Wire Description

Diagnostic Code Conversion

Wire
Wire
Number Color

Wire
Wire
Number Color

Code
Flashed

CID - FMI

11

N/A

12
21-28

52

N/A
641-648
F05
641-648
F06
641-648
F03
637 F06

No logged diagnostic codes

Transmission Solenoid open
circuit
Transmission Solenoid short to
ground
Transmission Solenoid short to
battery
Backup alarm short to ground

58

688 F06

VHP solenoid short to ground

59

688 F03

VHP solenoid short to battery

114

GN

Warning Horn (Forward)

509

61
62

688 F02
688 F03

Shift lever input invalid

Shift lever open circuit/short to
+battery
Sensor supply voltage above
normal
Sensor supply voltage below
normal
Transmission Output Speed Signal
(TOS) incorrect
System voltage below normal
Invalid transmission configuration
code
Check programmable parameters
Transmission indicator lamp open
circuit
Transmission indicator lamp short
to ground
Transmission indicator lamp short
to +battery
Transmission oil temperature
sender short to +battery or open
circuit
Transmission oil temperature
sender short to ground
Auto/Manuallamp open circuit

115

PK

Aux Ckt

116

BR

118

Auto/Manual lamp short to ground

Auto/Manual lamp short to
+battery

31-38
41-48

No diagnostics active

63

269 F00

64

269 F01

65
68
71
72
73

701 F02
168F01
520 F02
268 F02
764 F05

74

764 F06

75

764 F03

76
77

Description

177 F03
177 F04

81

868 F05

82
83

868 F06
868 F03

The last digit in the CID number identifies the solenoid.

Related Electrical Service Manuals

Form No.

Alternator (6N-9294 35A): STD

Consist No. 3T-6352
Consist No. 7N-9720
Consist No. 9G-4574
Alternator (100-5047 50A): ATT

SENR4978
SENR2082
SENR4130

Electronic Monitoring System

SENR2945

Electronic Transmission Shift Control

SENR9167

Starting And Charging Systems

Starting Motor: (106-8555)
Consist No. 6V-5207
Consist No. 6V-5023
Consist No. 6V-5226

SENR2947
SENR3581
SENR3536
SENR4975

Schematic
Location

Machine
Location

CONN 1

B-15

27

CONN 2

C-15

27

CONN 3

D-15

27

CONN 4

D-15

27

CONN 5

E-15

27

CONN 6

F-14

36

CONN 7

A-13

37

CONN 8

B-13

37

CONN 9

B-13

37

CONN10

D-13

37

CONN 11

D-13

37

CONN 12

B-12

10

CONN 13

E-12

37

CONN 14

E-12

37

CONN 15

A-10

38

CONN 16

C-10

33

CONN 17

D-10

39

CONN 18

D-10

39

CONN 19

D-10

39

CONN 20

A-9

CONN 21

B-9

38

CONN 22

B-9

38

Connector Number

Alternator (35A STD)

D-14

Arc - Suppressor

E-14

Location
B

Sender - Articulation

C-12

23

Sender - Engine Coolant Temp

A-14

24

Sender - Fuel Level

A-13

25

Sensor - Engine Speed

B-14

26

Resistor - Panel Lamp Dimmer

BU

Hd Lmp

501

GN

Wiper - Front (Low)

103

YL

Aux Ckt

502

OR

Wiper - Front (HI)

Battery

C-14

5,6

105

BR

Key Sw

503

BR

Wiper - Rear (Park)

Beacon

C-10

Sensor - Transmission Oil Temp

E-15

27

107

WH

Eng Shut

504

YL

Wiper - Rear (Low)

Beacon

A-12

Sensor - Transmission Speed

D-15

28

108

BU

Aux Ckt

505

BU

Wiper - Rear (HI)

Breaker - Alternator (35A)

D-13

Solenoid - A/C Clutch

A-13

22

109

OR

Alt Output (+) Term.

506

PU

Washer - Front

Breaker - Convertor (15A)

F-11

13

Solenoid - Centershift

B-3

29

112

PU

Main Power Rly Output

507

WH

Washer - Rear

Breaker - Headlamp (15A)

D-10

Solenoid - Differential Unlock

E-14

Breaker - Lightbar (15A)

D-10

Solenoid - Dual Horsepower

A-13

22

113

OR

Opr Mon Panel B+ Switched

508

PU

Radio Speaker - Left

Control - AIH Timer

D-8

Solenoid - Dual HP/Shutdown

A-12

22

WH

Radio Speaker - Left (Common)

Control - Engine Shutdown

E-13

Solenoid - Engine Shutdown

D-13

22

511

BR

Radio Speaker - Right

Control - Neutral Start

A-6

10

Solenoid - Forward Horn

F-3

10

Aux Ckt

512

GN

Radio Speaker - Right (Common)

Control - Supplement Steer

E-13

Solenoid - Park Brake

B-11

10

GY

Aux Ckt

513

OR

A/C CompresSor/Refrigerant Pressure SW

Control - Transmission

A-7

11

Solenoid - Start Aid

A-13

25

119

PK

Aux Ckt

515

GY

Blower Motor (HI)

Converter - Voltage

F-8, F-10

12

Solenoids - Blade Cushion

E-2

30

Converter - Voltage

F-12

13

Solenoids - Transmission Valve (8)

D-15, E-15

27

122

BU

Aux Ckt

516

GN

Blower Motor (Medium)

Flasher

E-10

Switch - A/C Refrigeration

A-13

22

124

GN

A/C

517

BU

Blower Motor (Low)

Fuses

D-9

Switch - Air Dryer

F-14

31

126

PK

Xmsn Ctrl

521

YL

A/C SW To Refrigerant SW

Fuses

E-10

Switch - Autoshift

A-9

129

BU

Aux Ckt

522

WH

A/C Clutch To Thermostat SW

Fuses (10A)

B-5

Switch - Beacon

B-5

130

GN

Aux Ckt

537

GN

Turn Signal SW To Flasher

Gauge - Articulation

F-5

Switch - Beacon

B-10

134

YL

Aux Ckt

556

WH

Differential Lock

Gauge - Engine Coolant Temperature

F-5

Switch - Blower (A/C)

B-10

Gauge - Fuel Level

E-5

Switch - Blower (Heater)

A-10

135

BU

Aux Ckt

570

BU

Blade Cushion Sol

Gauge - Speedometer

F-5

Switch - Brake Air Pressure

A-2

11

136

GN

Suppl Ster

575

YL

Wiper - Aux (Park)

Gauge - System Air Pressure (Left)

E-5

Switch - Brake Air Pressure

A-2

11

141

PK

Aux Ckt

576

PK

Wiper - Aux (Low)

Gauge - System Air Pressure (Right)

E-5

Switch - Centershift Indicator

B-3

29

144

GN

Aux Ckt

577

PU

Wiper - Aux (HI)

Gauge - Tachometer

E-5

Switch - Centershift Pin

B-9

147

PU

Aux Ckt

578

BU

Washer - Aux

Lamp - AIH Indicator

D-5

Switch - Cushion Blade

B-9

149

PU

Aux Ckt

584

YL

Wiper SW Jumper

Lamp - C Shift Pin

E-5

Switch - Defroster (Front)

A-5

Lamp - Cold Temperature

E-5

Switch - Defroster (Rear)

B-5

151

GN

Aux Ckt

592

BU

DC/DC Converter Power Output

Lamp - Diff Unlock

E-5

Switch - Differential Unlock

D-9

152

BU

Aux Ckt

593

GN

Condensor Fan Relay To Motors

Lamp - High Beam Indicator

D-6

Switch - Disconnect

C-14

158

BR

Aux Ckt

597

PU

A/C HI Press. Coutout SW To Low Press. SW

Lamp - Master Action

E-5

Switch - Engine Coolant Temp (Monitor)

B-14

24

160

PU

Aux Ckt

A503

PK

Front Defroster Fan (Low)

Lamp - Transmission A/M

D-6

Switch - Engine Coolant Temp (Start Aid)

A-14

24

165

YL

Aux Ckt

A504

GN

Rear Defroster Fan (Low)

Lamp - Turn Indicator (Left)

E-5

Switch - Engine Oil Pressure

C-13

32

169

PK

Aux Ckt

A506

OR

Front Defroster Fan (HI)

Lamp - Turn Indicator (Right)

E-4

Switch - Flood Lamps

D-8

Meter - Service

E-10

Switch - Forward Horn

E-9

173

YL

Aux Ckt

A507

YL

Rear Defroster Fan (HI)

Monitor - Electronic Monitoring System (EMS)

E-6

Switch - Fuel Pressure

B-13

24

176

OR

Aux Ckt

A513

PK

DC/DC Converter Memory Output

Motor - Blower

A-12

15

Switch - Head/Tail Lamp

E-8

Motor - Blower (A/C group)

B-10

14

Switch - Headlamp Dimmer

D-9

Motor - Blower (Heater group)

A-10

Switch - Hydraulic Oil Temperature

B-11

33

Motor - Blower/Defroster

E-4

15

Switch - Inching Pedal Pressure

C-15

27

Motor - Starter

C-13

19

Switch - Key Start

B-9

Motor - Supplemental Steer

F-13

20

Switch - Light Bar Low Beam

E-8

B
B

Lighting Circuits

200

BK

Main Chassis

600

BR

Dash Lamp Basic

201

BK

Operator Monitor Return

601

GY

Dash Lamp Hi

202

BK

XMSN Ctrl

603

PK

Rotary Beacon

276

BK

XMSN Ctrl Ident Code 0

604

OR

Stop Lamp

Motor - Washer (Front Lower)

F-6

16

Switch - Monitor (EMS) Test

E-8

277

BK

XMSN Ctrl Ident Code 1

605

YL

Turn Lamp - Left

Motor - Washer (Front Upper)

F-6

16

Switch - Panel Lamp Dimmer

E-9

278

BK

XMSN Ctrl Ident Code 2

606

GY

Turn Lamp - Right

Motor - Washer (Rear)

F-6

16

Switch - Park Brake Pressure

B-11

34

608

GN

Flood Lamp - Rear

Motor - Wiper (Front Lower)

C-4

17

Switch - Primary Steer

F-10

35

Motor - Wiper (Front Upper)

D-4

17

Switch - Start Aid/Monitor Test

E-10

Motor - Wiper (Rear)

B-11

18

Switch - Stoplamp Pressure

A-2

11
C

301

BU

Starter No.1 Sol

609

YL

Flood Lamp - Side

304

WH

Starter Relay No.1 Output

611

PU

Head Lamp Hi

Motors - Condenser

B-11

21

Switch - Supplemental Steer T est

B-8

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

614

PU

Park/Tail/Dash/Lamp

Relay - Condenser

C-10

21

Switch - Tail Lamp

D-8

307

OR

Key SW To Neut Start SW

619

GN

Head Lamp Lo

Relay - Main

D-14

Switch - Transmission Direction & Speed

A-8

308

YL

Main Power Relay Coil

629

PK

Aux Head Lamp

Relay - Start

D-13

Switch -Turn Signal

D-9

310

PU

Start Aid SW To Start Aid Sol

Relay - Supplemental Steer

F-13

22

Switch - Wiper (Front Lower)

A-4

311

WH

Start Aid Sol To Temp SW

727

GN

Suppl Ster Motor Relay

Resistor - Blower Speed

A-11

Switch - Wiper (Front Upper)

B-4

321

BR

Bckp Alarm Lamp Travel Alarm

728

BU

Suppl Ster Cont SW

Resistor - Blower Speed

E-4

Switch - Wiper (Rear)

A-4

Resistor - Blower Speed (A/C)

B-11

15

Thermostat (A/C)

B-11

322

GY

Warning Horn (Forward)

751

GN

XMSN Shift Sol No.1 Or 3

326

PU

Key SW "C" Term.

752

YL

XMSN Shift Sol No.2

327

PK

Shutdown Sol

754

BU

XMSN Shift Sol No.3 Or 1

334

BU

Start Aid Sol #2

755

OR

XMSN Shift Sol No.4 Or 5

373

GN

Start Aid Switch To Timer

795

YL

Dual Hp Sol

F769

BU

AWD To Inch Pedal SW

Control Circuits

Monitoring Circuits
403

GN

Alternator (R) Term.

F775

BU

Centershift Solenoid

404

YL

Opr Mon Hyd Oil Temp

892

BR

Start Mod Right (-) Port/CAT Data Link (-)

405

GY

Opr Mon Oil Press. (Low Setting)

893

GN

Start Mod Right (+) Port/CAT Data Link (+)

406

PU

Opr Mon Coolant Temp

F843

YL

Inching Pedal

408

WH

Opr Mon System Air Press.

G858

OR

AWD Agressiveness Cont Lever

409

OR

Opr Mon Neut

900

PU

XMSN Shift Sol No.4

410

WH

Opr Mon Fault Alarm

901

WH

XMSN Shift Sol No.6

411

PK

Opr Mon Master

902

BR

XMSN Shift Sol No.7

413

BR

Opr Mon Fuel Press.

903

GY

XMSN Shift Sol No.8

415

GN

Opr Mon Test SW

921

WH

XMSN Sol No 1 Or 3 Return

417

GY

Primary Ster SW

977

YL

CST Autoshift- Auto/Manual SW 1

419

YL

Opr Mon Parking Brake

E937

PU

MG MESH CNTL - Redundant Neutral

439

YL

Lamp Indicator

E938

OR

MG MESH CNTL - First Gear

441

OR

Eng Coolant Temp Gage

E939

WH

MG MESH CNTL - Second Gear

447

PK

Fuel Level Gage

E940

BU

MG MESH CNTL - Third Gear

449

BU

Spdom Sender (Signal No.1)

E941

YL

MG MESH CNTL - Fourth Gear

450

YL

Tach Sender(+)

E942

GN

MG MESH CNTL - Fifth Gear

462

YL

Suppl Ster Motor Indicator

E943

BR

MG MESH CNTL - Sixth Gear

467

WH

System Fault (Xmsn)

E944

GY

MG MESH CNTL - Seventh Gear

485

YL

Opr Mon Panel AWD Fault

E945

PU

MG MESH CNTL - Eighth Gear

488

WH

Air SW To Air SW Jumper

E946

OR

MG MESH CNTL - Forward Direct

498

WH

Diff. Lock Indicator

E947

WH

MG MESH CNTL - Reverse Direct

A429

YL

Articulation Indicator

E948

BU

MG MESH CNTL - Park

BU

AWD Hydraulic Temp Sensor (was B426)

E949

YL

MG MESH CNTL - Neutral

GN

Transmission Temperature SW

MESH Lamp

G460

CONN 26

D-6

39

CONN 27

D-6

39

CONN 28

D-6

39

CONN 29

D-6

39

CONN 30

A-7

30

CONN 31

A-7

31

CONN 32

B-7

10

CONN 33

B-7

38

CONN 34

B-7

38

CONN 35

F-7

20

CONN 36

F-7

20

CONN 37

A-6

40

CONN 38

C-6

17

CONN 39

C-6

17

CONN 40

C-6

17

CONN 41

D-6

17

CONN 42

E-6

17

CONN 43

E-6

17

CONN 44

E-6

17

CONN 45

C-5

40

CONN 46

C-5

40

CONN 47

C-5

40

CONN 48

F-3

17

CONN 49

F-3

17

E975

PU

M917

PK

TOS Sensor +

M918
M998

GN
OR

TOS Sensor Transmission Autoshift Mode

Resistor - Blower Speed (Heater)

A-11
E
Machine locations are repeated for components located close together.
A = Operator's compartment (Dash).
B = Operator's compartment (Steering console).
C = Operator's compartment (Right side console).

36
1

31
27
28

4 3 26 32

16
13

12
D
14 35

6
9

20

25
2 8 19

B A
24 21 7 18
22
33
37
23 34
11
5
10 C 38 40

25

Failure Mode Identifiers (FMI)

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

The FMI is a diagnostic code that indicates what type of failure has occurred.

140H:
2ZK2392-UP
9ZN205-UP
9TN400-UP

160H:
9EJ510-UP
3GM80-UP

17 30 29

40

Resistor, Sender and Solenoid Specifications

Part No.
3T-3123

7T-4003
9G-1950

Electrical Schematic Symbols And Definitions

Resistance (Ohms)
25.0 .3

10.0 0.5
Overall 2.00 .10
Tap 1.00 .05
54C (130F) - 560 to 716
110C (230F) - 72 to 82

Senders: Engine Coolant Temp

Converter Temp

7N-8532

Solenoid - A/C Clutch

Solenoid - Blade Cushion
Solenoid - Centershift
Solenoid - Dual HP
Solenoid - Differential Unlock
Solenoid - Dual HP
Push Coil
Pull Coil
Solenoid - Engine Shutdown
Start (Latch) Coil
Stop (Unlatch) Coil
Solenoid - Forward Horn/Park
Brake
Solenoid - Start Aid
Solenoid - Transmission
At room temperature.

3E-1906
7T-6517
8T-8808
8T-8610
7T-9073

17.6 0.6
20.1 1.0
34.3 1.7
13.5 10
33.6 1.0

3E-6424

4.2 0.42
16.1 1.61

3E7985

1.55 0.15
10.3 1.03

7T-9074

55.17 5.77

9G-4365
9W-2739

6.0
31 3

1
36

2
27 31
28

19 26
8 3
4

24
3222 37
5 6

33

Part No.

15

13

B A
C
16 38
39
12 35 11

17

30
29

10
23
34 20

Machine Harness Connector and Component Locations

Printed in U.S.A.

1997 Caterpillar
All Rights Reserved

Pressure
Symbol

Function

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Off Machine Switch Specification

Actuate
107.0 3.0 C
(224.6 5.4 F)
640 kPa MAX
(92.0 psi MAX)
38 3C
(100.4 5.4F)
1206 kPa MAX
(175 psi MAX)
62.0 kPa MAX
(9.0 psi MAX)
93 21 kPa
(13.5 3.0 psi)
75.0 kPa MAX
(10.9 psi MAX)
275 to 1750 kPa
(40 to 255 psi)
83 kPa MAX
(12 psi MAX)

Deactuate
Contact Position
Normally Closed
93.00 C
3E-2028
Engine Coolant Temperature
(199.4 OF)
Normally Open
530 40 kPa
(77.0 6.0 psi)
3E-2033
Brake/Park Brake Air Pressure
Normally Closed
27 C MIN
(80.6F MIN)
3E-6425
Coolant Temperature (Start Aid)
1-2 NO
700 103 kPa
1-3 NC
(101.515psi)
8T -8640
Steering Press
Normally Open
38 20 kPa
(5.5 3.0 psi)
9X-0378
Engine Oil Pressure
Normally Closed
69 21 kPa
(10.0 3.0 psi)
107-0616
Fuel Pressure (EMS)
Normally Open
50.0 kPa MIN
(7.3 psi MIN)
111-7088
Inching Pedal Pressure
Normally Open
114-5334
Refrigerant Pressure (A/C)
48 20 kPa
Normally Open
MIN
125-9352
Stop Lamp Pressure
(7 3 psi MIN)
Normally Closed
102 3C
90C
(215.6 5F)
(194.0 OF)
131-4135
Hydrualic Oil Temperature
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing
pressure the closed condition can be maintained down to 170 kpa (25psi).

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Data valid but above normal operational range.

15
39

12H:
4XM1396-UP
2WR642-UP
8MN500-UP

D = Operator's compartment (Headliner).

E = Operator's compartment (Under seat).

21
14
18

Failure Description

12H, 140H And 160H

Motor Graders (NA Version)
Electrical System

Component
Resistor - Panel Dimmer
Resistor - Power
Resistor - Blower Speed

FMI No.

SENR9147
June 1997

Machine

Location
E-9

102

38

143 and 163 series machines ONLY.

F-15

Schematic

Wiper - Front (Park)

B-8

120 ES machine ONLY.

Alarm - Backup

Component

BR

CONN 25

CONN 50
C-6
17
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Alarm - Action

Location
C

500

39

E-9
Service Tool

Machine

Location
B-8

Bat (+)

A-8

CONN 24

Accessory Circuits

Component

RD

G434

CONN 23

Description

Component Location

101

Basic Machine Circuits

SENR2082

Connector Location

Power Distribution Circuits

Ground Circuits

Solenoid 1 is Solenoid A, Solenoid 2 is Solenoid B, etc.

Title

Description

Schematic

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Pin

Socket

Wire Color

Circuit Number
Identification

105-9344

Receptacle

Wire Gauge

Ground
Connection

Fuse

AA
1

325-PK-14

Single Wire
Connector

Component
Part Number

Wire, Cable, or Harness

Assembly Identification

Plug

200-BK-14

Pin or Socket
Number

Contact postion at the contacts of the harness connector.

1
2

Typical representation of a Deutsch

connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal

connector. The plug and receptacle
contain both pins and sockets.

COOLANT TEMP
SENDER
7N-8532
AAA
441-OR

CONN 1

201-BK
447-PK
200-BK

1
2

GN-18
BK-18

126-PK
200-BK

FUEL LEVEL
SENDER
120-9588
L51

HH Y
1
608-GN
2
200-BK

Y CONN. A
200-BK
1
200-BK
2

COOLANT SW
3E-6425

L50

200-BK
200-BK
606-GY
614-PU
604-OR

L50

STOP/TAIL
LAMP
130-3452

TURN LAMP
7X-6066

S
T
G

RD
WH
BK

RD
BK

1
3
2

1
2

CCC
604-OR
614-PU
200-BK

REAR FLOOD
LAMP
9X-6775

JJJ HH
608-GN
1
200-BK
2

311-WH
200-BK

AAA
1
2

BK
BK

L63
T

Y CONN. B
311-WH 1
BK-18
310-PU
2
BK-18

CONNECT CONN. A TO
CONN. B WHEN USING
STARTING/CHARGING
ANALYZER WITHOUT
START AID
ATTACHMENT
START AID
SOLENOID
9G-4365
NOTE F

DUAL HORSEPOWER
SOLENOID
8T-8610
NOTE H
AAA
921-WH
2
795-YL 1

BK
BK

795-YL
L49

522-WH
513-OR

AAA
2
1

AAA
513-OR
1
2
522-WH

CCC
606-GY
200-BK

GN
GN
MUR440

AIR CONDITIONER
CLUTCH SOL
3E-1906
ARC SUPPRESSOR
106-8704

513-OR
597-PU

AAA
1
2

A/C REFRIGERANT SW
114-5334
NOTE A
BK
BK

14

13

BULB
9X-7849

200-BK

200-BK
AAA
200-BK
2
327-PK
1

H
504-YL
1
119-PK 3
503-BR 4
505-BU 2

L41

DUAL HORSEPOWER/SHUTDOWN
SOLENOID
3E-6424
AAA
NOTE G
BK
2
AAA
BK
1
BK
2
BK
1

BLOWER
9X-0343
MOTOR

1
2

WH/RD-14
BK-14

2
1

200-BK
A507-YL

DEFROSTER
9X-9657

12

GN
GY
BR
OR

PARK

RESISTOR
7T-4003
H
A504-GN

CONN. C

A507-YL

L41

MOTOR
T
B+

200-BK
504-YL
119-PK
503-BR
505-BU
603-PK

3
5
1
4
2

MOTOR

200-BK

124-GN
521-YL
515-GY
516-GN
517-BU

1
2
5
4
3

CONN 21

L42

601-GY
200-BK
169-PK

CUSHION
BLADE SW
9X-9629

U 2

3 U

R U
601-GY
200-BK

OFF C U
ON S U
ST B U

U
1
2
3

165-YL
F775-BU

CONN 20
601-GY
200-BK
101-RD

CENTERSHIFT
PIN SW
9X-9634

U 2

3 U

601-GY
200-BK

MATE WITH BEACON

HARNESS "W"

977-YL

WH/RD-14
BK-14

U 2

3 U

202-BK

112-PU

10A

GGGG
CIGAR LIGHTER

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

TRANSMISSION DIRECTION
AND SPEED SW.
8C-5337

2
308-YL U

3 U

373-GN U
U
200-BK

SERVICE
TOOL
CONNECTOR
9W-1951

MMM

MMM

373-GN

592-BU
113-OR
A513-PK
605-YL
606-GY
611-PU
619-GN
601-GY
507-WH
578-BU
506-PU
152-BU
576-PK
577-PU
575-YL
101-RD

202-BK
F
CONN 32 F
1
202-BK
202-BK
2
276-BK
202-BK
3
277-BK
202-BK
4
278-BK
202-BK
202-BK
202-BK

202-BK
202-BK
202-BK
307-OR
307-OR
306-GN
449-BU
126-PK
126-PK
126-PK
126-PK
126-PK
892-BR
893-GN

G
CONN 24

G
CONN 30

F
4
5
6
7
1
2
3

1
2
3
4
5
6
7
8
9
10

202-BK
126-PK
892-BR
893-GN
E947-WH
E948-BU
E949-YL

202-BK

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR

NEUTRAL
START
CONTROL
117-9364
BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT

200-BK
200-BK

609-YL

2
1

619-GN
611-PU

200-BK

619-GN
611-PU
605-YL

619-GN
611-PU
606-GY

200-BK
629-PK

CAB TURN
SIGNAL
7X-6066

BK
RD

609-YL
570-BU

1
2

L2

L2

1
2

GN
GN

570-BU
200-BK

570-BU
200-BK

1
2

GN
GN

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

BLADE
CUSHION
SOLENOIDS
7T-6517

T
1
2

CIRCUIT NOT CONNECTED

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

OPERATOR STATION

L#

IDENT

L15

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAUGE CIRCUIT.
MONITOR CIRCUIT. (EMS)
PANEL LAMP CIRCUIT.

200-BK

CONN 38

200-BK

L18

576-PK
152-BU
575-YL
577-PU

L18

HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.

L7
112-PU-10
CONN 46

FFF

101-RD

10A
10A
10A
10A
10A
10A

L
L
L
L
L
L
L

UPPER WIPER/WASHER

118-GY

LOWER WIPER/WASHER

152-BU

REAR WIPER/WASHER

141-PK

FRONT DEFROSTER
REAR DEFROSTER

202-BK
449-BU
126-PK

601-GY
200-BK

601-GY
200-BK

200-BK
200-BK
200-BK
200-BK

151-GN

502-OR

BEACON SW

L
H

REAR
DEFROST SW
9X-9638

L 5

3
4
6

L7

L7

L 5

E948-BU
E949-YL
307-OR
306-GN
306-GN

L20

2
7
5
3
6
1
8
4

L
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL

3
4
6

L
L

439-YL
113-OR

L71

A
1
2

F775-BU
200-BK

B B

2
1
4
3

1
2

CC
609-YL
200-BK

L L

2
3

P W
L

L22

FRONT LOWER
WIPER SW
3T-6655

606-GY
200-BK

200-BK
605-YL
606-GY
619-GN
611-PU
200-BK

611-PU
200-BK

L
505-BU

K
K

CAB HI BEAM
HEADLAMP
133-3035

200-BK
200-BK
200-BK

CAB LO BEAM
HEADLAMP
133-3037

504-YL

L1

HI BEAM
HEADLAMP
9X-7170

P
P

606-GY
200-BK

P W
L

503-BR
507-WH

L1

611-PU
200-BK

L15

REAR
WIPER SW
3T-6655

L6

K
L15

511-BR
512-GN

+
K

L6

A
408-WH
201-BK

408-WH
488-WH

RIGHT SPEAKER
6T-7695

1
2

BK-18
BK-18

A
488-WH
201-BK

L5

CAB TURN
SIGNAL
7X-6066

RD
BK

B B

L5

1
2

119-PK
119-PK

119-PK
119-PK

584-YL
141-PK

(START MTR TO ENGINE)

(CONDENSER FAN JUMPER)
(HORN SWITCH)
(FUSE TO CIGAR LIGHTER)

CABLE AS.
116-9981
145-8713
5C-6793
139-0250
115-9457
061-7661
7G-1060
8X-9618
115-5322
101-8204
101-8203
1S-2342

00
00
00
00
00
03
00
01
00
01
01
02

(POS BAT TO START MTR)

(NEG BAT/DISCONNECT SW)
(DISCONNECT SW TO GND)
(NEG BAT TO POS BAT)
(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(GND-R FRAME TO F FRAME)
(START MTR/STR RELAY)
(STEERING MTR TO GND)
(STR RELAY TO STR MTR)
(GND-F FRAME TO CAB)

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH

ATCH

ATCH
ATCH
ATCH
ATCH

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B:
SHELL
8T-9722
SPRING
7V-8390
BUSHING 6D-4162
CONTACT 6D-4161
NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

L2

200-BK
619-GN

A506-OR

07
00
03
00

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE

ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

WH-18
WH-18

BLADE
FLOOD
LAMP
9X-6775

CENTERSHIFT
SOLENOID
8T-8808

GN
GN

1
4

WH-18
WH-18

CENTERSHIFT
INDICATOR SW
3E-9367

575-YL
578-BU

584-YL
A503-PK

CONN 37

307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN

576-PK

FRONT
DEFROST SW
9X-9638

WIRE AS.
LL
9F-4337
MM
6T-6962
NN
8X-9440
GGGG 139-0071

ATCH
ATCH

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

584-YL
A504-GN
A507-YL

ALL DASHED LINES ARE ATTACHMENTS.

PW
L

(PLATFORM)
(ENGINE)
(RADIATOR GRILL)
(R FRAME)
(R FRAME-TRANS)
(XSMN CONSOLE)
(CAB-REAR)
(STEERING CONSOLE)
(CAB-FRONT)
(SW PANEL)
(GAUGE CONSOLE)
(TRANSMISSION)
(HEADLIGHTS-BAR)
(LOW BEAMS)
(CAB FUSE PANEL)
(BLADE CUSHION)
(XSMN CONSOLE-SWITCHES)
(TRANS SPEED SENDER
(BEACON-OPEN ROPS)
(CONDITIONER GP-B)
(FUEL TANK)
(SUPPLEMENTAL STEERING)
(HEADLAMP BREAKER)
(LOW BEAM BREAKER-BAR)
(BLADE FLOOD LAMP)
(REAR FLOOD LAMP)
(2-WAY RADIO CONVERTER)
(CONDENSER GP-CAB)
(CONDENSER GP-ROOFTOP)
(REAR FLOOD LMP-FUEL TNK)
(ENGINE SHUTDOWN CNTRL)
(CONDENSER JUMPER)
(POWER PORT)
(TRANS TEMP SENSOR)

L7

FRONT UPPER
WIPER SW
3T-6655

577-PU

02
01
00
00
01
00
02
00
00
00
00
02
02
02
04
02
01
01
00
00
01
01
00
00
02
01
02
03
02
03
01
00
00
00

HARNESS AS.
133-9666
139-0269
138-9086
138-9083
143-3433
138-9089
101-8161
138-9724
139-3506
115-9433
138-9725
137-1120
101-8205
101-8194
101-8181
101-8188
139-0073
143-5374
142-1249
124-1429
138-9116
101-8185
115-9446
139-0248
101-8190
101-8192
112-0829
8X-9091
123-8330
101-8193
115-9447
4E-8715
139-3507
145-9535

NOTE

THIS SCHEMATIC IS FOR THE 12H NA, 140H NA

AND 160H NA MOTOR GRADER (146-9688 CHG 00).

152-BU
152-BU

584-YL
151-GN
601-GY
200-BK

L L

1
L

TRANSMISSION CONTROL CIRCUIT.

B B

500-BR
506-PU

L 2

PART NO.

LOC

KKK
RR
LLL
TT
TT
UU
VV
VV
WW
XX
YY
MMM

START AID CIRCUIT.

501-GN

9X-9639
3 L
603-PK

CIRCUIT GROUPING
DESIGNATION

CONN 47

118-GY
118-GY

144-RD

L 2

TURN SIGNAL CIRCUIT.

FRONT LOWER
WIPER
9X-3392

L71

144-RD

108-RD

DOME LAMP
BEACON

119-PK

L71

ENGINE SHUTDOWN CONTROL CIRCUIT.

152-BU
152-BU

FFF

10A

L7

PARK

118-GY
118-GY

L19

K
L

4K-5122 HOLDER AS.

3K-8782 FUSE
FFF

L62

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

200-BK

L7

112-PU
112-PU
112-PU
112-PU
112-PU

GN
GY
BR
OR

HI

200-BK
200-BK

101-RD-14

921-WH
751-GN
752-YL
754-BU
755-OR

1
3
4
2

MOTOR
T
B+

L71

101-RD

BK

COLOR

WASHER/WIPER CIRCUIT.

LO
GND

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CHG

A
AAA
CCC
E
F
G
H
J
K
L
M
N
P
EEE
FFF
T
U
V
W
X
Y
GGG
AA
HHH
CC
JJJ
EE
FF
GG
HH
JJ
KK
PP
NNN

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

L22

ABBREV

ATCH WIRE, CABLE &

COMPONENT

108-RD
200-BK

L22

DESCRIPTION

CIRCUIT CONNECTED

570-BU
200-BK

200-BK

L16

BLADE
FLOOD
LAMP
9X-6775

CC
609-YL
200-BK

L20

L1

BLADE, SPADE, RING,

OR SCREW TERMINAL

200-BK
200-BK
511-BR
512-GN
A513-PK
113-OR
135-BU
592-BU
101-RD-14

CONN 39

F
1
2
3
4
5
6

200-BK
200-BK

L11
A506-OR
A503-PK
L62

200-BK

200-BK-8

J1

F
TRANSMISSION CONTROL
132-2148

200-BK
200-BK
200-BK

HI BEAM
HEADLAMP
9X-7170

10
7
8
6
4
3
5
9
1
2

126-PK
126-PK
126-PK
202-BK
202-BK
307-OR
M998-OR
795-YL
E975-PU
977-YL
277-BK
276-BK
278-BK
892-BR
893-GN
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

L62

FRONT UPPER
WIPER
LO
9X-3392
K
GND
HI
200-BK
BK
MOTOR
K
T
501-GN
1
GN
B+
PARK
118-GY
3
GY
L19
500-BR
4
BR
502-OR
2
OR
200-BK
200-BK
200-BK
200-BK
200-BK

L19

F843-YL
900-PU
902-BR
901-WH
903-GY
M917-PK
G460-GN
M918-GN
751-GN
752-YL
754-BU
755-OR
921-WH
126-PK
449-BU
202-BK

202-BK
202-BK
202-BK
F769-BU
921-WH
921-WH
921-WH

CONN 34

795-YL
977-YL
321-BR
409-OR
467-WH
M998-OR
E975-PU

202-BK
E975-PU
M998-OR
977-YL
795-YL

135-BU
200-BK
113-OR
A513-PK
200-BK
512-GN
511-BR
592-BU
101-RD-14
509-WH
508-PU

200-BK
200-BK
200-BK
200-BK
200-BK
606-GY

439-YL
200-BK

605-YL
200-BK

101-RD-14
135-BU
CONN 40

112-PU-10

7
10
4
17
11
28
33
36
15
16
27
14
40
1
6
2
5
34
12
8
18
32
21
22
38
3
9
26
30
24
20
29
35
23
19
13
39
31
25
37

200-BK
200-BK
611-PU

SYMBOL

L14

CAB
GROUND

FFF

INCH PEDAL
SOL RTN
SOLENOID 5 SOLENOID 1
SOLENOID 7 SOLENOID 2
SOLENOID 6 SOLENOID 3
SOLENOID 8 SOLENOID 4
SOL RTN
UNUSED
TOS + INP
UNUSED
TRANS TEMP
UNUSED
TOS - INP
UNUSED
EMS OUT
UNUSED
NEUTRAL
UNUSED
BU ALARM
UNUSED
UNUSED
+BATTERY
UNUSED
+BATTERY
UNUSED
+BATTERY
UNUSED
GROUND
UNUSED
GROUND
UNUSED
START SW.
UNUSED
A/M LAMP
UNUSED
VHP SOL
UNUSED
TRANS LAMP
UNUSED
A/M SWTCH
UNUSED
DIA CODE 1
UNUSED
DIA CODE 0
UNUSED
DIA CODE 2
UNUSED
CAT LINK UNUSED
CAT LINK +
UNUSED
RED NEUTR
UNUSED
FIRST
UNUSED
SECOND
UNUSED
THIRD
UNUSED
FOURTH
UNUSED
FIFTH
UNUSED
SIXTH
UNUSED
SEVENTH
UNUSED
EIGHTH
UNUSED
FORWARD
UNUSED
REVERSE
UNUSED
PARK
UNUSED
NEUTRAL

OPERATOR STATION

7
1
2
3
4
5
6
3
1
2
4
6
7
5
8
9
10

TURN
SIGNAL
7X-6066

RD
BK

L10

609-YL
200-BK

614-PU
614-PU
614-PU

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
601-GY
200-BK

1
2

CAB HI BEAM
HEADLAMP
133-3035

570-BU
200-BK

200-BK
200-BK
200-BK
200-BK
200-BK

1
5
4
6
3
2
7

K
1
2

611-PU
200-BK

L62

108-RD
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

130-RD
A513-PK
112-PU-10
592-BU
101-RD-4
101-RD-10
101-RD

MOTOR

RESISTOR
7T-4003

RIGHT
TURN
LAMP
7N-5876
NOTE B

L6

L46

F843-YL
900-PU
902-BR
901-WH
903-GY
921-WH
M917-PK
G460-GN
M918-GN
467-WH
409-OR
321-BR

RD
BK

614-PU
614-PU
M

LO BEAM
HEADLAMP
9X-7169

611-PU

C'SHIFT
PIN
LAMP
7N-5876
NOTE B

614-PU
614-PU
614-PU

AIH LAMP
7N-5876
NOTE B

200-BK-8

FFF

J2
11
7
8
1
2
3
29
18
23
28
40
37
12
10
19
20
25
4
5
6
17
9
22
15
24
26
27
14
21
30
31
32
33
34
35
36
13
38
39
16
F

614-PU

450-YL
113-OR

E975-PU
200-BK

200-BK
160-PU

4
5
1
2
3
7
6

F769-BU
921-WH
202-BK
202-BK
202-BK
202-BK

CONN 31

L20

619-GN
200-BK

L21

201-BK

AIR INLET
HEATER SW.
115-1969
NOTE K

U
601-GY
200-BK U

LEFT TURN
INDICATOR
LAMP
7N-5876 M
NOTE B

200-BK
200-BK

HI BEAM
INDICATOR
7N-5876
NOTE B

200-BK
611-PU

L71
U

614-PU
200-BK

614-PU
200-BK

200-BK

COLD
TEMP M
LAMP
7N-5876

R/S SYSTEM
AIR PRESS
GAUGE
1W-3306
LAMP
7N-5876

L14

CAB LO BEAM
HEADLAMP
133-3037

619-GN
P

605-YL
200-BK

619-GN
200-BK

L21

SHIFT CONSOLE

TRANS
A/M
7N-5876
NOTE B

FFF

SUPP STER
TEST SW
9X-9633
U
3
727-GN

24V CIGAR
LIGHTER
9W-0335

129-BU
200-BK
U

M998-OR
202-BK

112-PU-10

U
U 2

1
2

606-GY

L27
A

202-BK

MOTOR

10

449-BU
M998-OR
E975-PU

921-WH
A

921-WH

410-WH
201-BK

462-YL
200-BK

F775-BU

L/S
SYSTEM
AIR
PRESS M
GAUGE
1W-3306
LAMP
7N-5876

OPERATOR MONITOR 9X-7801

L23

AUTOSHIFT SW.
102-9861

X
1
2

1
2

134-RD

200-BK
200-BK
200-BK

M M

200-BK

L7

L35

601-GY
200-BK

570-BU

L46

601-GY
601-GY

BLOWER
9X-9363

515-GY
200-BK

601-GY

L35
U
200-BK
200-BK
601-GY
601-GY

KEY START SW
9G-7641

L42

RD
BK

152-BU
576-PK
577-PU
575-YL
507-WH
578-BU
506-PU
592-BU
A513-PK
101-RD-14

L18

CONN 50 A

L23

308-YL

124-GN
521-YL
200-BK
522-WH
601-GY

619-GN
611-PU
606-GY
605-YL

ACTION ALARM 1
9G-9813

MASTER
ACTION
LAMP
9W-2111
NOTE B

CONN 45

U
PANEL LAMP
(SHIFT LEVER)
7N-5876

113-OR
605-YL
606-GY
611-PU
619-GN
601-GY
101-RD

L21

202-BK
306-GN
307-OR
126-PK
449-BU

U
A

WITH 8C-9788 COND. GP.,

CONN 15 MATES TO CONN. B
WITH 8C-9787 HEATER GP.,
CONN 15 MATES TO CONN. C

BLOWER SW
6P-3236

U
A

DIFF
UNLOCK
LAMP
7N-5876
NOTE B

200-BK
200-BK
200-BK
200-BK

1
2

L10

A506-OR

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

L18

L63

L43

L39

200-BK
200-BK
200-BK
200-BK

114-RD
322-GY

L10

200-BK
605-YL

FUEL
LEVEL

ALTERNATOR
TEST
ENG OIL PRESS
COOLANT TEMP
FUEL PRESS
UNUSED
UNUSED
SHIFT FAULT
PRIM STEER
+ BATTERY
ALARM
UNUSED
BRAKE ON
HYD TEMP
BK AIR PRESS
NEUTRAL
GROUND
UNUSED
UNUSED
LAMP

L21

L23

L23

L25

795-YL
306-GN

307-OR
921-WH
604-OR
321-BR
L36
619-GN
611-PU
606-GY
605-YL
122-BU-14

3
15
5
6
13
20
16
4
12
1
10
17
19
7
8
9
2
14
18
11

FRONT
FRAME

L63

L71

L26

467-WH
417-GY
113-OR
410-WH
485-YL
419-YL
404-YL
408-WH
409-OR
201-BK
201-BK
201-BK
411-PK

200-BK-6
202-BK
FRONT
FRAME

135-BU

L28

L28

L26

403-GN
415-GN
405-GY
406-PU
413-BR

L18

L25

795-YL
977-YL
321-BR
409-OR
467-WH
M998-OR
E975-PU

2 W
144-RD
W
601-GY

L64

200-BK
200-BK
200-BK
200-BK
202-BK
202-BK
202-BK

165-YL
169-PK
570-BU
F775-BU

CONN 26

439-YL
113-OR
113-OR

113-OR
113-OR
M

FORWARD
HORN
SOLENOID
7T-9074

BLOWER
9X-0343

K
A506-OR
200-BK

202-BK
J

AIH
TIMER
4Y-7948

L6

113-OR

GRD

200-BK

201-BK
408-WH
F775-BU
200-BK
200-BK
200-BK

165-YL
202-BK
G858-OR

165-YL

RD-18
BK-18
YL-18
GN-18

CONN 27

SEND

411-PK
201-BK

L65
570-BU

L11
629-PK
609-YL

611-PU
608-GN

147-RD
135-BU
L75
334-BU
160-PU

614-PU
614-PU
614-PU
1 2 4 3

L39

200-BK
200-BK
601-GY
601-GY
601-GY
601-GY
601-GY

L76
308-YL
200-BK
308-YL
200-BK
334-BU
373-GN

165-YL
165-YL

601-GY
601-GY
619-GN

200-BK
200-BK
200-BK
408-WH
F775-BU

2
3
4
1
5
7
8
9
6

BEACON SW
9X-9639

3
5
1
4
2

L20

11

A
2
1

601-GY

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

X
H

BK
RD

BK

HI

135-BU

L43

CONN 15
112-PU
RESISTOR
9G-1950

CONN 28

126-PK

L7

REAR WIPER
9X-3392
GND

L43

L64

609-YL
608-GN

LAMP
8M-6176

LO BEAM
HEADLAMP
9X-7169

EEE

DEFROSTER
9X-9657

IGN

629-PK
200-BK
EEE

EEE

L2

BLOWER SW
6P-3236

LO

IGN

200-BK
200-BK

1
2
5
4
3

HEATER GP 8C-9787

597-PU

15

RD
RD

L35

515-GY
200-BK

BEACON
128-6983

L49

L49

200-BK
603-PK

200-BK

608-GN
200-BK

200-BK

L69

L63

L63

L51

124-GN
521-YL
515-GY
516-GN
517-BU

THERMOSTAT
SW
3E-5464

L7

BEACON
128-6983

MM

BLOWER
9X-9363

PARK BRAKE
SOLENOID
7T-9074

H
2
1

1
2

609-YL
608-GN
147-RD
498-WH
165-YL
334-BU
373-GN

202-BK
306-GN
307-OR
126-PK
449-BU
892-BR
893-GN
F769-BU
921-WH

L56

3
5
1
4
2

3
1
4
5
2
6
7

(24 V)
(12 V)

L14

TACHOMETER
110-8468
M
LAMP
GRD 8D-1429
M
450-YL
SIG

1
2

629-PK
629-PK
200-BK

130-RD
604-OR

1
2

BK-18
BK-18

1
2

BK-18
BK-18

BRAKE AIR SW
3E-2033

619-GN
200-BK

BRAKE AIR SW
3E-2033
629-PK
200-BK

611-PU
606-GY
619-GN

CONN. B

3
4

202-BK
611-PU
410-WH
201-BK

L46

L36

CONDITIONER GP-B 8C9788

PARK BRAKE
PRESS SW
3E-2033

498-WH
147-RD
165-YL

306-GN
795-YL
326-RD
308-YL

L38

GG

CONN 7
AAA A
3
795-YL
5
597-PU
4
522-WH
1
921-WH
2
326-RD
8
7
462-YL
6
727-GN

614-PU

113-OR

GRD

LEFT SPEAKER
6T-7695
K
508-PU
+
509-WH
K

IGN
M

606-GY
605-YL
611-PU
619-GN
200-BK

200-BK
629-PK

L49
BU
BK

GG
CONDENSER
MOTOR
7X-6279
BK-14

WITH 103-8519 ROOFTOP

CONDENSER GP., REMOVE
JUMPER KK AND MATE
HARNESS FF TO
HARNESS A

W3

L61

BK-18
BK-18

3 J

GRD

CONN 48

P
1
2
3
4
5

605-YL
619-GN
611-PU

AAA
413-BR
1
201-BK
2

CONDENSER
RELAY
3E-5239

1
2
3
4

CONDENSER GP-ROOFTOP 103-8519

CONN 12

1
2

TAIL
LAMP SW
3E9319

403-GN
449-BU
E975-PU
M998-OR
498-WH

(24 V)
(12 V)

LAMP
8D-1429

L15

406-PU
201-BK

FF

MOTOR

RESISTOR
9G-1950

419-YL
201-BK

IGN
SEND

119-PK

AAA
1
2

L49

BK-14

GG
158-BR-14
521-YL
597-PU
200-BK-14

921-WH
522-WH
KK A
597-PU
FF CONN 16
1
122-BU-14
BK
2
521-YL
BK
3
597-PU
4
200-BK-14

L61

A CONN 29
7 403-GN
3
310-PU
2
201-BK
4
415-GN
5
629-PK
1
200-BK
6
169-PK

IGN

L11

L10

SPEEDOMETER
110-2338
M
GRD
M
449-BU
SEND

119-PK

2
1

BK
BK

FUEL
SW
107-0616

201-BK

200-BK
334-BU

COOLANT TEMP
SWITCH
3E-2028

601-GY
200-BK
165-YL
147-RD

CONN 49
606-GY
605-YL
611-PU
619-GN
114-RD
322-GY
629-PK
609-YL

L12
L11

ARTICULATION

SEND

200-BK
200-BK

202-BK

L48

WH
RD
OR
PU
GN
GY
PK
YL
BK

200-BK

CONN 44
A
M
403-GN
1
113-OR
8
441-OR
6
447-PK
4
415-GN 10
405-GY
2
406-PU
7
413-BR
3
201-BK
5
439-YL
9
A
M
A429-YL
5
10
CONN 43
410-WH
6
201-BK
9
419-YL
2
404-YL
3
408-WH
1
409-OR
7
467-WH
8
417-GY
4
A
M
CONN 42
200-BK
2
614-PU
3
605-YL
4
606-GY
1
449-BU
5
449-BU
450-YL
6
450-YL
E975-PU
7
E975-PU
A
M
CONN 41 498-WH
4
M998-OR 5
202-BK
2
611-PU
3
160-PU
1
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
200-BK
200-BK
200-BK
200-BK
200-BK

604-OR
130-RD

L63

L48

614-PU

GAUGE
CLUSTER
124-0384

L5

200-BK
334-BU
160-PU
462-YL
727-GN
202-BK
311-WH

ENGINE SPEED
SENSOR
3E-7886
AAA
WH
2
450-YL
BK
1
202-BK

326-RD
327-PK
405-GY
727-GN
462-YL
450-YL
202-BK
406-PU
413-BR
441-OR
597-PU
522-WH
795-YL
201-BK
921-WH

BK
WH

L36

200-BK

AAA A CONN 8
2
413-BR
1
405-GY
3
201-BK
4
441-OR
5
406-PU
6
450-YL
8
327-PK
7
202-BK

611-PU
619-GN
605-YL
606-GY
122-BU-14
604-OR
321-BR
921-WH
200-BK
200-BK

GG
CONDENSER
MOTOR
7X-6279

MOTOR
1
2

A
5
4
7
6
8
2
1
9
3

L57

200-BK
200-BK
200-BK

311-WH
310-PU

200-BK

L51

STRAP
4 GA STD
1/0 ATCH
E
614-PU
606-GY
556-WH
L51
605-YL
122-BU-14
604-OR
321-BR
921-WH
200-BK

404-YL
201-BK

L36

200-BK

310-PU
308-YL
306-GN
403-GN
608-GN
447-PK
200-BK

L55

L62

7
6
5
1
4
3
2

L54

L56

310-PU

HYD OIL
TEMP SW
131-4135

VV

L37

L55

REAR
FRAME
A CONN 8

L48

L60

VV

L54

BK
BK

L39

L36

COOLANT
TEMP

403-GN
403-GN

614-PU
200-BK
160-PU
408-WH

202-BK

ENGINE
OIL SW
9X-0378

WH/RD-14

200-BK
AAA
201-BK
2
405-GY
1

4
L25

J 5

CONN 33

NEG POS

L36

200-BK

REAR
FRAME

KKK

3 J
619-GN
4
614-PU

113-OR

L38
L7
L36

200-BK
200-BK
200-BK
200-BK
202-BK

J 2

L28

L21

L10

A429-YL
447-PK
G434-BU
200-BK

606-GY
605-YL
201-BK
415-GN
439-YL
113-OR
404-YL

L30

L46
L25

1
2

12V BATTERY
3T-5760 STD
9X-9721 ATCH

UU

200-BK

ENGINE

HEADLAMP/
TAIL SW
1 3E-9317

L71

L38

3
200-BK
200-BK
200-BK
200-BK
200-BK

629-PK

1 J 498-WH
J
556-WH
3

J 2

126-PK

L46

L7

6 J

165-YL

A429-YL
200-BK

200-BK
200-BK
200-BK
200-BK

L27

FLOOD
LAMPS
9X-9632
1 J
609-YL

L65

614-PU

201-BK
410-WH

RD-00
TT

LL

LLL

601-GY
601-GY
200-BK
200-BK
165-YL

DIFFERENTIAL
UNLOCK SW
139-2119

200-BK

601-GY
200-BK

3 J

977-YL
202-BK
373-GN
462-YL
727-GN

12V BATTERY
3T-5760 STD
9X-9721 ATCH

116-BR

CONN 25

POS NEG

AAA
AAA

149-PU

LIGHT BAR
LOW BEAM
9X-9631

J 2

601-GY
200-BK

169-PK
149-PU
116-BR
165-YL
126-PK
136-GN
113-OR
124-GN
122-BU-14

439-YL
113-OR
113-OR

200-BK

RR

LLL

BLADE CNTRL
BLADE FLOODS
REAR FLOODS
DIFF LOCK
XSMN CNTRL
SUPP STEER
GAGES
AIR CNDTR
AIR DRYER
NOTE J

L63

126-PK

200-BK

TT

RR

3K8782 FUSE (10A)

8M8948 FUSE (15A)
8M0456 FUSE (20A)

L63
1
2

BK-6
200-BK-10

BK-00

RD-00

BK-00

F769-BU
202-BK

BK-00
200-BK-4

F
1
2

J 2

L37

CONN 2

L37

J
J
J
J
J
J
J
J
J

10A
10A
10A
10A
10A
10A
10A
15A
10A

103-RD

601-GY
200-BK

HEADLAMP DIMMER SW
103-5678
619-GN

J 5
J

7
6
2
3
4
8
5
1

ART
SENDER
3E-5383

301-BU-10
304-WH-10
S AAA
101-RD-4
MTR BAT A
WW
AAA
RD-0
RD-00
MOTOR KKK

UU

15A

L56
L37

DISCONNECT SW
7N-0718

1
2

L63

L56

L32

L13

L72

201-BK
417-GY
201-BK
A429-YL
450-YL
403-GN
419-YL
405-GY
406-PU
413-BR
447-PK
201-BK
441-OR
201-BK
403-GN
467-WH
409-OR

310-PU
201-BK

A
B
C

L55

605-YL
606-GY

D
E
A
B
C
F
G
H
J

INCHING PEDAL
PRESSURE SW
(TRANSMISSION)
111-7088

L55

601-GY
200-BK

893-GN
892-BR
126-PK
202-BK

STARTER
106-8555

112-PU

103-RD

202-BK

AAA
200-BK-10
GND
301-BU-10
AAA START

AAA

601-GY
601-GY
200-BK
200-BK
102-RD

EMS TEST SW
106-2477
NOTE F

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
202-BK

200-BK-4

FUSE BLOCK
9G-0747
611-PU

115-RD

404-YL
201-BK

24
23
22
21
20
19
18
17
16
15
1
3
4
5
6
7
8
9
10
11
12
13
14
2

FLASHER
108-0358

101-RD-10
CONN 19
112-PU-8
CONN 18
A
J
3
102-RD
1
105-RD
8
134-RD
5
130-RD
9
126-PK
7
136-GN
6
113-OR
4
124-GN
2
122-BU-14
10 107-RD
CONN 17
A

112-PU-8

101-RD-4

SHUTDOWN
SOL
3E-7985
AAA STOP
326-RD

80A

112-PU-10

601-GY
600-BR

601-GY
200-BK

60A

112-PU-4

CONN 10
101-RD-4

103-RD

601-GY
601-GY
601-GY

101-RD-4

112-PU-4

B
J

601-GY
200-BK

L43

L J 537-GN J

HHH

L38

1
2

601-GY
200-BK
200-BK

200-BK
200-BK
200-BK

105-RD
307-OR
326-RD
308-YL
134-RD
F775-BU
165-YL
570-BU
169-PK
101-RD

109-RD-4

CONN 11

RESISTOR
3T-3123

415-GN

200-BK

601-GY

CONN 22

PANEL LAMP
DIMMER SW
3E-9318
1 J
600-BR
3
601-GY

1
2

ALTERNATOR
BREAKER
9S-0174 STD
9S-4693 ATCH

J
601-GY
601-GY
200-BK
J 2
614-PU

TURN SIGNAL
SW
9G-5589

521-YL-14
597-PU-14

L60

F843-YL
202-BK

ALTERNATOR
100-5047 50A ATCH
3E-7577 75A ATCH
6N-9294 35A STD

F843-YL
202-BK
F769-BU
202-BK
F

ALT

AA

L62

L62

601-GY
601-GY
200-BK
308-YL

1
2

109-RD-4

L45

101-RD-4
112-PU-10
101-RD-10
592-BU
A513-PK
130-RD

304-WH-10

L45

795-YL
597-PU
522-WH
921-WH

L57
L54

2
1
Y

326-RD

L57

403-GN

1
2

109-RD-10

CONN3

TRANS SPD SENDER

(SPEEDOMETER)
104-6387

BK
BK

109-RD-4
109-RD-4

M918-GN
M917-PK

MAIN
RELAY
101-7740

START
RELAY
3E-7279

L48

1
2

112-PU-4

M917-PK AND
M918-GN ARE
TWISTED PAIR
V F
1
M918-GN
4
M917-PK
3
449-BU
2
202-BK

TRANS SPD SENDER M917-PK AND

104-6387
M918-GN ARE
TWISTED PAIR
V
WH-18
449-BU
2
BK-18
1
202-BK

308-YL
310-PU
306-GN

L56

326-RD

903-GY
921-WH

V
BK-18
WH-18

L62

308-YL
306-GN

102-RD
101-RD

202-BK
306-GN

308-YL

L66

L69
L51

1
2

LIGHTBAR
HEADLAMP LOW BEAM
BREAKER BREAKER
3T-2662
3T-2662

592-BU
A513-PK
102-RD

902-BR
921-WH
N

SOL 8
9W-2739

308-YL
200-BK
1
2

SOL 7
9W-2739

308-YL

CONN 4

N
1
2

200-BK

200-BK

3
2

901-WH
921-WH

6
5

N
1
2

SOL 6
9W-2739

JJ

306-GN
326-RD

306-GN

900-PU
921-WH

ENGINE SHUTDOWN
CONTROL
9G-9287

306-GN
326-RD

SERVICE
METER
3E-9359
101-RD

FUSE BLOCK
9G-0747
J
10A
KEY SW
105-RD
J
10A J HORN
114-RD
10A
SUPP STEER
134-RD
J
10A
CONVERTER
147-RD
J
10A
TURN SIGNALS
173-RD
J
10A
TAIL LAMPS
103-RD
J
10A
STOP LAMPS
130-RD
J
10A
SHUTDOWN CNTRL
10A
SPARE
101-RD-10

107-RD
200-BK
327-PK

1
2
3
4
5
6
7

322-GY

J
CONN 23

L21

L11

M
1
8
6
4
3
9
7
5
2

L10

L10

200-BK

WITH SUPPLEMENTAL
STEERING SWITCH CONN'S
36, 35
CONN 36
417-GY 1
2
A
CONN 35
417-GY
1
201-BK
2
A
A

L30

200-BK
200-BK
200-BK
200-BK
200-BK

L13

L76

HORN SW
8X-9440

403-GN

START AID
EMS TEST SW
9X-9628
NOTE F

308-YL
795-YL
326-RD
306-GN

N
1
2

SOL 5
9W-2739

751-GN
921-WH
752-YL
754-BU
755-OR
900-PU
921-WH
901-WH
902-BR
903-GY

107-RD
200-BK
327-PK

L37

755-OR
921-WH

YL-18
WH-18
OR-18

1
2
3
4
5
6
7
JJ

200-BK
308-YL

200-BK
200-BK
200-BK

507-WH
200-BK

L16

441-OR
614-PU

1 4

1
2

SOL 4
9W-2739

1
9
2
3
4
5
10
6
7
8

RESET
OFF (KEY)
OFF
AAA

RD-18
BK-18
BU-18

1
2

754-BU
921-WH

+ BATTERY
GROUND
ENG SOL

311-WH
202-BK

1
2

SOL 3
9W-2739

202-BK
311-WH

202-BK
G460-GN
126-PK

L46

SOL 2
9W-2739

L60

752-YL
921-WH

3
4

L46

CONN 13

L48
L60

N
1
2

L48

2
L65

200-BK
200-BK
200-BK

L46

751-GN
921-WH

2
1

619-GN

L61

L35

A
MOTOR
+

507-WH
506-PU
578-BU

113-OR

200-BK
200-BK

L54

L54

NN

608-GN
405-GY
403-GN
403-GN
413-BR
447-PK
201-BK
441-OR
406-PU
450-YL
A429-YL
419-YL
201-BK

L65

L11

L30

L30

MOTOR
+
-

608-GN
310-PU
601-GY

10
1
2
3
4
5
6
7
8
9

403-GN
GGG

326-RD

1
2

SOL 1
9W-2739

L45

L75

614-PU

556-WH
308-YL
322-GY
114-RD
605-YL
606-GY
614-PU
611-PU
619-GN
601-GY

L55

CONN 14

403-GN
403-GN
608-GN
447-PK
405-GY
413-BR
201-BK
441-OR
406-PU
450-YL

101-RD-4

L66

L66
L45

M917-PK AND M918-GN ARE TWISTED PAIR

N

L37

1
2
3
4
5
6
7
8
9
10

ARC SUPPRESSOR
106-8704

L35

L37

308-YL

SUPPLEMENTAL
STEERING
3E-5184
3T-3964

200-BK
200-BK
728-BU

L75

REAR
WASHER
7T-8891

L32
L13
L16
L12

L72
606-GY
605-YL

FRONT UPPER
WASHER
7T-8891

MOTOR
+ A
A -

200-BK
200-BK

L13
L16
L12
L65
L75
L35

308-YL
326-RD
307-OR
105-RD

ALTERNATOR

136-GN
308-YL

FRONT LOWER
WASHER
7T-8891

L12

201-BK
404-YL
619-GN
611-PU
606-GY
606-GY
605-YL
605-YL
614-PU
556-WH
608-GN
310-PU
308-YL

112-PU
521-YL
522-WH
124-GN
200-BK
601-GY

STEER SW

1
2
9
6
8
4
5
3
7

200-BK
147-RD
200-BK
135-BU
147-RD

6
5
4
3
1
2

WH-18
YL-18
PK-18
BR-18
BK-18
BU-18
PU-18
OR-18
GN-18

462-YL
727-GN

24 TO 12 VOLT
CONVERTER
3E-8645

L12

200-BK

NNN
NNN F
A
126-PK
A
126-PK
B
202-BK
B
202-BK
C
G460-GN
C
G460-GN

+ BATTERY
KEY SW
GROUND

MUR440

1
2

556-WH
200-BK

CONN 5

GN-18
GY-18

GGG A
6
727-GN
417-GY
7
1
136-GN
728-BU
4
308-YL
2
200-BK
3
5
403-GN

108-RD
200-BK

OPEN ROPS BEACON ATCH

L50

MOTOR RELAY
OPR PANEL

GGG
1
727-GN
2
417-GY

3
1
2

L42

122-BU-14
200-BK

L35

107-RD

200-BK
606-GY
614-PU
604-OR
200-BK

1
2

3
2
6
5
1
4

GROUND
+ BATTERY
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY

L32

L65
L75
L35

603-PK
200-BK

BK
BK

L65

BEACON FUSE
200-BK

L60
E

DOME LAMP
8C-9678

L32

L13
L16

L16
L75

WH
YL
BK

PP K

L75

L66

10A

L60

135-BU
200-BK

200-BK
200-BK
200-BK

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
GROUND

160-PU
334-BU
200-BK
462-YL
727-GN

1
2

200-BK
113-OR
200-BK
592-BU
102-RD
A513-PK

NOTE K

12V POWER
PORT
117-2311

L13

101-RD
200-BK
601-GY

200-BK
200-BK
556-WH

PP
135-BU
200-BK

200-BK
727-GN
462-YL

L48

DIFFERENTIAL
UNLOCK SOLENOID
7T-9073
E
GN
556-WH 1
GN
200-BK
2

TRANSMISSION
OIL TEMP SENS
3E-8700
OR-18
V+
BK-18
GROUND
YL-18
SIGNAL

AAA

24 TO 12 VOLT
CONVERTER
119-1733

3
2
6
5
1
4

GROUND
+ BATTERY
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY

3
2
1

L69

AIR DRYER
8W-3087

ANTENNA
9W-3072
CABLE AS.
9W-3073

BK-0

SUPPLEMENTAL
STEERING
MOTOR
117-3915

L51

L50

XX

XX

L69

L69

MOTOR

BU
RD
BK

15A

CONN 6

604-OR
614-PU
606-GY
200-BK
200-BK

AAA

JJJ HH
1
608-GN
608-GN
2
200-BK
200-BK

YY

RD-0
AAA

7
A

200-BK
200-BK
200-BK

CCC
604-OR
614-PU
200-BK

1
3
2

YY

L32

L35

RD
WH
BK

WW

YL
RD
BK
WH
WH/BK
GY
GY/BK

3
2
1

PRIMARY
STEER SW
8T-8640

593-GN-14
200-BK-14

S
T
G

RD-0

B+ MEMORY
B+
GROUND
+ LH SPEAKER
- LH SPEAKER
+ RH SPEAKER
- RH SPEAKER
ANTENNA

101-RD-14
K
5
A513-PK
6
592-BU
3
200-BK
2 508-PU
1 509-WH
8 511-BR
7 512-GN
4
113-OR

728-BU
200-BK

1
2

STOP/TAIL
LAMP
130-3452

REAR FLOOD
LAMP
9X-6775

L51

12V RADIO
135-5946

K
101-RD-14
113-OR

1
2

WH/RD-14

RD
BK

(NOTE E)
113-OR
EE
24V TO 12V CONVERTER
3E-8646

EE

EE
15A

L35

CCC
1 605-YL
2 200-BK

SUPPLEMENTAL
STEERING
RELAY
3E-0154

12V OUT
IGNITION

EE
176-OR-14
25A CONVERTER
BREAKER
3T-2662

593-GN-14
200-BK-14

TURN LAMP
7X-6066

321-BR
921-WH
605-YL
604-OR
614-PU
606-GY
200-BK

CCC E
5
7
1
2
3
4
6

LOCALIZED
GROUND
STUD

176-OR-14
200-BK-10

L55

CCC
321-BR
921-WH

200-BK
200-BK

1
2

BK
BK

122-BU-14
200-BK

24V IN
GROUND

L16

BACKUP
ALARM
123-6449

9
A

498-WH
200-BK

10
A

200-BK-14
200-BK

11

200-BK
200-BK
200-BK

12

200-BK
200-BK
200-BK

13

1
2

14

101-RD
115-RD

15

1
2

P
P
EEE
EEE

RD
BK

TURN
SIGNAL
7X-6066
LO BEAM
HEADLAMP
9X-7169
LO BEAM
HEADLAMP
9X-7169

TO
24V OUTPUTS
GND
SOLENOIDS
S B D
W/ SOL
NEU
GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET
PARK
N
1F
2F
3F
4F
5F
6F
7F
8F
1R
2R
3R
4R
5R
6R
NOTE D: BATTERIES 9X-9721 MUST BE USED WITH
SUPPLEMENTAL STEERING CONTROL
NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
RADIO SHOULD BE SIZE 10 AWG
NOTE F: USE 9X-9628 SWITCH WITH START
AID ATTACHMENT.
NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID
WITH FUEL AIR RATIO CONTROL
NOTE H: 140HNA ONLY
NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER
(HEATS AND COOLS) WITH ROOF TOP CONDENSER
IS PRESENT
NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE
MODELS

D97432

STOP LAMP
SW
125-9352