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Maintenance
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Edition 06.2015
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Service
Maintenance
Heading
1. Engine list
2. Service work
3. General
4. Descriptions of work
5. Exhaust emissions test
6. Glossary
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright 2015 Volkswagen AG, Wolfsburg
D3E803C2745
Contents
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4.25
4.26
4.27
4.28
4.29
4.30
4.31
4.32
thi
sd
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en
4.19
4.20
4.21
4.22
4.23
4.24
Engine list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Information reference flexible or fixed service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service tables for market group A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service tables for market group B and C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raising vehicle with lifting platform or trolley jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entries in service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle diagnosis, testing and information system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Severe operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Countries where diesel has a high sulphur content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Allocation of countries to market groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine code and engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Countries with high levels of dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Descriptions of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable towing bracket: Check and clean if necessary . . . . . . . . . . . . . . . . . . . . . . . .
Swivel joints and axle bearings: Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
agen AG
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Automatic headlight control and static
Perform
functional check . . . . . . . .
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Front passenger front airbag:
Check
key
switch
and
ON/OFF
function
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Battery: Checking battery
clamps
for
secure
seating
.
.
.
.
.
.
.
.
.
.............
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Battery: check usingssbattery
tester with printer VAS 6161 . . . . . . . . . r.ac. . . . . . . . . . . . . . . .
Status of battery: Read - send diagnosis protocol via online . . . . . . . . . . . . . . . . . . . . . . . .
Checking tyres: Condition, wear pattern, tyre pressure, tread depth and age of tyres . . . .
Brake and clutch system: Change brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system and shock absorbers: Perform visual check for leaks and damage . . . . . .
Thickness of brake pads/linings and condition of brake discs, front and rear: Check . . . .
Brake fluid level: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-speed dual clutch gearbox (DSG) 02E: Changing gear oil and filter . . . . . . . . . . . . . . . .
Checking diesel particulate filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Window regulators: Check positioning (open and close functions) . . . . . . . . . . . . . . . . . .
Bonnet: Catch hook: Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protective bellows: Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior and exterior body: Performing visual check for corrosion when doors and flaps are
open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Poly V-belt: Check condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system: Check frost protection and coolant level . . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel fuel filter: Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air filter: Cleaning housing and renewing filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-purpose additive for petrol fuels: add . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine and components in engine compartment (from above and below): Carry out visual
check for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine cover panel top: Removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing and installing engine compartment cover (noise insulation) bottom . . . . . . . .
Engine oil level: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil: Drain or extract; renew oil filter and replenish engine oil . . . . . . . . . . . . . . . . . .
Engine oil: capacities and specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performing road test (driving behaviour, noises, air conditioner etc.) . . . . . . . . . . . . . . . .
Wheel securing bolts: Tighten to specified torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reading radio code using vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ility
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1
2
2.1
2.2
2.3
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
Contents
1
3
3
7
13
20
20
21
22
23
24
25
26
26
27
28
28
29
32
33
36
36
37
38
41
41
41
47
51
52
54
55
56
56
57
57
58
58
59
61
67
72
72
73
76
76
77
93
93
94
97
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5
5.1
5.2
6
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Co
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4.51
4.52
4.53
4.54
4.55
4.56
4.57
Radio/navigation system: Enter PIN of anti-theft coding and store local radio stations to
station buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyre pressure monitoring : Perform basic setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking tyre repair set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Window wash/wipe system and headlight washer system: Functional check . . . . . . . . . .
Wiper blade protection: Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight adjustment: check halogen headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight adjustment: check gas discharge headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight adjustment: checking fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service interval display: Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service interval display: Recode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Track rod ends: Check clearance, security and boots . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary heater: Set weekday in menu of dash panel insert . . . . . . . . . . . . . . . . . . . . . . . .
Dust and pollen filter: Clean housing and renew filter element . . . . . . . . . . . . . . . . . . . . . .
Transportation mode: Switch off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transportation devices: Remove blocking pieces from front axle springs . . . . . . . . . . . . . .
Door arrester: Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clock and date: Set to correct time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Underbody: Visual check for damage to underbody sealant, underbody panels, routing of
lines, plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Convertible top: Clean and grease locking element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Convertible top: carry out water test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft drive toothed belt: Renew (diesel engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft drive toothed belt: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant pump toothed belt: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark plugs: Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reading fault memory of all systems with vehicle diagnostic tester , correcting possible faults
according to repair guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust emissions test for petrol engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust emissions test for diesel engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98
98
100
100
103
106
109
113
115
118
119
120
121
121
122
123
123
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4.34
4.35
4.36
4.37
4.38
4.39
4.40
4.41
4.42
4.43
4.44
4.45
4.46
4.47
4.48
4.49
4.50
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124
124
125
126
127
128
129
140
142
142
150
161
Engine list
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4/4
4/4
4/2
4/4
118/6000
90/5000
77/5000
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Petrol engine
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155/5,300 to
6,200
240/1,750 to
200/1,500 to
175/1,500 to
280/1,700 to
4,500
4,000
3,500
5,200
76.5
76.5
71
82.5
75.6
75.6
75.6
92.8
9.7
9.7
10.0
9.6
Motronic
Motronic MED 17
Simos 10.1
Motronic MED
MED17.5.5
TSI turbocharger TSI turbocharger
17.5
TSI twincharger
TSI turbocharger
95
95
95
95
Chain
Chain
AG.
Chain
Camshaft drive
unleaded, at
least
Chain
Petrol engine
1.4
CNWA
Petrol engine
1.4
CTHD
Petrol engine
1.4
CTKA
Petrol engine
2.0
CULC
4/4
4/4
4/4
4/4
118/5800
118/5800
118/5800
240/1,750 to
240/1,500 to 4,500 240/1,750 to
4,500
4,500
Bore
Diameter, mm
76.5
76.5
76.5
Stroke
mm
75.6
75.6
75.6
Compression ratio
10.0
9.7
9.7
Injection/ignition
Motronic MED Motronic MED 17.5 Motronic MED
17.5.5
TSI twin charger
17.5
TSI twincharger
TSI twin charger
RON
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unleaded, at
least
Camshaft drive
Engines:
Capacity
Engine code
Petrol engine
1.2
CBZB
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Bore
Diameter, mm
Stroke
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Compression ratio
Injection/ignition
RON
Petrol engine
1.4
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Petrol engine
1.4
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Petrol engines
Engines:
Capacity
Engine code
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162/4500-6200
350/1500-4400
95
95
95
82.5
92.8
9.6
Motronic SIMOS
12.1
TSI turbocharg
er
95
Chain
Chain
Chain
Chain
1. Engine list
Petrol engine
Petrol engine
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Diesel engine
2.0
CFHC
Diesel engine
2.0
CUUA
4/4
4/4
81/3500
250/1750-3000
110/3500
340/1750-3000
79.5
80.5
16.5
TDI
common rail
yes
103/4200
320/1,750 to
2,500
81.00
95.5
16.0
TDI
common rail
yes
81.0
95.5
16.2
TDI
common rail
yes
81.0
95.5
16.2
TDI
common rail
yes
Toothed belt
Toothed belt
Toothed belt
Toothed belt
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Bore
Diameter, mm
Stroke
mm
Compression ratio
Injection/ignition
AG.
Diesel engine
1.6
CAYC
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1. Engine list
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Engines:
Capacity
Engine code
4/4
92/5000-6000
200/1400-4000
74.5
80.0
10.0
Motronic MED17.5
TSI Turbocharger
95
Toothed belt
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Diesel engines
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92/5000-6000
200/1400-4000
74.5
80.0
10.5
Motronic MED17.5
TSI Turbocharger
95
Toothed belt
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No. of cylinders/valves per cylinder
4/4
au
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Output
kW at rpm
77/5000
Torque
Nm at rpm 175/1400 to 3500
Bore
Diameter, mm
71.0
Stroke
mm
75.6
Compression ratio
10.5
Injection/ignition
Motronic MED17.5
TSI Turbocharger
RON
unleaded, at least
95
Camshaft drive
Chain
Petrol engine
1.4
CZDA
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Engines:
Capacity
Engine code
Diesel engine
2.0
CUUB
4/4
Service work
2.1
2.1.1
Service identification
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Flexible service
Fixed service
Flexible service
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2.1.2
V
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QG1
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ss
QI6
QI1, QI2, QI3, QI4, QI7
ility
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2012
2013
2013
n AG. Volkswagen AG do
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Flexible
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Fixed service
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PR number
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2.1.3
Fixed service
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For these vehicles the flexible service is not factory-activated.
r
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Therefore, these vehicles have a fixed serviceautinterval
display
ra
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page 5 and for maintenance the fixed service
intervals apply.
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Edition
06.2015
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2.2
The following chapter contains the service tables with the service
specifications of the Volkswagen Passenger Cars brand.
2. Service work
occurs first.
2.2.1
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Spark plug change intervals page 11
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Other additional work based on time or distance
page 12
s
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Caution
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Service intervals
From - to
2. Service work
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Note
Indicated on
service interval display
(includes oil change)
YES
From - to
Indicated on
service interval display
(includes oil change)
QI4
Prote
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QI3
AG.
QI2
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NO
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PR No.
YES
Indicated on
service interval display
(includes oil change)
QI1
From - to
2014
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PR No.
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From - to
YES
ility
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YES
YES
YES
YES
YES
YES
YES
NO
Indicated on
service interval display
YES
YES
YES
YES
2. Service work
From - to
PR No.
r
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YES
YES
YES
4-cylinder TSI
AG.
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DIESEL ENGINES
4-cylinder TDI common
rail with diesel particulate
filter
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QI7
YES
urposes, in part or in wh
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QI7
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t
Oil change
au service (flexible):
ss
max. 30,000
km or 2 years
Oil change service (fixed):
every 10,000 mi. or 1 year
Inspection:
every 20,000 mi or 2 years
Inspection:
After 30,000 km or 2 years,
then every 30,000 km or 1 year
un
le
QI6
502 00
507 00
Note
Description of work
page 77
10
2. Service work
es, in part or in w
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1)A
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Diesel engines
Engine type
Engine code
Model year
Since introduction
Since introduction
Since introduction
Toothed belt
change interval
Tensioning roll
er
change interval
Every 120,000 km
Every 120,000
page 126
km
Applies only to diesel Applies only
engines operated in
to diesel en
countries with high lev
gines oper
els of dust.
ated in
page 28
countries
with high
levels of
dust.
Every 210,000 km
Every 210,000
page 126
km
No prescribed change in
terval,
toothed belt drive with test
interval,
see other time or mileage
dependent additional
work page 12
11
un
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2.0 l TSI
urposes, in part or in wh
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p
1.2 l TSI
1.4 l TSI
2.0 l TSI
Engine code
Change intervals
CBZB, CVYB
CAVD, CAXA, CTHD,
CNWA, CTKA, CZCA,
CZDA
CULC
EVERY 60,000 km
Mileage more than 60,000 km in 4 years
CCZB
EVERY 90,000 km
Mileage more than 90,000 km in 6 years
EVERY 4 years
Mileage less than 60,000 km in 4 years
EVERY 6 years
Mileage less than 90,000 km in 6 years
Prote
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AG.
Interval
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Dual clutch gearbox (DSG) 02E: renew gear oil and filter
12
2. Service work
ht
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Co
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Description of
work
page 129
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
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Engine type
ility
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AG. Volkswagen AG d
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For technical reasons it is possible thatisseveral
cross references
e
nte
r
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are not directed to the correct chapter.
In
this
case
select
the
pro
eo
h
ut
ra
a
cedure manually in the information.
c
s
s
Description of
work
Every 60,000 km
page 55
After 60,000 km
or 3 years,
then every
60,000 km or
2 years
At 180,000 km,
then every
30,000 km there
after
Maintenance
tables
At 210,000 km,
then every
30,000 km there
after
page 56
At 240,000 km,
then every
30,000 km there
after
At 240,000 km,
then every
30,000 km there
after
page 127
page 56
page 127
Every 12 months
page 142
Description of
work
2.3
ht
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page 47
page 142
thi
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C
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rrectness of i
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spec
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Interval
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Additional
AG. Volkswagen AG d
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work based
on
time
or
distance
eo
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ra
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s
2.3.1
Delivery inspection
Work to be completed:
13
urposes, in part or in wh
ole,
cial p
is n
mer
m
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o
c
erm
or
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a
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v
i
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p
agen
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Prote
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.
C
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Scopes of service
rrectne
s
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i
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form
spec
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thi
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AG.
2.3.2
ht
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Co
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un
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ility
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Note
Depending on the time elapsed and on the mileage since the
with an inspection.
Oil
change
service
Inspec
tion
Exten
ded
scope of
inspec
tion
(only ap
plicable
in addi
tion to
regular
inspec
tion)
Work to be completed
Vehicle interior
X
X
X
14
2. Service work
AG. Volkswagen AG d
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X
X
X
X
X
Vehicle from below
X
X
X
X
X
X
X
X
X
thi
sd
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X
X
X
X
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l purpos
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AG.
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nf
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spec
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wit
Vehicle exterior
X
X
X
X
X
X
ility
ab
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an
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ce
Work to be completed
Prote
cted
by
c
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ht
.
C
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Inspec
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ht
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Co
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Oil
change
service
15
pe
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d
X
X
X
X
2. Service work
AG.
Final checks
X
X
X
X
16
r
te o
iva
r
rp
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n
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
do
c
um
en
X
X
X
Engine compartment
X
X
X
X
X
X
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
Tyres
damage
Warning stickers: ensure they are present
Removable towing bracket: check
Air suspension: check for leaks and damage.
Sunroof: check function, clean guide rails and lubricate with special
grease
Automatic gearbox: check ATF level
un
le
AG. Volkswagen AG d
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gu
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arato undercoating, under
Underbody:
d
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nte
is
r
o
body
covers,
routing
of
lines,
plugs
eo
h
ut
ra
a
s
Front
and rear coil springs and rubber buffers: carry cout visual check for
s
ility
ab
y li
an
pt
ce
X
X
Work to be completed
Prote
cted
by c
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gh
t.
C
op
yi
Inspec
tion
ht
rig
py
Co
t.
Oil
change
service
2.3.3
China market
Applies up to 2013
Oil change service (fixed)
(QG0/QG2/QG3)
un
le
pe
rm
itte
d
QI3
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
Inspection service
(does not appears on service interval display)
agen
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c
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.
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After 10,000 km
or 1 year 1)
then every
10,000 km
or 1 year 1)
Mainte
nance tables
every 20,000 km
or 2 years 1)
After 30,000 km
or 3 years 1), and
then every 30,000
km or 2 years
At every service.
Every 10,000 km
or 1 year 1)
every 20,000 km
or 2 years 1)
Mainte
nance tables
every 30,000 km
or 2 years 1)
page 67
Mainte
nance tables
page 72
page 121
page 129
Prote
cted
by
2.3.4
ht
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py
Co
t.
Mainte
nance tables
do
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um
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rrectness of i
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nform
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a
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wit
thi
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Description of
work
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es n
wage
s
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(appears on serviceseinterval
display)
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ran
ir
tee
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t
or
Oil change service
(fixed)
u
ac
a
(QG0/QG2/QG3)
ss
Interval
Inspection
Inspection with expanded scope
Applicable only in conjunction
with regular inspection.
Dust and pollen filter (cabin fil
ter): renew
QI1
every 5,000 km or 1 year 1)
QI2
every 7,500 km or 1 year 1)
QI3
every 10,000 km or 1 year 1)
QI4
every 15,000 km or 1 year 1)
Every 15,000 km
Every 10,000 km
or 1 year 1)
or 1 year 1)
every 30,000 km
every 20,000 km
or 2 years 1)
or 2 years 1)
Every 15,000 km
or 1 year 1)
Every 10,000 km
or 1 year 1)
2. Service work
17
un
le
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
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p
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fo
ng
Every 60,000 km
Every 60,000 km
Every 60,000 km
Every 60,000 km
Every 60,000 km
Every 60,000 km
Every 120,000 km
Every 60,000 km
Every 120,000 km
Every 120,000 km
Every 120,000 km
Every 120,000 km
Every 120,000 km
Every 150,000 km
Every 150,000 km
Every 60,000 km
Every 20,000 km
every 20,000 km
or 2 years 1)
every 20,000 km
or 2 years 1)
Every 10,000 km
or 1 year 1)
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Every 30,000 km
every 30,000 km
or 2 years 1)
every 30,000 km
or 2 years 1)
every 30,000 km
or 2 years 1)
rrectne
s
s
o
f
i
t to the co
n
form
spec
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AG.
. Volkswagen AG
gen AG
does
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every
km
not every 30,000 km
l
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1)
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ran 2 years 1)
e
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Co
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Work to be completed
18
2. Service work
r
fo
ng
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
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d
p
un
le
Every 20 years
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
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c
um
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agen
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AG.
Every 20 years
Prote
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C
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1)
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Co
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Work to be completed
AG. Volkswagen AG d
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Golf Cabriolet
gu 2012
by
ara
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Maintenance
Edition
06.2015
is
r
o
eo
h
ut
ra
a
c
s
s
2. Service work
19
General
3.1
3.1.1
Safety notes:
WARNING
does
not
gu
ara
nte
eo
ra
c
o
Before driving a vehicle onto
yaV lifting platform it must be
db
e
ensured that the vehicleorweight
does not exceed the per
is
th of the platform.
missible lifting capacity
au
agen
lksw
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AG.
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c
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3. General
ht
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20
thi
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l purpos
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or
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t
a
itte
iv
r
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o
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f
e
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t to the co
nf
o
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m
spec
atio
h re
n in
wit
ility
ab
y li
an
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ce
ss
3.1.2
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
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Sticker
rrectness of i
t to the co
nf
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m
spec
atio
h re
n in
wit
3.2
ility
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n AG. Volkswagen AG do
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or
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ac
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ss
In this chapter there are stickers which apply for the German
market. The stickers determined for your country can be obtained
from your importer.
Attach Your next service sticker page 21 .
Attach vehicle data sticker in customer service schedule
page 22
3.2.1
Note
thi
sd
o
cu
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en
3. General
21
agen
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AG.
Prote
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.
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es, in part or in w
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AG.
3. General
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Ireland
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Italy
Japan
Canada
Croatia
Liechtenstein
Luxembourg
Malta
Monaco
Montenegro
New Zealand
Netherlands
Norway
Austria
Poland
Portugal
Romania
Sweden
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Serbia
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Spain
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USA
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27
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4. Descriptions of work
31
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Descriptions of work
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page 38
The fault memory of all systems must be read with vehicle diag
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AG.
32
4. Descriptions of work
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Dust and pollen filter: Clean housing and renew filter element
page 121
Transportation mode: Switch off page 121
4.1
4. Descriptions of work
33
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34
4. Descriptions of work
AG.
After ball head has been inserted, green mark on hand wheel
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35
4.2
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37
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4.8
4. Descriptions of work
41
4.8.1
wage
Tests at delivery inspection:
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Tests at service:
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toe and camber settings should be checked:
Feathering on tread indicates incorrect toe setting.
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4. Descriptions of work
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4.8.3
WARNING
For safety reasons, only tyres of same type and tread pat
tern should be fitted on a vehicle! Approved wheel and tyre
combinations, e.g. Running gear; Rep. gr. 44
Note
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4. Descriptions of work
43
If winter tyres are fitted, a sticker, visible for the customer and
For winter tyres, the tyre pressure does not have be increased.
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Tyre size
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rear
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200/2.029
220/2.2/32
270/2.7/39
44
Full payload
kPa/bar/psi
4. Descriptions of work
415/4.2/61
Wheels and
Part number - 5K7 010 762 JPart number - 5K7 010 809 B-
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Full payload
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rear
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415/4.2/61
Wheels and
Part number - 5K7 010 760 CPart number - 5K7 010 809 C-
Golf Cabriolet
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Full payload
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Tyre size
front
rear
front
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Golf Cabriolet
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4. Descriptions of work
45
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Golf Cabriolet
Full payload
kPa/bar
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Half payload
kPa/bar
Tyre size
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rear
240/2.4
240/2.4
260/2.6
Golf Cabriolet
Full payload
kPa/bar
front
Half payload
kPa/bar
Tyre size
front
rear
260/2.6
260/2.6
280/2.8
rear
2.4
2.4
All
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2.6
4.2
Wheels and
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bar
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Half load
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Tyre size
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2.6
2.6
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Golf Cabriolet
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4. Descriptions of work
front
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For this vehicle only brake fluid VW 501 14 - B 000 750must be used.
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4. Descriptions of work
47
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48
4. Descriptions of work
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AG. Volkswagen AG d
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Golf Cabriolet
2012
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Maintenance
- Edition 06.2015
Push collector bottle bleeder hose -1- onto front left bleeder
valve, open bleeder valve and let appropriate quantity of brake
fluid run out (see table). Close bleeder valve. Torque: Running
gear Brake systems Rep. gr. 47 Repairing
front brake
n AG. Volkswagen AG do
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Fit again cover cap on bleederrisvalve
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Remove cover cap -1- from bleeder valve of rear left brake
caliper.
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Repeat procedure on right-hand
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4. Descriptions of work
49
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For technical reasons it is possible that several Vcross
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select the pro
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Open valve and allow approx. 100 ml of brake fluid to flow out.
Close valve and depress clutch pedal 10 to 15 times quickly
in succession.
Open valve again and allow approx. 50 ml of brake fluid to flow
out.
Close valve, remove bleeder hose and depress clutch pedal
several times.
Install air filter housing accordingly in reverse order.
Sequence and quantity of brake fluid
Sequence
bleeder valves:
Rear left
Rear right
0.30 litre
0.30 litre
0.15 litre
approx. 1.00 litres
50
4. Descriptions of work
AG.
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Check brake fluid level and correct if necessary.s It must be
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4.10
4. Descriptions of work
51
4.11
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The adapter to loosen and tighten anti-theft wheelVobolts
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4.11.1
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4. Descriptions of work
do
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52
un
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wear:
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Procedure
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Check brake
r
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disc
4. Descriptions of work
53
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When replacing brake pads, always check brake discs as well for
wear! Checking and if necessary replacing the brake discs is a
repair measure.
Check brake disc for wear:
Procedure
Running gear Brake systems Rep. gr. 46 Brake mecha
nism Repairing rear brake.
Note
4.11.3
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4.12
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Note as follows:
Note
4. Descriptions of work
Prote
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54
AG.
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In order that brake fluid does not overflow the reservoir, MAX
marking -1- must not be exceeded.
Brake fluid level at inspection service AG. Volkswagen
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AG do
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The fluid level must alwaysybe
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When vehicle is insuse,
fluid level tends to drop slightly due to
s automatic adjustment.
lining/pad wear and
4. Descriptions of work
55
AG.
Prote
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by
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l purpos
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4.14
When checking the diesel particulate filter the ash mass limit val
ue is read.
ODIS Service
Note
The automatic opening and closing features for the electric win
dows do not function after disconnecting and reconnecting the
battery. Therefore, before a new vehicle is delivered, the window
regulators must be reactivated. Once the windows have been re
activated, the battery must not be disconnected again.
WARNING
56
4. Descriptions of work
AG.
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4.15
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Remove excess lubricate with a lint-free
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4.17
or
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Check outer bellows and inner bellows -arrows- for leaks and
damage.
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rig
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Co
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4. Descriptions of work
57
agen
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4.18
Test locations
Inner and outer door frame
Area around trim strips
Windscreen roof edge
Outer and inner A-pillar
Bonnet
Wheel housings
Inner and outer tailgate
4.19
olkswagen AG
Poly V-belt: Checkagcondition
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Crank engine at vibration
damper
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belt
pulley
using
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socket.
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Carry out the following procedure:
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Base break-up
Fraying of cord strands
Flank wear (material wear, frayed flanks, brittle flanks -glassy
flanks-, surface cracks)
Traces of oil and grease
Caution
AG.
4. Descriptions of work
agen
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58
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Read the frost protection value from the respective scale for
AG.
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coolant hoses.
4.20.1
4. Descriptions of work
59
Note
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spec
at
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60
4. Descriptions of work
AG.
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If frost protection is too low, you must drain some coolant and
add coolant additive page 60 .
4.20.3
Mixture ratio:
Caution
Frost protection to
Distilled water
-36
approx. 60%
approx. 50%
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4. Descriptions of work
61
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Removing:
Caution
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After changing the diesel fuel filter, the fuel system has to be bled.
Do NOT pull fuel hoses off fuel filter cover and do NOT
lever at connection. Leaks could occur and the fuel filter
upper part can be damaged.
4. Descriptions of work
Prote
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by
62
AG.
Unscrew all bolts -arrows- from fuel filter upper part and re
move fuel filter upper part.
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Remove old seal -2- from fuel filter upper part -1- by levering
seal out of respective groove -arrow-.
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Remove all diesel, dirt and water residues from fuel filter lower
part using diesel extractor - VAS 5226- .
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Prote
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Note
Always moisten new seal -1- slightly with diesel fuel to avoid
malfunctions!
4. Descriptions of work
63
Screw all bolts into fuel filter lower part and tighten hand-tight.
Then tighten bolts to 5 Nm according to sequence shown in
illustration -arrows-.
Caution
ODIS Service
rrectness of i
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spec
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Note
If there is still air in the fuel system, the engine can change to
emergency running mode during road test. In this case, switch
engine off and erase fault memory. Then continue with a road test.
64
4. Descriptions of work
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Safety glasses
Note
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Note
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Prote
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Unscrew bolt -arrow- and lift filter housing cover -1- with fuel
hoses connected to one side.
AG.
4. Descriptions of work
65
urposes, in part or in wh
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Remove all diesel, dirt and water residues from diesel fuel filter
lower part using diesel extractor - VAS 5226- .
r
fo
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Insert filter element -2- centrally into fuel filter housing -1-.
Screw in bolts for filter housing -4- and tighten them to speci
fied torque.
66
4. Descriptions of work
AG.
Always moisten new seal slightly with diesel fuel to avoid mal
functions!
agen
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Caution
Prote
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Installing
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Caution
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AG.
4.22
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If there is still air in the fuel system, the engine can change to
emergency running mode during road test. In this case, switch
engine off and erase fault memory. Then continue with a road test.
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Allow engine to run for several minutes at mid revs, then switch
engine off again.
4. Descriptions of work
67
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spec
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wit
4.22.1
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4. Descriptions of work
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68
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4. Descriptions of work
69
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4.22.2
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Prote
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by
70
4. Descriptions of work
AG.
Fit lower part of air filter housing -2- on upper part of air filter
housing -4- and join them using bolts -1-.
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Insert air filter element -3- centrally into mounting in upper part
of air filter housing -4-.
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Check air filter housing, air mass meter and water drains for
soiling and clean them, if necessary.
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spec
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Remove air filter element -1- and place down turned through
180.
Specified torque
Nm
Securing bolts
1.5
4.22.3
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Remove air filter upper part and take out air filter element -1-.
Note
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To prevent damage
not use sharp-edged tools when pulling hose off.
4. Descriptions of work
71
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4.23
507 53 A or VW 507 53 B.
Fill multi-purpose additive for petrol fuels into regular fuel tank
AG. Volkswagen AG d
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during each service.
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China
Use VW 507 53 A: for all petrol Use VW 507 53 A: for all petrol
engines, except for CNG and
engines, except for CNG and
MultiFuel (E85) engines.
MultiFuel (E85) engines.
Multi-purpose additive - G 001 Multi-purpose additive - G 001
780-M3780-M3 Multi-purpose additive - G 001
770-A2-
rrectness of i
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nform
spec
a
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72
4. Descriptions of work
AG.
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4.24
Note
pe
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4.25
Do not push with the fist or a tool on the engine cover panel
when it is installed or engaged at securing points. It could
be damaged.
rrectness of i
t to the co
nform
spec
a
t
i
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wit
thi
s
Removing and installing engine cover panel, 1.4 l TSI and 2.0 l
TSI engines page 73
4.25.1
Prote
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by
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Version 1
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Removing:
do
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4. Descriptions of work
73
Removing
Carefully pull engine cover panel off retaining pins one after
the other -arrows-. Do not pull off engine cover panel abruptly
or just on one side.
Installing
AG.
4. Descriptions of work
agen
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Prote
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c
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rig
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74
ht
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Press engine cover panel into rubber grommets first on the left
side and then on the right side.
rrectne
s
s
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f
i
t to the co
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form
spec
atio
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n
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sd
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urposes, in part or in wh
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Version 3
AG. Volkswagen AG d
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4.25.2
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AG. Volkswagen AG d
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Version 2 page 75
Version 1
Removing:
rrectne
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form
spec
atio
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Version 1 page 75
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Prote
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AG.
Version 2
Removing:
Carefully pull engine cover panel off retaining pins one after
the other -arrows-. Do not pull off engine cover panel abruptly
or just on one side.
Installing:
To prevent damage, do not strike engine cover panel with the
fist or a tool.
Position engine cover panel, paying attention to oil filler neck
and dipstick.
Press engine cover panel into rubber grommets first on the left
side and then on the right side.
4. Descriptions of work
75
4.26
Procedure
Removal of engine cover panel -bottom- (noise insulation) can be
found in Workshop Manual under:
General body repairs, exterior General body repairs, exte
rior; Rep. gr. 50 ; Noise insulation Noise insulation
Note
olkswagen AG
en AG. V
does
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For technical reasons it is possible that
cross references
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no
Vol
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are not directed to the correct chapter.
In this case select the pro t guara
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cedure manually in the information.
e
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Note as follows:
rrectness of i
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nform
spec
at
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his
After shutting off engine, wait at least 3 minutes so that the oil
can flow back into the sump.
Pull out dipstick, wipe with a clean cloth and push dipstick in
again to limit stop.
Pull dipstick out again and read oil level.
Version 1
Note
The oil level must always be in the upper third of area -B- for
AG.
4. Descriptions of work
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76
ht
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Co
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do
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hole
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m
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c
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t
a
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f
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4.27
or
ac
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t
au
ss
This way, you will achieve the greatest possible customer sat
isfaction.
or
ac
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ab
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th
au
s
s
rrectness of i
t to the co
nform
spec
at
i
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in t
his
4.28
AG.
Prote
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agen
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Draining engine oil and renewing oil filter, 1.2 l TSI engines and
1.4 TSI engines page 80
ht
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Co
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do
c
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Draining or extracting engine oil and renewing oil filter, 1.2 l TSI
engines and 1.4 l TSI engines page 78
Draining or extracting engine oil and renewing oil filter, 2.0 l TSI
engines page 83
Applicable for engine code CCZB only
Draining engine oil and renewing oil filter, 2.0 l TSI engines
page 85
Applicable for engine code CULC only
4. Descriptions of work
77
4.28.1
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
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c
erm
or
e
t
a
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iv
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f
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spec
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4. Descriptions of work
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78
thi
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AG. Volkswagen AG d
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For engines with standing oil filter the oil filter must be renewed
If the engine oil is drained and not extracted with an used oil
Prote
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by c
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C
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Caution
do
c
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en
r
te o
iva
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fo
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Wait a few minutes, so that engine oil can flow back from filter
into engine.
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
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wit
thi
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l purpos
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When removing oil filter, make certain that the old seal is also
removed and is not stuck to the control housing.
AG.
Specified torque
Nm
Oil filter
20
4. Descriptions of work
79
Nm
30
Caution
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AG.
Prote
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Draining engine oil after 1st oil change
Unscrew oil drain plug -2- and dispose of seal -3-.
Note
The oil drain plug will be reused after the 1st oil change.
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Specified torque
Nm
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82
4. Descriptions of work
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4.28.3
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83
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Specified torque
Nm
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84
4. Descriptions of work
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Maintenance tables
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85
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Moisten new O-ring -2- with engine oil and insert it into groove
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Renew filter element -3-.
Note
AG.
4. Descriptions of work
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s
After the engine oil has been drained, the oil drain plug must
Nm
30
Proceed slowly when pouring in the engine oil. The filler neck is
narrow, and the housing structure is directly underneath it. This
causes the oil to run very slowly. If necessary, use oil filler funnel
- VAS 6842- for pouring in the engine oil.
Engine oil capacity:
Maintenance tables
Engine oil: capacities and specifications page 93
4. Descriptions of work
87
4.28.5
un
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Note
For engines with standing oil filter the oil filter must be renewed
r
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88
4. Descriptions of work
AG.
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Installing
Renew filter element -3-.
Renew O-rings -2 and 4-.
Install threaded cap and tighten to specified torque.
Specified torque
Nm
25
4. Descriptions of work
89
Nm
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Maintenance tables
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4.28.6
AG.
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4. Descriptions of work
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Unscrew oil drain plug -1- from screw cap -3- and drain engine
oil.
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Nm
25
5
4. Descriptions of work
91
Nm
30
4.28.7
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4. Descriptions of work
AG.
92
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When adding oil, use oil filler funnel - VAS 6842- as appropri
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Engine
AG. Volkswagen AG d
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page 93
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WARNING ss
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AG. Volkswagen AG d
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Golf
Cabriolet
2012
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ise
Maintenance
Edition
t
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CAYC
CFHC
CUUA
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4.30
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3.6
3.9
4.7
4.6
4.6
3.6
3.6
3.6
5.7
4.0
4.0
4.0
Prote
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Diesel engines
Engine code
Capacity / output
3..6
504 00
504 00
504 00
504 00
504 00
504 00
--504 00
--504 00
504 00
504 00
504 00
AG.
1.4 l 118 kW
1.4 l 90 kW
1.2 l 77 kW
2.0 l 155 kW
2.0 l 195 kW
2.0 l 188 kW
1.4 l 118 kW
1.4 l 118 kW
1.4 l 118 kW
2.0 l 162 kW
1.2 l 77 kW
1.4 l 92 kW
1.4 l 110 kW
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CAXA
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CCZB
CDLA
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CTHD
CTKA
CULC
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CZCA
CZDA
Golf Cabriolet 51
Oil quantity with filter
VW engine oil standards
(I)
With flexible service With fixed service
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Petrol engines
Engine code
Capacity / output
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4.29
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
502 00
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Golf Cabriolet 51
Oil quantity with filter
VW engine oil standards
(I)
With flexible service With fixed service
1.6 l 77 kW
2.0 l 103 kW
2.0 l 81 kW
2.0 l 110 kW
4.3
4.3
4.6
4.6
507 00
507 00
507 00
507 00
507 00
507 00
507 00
507 00
4. Descriptions of work
93
4.31
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On vehicles with light alloy wheels do not lever wheel hub trim
off with screwdriver, only use the special tool for this purpose
(puller hook in vehicle tool kit).
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The puller hook -1- to remove the cover caps is located with the
vehicle tool kit.
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4. Descriptions of work
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Hook puller hook into one drilling of wheel hub trim and pull off
in -direction of arrow-.
On vehicles with light alloy wheels do not lever wheel bolt caps
off with screwdriver, only use the special tool for this purpose
(puller hook in vehicle tool kit).
Note
Note
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t to the co
nform
spec
at
i
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AG.
4. Descriptions of work
95
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Slide adapter -2- into anti-theft wheel bolt -1- onto stop.
Slide the wheel bolt wrench onto adapter -2- onto stop.
Tightening wheel bolts
WARNING
AG.
Prote
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4. Descriptions of work
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96
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Installing wheel centre cover, wheel bolt cover caps and wheel
cover
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Push wheel hub trim into opening of wheel hub. Ensure that
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AG. Vfitted
-A and B- are accurately
AG do
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Install wheel trim by inserting trim evenly into steel wheel. Ensure
that valve -B- seats in cut-out -A- of wheel trim.
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AG.
Note
Place adapter and puller hooks properly in vehicle tool kit after
completing work.
4.32
The radio codes are also called security codes. They can be
For radio activation the codes must be entered via radio but
4. Descriptions of work
97
4.33
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Procedure
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98
4. Descriptions of work
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4.34
If the SET button is not in the centre console, you can find it in the
glove compartment.
If ESP is not fitted, press TCS button.
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4. Descriptions of work
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l purpos
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Note
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4.35
4.36.1
100
4. Descriptions of work
AG.
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4.36
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Note
n AG. Volkswagen AG do
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In countries and regions
Vol where no frost occurs dueot to
gu the local
by
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d
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climatic conditions,
the
anti-freeze
protection
does
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or
ac
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spec
at
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es, in part or in w
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t
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a
ss
do
c
um
en
Frost protection
to
Water
-17/-18
-22/-23
-37/-38
1 part
1 part
1 part
3 parts
2 part
1 part
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AG.
Prote
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by
c
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4. Descriptions of work
101
In vehicles with fan jets, the reservoir must be filled with gen
mer. The powerful cleanser easily removes wax and oil resi
due from the glass.
4.36.2
Note
If the spray field is uneven due to soiling in the spray jet, remove
spray jet, and rinse with water opposite to direction of spray. Then
it is permitted to blow out opposite to direction of spray with com
pressed air. Never use solid objects to clean the washer jets!
AG. Volkswagen AG d
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However, osmall
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nf
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wit
es, in part or in w
l purpos
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or
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If both spray fields are not at same height, adjust spray direc
tion upwards or downwards as follows:
1 - Cowl panel in front of windscreen
2 - Adjuster, Torx size 8
3 - Fan jet
4 - Bonnet
AG.
Prote
cted
by
4. Descriptions of work
agen
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Vo
by
102
c
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C
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Anti-clockwise higher.
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Clockwise lower.
thi
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Adjust the spray jet -3- by turning the adjuster -2- using a Torx
screwdriver.
4.36.3
4.36.4
Procedure
Electrical system; Rep. gr. 92 ; Windscreen wiper system;
Adjusting wiper blade park position
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Co
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sd
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4.37
urposes, in part or in wh
ole,
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is n
mer
m
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p
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Note
AG. Volkswagen AG d
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h
ut
ra
a
c
s
s
blades
is a repair measure.
4. Descriptions of work
103
agen
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Vo
by
AG.
Prote
cted
by
c
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rig
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.
C
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yi
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
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t
a
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p
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nl
f
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g
n
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
ility
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AG. Volkswagen AG d
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When doing this, do not touch the wiper blade to prevent dam
age.
Remove upper securing clip upwards and lower securing clip
downwards -arrows-.
104
4. Descriptions of work
AG.
agen
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by
Prote
cted
by c
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C
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When engine is switched off move wiper lever down to touchwipe function within 10 seconds.
do
c
um
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4.37.1
4.37.2
wag
The wipers move in
olksservice position.
V
by
Caution
When doing this, do not touch the wiper blade to prevent dam
age.
rrectness of i
t to the co
nform
spec
a
t
i
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n in
wit
thi
s
4.37.3
do
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c
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.
C
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Prote
cted
by
When engine is switched off move wiper lever down to touchwipe function within 10 seconds.
AG.
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
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itte
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th
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d
Lift the wiper
arm
ise
or
4. Descriptions of work
105
When doing this, do not touch the wiper blade to prevent dam
age.
Carefully place wiper arm back onto windscreen.
Switch ignition on and briefly operate the wiper lever to move
the wipers back to park position. Switch ignition off again.
4.38
agen AG
n AG. V SAE-compliant
In the US, Canadian and Mexican
gemarkets
does
swa
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adjustment is
not
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subject to tee o
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c
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headlights are used.
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db
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As of model year 2014
tho the headlight
u
a
a separate charge.
ss
r
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4. Descriptions of work
AG.
106
agen
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Vo
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Prote
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by
c
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rig
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.
C
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yi
4.38.2
ht
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Co
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4.38.1
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spec
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wit
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thi
sd
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urposes, in part or in wh
ole,
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is n
mer
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p
Inclination
0 to 1/2
1/2 to 1
1.2 %
1.0 %
es, in part or in w
l purpos
hole
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area and
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Check the following:
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Whether, with the dipped beam switched
on, the horizontal
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or
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bright/dark boundary contactsssthe
Note
rrectness of i
t to the co
nform
spec
at
i
h re
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n
wit
in t
his
4.38.3
AG.
Prote
cted
by
ht
rig
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Co
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do
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4. Descriptions of work
107
ant headlights.
rrectness of i
t to the co
nform
spec
at
i
h re
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in t
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AG. Volkswagen AG d
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0.9 %oes n
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or
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0 to 1/2
1/2 to 1
0.2 %
0.0 %
agen
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Vo
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Prote
cted
by
c
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rig
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.
C
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yi
4. Descriptions of work
AG.
108
ht
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Co
t.
Fuel level of
fuel gauge
do
c
um
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es, in part or in w
l purpos
hole
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, is n
m
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t
a
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du
p
or
nl
f
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g
n
0 to 1/2
1/2 to 1
Inclination
4.38.4
Note
4.39
es n
ot g
ua
ran
tee
or
ac
a separate charge.
4.39.1
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
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, is n
m
m
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o
c
erm
or
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a
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iv
r
du
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nl
f
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ng
ility
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an
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w
olks
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b
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au
ss
4. Descriptions of work
109
ht
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agen
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AG.
Prote
cted
by
c
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p
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.
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1) During the initialisation, the step motors for the headlight range
4.39.2
AG. Volkswagen AG d
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0 to 1/2
1/2 to 1
Inclination
1.0 %
1.0 %
AG.
Prote
cted
by
4. Descriptions of work
agen
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Vo
by
c
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p
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C
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110
do
c
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te o
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es, in part or in w
l purpos
hole
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, is n
m
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com
Fuel level of
fuel gauge
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
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aof
The breakingedpoint
-2- between the horizontal part
ranthe light/
s
i
tee
r
dark boundary
on
the
left
and
the
slope
on
the
right
should
be
o
th
on the svertical
line passing through the centre mark. or ac
au
Note
4.39.3
thi
sd
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Note
rrectness of i
t to the co
nf
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spec
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n in
wit
es, in part or in w
l purpos
hole
ercia
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m
m
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c
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or
e
t
a
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f
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ility
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an
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Prote
cted
by
c
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py
rig
ht
.
C
op
yi
ant headlights.
AG.
Inclination
0 to 1/2
0.7 %
4. Descriptions of work
111
Inclination
1/2 to 1
0.7 %
VOL: Visual Optical Aim Left -1 Check whether the left horizontal light/dark border touches the
separating line -1- in the test area of the headlight adjustment
unit.
olksw
agen AG
does
not
gu
ara
nte
eo
ra
c
Fuel level of
fuel gauge
Inclination
0 to 1/2
1/2 to 1
0.0 %
0.0 %
VOL: Visual Optical Aim Right -2 Check whether the right horizontal light/dark border touches
the separating line -2- in the test area of the headlight adjust
ment unit.
ht
rig
py
Co
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agen
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Vo
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AG.
Prote
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by
c
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p
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C
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yi
4.39.4
Note
112
4. Descriptions of work
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
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ng
ility
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an
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AG. V
agen
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l
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db
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s
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Lateral adjustment
2-
Height adjustment
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n AG. Volkswagen AG do
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o
Turn lateral
y V adjustment screw -1- until setting
ua
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or
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ac
a
ss Note
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
quence.
4.40
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
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c
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en
The adjustment bolts for the left headlight are a mirror image.
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agen
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Prote
cted
by
4.40.1
4. Descriptions of work
113
ag
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Vol
Vehicle and headlight adjuster must be
by on a level surface.
d
ise
r
Vehicle and headlight adjuster must
ho be aligned.
ut
a
ss
does
not
gu
ara
nte
eo
ra
c
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ab
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an
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ce
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
4.40.2
Prote
cted
by
Fog lights:
2.0 %
2.0 %
AG.
4.40.3
Note
114
4. Descriptions of work
agen
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Vo
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c
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.
C
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0 to 1/2
1/2 to 1
Inclination
ht
rig
py
Co
t.
Fuel level of
fuel gauge
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
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riv
du
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n
ility
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AG. Volkswagen AG d
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s
s
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
4.41
Prote
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by
AG.
Delivery inspection
agen
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c
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rig
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Co
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do
c
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2013
Yes
No
2014
Yes
Yes
4. Descriptions of work
115
4.41.1
agen
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Vo
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Prote
cted
by c
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p
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gh
t.
C
op
yi
4.41.2
116
4. Descriptions of work
do
c
um
en
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
ility
ab
y li
an
pt
ce
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
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riv
du
p
or
nl
f
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n
Note
AG. Volkswagen AG d
agen
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not
l
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is
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ut
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AG. Volkswagen AG d
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not
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Release button -3- and press clock settingedbutton
-1- briefly.
ara
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r
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th
The service interval display is now in theauresetting
mode.
ra
c
s
s
Applies as of 2014
ht
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Switch on ignition.
r
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s
s
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f
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t to the co
n
form
spec
atio
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n
wit
i
n
thi
sd
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c
um
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urposes, in part or in wh
ole,
cial p
is n
mer
m
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or
e
t
a
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p
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After a short time the display switches back to the original display.
agen
lksw
Vo
by
4. Descriptions of work
117
AG.
Prote
cted
by
c
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py
rig
ht
.
C
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yi
ility
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an
pt
ce
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
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erm
o
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t
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f
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n
n AG. Volkswagen AG do
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or
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ss
118
4. Descriptions of work
Prote
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by
Note
AG.
agen
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c
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.
C
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4.42
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Co
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After a short time the display switches back to the original display.
do
c
um
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ility
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rrectness of i
t to the co
nf
o
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m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
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iv
r
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nl
f
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thi
sd
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cu
m
en
ODIS Service
agen
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Vo
by
AG.
Prote
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by
c
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.
C
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4.43
4. Descriptions of work
119
4.44
As the weekday in the menu for the auxiliary heater is not linked
agen AG
Volkswbe
to the time and date setting for the dash panel insert,
it. must
AG
does
agen
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not
set separately.
l
o
V
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db
ua
ran
tee
ise
Setting weekday using buttons on multifunction
steering wheel
or
h
ut
or
ac
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
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g
n
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an
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ce
a
Button -5- is used to confirm menu
ss options.
Press arrow buttons -1- -2- and -4- to change the menu.
1. Selecting main menu:
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Press arrow buttons -1- until menu Setting start time is dis
played.
Select Weekday.
AG.
Prote
cted
by
120
4. Descriptions of work
agen
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Vo
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c
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C
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ht
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Co
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4.45
4.46
agen
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Vo
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AG.
Prote
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by c
o
p
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gh
t.
C
op
yi
Note
ht
rig
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Co
t.
Procedure
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Note
thi
sd
o
cu
m
en
es, in part or in w
l purpos
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4. Descriptions of work
121
4.47
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The clock can be set when the time is displayed in the dash panel
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The time is set using buttons -1- and -2- in the dash panel insert.
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Press button -3- briefly to advance the time one hour. Keep
the button pressed to fast forward through the hours.
Press button -1- again to mark the minute display.
Press button -3- briefly to advance the time one hour.
Keep the button pressed to fast forward through the minutes.
Press button -1- again to complete setting the clock.
4. Descriptions of work
123
a
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Setting clock and date with buttons on multifunction
Vol
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Switch on ignition.
4.51
124
4. Descriptions of work
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4.53
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Specified torque
Bolt for toothed belt guard
Nm
8
4. Descriptions of work
127
4.55
Procedure
Loosen hose clips -1, 2- and remove air pipe.
Free air hose from air pipe.
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coal filter.
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Note
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9
4. Descriptions of work
129
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Golf Cabriolet 2012
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Maintenance - Edition 06.2015
u
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Detach spark plug connectors
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4. Descriptions of work
131
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Note
Screw in new spark plugs using spark plug socket and exten
sion - 3122 B- .
Fit spark plug connectors by hand onto spark plugs. They must
distinctly engage.
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132
4. Descriptions of work
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4. Descriptions of work
133
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AG.
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4. Descriptions of work
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135
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4. Descriptions of work
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Specified torque
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Unscrew spark plugs using spark plug socket and extension 3122 B- .
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Spark plug designation and specified torque, Power unit
Power unit; Rep. gr. 28 ; Test data, spark plugs Test data,
spark plugs.
4. Descriptions of work
137
rrectness of i
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Screw in new spark plugs using spark plug socket and exten
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Press ignition coils with output stages on spark plugs until stop
by hand. They must distinctly engage.
Install engine cover panel.
138
4. Descriptions of work
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4. Descriptions of work
139
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Reading fault memory of all systems with vehicle diagnostic tester , cor
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ODIS Service
140
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Sporadic faults
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4. Descriptions of work
141
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Registration number: e.g. oWOB-HH
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Type and version Field D2 (type only), Field 2.2 (code for
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Emission key No. fieldss14.1
(code for field 14)
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145
2-
3-
Engine temperature
4-
5-
6-
7-
Idling speed
8-
9-
rrectness of i
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If specified data for EET are available as bar code, read bar
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All data required are shown on display.
Prote
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When the "not OK" button is pressed, a check will be carried out.
The visual check is displayed with the request to connect the di
agnostic connector -arrow A- and to check the MI lamp
-arrow B-.
146
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Visual check:
Switch on ignition.
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The exhaust emissions test is only continued when the test probe
is in the exhaust tail pipe.
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147
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It is checked here if all tests for readiness of operation supported
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148
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Note
149
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Maintenance - Edition 06.2015
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Evaluation:
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When the exhaust emissions test has been performed, the log is
shown on display.
The test result is displayed.
Prote
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5.2
Note
The following description refers to vehicles fitted with On
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Adapter cable with pull relief - VAS 5055/2 Remote diagnosis head - VAS 5054 A-
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Test prerequisites:
All test conditions and data required for exhaust emissions test
are found on EET data sheet for the respective engine.
For bar code reading of specified data for EET, the EET data
sheet must be printed out.
Handbrake pulled on
151
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152
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If exhaust emissions test is performed initially,
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Or Last vehicle when an exhaust
ho emissions test is to be car
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Type and version Field D2 (type only), Field 2.2 (code for
field D.2)
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Note
Further functions can be called up using GoTo button.
The test can be interrupted using GoTo button.
153
For the ELSA web service the vehicle specified data are au
value 2500 200 rpm in the box for rev limit and 2500 in the
box for engine speed for conditioning.
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154
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Enter displayed values on EET data sheet
inagcolumn
Test
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values for exhaust emissions test on
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2-
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Number of throttle bursts for
conditioning
3-
4-
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Idling speed
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Rev limit
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8-
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urposes, in part or in wh
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If specified data for EET are available as bar code, read bar
code of EET data sheet with bar code reader.
rrectne
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1-
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Visual check:
Follow instructions on display.
Perform visual check of all exhaust emissions relevant com
ponents.
Check if exhaust system is fitted and complete and check for
leaks and damage.
If visual check is OK, press OK button -arrow-.
Note
When the "not OK" button is pressed, a check will be carried out.
Connecting diagnostic connector:
155
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156
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Measured values are reset using the button and the test can
Maintain engine speed in required engine speed range.
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157
sions test.
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Free acceleration:
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a
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When the air quality check is carried out, insert emission probe
into exhaust tail pipe
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An air quality check is carriediseout
tee
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th emission probe must be in the
or
ac
a
exhaust tail pipe. Otherwise
measuring
errors
or
faulty
signals
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158
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159
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Note
The test was performed with the automatic engine speed limit
of 2500 rpm.
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160
thi
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Glossary
Explanation
ABS
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rrectness of i
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(Anti-lock brake system); the ABS is a regulating system in the brake system that prevents
locking when braking. This helps to maintain directional stability and steerability.
ATF
Automatic transmission fluid: gear oil for automatic gearboxes
AUS 32
Abbreviation for "aqueous urea solution" with an urea concentration of 32.5%, see also
(AdBlue) page 161
Autogas
Autogas i.e. propane, butane and their mixtures, which, at room temperature, remain
page 161
liquid under relatively low pressure (that is why it is also called low pressure gas) and
used as fuel for petrol engine vehicles. The mixed gas is also called
LPG
.
AdBlue
Is an invented name.
This fluid is also called NOx reducing agent AUS 32, AUS 32 or Diesel Exhaust Fluid
for the USA
AdBlue is a clear reducing agent which is used for exhaust treatment to reduce nitrogen
oxides emissions and particulates.
AdBlue is a registered trademark of the VDA (Verband der Automobilindustrie - German
wagen AGermany,
olksUSA,
association of the automotive industry)
in. Vthe
the European Union and
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The AdBlue urea solution
in a separate tank
ran
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tee
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o
in the vehicle.
h
t
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ra
au
c
ATF level
Filling level of ATFssin gearbox
CO
Carbon monoxide: is produced when fuels containing carbon are not combusted com
pletely.
Common rail
Refers to a common high-pressure injection line rail, which supplies all cylinders of the
CR
relevant cylinder bank with fuel
Diesel exhaust flu Designation in the USA for the NOx reducing agent AUS 32, or (AdBlue)
id
DIN
Deutsches Institut fr Normung e.V. (German Standards Authority)
DS
Direct shift
DSG
Dual clutch gearbox
ATA
Anti-theft alarm system
Part No.
Abbreviation for part number
EN
European standard
EOBD
European onboard diagnosis
ESP
Electronic stabilisation programme (prevents potential vehicle skidding by targeted in
tervention in the brake and engine management systems).
FAME
Fatty acid methyl ester
FSI
Fuel Stratified Injection
MM
Maintenance Manual
LongLife service The LongLife service enables extremely long inspection or oil change intervals, depend
ing on individual driving style and conditions under which the vehicle is used. For the
LongLife service a special engine oil is required.
LED
Light emitting diode
LPG page 161 LPG liquefied gas (liquefied petroleum gas) i.e. propane, butane and their mixtures,
which, at room temperature, remain liquid under relatively low pressure (that is why it is
also called low pressure gas) and used as fuel for petrol engines vehicles. The mixed
gas is also called
autogas
.
MIL
(Malfunction indicator light); American designation for exhaust emissions warning lamp
K83
6. Glossary
161
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PM
QG0
un
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pe
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d
(Onboard diagnosis); the OBD monitors all components influencing the exhaust emis
sions quality.
American onboard diagnosis
Unit injector on diesel engines
Abbreviation for production control number. It identifies among other things optional
equipment, country-specific deviations
Particulate matter: soot particulate value for diesel engine emissions
Vehicles are not factory-fitted with components for LongLife service. For maintenance,
the intervals based on time and distance (non-flexible intervals) apply.
Vehicles are factory-fitted with active LongLife service. This means vehicles have a flex
ible service interval display and are fitted with the following components:
Flexible service interval display in dash panel insert
Engine oil level sensor
c
o
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gh
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.
C
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The LongLife service is not factory-activated. This means vehicles have a fixed service
interval display (time and mileage dependent service intervals): These vehicles are fitted
with the following components:
Non-flexible service interval display in dash panel insert
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QG2
do
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QG1
rrectness of i
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a
t
i
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s
OBD-II
Unit injector
PR No.
Multi-point injection
North American region
Designation of aqueous urea solution according to DIN ISO 22241-1, see also (AdBlue)
page 161
Designation of aqueous urea solution according to DIN ISO 22241-1, see also (AdBlue)
page 161
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MPI
NAR
NOx reducing
agent AUS 32
NOx reducing
agent AUS 32
OBD
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Term
The LongLife service is not factory-activated. This means vehicles have a fixed service
interval display (time and mileage dependent service intervals): These vehicles are fitted
with the following components:
Non-flexible service interval display in dash panel insert
Brake pad wear indicator
162
6. Glossary
Explanation
TDI
DP
ULEV
ESI
ASSY
rrectness of i
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nform
spec
at
i
h re
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n
wit
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his
es, in part or in w
l purpos
hole
ercia
, is n
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AG. Volkswagen AG d
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6. Glossary
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