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Vibe Fuse

Key Switch / Ignition Fuse

Alternator Output (+)

Radio Fuse

Light Breaker (15A)

Main Breaker (Un-Switched)

Horn Switch To Horn Relay

J723

J722

F877

419

428

447

Wiper - Front (Low)

YL

521

Defroster Fan - Rear (Low)

Defroster Fan - Front (High)

OR

OR

GN

PK

YL

645

646

647

651

652

GY

WH

631

632

PU

GN

OR

619

610

614

PK

GN

607

608

Stop Lamps

Flood Lamp - Right Front

Not Used

Switch To Rear Flood Lamps Relay

Switch To Front Flood Lamps Relay

Headlamps Relay

Flood Lamp - Rear Right Hand

Flood Lamp - Rear Left hand

Headlamps - Low Beam

Tail / Position / Dash Lamps

Headlamps - Basic

Rear Work Lamps

Not Used

Turn Lamps - Right

Turn Lamps - Left

Rotary Beacon Lamp

Lighting Circuits

YL

YL

GY

PK

OR

OR

603

604

605

606

A504

PK

A506

Hazard Switch To Turn Signal Switch

Turn Signal Switch To Flasher

GN

Defroster Fan - Front (Low)

WH

537

A/C Refrigerant Pressure Switch

A503

536

Fan Speed Switch To A/C Pressure Switch

OR

513

Wiper - Rear (Park)

Wiper - Rear (Low)

Washer - Rear

Washer - Front

Wiper - Rear (High)

YL

BR

BU

PU

GN

WH

501

Wiper - Front (Park)

504

503

Indicator - Recording Module

Hydraulic Oil Filter

Accessory Circuits

505

500

506

BR

F420

Indicator - Alternator

507

BR

GN

E455

YL

C444

X982

T970

T969

P979

P978

N979

N973

N970

N960

N957

N930

N929

N928

M905

M904

K919

K918

C937

C936

C935

C933

C932

C929

C928

C927

C926

C925

C924

C923

C922

C906

C905

C904

C903

A990

PU

GY

YL

YL

GN

GN

BR

YL

OR

PK

BR

YL

OR

WH

OR

YL

GN

WH

GY

PU

GN

YL

WH

GY

PU

BU

GN

YL

OR

BR

PU

OR

GN

BU

BU

BU

BR

YL

YL

BU

OR

GN

A983

A982

A926

A916

A915

A919

A925

Parking Brake Sensor

Low Charge Pressure Warning

Glow Plug Relay Coil

Drum Center Switch

Fuel Level Gage

Speedometer Signal

YL

PK

BU

OR

Hydraulic Temperature Sender

OR

GN

PU

RD

YL

WH

GN

GY

GN

BU

GN

GY

BU

GY

BR

YL

YL

PU

OR

BU

GN

GY

BR

BR

PK

BR

YL

GN

PU

OR

WH

BU

OR

BR

GY

GN

BR

BU

PU

GN

GN

BU

GN

GN

GN

Description

Vibe Hi/Low Amp Switch

Test Mode

Offset Config

Water On/Off Switch

Vibe On/Off Switch

Signal Ground - Comm 1

DCD - Comm 1

DTR - Comm 1

RXD - Comm 1

TXD - Comm 1

Water Spray On Time Select Signal

Water Spray On Tim Select Power

Water Spray Off Time Select Signal

Auxiliary Circuit 2 (Digital Input)

Auxiliary Circuit 1 (Digital Input)

PWM Out Vibe P Rev

PWM Out Vibe P Fwd

Dout Water Pump 1

Dout Backup Alarm

Dout Water Pump 2

Auto / Manual Switch Vibe

Light Vibe On

Drum Offset LT

Drum Offset RT

Rear Drum Select Solenoid

Front Drum Select Solenoid

Reverse Vibratory Valve

Forward Vibratory Valve

Rear Drum Water Pump

Front Drum Water Pump

Vibe Hi/Low Amp Switch

Water Pump 2 Switch

Wtr Spray Neutral Stop Rly To Wtr Spray Rly

Water Pump 1 Switch

Cnfg Pin Analog

Engine Throttle Control - Signal

Engine Throttle Control

5V DC Supply

Sensor Power Ground

Throttle Solenoid

5V DC Supply

Sensor Power Ground

Speed Dial Pot

Joint Cutter Switch (Water Spray)

Joint Cutter Relay 2

Joint Cutter Relay 2 Coil

Vibration Solenoid

Neutral Switch

Amp Signal To Recording Module

Parking Brake Switch (NC)

Parking Brake Switch (NO)

Propel Reverse Pump

Propel Forward Pump

Propel Speed - Mode 2

Propel Speed - Mode 1

Mode Switch

Left Rear Speed Sensor (-)

Speed Sensors 12V Supply

Left Rear Speed Sensor Signal

Right Front Speed Sensor (-)

Right Front Speed Sensor Signal

Left Front Speed Sensor Signal

Left Front Solenoid Valve

Left Front Solenoid Valve

Left Front Speed Sensor (-)

Right Rear Speed Sensor (-)

Right Rear Speed Sensor Signal

Differential Lock Indicator Lamp (+)

Right Rear Solenoid Valve

Right Rear Solenoid Valve

Left Rear Solenoid Valve

Left Rear Solenoid Valve

Right Front Solenoid Valve

Right Front Solenoid Valve

Drum Offset Left

Drum Offset Right

Can 1 (-)

Can 1 (+)

Cutter Door Lower Solenoid

Cutter Door Raise Solenoid

Brake Release Motor

PWM Out 2 Speed Solenoid

Propel Handle Speed PWM

Control Circuits

Spray Lamp

High Int Relay Output

High Int Relay Coil (IRH Only)

Flood Lamp - Left Front

Lighting Circuits - Continued

Wire Color

GN

YL

998

OR

480

A429

465

449

Engine Oil Pressure Switch (Low)

A914

PU

997

996

Coolant Temperature

GY

405

406

Alternator 'R' Terminal

Monitoring Circuits

T825

C850

Neutral Start Relay Coil

Glow Plug Relay Coil

Glow Plugs

YL

GN

403

Relay To Warning Horn)

YL

BU

U735

K726

K725

K709

K708

U734

Backup Alarm Lamp / Travel Alarm

Forward Warning Horn

GN

A305

376

330

Starter Relay Output

Neutral Start Relay To Starter Relay

Key Switch To Neutral Start Relay

Main Power Relay Coil

384

YL

BR

GY

WH

OR

GN

OR

320

321

322

304

306

307

308

J720

J719

J718

J717

J721

Attch Recording Module

J715

J714

J713

J712

J711

J710

J709

J708

J707

J706

J705

J704

H751

H750

F712

F711

Can1 Shield

Main Chassis

Not Used

BK

BK

C729

C730

Basic Machine Circuits

BK

206

BK

Ground Circuits

Throttle Breaker / Start Relay

Recorder Fuse

Joint Cutter Fuse

Glow Plugs

Brake Fuse

Rotating Beacon Fuse

Propel Control Fuse

Power Port Fuse

Product Link or Front Fan

HVAC Fuse

Gage Fuse

Hitch Offset Fuse

Backup Alarm Fuse

Front Washer / Wiper Fuse

Right Washer / Wiper Fuse

777

751

710

A631

690

680

653

Wire
Number

Wire Description

Main Power Relay Output (Switched)

Water Spray Fuse

Light Breaker (30A)

286

YL

200

PK

Description

Un-switched Battery (+)

Power Circuits

A249

PK

PU

RD

GN

155

144

160

BU

135

175

YL

176

OR

125

134

181

YL

GN

123

PK

BU

WH

121

122

119

124

PK

RD

GY

115

117

PU

109

110

118

YL

BR

BU

RD

GN

GN

103

105

108

112

RD

114

Wire Color

101

29

27

29

27

33

33

38

37

38

37

35

35

32

32

24

30

24

31

30

26

23

17

28

34

34

23

26

39

17

39

36

36

25

21

28

21

15

10

42

41

70

40

43

40

43

41

42

20

70

20

13

14

71

14

22

13

22

71

16

18

16

18

45

12

11

11

12

45

19

19

Machine Harness Connector And Component Locations

31

25

10

15

47

47
4

44

44

H-6
H-6

H-6

H-6

H-6

I-2

F-2
B-8

Lamp - HID RRH

A-9

F-3
H-2
D-9

F-3

18

18

28

27

29

27

44

29

27

43

42

41

14

13

12

11

20

23

23

35

39

25

20

20

20

16

Timer - Throttle

Timer - Spray

Tachometer - Vibratory

Switch - Water Pump Select

Switch - Vibratory High / Low Amp

Switch - Vibratory Auto / Manual

Switch - Vib Drum Select

Switch - Turn Signal

Switch - Throttle Speed 2

Switch - Propel 2 Speed

Switch - Lights Select

Switch - Light Master

Switch - Key Start

Switch - Hydraulic Indicator

Switch - Hydraulic Charge Pressure

Switch - HID

Switch - Hazard

Switch - Engine Oil Pressure

Switch - Drum Center

Switch - Disconnect

Switch - Diff Lock

Switch - Coolant Temperature

Switch - Cold Start Temperature

Switch - Brake

Switch - Beacon

Switch - A/C Pressure

Suppresor - ARC (Dump Valve)

Suppresor - ARC #2

Suppresor - ARC #1

Stud - Jump Start

Speedometer

Solenoid - Vib Select Valve Rear

Solenoid - Vib Select Valve Front

Solenoid - Vib Control

Solenoid - Throttle

Solenoid - Propel Pump

Solenoid - Joint Cutter Water Spray

Solenoid - Joint Cutter Down

Solenoid - Fuel Shutoff

Solenoid - Dump Valve

Solenoid - Drum Offset Right

Solenoid - Drum Offset Left

Solenoid - Cold Start Advance

Solenoid - Brake Release

Solenoid - A/C Compressor

Solenoid - 2 Speed Valve

Sensor - Vibratory Speed

Sensor - Propel Speed

Sender - Water Level

Sender - Hydraulic Temperature

Sender - Fuel Level

Relay - Water Spray Neutral Stop

Relay - Water Spray 3

Relay - Water Spray

Relay - Starter

Relay - Rear Work Light

Relay - Neutral Start 2

Relay - Neutral Start 1

Relay - Main

Relay - Horn

Relay - High Intensity

Relay - Glow Plug

Relay - Front Work Light

Relay - Drum Spray Lights

Relay - Brake Release Latch

Relay - Brake Release

D-8
F-8

F-4
G-4

CONN 22

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

CONN 21

E-4
E-4

C-7

71

10

CONN 19

C-7

10

20

47

CONN 20

CONN 17

H-8

CONN 16
CONN 18

H-8

G-8

CONN 15

CONN 14

CONN 13

E-8

B-9
C-8

CONN 9
CONN 11
CONN 12

CONN 10

I-12

CONN 8

10

F-12
H-12

CONN 6
CONN 7

10

I-12
B-12
D-11

CONN 5

70

H-12

C-12

CONN 2
CONN 3

Machine
Location

Schematic
Location

CONN 4

CONN 1

Component

Relay - Back Up Alarm

Product Link

Potintiometer - Water Spray On Time

Connector Location - Volume 1


Connector Number

B = Located inside the Right Hand Console.

A = Located on the Instrument Panel.

Machine locations are repeated for components located close together.

Potentiometer - Water Spray On Time

C-6

D-4

D-9

E-14

Light - Spray Vibratory


Motor - Starter

Potentiometer - Auto Speed Control

Port - Auxiliary

Motor - Water Pump 2

Motor - Water Pump 1

B-14

Motor - Fuel Lift Pump

C-14
C-14

E-9

Lamp - Work Lamp Rear LH

C-9

Lamp - Spray 2
Lamp - Spray 3
Lamp - Work Lamp Rear RH

C-9

Light - License Plate

C-14
C-14

Lamp - Signal Rear LH


Lamp - Signal Rear RH

E-9

F-9

D-14

D-14

D-14

Lamp - Spray 1

Lamp - Signal Front RH

Lamp - Signal Front LH

Lamp - Rear Spray 3

Lamp - Rear Spray 2

Lamp - Rear Spray 1

A-9

B-8

C-6

Lamp - HID RLH

Lamp - HID FRH

G-2

Hourmeter
Indicator - Diff Lock
Lamp - Backlight RH
Lamp - HID FLH

Lamp - Backlight LH

B-9

D-9
D-8

D-6
A-13
C-13

H-14

Ground - Frame Rear Machine


Ground - Front Frame
Ground - Platform Stud
Horn

Ground - Frame Engine

Ground - Console

F-2

G-2

Ground - Frame Disconnect

Gage - Water Level

Gage - Fuel Level

Fuse - Water Spray

Fuse - Vibratory

Fuse - Rotating Beacon

H-6

H-6

H-6

G-6

G-6

Fuse - Ignition
Fuse - Joint Cutter
Fuse - Power Port

Fuse - Recorder

Fuse - Rear High Int R

Fuse - Rear High Int L

Fuse - Propel Control

H-6
H-6

Fuse - Gage
Fuse - Hitch Offset

H-6
G-6

Fuse - Front High Int L

H-6

Fuse - Front High Int R

C-6
G-6

Flasher
Fuse - Brake

F-3

G-3

E-13

B-6

F-14

G-13

Fuse - Back Up Alarm

Display - Function Lamps

Display - Brake Light

Diode - A/C (Attch)

Control - Propel (Handle)

Bus - Glow Plugs

Breaker - Throttle

D-4

G-12
D-8

B-14
C-11
G-12

G-12

Breaker - Light 15A

Battery
Beacon - Rotating
Breaker - Alternator
Breaker - Glow Plug
Breaker - Light 20A
Breaker - Main

23

33

Machine
Location

Component Location - Volume 1

D-14

Schematic
Location
G-12

Component
Alarm - Backup
Alternator

G-14

A-5

F-2

H-2

H-2

H-1

H-1

D-3

A-6

H-2

E-2

E-1

A-8

E-11

F-11

E-2

E-2

D-13

F-11

B-15

E-4

E-12

E-13

A-7

E-3

F-14

B-13

F-14

E-12

B-13

G-2

E-12

E-12

E-12

G-14

F-12

C-11

E-11

F-12

B-13

F-11

D-11

E-13

E-13

E-14

E-13

E-11

C-13

C-9

D-13

C-13

E-6

F-6

F-6

G-14

G-6

F-6

F-6

E-8

E-6

H-4

F-14

G-6

E-6

G-6

F-6

F-6

I-14

F-3

Schematic
Location

25

17

31

22

32

30

34

26

15

31

40

24

24

24

25

24

45

21

26

15

22

22

34

24

23

26

37

38

19

36

24

25

10

Machine
Location

Function

Dump Valve

Water Spray On Time

Auto Speed Control

Water Level

Fuel Level

A/C Compressor

Component Description

At room temperature unless otherwise noted.

Solenoid:

Potentiometer:

Potentiometer:

276-1827

270-8384

Sender:
Sender:

Solenoid:

3E-1908
202-8716

279-6525

Deactuate

Normally Open

Normally Closed

Contact Position

Normally Open

Normally Open

A to C: Normally Open
A to B: Normally Closed

7.5 0.5

100K 20K

1.0K 200

Empty = 240 / Full = 30

Empty = 240 to 250 / Full = 28 to 33

3.5 0.15

Resistance (Ohms)

70 21 kPa
(10 3 psi)
206.8 MIN
(30 psi MIN)
1100 75 kPa
(159.5 10.8 psi)
90 C MIN
(194 F MIN)
30 3C
(86 5.4F)

Resistor, Sender and Solenoid Specifications - Volume 1

Cold Start Temperature

Coolant Temperature

93 21 kPa
(13.48 3 psi)
275.8 27.5 kPa
(40 4 psi)
14000 Kpa MAX
(203 psi MAX)
107 3C
(224.6 5.4F)
40 3C
(104 5.4F)

Actuate

Off Machine Switch Specification - Volume 1

Hydraulic Indicator Pressure

Engine Oil Pressure

Hydraulic Charge Pressure

199-6852

Part No.

235-1790

203-3219

165-2521

134-0404

107-0614

Part No.

Pressure
Symbol

Flow
Symbol

Symbols and Definitions

Level
Symbol

Symbols

Circuit Breaker
Symbol

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

5A

Wire Gauge
Wire Color

Component
Part Number

325-AG135 PK-14

9X-1123

Part Number: for Connector Receptacle

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Fuse (5 Amps)

L-C12
3E-5179

Receptacle
Pin or Socket Number

1
2

L-C12
3E-5179

1
2

Plug

AG-C4
111-7898

Harness and Wire Symbols

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Part Number: for Connector Plug

Temperature
Symbol

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

2012 Caterpillar, All Rights Reserved

Volume 1 of 3: Standard Machine

EAA1-UP
FEA1-UP
GCA1-UP
C2B1-UP
C4B1-UP
FGH1-UP
B5M1-UP
C8M1-UP

CB-534D Asphalt Compactor


Electrical System

KENR3619-05
April 2012

(Dimensions: 48 inches x 35 inches)

36 Page,

Wire
Number

KENR3619-05 VOL 1 of 3

(Dimensions: 48 inches x 35 inches)

36 Page,

DISCONNECT SW
7N0718

1
2

14

MOTOR

MTR BAT

513-R4 OR-16
200-R1 BK-16

321-H12 BR-16
200-H3 BK-16

H-C12
1552269

A631-H26 BU-16
200-H29 BK-16

H-C9
1552269

A631-H27 BU-16
200-H30 BK-16

H-C10
1552269

A631-H28 BU-16
200-H31 BK-16

608-H19 GN-14
200-H6 BK-16

606-H17 GY-16
614-H22 PU-16
200-H8 BK-16

608-H20 GN-14
200-H7 BK-16

1
2

614-H21 PU-16

614-H25 PU-16
200-H26 PU-16

CBL-CG1 BK-00

CBL-CC1 RD-000

STARTER MOTOR
1008224

BATTERY
1152422

POS

BK-18
BK-18

605-H16 YL-16
614-H23 PU-16
200-H9 BK-16

H-C98
1552269

SIGNAL REAR LH
1271560

BK-18
BK-18

BK-18
BK-18

PUMP

1
2

1
2

1
2

MUR460

1
2

CBL-CC1 RD-000

CABLE
2321793

200-H3 BK-16
200-H6 BK-16
200-H8 BK-16

13

406-E37 PU-18

K725-E47 GN-16

K726-E48 BU-16

K919-E50 YL-16

C927-E46 PU-16

K918-E49 GN-16

C926-E45 BU-16

NOTE B

447-H14 PK-16
200-H2 BK-16

200-E7 BK-16

406-E37 PU-18

K919-E50 YL-16
200-E15 BK-16

H25

3
4

E-C10
1552272
K918-E49 GN-16
1
200-E14 BK-16
2

1552269
C926-E45 BU-16
1
200-E17 BK-16
2

COOLANT TEMP SW
2033219

1
2

428-H13 OR-16
200-H10 BK-16

C729-VH2 BU-16
200-VH5 BK-16

VH-C3
1552269

200-H4 BK-16
200-H5 BK-16
200-H2 BK-16
200-H10 BK-16

B440-H13 WH-16
200-H4 BK-16

200-G5 BK-6

200-G20 BK-16
200-G16 BK-16
200-G22 BK-16
200-G19 BK-16
200-G21 BK-16

1
2

200-VH4 BK-16
200-VH5 BK-16

C729-VH1 BU-16
C729-VH2 BU-16

12

JUMPER HARNESS 282-9084

C729-VH3 BU-16
200-VH6 BK-16

ARC SUPRESSOR
1893158
DUMP VALVE
VH-C1
2796525
1552269

1
2

H-C3
1552269

MUR460

1
2

123-H1 WH-16
200-H5 BK-16
449-H15 WH-16

H-C5
1552272

H-C4
1552269

BK 18
WH 18

1
2
3
4

1
2

200-H32 BK-16
GROUND FRAME REAR VEH
M12 STUD

614-H21 PU-16
606-H17 GY-16

VIB SPEED SENSOR R


1166680

PK-18
BK-18

BK
BK

HYD TEMP SENDER


H-C6
1847245
1552269

FUEL LEVEL
1996852

VH-C2
3E3364

200-VH5 BK-16

C729-VH2 BU-16

C729-VH1 BU-16
200-VH4 BK-16

B440-H13 WH-16
447-H14 PK-16
449-H15 WH-16
605-H16 YL-16
606-H17 GY-16
608-H18 GN-14
614-H21 PU-16
A631-H25 BU-16

428-H13 OR-16
123-H1 WH-16
321-H12 BR-16

200-H2 BK-16

200-H10 BK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

1
2

1
2
3
4
5
6
7
8
9
10
11
12

A
B
C
465-G51 OR-16

200-G16 BK-16

1
2

G-C12
1552269

428-G48 OR-16
123-G4 WH-16
321-G39 BR-16

G-C21
1552269

CONN 3

1
2

1
2

11

998-G76 GN-16
200-G17 BK-16

G-C24
1552269

603-G53 PK-16
200-G15 BK-16

G-C4
1552269

200-G21 BK-16
200-G22 BK-16
200-G16 BK-16
200-G19 BK-16
200-G20 BK-16
200-G5 BK-6

C729-G88 BU-16
200-G21 BK-16

JOINT CUTTER WATER SPRAY


2205600

RD-18
BK-18

ATCH BEACON

C929-G95 WH-16
200-G19 BK-16

605-G56 YL-16
605-G54 YL-16
605-G55 YL-16

135-G101 BU-16
200-G102 BK-16
J723-G103 GY-16
J710-G104 BR-16

G-C11
1552269

B440-G86 WH-16
447-G49 PK-16
449-G106 WH-16
605-G55 YL-16
606-G58 GY-16
608-G61 GN-14
614-G63 PU-16
A631-G81 BU-16

BEACON ROTATING
1857016

614-G62 PU-16
614-G65 PU-16
614-G64 PU-16
614-G63 PU-16

E455-G96 BR-16

G-C31
1552273

DRUM OFFSET LEFT


2057186

1
2

1
CONN 5
2
MATING CONNECTOR M-C1 3E3382 3
LOCATION VOL 2 B-4
4
5
6

CONN 4

606-G58 GY-16
606-G59 GY-16
606-G57 GY-16

B439-G85 RD-16
200-G18 BK-16

G-C13
1552269

449-G106 WH-16
449-G50 WH-16
449-G105 WH-16

HYDRAULIC INDICATOR
1340404

1
2

FRONT
GROUND

BK 18
WH 18

VIB SPEED SENSOR F


1166680

C928-G94 GY-16
200-G20 BK-16

A429-G82 YL-16
122-G3 BU-16

C730-G89 BR-16
200-G22 BK-16

JOINT CUTTER DOWN


2096806

1
2

DRUM OFFSET RIGHT


2057186
G-C22
1552269

1
2

BK-18
BK-18

308-G38 YL-16
308-G37 YL-16
308-G36 YL-16

403-G45 GN-16
403-G44 GN-16
403-G43 GN-16

DRUM CENTER SWITCH G-C15


2258845
1552269

BK
RD
BU

G-C19
1552267

521-G52 YL-16
A982-G83 BR-16
306-G35 GN-16
777-G75 PU-16
751-G74 GN-16

308-G37 YL-16
406-G47 PU-16
C444-G87 YL-16
C926-G92 BU-16
403-G44 GN-16
K726-G98 BU-16
K918-G99 GN-16
C927-G93 PU-16
K919-G100 YL-16
K725-G97 GN-16
405-G46 GY-16
376-G42 GN-16

117-G1 RD-6
117-G2 RD-16

117-G2 RD-16
200-G30 BK-16
308-G38 YL-16
403-G45 GN-16

HYD CHARGE PRESS


1652521

H-C1 G-C3
3E5179 1552252

VIB CONTROL SOLENOID


2844990

200-H4 BK-16

COLD START ADVANCE


2365707

FUEL SHUTOFF
2321827

1
2
3
4
5
6

E-C1 G-C2
9X0145 7X6222 CONN 6

MUR460 ARC SUPPRESSOR 1


1893158

VIB SELECT VALVE FR


2367614
E-C12

E-C11
1552269
C927-E46 PU-16
1
200-E16 BK-16
2

1
2

PROPEL PUMP SOLENOID


2902076
BK-16
BK-16
BK-16
BK-16

VIB SELECT VALVE REAR


2367614

E-C9
1552269

308-E28 YL-16
200-E8 BK-16

308-E29 YL-16
200-E9 BK-16

1
2
3
4

E-C5
1003320
A
B

E-C13
1552272

K725-E47 GN-16
200-E19 BK-16
K726-E48 BU-16
200-E18 BK-16

521-E38 YL-16
A982-E42 BR-16
306-E25 GN-16
777-E40 PU-16
751-E39 GN-16

308-E27 YL-16
406-E37 PU-18
C444-E44 YL-16
C926-E45 BU-16
403-E35 GN-16
K726-E48 BU-16
K918-E49 GN-16
C927-E46 PU-16
K919-E50 YL-16
K725-E47 GN-16
405-E36 GY-16
480-E34 GN-16

ALTERNATOR
1052813

608-H18 GN-14

A631-H25 BU-16

GROUND FRAME ENG


M12 STUD

200-E8 BK-16

200-E7 BK-16
200-E17 BK-16
200-E16 BK-16
200-E19 BK-16
200-E18 BK-16
200-E15 BK-16
200-E14 BK-16

200-E10 BK-16

E-C4
1073134

109-E2 RD-6

109-E3 RD-12

A
B
C

L-C2 G-C30
3E3382 1552273

L-C3
CONN 7 9X4813

CONN 8

N979-L7 GN-18
N960-L8 OR-18
N957-L9 PK-18

200-H5 BK-16

REAR HARNESS 237-0451

JUMP STUD
1060800

308-E27 YL-16
308-E29 YL-16

80A

MAIN
1712210

50A

80A
GLOW PLUG
1712206

ALT
1712210

20A

403-E35 GN-16
308-E26 YL-16
C444-E44 YL-16

K-C4
1552269

125-L1 OR-18
200-L2 BK-18
308-L3 YL-18
403-L4 GN-18
944-L5 OR-18
945-L6 BR-18

321-H12 BR-16
605-H16 YL-16

ENGINE
GROUND

BK-18
BK-18

1
2

THROTTLE BREAK
6T3644

308-E26 YL-16

308-E28 YL-16

COLD START
COLD START TEMP SW
2351790

308-E31 YL-16

200-E43 BK-16
200-E41 BK-16
200-E22 BK-16

200-E21 BK-16
200-E43 BK-16

200-E13 BK-14
200-E23 BK-16
200-E11 BK-16
200-E12 BK-16
200-E6 BK-16
200-E20 BK-16

308-E30 YL-16
308-E31 YL-16
308-E26 YL-16

308-E32 YL-16

751-E40 GN-16
751-E43 GN-16

403-E35 GN-16
C444-E44 YL-16
521-E38 YL-16
A982-E42 BR-16
480-E34 GN-16
306-E25 GN-16
405-E36 GY-16
777-E40 PU-16
751-E39 GN-16
751-E39 GN-16

A919-E41 BU-14

A983-E43 BU-14

101-E1 RD-6

160-CH889 PU-6

PROPEL SPEED SENSOR


2342870

200-H7 BK-16

200-H26 PU-16
200-H30 BK-16
200-H29 BK-16
200-H31 BK-16

200-H9 BK-16

614-H23 PU-16
614-H22 PU-16
614-H21 PU-16
614-H25 PU-16

A631-H26 BU-16
A631-H28 BU-16
A631-H27 BU-16

608-H20 GN-14
608-H19 GN-14

751-E40 GN-16
200-E41 BK-16

E-C20
1552269

BU
BK

ENGINE OIL PRESS


1070614

751-E43 GN-16
200-E22 BK-16
405-E36 GY-16
200-E6 BK-16

E-C19
1552269

777-E40 PU-16
200-E21 BK-16

E-C18
1072870

CBL-CF1 RD-000

MUR460

DIODE
1068704

308-E32 YL-16
200-E11 BK-16

E-C16
1552269

R-C4
1552269

513-R3 OR-16
513-R4 OR-16

200-R2 BK-16
200-R1 BK-16

R-C1
3E3364

E-C14
1552269

521-E38 YL-16
200-E20 BK-16

384-E33 BU-8

480-E34 GN-16
200-E23 BK-16

181-E4 RD-12

306-E25 GN-16
200-E12 BK-16

E-C7
1552269

E-C2
1552269
405-E36 GY-16
1
200-E6 BK-16
2

ARC SUPPRESSOR 2
1893158

SIGNAL REAR RH
1271559

LICENSE LIGHT
2560042

521-R1 YL-16
513-R3 OR-16

R-C3
1552269

FUEL LIFT PUMP


2999265

H-C11
1552269

1
2

E-C8
1552269

ATCH A/C 222-2842

WORK LAMP REAR LH


9X7779

ATCH LICENSE PLATE

1
2

1
2

2 SPEED VALVE
1872975

1
2

PRESSURE SWITCH
1145333
R-C2
1552269

WORK LAMP REAR RH


9X7779

RD-16 + 1
BK-16 - 2

BACKUP ALARM
1545428

REAR SPRAY LAMP 3


2270100

NEG

BK-18
BK-18

BRAKE RELEASE SOLENOID


1872975

1
2

CBL-CA1 BK-000

BK-18
BK-18

1 2 3

AC COMPRESSOR
3E1908

REAR SPRAY LAMP 2


2270100

BK-18
BK-18

STARTER RELAY
1179080

A
B
C

403-E35 GN-16

308-E26 YL-16

181-E5 RD-14
200-E13 BK-14
A919-E41 BU-14
A983-E43 BU-14
A982-E42 BR-16

K-C3

CONN 1 3E3364

N970-K8 YL-18
N973-K9 BR-18

1
2
3
4
5
6
7
8
9
10
11
12

K-C2 L-C1

CONN 2 3E5179 1552252

125-K1 OR-18
200-K2 BK-18
308-K3 YL-18
403-K4 GN-18

N979-K7 GN-18
N960-K6 OR-18
N957-K5 PK-18

181-E4 RD-12
181-E5 RD-14

ENGINE HARNESS 266-9432

308-E31 YL-16

C444-E44 YL-16

A919-E41 BU-14
A983-E43 BU-14

E-C17
1552273

GLOW PLUG RELAY


1179080
GLOW PLUGS BUS E-C15
1275485
2326662

101-E1 RD-6

1
2

1
2
3
4
5
6

THROTTLE SOLENOID
E-C6
2907920
1552267

304-E24 WH-12

REAR SPRAY LAMP 1


2270100

GROUND FRAME DISCONNECT

CBL-CE1 BK-000

THROTTLE TIMER
2289108

N960-K6 OR-18
N979-K7 GN-18
N970-K8 YL-18
N973-K9 BR-18

125-K1 OR-18
200-K2 BK-18
308-K3 YL-18
403-K4 GN-18
N957-K5 PK-18

K-C1
1552252

+ POWER IN OR
- GROUND IN BK
+ OUT
GY
- OUT
BR
+ AUX IN
WH
OPEN

160-CH889 PU-6

HARNESS AS 257-9363

B+

1
2
3
4
5
6
7
8
9
10
11
12

1
2

E IG R

PRODUCT LINK
2626125
+ BATTERY
- BATTERY
KEY SWITCH
R TERM
TX
LOGGER GND
RX
SIGNAL GND
DTR
DCD
LOGGER TXD
LOGGER RXD

513-R5 OR-16
200-R6 BK-16

1
2

1 2 3

ATCH PRODUCT LINK

CJ1 WH-16

11

A631-G81 BU-16

117-G2 RD-16

200-G19 BK-16

200-G22 BK-16

200-G20 BK-16

200-G16 BK-16

606-G58 GY-16

614-G63 PU-16

605-G55 YL-16

449-G106 WH-16

449-G105 WH-16

403-G44 GN-16

200-G21 BK-16

308-G38 YL-16

308-G37 YL-16

200-G5 BK-6
200-G102 BK-16
200-G18 BK-16
605-G56 YL-16
200-G17 BK-16
614-G65 PU-16
200-G15 BK-16
117-G1 RD-6
200-G30 BK-16
614-G64 PU-16
606-G59 GY-16

B440-G86 WH-16
403-G43 GN-16
C927-G93 PU-16
C926-G92 BU-16
465-G51 OR-16
308-G36 YL-16
A429-G82 YL-16
998-G76 GN-16
123-G4 WH-16
608-G61 GN-14
614-G62 PU-16
606-G57 GY-16
605-G54 YL-16
405-G46 GY-16
C444-G87 YL-16
E455-G96 BR-16
B439-G85 RD-16
406-G47 PU-16
C929-G95 WH-16
447-G49 PK-16
J723-G103 GY-16
122-G3 BU-16
376-G42 GN-16
751-G74 GN-16
A982-G83 BR-16
428-G48 OR-16
135-G101 BU-16
777-G75 PU-16
306-G35 GN-16
K725-G97 GN-16
521-G52 YL-16
J710-G104 BR-16
603-G53 PK-16
C928-G94 GY-16
K918-G99 GN-16
K919-G100 YL-16
K726-G98 BU-16
449-G50 WH-16
321-G39 BR-16
C729-G88 BU-16
C730-G89 BR-16

10

FRONT HARNESS 250-3399

10

A631-G78 BU-16
A631-G77
A631-G80 BU-16
A631-G79 BU-16

200-G9 BK-16

200-G8 BK-16

200-G24 BK-14

607-G60 PK-14

651-G71 PK-14

200-G23 BK-14

200-G28 BK-14

200-G32 BK-16
200-G29 BK-16
200-G31 BK-16
200-G33 BK-16

200-G27 BK-14

619-G66 GN-14
619-G67 GN-14

619-G68 GN-14

200-G26 BK-14

200-G25 BK-14

200-G7 BK-16

200-G11 BK-16

200-G30 BK-16
606-G59 GY-16
200-G18 BK-16
200-G5 BK-6
200-G15 BK-16
200-G17
117-G1 RD-6
614-G65 PU-16
200-G102 BK-16
605-G56 YL-16
614-G64 PU-16

C922-G90 OR-16

C923-G91 OR-16

631-G69 GY-14

632-G70 WH-14

B422-G84 BU-16

652-G72 YL-14

653-G73 GN-14

J723-G103 GY-16
C929-G95 WH-16
C928-G94 GY-16
521-G52 YL-16
122-G3 BU-16
135-G101 BU-16
K918-G99 GN-16
K919-G100 YL-16
321-G39 BR-16
C729-G88 BU-16
998-G76 GN-16
C730-G89 BR-16
A429-G82 YL-16
K725-G97 GN-16
K726-G98 BU-16
306-G35 GN-16
777-G75 PU-16
A982-G83 BR-16
751-G74 GN-16
376-G42 GN-16
403-G43 GN-16
449-G50 WH-16

B440-G86 WH-16
B439-G85 RD-16
C927-G93 PU-16
C926-G92 BU-16
465-G51 OR-16
308-G36 YL-16
123-G4 WH-16
603-G53 PK-16
428-G48 OR-16
608-G61 GN-14
614-G62 PU-16
606-G57 GY-16
605-G54 YL-16
405-G46 GY-16
C444-G87 YL-16
E455-G96 BR-16
J710-G104 BR-16
406-G47 PU-16
447-G49 PK-16

FRONT HARNESS 250-3399

322-G40 GY-16
200-G7 BK-16

HID-RLH
2061311

G-C14
1552269

WH-18
BK-18

WH-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12

1
2

1
2

1
2

1
2

1+
2-

G-C29
1552269

SPRAY LAMP 3
2270100

200-G10 BK-16

BK-18
BK-18

HORN
1649425

BK-18
BK-18

CONN 12

1
2

CONN 11

20A

1
2
3
4

ST AID
OFF
ON
ST

S
B

OR
BR
GN

YL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CONN 10
16
MATING CONNECTOR AH-C4 9X1339 17
LOCATION VOL 2 E-2
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

123-JN34 WH-18

200-JN43 BK-18

1
2
3
4
5
6

JN-S28

308-JN70 YL-18

777-JN132 PU-18

C922-JN178 BR-18

C923-JN182 OR-18

376-JN79 GN-18

200-JN49 BK-18
123-JN22 WH-18

112-JN109 PU-10

112-JN19 PU-14

C929-JN193 WH-18
C928-JN192 GY-18

200-JN47 BK-18

521-JN101 YL-18

998-JN212 GN-18

C730-JN154 BR-18

A429-JN214 YL-18

C729-JN153 BU-18

K725-JN124 GN-18

206-JN218 BK-18

K726-JN125 BU-18

C935-JN200 PU-18
C935-JN201 PU-18
C935-JN203 PU-18
C935-JN202 PU-18

200-JN100 BK-18
751-JN129 GN-18
751-JN128 GN-18
200-JN44 BK-18
155-JN39 PK-18
419-JN83 YL-18
614-JN102 PU-18
123-JN34 WH-18
A982-JN171 BR-18
155-JN40 PK-18

135-JN27 BU-18
537-JN120 GN-18
200-JN61 BK-18
J710-JN56 BR-18
A915-JN143 OR-18
A916-JN144 GN-18
A914-JN142 OR-18
H751-JN130 OR-18
H750-JN127 BR-18
A305-JN65 YL-18
115-JN23 PK-16
P979-JN170 YL-18
P978-JN169 GN-18
200-JN43 BK-18
K708-JN122 BU-18

T825-JN134 YL-18
A990-JN172 BU-18

JN-C20
1552269

K918-JN145 GN-18
K919-JN146 YL-18

JN-C19
3E3364

1
2

1
2

200-JN50 BK-18
200-JN65 BK-18
200-JN59 BK-18
200-JN49 BK-18
200-JN47 BK-18
200-JN60 BK-18
200-JN44 BK-18
200-JN35 BK-18
200-JN63 BK-6
200-JN51 BK-18
200-JN48 BK-18
200-JN61 BK-18
200-JN43 BK-18
200-JN45 BK-18
200-JN73 BK-18

135-JN33 BU-18

135-JN33 BU-18

CONN 18

NOTE A

CONN 17

NOTE A

C936-JN164 GY-18
C936-JN165 GY-18

200-JN48 BK-18
320-JN71 OR-18
322-JN73 GY-18
200-JN49 BK-18
200-JN47 BK-18
121-JN19 YL-18
C905-JN167 OR-18
121-JN18 YL-18
321-JN72 BR-18
A631-JN217 BU-18
C922-JN180 BR-18
C923-JN183 OR-18
200-JN65 BK-18
200-JN50 BK-18

135-JN210 BU-18
135-JN27 BU-18

135-JN208 BU-18
135-JN28 BU-18
135-JN3 BU-18
135-JN30 BU-18

C936-JN166 GY-18
C936-JN207 GY-18

308-JN69 YL-18
308-JN68 YL-18

200-JN61 BK-18

134-JN25 YL-18

B440-JN93 WH-18

603-JN121 PK-18

614-JN104 PU-18

105-JN4 BR-16

121-JN20 YL-18

114-JN24 GN-14
619-JN132 GN-14
114-JN25 GN-14
200-JN51 BK-18
155-JN40 PK-18
608-JN126 GN-14
306-JN66 GN-18
307-JN67 OR-18

777-JN131 PU-18
777-JN133 PU-18

C922-JN180 BR-18
C922-JN179 BR-18

C923-JN183 OR-18
C923-JN181 OR-18

117-JN13 RD-6

C905-JN167 OR-18

631-JN134 GY-14

653-JN146 GN-14

632-JN137 WH-14

449-JN116 WH-18
C925-JN189 GN-18
419-JN83 YL-18
C935-JN203 PU-18
B422-JN215 BU-18
112-JN17 PU-16
J723-JN11 GY-18
134-JN25 YL-18
330-JN78 YL-18
123-JN22 WH-18
C444-JN93 YL-18
405-JN81 GY-18
105-JN5 BR-18
C935-JN201 PU-18
465-JN96 OR-18
E455-JN213 BR-18
C905-JN167 OR-18
X982-JN100 PU-18
606-JN99 GY-18
605-JN98 YL-18
447-JN114 PK-18
C933-JN162 GN-18
112-JN12 PU-10
406-JN82 PU-18
428-JN88 OR-18
C932-JN161 YL-18
330-JN219 YL-18
B439-JN91 RD-18
C926-JN155 BU-18
C927-JN156 PU-18
403-JN80 GN-18
C924-JN186 YL-18
537-JN120 GN-18
115-JN23 PK-16

B440-JN110 WH-18
B440-JN94 WH-18
449-JN117 WH-18
449-JN115 WH-18

603-JN105 PK-18
603-JN122 PK-18

614-JN129 PU-18
614-JN102 PU-18
614-JN105 PU-18

135-JN209 BU-18
135-JN208 BU-18
135-JN32 BU-18
135-JN31 BU-18

105-JN2 BR-18
105-JN5 BR-18

105-JN100 BR-18

105-JN100 BR-18

121-JN21 YL-18
121-JN18 YL-18
121-JN19 YL-18
105-JN7 BR-18
105-JN6 BR-18

653-JN147 GN-14
653-JN145 GN-14

632-JN136 WH-14
632-JN138 WH-14

631-JN135 GY-14
631-JN133 GY-14

652-JN142 YL-14
652-JN144 YL-14

JN-S12
123-JN22 WH-18
123-JN23 WH-18
123-JN34 WH-18
123-JN33 WH-18
117-JN6 RD-18
122-JN30 BU-18
112-JN14 PU-12
112-JN15 PU-12
155-JN39 PK-18
134-JN25 YL-18
117-JN12 RD-18
135-JN28 BU-18
112-JN16 PU-12
175-JN143 PK-18
176-JN144 YL-18
112-JN10 PU-12
652-JN143 YL-14

135-JN210 BU-18
135-JN29 BU-18
135-JN43 BU-18

105-JN5 BR-18

200-JN48 BK-18

C935-JN201 PU-18

C935-JN203 PU-18

135-JN27 BU-18

155-JN39 PK-18

419-JN83 YL-18

307-JN67 OR-18
105-JN2 BR-18
376-JN79 GN-18

JN-C15
1552273
308-JN69 YL-18

777-JN133 PU-18
K725-JN124 GN-18
K726-JN125 BU-18
T825-JN134 YL-18
A990-JN172 BU-18
C929-JN193 WH-18

135-JN43 BU-18
200-JN35 BK-18
C928-JN192 GY-18
135-JN32 BU-18
121-JN21 YL-18
751-JN129 GN-18

C935-JN202 PU-18
A305-JN65 YL-18
135-JN30 BU-18
P979-JN170 YL-18
C933-JN162 GN-18
X982-JN100 PU-18
K708-JN122 BU-18
A914-JN142 OR-18
C936-JN166 GY-18
330-JN78 YL-18
C932-JN161 YL-18
320-JN71 OR-18
135-JN31 BU-18
H751-JN130 OR-18
H750-JN127 BR-18
A429-JN214 YL-18

P978-JN169 GN-18
A916-JN144 GN-18
A915-JN143 OR-18

135-JN29 BU-18
200-JN59 BK-18
200-JN60 BK-18

JN-C9
8T9834

135-JN28 BU-18

C922-JN180 BR-18

121-JN18 YL-18

155-JN40 PK-18

200-JN51 BK-18

121-JN19 YL-18

614-JN102 PU-18

C923-JN183 OR-18

PLATFORM STUD
M12 STUD

200-JN63 BK-6

135-JN208 BU-18

135-JN209 BU-18

JN-C31
1552272
631-JN135 GY-14
632-JN138 WH-14
652-JN144 YL-14
653-JN147 GN-14

200-JN44 BK-18
114-JN24 GN-14
114-JN25 GN-14
112-JN19 PU-14

CONTROLLER 534D SELECT

MATING CONNECTOR C-C1 3E3376


LOCATION VOL 2 F-7

KEY START SWITCH


1543197

112-JN109 PU-10

JN-C30
1275485

537-JN120 GN-18

115-JN23 PK-16

112-JN10 PU-12
112-JN16 PU-12
112-JN12 PU-10
112-JN17 PU-16
112-JN19 PU-14
117-JN6 RD-18
117-JN12 RD-18
117-JN13 RD-6

112-JN109 PU-10
112-JN14 PU-12
112-JN15 PU-12

LIGHT BREAKER 30A


6T3644

MATING CONNECTOR C-C16 1275485


LOCATION VOL 2 F-8
1

200-F2 BK-14

632-F6 WH-14

117-JN13 RD-6

A631-JN217 BU-18

A982-JN171 BR-18
751-JN128 GN-18
376-JN79 GN-18
122-JN30 BU-18
C929-JN193 WH-18
C928-JN192 GY-18
206-JN218 BK-18

K918-JN145 GN-18
K919-JN146 YL-18
C923-JN181 OR-18
C922-JN179 BR-18
321-JN72 BR-18
C729-JN153 BU-18
C730-JN154 BR-18
998-JN212 GN-18
A429-JN214 YL-18
K725-JN124 GN-18
K726-JN125 BU-18
306-JN66 GN-18
777-JN131 PU-18
322-JN73 GY-18

105-JN7 BR-18
J723-JN11 GY-18
521-JN101 YL-18
J710-JN56 BR-18
135-JN3 BU-18

652-JN142 YL-14
632-JN136 WH-14
631-JN133 GY-14

653-JN145 GN-14

603-JN122 PK-18

105-JN6 BR-18
521-JN101 YL-18
449-JN117 WH-18
206-JN218 BK-18
176-JN144 YL-18
B440-JN94 WH-18
C924-JN186 YL-18
C925-JN189 GN-18

JN-C29
1552252

403-JN80 GN-18
B440-JN110 WH-18
B439-JN91 RD-18
C927-JN156 PU-18
C926-JN155 BU-18
465-JN96 OR-18
308-JN68 YL-18
123-JN33 WH-18
603-JN105 PK-18
619-JN132 GN-14
608-JN126 GN-14
614-JN105 PU-18
606-JN99 GY-18
605-JN98 YL-18
405-JN81 GY-18
C444-JN93 YL-18
E455-JN213 BR-18
428-JN88 OR-18
406-JN82 PU-18
447-JN114 PK-18
449-JN115 WH-18
B422-JN215 BU-18

1
2
3
4
5
6
7
8
9
10
11
12

C729-JN153 BU-18
175-JN143 PK-18
C730-JN154 BR-18
200-JN73 BK-18
614-JN129 PU-18
998-JN212 GN-18
C936-JN207 GY-18
330-JN219 YL-18

JN-C3
1552264

JN-C16 MAIN RELAY


3E3364 2418367
308-JN70 YL-18
200-JN45 BK-18

JN-C25
9G4351

HID FLH
2061311

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

JN-C0
9X4391

631-F5 GY-14

WH-18
BK-18

HID-FRH
2061311

G-C5
9G4348

G-C1
1030213

MATING CONNECTOR C-C2 3E5179


LOCATION VOL 2 F-8

CONN 15

1
2
MATING CONNECTOR AH-C8 3E3388 3
LOCATION VOL 2 F-3
4
5
6
7
8

CONN 16

200-F1 BK-14

F-C4
1552269
653-F8 GN-14
1
200-F3 BK-14
2

WH-18
BK-18

OPEN HID HARNESS 226-2676


ROPS HID HARNESS 223-9737

631-F5 GY-14
200-F2 BK-14

F-C2
1552269

632-F6 WH-14
200-F1 BK-14

F-C3
1552269

632-F6 WH-14
200-F2 BK-14

653-F8 GN-14
200-F3 BK-14
631-F5 GY-14
200-F1 BK-14

F-C5
1552269
652-F7 YL-14
1
200-F4 BK-14
2

SPRAY LAMP 1
2270100

SPRAY LAMP 2
2270100

CONN 13

CONN 14

WATER LEVEL SENDER


2028716

WORK LAMP FRONT LH


9X7779

PK-18
BK-18

WATER PUMP 1
2457712

WATER PUMP 2
2457712

FRONT FRAME GROUND


M12 STUD

652-F7 YL-14
200-F4 BK-14

G-C7 F-C1
1552252 3E5179
652-G72 YL-14
200-G23 BK-14
607-G60 PK-14
200-G24 BK-14
653-G73 GN-14
200-G25 BK-14
631-G69 GY-14
200-G26 BK-14
651-G71 PK-14
200-G27 BK-14
632-G70 WH-14
200-G28 BK-14

HID-RRH
2061311

1
2

1
2

1
2

1
2

G-C28
1552269

A631-G80 BU-16
200-G33 BK-16

A631-G79 BU-16
200-G32 BK-16

619-G67 GN-14
200-G11 BK-16

B422-G84 BU-16
200-G10 BK-16

G-C10
1552269

C922-G90 BR-16
200-G8 BK-16

G-C8
1552269

C923-G91 OR-16
200-G9 BK-16

G-C9
1552269

200-G12 BK-16
200-G9 BK-16
200-G8 BK-16
200-G17 BK-16
200-G18 BK-16
200-G15 BK-16
200-G13 BK-16
200-G14 BK-16
200-G28 BK-14
200-G27 BK-14
200-G102 BK-16
200-G23 BK-14
200-G25 BK-14
200-G24 BK-14
200-G5 BK-6
200-G26 BK-14

A631-G78 BU-16
200-G31 BK-16

CONN 9

S
I

117-G1 RD-6

A631-G77 BU-16

A982-G83 BR-16
751-G74 GN-16
376-G42 GN-16
122-G3 BU-16
C929-G95 WH-16
C928-G94 GY-16

K918-G99 GN-16
K919-G100 YL-16
C923-G91 OR-16
C922-G90 BR-16
321-G39 BR-16
C729-G88 BU-16
C730-G89 BR-16
998-G76 GN-16
A429-G82 YL-16
K725-G97 GN-16
K726-G98 BU-16
306-G35 GN-16
777-G75 PU-16
322-G40 GY-16

J723-G103 GY-16
521-G52 YL-16
J710-G104 BR-16
135-G101 BU-16

653-G73 GN-14
607-G60 PK-14
652-G72 YL-14
632-G70 WH-14
631-G69 GY-14
651-G71 PK-14

403-G43 GN-16
B440-G86 WH-16
B439-G85 RD-16
C927-G93 PU-16
C926-G92 BU-16
465-G51 OR-16
308-G36 YL-16
123-G4 WH-16
603-G53 PK-16
619-G66 GN-14
608-G61 GN-14
614-G62 PU-16
606-G57 GY-16
605-G54 YL-16
405-G46 GY-16
C444-G87 YL-16
E455-G96 BR-16
428-G48 OR-16
406-G47 PU-16
447-G49 PK-16
449-G50 WH-16
B422-G84 BU-16

WORK LAMP FRONT RH


9X7779
SIGNAL FRONT RH
1186650

SIGNAL FRONT LH
1189024

G-C27
1552269

606-G59 GY-16
614-G64 PU-16
200-G13 BK-16

619-G68 GN-14
200-G12 BK-16

605-G56 YL-16
614-G65 PU-16
200-G14 BK-16

200-G29 BK-16
200-G7 BK-16
200-G11 BK-16
200-G30 BK-16

12

614-JN102 PU-18

155-JN40 PK-18

123-JN34 WH-18
200-JN44 BK-18
751-JN128 GN-18
751-JN129 GN-18

H28

200-JN58 BK-18
200-JN57 BK-18
614-JN107 PU-18
419-JN83 YL-18
155-JN39 PK-18
A982-JN171 BR-18
C935-JN200 PU-18
200-JN100 BK-18

3
4

PROPEL 2 SPEED
1957642
JN-C8
1429117

A631-JN217 BU-18

322-JN73 GY-18

200-JN65 BK-18
121-JN18 YL-18
320-JN71 OR-18
200-JN47 BK-18

C923-JN183 OR-18
C922-JN180 BR-18
321-JN72 BR-18
121-JN19 YL-18

C905-JN167 OR-18

C936-JN165 GY-18
200-JN48 BK-18
200-JN49 BK-18
200-JN50 BK-18

C936-JN164 GY-18

155-JN40 PK-18

777-JN132 PU-18

200-JN51 BK-18

307-JN67 OR-18
306-JN66 GN-18

114-JN24 GN-14

619-JN132 GN-14

114-JN25 GN-14

608-JN126 GN-14

653-JN146 GN-14
105-JN4 BR-16
117-JN6 RD-18
121-JN20 YL-18
117-JN12 RD-18
134-JN25 YL-18

652-JN143 YL-14
155-JN39 PK-18
122-JN30 BU-18
176-JN144 YL-18
112-JN16 PU-12

123-JN23 WH-18

632-JN137 WH-14
175-JN143 PK-18
112-JN10 PU-12

112-JN14 PU-12

631-JN134 GY-14
112-JN15 PU-12
135-JN28 BU-18

D1
D3

D2

A1

A2
A3

E1

E2
E3

B1
B3

B2

E3

E2

A3

A2

B3

B2

C1

D1

20A C2
FRONT HIGH INT L
1138492

20A D2
FRONT HIGH INT R
1138492

155-JN38 PK-18

A
B
C

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12
JN-C12
1733047

JN-C11
1552252

JN-C13
1552267

3
4

THROTTLE 2 SPEED
1957637
JN-C7
1429117

SENSOR
2572531
+ BATTERY
- GROUND
SIGNAL
CAL

C3

C2

D3

D2

JN-C22
1129609

D1

C5

C3

C2

200-JN29 BK-18
200-JN42 BK-14
200-JN46 BK-14
200-JN71 BK-16
200-JN70 BK-18
200-JN54 BK-16
200-JN55 BK-18
200-JN64 BK-18
200-JN62 BK-16

DRUM SPRAY LIGHTS


1409378

C4

C1

BACK UP ALARM
1409378

D4

D5

200-JN200 BK-18
200-JN41 BK-16
200-JN52 BK-18
200-JN53 BK-18

PROPEL CONTROL
2308771
N/O LEFT DRUM OFFSET
N/C LEFT DRUM OFFSET
N/O RIGHT DRUM OFFSET
N/C RIGHT DRUM OFFSET
+ SWITCH COMMON
N/O HORN
N/C HORN
N/O WATER SPRAY
N/C WATER SPRAY
N/O VIB
N/C VIB

OR-14
BK-14
WH-14

C1

NEUTRAL START RELAY 2


1409378

C4

C5

SPLIT DRUM OPTION ONLY

AUTO SPEED CONTROL


2708384

DIFF LOCK INDICATOR


8L9801

30
86 GROUND
85 POWER
87 LAMP (OUT)
87a

FLASHER
7T4848

CONSOLE GROUND
M12 STUD

F3

F2

110-JN9 GN-18
103-JN1 YL-18

690-JN118 GN-14

690-JN119 GN-14

690-JN120 GN-14

690-JN121 GN-14
144-JN36 GN-18

OFF
TIME

ON
TIME

N929-JN196 YL-18

110-JN8 GN-18

330-JN94 YL-18
C903-JN166 BU-18
200-JN29 BK-18
C935-JN203 PU-18

C937-JN167 WH-18
110-JN14 GN-18

330-JN76 YL-18
200-JN53 BK-18
330-JN77 YL-18

200-JN52 BK-18

646-JN140 OR-16

419-JN107 YL-18
200-JN70 BK-18
419-JN106 YL-18

200-JN54 BK-16
647-JN141 GN-16
200-JN71 BK-16

SPRAY TIMER
2747235

BRAKE RELEASE LATCH


1409378

F4

F5

F1

B1

20A B2
REAR HIGH INT R
1138492

JN-C23
1129609

A1

JN-C24
1249636

20A A2
REAR HIGH INT L
1138492

419-JN107 YL-18

D3

C3

B3

A3

POWER DISTRIBUTION

MAIN HARNESS 291-6180

X2

1
3
X1

BLOCK-LIGHT
1166565
BLOCK-CONTACT
1165277

BRAKE RELEASE LATCH

135-JN27 BU-18
200-JN43 BK-18
K708-JN122 BU-18

P978-JN169 GN-18

P979-JN170 YL-18

A305-JN65 YL-18

H750-JN127 BR-18

H751-JN130 OR-18

A916-JN144 GN-18
A915-JN143 OR-18
A914-JN142 OR-18

200-JN61 BK-18

B5
B4

B1

WATER SPRAY NEUTRAL STOP


1409378

JN-C26
1116795

J710-JN56 BR-18

200-JN100 BK-18
115-JN23 PK-16
537-JN120 GN-18

200-JN43 BK-18
200-JN45 BK-18
200-JN73 BK-18
200-JN50 BK-18

200-JN63 BK-6

200-JN49 BK-18
200-JN61 BK-18
200-JN47 BK-18
200-JN60 BK-18
200-JN59 BK-18
200-JN35 BK-18

155-JN37 PK-18

HORN RELAY
1409378

A4

A5

A1

C904-JN177 GN-18

E4

E5

E1

NEUTRAL START RELAY 1


1409378

B4

B5

WATER SPRAY 3
1409378

200-JN44 BK-18
200-JN51 BK-18
200-JN65 BK-18
200-JN48 BK-18

E5

FRONT WORK LIGHT


1409378

E4

10A D4
IGNITION
1138490

15A C4
BRAKE FUSE
1138491

10A B4
JOINT CUTTER
1138490

10A A4
VIB FUSE
1138490

WATER SPRAY
1409378

F3

F1 F2

C5

D5
15A D6
BACK UP ALARM FUSE
1138491

10A C6
HITCH OFFSET
1138490

B5
10A B6
ROTATING BEACON
1138490

A5
15A A6
PROPEL CONTROL FUSE
1138491

F4

F5

BRAKE RELEASE
1409378

A4

A5

C7

B7

D7
10A D8
POWER PORT FUSE
1138490

15A C8
RECORDER FUSE
113-8491

15A B8
GAUGE
1138491

A7
10A A8
WATER SPRAY FUSE
1138490

REAR WORK LIGHT


1409378

D4

D5

D9

C9

B9

A9

POWER DISTRIBUTION

FUSE BLOCK
1249636 BASE

MAIN HARNESS 291-6180

H28

419-JN83 YL-18

C925-JN189 GN-18
419-JN84 YL-18
419-JN107 YL-18
419-JN106 YL-18

C925-JN188 GN-18

C925-JN187 GN-18

103-JN1 YL-18
690-JN121 GN-14
690-JN120 GN-14
690-JN119 GN-14
144-JN36 GN-18
690-JN118 GN-14

200-JN64 BK-18

N928-JN194 OR-18

N930-JN197 BR-18

N929-JN195 YL-18

C937-JN167 WH-18

645-JN111 OR-18

115-JN16 PK-16

200-JN200 BK-18
200-JN53 BK-18
200-JN54 BK-16
200-JN62 BK-16
200-JN29 BK-18
200-JN42 BK-14
200-JN46 BK-14
200-JN71 BK-16
200-JN52 BK-18
200-JN70 BK-18
200-JN55 BK-18
200-JN64 BK-18
200-JN41 BK-16

110-JN8 GN-18
C937-JN167 WH-18
110-JN14 GN-18
330-JN94 YL-18
C903-JN166 BU-18
C935-JN203 PU-18
200-JN29 BK-18

C906-JN141 PU-18
C906-JN140 PU-18
C906-JN139 PU-18

330-JN77 YL-18
330-JN76 YL-18
200-JN54 BK-16
200-JN71 BK-16
646-JN140 OR-16
647-JN141 GN-16
200-JN52 BK-18
419-JN107 YL-18
419-JN106 YL-18
200-JN70 BK-18
200-JN53 BK-18

330-JN75 YL-18
330-JN78 YL-18
330-JN94 YL-18

C924-JN152 YL-18
C924-JN151 YL-18
115-JN23 PK-16
537-JN120 GN-18
C935-JN203 PU-18
C935-JN201 PU-18
112-JN17 PU-16
134-JN25 YL-18
C927-JN156 PU-18
X982-J183 PU-18
330-JN78 YL-18
C905-JN167 OR-18
112-JN12 PU-10
614-JN104 PU-18
123-JN22 WH-18
403-JN80 GN-18
B439-JN91 RD-18
B440-JN93 WH-18
C932-JN161 YL-18
465-JN96 OR-18
C926-JN155 BU-18
C933-JN162 GN-18
C923-JN182 OR-18
603-JN121 PK-18
105-JN5 BR-18
606-JN99 GY-18
605-JN98 YL-18
405-JN81 GY-18
406-JN82 PU-18
J723-JN11 GY-18
C444-JN93 YL-18
E455-JN213 BR-18
428-JN88 OR-18
C922-JN178 BR-18
447-JN114 PK-18
449-JN116 WH-18
B422-JN215 BU-18
330-JN219 YL-18

C924-JN186 YL-18

110-JN14 GN-18
110-JN8 GN-18
110-JN9 GN-18

JN-C27
1552269

CONN 22

HIGH INT RELAY


2418367
BK-18
1
BK-18
2

JN-C18
3E3364
NOTE A

AUX PORT
1787539

CONN 19

CONN 20
1
NOTE A
2

110-JN14 GN-18

C935-JN203 PU-18

C937-JN167 WH-18

200-JN29 BK-18

200-JN64 BK-18

330-JN78 YL-18

330-JN94 YL-18

200-JN70 BK-18

200-JN71 BK-16

419-JN107 YL-18

419-JN106 YL-18

200-JN54 BK-16

200-JN53 BK-18

200-JN52 BK-18

110-JN8 GN-18

200-JN200 BK-18

115-JN16 PK-16
115-JN23 PK-16

112-JN17 PU-16

CONTROLLER 434D SELECT

15A

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

200-AC104 BK-14

200-AC36 BK-18

200-AC105 BK-14
B440-AC91 WH-18

614-AC78 PU-18

614-AC71 PU-18
200-AC22 BK-18

614-AC108 PU-16

200-AC102 BK-14
614-AC110 PU-18

614-AC107 PU-18

123-AC101 WH-18

123-AC8 WH-18

614-AC64 PU-18

200-AC14 BK-18

234-9568
234-9569
234-9567
234-9570
134-3355
134-3355
224-0685
232-1793

000
000
000
000
00
00
6

GAGE

614-AC63 PU-18
614-AC97 PU-18

200-AC47 BK-18
200-AC57 BK-18

200-AC26 BK-18
200-AC27 BK-18

614-AC113 PU-18
614-AC65 PU-18
123-AC7 WH-18
123-AC9 WH-18
123-AC112 WH-18

123-AC11 WH-18
614-AC76 PU-18
614-AC75 PU-18

WIRES IN THE FOLLOWING


GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP
WIRE NAME
AH_TW1
A249-AH63
AH_TW1
F711-AH61
AH_TW1
F712-AH62
AH_TW2
A249-AH67
AH_TW2
F711-AH65
AH_TW2
F712-AH66
AH_TW3
A249-AH5
AH_TW3
F711-AH3
AH_TW3
F712-AH4
J_TW1
A249-J77
J_TW1
F711-J75
J_TW1
F712-J76
J_TW2
A249-J221
J_TW2
F711-J117
J_TW2
F712-J119
J_TW3
A249-J190
J_TW3
F711-J218
J_TW3
F712-J220
L_TW1
944-L5
L_TW1
945-L6

1
2
3
4

SIG

15
16
6

12

11
13
14
3

PARKING BRAKE
GROUND
NEUTRAL
GROUND

BRAKE LIGHT
2236540

10

606-AC56 GY-18
605-AC53 YL-18

1
2
3
4

COOLANT TEMP

POWER
GROUND
OIL PRESS
BATTERY
LOW CHARGE PRESS
HYDRAULIC FILTER
HYDRAULIC TEMP

BR-14
BK-14
RD-14

614-AC70 PU-18
200-AC33 BK-18
200-AC30 BK-18
115-AC5 PK-18

614-AC72 PU-18

3
4

537-AC48 GN-18

536-AC45 WH-18

IDENT
A
AC
AH
C
E
EC
EU
EJ
F
F
G
H
J
JC
JN
K
LT
M
R
RM
L
VH
LP
PM

SH/LOC
SH3/H5
SH1/G4
SH2/F3
SH2/F8
SH1/G12
SH2/F1
SH2/D2
SH3/H11
SH1/H11
SH1/A9
SH1/G12
SH1/C12
SH3/H10
SH2/A5
SH1/H8
SH1/H13
SH2/C3
SH2/B4
SH1/F14
SH2/C8
SH1/H13
SH1/B12
SH3/H12
SH2/D2

3
4

200-AC29 BK-18

VIBE TACH
1974695

3
4

1
115-AC3 PK-18

200-AC28 BK-18
614-AC67 PU-18

LIGHTS SELECT
2247836
AC-C13
1429117

BACKLIGHT LAMP
GROUND
RH TURN LAMP
GROUND

3
4

3
4

VIB AUTO MAN


2247837 AC-C3
1429117

LIGHT MASTER
2247834
AC-C12
1429117

WIRE GROUP COLOR DESCRIPTIONS

1
2
3
4

200-AC16 BK-18

WATER LEVEL GAGE


1974692

SPEEDOMETER
1974694

BACKLIGHT LAMP RH
2236540

GRD

IGN
SEND

1
3
4

HIGHWAYS

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

H#

SYMBOL

OTHER COLOR DESCRIPTIONS

DESCRIPTION

SPLICE

BLADE, SPADE, RING OR SCREW


TERMINAL

CIRCUIT CONNECTED

ATCH WIRE, CABLE, COMPONENT

CIRCUIT GROUPING DESIGNATION

CONNECTOR

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

CIRCUIT NOT CONNECTED

CIRCUIT CONNECTED

FUNCTION LAMPS / GAGES / MONITOR CIRCUIT


ENGINE CONTROL CIRCUIT
DIRECTION AND SPEED CONTROL CIRCUIT
TRACTION CONTROL CIRCUIT
JOINT CUTTER CONTROL CIRCUIT
VIBRATORY CONTROL CIRCUIT
PRODUCT LINK CONTROL CIRCUIT
WATER SPRAY PUMP CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL/WIPER/WASHER CIRCUIT

STARTING CIRCUIT
GROUND CIRCUIT
START AID CIRCUIT

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

614-AC68 PU-18

3
4

A
B
C

103-AC2 YL-18

FUEL LEVEL GAGE


1723570

BACKLIGHT LAMP
GROUND
LH TURN LAMP
GROUND

COLOR ABBREVIATIONS

HID SWITCH
2247831 AC-C14
1429117

614-AC65 PU-18
200-AC23 BK-18
606-AC55 GY-18
200-AC24 BK-18

AC-C11
1552272

200-AC31 BK-18
123-AC11 WH-18
B440-AC91 WH-18

AC-C25
1552267

614-AC78 PU-18
200-AC50 BK-18

1
2

I
S
G

I
S
G

I
S
G

AC-C24
1552269

123-A10 WH-18
B422-AC81 BU-18
200-AC115 BK-18

AC-C23
1141749

614-AC113 PU-18

123-AC9 WH-18
449-AC43 WH-18
200-AC22 BK-18

AC-C22
1141749

614-AC76 PU-18

123-AC7 WH-18
447-AC42 PK-18
200-AC19 BK-18

1
2
3
4

BACKLIGHT LAMP LH
2236540

AC-C21
1141749

614-AC75 PU-18

614-AC64 PU-18
200-AC20 BK-18
605-AC52 YL-18
200-AC21 BK-18

AC-C10
1552272

VIB DRUM SELECT


2247835 AC-C2
1429117

614-AC100 PU-18
200-AC15 BK-18
103-AC101 YL-18

C925-AC94 GN-18
C924-AC93 YL-18
X982-AC100 PU-18
8

B440-AC89 WH-18
B440-AC91 WH-18
103-AC1 YL-18
7

1
3
4

C926-AC95 BU-18
C927-AC96 PU-18
B439-AC86 RD-18

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

THIS SCHEMATIC IS FOR THE CB-534D ASPHALT COMPACTOR ELECTRICAL SYSTEM


VOLUME 1 of 3: STANDARD MACHINE
MEDIA NUMBER: KENR3619-05
SCHEMATIC PART NUMBER: 189-5902, CHANGE: 05, VERSION: -

NOTE C: THE TWO OPTIONAL RADIO WIRES NEEDS TO BE HEATSHRINK


OR WRAP WITH ELECTRICAL TAPE

NOTE B: THE COLD START ADVANCE SOLENOID IS PART OF THE


FUEL INJECTION PUMP

NOTE A: FOR 2 AMPLITUDE OR VERSA-VIB OPTION CONNECT


C20 TO C18 AND CONNECT C21 TO C19. FOR 5 AMPLITUDE
OPTION CONNECT C20 TO C19 AND C21 TO C18.

HARNESS ASSEMBLY
PART NO. ATCH
GROUP NAME
300-4138 IRH
INSTRUMENT PANEL
251-1616 STD
INSTR HARNESS
290-6094 STD
ADAPTER HARNESS
253-1395 STD
CAB HARNESS
266-9432 STD
ENGINE HARNESS
284-8474 STD PLATFORM EDGE CUTTER OPTION
284-8475 STD
REAR EGDE CUTTER OPTION
271-2760 IRH
WIRE AS
223-9737 STD
HID LIGHTING (ROPS)
226-2676 STD HID LIGHTING (OPEN PLATFORM)
250-3399 STD
FRONT VEHICLE
237-0451 STD
REAR VEHICLE
297-8775 IRH
PLATFORM HARNESS
231-3303 OPT
EDGE CUTTER HARNESS
291-6180 STD
MAIN HARNESS
256-6803 OPT
PRODUCT LINK HARNESS
247-8631 OPT HARNESS AS (SPLIT DRUM REAR)
247-8630 OPT HARNESS AS (SPLIT DRUM FRONT)
222-2842 OPT
AIR CONDITIONER HARNESS
219-7014 OPT
RECORDING MODULE
257-9363 OPT
HARNESS AS
282-9084 STD
JUMPER HARNESS
271-2759 IRH
STOP LAMP HARNESS
275-9339 OPT
HARNESS AS

SH/LOC
SH1/B15
SH1/B14
SH1/B15
SH1/B14
SH1/A13
SH1/A13
SH1/G13
SH1/E13

INSTR HARNESS 251-1616

3
4

TURN SIGNAL SW
1384894 AC-C15
1117898

200-AC14 BK-18

VIB HIGH LOW AMP


2216988 AC-C1
1429117

103-AC101 YL-18

449-AC43 WH-18
200-AC115 BK-18
614-AC76 PU-18
605-AC52 YL-18
614-AC75 PU-18
123-AC11 WH-18
200-AC21 BK-18
200-AC19 BK-18
614-AC64 PU-18
B422-AC81 BU-18
614-AC78 PU-18
123-AC112 WH-18
614-AC113 PU-18
200-AC22 BK-18
200-AC20
200-AC50 BK-18
614-AC65 PU-18
606-AC55 GY-18
200-AC23 BK-18
200-AC24 BK-18
200-AC31 BK-18
123-AC7 WH-18
B440-AC91 WH-18
123-AC9 WH-18
447-AC42 PK-18

HAZARD SW
1957632 AC-C16
1429117

WATER SPRAY ON TIME


2761827

WATER SPRAY
GROUND
VIBRATOR
GROUND

SPRAY VIB LIGHT


2236540

1
2
3
4
5
6
7
8
9
10
11
12

BEACON
1957631 AC-C17
1429117

A
B
C

537-AC49 GN-18
536-AC46 WH-18

200-AC32 BK-18

144-AC13 GN-18

614-AC66 PU-18
610-AC59 OR-18
647-AC58 GN-18
646-AC79 OR-18
610-AC60 OR-18
610-AC61 OR-18
646-AC80 OR-18
614-AC71 PU-18
536-AC46 WH-18
537-AC49 GN-18
537-AC109 GN-18
603-AC51 PK-18

N930-AC170 BR-18
N929-AC168 YL-18
N928-AC167 OR-18

AC-C26

C935-AC84 PU-18
200-AC17 BK-18
C932-AC97 YL-18
200-AC18 BK-18

AC-C4
1552272

406-AC39 PU-18

123-AC8 WH-18
200-AC14 BK-18
405-AC38 GY-18
C444-AC92 YL-18
465-AC44 OR-18
E455-AC99 BR-18
428-AC41 OR-18

HOURMETER
2005717

WATER PUMP SELECT


1957634 AC-C27
1957639

AC-C6 FUNCTION LAMPS


2236539
1552252

419-AC40 YL-18
200-AC26 BK-18
330-AC83 YL-18
200-AC27 BK-18

AC-C18
1552272

614-AC63 PU-18

200-AC47 BK-18

C923-AC148 OR-18
C922-AC147 BR-18
200-AC14 BK-18

200-AC57 BK-18
614-AC97 PU-18

C933-AC98 GN-18
B439-AC86 RD-18
C927-AC96 PU-18
C926-AC95 BU-18
103-AC1 YL-18
B440-AC91 WH-18
B440-AC89 WH-18
X982-AC100 PU-18
C924-AC93 YL-18
C925-AC94 GN-18
C906-AC82 PU-18
C905-AC143 OR-18
C903-AC142 BU-18

105-AC12 BR-18
403-AC37 GN-18
200-AC36 BK-18

INSTR HARNESS 251-1616

CABLE/ WIRE ASSEMBLY LIST


ROUTING PATH
SH/LOC
END #2
SH1/B14
DISCONNECT SWITCH
SH1/B14
JUMPSTUD
SH1/B14
GROUND_FRAME_DIS
SH1/A14
JUMPSTUD
SH1/A14
GROUND_FRAME
SH1/F13
GROUND_FRAME
SH1/F14
GLOW PLUG BREAKER
SH1/E13
COLD START ADVANCE
END #1
BATTERY
BATTERY
DISCONNECT SWITCH
STARTER MOTOR
STARTER MOTOR
ENGINE BLOCK
GLOW PLUG RELAY
COLD START TEMP SWITCH

537-AC49 GN-18

610-AC61 OR-18
610-AC60 OR-18
610-AC59 OR-18

605-AC52 YL-18
605-AC53 YL-18
200-AC30 BK-18
537-AC109 GN-18
646-AC80 OR-18
614-AC66 PU-18
606-AC56 GY-18
647-AC58 GN-18
646-AC79 OR-18
603-AC51 PK-18
144-AC13 GN-18
200-AC32 BK-18
614-AC71 PU-18
115-AC5 PK-18

605-AC54 YL-18

605-AC52 YL-18

606-AC55 GY-18
200-AC31 BK-18
200-AC24 BK-18
200-AC105 BK-14
200-AC23 BK-18
200-AC50 BK-18
200-AC115 BK-18
200-AC19 BK-18
200-AC21 BK-18
200-AC36 BK-18
200-AC104 BK-14
200-AC20 BK-18
200-AC22 BK-18
614-AC78 PU-18
B440-AC91 WH-18
447-AC42 PK-18
449-AC43 WH-18
614-AC64 PU-18
B422-AC81 BU-18

123-AC101 WH-18
606-AC57 GY-18
606-AC56 GY-18

614-AC108 PU-16
614-AC107 PU-18

614-AC64 PU-18
614-AC110 PU-18

123-AC101 WH-18
123-AC8 WH-18
123-AC6 WH-18

200-AC35 BK-14
200-AC18 BK-18
200-AC102 BK-14
200-AC17 BK-18
N929-AC168 YL-18
N928-AC167 OR-18
N930-AC170 BR-18
C935-AC84 PU-18
C932-AC97 YL-18

200-AC34 BK-14
200-AC22 BK-18
200-AC30 BK-18
C444-AC92 YL-18
E455-AC99 BR-18
465-AC44 OR-18
428-AC41 OR-18
405-AC38 GY-18
419-AC40 YL-18
406-AC39 PU-18
123-AC8 WH-18

200-AC104 BK-14
200-AC103 BK-14

200-AC14 BK-18
330-AC83 YL-18

200-AC102 BK-14
200-AC105 BK-14

200-AC32 BK-18

C903-AC142 BU-18
C923-AC148 OR-18
C922-AC147 BR-18
103-AC1 YL-18
200-AC14 BK-18
B440-AC91 WH-18
200-AC36 BK-18
C924-AC93 YL-18
X982-AC100 PU-18
C925-AC94 GN-18
B439-AC86 RD-18
B440-AC89 WH-18
C905-AC143 OR-18
C926-AC95 BU-18
C906-AC82 PU-18
105-AC12 BR-18
403-AC37 GN-18
C927-AC96 PU-18
C933-AC98 GN-18

614-AC108 PU-16
614-AC66 PU-18
614-AC74 PU-18
614-AC78 PU-18

614-AC71 PU-18
614-AC107 PU-18
614-AC110 PU-18

NOTE: SH = SHEET = VOLUME

CA
CF
CE
CC
CG
CG
CH
CJ

IDENT PART NO.

200-AC32 BK-18

614-AC66 PU-18

606-AC56 GY-18

200-AC30 BK-18

C935-AC84 PU-18
C922-AC147 BR-18
N930-AC170 BR-18
N929-AC168 YL-18
N928-AC167 OR-18

105-AC12 BR-18

200-AC35 BK-14
C924-AC93 YL-18
C925-AC94 GN-18
X982-AC100 PU-18
C932-AC97 YL-18
C933-AC98 GN-18
103-AC1 YL-18
123-AC6 WH-18
C906-AC82 PU-18
144-AC13 GN-18
537-AC109 GN-18
419-AC40 YL-18
646-AC80 OR-18
115-AC5 PK-18
330-AC83 YL-18
614-AC74 PU-18

606-AC57 GY-18
605-AC54 YL-18
405-AC38 GY-18
C444-AC92 YL-18
E455-AC99 BR-18
428-AC41 OR-18
406-AC39 PU-18
447-AC42 PK-18
449-AC43 WH-18
B422-AC81 BU-18
C903-AC142 BU-18
C905-AC143 OR-18

403-AC37 GN-18
B440-AC89 WH-18
B439-AC86 RD-18
C927-AC96 PU-18
C926-AC95 BU-18
465-AC44 OR-18
200-AC34 BK-14
C923-AC148 OR-18
603-AC51 PK-18
646-AC79 OR-18
647-AC58 GN-18

JN-C2 AC-C20
9X0146 7X6222

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

JN-C1 AC-C19
7X6222 9X0146

DIFF LOCK SWITCH


7T2296

LIGHT BREAKER 1
6T3643

200-JN62 BK-16
134-JN25 YL-18

200-JN55 BK-18
C906-JN140 PU-18
C906-JN139 PU-18

J723-JN11 GY-18

SPLIT DRUM ONLY

C925-JN188 GN-18
C924-JN152 YL-18

JN-C21
1552269

C935-JN201 PU-18
C922-JN178 BR-18
N930-JN197 BR-18
N929-JN195 YL-18
N928-JN194 OR-18

105-JN5 BR-18

200-JN46 BK-14
C924-JN151 YL-18
C925-JN187 GN-18
X982-JN100 PU-18
C932-JN161 YL-18
C933-JN162 GN-18
103-JN1 YL-18
123-JN22 WH-18
C906-JN141 PU-18
144-JN36 GN-18
537-JN120 GN-18
419-JN84 YL-18
645-JN111 OR-18
115-JN16 PK-16
330-JN75 YL-18
614-JN104 PU-18

CONN 21

606-JN99 GY-18
605-JN98 YL-18
405-JN81 GY-18
C444-JN93 YL-18
E455-JN213 BR-18
428-JN88 OR-18
406-JN82 PU-18
447-JN114 PK-18
449-JN116 WH-18
B422-JN215 BU-18
C903-JN166 BU-18
C905-JN167 OR-18

403-JN80 GN-18
B440-JN93 WH-18
B439-JN91 RD-18
C927-JN156 PU-18
C926-JN155 BU-18
465-JN96 OR-18
200-JN42 BK-14
C923-JN182 OR-18
603-JN121 PK-18
646-JN140 OR-16
647-JN141 GN-16

690-JN120 GN-14
690-JN121 GN-14
690-JN118 GN-14
690-JN119 GN-14
112-JN12 PU-10

645-JN111 OR-18
200-JN41 BK-16

614-AC69 PU-18

13

1
2

200-AC47 BK-18
614-AC62 PU-18
614-AC63 PU-18

14

A982-JN171 BR-18

C933-AC98 GN-18

KENR3619-05 VOL 1 of 3

46

47

E-8

F-4

D-4

D-2

Control - Traction

Diode - Arc Suppressor (Adpt Harness)

54

54

D-6

58

61

60

64

D-6

F-8

A-6

E-5

E-5

E-8

E-8

Fuse - Recording Module

Heater - A/C

Indicator - Light (Recording Module)

Lamp - HID Cab FL

Lamp - HID Cab FR

Lamp - HID Cab RL

Lamp - HID Cab RR

65

D-8

Motor - Blower

63

D-8

D-2

Motor - Wiper Rear

Receptacle Assembly - Adpt Harness

62

Motor - Wiper Front

50

C-1

53

51

Switch - Front Fan

F-5

F-5

A-7

Switch - Rear Wiper

Tachometer - 12 Volt

47

B-4

E-3

F-7

F-7

CONN 12

C-7

A-4 , F-1

B-3

CONN 23

CONN 24

CONN 25

CONN 26

E-3

C-2

C-2

CONN 29

CONN 30

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

51

50

52

49

C-3

C-3

CONN 27

CONN 28

53

F-8

E-1 , F-2 , F-3

CONN 15

CONN 16

Machine
Location

Schematic
Location

CONN 11

Connector Number

CONN 5

CONN 10

Connector Location - Volume 2

B = Located inside the Right Hand Console.

A = Located on the Instrument Panel.

Machine locations are repeated for components located close together.

57

57

57

E-5

B-2

Switch - Front Wiper

Switch - Joint Cutter Up / Down

49

B-2

D-1

D-3

Sensor - Left Rear Speed

Sensor - Right Rear Speed

Solenoid - Front Flow Divider

Sensor - Right Front Speed

Relay - 3 (Recording Module)

52

A-3

B-3

A-6

C-2

Relay - 1 (Joint Cutter Control)

Relay - 2 (Joint Cutter Control)

Sensor - Left Front Speed

62

56

F-8

F-8

D-8

Motor - Front Washer

Motor - Rear Washer

E-8

B-6

B-6

Light - Dome

Module - Frequency (Recording Module)

Module - Threshold (Recording Module)

59

55

54

54

54

D-5

D-6

D-6

Fuse - Heater

Fuse - R Washer Wiper

Fuse - Radio

54

A-4

D-6

Diode - D1 (Joint Cutter Control)

Fuse - F Washer Wiper

Fuse - Front Fan

66

A-7

Amplifier Assembly - Recording Module

Machine
Location

Beacon - Cab

Schematic
Location

Control - Direction & Speed

Component

Component Location - Volume 2

51

50

50

51
48

49

46

46

B
A

Machine Harness Connector And Component Locations

49

48

52
53

47

47

53

52

49

49

58

56

57

62

60
65

66

55

59

63

Cab Component Locations

2012 Caterpillar, All Rights Reserved

Volume 2 of 3: Cab Option / Split Drum Option

EAA1-UP
FEA1-UP
GCA1-UP
C2B1-UP
C4B1-UP
FGH1-UP
B5M1-UP
C8M1-UP

CB-534D Asphalt Compactor


Electrical System

54

64

61

Printed in U.S.A.

Circuit Breaker
Symbol

9X-1123

Resistor:

Component Description
Assembly

OFF
OFF
ON

ON
ON
ON

ON

ON

ON

OFF

ON

OFF

ON

ON

OFF

OFF
OFF

ON
ON

ON
OFF

ON

ON
ON

ON
OFF

ON

ON

ON

OFF

OFF

ON

Warning Lamp

Low Battery
Power
Battery
Overcharge

12 VDC Supply

Front Right
Solenoid Valve
Front Right
Solenoid Valve
5 VDC Supply

Rear Left
Solenoid Valve

Traction Control
ECM LED Diagnostics
Component
LED Indicator State
1
2
3
4
OFF
OFF
OFF OFF
No Diagnostic
Rear Right
ON
OFF
OFF OFF
Wheel Speed
Sensor
Rear Left Wheel
ON
OFF
OFF OFF
Speed Sensor
Front Right
ON
OFF
OFF
OFF
Wheel Speed
Sensor
Front Left Wheel
ON
OFF
OFF
OFF
Speed Sensor
Rear Right
ON
ON
OFF
ON
Solenoid Valve

At room temperature unless otherwise noted.

130 6.5

Resistance (Ohms)

Wire Gauge
Wire Color

Component
Part Number

325-AG135 PK-14

Resistor, Sender and Solenoid Specifications - Volume 2

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

5A

Part Number: for Connector Receptacle

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Fuse (5 Amps)

L-C12
3E-5179

Receptacle
Pin or Socket Number

L-C12
3E-5179

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Plug

AG-C4
111-7898

Harness and Wire Symbols

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

1
2

240-5204

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

1
2

Part No.

Level
Symbol

Symbols

Symbols and Definitions

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Part Number: for Connector Plug

Temperature
Symbol

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Pressure
Symbol

Harness And Wire Electrical Schematic Symbols

(Dimensions: 39 inches x 28 inches)

30 Page,

KENR3619-05
April 2012

KENR3619-05 VOL 2 of 3

kENR3619-05 VOL 2 of 3

(Dimensions: 39 inches x 28 inches)

30 Page,

B+

GND

GND

GN-16
YL-16
RD-16
BK-16

1
2
3
4

1
2
3
4
5
6

200-C702 BK-16

124-C697 GN-16
200-C700 BK-16
521-C728 YL-16

1
2

1
2

1
2

A503-C734 PK-16

A506-C736 OR-16

105-C684 BR-16

200-C714 BK-14

200-C703 BK-16
500-C720 BR-16
501-C721 GN-16
119-C696 PK-16

C-C15
1552272

200-C709 BK-16
503-C722 BR-16
504-C723 YL-16
505-C724 BU-16
118-C693 GY-16

200-C716 BK-16
A504-C735 YL-16

BLOWER MOTOR
2536111

C-C14
1552273

603-C729 PK-16
200-C707 BK-16

C-C17
7Y3952

631-C730 GY-14
200-C711 BK-14

C-C13
1552269

632-C731 WH-14
200-C713 BK-14

C-C12
1552269

105-C686 BR-16
200-C712 BK-16

C-C9
1552267

MOTOR

A
B
C

507-C727 WH-16

REAR WASHER MOTOR


2560258

200-C717 BK-16

506-C726 PU-16

FRONT WASHER MOTOR


2560258

A
B
C

C-C3
1552267

WIRES IN THE FOLLOWING


GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP
WIRE NAME
AH_TW1
A249-AH63
AH_TW1
F711-AH61
AH_TW1
F712-AH62
AH_TW2
A249-AH67
AH_TW2
F711-AH65
AH_TW2
F712-AH66
AH_TW3
A249-AH5
AH_TW3
F711-AH3
AH_TW3
F712-AH4
J_TW1
A249-J77
J_TW1
F711-J75
J_TW1
F712-J76
J_TW2
A249-J221
J_TW2
F711-J117
J_TW2
F712-J119
J_TW3
A249-J190
J_TW3
F711-J218
J_TW3
F712-J220
L_TW1
944-L5
L_TW1
945-L6

ATCH CAB HARNESS 253-1395

B+

BK-16
GN-16
RD-16
BU-16
YL-16

RD-18
BK-18

HID CAB RR
2061311

WIPER MOTOR FRONT


2393475

MOTOR

RD-18
BK-18
WH-18

HID CAB RL
2061311

WIPER MOTOR REAR


2393474

MOTOR

BEACON CAB
1857016

PUMP

PUMP

DOME LIGHT
3E7301

HEATER AC

HEATER AC
2497136

B440-C737 WH-16
C924-C738 YL-16
C925-C739 GN-16

C-C2
3E5179

A506-C736 OR-16
200-C714 BK-14
200-C716 BK-16
119-C696 PK-16
118-C693 GY-16
200-C703 BK-16
A503-C734 PK-16
504-C723 YL-16
507-C727 WH-16
500-C720 BR-16
503-C722 BR-16
A504-C735 YL-16
501-C721 GN-16
506-C726 PU-16
505-C724 BU-16
124-C697 GN-16

105-C684 BR-16
105-C686 BR-16
105-C685 BR-16

200-C717 BK-16
200-C700 BK-16
200-C714 BK-14
200-C707 BK-16
200-C702 BK-16

200-C711 BK-14
200-C709 BK-16
200-C712 BK-16
200-C713 BK-14

603-C729 PK-16
631-C730 GY-14
632-C731 WH-14
105-C684 BR-16
521-C728 YL-16

105-C684 BR-16
521-C728 YL-16
449-C719 WH-16
206-C718 BK-16

RM-C3
1671295

CONN 11

200-C708 BK-16

C-C1
3E3376

653-C733 GN-14
652-C732 YL-14
501-C721 GN-16
503-C722 BR-16
505-C724 BU-16
500-C720 BR-16
A506-C736 OR-16
A504-C735 YL-16
A503-C734 PK-16
504-C723 YL-16
507-C727 WH-16
506-C726 PU-16

MATTING CONNECTOR JN-C31 1552272


LOCATION VOL 1 D-8 OR VOL 3 D-7

CONN 12

C-C16
1275485

MATTING CONNECTOR JN-C31 1552272


LOCATION VOL 1 D-8 OR VOL 3 F-7

112-C788 PU-10

CONN 15

603-C729 PK-16

1
2
3
4
5
6
7
8
9
10
11
12

C924-RM767 YL-16
C925-RM768 GN-16

200-C715 BK-14
200-C701 BK-10

105-RM751 BR-16
200-RM758 BK-16
449-RM785 BU-18

C850-RM769 GN-16

200-C701 BK-10

206-C718 BK-16
C925-C739 GN-16
B440-C737 WH-16
449-C719 WH-16
C924-C738 YL-16

1
2
3
4

631-C730 GY-14
632-C731 WH-14
652-C732 YL-14
653-C733 GN-14

200-C701 BK-10
206-C718 BK-16
449-C719 WH-16
112-C788 PU-10
C925-C739 GN-16
C924-C738 YL-16
B440-C737 WH-16

C-C4
1552264

TACH 12V
2201077

RM-C1
5E7765

A2

B2

C2

D2

RADIO
10AMP

FRONT FAN
15AMP

FUSE HOLDER 3
1249636

200-C714 BK-14
200-C703 BK-16
200-C716 BK-16

119-C696 PK-16
119-C695 PK-16
118-C692 GY-16
118-C693 GY-16

176-RM756 YL-16
176-RM757 YL-16

B440-RM766 GN-16

RM-C4
5E7763

200-RM759 BK-16
C850-RM769 GN-16

176-RM753 YL-16
B440-RM766 GN-16

110-RM748 GN-16

INDICATOR LIGHT
9D3127

D4R

WASHER WIPER
15AMP

B6

A6

B5

A5

86 85

87
87A

1
2
3
4
5
6
7
8

WASHER WIPER
15AMP

1 +12V
2 +24V
3 GROUND
4
5 OUTPUT, THRESHOLD 2
6 INPUT, THRESHOLD SIGNAL
7 OUTPUT, TRESHOLD 3
8 OUTOUT, THRESHOLD 1

INPUT SIGNAL
INVERTED INPUT SIGNAL
SIGNAL OUTPUT, DOUBLED
SIGNAL OUTPUT, SEPERATED
GROUND

SIGNAL OUTPUT AMPLIFIED


POWER SUPPLY, POSITIVE

RELAY 3
3E9362

30

1
2
3
4
5
6
7
8

MODULE FREQ

1
2
3
4
5
6
7
8

RM-C2 2201100
3T2587

RM-C6
7T6365

C6

D6 F

108-C687 BU-16
200-C706 BK-16

652-C732 YL-14
200-C704 BK-14

C-C11
1552269

653-C733 GN-14
200-C705 BK-14

C-C10
1552269

A506-C736 OR-16
A504-C735 YL-16
A503-C734 PK-16

125-C698 OR-16

C-C8
1552273

501-C721 GN-16
500-C720 BR-16
506-C726 PU-16

119-C694 PK-16

C-C7
1552264

505-C724 BU-16
504-C723 YL-16
503-C722 BR-16
507-C727 WH-16

C5

D5

MODULE THRESHOLD
2201098

RECORD MODULE
10AMP

RM-C5
3T2587

A4

B4

C4

112-C690 PU-10

176-RM755 YL-16
286-RM764 BK-16
176-RM754 YL-16
200-RM760 BK-16

A3

B3

C3

D3

200-C704 BK-14
200-C705 BK-14
200-C706 BK-16

119-C694 PK-16
118-C691 GY-16

108-C687 BU-16
125-C698 OR-16

C-C6
1552264
118-C691 GY-16

ATCH CAB HARNESS 253-1395

652-C732 YL-14
653-C733 GN-14
503-C722 BR-16
507-C727 WH-16
505-C724 BU-16
500-C720 BR-16
506-C726 PU-16
A506-C736 OR-16
A504-C735 YL-16
A503-C734 PK-16
504-C723 YL-16
501-C721 GN-16

ATCH RECORDING MODULE 219-7014

RECORDING MODULE 219-7014

1 2 3 4 5 6 7 8

AMP AS
2025684

200-RM758 BK-16
200-RM759 BK-16
200-RM760 BK-16

B440-RM766 GN-16
176-RM752 YL-16
200-RM758 BK-16

RM-C7
3E3388

176-C699 YL-16

108-C687 BU-16

119-C695 PK-16

125-C698 OR-16

118-C692 GY-16

286-RM764 BK-16

119-C696 PK-16
124-C697 GN-16
200-C703 BK-16
200-C716 BK-16
200-C714 BK-14
118-C693 GY-16

CONN 23

105-C685 BR-16
200-C708 BK-16

105-C685 BR-16
200-C708 BK-16
449-C719 WH-16
206-C718 BK-16
176-C699 YL-16
B440-C737 WH-16
C924-C738 YL-16
C925-C739 GN-16

1
2
3
4
5
6
7
8

MATTING CONNECTOR JN-C29 1552252


LOCATION VOL 1 H-8 OR VOL 3 F-7

449-RM785 BU-18

112-C788 PU-10
124-C697 GN-16
176-RM753 YL-16
176-RM755 YL-16
176-RM754 YL-16

A7

B7

C7

RD-16
RD-16

BU-14
GY-14
GN-14
BU-14
GN-14

WH-16
YL-16
BU-16
BR-16

WIRE GROUP COLOR DESCRIPTIONS

A9

B9

C9

D9

HARNESS ASSEMBLY
PART NO. ATCH
GROUP NAME
300-4138 IRH
INSTRUMENT PANEL
251-1616 STD
INSTR HARNESS
290-6094 STD
ADAPTER HARNESS
253-1395 STD
CAB HARNESS
266-9432 STD
ENGINE HARNESS
284-8474 STD PLATFORM EDGE CUTTER OPTION
284-8475 STD
REAR EGDE CUTTER OPTION
271-2760 IRH
WIRE AS
223-9737 STD
HID LIGHTING (ROPS)
226-2676 STD HID LIGHTING (OPEN PLATFORM)
250-3399 STD
FRONT VEHICLE
237-0451 STD
REAR VEHICLE
297-8775 IRH
PLATFORM HARNESS
231-3303 OPT
EDGE CUTTER HARNESS
291-6180 STD
MAIN HARNESS
256-6803 OPT
PRODUCT LINK HARNESS
247-8631 OPT HARNESS AS (SPLIT DRUM REAR)
247-8630 OPT HARNESS AS (SPLIT DRUM FRONT)
222-2842 OPT
AIR CONDITIONER HARNESS
219-7014 OPT
RECORDING MODULE
257-9363 OPT
HARNESS AS
282-9084 STD
JUMPER HARNESS
271-2759 IRH
STOP LAMP HARNESS
275-9339 OPT
HARNESS AS
NOTE: SH = SHEET = VOLUME

SH/LOC
SH3/H5
SH1/G4
SH2/F3
SH2/F8
SH1/G12
SH2/F1
SH2/D2
SH3/H11
SH1/H11
SH1/A9
SH1/G12
SH1/C12
SH3/H10
SH2/A5
SH1/H8
SH1/H13
SH2/C3
SH2/B4
SH1/F14
SH2/C8
SH1/H13
SH1/B12
SH3/H12
SH2/D2

HIGHWAYS

OTHER COLOR DESCRIPTIONS

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL/WIPER/WASHER CIRCUIT

DIRECTION AND SPEED CONTROL CIRCUIT


TRACTION CONTROL CIRCUIT
JOINT CUTTER CONTROL CIRCUIT
VIBRATORY CONTROL CIRCUIT

CAN DATA LINK


FUNCTION LAMPS / GAGES / MONITOR CIRCUIT

STARTING CIRCUIT
GROUND CIRCUIT

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

HEATER
15AMP

HID CAB FR
2061311

IDENT
A
AC
AH
C
E
EC
EU
EJ
F
F
G
H
J
JC
JN
K
LT
M
R
RM
L
VH
LP
PM

A8

B8

C8

D8

5
4
3

FRONT FAN SW
1107890

P W

B B

P W

B B

HID CAB FL
2061311

FRONT WIPER SW
1126174

WH-16
YL-16
BU-16
BR-16

RD-16
RD-16

NOTE C

D7

1
2

1
2

1
2
3
4
5
6

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

REAR WIPER SW
1126174

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

VALVE
VALVE
VALVE
VALVE
VALVE
VALVE

SENSOR GROUND

SENSOR GROUND
SENSOR SIGNAL

SPEED SENSOR

SPEEDOMETER
SPEED SENSOR

VEHICLE GROUND
VEHICLE GROUND

SOLENOID VALVE
SOLENOID VAVLE

MODE SWITCH

SENSOR GROUND
SENSOR GROUND
VEHICLE GROUND

SENSORS 12V
SPEED SENSOR

12V
12V

INDICATOR LAMP

SOLENOID
SOLENOID
SOLENOID
SOLENOID
SOLENOID
SOLENOID
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

TRACTION CONTROL
2279567
M-C9
2478190

J721-M10 YL-18
J711-M15 PK-18

1
CONN 24
2
MATING CONNECTOR EC-C1 1552264 3
LOCATION VOL 2 F-1
4
5
6
7
8

997-JC13 PU-18

200-JC52 BK-18

997-JC15 PU-18

C729-JC1 BU-18
175-JC2 PK-18
C730-JC3 BR-18
200-JC50 BK-18
614-JC4 PU-18
998-JC6 GN-18
C936-JC7 GY-18

1
2
3
4
5
6

M-C3
1003320

200-JC50 BK-18
200-JC52 BK-18

614-JC4 PU-18

997-JC15 PU-18
997-JC13 PU-18
175-JC2 PK-18

JC-C2
3E5519

175-JC9 PU-18
200-JC51 BK-18
C936-JC7 GY-18
997-JC14 PU-18
175-JC10 PK-18

JC-C3
3E5519

200-JC53 BK-18
C729-JC1 BU-18
998-JC6 GN-18
175-JC12 PK-18
614-JC18 PU-18
C730-JC8 BR-18
200-JC54 BK-18
614-JC17 PU-18
175-JC11 PK-18

C730-JC9 BR-18

997-JC15 PU-18
200-JC52 BK-18
996-JC16 RD-18

1
5
2
4
3

1
5
2
4
3

87
87A

85
87
87A

RELAY 1
1151615
30
86

85

1
2
3
4
5
6
7
8

1
2

CONN 16
MATING CONNECTOR JN-C3 1552264
LOCATION VOL 1 I-8

P978-AH16 GN-18-GXL
A916-AH17 GN-18-GXL
A915-AH18 OR-18-GXL

CONN 10
MATING CONNECTOR JN-C9 8T9834
LOCATION VOL 1 C-8

M-C7
2478195

CONN 26

1
2
3

998-JC6 GN-18

614-JC17 PU-18

200-JC53 BK-18

175-JC11 PK-18
175-JC12 PK-18

C729-JC1 BU-18

614-JC18 PU-18

200-JC54 BK-18

A
B
C

PLUG AS
9U3672

J721-LT1 YL-18
J721-LT34 YL-18
J721-LT14 YL-18

1
2

J712-LT18 BR-18
J711-LT16 PK-18
J721-LT14 YL-18
J720-LT30 YL-18
J722-LT32 BR-18

PM10 BR-20
PM11 BK-20
PM12 BU-20

3
4

3
4

JOINT CUTTER SW
WATER SPRAY
1957635 JC-C5
1117898

JOINT CUTTER UP DOWN


1957636 JC-C4
1117898

PM-C7

PM7 BR-20
PM8 BK-20
PM9 BU-20

120

RECEPTACLE ASM
1342540

LT-C1
1552273

PM-C5

1
2
3
4
5
6

175-JC11 PK-18

C730-JC8 BR-18

J721-M33 YL-18
J721-M14 YL-18
J721-M12 YL-18

J721-M14 YL-18
J718-M27 OR-18
J719-M28 PU-18

M-C6
2478195

CONN 25

J721-M33 YL-18
J717-M26 BU-18
J713-M19 BR-18

1
2
3

M-C8
3E3382
J712-M17 BR-18
J711-M15 PK-18
J721-M13 YL-18
J720-M29 YL-18
J722-M31 BR-18

ARC SUPPRESSOR
1729200

MUR460

MUR460
MUR460

AH-C13
1552269 OFFSET CONFIG

AH-C12
1740502

CONN 27

T969-AH47 YL-18-GXL
200-AH64 BK-18-GXL

F711-AH65 GN-18-GXL
F712-AH66 GY-18-GXL
A249-AH67 BK-18-GXL

200-AH58 BK-18-GXL
F877-AH48 WH-18-GXL
135-AH58 BU-18-GXL

AH-C9
1552267

1
2
3
4

CONN 16

1
2

LT-C2
2478195

CONN 30

LT-C3
2478195

J721-LT14 YL-18

J721-LT34 YL-18
J720-LT30 YL-18
J722-LT32 BR-18

1
2
3

1
2
3

175-EC14 PK-18
175-EC2 PK-18
175-EC9 PK-18

200-EC12 BK-18
200-EC4 BK-18
200-EC15 BK-18
200-EC10 BK-18

C729-EC8 BU-18
175-EC9 PK-18
C730-EC3 BR-18
200-EC10 BK-18
614-EC5 PU-18
998-EC6 GN-18
C936-EC7 GY-18
330-EC16 YL-18

EC-C3
3E3388

A
B
C

RIGHT FRONT SPEED SENSOR


2853563

LEFT FRONT SPEED SENSOR


2853563

PM-C2

RIGHT REAR SPEED SENSOR


2853563

A
B
C

LEFT REAR SPEED SENSOR


2853563

A
B
C

CONNECT TO
INTERLOCK HARNESS

CONN 16

H#

SYMBOL

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

DESCRIPTION

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

COLOR

SPLICE

BLADE, SPADE, RING OR SCREW


TERMINAL

CIRCUIT CONNECTED

ATCH WIRE, CABLE, COMPONENT

CIRCUIT GROUPING DESIGNATION

CONNECTOR

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

CIRCUIT NOT CONNECTED

CIRCUIT CONNECTED

ABBREV

COLOR ABBREVIATIONS

PM4 BR-20
PM5 BU-20
PM6 BK-20

PM-C4

PM1 BR-20
PM3 BU-20
PM2 BK-20

1
2
3
4
5
6
7
8

1 CONN 24
2
3 MATING CONNECTOR JC-C1 3E3388
4 LOCATION VOL 2 A-4
5
6
7
8

MATING CONNECTOR AH-C8 3E3388


LOCATION VOL 2 F-2

EC-C2
1552264

EC-C1
1552264

NOTE C: THE TWO OPTIONAL RADIO WIRES NEEDS TO BE HEATSHRINK


OR WRAP WITH ELECTRICAL TAPE

NOTE B: THE COLD START ADVANCE SOLENOID IS PART OF THE


FUEL INJECTION PUMP

NOTE A: FOR 2 AMPLITUDE OR VERSA-VIB OPTION CONNECT


C20 TO C18 AND CONNECT C21 TO C19. FOR 5 AMPLITUDE
OPTION CONNECT C20 TO C19 AND C21 TO C18.

PM-C8
PM10 BR-20
PM11 BU-20
PM12 BK-20

A
B
C

HARNESS AS 275-9339

HARNESS AS 275-9339

200-EC10 BK-18

175-EC9 PK-18

200-EC12 BK-18

330-EC16 YL-18

200-EC15 BK-18

C729-EC8 BU-18
175-EC14 PK-18

C729A-EC1 BU-18
175-EC2 PK-18
C730-EC3 BR-18
200-EC4 BK-18
614-EC5 PU-18
998-EC6 GN-18
C936-EC7 GY-18

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

THIS SCHEMATIC IS FOR THE CB-534D ASPHALT COMPACTOR ELECTRICAL SYSTEM


VOLUME 2 of 3: CAB OPTION / SPLIT DRUM OPTION
MEDIA NUMBER: KENR3619-05
SCHEMATIC PART NUMBER: 189-5902, CHANGE: 05, VERSION: -

HARNESS AS 275-9339

PM-C6

PM4 BR-20
PM5 BK-20
PM6 BU-20

PM1 BR-20
PM3 BK-20
PM2 BU-20

C729-EU1 BU-18
200-EU2 BK-18

PM7 BR-20
PM8 BU-20
PM9 BK-20

PM-C3

PM-C1

EU-C1
1552269

CONN 29

J721-LT1 YL-18
J711-LT16 PK-18
J712-LT18 BR-18

1
2
3
4
5
6
7
8

PLATFORM EDGE CUTTER OPTION 284-8474

C729A-EC1 BU-18
200-EC12 BK-18

REAR HARNESS EDGE CUTTER OPTION 284-8475

MATING CONNECTOR JN-C3 1552264


LOCATION VOL 1 I-8

HARNESS AS 275-9339

TO TERMINAL 4 ON PARK BRAKE


TO TERMINAL 2 ON PARK BRAKE
TO TERMINAL X1 ON PARK BRAKE

A
B PROPEL HANDLE
C

AH-C10
1552272

A925-AH10YL-18-GXL
A915-AH18OR-18-GXL
A926-AH44YL-18-GXL
A916-AH17GN-18-GXL

U734-AH6 GN-18-GXL
U735-AH7 GY-18-GXL
419-AH8 YL-18-GXL

AH-C5
1552269
CONN 28
T970-AH52 GY-18-GXL
1
TEST MODE
135-AH70 BU-18-GXL
2

777-AH38 PU-18-GXL
K725-AH39 GN-18-GXL
K726-AH40 BU-18-GXL
T825-AH41 YL-18-GXL
A990-AH42 BU-18-GXL
C929-AH43 WH-18-GXL

M904-AH33 OR-18-GXL
M905-AH34 WH-18-GXL
C928-AH35 GY-18-GXL
135-AH57 BU-18-GXL
121-AH9 YL-18-GXL
751-AH37 GN-18-GXL

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONNECT TO PIN 5
ON JN-C11 VOL 1 B-6

ENGINE HIGH IDLE

AH-C4
9X1339
135-AH13 BU-18-GXL
1
200-AH14 BK-18-GXL
2

121-AH9 YL-18-GXL

A982-AH46 BR-18-GXL

AH-C7
1552269

C935-AH19 PU-18-GXL
320-AH12 OR-18-GXL
135-AH20 BU-18-GXL
P979-AH21 YL-18-GXL
C933-AH22 GN-18-GXL
X982-AH23 PU-18-GXL
K708-AH24 BU-18-GXL
A914-AH25 BU-18-GXL
C936-AH26 GY-18-GXL
330-AH27 YL-18-GXL
C932-AH28 YL-18-GXL
320-AH12 OR-18-GXL
135-AH56 BU-18-GXL
H751-AH30 OR-18-GXL
H750-AH31 BR-18-GXL
A429-AH32 OR-18-GXL

M-C5
1003320

RELAY 2
1151615
30
86

AH-C8
3E3388

C730-AH51 BR-18-GXL

C729-AH53 BU-18-GXL

AH-C11
1552267
A
F711-AH61 GN-18-GXL
B CAN PORT
F712-AH62 GY-18-GXL
C RESISTOR
A249-AH63 BK-18-GXL

ATTACH JOINT CUTTER CONTROL 231-3303

200-JC53 BK-18
200-JC54 BK-18
200-JC51 BK-18

175-JC10 PK-18
175-JC12 PK-18
175-JC9 PU-18
614-JC18 PU-18
614-JC17 PU-18

997-JC14 PU-18

C730-JC8 BR-18

996-JC16 RD-18
C729-JC1 BU-18
998-JC6 GN-18
C936-JC7 GY-18
997-JC15 PU-18
200-JC52 BK-18
C730-JC9 BR-18

1
2
REAR FLOW DIVIDER
2907999

M-C4
1003320

J720-M29 YL-18
J722-M31 BR-18
J721-M13 YL-18
J711-M15 PK-18
J712-M17 BR-18
J709-M6 YL-18
J708-M5 GN-18
J707-M4 PU-18
J706-M3 OR-18

M-C2
1003320

ATTACH JOINT CUTTER CONTROL 231-3303

200-M22 BK-18
200-M21 BK-18
200-M20 BK-18
200-M16 BK-18

449-M25 WH-18

200-M20 BK-18

J710-M7 BR-18

J723-M23 GY-18

A249-AH63 BK-18-GXL
A249-AH67 BK-18-GXL
F712-AH62 GY-18-GXL

F711-AH65 GN-18-GXL
F711-AH61 GN-18-GXL

J721-M14 YL-18
135-M18 BU-18

A916-AH17 GN-18-GXL
135-AH70 BU-18-GXL
135-AH13 BU-18-GXL
135-AH20 BU-18-GXL
135-AH58 BU-18-GXL
200-AH58 BK-18-GXL
200-AH64 BK-18-GXL
200-AH14 BK-18-GXL

J721-M33 YL-18

J719-M28 PU-18
J718-M27 OR-18
J713-M19 BR-18
J717-M26 BU-18

J721-M10 YL-18
J721-M13 YL-18
J721-M12 YL-18

J714-M11 GY-18
J715-M24 GN-18
J704-M1 BU-18
J705-M2 WH-18
J720-M29 YL-18
J721-M10 YL-18
J711-M15 PK-18
J712-M17 BR-18
J709-M6 YL-18
J708-M5 GN-18
J707-M4 PU-18
J706-M3 OR-18
J722-M31 BR-18

F712-AH4 GY-18-GXL

A249-AH5 BK-18-GXL

F711-AH3 GN-18-GXL

200-AH1 BK-18-GXL

320-AH12 OR-18-GXL

121-AH9 YL-18-GXL

A915-AH18 OR-18-GXL

FRONT FLOW DIVIDER


2907999

135-AH56 BU-18-GXL
135-AH57 BU-18-GXL
330-AH27 YL-18-GXL
419-AH8 YL-18-GXL
751-AH37 GN-18-GXL
777-AH38 PU-18-GXL
A429-AH32 OR-18-GXL
A914-AH25 BU-18-GXL
A925-AH10 YL-18-GXL
A926-AH44 YL-18-GXL
A982-AH46 BR-18-GXL
A990-AH42 BU-18-GXL
C729-AH53 BU-18-GXL
C730-AH51 BR-18-GXL
C928-AH35 GY-18-GXL
C929-AH43 WH-18-GXL
C932-AH28 YL-18-GXL
C933-AH22 GN-18-GXL
C935-AH19 PU-18-GXL
C936-AH26 GY-18-GXL
F877-AH48 WH-18-GXL
H750-AH31 BR-18-GXL
H751-AH30 OR-18-GXL
K708-AH24 BU-18-GXL
K725-AH39 GN-18-GXL
K726-AH40 BU-18-GXL
M904-AH33 OR-18-GXL
M905-AH34 WH-18-GXL
P978-AH16 GN-18-GXL
P979-AH21 YL-18-GXL
T969-AH47 YL-18-GXL
X982-AH23 PU-18-GXL
T825-AH41 YL-18-GXL
T970-AH52 GY-18-GXL
U734-AH6 GN-18-GXL
U735-AH7 GY-18-GXL

135-AH2 BU-18-GXL
135-AH54 BU-18-GXL
135-AH55 BU-18-GXL

C730-JC3 BR-18

135-M18 BU-18
200-M16 BK-18
J723-M23 GY-18
J710-M7 BR-18
449-M25 WH-18

M-C1
3E3382

J722-M31 BR-18

J719-M28 PU-18
J720-M29 YL-18

J718-M27 OR-18

449-M25 WH-18
J717-M26 BU-18

200-M21 BK-18
200-M22 BK-18

J714-M11 GY-18
J715-M24 GN-18

J723-M23 GY-18

135-M18 BU-18

J710-M7 BR-18

BU-18
WH-18
OR-18
PU-18
GN-18
YL-18

J712-M17 BR-18
J713-M19 BR-18
200-M20 BK-18

996-JC16 RD-18

JC-C1
3E3388

405-AH49GY-18-GXL
465-AH50OR-18-GXL

AH-C6
1552269

ENGINE OIL

ADAPTER HARNESS 290-6094

SPLIT DRUM OPTION

J704-M1
J705-M2
J706-M3
J707-M4
J708-M5
J709-M6

135-M8 BU-18
135-M9 BU-18

CONN 5

419-AH8 YL-18-GXL
330-AH27 YL-18-GXL
C932-AH28 YL-18-GXL
C729-AH53 BU-18-GXL
K726-AH40 BU-18-GXL
K725-AH39 GN-18-GXL
C929-AH43 WH-18-GXL
C928-AH35 GY-18-GXL
777-AH38 PU-18-GXL
A990-AH42 BU-18-GXL
T825-AH41 YL-18-GXL
C935-AH19 PU-18-GXL
C936-AH26 GY-18-GXL
135-AH54 BU-18-GXL
135-AH55 BU-18-GXL
135-AH56 BU-18-GXL
135-AH57 BU-18-GXL

P979-AH21 YL-18-GXL
M905-AH34 WH-18-GXL
K708-AH24 BU-18-GXL
465-AH50 OR-18-GXL
C730-AH51 BR-18-GXL
A914-AH25 BU-18-GXL
T970-AH52 GY-18-GXL
P978-AH16 GN-18-GXL
A429-AH32 OR-18-GXL

AH-C1
2538112
200-AH1 BK-18-GXL
135-AH2 BU-18-GXL
F711-AH3 GN-18-GXL
F712-AH4 GY-18-GXL
A249-AH5 BK-18-GXL
U734-AH6 GN-18-GXL
U735-AH7 GY-18-GXL
A926-AH44 YL-18-GXL
A925-AH10 YL-18-GXL
H751-AH30 OR-18-GXL
H750-AH31 BR-18-GXL
751-AH37 GN-18-GXL
A982-AH46 BR-18-GXL
T969-AH47 YL-18-GXL
F877-AH48 WH-18-GXL
C933-AH22 GN-18-GXL
X982-AH23 PU-18-GXL
405-AH49 GY-18-GXL
M904-AH33 OR-18-GXL

MATING CONNECTOR G-C31 1552273


LOCATION VOL 1 D-11

GRD
VS
CAN 1 DATA LINK HIGH
CAN 1 DATA LINK LOW
CAN 1 SHIELD
BRAKE NO
BRAKE NC
5 V + IN
5 V - IN
DRUM OFFSET LEFT
DRUM OFFSET RIGHT
PROPEL 1
ENGINE IDLE
OFFSET CONFIG
PROX SW
VIBE AUTO
VIBE HI
ENG OIL
CONFIG 0
BLANK
BLANK
WATER IN
CONFIG 1
HANDLE PWM
HYD OIL
PUMP ANGLE
AUTO SPEED CTRL
TEST PLUG
VIBE ON
OFF CENTER
BLANK
BLANK
BLANK
BRAKE LIGHT
NEUTRAL LIGHT
VIBE LIGHT
SHUNT VALVE
PROPEL FORWARD
PROPEL REVERSE
DRUM LEFT
DRUM RIGHT
BRAKE SELECT
VIBE FORWARD
VIBE REVERSE
WATER LEFT
BACK UP
VS
VS
VS
VS

DIRECTION AND SPEED


CONTROLLER
2907910

1
2

SPLIT DRUM OPTION

105-RM751 BR-16
110-RM749 GN-16
110-RM750 GN-16

200-RM760 BK-16
200-RM759 BK-16
C850-RM769 GN-16
200-RM762 BK-16
200-RM763 BK-16

+12V PERM 1
LIGHT 2
+12V (KEY SW ON) 3
4
GROUND 5
GROUND 6
7
8

C925-RM768 GN-16
C924-RM767 YL-16
105-RM751 BR-16
449-RM785 BU-18
C850-RM769 GN-16
200-RM761 BK-16
200-RM762 BK-16
200-RM763 BK-16
110-RM748 GN-16
110-RM749 GN-16
110-RM750 GN-16

SIGNAL (LOW AMP) 1


SIGNAL (HIGH AMP) 2
3
4
5
6
7
8

200-RM761 BK-16
F420-RM765 GN-16

176-RM752 YL-16
B440-RM766 GN-16
C924-RM767 YL-16
C925-RM768 GN-16

1
2
SIGNAL (VIBE) 3
4
5
6
7
8

F420-RM765 GN-16

1
2
J704-M1 BU-18
J705-M2 WH-18
J714-M11 GY-18
J715-M24 GN-18

501-C721 GN-16
A506-C736 PU-16
503-C722 YL-16
506-C726 PK-16
A504-C735 WH-16
A503-C734 YL-16
507-C727 BU-16
504-C723 BR-16
505-C724 BK-16
500-C720 WH-16
206-C718 WH-16
449-C719 GN-16
B440-C737 YL-16
C925-C739 PU-10
C924-C738 OR-16
112-C788 BR-16
SIGNAL (SPEED)

286-RM764 BK-16
176-RM757 YL-16
176-RM756 YL-16

1
2

1
2

D1
7X8831

B-5

F-3

B-6

Diode - Pack

Display - Function Lamps

F-5

F-5

F-5

F-5

F-5

Fuse - Rear High Into Right

Fuse - Recorder Fuse

Fuse - Rotating Beacon

E-5

E-2

C-2

C-2

Jumper - 3 & 4 (Vibe Control)

Lamp - Backlight LH

Lamp - Backlight RH

E-2

Potentiometer - Water Spray Timer

D-5

D-5

C-7

E-5

Resistor - Assembly

Resistor - Datalink

Sensor - Neutral Position

F-3

CONN 34

Resistor:

Resistor:

Potentiometer:

134-2540

270-8384

130 6.5

1.0K 200

Assembly

120 12

Resistance (Ohms)

Auto Speed Control

CAN Data Link

Component Description

At room temperature unless otherwise noted.

240-5204

Part No.

Resistor, Sender and Solenoid Specifications - Volume 3

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

67

F-7

F-8

E-3

E-8

D-7

CONN 31

CONN 15

CONN 32

CONN 14

CONN 33

CONN 12

F-7

D-7

D-8

CONN 11

Machine
Location

Schematic
Location

CONN 13

Connector Number

Connector Location - Volume 3

B = Located inside the Right Hand Console.

A = Located on the Instrument Panel.

Machine locations are repeated for components located close together.

F-2

F-1

E-2

Switch - Vibe Auto \ Manual

E-2

B-2

Switch - Turn Signal

D-2

A-4

Switch - Throttle Speed

Tachometer - Vibe

A-5

Switch - Water Pump Select

C-2

Switch - Light Select

Switch - Propel 2 Speed

Switch - Vibratory Drum Select

B-7

C-1

Switch - Vibe High \ Low Amp

C-2

Switch - Light Master

Switch - Key Start

Switch - HID

B-6

A-5

C-3

D-2

C-2

C-2

Switch - Differential Lock

Speedometer

Switch - Brake

Switch - Hazard

Switch - Beacon

B-5

D-5

D-5

D-5

Relay - Rear Light

Relay - Main

Relay - Water Spray 1

Relay - Water Spray 2

Relay - Horn

D-5

D-3

Relay - Front Light

Relay - High Intermittent

Relay - Back Up Alarm

D-3

C-2

D-3

Port - Auxiliary

Light - Spray Vibratory

Potentiometer - Auto Speed Control

Light - Brake 2

E-5

F-2

C-5

Indicator - Differential Lock

Hourmeter

Gage - Water Level

Ground - Console

Jumper - 1 & 2 (Vibe Control)

D-2

D-2

C-5

Gage - Fuel Level

F-5

F-5

F-5

Fuse - Vibratory

Fuse - Water Spray

E-5

Fuse - Propel Control

Fuse - Rear High Into Left

Fuse - Power Port Fuse

E-5

Fuse - Joint Cutter

Fuse - Ignition

F-5

F-5

F-5

F-5

E-5

Fuse - Brake

Fuse - Gage

Fuse - Hitch Offset

Fuse - Front High Into Left

E-5

Fuse - Front High Into Right

E-2

B-5

Flasher

Fuse - Back Up Alarm

46

C-7

Control - Direction & Speed

Control - Propel

Diode - Arc Suppressor (Hour Meter)

C-3

Machine
Location

Breaker - Light 20A

Schematic
Location

C-3

Component

Component Location - Volume 3

67

67

46

Machine Harness Connector And Component Locations

46

PK
GY

Radio Fuse

BU
OR

449
465

Engine Oil Pressure Switch (Low)

Alternator 'R' Terminal

C905

Headlamps - Low Beam

GN
PK
YL

647
651
652

Flood Lamp - Right Front

Not Used

Switch To Rear Flood Lamps Relay

Switch To Front Flood Lamps Relay

Headlamps Relay

Flood Lamp - Rear Left hand

646

Flood Lamp - Rear Right Hand


OR
OR

645

GY

GN

619
631

Tail / Position / Dash Lamps

Headlamps - Basic

Rear Work Lamps

Not Used

Turn Lamps - Right

Turn Lamps - Left

Stop Lamps

Rotary Beacon Lamp

Lighting Circuits

WH

PU

614

Defroster Fan - Rear (Low)


Defroster Fan - Front (High)

632

GN
OR

608
610

YL
PK

PK

GY

OR

604
605
606
607

603

YL
OR

A504
A506

C933

X982

T970

T969

P979

P978

N979

N973

N970

N960

N957

N930

N929

N928

M905

M904

K919

K918

C937

C936

C935

PU

GY

YL

YL

GN

GN

BR

YL

OR

PK

BR

YL

OR

WH

OR

YL

GN

WH

GY

PU

GN

YL

WH

GY
C929
C932

C928
Hazard Switch To Turn Signal Switch
Turn Signal Switch To Flasher
Defroster Fan - Front (Low)

A/C Refrigerant Pressure Switch


Fan Speed Switch To A/C Pressure Switch

PK

YL

PU

BU

GN

YL

OR

BR

PU

OR

GN

BU

BU

BU

BR

YL

YL

BU

GN

OR

OR

GN

PU

RD

YL

WH

GN

GY

GN

BU

GN

GY

BU

GY

BR

YL

YL

PU

OR

BU

GN

GY

BR

BR

PK

BR

YL

GN

PU

OR

WH

BU

OR

BR

GY

GN

BR

BU

PU

GN

GN

BU

GN

GN

GN

Description

Printed in U.S.A.

Vibe Hi/Low Amp Switch

Test Mode

Offset Config

Water On/Off Switch

Vibe On/Off Switch

Signal Ground - Comm 1

DCD - Comm 1

DTR - Comm 1

RXD - Comm 1

TXD - Comm 1

Water Spray On Time Select Signal

Water Spray On Tim Select Power

Water Spray Off Time Select Signal

Auxiliary Circuit 2 (Digital Input)

Auxiliary Circuit 1 (Digital Input)

PWM Out Vibe P Rev

PWM Out Vibe P Fwd

Dout Water Pump 1

Dout Backup Alarm

Dout Water Pump 2

Auto / Manual Switch Vibe

Light Vibe On

Drum Offset LT

Drum Offset RT

Rear Drum Select Solenoid

Front Drum Select Solenoid

Reverse Vibratory Valve

Forward Vibratory Valve

Rear Drum Water Pump

Front Drum Water Pump

Vibe Hi/Low Amp Switch

Water Pump 2 Switch

Wtr Spray Neutral Stop Rly To Wtr Spray Rly

Water Pump 1 Switch

Cnfg Pin Analog

Engine Throttle Control - Signal

Engine Throttle Control

5V DC Supply

Sensor Power Ground

Throttle Solenoid

5V DC Supply

Sensor Power Ground

Speed Dial Pot

Joint Cutter Switch (Water Spray)

Joint Cutter Relay 2

Joint Cutter Relay 2 Coil

Vibration Solenoid

Neutral Switch

Amp Signal To Recording Module

Parking Brake Switch (NC)

Parking Brake Switch (NO)

Propel Reverse Pump

Propel Forward Pump

Propel Speed - Mode 2

Propel Speed - Mode 1

Mode Switch

Left Rear Speed Sensor (-)

Speed Sensors 12V Supply

Left Rear Speed Sensor Signal

Right Front Speed Sensor (-)

Right Front Speed Sensor Signal

Left Front Speed Sensor Signal

Left Front Solenoid Valve

Left Front Solenoid Valve

Left Front Speed Sensor (-)

Right Rear Speed Sensor (-)

Right Rear Speed Sensor Signal

Differential Lock Indicator Lamp (+)

Right Rear Solenoid Valve

Right Rear Solenoid Valve

Left Rear Solenoid Valve

Left Rear Solenoid Valve

Right Front Solenoid Valve

Right Front Solenoid Valve

Drum Offset Left

Drum Offset Right

CAN 1 Data Link (-)

CAN 1 Data Link (+)

Cutter Door Lower Solenoid

Cutter Door Raise Solenoid

Brake Release Motor

PWM Out 2 Speed Solenoid

Propel Handle Speed PWM

Control Circuits

Spray Lamp

High Int Relay Output

High Int Relay Coil (IRH Only)

Flood Lamp - Left Front

Lighting Circuits - Continued

Wire Color

C927

C926

C925

C924

C923

C922

C906

GN

OR

Washer - Rear

Washer - Front

Wiper - Rear (High)

Wiper - Rear (Low)

C904

C903

A990

A983

A982

A926

A925

A919

A916

A915

A914

998

997

996

T825

F877

C850

U735

U734

K726

K725

K709

K708

J723

J722

J721

J720

J719

J718

J717

J715

J714

J713

J712

J711

J710

J709

J708

J707

J706

J705

J704

H751

H750

F712

F711

C730

C729

777

751

710

A631

WH
537
A503

536

521

513

BU
PU
WH

505
506

YL

507

Wiper - Front (Low)


BR

Wiper - Rear (Park)

Wiper - Front (Park)

BR
GN

Accessory Circuits

Indicator - Recording Module

Hydraulic Oil Filter

Indicator - Alternator

Drum Center Switch

Glow Plug Relay Coil

Low Charge Pressure Warning

Speedometer Signal

Fuel Level Gage

Hydraulic Temperature Sender

Parking Brake Sensor

Coolant Temperature

501

500

Relay To Warning Horn)


Monitoring Circuits

503

F420

Forward Warning Horn


Neutral Start Relay Coil
Glow Plug Relay Coil
Glow Plugs

504

BR
GN

E455

YL
YL

A429
C444

GN

PK

447

480

YL
OR

419

PU
428

GY

YL
GN

403
405

A305

406

YL
BU

GY
GN

322
330
376
384

Backup Alarm Lamp / Travel Alarm

Horn Switch To Horn Relay


BR

Key Switch To Neutral Start Relay


Main Power Relay Coil

YL
OR

OR

307
308

CAN 1 Data Link Shield

Neutral Start Relay To Starter Relay

Starter Relay Output

Basic Machine Circuits

320

GN

Attch Recording Module

Not Used

Main Chassis

Ground Circuits

321

BK
WH
304

BK

286

306

BK

206
A249

Joint Cutter Fuse


Recorder Fuse

YL

BK

Throttle Breaker / Start Relay

PK
RD

176

Glow Plugs

Brake Fuse

Rotating Beacon Fuse

Propel Control Fuse

Power Port Fuse

Product Link or Front Fan

HVAC Fuse

Gage Fuse

Hitch Offset Fuse

Backup Alarm Fuse

Front Washer / Wiper Fuse

Right Washer / Wiper Fuse

Main Breaker (Un-Switched)

Light Breaker (15A)

Light Breaker (30A)

690

680

653

Wire
Number

Wire Description

Main Power Relay Output (Switched)

Water Spray Fuse

Alternator Output (+)

181

PU

Description

Key Switch / Ignition Fuse

Vibe Fuse

Un-switched Battery (+)

Power Circuits

200

175

160

PK

YL

OR
BU

GN

GN

124
125

155

134

123

135

122

144

YL
BU
WH

121

PK

RD

117
119

118

115

PU

BU
RD
GN
GN

110
112

108

114

109

YL
BR

RD

101
103
105

Wire Color

Wire
Number

2012 Caterpillar, All Rights Reserved

Volume 3 of 3: IRH Version

EAA1-UP
FEA1-UP
GCA1-UP
C2B1-UP
C4B1-UP
FGH1-UP
B5M1-UP
C8M1-UP

CB-534D Asphalt Compactor


Electrical System

KENR3619-05
April 2012

1
2
1
2

Level
Symbol

Symbols

Flow
Symbol

Circuit Breaker
Symbol

Plug

AG-C4
111-7898

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

5A

Wire Gauge
Wire Color

Component
Part Number

325-AG135 PK-14

9X-1123

Part Number: for Connector Receptacle

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Fuse (5 Amps)

L-C12
3E-5179

Receptacle
Pin or Socket Number

L-C12
3E-5179

Harness and Wire Symbols

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Symbols and Definitions

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Part Number: for Connector Plug

Temperature
Symbol

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Pressure
Symbol

Harness And Wire Electrical Schematic Symbols

(Dimensions: 39 inches x 28 inches)

30 Page,

Breaker - Light 15A

KENR3619-05 VOL 3 of 3

KENR3619-05 VOL 3 of 3

(Dimensions: 39 inches x 28 inches)

30 Page,

604-LP2 OR-18

604-LP1 OR-18

LP-C1
3E3364

STOP LAMP HARNESS 271-2759

MATING CONNECTOR G-C1 1030213


LOCATION VOL 1 H-8

CONN 14

604-EJ1 OR-18

J-C25
9G4351

J-C17
9X4391

CONN 11

J-C3
1552264

J-C30
1275486

CONN 31

1
2
3
4
5
6

1
2
3
4
5
6
7
8

1
2
3
4

603-J122 PK-18-GXL

176-J144 OR-18-GXL
B440-J94 WH-18-GXL

105-J6 BR-18-GXL
521-J101 YL-18-GXL
449-J181 WH-18-GXL

J-C29
1552252

631-J135 GY-14
632-J138 WH-14
652-J191 YL-14
653-J147 GN-14

ST AID
OFF
ON
ST

SW WATER ON/OFF
NEUTRAL SWITCH
PRPL HNDL SPD PWM
HYD CHARGE PRESS
VIBE SYS CONFIG
SPEED DIAL POT
WTR TIMER POT
SW VIB ON/OFF
ZERO DGR OFFSET
DOUT WATER PMP 1
DOUT WATER PMP 2
LIGHT WATER SPRAY
LIGHT PRK BRAKE
LIGHT NTRL START
LIGHT VIBE ON
PWMOUT 2 SPD SOL
PWMOUT FWD PROPEL
PWMOUT RVR PROPEL
PWMOUT VIBE P FWD
PWMOUT VIBE P RVR
DOUT PARKBRAKE
DRUM OFFSET LEFT
DRUM OFFSET RIGHT
SHUNT VALVE
DOUT BACKUP ALARM
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +
POWER SUPPLY +

POWER GROUNDPOWER SUPPLY+


CAN 1 DATA LINK HIGH
CAN 1 DATA LINK LOW
CAN 1 SHIELD
SW NO PRK BRK
SW NC PRK BRK
5 V DC SENSOR +
SENSOR PWR GRND
DRUM OFFSET LH
DRUM OFFSET RH
PRPL SPD MODE 1
PRPL SPD MODE 2
SW WTR PUMP 1
SW WTR PUMP 2
SW VIBE AT/MN
SW VIBE HI/LO AM
ENGINE OIL PRESS
CNFG PIN ANALOG

GN

BR

OR

YL

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

200-J92 BK-18-GXL

465-J96 OR-18-GXL

200-J91 BK-18-GXL

200-J49 BK-18-GXL

200-J50 BK-18-GXL

200-J48 BK-18-GXL

1
2
3
4
5
6

330-J78 YL-18-GXL

105-J7 BR-18-GXL

U735-J185 GY-18-GXL
U734-J180 GN-18-GXL
200-J44 BK-18-GXL
U734-J335 GN-18
123-J34 WH-18-GXL
K709-J108 GY-18-GXL
155-J39 PK-18-GXL
419-J188 YL-18-GXL
614-J102 PU-18-GXL
A982-J171 BR-18-GXL

751-J128 GN-18-GXL
376-J79 GN-18-GXL
306-J67 GN-16

A631-J95 BU-18-GXL

419-J84 YL-18-GXL

A429-J214 YL-18-GXL

C936-J164 GY-18-GXL

C928-J192 GY-18-GXL

C929-J193 WH-18-GXL
K726-J125 BU-16-GXL

K918-J150 GN-18-GXL

112-J15 PU-12

117-J52 RD-16
121-J20 YL-16

K919-J148 YL-18-GXL

777-J131 PU-18-GXL

A925-J112 YL-18-GXL

C729-J337 BU-18

A926-J113 YL-18-GXL

105-J100 BR-18-GXL
105-J5 BR-18-GXL
105-J4 BR-16
105-J2 BR-16

200-J58 BK-18-GXL

135-J27 BU-18-GXL
135-J32 BU-18-GXL
135-J43 BU-18-GXL
135-J31 BU-18-GXL
135-J85 BU-18-GXL
135-J159 BU-18-GXL

K708-J110 BU-18-GXL

J-C19
1552272

J-C20
1552267

330-J336 YL-18
U734-J335 GN-18
604-J37 YL-18-GXL

200-J332 BK-18
F877-J333 WH-18
175-J334 PK-18

330-J79 YL-18-GXL

330-J78 YL-18-GXL

P978-J169 GN-18-GXL
135-J26 BU-18-GXL
112-J175 PU-12
J710-J56 BR-18-GXL
308-J70 YL-16
112-J10 PU-12
112-J15 PU-12
117-J52 RD-16
117-J13 RD-6
117-J157 RD-16
112-J16 PU-12
135-J27 BU-18-GXL
112-J109 PU-10
115-J23 PK-16
537-J120 GN-18-GXL
710-J165 GN-18-GXL
H750-J127 BR-18-GXL
320-J65 OR-18-GXL
H751-J130 OR-18-GXL
P979-J170 YL-18-GXL

200-J178 BK-18-GXL
200-J64 BK-18-GXL
200-J45 BK-16
200-J187 BK-18-GXL

A916-J97 GN-18-GXL
A916-J139 GN-18-GXL
200-J92 BK-18-GXL
200-J58
200-J49 BK-18-GXL
200-J48 BK-18-GXL
200-J63 BK-6
200-J73 BK-18-GXL
200-J59 BK-18-GXL
200-J91 BK-18-GXL
200-J47 BK-18-GXL
200-J44 BK-18-GXL
200-J50 BK-18-GXL

A916-J197 GN-18-GXL

B440-J94 WH-18-GXL
B440-J110 WH-18-GXL

614-J104 PU-16
B439-J91 RD-18-GXL
E455-J213 BR-18-GXL
X982-J174 PU-18-GXL
537-J120 GN-18-GXL
C933-J162 GN-18-GXL
115-J23 PK-16
A914-J149 OR-18-GXL
449-J116 WH-18-GXL
134-J160 YL-16
330-J78 YL-18-GXL
A915-J94 OR-18-GXL
A631-J95 BU-18-GXL
447-J114 PK-18-GXL
B422-J215 BU-18-GXL
C927-J156 PU-18-GXL
C444-J93 YL-18-GXL
606-J99 GY-18-GXL
105-J5 BR-18-GXL
C932-J161 YL-18-GXL
419-J84 YL-18-GXL
N929-J195 YL-18-GXL
123-J22 WH-18-GXL
605-J98 YL-18-GXL
603-J121 PK-18-GXL
C905-J167 OR-18-GXL
C903-J166 BU-18-GXL
465-J96 OR-18-GXL
J723-J11 GY-18-GXL
403-J80 GN-18-GXL
C926-J155 BU-18-GXL
135-J90 BU-18-GXL
406-J82 PU-18-GXL
428-J88 OR-18-GXL
B440-J93 WH-18-GXL

121-J19 YL-18-GXL
121-J18 YL-18-GXL
200-J49 BK-18-GXL
C937-J151 WH-18-GXL
C935-J202 PU-18-GXL
C936-J164 GY-18-GXL
110-J14 GN-18-GXL
C922-J179 BR-18-GXL
200-J50 BK-18-GXL
608-J126 GN-14-GXL
C923-J183 OR-18-GXL
200-J48 BK-18-GXL
321-J72 BR-18-GXL
322-J186 GY-18-GXL
320-J65 OR-18-GXL
619-J132 GN-18-GXL
200-J47 BK-18-GXL
405-J83 GY-18-GXL
405-J86 GY-18-GXL
405-J81 GY-18-GXL

652-J143 YL-14

632-J137 WH-14-GXL

135-J61 BU-18-GXL
135-J74 BU-18-GXL
T825-J123 YL-16-GXL
A249-J77 BK-18-GXL
200-J92 BK-18-GXL
A990-J172 BU-16-GXL
F712-J76 GY-18-GXL
F711-J75 GN-18-GXL
200-J91 BK-18-GXL
121-J20 YL-16

135-J60 BU-16
135-J90 BU-18-GXL
135-J74 BU-18-GXL
135-J61 BU-18-GXL

465-J87 OR-18-GXL
465-J89 OR-18-GXL
465-J96 OR-18-GXL

105-J6 BR-18-GXL

K725-J124 GN-16-GXL

449-J181 WH-18-GXL
449-J115 WH-18-GXL
449-J116 WH-18-GXL

419-J188 YL-18-GXL
419-J217 YL-18-GXL
419-J84 YL-18-GXL

A631-J201 BU-18-GXL
A631-J184 BU-18-GXL
A631-J95 BU-18-GXL

521-J101 YL-18-GXL

C936-J164 GY-18-GXL
C936-J152 GY-18-GXL
C936-J207 GY-18-GXL

614-J129 PU-18

603-J122 PK-18-GXL
603-J105 PK-18-GXL
603-J121 PK-18-GXL

652-J191 YL-14
652-J142 YL-14-GXL

632-J138 WH-14
632-J136 WH-14-GXL

U734-J335 GN-18

308-J70 YL-16

653-J146 GN-14-GXL

631-J134 GY-14-GXL

123-J177 WH-18-GXL

175-J158 PK-18-GXL
105-J4 BR-16
176-J144 OR-18-GXL
122-J30 BU-18-GXL
112-J10 PU-12
112-J16 PU-12
117-J157 RD-16
135-J28 BU-16
134-J160 YL-16
117-J52 RD-16
121-J20 YL-16
110-J14 GN-18-GXL
155-J39 PK-18-GXL
112-J15 PU-12
112-J175 PU-12

653-J145 GN-14-GXL
653-J147 GN-14

631-J133 GY-14-GXL
631-J135 GY-14

123-J33 WH-18-GXL
123-J22 WH-18-GXL
123-J34 WH-18-GXL

110-J14 GN-18-GXL

155-J39 PK-18-GXL
134-J160 YL-16

135-J27 BU-18-GXL

117-J157 RD-16

200-J58 BK-18-GXL

112-J175 PU-12

105-J5 BR-18-GXL

112-J16 PU-12

112-J10 PU-12

105-J4 BR-16

123-J34 WH-18-GXL

123-J22 WH-18-GXL

603-J121 PK-18-GXL

419-J188 YL-18-GXL

105-J7 BR-18-GXL
105-J6 BR-18-GXL
105-J100 BR-18-GXL

135-J26 BU-18-GXL
135-J60 BU-16
135-J3 BU-18-GXL
135-J29 BU-18-GXL
135-J28 BU-16
135-J159 BU-18-GXL

614-J102 PU-18-GXL
614-J168 PU-18-GXL
614-J104 PU-16
614-J129 PU-18-GXL

306-J67 GN-16
105-J2 BR-16
376-J79 GN-18-GXL

308-J69 YL-16

J-C15
1552273

P979-J170 YL-18-GXL
F877-J333 WH-18
710-J165 GN-18-GXL
465-J87 OR-18-GXL
T825-J123 YL-16-GXL
A914-J149 OR-18-GXL
N929-J195 YL-18-GXL
P978-J169 GN-18-GXL
A429-J214 YL-18-GXL
C937-J151 WH-18-GXL
C935-J202 PU-18-GXL
A631-J201 BU-18-GXL
419-J217 YL-18-GXL
330-J79 YL-18-GXL
C932-J161 YL-18-GXL
751-J128 GN-18-GXL
K726-J125 BU-16-GXL
K725-J124 GN-16-GXL
K918-J150 GN-18-GXL
K919-J148 YL-18-GXL
777-J131 PU-18-GXL
C929-J193 WH-18-GXL
C928-J192 GY-18-GXL
C729-J337 BU-18
C936-J152 GY-18-GXL
135-J29 BU-18-GXL
135-J43 BU-18-GXL
135-J32 BU-18-GXL
135-J31 BU-18-GXL

200-J59 BK-18-GXL
135-J85 BU-18-GXL
F711-J75 GN-18-GXL
F712-J76 GY-18-GXL
A249-J77 BK-18-GXL
U734-J180 GN-18-GXL
U735-J185 GY-18-GXL
A926-J113 YL-18-GXL
A925-J112 YL-18-GXL
H751-J130 OR-18-GXL
H750-J127 BR-18-GXL
K708-J110 BU-18-GXL
K709-J108 GY-18-GXL
C903-J166 BU-18-GXL
C905-J167 OR-18-GXL
C933-J162 GN-18-GXL
X982-J174 PU-18-GXL
405-J83 GY-18-GXL
A990-J172 BU-16-GXL

200-J44 BK-18-GXL

A926-J113 YL-18-GXL

A925-J112 YL-18-GXL
A916-J139 GN-18-GXL

A915-J94 OR-18-GXL

J-C6
1552273

115-J23 PK-16

C729-J153 BU-18-GXL
614-J129 PU-18-GXL
C936-J207 GY-18-GXL
200-J73 BK-18-GXL
C730-J154 BR-18-GXL
998-J212 BR-18-GXL

200-J332 BK-18

C729-J337 BU-18
175-J334 PK-18

PLATFORM STUD 1
M12 STUD
537-J120 GN-18-GXL
121-J20 YL-16
J-C21
3E3388

200-J63 BK-6

200-J47 BK-18-GXL

135-J90 BU-18-GXL

112-J109 PU-10

1
2
3
4
5
6
7
8
9
10
11
12

J-C31
1552272

DIRECTION AND SPEED CONTROL


J-C9
3021426
2538112

RESISTOR AS
2405204

C729-J153 BU-18-GXL
175-J158 PK-18-GXL
C730-J154 BR-18-GXL
200-J73 BK-18-GXL
614-J129 PU-18-GXL
998-J212 BR-18-GXL
C936-J207 GY-18-GXL

CONN 12

117-J13 RD-6

604-J37 YL-18-GXL

A631-J184 BU-18-GXL

A982-J171 BR-18-GXL
751-J128 GN-18-GXL
376-J79 GN-18-GXL
122-J30 BU-18-GXL
C929-J193 WH-18-GXL
C928-J192 GY-18-GXL

K918-J150 GN-18-GXL
K919-J148 YL-18-GXL
C923-J183 OR-18-GXL
C922-J179 BR-18-GXL
321-J72 BR-18-GXL
C729-J153 BU-18-GXL
C730-J154 BR-18-GXL
998-J212 BR-18-GXL
A429-J214 YL-18-GXL
K725-J124 GN-16-GXL
K726-J125 BU-16-GXL
306-J67 GN-16
777-J131 PU-18-GXL
322-J186 GY-18-GXL

105-J7 BR-18-GXL
J723-J11 GY-18-GXL
521-J101 YL-18-GXL
J710-J56 BR-18-GXL
135-J3 BU-18-GXL

652-J142 YL-14-GXL
632-J136 WH-14-GXL
631-J133 GY-14-GXL

653-J145 GN-14-GXL

403-J80 GN-18-GXL
B440-J110 WH-18-GXL
B439-J91 RD-18-GXL
C927-J156 PU-18-GXL
C926-J155 BU-18-GXL
465-J89 OR-18-GXL
308-J68 YL-18-GXL
123-J33 WH-18-GXL
603-J105 PK-18-GXL
619-J132 GN-18-GXL
608-J126 GN-14-GXL
614-J168 PU-18-GXL
606-J99 GY-18-GXL
605-J98 YL-18-GXL
405-J86 GY-18-GXL
C444-J93 YL-18-GXL
E455-J213 BR-18-GXL
428-J88 OR-18-GXL
406-J82 PU-18-GXL
447-J114 PK-18-GXL
449-J115 WH-18-GXL
B422-J215 BU-18-GXL

MATING CONNECTOR C-C2 3E5179


LOCATION VOL 2 F-8

CONN 15

MATING CONNECTOR C-C1 3E3376


LOCATION VOL 2 F-7

KEY START SWITCH 2


1543197

MATING CONNECTOR C-C16 1275485


LOCATION VOL 2 F-8

CONN 13

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

WIRE AS 271-2760

MATING CONNECTOR G-C5 9G4348


LOCATION VOL 1 F-8

1
2

EJ-C1
1552269

CONN 32

A
B
C

1
2
3
4

NUETRAL POS SENSOR AS


2838438

BU
BR
BK

DIODE PACK
1729200

MUR460

MUR460
MUR460

FOR IRH SPLIT DRUM ONLY

5
6

A2
A3

1
2

135-J27 BU-18-GXL
200-J178 BK-18-GXL
710-J165 GN-18-GXL

P978-J169 GN-18-GXL

+ BATTERY
- GROUND
SIGNAL
CAL

SENSOR
2572531

614-J106 PU-18-GXL
614-J107 PU-18-GXL
200-J53 BK-18-GXL

135-J35 BU-18-GXL

B1

3
4

B3

B2

C2
20A
FRONT HIGH INT L 2
1138492

D2
20A
FRONT HIGH INT R 2
1138492

C3

D3

MODEL
CONFIG

JUMPER 3
2660541

CONSOLE GROUND 2
M12 STUD

J-C10
1429117

534D

B2
20A
REAR HIGH INT R 2
1138492

B3

C3

C2

2
4

3
X1
X2

614-J107 PU-18-GXL

H8

H10

3
4

J-C7
1429117

THRTTLE 2 SPEED
1957637

114-J24 GN-14-GXL

200-J54 BK-16
647-J141 GN-16-GXL
114-J25 GN-14-GXL
200-J71 BK-16
646-J140 OR-16

690-J182 GN-14-GXL

690-J189 GN-14-GXL

690-J163 GN-14-GXL

144-J36 GN-18-GXL

690-J173 GN-14-GXL
103-J1 YL-18-GXL

155-J38 PK-18-GXL
419-J188 YL-18-GXL
200-J57 BK-18-GXL

BRAKE SW
BLOCK-LIGHT
1166565
BLOCK-CONTACT
1165277

200-J64 BK-18-GXL
200-J178 BK-18-GXL
200-J50 BK-18-GXL
200-J41 BK-16
200-J46 BK-14-GXL
200-J54 BK-16
200-J42 BK-14-GXL
200-J62 BK-16
200-J71 BK-16
200-J55 BK-18-GXL

FRONT LIGHT
1409378

C4

C5

C1

BACK UP ALARM 2
1409378

D3

D2

J-C22
1129609

D1
D5
D4

434D

D1

C1

B1

A1

JUMPER 4
2660540

J-C5
1552267

200-J44 BK-18-GXL

POWER DISTRIBUTION

3 SPEED
2621411

N/O LEFT DRUM OFFSET


N/C LEFT DRUM OFFSET
N/O RIGHT DRUM OFFSET
N/C RIGHT DRUM OFFSET
+ SWITCH COMMON
N/O HORN
N/C HORN
N/O WATER SPRAY
N/C WATER SPRAY
N/O VIB
N/C VIB

PROPEL CONTROL 2
2308771

614-J102 PU-18-GXL
A982-J171 BR-18-GXL
123-J34 WH-18-GXL
419-J188 YL-18-GXL
155-J39 PK-18-GXL
U735-J185 GY-18-GXL
U734-J180 GN-18-GXL
U734-J335 GN-18
200-J44 BK-18-GXL
K708-J51 BU-18-GXL
K709-J40 GY-18-GXL
PROPEL
135-J21 BU-18-GXL

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

J-C12
1733047

P979-J170 YL-18-GXL

135-J26 BU-18-GXL
320-J65 OR-18-GXL

H751-J130 OR-18-GXL

H750-J127 BR-18-GXL

J-C11
1552252

FLASHER 2
7T4848
30
86 GROUND
85 POWER
87 LAMP (OUT)
87a

BK-18
BK-18

E3

E2

REAR LIGHT
1409378
619-J132 GN-18-GXL

B5
B4

112-J12 PU-10
112-J17 PU-16
112-J66 PU-14

DIFF LOCK INDICATOR 2


8L9801

J-C26
1116795

E5
E4

A
B
C

WATER SPRAY 2
1409378
110-J222 GN-18-GXL

J-C4
1552267

VIB
CONFIG

JUMPER 2
2660537

2-4 AMP

E1

J-C18
1552267
F711-J218 GN-18-GXL
F712-J220 GY-18-GXL
A249-J190 BK-18-GXL

200-J50 BK-18-GXL
200-J178 BK-18-GXL
200-J64 BK-18-GXL
200-J73 BK-18-GXL
200-J45 BK-16
200-J44 BK-18-GXL
200-J91 BK-18-GXL
200-J47 BK-18-GXL
200-J59 BK-18-GXL
200-J49 BK-18-GXL
200-J58 BK-18-GXL
200-J92 BK-18-GXL
200-J48 BK-18-GXL
200-J187 BK-18-GXL
200-J63 BK-6

HORN RELAY 2
1409378

200-J64 BK-18-GXL
115-J23 PK-16
537-J120 GN-18-GXL

J-C8
1429117

3
4

F3

F2

MAIN HARNESS 297-8775 ( IRH ONLY)

135-J21 BU-18-GXL

5 AMP

JUMPER
2660539

J-C16 MAIN RELAY 2


3E3364
2418367

117-J52 RD-16
117-J13 RD-6
117-J157 RD-16
112-J109 PU-10

308-J70 YL-16
200-J45 BK-16

K709-J108 GY-18-GXL
K708-J110 BU-18-GXL

135-J8 BU-18-GXL
135-J9 BU-18-GXL

F1

120

RESISTOR
1342540

J-C14
1740502

D4
10A
IGNITION 2
1138490

C4
15A
BRAKE FUSE 2
1138491

C6
10A
HITCH OFFSET 2
1138490

C5

B4
10A
JOINT CUTTER 2
113-8490

B6
B5
10A
ROTATING BEACON 2
1138490

A2
20A
REAR HIGH INT L 2
1138492

J-C24
1249636

A3

FUSE BLOCK
1249636 BASE
POWER DISTRIBUTION

A6
A5 10A
A4
15A
PROPEL CONTROL FUSE 2 VIB FUSE 2
1138490
1138491

D8
D7 15A
D6
D5
10A
POWER PORT FUSE 2 BACK UP ALARM FUSE 2
1138490
1138491

A1
A5
A4

B7

C8
C7
15A
RECORDER FUSE 2
113-8491

B8
15A
GAUGE 2
1138491

A8
A7
10A
WATER SPRAY FUSE 2
1138490

WATER SPRAY 1
1409378

F4

F5

D9

C9

B9

A9

J710-J56 BR-18-GXL
200-J187 BK-18-GXL
112-J15 PU-12
112-J175 PU-12
112-J16 PU-12
112-J10 PU-12

619-J132 GN-18-GXL

322-J186 GY-18-GXL

608-J126 GN-14-GXL
121-J18 YL-18-GXL
320-J65 OR-18-GXL
200-J47 BK-18-GXL

C923-J183 OR-18-GXL
321-J72 BR-18-GXL
121-J19 YL-18-GXL

C922-J179 BR-18-GXL

C936-J164 GY-18-GXL
200-J48 BK-18-GXL
C935-J202 PU-18-GXL
200-J49 BK-18-GXL
110-J14 GN-18-GXL
C937-J151 WH-18-GXL
200-J50 BK-18-GXL

T825-J123 YL-16-GXL
135-J61 BU-18-GXL
200-J92 BK-18-GXL
A990-J172 BU-16-GXL
135-J74 BU-18-GXL
200-J91 BK-18-GXL

F711-J75 GN-18-GXL
F712-J76 GY-18-GXL
A249-J77 BK-18-GXL

TWISTED PAIR

653-J146 GN-14-GXL
105-J4 BR-16
117-J157 RD-16
121-J20 YL-16
117-J52 RD-16
134-J160 YL-16

652-J143 YL-14
155-J39 PK-18-GXL
122-J30 BU-18-GXL
176-J144 OR-18-GXL
112-J16 PU-12

632-J137 WH-14-GXL
175-J158 PK-18-GXL
112-J10 PU-12
123-J177 WH-18-GXL

631-J134 GY-14-GXL
112-J175 PU-12
135-J28 BU-16
112-J15 PU-12
110-J14 GN-18-GXL

PROPEL 2 SPEED 2
2621412

MAIN HARNESS 297-8775 ( IRH ONLY)

A
B
C

WH-16
A
B
C

308-J70 YL-16
308-J69 YL-16
308-J68 YL-18-GXL

WH-16
A
B
C

WH-16
A
B
C

F711-J117 GN-18-GXL
F712-J119 GY-18-GXL
A249-J221 BK-18-GXL
A
B
C

WH-16
A
B
C

320-J65 OR-18-GXL

A
B
C

H11

H8

H9

H10

H11

WIRE GROUP COLOR DESCRIPTIONS

A
B
C

OR-14
BK-14
WH-14

LIGHT BREAKER 20A 2


6T3644

114-J25 GN-14-GXL
114-J24 GN-14-GXL

112-J66 PU-14

200-J54 BK-16

200-J71 BK-16

BREAKER AS.

LIGHT BREAKER 15A


6T3643

115-J23 PK-16
115-J176 PK-16

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

H#

SYMBOL

OTHER COLOR DESCRIPTIONS

VIBRATORY CONTROL CIRCUIT


WATER SPRAY PUMP CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL/WIPER/WASHER CIRCUIT
HIGHWAYS

DESCRIPTION

SPLICE

BLADE, SPADE, RING OR SCREW


TERMINAL

CIRCUIT CONNECTED

ATCH WIRE, CABLE, COMPONENT

CIRCUIT GROUPING DESIGNATION

CONNECTOR

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

CIRCUIT NOT CONNECTED

CIRCUIT CONNECTED

A-C20
7X6222

103-A3 YL-18
200-A15 BK-18

MUR460

1
2

200-A14 BK-18

605-A52 YL-18

B440-A91 WH-16

614-A72 PU-18

200-A33 BK-18

537-A49 GN-18

536-A46 WH-18

614-A68 PU-18

614-A69 PU-18

115-A59 PK-14

115-A303 PK-18

614-A302 PU-18

614-A71 PU-18

200-A36 BK-18

200-A32 BK-18

200-A57 BK-18

200-A27 BK-18

200-A26 BK-18

614-A97 PU-18

606-A55 GY-18

614-A65 PU-18
614-A78 PU-18
614-A66 PU-16
614-A77 PU-18
614-A74 PU-16

200-A31 BK-18
200-A105 BK-18
200-A50 BK-18
200-A24 BK-18
200-A23 BK-18

200-A34 BK-14-GXL
200-A30 BK-18
200-A22 BK-18
200-A103 BK-18

200-A105 BK-18

A
B
C

PARKING BRAKE
GROUND
NEUTRAL
GROUND

BRAKE LIGHT 2
2236540

406-A39 PU-18

1
2
3
4

WATER SPRAY
GROUND
VIBRATOR
GROUND

3
4

COOLANT TEMP

POWER
GROUND
OIL PRESS
BATTERY
LOW CHARGE PRESS
HYDRAULIC FILTER
HYDRAULIC TEMP

3
4

BACKLIGHT LAMP
GROUND
RH TURN LAMP
GROUND

C933-A98 GN-18

7
8

3
4

NOTE C: THE TWO OPTIONAL RADIO WIRES NEEDS TO BE HEATSHRINK


OR WRAP WITH ELECTRICAL TAPE

NOTE B: THE COLD START ADVANCE SOLENOID IS PART OF THE


FUEL INJECTION PUMP

NOTE A: FOR 2 AMPLITUDE OR VERSA-VIB OPTION CONNECT


C20 TO C18 AND CONNECT C21 TO C19. FOR 5 AMPLITUDE
OPTION CONNECT C20 TO C19 AND C21 TO C18.

614-A85 PU-18

200-A28 BK-18

3
4

LIGHT SELECT
2247836
A-C13
1429117

1
2
3
4

3
4

LIGHT MASTER 2
2247834
A-C12
1429117

VIBE TACH 2
1974695

WATER LEVEL GAGE 2


1974692

614-A75 PU-18

SPEEDOMETER 2
1974694

614-A64 PU-18
614-A63 PU-18
614-A75 PU-18

FUEL LEVEL GAGE 2


1723570

BACKLIGHT LAMP RH 2
2236540

A
B
C

1
2

GRD

IGN
SEND

BACKLIGHT LAMP
GROUND
LH TURN LAMP
GROUND

VIB AUTO MAN 2


2247837
A-C3
1429117

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

THIS SCHEMATIC IS FOR THE CB-534D ASPHALT COMPACTOR ELECTRICAL SYSTEM


VOLUME 3 of 3: IRH VERSION
MEDIA NUMBER: KENR3619-05
SCHEMATIC PART NUMBER: 189-5902, CHANGE: 05, VERSION: -

A-C11
1552272

200-A31 BK-18
123-A11 WH-18
B440-A91 WH-16

614-A65 PU-18
200-A23 BK-18
606-A55 GY-18
200-A24 BK-18

200-A29 BK-18

I
S
G

I
S
G

I
S
G

A-C25
1552267

614-A78 PU-18
200-A50 BK-18

200-A47 BK-18 c0

103-A2 YL-18

BACKLIGHT LAMP LH 2
2236540
1
2
3
4

A-C24
1552269

123-A8 WH-18
123-A6 WH-18
123-A11 WH-18
123-A101 WH-18

614-A97 PU-18
614-A77 PU-18

123-A106 WH-18
B422-A81 BU-18
200-A103 BK-18

A-C23
1141749

614-A71 PU-18

123-A9 WH-18
449-A43 WH-18
200-A22 BK-18

A-C22
1141749

200-A20 BK-18
200-A19 BK-16
200-A36 BK-18
200-A104 BK-14
200-A21 BK-18

123-A7 WH-18
447-A42 PK-18
200-A19 BK-16

A-C21
1141749

123-A106 WH-18
123-A9 WH-18
123-A101 WH-18
123-A7 WH-18

3
4

614-A62 PU-18
200-A16 BK-18

A-C10
1552272
614-A64 PU-18
200-A20 BK-18
605-A52 YL-18
200-A21 BK-18

INSTR HARNESS 265-7413 ( IRH ONLY)

536-A45 WH-18

537-A48 GN-18

3
4

200-A25 BK-18
200-A32 BK-18
200-A102 BK-14
200-A57 BK-18
614-A64 PU-18

HID SWITCH 2
2247831
A-C14
1429117

103-A2 YL-18

VIB DRUM SELECT 2


2247835
A-C2
1429117

200-A26 BK-18
200-A27 BK-18
200-A104 BK-14
200-A25 BK-18

HARNESS ASSEMBLY
PART NO. ATCH
GROUP NAME
300-4138 IRH
INSTRUMENT PANEL
251-1616 STD
INSTR HARNESS
290-6094 STD
ADAPTER HARNESS
253-1395 STD
CAB HARNESS
266-9432 STD
ENGINE HARNESS
284-8474 STD PLATFORM EDGE CUTTER OPTION
284-8475 STD
REAR EGDE CUTTER OPTION
271-2760 IRH
WIRE AS
223-9737 STD
HID LIGHTING (ROPS)
226-2676 STD HID LIGHTING (OPEN PLATFORM)
250-3399 STD
FRONT VEHICLE
237-0451 STD
REAR VEHICLE
297-8775 IRH
PLATFORM HARNESS
231-3303 OPT
EDGE CUTTER HARNESS
291-6180 STD
MAIN HARNESS
256-6803 OPT
PRODUCT LINK HARNESS
247-8631 OPT HARNESS AS (SPLIT DRUM REAR)
247-8630 OPT HARNESS AS (SPLIT DRUM FRONT)
222-2842 OPT
AIR CONDITIONER HARNESS
219-7014 OPT
RECORDING MODULE
257-9363 OPT
HARNESS AS
282-9084 STD
JUMPER HARNESS
271-2759 IRH
STOP LAMP HARNESS
275-9339 OPT
HARNESS AS

NOTE: SH = SHEET = VOLUME

SH/LOC
SH3/H5
SH1/G4
SH2/F3
SH2/F8
SH1/G12
SH2/F1
SH2/D2
SH3/H11
SH1/H11
SH1/A9
SH1/G12
SH1/C12
SH3/H10
SH2/A5
SH1/H8
SH1/H13
SH2/C3
SH2/B4
SH1/F14
SH2/C8
SH1/H13
SH1/B12
SH3/H12
SH2/D2

8
8

TURN SIGNAL SW 2
1384894 A-C15
1117898

3
4

1
2
3
4
5
6
7
8
9
10
11
12

HAZARD SW 2
1957632
A-C16
1429117

SPRAY VIB LIGHT 2


2236540

1
2
3
4

A-C6 FUNCTION LAMPS 2


2236539
1552252
123-A8 WH-18
200-A14 BK-18
405-A38 GY-18
C444-A92 YL-18
465-A44 OR-18
E455-A99 BR-18
428-A41 OR-18

OR-14
BK-14
WH-14

WATER SPRAY TIMER


2761827

10

INSTR HARNESS 265-7413 ( IRH ONLY)

VIB HIGH LOW AMP 1


A-C1
2216988
1429117

HOURMETER 2
2005717

WATER PUMP
SELECT 2
1957634

200-A301 BR-18

BEACON 2
1957631
A-C17
1429117

A-C4
1552272

A-C18
1552272

IDENT
A
AC
AH
C
E
EC
EU
EJ
F
F
G
H
J
JC
JN
K
LT
M
R
RM
L
VH
LP
PM

537-A49 GN-18
536-A46 WH-18

605-A52 YL-18
605-A54 YL-18

606-A55 GY-18
606-A91 GY-18

603-A51 PK-18
200-A33 BK-18
614-A71 PU-18
614-A72 PU-18
614-A69 PU-18
614-A68 PU-18
115-A59 PK-14
115-A303 PK-18
115-A5 PK-14-GXL
614-A302 PU-18
614-A66 PU-16

614-A72 PU-18

200-A32 BK-18
200-A33 BK-18

144-A13 GN-18

646-A79 OR-18
614-A302 PU-18
115-A303 PK-18
647-A58 GN-18
115-A59 PK-14
680-A80 GN-18
614-A69 PU-18
614-A68 PU-18
200-A30 BK-18
536-A46 WH-18
537-A109 GN-18
537-A49 GN-18

A631-A81 BU-18
200-A17 BK-18
C932-A56 YL-18
200-A18 BK-18

419-A40 YL-18
200-A26 BK-18
330-A83 YL-18
200-A27 BK-18

200-A35 BK-18

200-A34 BK-14-GXL

200-A105 BK-18

614-A74 PU-16

614-A64 PU-18

200-A21 BK-18

200-A104 BK-14

200-A19 BK-16

200-A20 BK-18

614-A78 PU-18
200-A14 BK-18
E455-A99 BR-18
428-A41 OR-18
465-A44 OR-18
614-A97 PU-18
406-A39 PU-18
C444-A92 YL-18
614-A77 PU-18
605-A52 YL-18
405-A38 GY-18
606-A55 GY-18
449-A43 WH-18
447-A42 PK-18
123-A6 WH-18
200-A102 BK-14
200-A32 BK-18
200-A57 BK-18
614-A71 PU-18
614-A65 PU-18
200-A103 BK-18
200-A22 BK-18
200-A27 BK-18
200-A36 BK-18
200-A26 BK-18
200-A50 BK-18
B422-A81 BU-18
B440-A91 WH-16
200-A24 BK-18
200-A23 BK-18
200-A31 BK-18

123-A7 WH-18

123-A8 WH-18

123-A101 WH-18

123-A9 WH-18

123-A106 WH-18

A916-A170 GN-18
N929-A168 YL-18
A915-A167 OR-18

200-A35 BK-18
200-A18 BK-18
200-A102 BK-14
200-A17 BK-18

123-A11 WH-18

A916-A170 GN-18
A915-A167 OR-18
N929-A168 YL-18

A-C26
1552267

12
15
16
6

135-A73 BU-18
C905-A145 OR-18
135-A73 BU-18

C906-A82 PU-18
103-A3 YL-18
200-A14 BK-18
200-A15 BK-18
614-A100 PU-18
X982-A53 PU-18
103-A1 YL-18
B440-A91 WH-16
B440-A89 WH-18
200-A15 BK-18
614-A100 PU-18

11
13
14
3

A-C27
1957639

135-A4 BU-18
135-A10 BU-18
C903-A84 BU-18
135-A10 BU-18
135-A107 BU-18

C924-A93 YL-18
C925-A94 GN-18
614-A97 PU-18
200-A57 BK-18

103-A3 YL-18
B439-A86 RD-18
C927-A96 PU-18
C926-A95 BU-18

200-A36 BK-18
C933-A98 GN-18

403-A37 GN-18

SIG

105-A300 BR-18
200-A301 BR-18

A-C50
1552269

105-A12 BR-16

ARC SUP DIODE


1893158

A631-A81 BU-18

105-A12 BR-16

200-A35 BK-18
C924-A93 YL-18
C925-A94 GN-18
X982-A53 PU-18
C932-A56 YL-18
C933-A98 GN-18
103-A1 YL-18
123-A6 WH-18
C906-A82 PU-18
144-A13 GN-18
537-A109 GN-18
419-A40 YL-18
680-A80 GN-18
115-A5 PK-14-GXL
330-A83 YL-18
614-A74 PU-16

606-A91 GY-18
605-A54 YL-18
405-A38 GY-18
C444-A92 YL-18
E455-A99 BR-18
428-A41 OR-18
406-A39 PU-18
447-A42 PK-18
449-A43 WH-18
B422-A81 BU-18
C903-A84 BU-18
C905-A145 OR-18

403-A37 GN-18
B440-A89 WH-18
B439-A86 RD-18
C927-A96 PU-18
C926-A95 BU-18
465-A44 OR-18
200-A34 BK-14-GXL
135-A4 BU-18
603-A51 PK-18
646-A79 OR-18
647-A58 GN-18

614-A100 PU-18

WIRES IN THE FOLLOWING


GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP
WIRE NAME
AH_TW1
A249-AH63
AH_TW1
F711-AH61
AH_TW1
F712-AH62
AH_TW2
A249-AH67
AH_TW2
F711-AH65
AH_TW2
F712-AH66
AH_TW3
A249-AH5
AH_TW3
F711-AH3
AH_TW3
F712-AH4
J_TW1
A249-J77
J_TW1
F711-J75
J_TW1
F712-J76
J_TW2
A249-J221
J_TW2
F711-J117
J_TW2
F712-J119
J_TW3
A249-J190
J_TW3
F711-J218
J_TW3
F712-J220
L_TW1
944-L5
L_TW1
945-L6

DIFF LOCK SWITCH 2


7T2296

A915-J94 OR-18-GXL

STARTING CIRCUIT
GROUND CIRCUIT
STARTING AID CIRCUIT
CAN DATA LINK
FUNCTION LAMPS / GAGES / MONITOR CIRCUIT
ENGINE CONTROL CIRCUIT
DIRECTION AND SPEED CONTROL CIRCUIT
TRACTION CONTROL CIRCUIT

BK-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

A-C19
9X0146

AUTO SPEED CONTROL 1


2708384

1
2

AUX PORT 1
1787539

112-J17 PU-16

200-J55 BK-18-GXL

J723-J11 GY-18-GXL

200-J62 BK-16
134-J160 YL-16

A916-J97 GN-18-GXL
A915-J103 OR-18-GXL
A914-J149 OR-18-GXL

J-C13
1552267

690-J163 GN-14-GXL
690-J173 GN-14-GXL
690-J189 GN-14-GXL
690-J182 GN-14-GXL
112-J12 PU-10

680-J111 GN-18-GXL
200-J41 BK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

J-C2
9X0146

J-C27HIGH INT RELAY


2418367
3E3364

A916-J197 GN-18-GXL
N929-J195 YL-18-GXL
A915-J194 OR-18-GXL

A631-J95 BU-18-GXL

105-J5 BR-18-GXL

144-J36 GN-18-GXL
537-J120 GN-18-GXL
419-J84 YL-18-GXL
680-J111 GN-18-GXL
115-J176 PK-16
330-J78 YL-18-GXL
614-J104 PU-16

J-C1
7X6222

CONN 33

X982-J174 PU-18-GXL
C932-J161 YL-18-GXL
C933-J162 GN-18-GXL
103-J1 YL-18-GXL
123-J22 WH-18-GXL

200-J46 BK-14-GXL

606-J99 GY-18-GXL
605-J98 YL-18-GXL
405-J81 GY-18-GXL
C444-J93 YL-18-GXL
E455-J213 BR-18-GXL
428-J88 OR-18-GXL
406-J82 PU-18-GXL
447-J114 PK-18-GXL
449-J116 WH-18-GXL
B422-J215 BU-18-GXL
C903-J166 BU-18-GXL
C905-J167 OR-18-GXL

403-J80 GN-18-GXL
B440-J93 WH-18-GXL
B439-J91 RD-18-GXL
C927-J156 PU-18-GXL
C926-J155 BU-18-GXL
465-J96 OR-18-GXL
200-J42 BK-14-GXL
135-J90 BU-18-GXL
603-J121 PK-18-GXL
646-J140 OR-16
647-J141 GN-16-GXL

CONN 34

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

COLOR ABBREVIATIONS

680-J111 GN-18-GXL

112-J12 PU-10
112-J66 PU-14
112-J17 PU-16

200-J46 BK-14-GXL
200-J62 BK-16
200-J54 BK-16
200-J42 BK-14-GXL
200-J71 BK-16
200-J41 BK-16
200-J55 BK-18-GXL

J723-J11 GY-18-GXL
537-J120 GN-18-GXL
A914-J149 OR-18-GXL
N929-J195 YL-18-GXL
134-J160 YL-16
330-J78 YL-18-GXL
105-J5 BR-18-GXL
A915-J94 OR-18-GXL
A631-J95 BU-18-GXL
447-J114 PK-18-GXL
B422-J215 BU-18-GXL
C927-J156 PU-18-GXL
E455-J213 BR-18-GXL
465-J96 OR-18-GXL
C926-J155 BU-18-GXL
403-J80 GN-18-GXL
603-J121 PK-18-GXL
C933-J162 GN-18-GXL
123-J22 WH-18-GXL
C932-J161 YL-18-GXL
405-J81 GY-18-GXL
135-J90 BU-18-GXL
406-J82 PU-18-GXL
428-J88 OR-18-GXL
C905-J167 OR-18-GXL
X982-J174 PU-18-GXL
605-J98 YL-18-GXL
606-J99 GY-18-GXL
B439-J91 RD-18-GXL
C444-J93 YL-18-GXL
449-J116 WH-18-GXL
B440-J93 WH-18-GXL
614-J104 PU-16
A916-J197 GN-18-GXL
A916-J97 GN-18-GXL
419-J84 YL-18-GXL
115-J23 PK-16
C903-J166 BU-18-GXL

A915-J94 OR-18-GXL
A915-J103 OR-18-GXL
A915-J194 OR-18-GXL

200-J71 BK-16
647-J141 GN-16-GXL
114-J25 GN-14-GXL
114-J24 GN-14-GXL
646-J140 OR-16
200-J54 BK-16

690-J163 GN-14-GXL
144-J36 GN-18-GXL
690-J173 GN-14-GXL
103-J1 YL-18-GXL
690-J189 GN-14-GXL
690-J182 GN-14-GXL

105-A300 BR-18

A982-J171 BR-18-GXL

614-A76 PU-18

IRH ONLY

614-A66 PU-16

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