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SERVICE MANUAL
6LPA-STP2
6LPA-STZP2
P/N: 0B6LP-U00101
MARINE
ENGINES
This Service Manual has been developed for the exclusive use of service and repair professionals such as
Yanmar authorized Distributors and Yanmar authorized Dealers. It is written with these professionals in mind
and may not contain the necessary detail or safety statements that may be required for a non-professional to
perform the service or repair properly and / or safely. Please contact an authorized Yanmar repair or service
professional before working on your Yanmar product.
Disclaimers:
All information, illustrations and specifications in this manual are based on the latest information available at
the time of publishing. The illustrations used in this manual are intended as representative reference views
only. Moreover, because of our continuous product improvement policy, we may modify information,
illustrations, and / or specifications to explain and / or exemplify a product, service, or maintenance
improvement. We reserve the right to make any change at any time.
Yanmar and
other countries.
are registered trademarks of Yanmar Co., Ltd. in Japan, the United States and / or
ii
Section 1
INTRODUCTION
This manual gives specific instructions for the
proper repair of Yanmar 6LPA-STP2/STZP2 series
marine engines.
1-1
2007 Yanmar Marine International
INTRODUCTION
Revision History
REVISION HISTORY
This manual is a living document. Periodic manual
revisions are published to document product
improvements and changes. This practice ensures
the manual has the most current information.
As manual revisions become necessary, individual
pages are prepared and sent to those who need
the information. If a page, or number of pages
should be replaced, the replacement information is
sent along with a revised Revision Control Table.
Discard the older, obsolete information.
1-2
Initial Release
3-18
3.32
4-5
Fixed Nameplate
Units of measure
EPA Update
Remarks
Initiating
Dept.
YMI
YMI
12/05
0005553
Figure 3-15
"A"-Type V Belt Style: A Material: Aluminum
equivalent inertia weight 0.065 kgcm sec2
(0.63 Ncm sec2 )
(1)
(2)
(3)
(4)
0005552
Figure 3-14
1 Pulley Thickness Should be
10 mm (0.393 in.)
2 Viscous Damper
3 Crankshaft
4 PTO Pulley (Aluminum)
3-17
2007 Yanmar Marine International
Location of Nameplate
LOCATION OF NAMEPLATE
DIESEL FUEL
Model
Gear Model
Continuous power kW
min-1
DIESEL FUEL
SPECIFICATION
min-1
min-1
ENG.No.
0004574
LOCATION
USA
EN590:96
European
Union
International
BS 2869-A1 or A2
United
Kingdom
Japan
Figure 3-16
3-18
12/05
ABBREVIATIONS AND
SYMBOLS
Abbreviations
A
AC
ACEA
ampere
alternating current
Association des Constructeurs
Ah
API
ARB
ATDC
BDC
BTDC
C
CARB
CCA
cfm
cm
cm
cm/min
cu in.
D
DC
DI
DVA
EPA
ampere-hour
American Petroleum Institute
Air Resources Board
after top dead center
bottom dead center
before top dead center
degree Celsius
California Air Resources Board
cold cranking amp
cubic feet per minute
centimeter
cubic centimeter
cubic centimeter per minute
cubic inch
diameter
direct current
direct injection
direct volt adapter
Environmental Protection
ESG
F
fl oz
fl oz/min
ft
ft-lb
ft-lbf/min
g
gal
gal/hr
gal/min
GL
hp
hr
I.D.
ID
IDI
in.
in.Aq
in.Hg
in-lb
J
JASO
kelvin
kg
kgf/cm
kilogram
kilogram force per square
kgf/m
km
kPa
kW
L
L/hr
lb
lbf
lb-ft
lb-in
m
mL
mm
mmAq
MPa
mV
N
Nm
No.
O.D.
oz
Pa
PS
psi
qt
R
rpm
SAE
sec.
t
TBN
TDC
V
VAC
VDC
W
second
short ton 2000 lb
total base number
top dead center
volt
volt alternating current
volt direct current
watt
Symbols
degree
plus
minus
plus or minus
ohm
micro
percent
3-31
2007 Yanmar Marine International
Unit Conversions
UNIT CONVERSIONS
Units of Torque
Unit Prefixes
ft-lb
in.-lb
lb-ft
lb-ft
lb-in.
lb-in.
kgf/m
kgf/m
kgf/m
Nm
Nm
Nm
Prefix
Symbol
mega
kilo
centi
milli
micro
M
k
c
m
Power
x 1,000,000
x 1,000
x 0.01
x 0.001
x 0.000001
Units of Length
mile
ft
in.
in.
km
m
cm
mm
x
x
x
x
x
x
x
x
1.6090
0.3050
2.5400
25.4000
0.6210
3.2810
0.3940
0.0394
= km
=m
= cm
= mm
= mile
= ft
= in.
= in.
x
x
x
x
x
x
x
x
3.78540
0.94635
0.01639
16.38700
0.02957
29.57000
1.00000
0.03382
=L
=L
=L
= mL
=L
= mL
= mL
= fl oz (U.S.)
0.45360
28.35000
2.20500
0.03527
= kg
=g
= lb
= oz
Units of Mass
lb
oz
kg
g
x
x
x
x
Units of Force
lbf
lbf
N
N
kgf
kgf
3-32
x
x
x
x
x
x
4.4480
0.4536
0.2248
0.1020
2.2050
9.8070
=N
= kgf
= lbf
= kgf
= lbf
=N
0.1383
0.0115
1.3558
0.1383
0.1130
0.0115
7.2330
86.8000
9.8070
0.7376
8.8510
0.1020
= kgf/m
= kgf/m
= Nm
= kgf/m
= Nm
= kgf/m
= ft-lb
= in.-lb
= Nm
= ft-lb
= in.-lb
= kgf/m
Units of Pressure
Units of Volume
gal (U.S.)
qt (U.S.)
cu in.
cu in.
fl oz (U.S.)
fl oz (U.S.)
cm
cm
x
x
x
x
x
x
x
x
x
x
x
x
psi
psi
psi
bar
bar
bar
kPa
kPa
kPa
kgf/cm
kgf/cm
kgf/cm
in.Hg (60)
in.Hg (60)
in.Hg (60)
mmAq
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
0.0689
6.8950
0.0703
14.5030
100.0000
29.5300
0.1450
0.0100
0.0102
98.0700
0.9807
14.2200
0.0333
3.3770
0.0344
0.0394
= bar
= kPa
= kgf/cm
= psi
= kPa
= inHg (60F)
= psi
= bar
= kgf/cm
= psi
= bar
= kPa
= bar
= kPa
= kgf/cm
= in.Aq
Units of Power
hp (metric
or PS)
hp (metric
or PS)
hp SAE
hp SAE
kW
kW
0.9863201 = hp SAE
0.7354988 = kW
x
x
x
x
1.0138697
0.7456999
1.3596216
1.3410221
= hp (metric or PS)
= kW
= hp (metric or PS)
= hp SAE
Units of Temperature
F = (1.8 x C) + 32
C = 0.556 x (F - 32)
EPA Requirements
PERIODIC MAINTENANCE
12/05
4-5
PERIODIC MAINTENANCE
Whole
Fuel System
Item
Daily
Visual inspection of
engine exterior
Every
50 hours or
one month
whichever
comes first
Every 125
hours or 6
months
whichever
comes first
Every 250
hours or
one year
whichever
comes first
Every 500
hours or 2
years
whichever
comes first
Every 500
hours or 2
years
whichever
comes first
Initial 50
Every 1250
hours or 5
years
whichever
comes first
Initial 50
Initial 50
4-6