Sie sind auf Seite 1von 75

4008 H / 4008 S

Hemodialysis Machine
Technical Manual
Supplemental Instructions for the OCM Option
Part no.: M32 514 1

Fresenius Medical Care

Table of Contents
Section

Page

1
1.1
1.2

Description of errors ....................................................................................................


Display messages ...........................................................................................................
Description of errors .......................................................................................................

1-1
1-3
1-5

3
3.1
3.2
3.3

Adjustment instructions ...............................................................................................


Measuring equipment .....................................................................................................
Flow diagram ..................................................................................................................
Calibration mode .............................................................................................................

3-1
3-3
3-4
3-8

Calibration program ......................................................................................................

4-1

6
6.1
6.2

Setup menu ...................................................................................................................


Overview .........................................................................................................................
Main menu 4008 H/S ......................................................................................................

6-1
6-1
6-2

8
8.1
8.2

Circuit diagrams ............................................................................................................


Circuit diagrams and component layout LP 632, CPU 2 ...............................................
Circuit diagrams and component layout LP 633-5, Input board ....................................

8-1
8-3
8-19

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

0-1

0-2

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

Table of Contents 1 Description of Errors


Section

Page

1.1
1.1.1
1.1.2

Display messages .........................................................................................................


Informational messages ..................................................................................................
Warnings .........................................................................................................................

1-3
1-3
1-4

1.2

Description of errors .....................................................................................................

1-5

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

1-1

1-2

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

1.1

Displaymeldungen

1.1.1

Informative Meldungen

Clear.: XXXml/min

Shows the last measured clearance value. Displayed for


1 minute after a successful measurement.

Plasma-Na: XXXmmol/l

Shows the plasma sodium concentration of the last single


measurement for 1 minute.

Kt/V: X.XX

Shows the current Kt/V. Displayed for 1 minute when the UF


goal has been reached or if the OD senses clear fluid.

Kt: XX.Xl

Displayed instead of Kt/V:X.XX if no valid value for Vurea is


available. Shows the current value of Kt. Displayed for
1 minute when the UF goal has been achieved or if the OD
senses clear fluid.

Kt/V: Not available

There are no Kt/V data available as the calculation of Kt/V was


aborted. Displayed for 1 minute when the UF goal has been
achieved or if the OD senses clear fluid.

Enter V(urea)?

This message is displayed at the start of a dialysis treatment


provided the operator has not already entered the V urea on the
screen. This message will be displayed when the OCM is
switched on manually by the operator or after the optical detector has sensed blood, provided OCM measurement ON
was preselected in the Setup. This message prompts the operator to enter the patients volume of urea distribution. It will
only be displayed if the Vurea has not yet been entered. If the Vuhas been changed during the OCM measurement, the Kt/V
rea
will be recalculated provided it is already available. This message will be cleared by pressing the Start/Reset key.

HDF/HF < > OCM

An OCM and an HDF or HF treatment procedure cannot be


performed simultaneously. Displayed once if OCM is selected
while HDF/HF is active. If HDF/HF is selected while OCM is already active, the OCM will be aborted and the message OCM
off will be displayed. The OCM can, however, be reselected
after HDF/HF has been switched off.

SN < > OCM

The OCM cannot be started as a Single Needle treatment (SN


or SN click-clack) has been selected.

Profile< > OCM

An OCM cannot be started in conjunction with a Na-/UF profile


1, 5 or 6 and a treatment time of less than 180 minutes. Displayed when the OCM is switched on and/or when selecting a
profile.

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

1-3

1.1.2

OCM tech. deact./X

The OCM cannot be started as the CD cells or the temperature


sensors are not properly calibrated or have been manually deactivated when operating the machine. Also displayed when
the integral relationship of the adjustment measurement is outside the limits. Displayed when the OCM is activated manually
or when the OD senses dark fluid if the default setting for the
OCM is set to active.
Inform the service technician of the error code (X).

OCM off/X

The OCM was aborted due to a malfunction and will be deactivated until the end of the treatment.
Inform the service technician of the error code (X).

OCM adjust

Displays during an OCM adjustment.

OCM adjust OK

Displays after successful completion of an OCM adjustment.

OCM adjust cancelled

The OCM adjustment was not successfully completed and will


be repeated after the next treatment.

OCM adjust intended

Displays when the optical detector senses dark fluid and if an


adjustment measurement is required on completion of the
treatment in progress.

Input value too low

The operator has attempted to enter a value for an OCM parameter that is below the minimum limit.

Input value too high

The operator has attempted to enter a value for an OCM parameter that is above the maximum limit.

Warnings

Kt/V too low

1-4

Displays if the prescribed Kt/V cannot be reached at the end of


the treatment with the current Kt/V.

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

1.2

Description of errors

Error message displayed

Description

OCM OFF

The OCM option will be deactivated until the machine is


switched off.
Power failure with battery backup
CPU II error

OCM OFF/2

The OCM option will be deactivated until the machine is


switched off.
One of the CD cells has measured a value below 11.5 mS/cm
during more than 3 consecutive OCM measurements.
Check CD cells for proper connection
P.C.B. LP 633-5 defective

OCM OFF/3

The OCM option will be deactivated until the machine is


switched off.
System error

OCM OFF/5

The OCM option will be deactivated until the machine is


switched off.
A downward pulse occurs although an upward pulse was requested.
Check the bibag/concentrate delivery
Check the concentrate pumps / mixing system
Air in the dialysate

OCM OFF/6

The OCM option will be deactivated until the machine is


switched off.
System error

OCM OFF/7

The OCM option will be deactivated until the machine is


switched off.
Implausibility of the ratio of blood flow to clearance or no apparent change on the CD cell during more than three consecutive
measurements.
Poor terminal connection of the CD cell

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

1-5

Error message displayed

Description

OCM tech. deact./1

The OCM option is decalibrated and can only be reactivated


after a successful pulse calibration.
Deviation between the 8-bit and the 12-bit CD value of the precell > 0.5 ms/cm for > 20 s.
Disinfection
Check OCM calibration and calibrate, if necessary

OCM tech. deact./4

The OCM option is decalibrated and can only be reactivated


after a successful pulse calibration.
Three cyclic pressure holding tests (CPHT) showed a deviation
of > 0.5 ms/cm between CD cell 7 and CD cell 110 for > 4.5 s.
Disinfection
Check OCM calibration and calibrate, if necessary

OCM tech. deact./7

The OCM option is decalibrated and can only be reactivated


after a successful pulse calibration.
More than 5 consecutive measurements showed a clearance of
more than 1.3 times the blood flow or below zero.
Check the CD cells for poor terminal connection.
Disinfect, if necessary
Check the calibration

OCM tech. deact./8

The OCM option is decalibrated and can only be reactivated


after a successful pulse calibration.
Zero pulse measurement failure or time of maximum pulse between pre- and post-CD cell > 13 s.
Check the hydraulic for proper flow
Check OCM calibration and calibrate, if necessary

OCM tech. deact./9

The OCM option is decalibrated and can only be reactivated


after a successful pulse calibration.
The correction factor of the zero pulse measurement for upward
or downward pulses is outside the acceptable range of 0.8 to
1.2.
Perform a disinfection
Check OCM calibration and calibrate, if necessary

1-6

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

Table of Contents 3 Adjustment instructions


Section

Page

3.1

Measuring equipment ...................................................................................................

3-3

3.2
3.2.1
3.2.2

Flow diagram .................................................................................................................


Flow diagram 4008 H with OCM .....................................................................................
Flow diagram 4008 S with OCM .....................................................................................

3-4
3-4
3-6

3.3
3.3.1
3.3.2

Calibration mode ...........................................................................................................


Basic conditions ..............................................................................................................
Display messages (4008 H/S) ........................................................................................

3-8
3-8
3-8

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

3-1

3-2

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

3.1

Measuring equipment

Caution
The accuracy of the measuring equipment used during the calibration procedure
is decisive for the accuracy of the OCM measurement.
The measuring equipment used for the calibration of the conductivity must have
an accuracy of 0.05 mS/cm within a temperature range of 35 C 39 C.
We recommend to use the UMED universal measuring device which is available
from Fresenius (part no. M32 403 1).

UMED

Service Case
Part number M32 403 1

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

3-3

3.2

Flow diagram

3.2.1

Flow diagram 4008 H with OCM

3-4

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

Legend
2 Temperature sensor
3 Temperature sensor
4 Temperature sensor
5 Float switch
6 Level sensor
7 Conductivity cell
8 Blood leak detector
9 Pressure transducer
10 Reed contact, concentrate
12 Reed contact, bicarbonate
21 Flow pump
22 UF pump
23 Concentrate pump
24 Dialyzer valve 1
24b Dialyzer valve 2
25 Bicarbonate pump
26 Bypass valve
29 Degassing pump
30 Outlet valve
31 Balancing chamber valve 1
32 Balancing chamber valve 2
33 Balancing chamber valve 3
34 Balancing chamber valve 4
35 Balancing chamber valve 5
36 Balancing chamber valve 6
37 Balancing chamber valve 7
38 Balancing chamber valve 8
39 Negative pressure valve
41 Water inlet valve
43 Fill valve
54 Heater rod
61 Pressure reducing valve
63 Water inlet filter
65 Loading pressure valve
66 Heater block
66a Water inflow chamber
66b Heater rod chamber
66c Float chamber
68 Balancing chamber
71 Filter / concentrate
72 Filter / bicarbonate
73 Filter / dialysate ext.
74 Filter / UF
75 External flow indicator
76 Filter / fill valve
77 Heat exchanger
78 Relief valve
84 Disinfectant valve
85 Disinfectant connector
86 Recirculation valve
87 Drain valve
88 Multifunction block
88a Degassing chamber
88b Secondary air separator
88c Primary air separator
89 Degassing orifice
90a Rinse chamber / concentrate
90b Rinse chamber / bicarbonate
91 Rinse valve
92 Vent valve
94 Concentrate suction tube

Fresenius Medical Care 4008

95 Bicarbonate suction tube


97 Air separation pump
99 Rinse valve
100 Rinse valve
102 Central concentrate delivery valve
104 Central bicarbonate delivery valve
109 Temperature sensor
110 Conductivity cell
111 Hydrophobic filter
112 Vent valve
114 Dialysate filter
115 Sensor Disinfection valve
116 Sampling valve
117 Check valve / concentrate
118 Check valve / bicarbonate
119 Filter / concentrate
120 Filter / bicarbonate
121 Central concentrate delivery connector
122 Central bicarbonate delivery connector
123 Pressure switch for V102
124 Pressure switch for V104
130 biBag drain valve
132 biBag conductivity cell
133 biBag temperature sensor
134 biBag pressure transducer
136 biBag connector
137 biBag micro-switch 1
138 biBag micro-switch 2
148 Filter / rinse valve V100
149 Filter / rinse valve V99
150 Filter / fill valve
151 Orifice
181 Temperature compensation plate 2
182 Pressure transducer 2
183 Test valve
184 Filter / test valve
185 Compressor
188 Evacuation valve
189 Retentate valve
190 Online filter
191 Online valve 3
192 Online valve 2
193 Online valve 1
194 Rinse port
195 Substituate port
201 Air separator / concentrate
202 Level sensor / concentrate
203 Air separator / bicarbonate
204 Level sensor / bicarbonate
205 Mixing point / concentrate / bicarbonate
206 Buffer volume chamber
210 Filter
Hydraulics measuring points:
A
B
C
D

Reduced water inlet pressure


Balancing chamber loading pressure
Flow pump pressure
Degassing pump pressure

OCM Supplement

2/10.01 (TM)

3-5

3.2.2

3-6

Flow diagram 4008 S with OCM

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

Legende
2 Temperature sensor
3 Temperature sensor
4 Temperature sensor
5 Float switch
6 Level sensor
7 Conductivity cell
8 Blood leak detector
9 Pressure transducer
10 Reed contact, concentrate
12 Reed contact, bicarbonate
21 Flow pump
22 UF pump
23 Concentrate pump
24 Dialyzer valve 1
24b Dialyzer valve 2
25 Bicarbonate pump
26 Bypass valve
29 Degassing pump
30 Outlet valve
31 Balancing chamber valve 1
32 Balancing chamber valve 2
33 Balancing chamber valve 3
34 Balancing chamber valve 4
35 Balancing chamber valve 5
36 Balancing chamber valve 6
37 Balancing chamber valve 7
38 Balancing chamber valve 8
39 Negative pressure valve
41 Water inlet valve
43 Fill valve
54 Heater rod
61 Pressure reducing valve
63 Water inlet filter
65 Loading pressure valve
66 Heater block
66a Water inflow chamber
66b Heater rod chamber
66c Float chamber
68 Balancing chamber
71 Filter / concentrate
72 Filter / bicarbonate
73 Filter / dialysate ext.
74 Filter / UF
75 External flow indicator
76 Filter / fill valve
77 Heat exchanger
78 Relief valve
84 Disinfectant valve
85 Disinfectant connector
86 Recirculation valve
87 Drain valve
88 Multifunction block
88a Degassing chamber
88b Secondary air separator
88c Primary air separator
89 Degassing orifice
90a Rinse chamber / concentrate
90b Rinse chamber / bicarbonate
91 Rinse valve
92 Vent valve
94 Concentrate suction tube

Fresenius Medical Care 4008

95 Bicarbonate suction tube


97 Air separation pump
99 Rinse valve
100 Rinse valve
102 Central concentrate delivery valve
104 Central bicarbonate delivery valve
109 Temperature sensor
110 Conductivity cell
111 Hydrophobic filter
112 Vent valve
114 Dialysate filter
115 Sensor Disinfection valve
116 Sampling valve
117 Check valve / concentrate
118 Check valve / bicarbonate
119 Filter / concentrate
120 Filter / bicarbonate
121 Central concentrate delivery connector
122 Central bicarbonate delivery connector
123 Pressure switch for V102
124 Pressure switch for V104
130 biBag drain valve
132 biBag conductivity cell
133 biBag temperature sensor
134 biBag pressure transducer
136 biBag connector
137 biBag micro-switch 1
138 biBag micro-switch 2
148 Filter / rinse valve V100
149 Filter / rinse valve V99
150 Filter / fill valve
151 Orifice
181 Temperature compensation plate 2
182 Pressure transducer 2
183 Test valve
184 Filter / test valve
185 Compressor
188 Evacuation valve
189 Retentate valve
190 Online filter
191 Online valve 3
192 Online valve 2
193 Online valve 1
194 Rinse port
195 Substituate port
201 Air separator / concentrate
202 Level sensor / concentrate
203 Air separator / bicarbonate
204 Level sensor / bicarbonate
205 Mixing point / concentrate / bicarbonate
206 Buffer volume chamber
210 Filter
Hydraulics measuring points:
A
B
C
D

Reduced water inlet pressure


Balancing chamber loading pressure
Flow pump pressure
Degassing pump pressure

OCM Supplement

2/10.01 (TM)

3-7

3.3

Calibration mode

3.3.1

Basic conditions

The hemodialysis machine must be


switched off.
The service switch must be in the ON
(up) position.
Turn the hemodialysis machine on.

3.3.2

Display messages (4008 H/S)

CALIBRATION

3-8

004.7

Volt

Watchdog supply voltage (4.5 V 5.5 V)

011.9

Volt

12 V voltage (11.5 V 12.5 V)

023.6

Volt

24 V voltage (23 V 25 V)

020.4

Volt

Battery charging voltage (> 20 V)

Esc

Best

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

Calibration program

CALIBRATION

Confirm
key

DIAGNOSTICS

MISCELLANEOUS

SETUP MENU

Fresenius Medical Care 4008

OCM Supplement

2/05.00 (TM)

4-1

Main menu
CALIBRATION
Confirm
key
CAL. ART. PRESSURE

CAL. ART. P_MODULE

CAL. VENOUS PRESSURE

CAL. VEN. P_MODULE

CALIB. (B)-PUMP-RATE

ADJ. UF-PUMP VOLUME

CAL. DEGAS. PRESSURE

CAL. FLOW 300 ml/min

CAL. FLOW 500 ml/min

CAL. FLOW 800 ml/min

CALIB. TEMPERATURE

Confirm
key

see Part 11

Confirm
key

see Part 13

CAL. MIXING SYSTEM

CALIB. CONDUCTIVITY

CAL. DIAL. PRESSURE

CALIBRATE BLD

CALIB. BIBAG VALUES

RESET FAILURE RECORD

NOVRAM

back to main menu ?

Confirm
key

4-2

Fresenius Medical Care 4008 OCM Supplement

2/05.00 (TM)

Part 11: Calibrating the dialysate temperature


CALIB. TEMPERATURE
Confirm
key
Temp. ADJUSTMENT

Confirm
key

see Part 11.1

Confirm
key

see Part 11.2

Confirm
key

see Part 11.3

Check TEMPERATURE

OCM TEMP.-Check

Confirm
key

back to menu?

Note
Accuracy of the external meter to be connected: 0.2 C.

Fresenius Medical Care 4008

OCM Supplement

2/05.00 (TM)

4-3

Part 11.1: Adjusting the dialysate temperature


Temp. ADJUSTMENT

adj. temp to 37C

Confirm
key
adj. temp to 37C

Esc
key

Connect the external


reference instrument.
Connect the BIC suction
tube to the BIC container
or place it in water
of room temperature.

XXXX

ADC-digits

XXXX

DAC-digits

XXXX

ADC-digits

XXXX

ADC-digits

Adjust the digital value in


the UF Rate window by
pressing the +/ keys.
Wait until the temperature
on the external reference
instrument indicates 37.0 C.
Tone Mute
key

Esc

Conf

NTC3; 8 bit

DATA STORED

Control 8 bit

approx. 3 sec

NTC3; 12 bit
OCM TEMP. Adjust

Machine in bypass

Esc
key

NTC109; 8 bit,
if NTC 109 is activated in SETUP

Wait for the temperature


to stabilize (37 C)
Indicated in "UF rate"
window

OCM TEMP.-Adjust

Tone Mute
key

XXXX

ADC-digits

XXXX

XXXX

ADC-digits

XXXX

DAC-digits

DATA STORED

approx. 3 sec

Esc

Conf

NTC3; 12 bit
NTC3 temperature
NTC4; 12 bit
Dynamic measurement range switching

4-4

Fresenius Medical Care 4008 OCM Supplement

2/05.00 (TM)

Part 11.2: Checking the dialysate temperature


Check TEMPERATURE
Confirm
key
act temp = 37.0 C

use  
to select the
Temperature setting field
set temp = XX.X C

Specify a temperature by
pressing the +/ keys.
Tone mute
key

ACKNOWLEDGED

approx. 3 sec
ACT temp = XX.X C

Check whether the


preselected temperature
is achieved.
Check: reference instrument,
display and 37.0 C
LED display correspond
to 115/116 digits in the
UF Volume window .
Tolerance: 0.5 C
Repeat the
procedure
with different
values
Esc
(e.g. 35/39 C)
key

NTC3; 8 bit

act. temp = 37.0 C


1

XXXX

NTC109; temperature

ADC-digits

NTC109; 8 bit
2
3

XXX.X

XXXX

ADC-digits

Alpha
display
7

Temperature
adjustment
Esc

Conf

Fresenius Medical Care 4008

OCM Supplement

2/05.00 (TM)

4-5

Part 11.3: Checking the dialysate temperature for OCM


OCM TEMP.-Check
Confirm
key

Open the shunt cover


to switch the machine
to the bypass mode

act temp = 37.0 C

use  
to select the
Temperature setting field
set temp = XX.X C

Specify a temperature by
pressing the +/ keys.
Tone Mute
key

ACKNOWLEDGED

approx. 3 sec
ACT temp = XX.X C

Repeat the
procedure
with different
values
(e.g. 35/39 C)

Check whether the


preselected temperature
is achieved.
Check: Display,
37.0 C bargraph display
Tolerance of the
displayed temperature
in the UF rate field
and the UF time field :
0.2 C

Esc
key

NTC3; 12 bit
NTC3; temperature

OCM Temp.-Check
1

XXXX

ADC-digits

XX.XX

XXXX

ADC-digits

XX.XX

NTC4; 12 bit
NTC4; temperature

Alpha
display

4-6

Temperature
adjustment
Esc

Conf

Fresenius Medical Care 4008 OCM Supplement

2/05.00 (TM)

Part 13: Calibrating the conductivity


CALIB. CONDUCTIVITY
Confirm
key
CONDUCTIVITY Set

Confirm
key

see Part 13.1

Confirm
key

see Part 13.2

Confirm
key

see Part 13.3

Confirm
key

see Part 13.4

Confirm
key

see Part 13.5

Confirm
key

see Part 13.6

Confirm
key

see Part 13.7

Confirm
key

see Part 13.8

COND. with Concentr.

TEMP/COND COMP Calib

OCM PULSE calib.

CONDUCTIVITY Check

COND Check with Conc

OCM COND.-Check

TEMP/COND COMP Check

back to menu?

Confirm
key

Fresenius Medical Care 4008

OCM Supplement

2/05.00 (TM)

4-7

Part 13.1: Setting the conductivity


CONDUCTIVITY Set
Confirm
key
Esc
key

CD set: 12.80 mS/cm

CD set: 15.70 mS/cm

Use   to
move to the
Concentrate setting field.

Use   to
move to the
Concentrate setting field.

If no key is
pressed for
approx. 4 sec

Conc. set = 0 %

conc. set = X %

Use +/ to reduce
the concentrate pump
volume to get to a CD in
the lower display range.

If no key is
pressed for
approx. 4 sec

Use +/ to raise
the concentrate pump
volume to get to a CD in
the lower display range.
e.g.:

Conc. set. = X %

Conc. set. = +10 %


Tone Mute
key

Tone Mute
key

ACKNOWLEDGED
ACKNOWLEDGED

approx. 3 sec

approx. 3 sec

CD set: 12.80 mS/cm


CD set: XX.X mS/cm

Wait for the CD to stabilize.


Compare the CD with the
external reference meter.
In case of a deviation, adjust the display by pressing the +/ keys.

Wait for the CD to stabilize.


Compare the CD with the
external reference instrument.
In case of a deviation, adjust the display by pressing the +/ keys.

Tone Mute
key

Tone Mute
key

ACKNOWLEDGED
DATA STORED

approx. 3 sec

approx. 3 sec

CD cell 7; 12 bit / 8 bit alternating

CD set: 12.80 mS/cm


XXXX

ADC-digits

XXXX

steps

XXXX

steps

XXXX

ADC-digits

Concentrate
setting

Alpha
display

4-8

[ADC-digits (OCM)]

CD cell 110; 12 bit/ 8 bit alternating

(concentrate pump)
(bicarbonate pump)
[ADC-digits (OCM)]

Bicarbonate
setting
Esc

Conf

Fresenius Medical Care 4008 OCM Supplement

2/05.00 (TM)

Part 13.2: Setting the conductivity with concentrate


COND. with Concentr.

Note
An adjustment of the conductivity using a calibration concentrate is currently
not possible, since a suitable calibration concentrate is not available.

Fresenius Medical Care 4008

OCM Supplement

2/05.00 (TM)

4-9

Part 13.3: Setting the temperature/conductivity compensation


TEMP/COND COMP Calib.

act temp = XX.XX C

Confirm
key

Machine in bypass
Esc
key

act temp = XX.XX C

Verify
that the conductivity of
both measuring cells in the
"UF rate" () and the "UF time"()
window is identical and that it is
within 13.9 to 14.5 mS/cm.

XX.XX

mS/cm

XX.XX

mS/cm

XX.XX

mS/cm

XX.XX

mS/cm

Alpha
display

If the conductivity is
outside the limits:
use   to select
the concentrate setting
field
conc. set = 0 %

If no key is
pressed for
approx. 4 sec

Concentrate
setting

Bicarbonate Temperature
setting
adjustment
Esc

Use +/ to reduce/increase
the concentrate pump volume
until the conductivity is
inside the alarm limits
13.9 14.5 mS/cm

Conf

act temp = XX.XX C


1

XX.XX

mS/cm

XX.XX

mS/cm

XX.XX

mS/cm

XX.XX

mS/cm

conc. set = +X %
Tone Mute
key

ACKNOWLEDGED

approx. 3 sec
Alpha
display

act temp = XX.XX C

Verify that the preset


temperature of 35 C is achieved
and that it has stabilized.
Check: Display,
LED bargraph display
Tolerance: 0.5 C
Tone Mute
key
ACKNOWLEDGED

approx. 3 sec
act temp = XX.XX C

Temperature
adjustment

Esc

CD cell 7,
Value in mS/cm after confirmation of 35C
CD cell 7, current value in mS/cm
CD cell 110,
Value in mS/cm after confirmation of 35C
CD cell 110, current value in mS/cm

Verify that the preset


temperature of 39 C is achieved
and that it has stabilized.
Check: Display,
LED bargraph display
Tolerance: 0.5 C
Tone Mute
key
DATA STORED

approx. 3 sec

4-10

Fresenius Medical Care 4008

Conf

OCM Supplement

2/05.00 (TM)

Part 13.4: OCM pulse calibration


OCM PULSE calibr.

Verify that the


conductivity is
within13.9 to 14.6 ms
and wait for the
conductivity to stabilize.
Confirm
key
Esc
key

Start PULSE calib.?


Tone Mute
key

Esc
key

OCM PULSE UP activ

Positive OCM pulse


duration
OCM PULSE DOWN activ

Esc
key

Negative OCM pulse


duration
OCM PULSE finished

approx. 3 sec
Tone mute
LED is flashing.
Info sound
pos. Dialy: XXXX.X

neg. Dialy: XXXX.X

alternating
Tolerance per pulse: 25
Tone Mute
key

DATA STORED

Note
If the value is outside 25,
check the conductivity measuring system of the dialysis
system.

approx. 3 sec

Time elapsed since the pulse calibration


was started

OCM PULSE UP activ

Counter

XXXX

Seconds

Concentrate setting

XXXX

Index

CD cell 7,
compensated CD value

XXXX

XXXX

mS/cm

Esc

Fresenius Medical Care

Conf

4008 OCM Supplement

2/05.00 (TM)

4-11

Part 13.5: Conductivity check


CONDUCTIVITY Check
Confirm
key
act. cond: XX.X mS/cm

use   to select
the Concentrate
setting field
If no key is
pressed for
approx. 4 sec

conc. set = 0%

Use the +/ keys


to reduce the
concentrate pump volume
e.g.:
conc. set = 6 %
Tone Mute
key

ACKNOWLEDGED

approx. 3 sec
act. cond: XX.X mS/cm

Repeat the
procedure with
different values

Verify the conductivity.


Check:
Reference meter, display,
LED bargraph display

Esc
key

CD cell 7; 12 bit / 8 bit alternating

act. cond: XX.X mS/cm


XXXX

ADC-digits

XXXX

steps

XXXX

steps

XXXX

ADC-digits

Concentrate
setting

Alpha
display

4-12

[ADC-digits (OCM)]

CD cell 110; 12 bit / 8 bit alternating

(concentrate pump)
(bicarbonate pump)
[ADC-digits (OCM)]
Bicarbonate Temperature
setting
adjustment
Esc

Fresenius Medical Care 4008

Conf

OCM Supplement

2/05.00 (TM)

Part 13.6: Conductivity test with concentrate


COND Check with Conc

Note
A calibration of the conductivity using a calibration concentrate is currently not
possible, since a suitable calibration concentrate is not available.

Fresenius Medical Care

4008 OCM Supplement

2/05.00 (TM)

4-13

Part 13.7: OCM conductivity check


OCM COND.-Check
Confirm
key
OCM Cond.-Check

Use   to
select the
concentrate setting field
If no key is
pressed for
approx. 4 sec

conc. set = 0%

Use the +/ keys


to reduce the
concentrate pump volume.
e.g.:
conc. set = 6 %
Tone Mute
key

ACKNOWLEDGED

approx. 3 sec
OCM Cond.-Check

Repeat the
procedure with
different values

Verify the conductivity.


Check:
Reference meter, display,
LED bargraph display

Esc
key

CD cell 7; 12 bit
CD cell 7

OCM Cond.-Check
1

XXXX

ADC-digits (OCM)

XX.XX

mS/cm

XXXX

ADC-digits (OCM)

XX.XX

mS/cm

CD cell 110;12 bit


CD cell 110

Alpha
display

4-14

Concentrate
setting

Bicarbonate Temperature
setting
adjustment
Esc

Fresenius Medical Care 4008

Conf

OCM Supplement

2/05.00 (TM)

Part 13.8: Temperature/conductivity compensation check


TEMP/COND COMP Check
Confirm
key
act temp = XX.XX C

The individual
conductivities and their
compensation factors are
displayed in the fields
(see 4008 H/S)
The conductivity cells
can be crosschecked
by changing the
concentration
or temperature.
Esc
key

CD cell 7, compensated
CD cell 7, compensation factor

act temp = XX.XX C


1

XX.XX

mS/cm

XXXX

mS/(cmC)

XX.XX

mS/cm

XXXX

mS/(cmC)

CD cell 110, compensated


CD cell 110, compensation factor

Alpha
display

Concentrate
setting

Bicarbonate Temperature
setting
adjustment
Esc

Fresenius Medical Care

Conf

4008 OCM Supplement

2/05.00 (TM)

4-15

4-16

Fresenius Medical Care 4008

OCM Supplement

2/05.00 (TM)

Setup Menu

6.1

Overview

CALIBRATION

DIAGNOSTICS

MISCELLANEOUS

SETUP MENU

Confirm
key

Fresenius Medical Care 4008

OCM Supplement

2/05.00 (TM)

6-1

6.2

Main menu 4008 H/S

SETUP MENU
Confirm
key
SET ALARM/WARN TIME

ACTIV. STD UF-DATA

SETUP CLEANING PGM

SET STD. PRIME-TIME

SETUP DILUTION

SOUND I/O-SWITCH

SET CONDUCT. LIMIT

SET KEY-CLICK

INFO SOUND (C-PGM)

BPR/UFRWARNING

SET DIAL PARAMETERS

SET RINSEVOLUME

CALC. CUMUL. BLOOD-VOL

T1TEST AUTOSTART

HAEMOGLOBIN UNIT

ONLINE plus SETTINGS

OCM SETTINGS

Confirm
key

see Part 9

SET CENTRAL-DELIVERY

AUTOM. SN-START

STORE DEFAULT VALUES

ACTIV. MONIT_NTC109

BACK TO MAIN MENU ?

6-2

Fresenius Medical Care 4008 OCM Supplement

CONFIRM
KEY

2/05.00 (TM)

Part 9: OCM Settings


OCM SETTINGS
Confirm
key
OCM MEASUREMENT

Confirm
key

see Part 9.1

Confirm
key

see Part 9.2

Confirm
key

see Part 9.3

Confirm
key

see Part 9.4

Confirm
key

see Part 9.5

Confirm
key

see Part 9.6

Confirm
key

see Part 9.7

OCM ZERO MEASUREMENT

OCM DELAY TIME

OCM CLR CORR FACTOR

OCM BASELINE DIFF

OCM INTEGRAL VALUE

OCM KT/V WARNLEVEL

Confirm
key

back to menu?

Part 9.1: Activating the OCM measurement


OCM MEASUREMENT
Confirm
key
OCM Measurement: OFF
(Default: OFF)
+/
OCM Measurement: ON
+/

Tone Mute
key

DATA STORED

After
approx. 3 sec

DATA STORED

After
approx. 3 sec

Esc
key
Tone Mute
key
Esc
key

Fresenius Medical Care 4008

OCM Supplement

2/05.00 (TM)

6-3

Part 9.2: Activating the OCM zero measurement


OCM ZERO MEASUREMENT
Confirm
key
OCM Zero Measurement: ON
(Default: ON)

Tone Mute
key

+/

Esc
key

OCM Zero Measurement: OFF

Tone Mute
key

+/

Esc
key

DATA STORED

After
approx. 3 sec

DATA STORED

After
approx. 3 sec

Note
If the OCM zero measurement is set to OFF, the OCM option will be deactivated.
When the OCM zero measurement is reactivated (ON) it is imperative to perform an OCM pulse calibration.

Part 9.3: Setting the OCM delay time


OCM DELAY TIME
Confirm
key
Delay Time: XX s

Esc
key

Use +/ to set the value


shown in the table on the right
(1 70 seconds)

Machine

Hydraulic unit type Time

4008 H
4008 H

AutoPRIME
ONLINEplus

15 sec
65 sec

4008 S
4008 S

AutoPRIME
ONLINEplus

18 sec
67 sec

Tone Mute
key
DATA STORED
After approx. 3 sec

6-4

Fresenius Medical Care 4008 OCM Supplement

2/05.00 (TM)

Part 9.4: Setting the OCM correction factor


OCM CLR CORR FACTOR
Confirm
key
Esc
key

ClrCorr Factor: 1.000


The value displayed
is the
default value
Tone Mute
key
DATA STORED
After approx. 3 sec

Note
Do not change the default value.

Note
In 4008 H/S machines it is generally possible to define a correction factor for
all clearance measurements. This feature has been provided to be able to
adapt a machine at its place of installation to latest knowledge gained from
scientific discussion that has not been completed yet. Based on present knowledge the correction factor for Fresenius Polysulfone membranes must be adjusted to 1 (factory setting). The accuracies specified are only applicable for
Fresenius Polysulfone membranes in combination with a correction factor that
was set to 1.

Part 9.5: Setting the OCM baseline difference


OCM BASELINE DIFF
Confirm
key
Base Diff.: 0.015 ms/cm

Esc
key

The value displayed


is the
default value
Tone Mute
key
DATA STORED
After approx. 3 sec

Note
Do not change the default value.

Fresenius Medical Care 4008

OCM Supplement

2/05.00 (TM)

6-5

Part 9.6: Setting the OCM integral value


OCM INTEGRAL VALUE
Confirm
key
Esc
key

Integral value: 55
The value displayed
is the
default value
Tone Mute
key
DATA STORED
After approx. 3 sec

Note
Do not change the default value.

Part 9.7: Setting the OCM KT/V warning level


OCM KT/V WARNLEVEL
Confirm
key
Kt/V Warnlevel: 85 %

Esc
key

Use +/ to set the


warning level
(Default: 85)
Range: 0 99 %
0 = no warning
Tone Mute
key
DATA STORED
After approx. 3 sec

6-6

Fresenius Medical Care 4008 OCM Supplement

2/05.00 (TM)

Table of Contents 8 Circuit diagrams


Section

Page

8.1

Circuit diagrams and component layout LP 632, CPU 2 ..........................................

8-3

8.2

Circuit diagrams and component layout LP 633-5, Input board .............................

8-19

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

8-1

8-2

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

8.1

Circuit diagrams and component layout


LP 632, CPU2

Fresenius Medical Care 4008

LP 632, CPU 2

OCM Supplement

Component layout

2/10.01 (TM)

8-3

8-4

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

LP 632, CPU 2
Circuit diagram 1/7

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

8-5

8-6

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

LP 632, CPU 2
Circuit diagram 2/7

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

8-7

8-8

Fresenius Medical Care 4008 OCM Supplement

2/10.01 (TM)

LP 632, CPU 2
Circuit diagram 3/7

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

8-9

8-10

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 632, CPU 2
Circuit diagram 4/7

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-11

8-12

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 632, CPU 2
Circuit diagram 5/7

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-13

8-14

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 632, CPU 2
Circuit diagram 6/7

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-15

8-16

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 632, CPU 2
Circuit diagram 7/7

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-17

8-18

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

8.2

Circuit diagrams and component layout


LP 633-5, Input board

Fresenius Medical Care

4008 OCM Supplement

LP 633-5
Component layout

2/10.01 (TM)

8-19

8-20

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 633
Circuit diagram 1/8

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-21

8-22

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 633
Circuit diagram 2/8

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-23

8-24

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 633
Circuit diagram 3/8

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-25

8-26

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 633
Circuit diagram 4/8

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-27

8-28

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 633
Circuit diagram 5/8

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-29

8-30

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 633
Circuit diagram 6/8

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-31

8-32

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 633
Circuit diagram 7/8

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-33

8-34

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

LP 633
Circuit diagram 8/8

Fresenius Medical Care

4008 OCM Supplement

2/10.01 (TM)

8-35

8-36

Fresenius Medical Care 4008

OCM Supplement

2/10.01 (TM)

Das könnte Ihnen auch gefallen