7 %

VOL: Visual Optical Aim Left -1 Check whether the left horizontal light/dark border touches the
separating line -1- in the test area of the headlight adjustment
unit.
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does
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c

Fuel level of
fuel gauge

Inclination

0 to 1/2
1/2 to 1

0.0 %
0.0 %

VOL: Visual Optical Aim Right -2 Check whether the right horizontal light/dark border touches
the separating line -2- in the test area of the headlight adjust
ment unit.
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4.39.4

Adjusting headlights with gas discharge


bulbs

Note

As of model year 2014 the headlight adjustment is subject to a


separate charge.
Carrying out basic setting of headlight range control:
ODIS Service

Connect diagnostic tester page 23 .


Switch on ignition.
Carry out identification of vehicle.
Enter task data or select Without task.
Select Control units.

112

4. Descriptions of work

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Inclination setting for SAE-compliant VOR gas discharge head


lights, LED headlights and DLA headlights

thi
sd
o
cu
m
en

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
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erm
or
e
t
a
itte
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f
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ng

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Golf Cabriolet 2012


Maintenance - Edition 06.2015
ODIS Service

Select Headlight range control.


Select Guided functions.
Select Basic settings.
Follow instructions in Guided functions mode.

Adjusting right headlight:


The adjustment bolts for the left headlight are a mirror image.
1-

Lateral adjustment

2-

Height adjustment

Turn height adjustment screw -2- until setting is correct.


Note

In some markets, the adjustment screw for lateral adjustment is


-1- encapsulated. Lateral adjustment is not permissible here.

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Turn lateral
y V adjustment screw -1- until setting
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urposes, in part or in wh
ole,
cial p
is n
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or
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Adjustment of the left headlight is carried out in the same se

quence.

4.40

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
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en

The adjustment bolts for the left headlight are a mirror image.

Headlight adjustment: checking fog


lights
Note

Additional weights are no longer used.

Instead, a different inclination setting on the headlight adjust

ment unit is used.

If the maintenance tables are used, the settings are displayed

in the vehicle-specific maintenance list as of model year 2014.


a separate charge.
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Test and adjustment conditions page 113

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As of model year 2014 the headlight adjustment is subject to

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Check headlight adjustment page 114 .


AG.

Prote
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by

Adjusting fog lights and other additional lights page 114 .

4.40.1

Test and adjustment conditions

Tyre pressure OK.

Lenses must not be damaged or dirty.

Reflectors and bulbs OK.

4. Descriptions of work

113

Golf Cabriolet 2012


Maintenance - Edition 06.2015

ag
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Vol
Vehicle and headlight adjuster must be
by on a level surface.
d
ise

r
Vehicle and headlight adjuster must
ho be aligned.
ut

Inclination must be set.

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ss

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The vehicle must be rolled forward or backward several me


tres or front and rear springs must be bounced fully several
times so that springs settle.
olkswagen AG
en AG. V

Refer to the operating instructions for headlight adjustment


units .

Checking headlight adjustment

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

4.40.2

Special tools and workshop equipment required


Headlight adjustment unit - VAS 5046 A Headlight adjustment unit - VAS 5047 A Headlight adjustment unit - VAS 5208AThe inclination on the headlight adjustment unit is set according
to the fuel level in the fuel tank.
Inclination setting for fog lights

Prote
cted
by

Fog lights:

2.0 %
2.0 %

Check whether the upper light-dark border touches the setting


line and runs horizontally over the entire width of the test
screen.

AG.

Other additional lights:


Additionally retrofitted lights of other systems must be checked
and set according to valid guidelines.

4.40.3

Adjusting fog lights and other additional


lights

Note

As of model year 2014 the headlight adjustment is subject to a


separate charge.
Fog light in right bumper:
Location of adjustment screw on left-hand fog light is a mirror im
age.

114

4. Descriptions of work

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0 to 1/2
1/2 to 1

Inclination

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Fuel level of
fuel gauge

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l purpos
hole
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, is n
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erm
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f
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Golf Cabriolet 2012


Maintenance - Edition 06.2015
To adjust the headlight range turn adjustment screw
-arrow A-.
A lateral adjustment is not possible.
Only for Golf GTI/GTD
Location of adjustment screw on left-hand fog light is a mirror im
age.

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
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erm
o
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itte
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nl
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Turn height adjustment screw with the help of an Allan key


-arrow- until setting is correct.
Other additional lights

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

A lateral adjustment is not possible.

Additionally retrofitted lights of other systems must be checked


and set according to valid guidelines.

4.41

Service interval display: Reset

Resetting service interval display with vehicle diagnostic tester


page 116

Prote
cted
by

Every oil change service and interval service.

AG.

Delivery inspection

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The service interval display must be reset (adapted) at

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Additional information for service interval display page 5

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Resetting service interval display without vehicle diagnostic tester


page 116 .

each oil change (flexible/fixed)


reset (adapted).
Until now, only service events linked to oil changes could be dis
played in the service interval display. Service stickers have been
used for all other service events.
Model year

Service interval display for oil


change service / interval service
(channel 1)

Service interval display for inspec


tion service (channel 2)

2013

Yes

No

From model year 2014, a second service channel is provided so


that both service events, even those not linked to an oil change,
can be conveniently displayed.
Model year

Service interval display for oil


change service (flexible/fixed)
(channel 1)

Service interval display for inspec


tion (channel 2)

2014

Yes

Yes

4. Descriptions of work

115

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.41.1

Resetting service interval display using vehicle diagnostic tester


ODIS Service

Connect diagnostic tester page 23 .


Switch on ignition.
Carry out identification of vehicle.
Enter task data or select Without task.
Select Control units.
Select Dash panel insert.
Select Guided functions.
Select the respective service which is to be reset.
Carry out adaptation according to the information of Guided functions.
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Resetting service interval display with


out vehicle diagnostic tester
AG.

4.41.2

Up to 2013 page 116


Applies as of 2014 page 117
Up to 2013
With rocker switch on windscreen wiper lever or using buttons in
the multifunction steering wheel
Select menu Settings using rocker switch on windscreen
wiper lever or

116

4. Descriptions of work

do
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en

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

It is also possible to reset the service interval display (SID) man


ually. However, bear in mind that, on vehicles coded to flexible
interval, the SID needs to be coded to fixed intervals. This also
modifies the adjusting canal for oil quality.

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n

Note

AG. Volkswagen AG d
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a
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s
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Golf Cabriolet 2012


Maintenance - Edition 06.2015
Select menu Settings using buttons in the multifunction
steering wheel.
Mark menu option Reset in sub-menu Service and reset
service interval display by pressing OK button -1- on wind
screen wiper lever or on multifunction steering wheel -5-.
Then confirm the confirmation dialogue with OK button again.
With function buttons on dash panel insert

With ignition switched off, press button -3- and hold.


Switch on ignition.

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Release button -3- and press clock settingedbutton
-1- briefly.
ara
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th
The service interval display is now in theauresetting
mode.
ra
c
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s

Applies as of 2014

Resetting oil change service interval display:

Release button -3-.

The service interval display is now in the resetting mode.

ht
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Co
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Switch on ignition.

r
fo
ng

With ignition switched off, press and hold button -3-.

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
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um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
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erm
or
e
t
a
itte
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After a short time the display switches back to the original display.

agen
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4. Descriptions of work

117

AG.

Prote
cted
by
c
o
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rig
ht
.
C
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yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Reset oil change service information by pressing OK button
-5- on multifunction steering wheel or OK button -1- on wind
screen wiper lever.
After a short time the display switches back to the original display.
Resetting inspection service interval display:
Switch on hazard warning lights.

With ignition switched off, press and hold button -3-.


Switch on ignition.

ility
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y li
an
pt
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rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
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Release button -3-.

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ss

The service interval display is now in the resetting mode.

If the display is not as shown in the procedure: Operating in


structions for vehicle diagnostic tester

118

4. Descriptions of work

Prote
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by

Note

AG.

Service interval display: Recode

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4.42

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After a short time the display switches back to the original display.

do
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um
en

Reset inspection service interval display by pressing OK but


ton -5- on multifunction steering wheel or OK button -1- on
windscreen wiper lever.

ility
ab
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an
pt
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Connect diagnostic tester page 23 .


Switch on ignition.
Carry out identification of vehicle.
Enter task data or select Without task.
Select Control units.
Select Dash panel insert.
Select Guided functions.
Select Change flexible/fixed intervals.
Carry out adaptation according to the information of Guided functions.

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
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nl
f
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ng

Recoding from flexible to fixed intervals

Golf Cabriolet 2012


n AG. Volkswagen AG do
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Maintenance
- Edition
s
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sODIS
Service

Changing values for maximum distance to be driven (km) until


next oil change service (fixed) during delivery inspection

thi
sd
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cu
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en

ODIS Service

Connect diagnostic tester page 23 .


Switch on ignition.
Carry out identification of vehicle.
Enter task data or select Without task.
Select Control units.
Select Dash panel insert.
Select Guided functions.
Select Oil change service (fixed).
Follow instructions in Guided functions mode.
Reset -1- Oil change service (fixed).
Follow instructions in Guided functions mode.
The current values for maximum distance to be driven (km) until next oil change service are shown in the
display of the vehicle diagnostic tester .
Select No.
Select value for maximum distance to be driven until next oil change service, according to specifications
valid in your country.
Carry out adaptation according to the information of Guided functions.
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AG.

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by

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4.43

Track rod ends: Check clearance, se


curity and boots

Carry out the following procedure:


With vehicle raised (wheels hanging free), check clearance by
moving track rods and wheels. Clearance: Zero clearance
Check mountings.
Check that boots -arrow- are not damaged and are seated
correctly.

4. Descriptions of work

119

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.44

Auxiliary heater: Set weekday in menu


of dash panel insert

As the weekday in the menu for the auxiliary heater is not linked
agen AG
Volkswbe
to the time and date setting for the dash panel insert,
it. must
AG
does
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not
set separately.
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ise
Setting weekday using buttons on multifunction
steering wheel
or
h
ut

or
ac

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
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or
nl
f
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n

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a
Button -5- is used to confirm menu
ss options.

Press arrow buttons -1- -2- and -4- to change the menu.
1. Selecting main menu:

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Switch on ignition. A vehicle symbol is displayed.


Press OK button -5- in multifunction steering wheel.
Press appropriate arrow buttons -2- and -4- in multifunction
steering wheel until menu Auxiliary heater is displayed.
Press OK button -5-.
2. Selecting weekday:

Press arrow buttons -1- until menu Setting start time is dis
played.
Select Weekday.

Setting weekday using buttons on windscreen wiper lever

AG.

Prote
cted
by

Switch on ignition. A vehicle symbol is displayed.


Press button -1- once.
To return to the main menu, press rocker lever -2- and hold for
about one second. Or select menu option Back and press
button -1-.
Press rocker lever -2- up or down to mark a menu option.
The marked menu option is found between the two horizontal
lines. Additionally there is a triangle on the right.
To confirm, mark menu option Auxiliary heater and press
button -1- in windscreen wiper lever.
2. Selecting weekday:
Press rocker lever -2- up or down to mark menu option Setting
start time.
Select Weekday, and confirm with button -1-.

120

4. Descriptions of work

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by

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1. Selecting main menu:

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Co
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Rocker lever -2- is used to change the menu.

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en

Button -1- is used to confirm menu options.

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.45

Dust and pollen filter: Clean housing and


AG. Volkswagen AG d
renew filterswelement
agen
oes

4.46

Transportation mode: Switch off

The transportation mode is responsible for assuring the start

ing capability of vehicle.

Battery discharging is reduced by the transportation mode,

because electrical consumers are switched off.

All vehicle functions which are not necessarily used during

vehicle transportation and require no-load voltage or battery


capacity are switched off with the activated transportation
mode, with regard to the service life of battery.

These are especially all functions in the vehicle which can re

duce the battery capacity when being misused.

Examples are radios, electronically operated flaps and attach

ments and anti-theft alarm systems which can produce faults


during transportation.

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by

AG.

Prote
cted
by c
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Note

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rig
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Co
t.

Procedure

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Note

thi
sd
o
cu
m
en

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

80 ; Heater

not
gu
ara
nte
eo
ra
unit; Removing
c
ility
ab
y li
an
pt
ce

olk
yV
db
e
ris
tho
Heating, airauconditioning;
Rep. gr.
and installingssdust and pollen filter

Procedure

If the display is not as shown in the procedure: Operating in


structions for vehicle diagnostic tester
ODIS Service

Connect diagnostic tester page 23 .


Switch on ignition.
Carry out identification of vehicle.
Enter task data or select Without task.
Select Control units.
Select Data bus diagnostic interface.
Select Identify control unit.
Select Guided functions.
Select Switch transportation mode off/on.
Follow instructions in Guided functions mode.

Note

The ignition must remain off for at least 10 seconds after deacti
vating the transport mode. A event entry will be made due to the
run-on of the control unit, if this is not observed.

4. Descriptions of work

121

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Procedure for event entry Loading mode active P169A00
Switch transport mode on again.
Switch ignition off for 10 seconds.
Switch transport mode off again.
Switch ignition off again for 10 seconds.
After this procedure is carried out the event entry Loading mode
active P169A00 is no longer stored.
The vehicle diagnostic tester must probably remain connected for
further procedures or tests.

4.47

Transportation devices: Remove block


ing pieces from front axle springs

Blocking pieces are fitted to front axle springs of vehicles with


sports running gear. These vehicles are identified by a warning
tag on the mirror -arrow-.
Note

WARNING

The blocking pieces must be removed without reservation be


fore delivering the vehicle. A notice reading Warning! and
attached to the interior rear view mirror, highlights this point
with absolute clarity.
Carry out the following procedure:
Note

There is no requirement to remove the wheels.

Ensure that the surface of the springs is not damaged.

agen
lksw
Vo
by

AG.

Prote
cted
by

4. Descriptions of work

c
o
p
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gh
t
.
C
op
yi

122

ht
rig
py
Co
t.

Push blocking piece -arrow- off coil spring.

r
fo
ng

Relieve weight on springs by raising vehicle with a hoist.

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

un
le

ility
ab
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an
pt
ce

The blocking pieces prevent


damage to the vehicle when
porter or railway wagon.

n AG. Volkswagen AG do
es n
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ua
b
ran
spring compression and possible rised
tee
o
h
being driven onto a vehicle trans
t
or
u
ac
a
ss

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.48

Door arrester: Grease

Perform the following procedure:


Lubricate door arrester at positions -1-, -2-, -3- and -4- with
universal oil spray - G 000 115 A2- .n AG. Volkswagen A
G do
es

ge
swa

k
not
Volmoving door several times over
Ensure universal oil penetrates
gu
yby
ara
db
e
all detents.
nte
ris

tho
au
s
s

eo
ra
c

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Finally lubricate door arrester rollers with lubricating paste - G


000 150- at positions marked with an -arrow-.

Clock and date: Set to correct time


Prote
cted
by c
o
p
yri
gh
t.
C
op
yi

Clock with buttons in dash panel insert

The clock can be set when the time is displayed in the dash panel
insert and is not overlaid with another display.

ht
rig
py
Co
t.

4.49

thi
sd
o
cu
m
en

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

ility
ab
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an
pt
ce

Wipe off excess universal oil with a cloth.

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Vo
by

AG.

The time is set using buttons -1- and -2- in the dash panel insert.
Press button -1- to mark the hours on dash panel insert dis
play.
Press button -3- briefly to advance the time one hour. Keep
the button pressed to fast forward through the hours.
Press button -1- again to mark the minute display.
Press button -3- briefly to advance the time one hour.
Keep the button pressed to fast forward through the minutes.
Press button -1- again to complete setting the clock.

4. Descriptions of work

123

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Setting clock and date with buttons on windscreen wiper lever
Switch on ignition.
Press button -2- for 2 seconds to open the main menu.
With button -2-, select then menu Settings. Confirm selection
with button -1-.
Press button -2- to select the menu Time and confirm with
button -1-.
Now mark the menu option Hours by pressing button -1-, set
correct hour with button -2- and confirm with button -1-.
For the menu option Minutes it is the same procedure.
The menu Settings can be closed via the menu option back.
Now select MFI for actual display and confirm with button
-1-.
Switch off ignition.
. Volkswagen AG
gen AG
does
not
gu
ara
nte
eo
ra
c

a
ksw steering
Setting clock and date with buttons on multifunction
Vol
y
b
wheel
ed

Switch on ignition.

Select menu option Time with buttons -2- and -4-.


Confirm selection with button -5-.
Press button -5- to confirm Hours and set the correct hour
with buttons -2- and -4-.
Press button -5- again and set the minutes, which is the same
procedure as for setting the hours.
The menu can be closed with button -1-.
Switch off ignition.

Underbody: Visual check for damage to


underbody sealant, underbody panels,
routing of lines, plugs

During visual check, also check floor pan, wheel housings


and sills.
Prote
cted
by

Faults found must always be rectified (repair measure).


This inhibits corrosion and rusting through.

4.51

Convertible top: Clean and grease lock


ing element

Special tools and workshop equipment required


Lint-free cloth
Brush
Lubricating paste G 060 751 A2

124

4. Descriptions of work

AG.

Always ensure that all lines are secured in their mount


ings, that all plugs are available and that there is no visible
damage on the underbody.

agen
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Vo
by

c
o
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C
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r
fo
ng

Caution

ht
rig
py
Co
t.

4.50

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

un
le

Press button -5- until menu Settings appears.

ility
ab
y li
an
pt
ce

ris
tho
u
a
ss

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Caution

un
le

pe
rm
itte
d

Cleaning and greasing locking element

Remove residual grease and dirt from locking element with


isopropanol and a lint-free cloth.

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

Apply lubricating paste G 060 751 A2 to the areas of the lock


ing element indicated by the -arrows- with a commercially
available brush.
Remove any excess lubricating paste from the guide bush us
ing a lint-free cloth.

Convertible top: carry out water test

c
o
p
yri
gh
t
.
C
op
yi

The convertible top must be closed.

agen
lksw
Vo
by

4.52

do
c
um
en

r
te o
iva
r
rp
fo
g
n

Repeat the process on the other side of the vehicle.

ht
rig
py
Co
t.

Prote
cted
by

Carefully pour water in the rear area of the convertible top


-arrows- between trim strip and convertible top -1-.
AG.

es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

hold a

ility
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ce

n AG. Volkswagen AG do
es
wage
s
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o
In order to prevent
the vehicle interior fromnbeing
yV
ua soiled
b
d
ran
cloth under
ir se the respective work area.
tee
ho
t
or
u
ac
a
ss

Check if approx. the same amount of water flows out of the


rear wheel housing.
Repeat the procedure on the other side of the vehicle.
Then open convertible top -1- and move it to an appropriate
position so that water receptacles -2- are accessible.

4. Descriptions of work

125

Golf Cabriolet 2012


Maintenance - Edition 06.2015

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

ility
ab
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an
pt
ce

AG. Volkswagen AG d
agen
oes
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not
l
o
V
gu
y
b
ara
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nte
ise
r
o
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h
t
u
ra
a
c
s
s

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Check if water has accumulated in water receptacles.


Check whether drains are plugged or dirty.
If only a small quantity of water or no water at all flows out of the
wheel housings, carry out repairs.
Note

The repair measure is carried out subject to a separate charge.

4.53

Camshaft drive toothed belt: Renew


(diesel engines)

AG.

Prote
cted
by

4. Descriptions of work

agen
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Vo
by

c
o
p
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gh
t.
C
op
yi

126

ht
rig
py
Co
t.

Removing and installing toothed belt: Power unit Rep. gr.


15 Cylinder head, Valve gear/removing and installing
toothed belt.

thi
sd
o
cu
m
en

TDI common rail engines:

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Note

For technical reasons it is possible that several cross references


are not directed to the correct chapter. In this case select the pro
cedure manually in the information.

4.54

Camshaft drive toothed belt: Check


Note

Only valid for petrol engines without prescribed toothed belt

change interval

Engines without prescribed toothed belt change interval can

be found in service tables page 7 .

4.54.1

Checking condition of toothed beltwagen AG. Volkswagen AG doe

Procedure
Release hoses from retainer -3- and lay
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n

ss

ility
ab
y li
an
pt
ce

Remove bolt -2-.

s no
t gu
ara
nte
eo
ra
c

ks
Vol
by
d
e
ris
ho to one side.
t
them
au

Release clips -arrows- and remove upper toothed belt guard


-1-.

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Turn crankshaft by bolt of crankshaft pulley in direction of en


gine rotation and check entire toothed belt for the following:
Cracks, cross-sectional breaks, cracks (on guard side)
-arrow-

Cracks (in teeth base) -arrow-

Prote
cted
by c
o
p
yri
gh
t.
C
op
yi

Layer separation (toothed belt body, draw strands)

AG.

Traces of oil and grease

agen
lksw
Vo
by

Surface cracks (synthetic coating)

do
c
um
en

Fraying of cord strands

ht
rig
py
Co
t.

Side contact

Note

If faults are found always renew toothed belt. This will avoid pos
sible breakdowns or operating problems. Renewing a toothed belt
is a repair measure.
Installation is carried out in reverse order of removal.
Specified torque
Bolt for toothed belt guard

Nm
8

4. Descriptions of work

127

Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.55

Coolant pump toothed belt: Check

Procedure
Loosen hose clips -1, 2- and remove air pipe.
Free air hose from air pipe.

Disconnect electrical connector -1-.

Press release tabs and disconnect hose -1- for activated char
coal filter.
Unscrew bolts -arrows- and remove crankcase breather hose.
Note

If one or both O-rings are damaged, renew crankcase breather

hose.

agen
lksw
Vo
by

AG.

Prote
cted
by

c
o
p
yri
gh
t.
C
op
yi

4. Descriptions of work

ht
rig
py
Co
t.

128

do
c
um
en

r
te o
iva
r
rp
fo
g
n

Moisten new O-rings with engine oil when installing.

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com

pe
rm
itte
d

AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s

ility
ab
y li
an
pt
ce

un
le

Release catches -arrows- and remove air pipe.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Lay wiring harness to one side -arrows-.

AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s

Turn crankshaft by bolt of crankshaft pulley in direction of en


gine rotation and check entire toothed belt for the following:
Cracks, cross-sectional breaks, cracks (on guard side)
-arrow Side contact

Fraying of cord strands

Cracks (in teeth base) -arrow-

Layer separation (toothed belt body, draw strands)


Surface cracks (synthetic coating)
Traces of oil and grease

r
fo
ng

If faults are found always renew toothed belt. This will avoid pos
sible breakdowns or operating problems. Renewing a toothed belt
is a repair measure.
Prote
cted
by

Bolt for toothed belt guard


Bolt for crankcase breather

4.56

AG.

Specified torque

agen
lksw
Vo
by

c
o
p
yri
gh
t.
C
op
yi

Installation is carried out in reverse order of removal.

ht
rig
py
Co
t.

Note

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

ility
ab
y li
an
pt
ce

un
le

Unscrew bolts -1, 3- and remove cover -2- for toothed belt for
coolant pump.

Nm
8
9

Spark plugs: Renew

Renewing spark plugs, 1.2 l TSI engines page 131


Applicable for engine code CBZB only
Renewing spark plugs, 1.4 l TSI engines page 132
Applicable for engine codes CAVD, CAXA, CNWA, CTHD,
CTKA only
Renewing spark plugs, 1.2 l TSI engines and 1.4 TSI engines
page 134
Applicable for engine codes CYVD, CZCA, CZDA only
Renewing spark plugs, 2.0 l TSI engines page 136
Applicable for engine code CCZB only
Renewing spark plugs, 2.0 l TSI engines page 139
Applicable for engine code CULC only

4. Descriptions of work

129

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n

ility
ab
y li
an
pt
ce

n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
Golf Cabriolet 2012
ir se
tee
o
h
t
or
Maintenance - Edition 06.2015
u
ac
a
ss

Special tools and workshop equipment required


Spark plug socket and extension - 3122 B-

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Torque wrench - V.A.G 1331-

AG.

Prote
cted
by

4. Descriptions of work

agen
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Vo
by

c
o
p
yri
gh
t
.
C
op
yi

130

ht
rig
py
Co
t.

Puller - T10112 A-

do
c
um
en

Puller - T10094 A-

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Puller - T40039-

Puller - T10530-

Silicone paste ETKA

4.56.1

Renewing spark plugs, 1.2 l TSI engines

Applicable for engine code CBZB only


Removing
The spark plugs are located under the spark plug connectors
n AG. Volkswagen AG do
-arrows-.
e
wage

s no
t gu
ara
nte
eo
ra
c

ks
Vol

ris
ho
ut
a
ss

ht
rig
py
Co
t.

r
fo
ng

rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en

urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p

ility
ab
y li
an
pt
ce

un
le

by
Detach spark plug connectors
using puller - T10112 A- .
ed

4. Descriptions of work

131

agen
lksw
Vo
by

AG.

Prote
cted
by
c
o
py
rig
ht
.
C
op
yi

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Unscrew spark plugs using spark plug socket and extension 3122 B- .
n AG. Volkswagen A
Note
ss

G do
es n
ot g
ua
ran
tee
or
ac

wage
olks
V
by
ed
ris
o
th
au

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n

ility
ab
y li
an
pt
ce

Spark plug designation and specified torque: Power unit

Rep. gr. 28 Test data spark plugs.

Observe disposal regulations!

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Note

For technical reasons it is possible that several cross references


are not directed to the correct chapter. In this case select the pro
cedure manually in the information.
Installing

Screw in new spark plugs using spark plug socket and exten
sion - 3122 B- .
Fit spark plug connectors by hand onto spark plugs. They must
distinctly engage.

Renewing spark plugs, 1.4 l TSI engines

Note

To simplify removing and installing spark plugs, loosen some


components and place them to side.
Pull off connector -2-.
Pull off hose end -3-, (press together to release).
Remove bolts -1-.
Raise hose with bracket and charge pressure control solenoid
valve and place to side.

132

4. Descriptions of work

AG.

Remove engine cover panel page 73 .

agen
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Vo
by

Prote
cted
by
c
o
py
rig
ht
.
C
op
yi

Removing:

ht
rig
py
Co
t.

Applicable for engine codes CAVD, CAXA, CNWA, CTHD, CTKA


only

do
c
um
en

4.56.2

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Disengage clamps of cable guide -arrows-.
Note
When pulling out the ignition coils with output stages, the wires

or ignition coil connectors can remain connected.

Note installation position of ignition coils with output stages.


Caution

Ensure that the cables are not kinked


or damaged.
n AG. Volkswagen A
Seat puller

coil

G do
es n
ot g
ua
ran
te
with output stage. e or a
c

Installing:

Note

When installing new spark plugs, regrease ignition coils with


ht
rig
py
Co
t.

output stage using silicone paste ETKA .

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Unscrew spark plugs using spark plug socket and extension VAS 3122B- .

do
c
um
en

es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n

Pull out ignition coil with output stage and connected wires and
carefully place to side.

ility
ab
y li
an
pt
ce

wage
olks
V
by
ed
ris
o
th
- T10094
A- -1- on ignition
au
ss

Prote
cted
by
c
o
py
rig
ht
.
C
op
yi

The applicable silicone paste is stated in the ETKA along with

the corresponding ignition coil and/or spark plug.

agen
lksw
Vo
by

AG.

Apply a thin bead of silicone paste on the circumference of the


sealing hose of the ignition coil with output stage -arrow-.
Screw in new spark plugs using spark plug socket and exten
sion - VAS 3122B- .
Note
Spark plug designation and specified torque: Power unit

Rep. gr. 28 Repairing ignition system Test data.

Observe disposal regulations!


Place puller - T10094 A- on ignition coil with output stage.
Push ignition coil with output stage into cylinder head until they
noticeably engage.
Route cables properly in cable guide.

4. Descriptions of work

133

Engage clamps of cable guide -arrows-.

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Set hose with bracket and charge pressure control solenoid


valve to original installation position.

Tighten bolts -1-.

Connect connector -2-.


Connect hose end -3-.
Install engine cover panel page 73 .

AG.

Prote
cted
by

Applicable for engine codes CYVD, CZCA, CZDA only


Removing
Loosen hose clips -1- and -2- and remove air pipe.

Disconnect electrical connector -2-.


Remove bolt -1-.

134

agen
lksw
Vo
by

c
o
p
yri
gh
t
.
C
op
yi

Renewing spark plugs, 1.2 l TSI engines


and 1.4 TSI engines

4. Descriptions of work

ht
rig
py
Co
t.

4.56.3

thi
sd
o
cu
m
en

es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng

Golf
Maintenance - Edition 06.2015

ility
ab
y li
an
pt
ce

n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
Cabriolet a2012

u
ac
ss

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Push puller - T10530- as far as stop into hole in ignition coil
-1-.
Tighten knurled nut -2- in -direction of arrow-.

es, in part or in w
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Pull ignition coil on puller - T10530- in -direction of arrow- out


of cylinder head cover.

Note

rrectness of i
t to the co
nform
spec
at
i
h re
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in t
his

Repeat step for all ignition coils with output stage.

Observe installation position of ignition coils with output stage!


Ensure that the cables are not kinked or damaged.
Unscrew spark plugs using spark plug socket and extension 3122 B- .

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When installing new spark plugs, regrease ignition coils with

the corresponding ignition coil and/or spark plug.

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The applicable silicone paste is stated in the ETKA along with

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output stage using silicone paste ETKA .

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Note

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Installing

Apply a thin bead of silicone paste on the circumference of the


sealing hose of the ignition coil with output stage -arrow-.
Screw in new spark plugs and tighten them to specified torque
using spark plug socket and extension - 3122 B page 136 .
Align and insert all ignition coils with output stage one after
another loosely into spark plug hole.
Press ignition coils with output stage onto spark plugs evenly
by hand (do not use any tools).

4. Descriptions of work

135

Golf Cabriolet 2012


AG. Volkswagen AG d
agen
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Maintenance - Edition 06.2015
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Tighten bolt -1- of ignition
ho
torque page 136a.ut
ss

with output stage to

ot g
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Reconnect electrical connector -2-.


Repeat step for all ignition coils with output stage.

rrectness of i
t to the co
nform
spec
at
i
h re
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his

Fit air pipe.

Fit hose clips -1- and -2-.

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4.56.4

Renewing spark plugs, 2.0 l TSI engines

Applicable for engine code CCZB only


Removing:
Carry out the following procedure:
Note
To pull off spark plugs, fit puller - T40039- on top, thick rib

-arrow- of ignition coils with final output stages.

If the lower ribs are used, they could be damaged.


Remove engine cover panels page 73 .

136

4. Descriptions of work

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Spark plugs in cylinder head


Bolt for ignition coil with output stage

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Specified torque

Nm
22
8

Golf Cabriolet 2012


Maintenance - Edition 06.2015
The spark plugs are located below the ignition coils with output
stages -1-.
Note

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Pull all ignition coils out of cylinder head approx. 30 mm in


direction of arrow using puller - T40039- .

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Press connectors in direction of ignition coils with output


stages, press onto catch by hand and pull connectors
-arrows- off.

rrectne
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t to the co
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form
spec
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Unscrew spark plugs using spark plug socket and extension 3122 B- .
Note
Spark plug designation and specified torque, Power unit

Power unit; Rep. gr. 28 ; Test data, spark plugs Test data,
spark plugs.

Observe disposal regulations!


Installing
Note
When installing new spark plugs, regrease ignition coils with

output stage using silicone paste ETKA .

The applicable silicone paste is stated in the ETKA along with

the corresponding ignition coil and/or spark plug.

4. Descriptions of work

137

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Apply a thin bead of silicone paste on the circumference of the
sealing hose of the ignition coil with output stage -arrow-.

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

Screw in new spark plugs using spark plug socket and exten
sion - 3122 B- .

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Align ignition coils with output stages in respective recesses


of cylinder head cover.
Fit all connectors onto ignition coils -arrows-.

Press ignition coils with output stages on spark plugs until stop
by hand. They must distinctly engage.
Install engine cover panel.

138

4. Descriptions of work

ht
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Insert ignition coils with output stages into cylinder head.

thi
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l purpos
hole
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Golf Cabriolet 2012


Maintenance - Edition 06.2015

4.56.5

Renewing spark plugs, 2.0 l TSI engines

Applicable for engine code CULC only


Removing
Remove engine cover panel page 73 .
Release connectors -1- to -4-, and simultaneously pull all con
nectors off ignition coils with output stage.

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rrectness of i
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Unscrew bolts -arrows- for ignition coils
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Push puller - T10530- as far as stop into hole in ignition coil


-1-.

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Tighten knurled nut -2- in -direction of arrow-.

4. Descriptions of work

139

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by

AG.

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Golf Cabriolet 2012


Maintenance - Edition 06.2015
Pull ignition coil on puller - T10530- in -direction of arrow- out
of cylinder head cover.
Repeat step for all ignition coils with output stage.
Note
Observe installation position of ignition coils with output

stages!

Ensure that the cables are not kinked or damaged.


Unscrew spark plugs using spark plug socket and extension 3122 B- .

es, in part or in w
l purpos
hole
ercia
, is n
m
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om
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Installing

When installing new spark plugs, regrease ignition coils with

output stage using silicone paste ETKA .

The applicable silicone paste is stated in the ETKA along with

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

the corresponding ignition coil and/or spark plug.

Apply a thin bead of silicone paste on the circumference of the


sealing hose of the ignition coil with output stage -arrow-.
Screw in new spark plugs and tighten them to specified torque
using spark plug socket and extension - 3122 B page 140 .
Align and insert all ignition coils with output stage one after
another loosely into spark plug hole.
Press ignition coils with output stage onto spark plugs evenly
by hand (do not use any tools).

AG.

Specified torque

Nm

Spark plugs in cylinder head


Bolt for ignition coil with output stage

30
10

4.57

Reading fault memory of all systems with vehicle diagnostic tester , cor
recting possible faults according to repair guidelines
ODIS Service

Connect diagnostic tester page 23 .


Switch on ignition.
Carry out identification of vehicle.

140

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Install engine cover panel page 73 .

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Simultaneously connect all connectors.

do
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en

Tighten bolts of ignition coils with output stage to specified


torque page 140 .

4. Descriptions of work

Golf Cabriolet 2012


Maintenance - Edition 06.2015
ODIS Service

Enter task data or select Without task.


Select Control units.
Select Event memory list.
Repair all faults according to repair guidelines.

Caution

The vehicle must always be delivered to the customer with


event memory cleared.
Static faults
If one or more static faults are found in the event memory, we
recommend rectifying these faults using guided fault finding after
securing agreement of customer.
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If only sporadic faults or notes are stored
ir se
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o
and the customer has no complaintsthregarding the electronic ve
or
u
ac
a
hicle system, erase event memory.
ss

Sporadic faults

rrectness of i
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spec
at
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his

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4. Descriptions of work

141

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Golf Cabriolet 2012


Maintenance - Edition 06.2015

Exhaust emissions test

In this chapter you will obtain information on the following sub


jects:
Exhaust emissions test for petrol engines page 142
Exhaust emissions test for diesel engines page 150
Note
Please observe the country specific legal regulations.
The exhaust emissions test described below has been created

according to the legal regulations valid in Germany.

Emissions test intervals:


Vehicles with regulated catalytic converter or vehicles with diesel
engine:
3 years after initial registration and then every 2 years.
Vehicles for commercial passenger transport, e.g. taxis: every
12 months

5.1

Exhaust emissions test for petrol en


gines
Note

The following description refers to vehicles fitted with On

board diagnosis - OBD with regulated catalytic converter.

The OBD monitors all components and part systems influenc

ing the exhaust emissions quality.

rrectness of i
t to the co
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m
spec
atio
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wit

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Special tools and workshop equipment required
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Emissions testing station - VAS 6300h
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OBD adapter cable - VAS 5052/16-1 Exhaust gas testing station (interface) XXL - VAS 7300-

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5. Exhaust emissions test

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142

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Exhaust gas testing station (remote head) XXL - VAS 7300-

Adapter cable with pull relief - VAS 5055/2 Remote diagnosis head - VAS 5054 A Diagnosis interface - VAS 5055Note
It is only possible to carry out an exhaust emissions test when

all units of the emissions testing station are connected prop


erly and combined with each other according to the operating
instructions.

All work to be performed is displayed by the emissions testing

station .

Test prerequisites:
. Volkswagen AG

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All test conditions and data required for exhaust emissions
agetest
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are found on EET data sheet for the respective engine.
by

r
For bar code reading the EET data sheet must
tho be printed out.

s
Automatic gearbox: Selector lever in position
P or N.

Manual gearbox: Gear lever in neutral

Handbrake pulled on

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Initial screen:

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Select button -arrow- Exhaust emissions test.

rrectne
s
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t to the co
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form
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atio
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n
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n
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urposes, in part or in wh
ole,
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is n
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Perform exhaust emissions test according to instructions on


display.

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5. Exhaust emissions test

143

AG.

Prote
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Golf Cabriolet 2012


Maintenance - Edition 06.2015
An overview is displayed to select the respective EET type.
Select EET petrol -arrow-.

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5. Exhaust emissions test

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144

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rrectness of i
t to the co
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spec
a
t
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wit
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un
le

The display for warm-up phase appears.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Continue exhaust emissions test according to instructions on
display.
If the EET specification selection is displayed, select respec
tive EET specification selection -arrow-.
If exhaust emissions test is performed initially, either select
Standard values,
Or Last vehicle when an EET is to be performed again.
Select Continue on display see -item 1-.
Vehicle data input:
The vehicle data input menu is displayed.
Enter the following data:
Registration number
Key numbers
Vehicle identification number
Type of fuel
Odometer reading
wagen AG
The following vehicle data can be found in the
vehicle
AG. Volksregistration
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certificate part 1:
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e
Registration number: e.g. oWOB-HH
1234
ris

h
ut

Vehicle identification number field E

Note

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

Type and version Field D2 (type only), Field 2.2 (code for
field D.2)

Further functions can be called up using GoTo button.


The test can be interrupted using GoTo button.
Select with OBD, -arrow-.
Specified data input for EET:

If specifications are not available as bar code, they are to be


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entered manually.

All test conditions and data required for exhaust emissions

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test, see Data sheets for exhaust emissions test for respec
tive engine.

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t.

Note

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hole
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Vehicle manufacturer: Field 2, Field 2.1 (code for field 2)

or
ac
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a
Emission key No. fieldss14.1
(code for field 14)

AG.

Prote
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by

Manual specified data input for EET:


Perform manual data input according to instructions on dis
play.

5. Exhaust emissions test

145

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Enter displayed values on EET data sheet in column Test
values for exhaust emissions test on display as follows:
1-

Test speed (idling speed)

2-

Warm-up phase for catalytic converter

3-

Engine temperature

4-

Increased idling speed

5-

CO content at increased idling speed

6-

Lambda at increased idling speed

7-

Idling speed

8-

Select regulating probe type, either Step-type probe or


Broad-band probe -item 1-.

9-

Lambda probe value

rrectness of i
t to the co
nform
spec
at
i
h re
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wit
in t
his

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When all data have been entered properly, press Continue


button -arrow-.
Specified data input for EET as bar code:

If specified data for EET are available as bar code, read bar
code of EET data sheet with bar code reader.
All data required are shown on display.

Press button -arrow- to continue process.

Prote
cted
by

If visual check is OK, press OK button -arrow-.


Note

When the "not OK" button is pressed, a check will be carried out.
The visual check is displayed with the request to connect the di
agnostic connector -arrow A- and to check the MI lamp
-arrow B-.

146

5. Exhaust emissions test

AG.

Check if exhaust system is fitted and complete and check for


leaks and damage.

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Perform visual check of all exhaust emissions relevant com


ponents.

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Co
t.

Follow instructions on display.

do
c
um
en

Visual check:

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Follow instructions on display.
Switch off ignition.
Connect diagnosis cable connector to EOBD connection.

Switch on ignition.
un
le

Perform visual check of exhaust emissions warning lamp.

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

es, in part or in w
l purpos
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If lamp lights up, press button Lamp On -arrow C-.

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Follow instructions on display, see -arrow C- and -arrow A-.


Start engine.

Visual check of exhaust emissions warning lamp

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py
Co
t.

The exhaust emissions test is only continued when the test probe
is in the exhaust tail pipe.

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en

Note

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n

Insert emission probe in exhaust tail pipe.

5. Exhaust emissions test

147

agen
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by

AG.

Prote
cted
by
c
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rig
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.
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Golf Cabriolet 2012


Maintenance - Edition 06.2015
It is automatically switched to test for readiness of operation.
. Volkswagen AG

AG
It is checked here if all tests for readiness of operation supported
agen
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by the control unit have been performed.
by

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ss

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Note

ed
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If all displayed values are set to zero, a regulating probe test

is not performed.

rrectness of i
t to the co
nf
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r
m
spec
atio
h re
n in
wit

If not all displayed values are set to zero, a regulating probe

test will be performed later.

Confirm condition of exhaust emissions warning lamp condi


tion -arrow B-.
Catalytic converter conditioning:

It is automatically switched to warm-up phase of catalytic con


verter.
Follow instructions on display.

Measurement starts when the engine speed has reached the re


quired level.

Follow instructions on display.


Note

This is only indicated on display if engine temperature has not


reached 80C.
Bring engine to required temperature.

148

5. Exhaust emissions test

AG.

It is automatically switched to display for measuring engine tem


perature.

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Warm-up phase:

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Co
t.

The remaining time to perform the warm-up phase is displayed


- arrow A -.

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sd
o
cu
m
en

Maintain engine speed in required engine speed range.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Measurement at increased idling speed:
It is automatically switched to display for measuring increased
idling speed.
Follow instructions on display.
Measurement starts when the engine speed has reached the re
quired level.
Note
Measurement can be skipped usingVolkbutton,
i.e. the exhaust
swa
.

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does
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d breset using the
Measured values are
e
s
ri
be repeated. utho
a
ss

Maintain engine speed in required engine speed range.


The remaining time to perform measurement is displayed
-arrow A-.

It is automatically switched to display for measuring the idling


speed and CO content.
Measurement starts when the engine speed has reached the re
quired level.
The remaining time to perform measurement is displayed
-arrow A-.
Regulating probe test:
Note

The regulating probe test is only performed when NOT all dis
play values are set to zero at the test for readiness of operation.

rrectness of i
t to the co
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spec
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wit

Measuring idling speed and CO content:

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emissions test has failed.lkswagen AG

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It is automatically switched to display for regulating probe test.


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Note

The regulating probe test is performed for every lambda probe


individually.
Measurement starts when the engine speed has reached the re
quired level.
Maintain engine speed in required engine speed range.
The remaining time to perform measurement is displayed
-arrow A-.

5. Exhaust emissions test

149

es, in part or in w
l purpos
hole
ercia
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Golf Cabriolet 2012
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Maintenance - Edition 06.2015
ss

Evaluation:

rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his

When the exhaust emissions test has been performed, the log is
shown on display.
The test result is displayed.

Now remarks concerning the exhaust emissions test can be en


tered -arrow A-. They will then be included in the test log.
When the exhaust emissions test is classed as passed, select
-arrow B- EET sticker issued in drop-down menu and date.
Then confirm with Yes, see -arrow C-.
After confirming, the 2 TEST CERTIFICATES are printed out
automatically.
If a further test certificate is required, press -arrow A- Print
button.

Prote
cted
by

5.2

Exhaust emissions test for diesel en


gines
Caution

Observe SAFETY AND DAMAGE AVOIDANCE PRE


CAUTIONS in the operating instructions for VAS 6300.

Note
The following description refers to vehicles fitted with On

board diagnosis OBD.

The OBD monitors all components and part systems influenc

ing the exhaust emissions quality.

Special tools and workshop equipment required

150

5. Exhaust emissions test

AG.

The exhaust emissions test is completed and a new exhaust


emissions test can be performed.

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Then press button -arrow B-.

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Take emission probe out of exhaust tail pipe.

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Follow instructions on display.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Emissions testing station - VAS 6300-

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(interface) XXL - VAS 7300ir se
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(remote head) XXL -sVAS
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OBD adapter cable - VAS 5052/16-1 Exhaust gas testing station

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rrectness of i
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Exhaust gas testing station

Adapter cable with pull relief - VAS 5055/2 Remote diagnosis head - VAS 5054 A-

It is only possible to carry out an exhaust emissions test when

Prote
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station .

AG.

All work to be performed is displayed by the emissions testing

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all units of the emissions testing station are connected prop


erly and combined with each other according to the operating
instructions.

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Note

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Diagnosis interface - VAS 5055-

Test prerequisites:

All test conditions and data required for exhaust emissions test
are found on EET data sheet for the respective engine.

For bar code reading of specified data for EET, the EET data
sheet must be printed out.

Automatic gearbox: Selector lever in position P or N.

Manual gearbox: Gear lever in neutral

Handbrake pulled on

Perform exhaust emissions test according to instructions on


display.

5. Exhaust emissions test

151

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Initial screen:
Select button Exhaust emissions test -arrow-.

An overview is displayed to select the respective EET type.


Select EET diesel -arrow-.

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5. Exhaust emissions test

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152

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rrectness of i
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The display for warm-up phase appears.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Continue exhaust emissions test according to instructions on
display.
If the EET specification selection is displayed, select respec
tive EET specification selection -arrow-.
. Volkswage

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If exhaust emissions test is performed initially,
oes
wage select Stand
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by
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Or Last vehicle when an exhaust
ho emissions test is to be car
ut
a
ried out again.
ss

Select Continue -item 1- on display.


Vehicle data input:

rrectness of i
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nform
spec
at
i
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in t
his

The vehicle data input menu is displayed.


Enter the following data:
Registration number
Key numbers

Vehicle identification number


Type of fuel

Odometer reading

The following vehicle data can be found in the vehicle registration


certificate part 1:
Registration number: e.g. WOB-HH 1234
Vehicle manufacturer: Field 2, Field 2.1 (code for field 2)
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Type and version Field D2 (type only), Field 2.2 (code for
field D.2)

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Vehicle identification number field E

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Emission key No. field 14.1 (code for field 14)

AG.

Note
Further functions can be called up using GoTo button.
The test can be interrupted using GoTo button.

5. Exhaust emissions test

153

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Select Diesel OBD -arrow-.
Specified data input for EET:
There are different ways to enter the specified data:
1. Manual input
2. Bar code input of EET data sheet
3. ELSA web service
Note
If there is no ESP to deactivate the engine speed limiter, the

rev limit can be measured using the engine speed limited by


the control unit. To do this, all the EET specifications must be
entered manually.

To use the ELSA web service, the vehicle diagnostic tester ,

which is used for the exhaust emissions test, must be integra


ted in the workshop network.

For the ELSA web service the vehicle specified data are au

tomatically transmitted via the network to the respective mask.

Manual specified data input for EET:


Note
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test, see Data sheets for exhaust emissions test for respec
ua
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tive engine.
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If the engine speed limiter cannot be deactivated, enter
the
ss

All test conditions and data required for exhaust emissions

value 2500 200 rpm in the box for rev limit and 2500 in the
box for engine speed for conditioning.
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5. Exhaust emissions test

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154

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Golf Cabriolet 2012


Maintenance - Edition 06.2015
Perform manual data input according to instructions on dis
play.
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Enter displayed values on EET data sheet
inagcolumn
Test
w
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values for exhaust emissions test on
ydisplay as follows:
b
d
e
ris
ho
t
au

2-

s
Number of throttle bursts for
conditioning

3-

Engine oil temperature (min. value)

4-

Select engine oil temperature measurement procedure

5-

Idling speed

6-

Rev limit

7-

Rev limit measuring period (1 second)

8-

Opacity figure (average)

9-

Select probe type (No. of probe)

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ole,
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10 - Select measuring mode


11 - Measured period portion
When all data have been entered properly, press button
-arrow-.
Specified data input for EET as bar code:
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All data required are shown on display -1-.

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Press button -arrow- to continue the process.

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If specified data for EET are available as bar code, read bar
code of EET data sheet with bar code reader.

rrectne
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Speed for conditioning

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1-

AG.

Visual check:
Follow instructions on display.
Perform visual check of all exhaust emissions relevant com
ponents.
Check if exhaust system is fitted and complete and check for
leaks and damage.
If visual check is OK, press OK button -arrow-.
Note

When the "not OK" button is pressed, a check will be carried out.
Connecting diagnostic connector:

Ignition is switched off.

5. Exhaust emissions test

155

Golf Cabriolet 2012


Maintenance - Edition 06.2015
The visual check is displayed with the request to connect the di
agnostic connector -arrow A- and to check the MI lamp
-arrow B-.
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Connect diagnosis cable connector to EOBD connection.


Visual check of exhaust emissions warning lamp with ignition
switched off:
Switch on ignition.

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If lamp lights up, press button Lamp On -arrow C-.


Note

If the exhaust emissions warning lamp does not light up during


visual check, the result of the exhaust emissions test is Failed.
Visual check of exhaust emissions warning lamp while engine is
running:
Start engine and confirm engine running on display with Yes.
Perform visual check of exhaust emissions warning lamp. The
lamp must not light or flash.
Confirm exhaust emissions warning lamp condition -arrow-.
It is automatically switched to test for readiness of operation.
It is checked here if all tests for readiness of operation supported
by the control unit have been performed.
Conditioning:
In the conditioning phase the engine and, if necessary, the emis
sion control systems are brought to operating temperature by
throttle bursts and are prepared for the exhaust emissions test.

156

5. Exhaust emissions test

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Perform visual check of exhaust emissions warning lamp.

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f
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t to the co
n
form
spec
atio
h re
n
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n
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urposes, in part or in wh
ole,
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Follow instructions on display.

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Follow instructions on display.
Maintain engine speed in required engine speed range.
If no conditioning is necessary, press the button -arrow- to pro
ceed to the next measurement.
AG. Volkswagen AG d
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The engine temperature isiseread
via the diagnostic connector of aran
tee
r
engine control unit. utho
or
ac
a
ss

Reading engine temperature:

rrectness of i
t to the co
nform
spec
a
t
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n in
wit
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Measuring idling speed:

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When the required engine temperature is reached, it is automat


ically switched to display for measuring the idling speed.

Follow instructions on display.


Measurement starts when the engine speed has reached the re
quired level.
Note

Do not insert emission probe into exhaust tail pipe.


Measurement can be skipped using button, i.e. the exhaust

emissions test has failed.

Measured values are reset using the button and the test can
Maintain engine speed in required engine speed range.

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Measuring rev limit:

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The remaining time to perform measurement is displayed


-arrow-.

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um
en

r
te o
iva
r
rp
fo
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n

be repeated.

5. Exhaust emissions test

157

Golf Cabriolet 2012


Maintenance - Edition 06.2015
It is automatically switched to display for measuring rev limit.
Measurement starts when the engine speed has reached the re
quired level.
Operate throttle until the measurement is carried out. To do
this, immediately depress accelerator pedal.
Note
If speed limitation is set, deactivate it during exhaust emis

sions test.

Switch on ignition and then press ESP button until appropriate

symbol flashes in dash panel insert.

If there is no ESP to deactivate the engine speed limiter, the

rev limit can be measured using the engine speed limited by


the control unit.

The remaining time to perform measurement is displayed


-arrow-.
Note
Do not insert emission probe into exhaust tail pipe.
Measurement can be skipped using button, i.e. the exhaust

emissions test has failed.

Air quality check:

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rm
itte
d

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le

could occur during further measurements.

Free acceleration:

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
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s

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l purpos
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When the air quality check is carried out, insert emission probe
into exhaust tail pipe

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d before starting the free accel
ran
An air quality check is carriediseout
tee
r
o
eration. When doing this, uno
th emission probe must be in the
or
ac
a
exhaust tail pipe. Otherwise
measuring
errors
or
faulty
signals
ss

It is automatically switched to display for Free acceleration.


During Free acceleration the engine is revved up to rev limit
without load as quickly as possible.
The Free acceleration test consists of at least four throttle
bursts.

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5. Exhaust emissions test

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158

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Free acceleration - phase 1:

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Follow instructions on display -arrow A- and -arrow C-.
Maintain idling speed in engine speed range indicated
-arrow D-.
The remaining time to perform measurement is displayed
-arrow B-.
Note
The emissions probe must be in the exhaust tail pipe.
If the speed deviates from engine speed range indicated, the

measurement starts again.

Measurement can be skipped using button, i.e. the exhaust

emissions test has failed.

Free acceleration - phase 2:


Follow instructions on display -arrow B-.
Depress accelerator pedal fully when prompted and hold until
the prompt for idling is shown on display.
Free acceleration - phase 3:
Remove foot from accelerator pedal when the prompt for idling
is shown on display -arrow B- and run engine at idling speed.
The test results and information on the latest Free acceleration
are shown on display -arrow A-. If the measured values are not
OK, here you can obtain information why the Free acceleration
has failed.
Note

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rm
itte
d

If the field is coloured red the measured value is outside tol

erance.

es, in part or in w
l purpos
hole
ercia
, is n
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com

tolerance. However, this can be assessed by the user.

Further throttle bursts:


Follow instructions on display -arrow B-.
Now the next throttle burst follows, starting with phase 1 of Free
acceleration.
Many Free accelerations can be carried out until:
Three Free accelerations have been completed in succes
sion and the range of acceleration is OK.
r
te o
iva
r
rp
fo
g
n

The values are not OK and the measurement is terminated/


skipped by pressing the button -arrow C-.

do
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um
en

All values are OK, with the exception of range of acceleration,


and the test is continued by pressing the button -arrow C-.
(In this case, the operator assesses if the value is OK).

rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s

If the field is coloured yellow, the measured value is outside

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erance.

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If the field

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is coloured
white the measured value is within tol or a
a
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ss

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If the measured values are OK after 3 throttle bursts in succes


sion, i.e. all fields are coloured white, the exhaust emissions test
is completed.

5. Exhaust emissions test

159

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Golf Cabriolet 2012


Maintenance - Edition 06.2015
Evaluation:
When the exhaust emissions test has been performed, the log is
shown on display.
The test result is displayed.
Now remarks concerning the exhaust emissions test can be en
tered -arrow A-. They will then be included in the test log.
AG. Volkswagen AG d
agen
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nte
ise
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t
If the exhaust uemissions
test was performed with an active rev
ra
c
limiter, enterss athe following in the test log:

Note

The test was performed with the automatic engine speed limit

of 2500 rpm.

Then confirm with Yes -arrow C-.


The exhaust emissions test log is shown on display and can be
printed out as often as required in the menu Print preview using
Print button -arrow A-.
Press button Close -arrow B- to close the menu Print pre
view .
Follow instructions on display.
Take emission probe out of exhaust tail pipe.

ht
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py
Co
t.

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by

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Prote
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by

c
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op
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The exhaust emissions test is completed, a new exhaust emis


sions test can be performed.

160

5. Exhaust emissions test

thi
sd
o
cu
m
en

Then press button -arrow B-.

rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit

When the exhaust emissions test is completed, select


-arrow B- EET sticker issued in drop-down menu and date.

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hole
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ng

Golf Cabriolet 2012


Maintenance - Edition 06.2015

Glossary

These explanations only apply to Maintenance Manual. They


are not necessarily generally valid!
Term

Explanation
ABS

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rrectness of i
t to the co
nform
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a
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n in
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(Anti-lock brake system); the ABS is a regulating system in the brake system that prevents
locking when braking. This helps to maintain directional stability and steerability.
ATF
Automatic transmission fluid: gear oil for automatic gearboxes
AUS 32
Abbreviation for "aqueous urea solution" with an urea concentration of 32.5%, see also
(AdBlue) page 161
Autogas
Autogas i.e. propane, butane and their mixtures, which, at room temperature, remain
page 161
liquid under relatively low pressure (that is why it is also called low pressure gas) and
used as fuel for petrol engine vehicles. The mixed gas is also called
LPG
.
AdBlue
Is an invented name.
This fluid is also called NOx reducing agent AUS 32, AUS 32 or Diesel Exhaust Fluid
for the USA
AdBlue is a clear reducing agent which is used for exhaust treatment to reduce nitrogen
oxides emissions and particulates.
AdBlue is a registered trademark of the VDA (Verband der Automobilindustrie - German
wagen AGermany,
olksUSA,
association of the automotive industry)
in. Vthe
the European Union and
n AG
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other countries.
ot g
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by
The AdBlue urea solution
in a separate tank
ran
edis not mixed with diesel fuel, but is carried
tee
ris
o
in the vehicle.
h
t
o
ra
au
c
ATF level
Filling level of ATFssin gearbox
CO
Carbon monoxide: is produced when fuels containing carbon are not combusted com
pletely.
Common rail
Refers to a common high-pressure injection line rail, which supplies all cylinders of the
CR
relevant cylinder bank with fuel
Diesel exhaust flu Designation in the USA for the NOx reducing agent AUS 32, or (AdBlue)
id
DIN
Deutsches Institut fr Normung e.V. (German Standards Authority)
DS
Direct shift
DSG
Dual clutch gearbox
ATA
Anti-theft alarm system
Part No.
Abbreviation for part number
EN
European standard
EOBD
European onboard diagnosis
ESP
Electronic stabilisation programme (prevents potential vehicle skidding by targeted in
tervention in the brake and engine management systems).
FAME
Fatty acid methyl ester
FSI
Fuel Stratified Injection
MM
Maintenance Manual
LongLife service The LongLife service enables extremely long inspection or oil change intervals, depend
ing on individual driving style and conditions under which the vehicle is used. For the
LongLife service a special engine oil is required.
LED
Light emitting diode
LPG page 161 LPG liquefied gas (liquefied petroleum gas) i.e. propane, butane and their mixtures,
which, at room temperature, remain liquid under relatively low pressure (that is why it is
also called low pressure gas) and used as fuel for petrol engines vehicles. The mixed
gas is also called
autogas
.
MIL
(Malfunction indicator light); American designation for exhaust emissions warning lamp
K83
6. Glossary

161

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Golf Cabriolet 2012


Maintenance - Edition 06.2015
Explanation

PM
QG0

un
le

pe
rm
itte
d

(Onboard diagnosis); the OBD monitors all components influencing the exhaust emis
sions quality.
American onboard diagnosis
Unit injector on diesel engines
Abbreviation for production control number. It identifies among other things optional
equipment, country-specific deviations
Particulate matter: soot particulate value for diesel engine emissions
Vehicles are not factory-fitted with components for LongLife service. For maintenance,
the intervals based on time and distance (non-flexible intervals) apply.
Vehicles are factory-fitted with active LongLife service. This means vehicles have a flex
ible service interval display and are fitted with the following components:
Flexible service interval display in dash panel insert
Engine oil level sensor

Brake pad wear indicator


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The LongLife service is not factory-activated. This means vehicles have a fixed service
interval display (time and mileage dependent service intervals): These vehicles are fitted
with the following components:
Non-flexible service interval display in dash panel insert
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OBD-II
Unit injector
PR No.

Multi-point injection
North American region
Designation of aqueous urea solution according to DIN ISO 22241-1, see also (AdBlue)
page 161
Designation of aqueous urea solution according to DIN ISO 22241-1, see also (AdBlue)
page 161
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MPI
NAR
NOx reducing
agent AUS 32
NOx reducing
agent AUS 32
OBD

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Term

Engine oil level sensor


Brake pad wear indicator
QG3

The LongLife service is not factory-activated. This means vehicles have a fixed service
interval display (time and mileage dependent service intervals): These vehicles are fitted
with the following components:
Non-flexible service interval display in dash panel insert
Brake pad wear indicator

Registered trademark symbol


Readiness code 8-digit binary code which indicates if all exhaust relevant diagnoses have been performed
by the electronic engine management.
RON
(Research octane number); measurement unit of the knock resistance of petrol
SPF
Particulate filter
RDK, RKA
Tyre pressure monitoring
SAE
(Society of Automotive Engineers); association which creates proposals/guidelines for
implementing legal requirements (e.g. standards).
SCR
With the SCR process (selective catalytic reduction) the noxious nitrogen oxides emis
sions are reduced to a great extent and are converted to steam and nitrogen by the urea
solution.
A special urea solution (AdBlue) is injected into the exhaust system upstream of a spe
cial catalytic converter.
SD
Naturally aspirated diesel engine
SDI
Naturally aspirated diesel engine - direct injection
IDI
Intake manifold injection system
TFSI
Turbo fuel stratified injection
TSI
From model year 2008 the designation TFSI is replaced by TSI. Therefore the designation
TSI is given to TSI turbocharger and TSI twincharger.

162

6. Glossary

Golf Cabriolet 2012


Maintenance - Edition 06.2015
Term

Explanation

TDI
DP
ULEV
ESI
ASSY

TSI turbocharger: charging only with turbocharger


TSI twincharger: charging with turbocharger and compressor
Turbo diesel engine - direct injection
Distributor injection pump
Ultra-low emission vehicle
Extended service interval
Assembly

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6. Glossary

163

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