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Reach Your
True
Potential
Introduction to
Aspen Dynamics
TM
March
24, 2016
Introduction to Aspen
Introduction
toDynamics
Aspe
Slide 1
1998
AspenTech.
All rights
reserved.
1998
AspenTech.
All rights
reserved.
Contact Information
Phone:
Email:
Internet:
888-996-7001 or 617-949-1021
support@aspentech.com
http://www.aspentech.com
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6. Tasks
Workshop - Tasks
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Reach Your
True
Potential
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Customized Models
Aspen Custom
Modeler Blocks
in Aspen Plus
Steady State
ASPEN
PLUS
Aspen
Custom
Modeler
Dynamic
Aspen
Dynamics
Off-the-shelf Models
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Aspe
n
Plus
Export
Browse
Transfer
Models
Models
and
Modify
GUI
Flowsheet
Create
and
Edit
Custom
Models
Properties Plus
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Client Architecture
Flowsheet
Explorer
Forms
OLE/COM
Automation
Aspen
Dynamics
Client
Language
text
Language
text
Communication to servers
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Storage
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Server Architecture
Communication to client
Data
Procedure DLLs
Solvers
AM_Task Server
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Simulation_Server
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Results
storage
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System Requirements
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FEED
FLASH
LIQ
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Start-FlashExample.bkp
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Context-sensitive menus
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Help Window
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Ports
Connect blocks by connecting streams to ports on
blocks
Re-position ports by dragging around icon
Red ports are mandatory
Blue ports are optional
Multiple connections to single port allowed
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Dynamics library
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Access to Physical
Properties Options form
Component List
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Screen
File
Clear contents
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Do this
dialog box.
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VAPFEED
C2PROD
C2OUT
HCFEED
E101
C2IN
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FLASHFD
T101
D101
C3PROD
LIQFEED
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C2IN
92,000
Temperature C:
-17
Pressure Bar :
21.0
25
150,000
Mole fractions:
Methane:
0.003
Ethane:
0.145
Propane:
0.032
Ethylene:
0.615
Propylene:
0.205
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1.000
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Review
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Reach Your
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Potential
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Vessel geometry
Required to calculate material holdup
Vessels are assumed to be cylindrical
Heat-transfer Method
Hydraulics for Radfrac
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Constant duty
Constant medium temperature
LMTD
Initial condition
Hydraulics for Radfrac Towers
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Vessel Geometry
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Vessel Geometry
V e r tic a l
D ia m e te r
D ia m e t e r
D ia m e te r
L e n g th
L iq u id
Level
L e n g th
L iq u id
Level
L e n g th
L iq u id
Level
H o r iz o n ta l
L e n g th
D ia m e te r
D ia m e t e r
L iq u id
Level
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L e n g th
L e n g th
L iq u id
Level
D ia m e te r
L iq u id
Level
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Description
Constant Duty
Constant Medium
Temperature
LMTD
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Heat Duty
Value is fixed in the dynamic simulation initially at
steady state Aspen Plus simulation results value
Can be manipulated in the dynamic simulation
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Variable
UA
T_process
T_medium
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Description
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LMTD Option
Actual Duty:
[1] Q = UA . LMTD
[2] Q = Fmmed . Cpmed . (Tmed_out Tmed_in)
Variable
Description
LMTD
Fmmed
Tmed_in
Tmed_out
medium
Cpmed
UA
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LMTD Option
This variable
Tmed_in
T_approach
Cpmed
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Initial Condition
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RadFrac Hydraulics
Simple
Tray
Packing
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Pressure update
box checked
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Export
file(from
file menu)
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Note:
You can export only simulations with status of:
Results Available
Results with Warnings
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Review
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Run Control
Tools
Run Options
Snapshots
Results Displays
Units of Measure
Variable Find
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Run Menu
Run Modes
Interrupt Run
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Run Options
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Tools Buttons
New Table
New Profile Plot
New Plot
Open Explorer
Variable Find
Snapshots
Initialize Simulation
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Snapshots
Snapshot Management
Use of snapshots
Initialization
Restart
Rewind
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Snapshot Management
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Snapshot Management
Specify interval
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Use of Snapshots
Restart simulation
Time zero - snapshot selected automatically
Initialize simulation
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Use Form
Archived
Snapshots
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Rewind Form
Select Snapshot
Automatically selects simulation time
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Results Displays
Predefined
Tables
Plots
Time series
Profiles (stage-wise processes)
Custom
Access Results using OLE Automation
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Results Tables
Predefined Tables
AllVariables
Configure
Manipulate
Results
Profiles (stage-wise processes)
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Predefined Tables
This table
Lists
AllVariables
Configure
Manipulate
Results
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AllVariables Table
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Results Table
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Manipulate Table
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Configure Table
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Profile Table
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Plots
Default
Time series
Profiles - stage-wise processes
FacePlate - PID controller
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Time-Series Plot
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Profile Plot
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Custom Results
Tables
Drag and drop variables from tables
Auto-generate custom table from Variable Find tool
Profile Plot
specify array variable to profile
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New Plot
New Profile Plot
New Table
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Table
button
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Units of Measure
SI or MET, or is
derived from SI or MET
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Variable Find
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Variable Find
Variable Find Form
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Variable Find
Variable Properties
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Variable Find
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Meaning
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Variable Find
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Specification Status
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Specification Status
Specification Status Form
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Specification Status
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Specification Status
Fixed and unFixed Changes Form
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Initialize Simulation
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Do this
dialog box.
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Tip: For better performance, close any applications (e.g. Aspen Plus, Internet
Browsers, etc.) and windows (tables, plots, etc.) you do not need.
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Dynamic Simulation
Review
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RUNID.BKP
RUNID.APW
RUNIDDYN.OBJ
Aspen Dynamics user
FORTRAN object library
RUNIDDYN.HIS
RUNID.DPL
RUNIDDYN.APPDF
Aspen Dynamics problem
physical properties definition file
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PCHECK.LOG
RUNID.DYNF
RUNID.DYND
..\RUNID
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Supported Features
Key Dynamic Modeling Features
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Supported Features
Physical properties
Full three-phase capabilities
Electrolyte simulations with apparent approach
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Supported Features
Component Types
Component
Type
Conventional
Solid
Conventional component
Conventional solid component
(when used as a salt)
Pseudocomponent
Hypothetical liquid component
for pyrometallurgical applications
Pseudocomponent
Hypothetical-Liquid
Note: Use of solids that are salts and appear in electrolyte salt
chemistry is supported. Other types are not supported
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Supported Features
Model Name
Material
Heat
Work
MaterialStream
HeatStream
WorkStream
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Supported Features
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Supported Features
Unit Operations
Mixers/
Splitters
Separators
Heat
Columns Reactors Pressure Manipulators
Exchangers
Changers
Mixer
FSplit
Flash2
Flash3
Decanter
Sep
Sep2
Heater
HeatX
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Distl
RStoic
RadFrac RYield
Extract RGibbs
RCSTR
RPlug
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Compr Dupl
MCompr Mult
Pump
Valve
Pipe
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Supported Features
Modes of Operation
Instantaneous
Only
Dynamic
Only
Dynamic &
Instantaneous
FSplit
Sep
Sep2
Heater
Pump
Dupl
Mult
Valve
Decanter
Distl
Radfrac
Extract
RCSTR
Rplug
Pipe
Mixer
Flash2
Flash3
HeatX
RStoic
RYield
RGibbs
Compr
MCompr
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Pressure
Determination
Flow Rate
Determination
Instantaneous
Vapor holdup
is modeled
Liquid holdup
is modeled
Temperature and
composition in vessel
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Separators
Flash2
Flash3
Decanter
Sep
Sep2
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When vessel
type is
Measured
variable
Manipulated
variable
Liquid Level
Vertical or
horizontal
Overall
liquid level
Liquid 1 outlet
flow rate
Interface Level
Vertical or
horizontal
Liquid
Liquid 2 outlet
interface level flow rate
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Heat Exchangers
Heater
HeatX
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P = K * Rho * Fv_Out 2
Where:
K
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HeatX
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Reactors
RStoic
RYield
RGibbs
RCSTR
RPlug
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RCSTR
Temperature controller is automatically added when
constant duty heat transfer option is specified
Controller manipulates duty
Internal Controls
Model enables the outlet flow of each phase to be
manipulated independently
Vapor and liquid phase flows are mixed at the outlet of the
reactor
Can modify reactor configuration for vapor only (vent) flow
and liquid only (product) streams
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PC
Product
LC
Liquid
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RPlug
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RPlug
P = K * Rho * Vel 2
Where:
K
= Constant determined by fitting to
steady-state conditions
P
= Pressure drop
Rho
= Mass density at outlet conditions
Vel
= Fluid Velocity
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Description
Reactor with constant cooling temperature
Adiabatic reactor
Reactor with co-current external coolant
Reactor with counter-current external coolant
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Specify
Description
No heat transfer
(default)
No additional input
Heat transfer
at equal
temperatures
Voidage fraction
of catalyst
Heat capacity of catalyst
Mass density of catalyst
Heat transfer
at different
temperatures
Voidage fraction
Heat capacity of catalyst
Mass density of catalyst
Specific surface area of catalyst
Overall heat transfer coefficient
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RX
RX-IN
FEED
DUP
RXCAT
RXCAT-IN
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RXCAT
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Feed
Reactor
Temperature = 380 C
Pressure = 35 bar
Adiabatic reactor
Water = 35 kmol/h
Length = 2.0 m
Diameter = 0.5 m
Hydrogen = 35 kmol/h
Nitrogen = 15 kmol/h
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Catalyst Data
Voidage fraction = 0.40
Heat capacity = 1.5 KJ/kg-k
Mass density = 3500 kg/m3
Specific surface area = 1000 m2/m3
Overall heat transfer coefficient = 500 Kcal/hr-m2-K
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Review
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Columns
Distl
RadFrac
Extract
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RadFrac
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RadFrac
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Condenser
Dynamic effects are not modeled
Reflux drum
Liquid reflux flow rate is fixed
Vapor and liquid holdups are modeled
Reflux flow hydraulics are not modeled
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Thermosyphon reboiler
Dynamic effects are not modeled
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RadFrac Decanter
Decanter
Vapor holdup is not modeled
Flow rate of the first liquid phase is manipulated to
control the total liquid level
Flow rate of second liquid phase is manipulated to
control the interface level
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RadFrac Pumparound
Pumparound
Assumes instantaneous operation
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RadFrac Stages
Other Stages
Pressure difference calculated from pressure drop
flow equation
Flow rates are related to liquid holdup with
hydraulics equation
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PC
Reflux Drum
LC
Reflux Drum
ILC
LC
Liquid 1 Distillate
Liquid 1 Reflux
Reflux
Liquid Distillate
Liquid
Liquid 2 Distillate
Vapor Distillate
PC
LC
Reflux Drum
LC
Reflux
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Bottoms
Liquid Distillate
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Extract
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Pressure Changers
Pump
Valve
Pipe
Compr
MCompr
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Valve
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Pipe
Assumptions
One-dimensional fully developed flow
Perfect plug flow (no axial mixing)
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Do this
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OR
Multiple curves at different speeds
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Specify
Performance
Curves
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Positive displacement
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Supported GPSA
calculation method
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hL xi . Ai Bi . T
i 1
Where:
hL = Liquid molar enthalpy
xi = Mole fraction of component i
AiBi = Local property parameters for component i
T = Temperature
nc = Number of components
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Physical Properties
Local Property Models
Rigorous properties
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Fmax
Liquid
Overflow
Rate
(Fl_over)
0
Liquid Volume
V_high
V_Max
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Liquid Volume
V_min V_low
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VAP
FLASH2
FEED
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Review
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Reach Your
True
Potential
Scripts
207
Scripts
Auto-generate Scripts
Status window
Variable Find tool
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automatically
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Scripts
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Auto-Generated Scripts
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Advanced Scripts
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Flowsheet
Block.VariableName.Property = #####
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Scripts
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INST-OUT
RSTOIC
CSTR
FEED
CSTR-IN
CSTR-OUT
DUP
PFR-IN
PFR
PFR-OUT
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Feed
Reactor
Temperature = 70 C
Pressure = 1atm
Temperature = 70C
Valid-Phases: Liquid-Only
Length = 3.5 m
Diameter = 1.5 m
Water
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1. Load the backup file, and add the dynamic data supplied for the
RStoic reactors operating in CSTR and PFR modes
2. Run the simulation in Aspen Plus and compare the steady-state results for
the different reactors.
3. Export the dynamic simulation problem files.
4. Open the dynamic problem file with Aspen Dynamics
5. Create a single time series plot to compare each reactor ethyl acetate
product mole fraction. Add the feed component mole flow for ethanol
on the same plot but use a separate axis.
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11. At time 0.1 h, invoke the Script and continue the run.
12. Observe and compare the response of the product outlet concentrations of
the different reactor types.
Is this the response you would expect? Can you explain the differences?
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Scripts
Review
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Reach Your
True
Potential
Tasks
224
Tasks
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Tasks
Overall picture
Graphical User Interface
create/remove tasks
activate/deactivate tasks
tasks
step to time
query variable
change variable value
status
action
tk1
active
wait
tk2
active
done
...
Simulation Server
Task Server
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task
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Tasks
Sinusoidal/S-curve ramp
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Tasks
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Tasks
task action
event
WAIT FOR x > 3
x
Communication Interval
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Tasks
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Tasks
lev_alarm
time
task xmp runs when level > lev_alarm
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Tasks
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Tasks
"ONCE" qualifier
p
p_burst
time
Task bursting_disk runs once when p > p_burst
Blocks(Valve).Cv : 1000.0;
END
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Tasks
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Tasks
Parameters in Tasks
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Tasks
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Tasks
Callable Tasks
Tasks can be called within tasks
TASK TaskName ( ParameterList )
Call TaskName (ParameterList);
End
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Tasks
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Tasks
B 1 .x 1
B 1 .y
5
10
15
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3
4
5
Time Hours
Slide 239
Tasks
Callable Tasks
Task MainTask Runs WHEN TIME == 1.0
Streams(FEED).FR: 4;
Call SubTaskA;
Call SubTaskB;
End
Task SubTaskA
RAMP(Blocks(FV101).CV, 2.5, 3.0);
End
Task SubTaskB
SRAMP(Streams(FEED).X(H2O),0.5, 2.0;
End
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Tasks
Parallel Tasks
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Tasks
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Tasks
Conditionals in Tasks
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Tasks
RESTART WHEN condition;
0.5
1.5
Example: $y = x - y
3.5
Cyclic Events
B1.y
B1.x
2 2.5
5
6
Time Hours
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10
Tasks
Create a Snapshot
TASK Snapshot RUNS WHEN Time == 10.0
CREATE SNAPSHOT "Task-Created Snapshot #1";
END
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Tasks
Conflicting Tasks
Task RampFlow will override task Stepflow
TASK RampFlow RUNS WHEN TIME == 1.0
Ramp(Streams(FEED).FmR, 4.0, 3.0);
END
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Task or Script?
level_alarm
time
if (level > level_alarm) then
statements1
else
statements2
endif;
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Tasks
Creating a Task
Flowsheet
Dynamics Library Tasks folder
Active Task
with checkmark
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Tasks
For more information and examples on the Task
language, visit the Online Help.
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Volume: 5 m3
Temperature: 70 C
Pressure: 1 Atm
ACETIC
ACETATE
ETHANOL
Temperature = 70 C
Pressure: 1 Atm
Stream Acetic: 2300 kg/h
Acetic Acid = 2300
Kg/h
Stream Ethanol: 1700 Kg/h
Water = 100 Kg/h
Ethanol = 1600 Kg/h
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Workshop: Tasks
Time Series Profiles
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Workshop: Tasks
Review
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Reach Your
True
Potential
262
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Reboiler_Duty = UA * Temperature_Difference
Reboiler_Duty =function(Temperature_Driving_Force)
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C2PRODV
D101LIQV
D101VAPV
Calculation
Type
Valve flow
coefficient
Valve flow
coefficient
Valve flow
coefficient
Valve flow
coefficient
Pressure
Specification
Outlet
pressure
Pressure
drop
Outlet
pressure
Outlet
pressure
Pressure
Value
21
(bar)
0.5
(bar)
20.1279
(bar)
20.1412
(bar)
Flash
Options
VaporLiquid
LiquidOnly
LiquidOnly
VaporOnly
Type
Ball
Ball
Ball
Manufacturer
NelesJ amesbury
NelesJ amesbury
NelesJ amesbury
NelesJ amesbury
Series/Style
5000_
reduced_
port_
flanged
8-IN
5000_
reduced_
port_
flanged
6-IN
5000_
reduced_
port_
flanged
6-IN
Ansi_
class_
150_
Size
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3-IN
Slide 273
Pressure increase
Pressure
1 (bar)
Column T101
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Feed Stream
Feed Stage
VAPFEED
17
LIQFEED
13
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To correct this problem, edit the flash block to enter a pressure drop of 0.0. The
the inlet stream FLASHFD pressure thus becomes equal to the flash block D101
operating pressure. This allows the flash block feed flowrate to vary with the inlet
pressure and the flash operating pressure - a pressure driven flow! - in the
dynamic simulation.
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Review
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Reach Your
True
Potential
Process Control
Objective:
Learn about the Aspen Dynamics process control
models and become familiar with the PID controller
282
Process Control
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Description
Comparator
Dead_time
IAE
ISE
Lag_1
Lead_lag
Multiply
PID
PRBS
Ratio
Scale
Sum
Valve_dyn
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Auto-Generated Controllers
Controller
added
When
Measured
variable
Manipulated
variable
Pressure
Vapor holdup
is modeled
Pressure in
vessel
Vapor outlet
flow rate
Level
Liquid holdup
is modeled
Liquid
level
Liquid outlet
flow rate
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Temperature
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Duty
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Auto-Generated Controllers
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AllVariables
Plot
Set point
Process variable
Controller output
Results
Configure
Faceplate
Set point
Process variable
Controller output
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Cascade
mode
switch
Configure
form
Auto
mode
switch
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Plot
form
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And the
measured variable
Then the
manipulated variable
Direct
Direct
Reverse
Reverse
Increases
Decreases
Increases
Decreases
Increased
Decreased
Decreased
Increased
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Description
Controller algorithm
Operator set point
Controller action
Bias
Controller proportional gain
Integral time
Derivative time
PV range minimum
PV range maximum
OP range minimum
OP range maximum
Clip output between min and max
PV filtering
PV filter time constant
Anti-reset windup
Derivative term filter constant
Proportional term SP change filter
Derivative term SP change filter
Bumpless auto/manual transfer
Lower dead band as % of PV range
Upper dead band as % of PV range
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Units
min
min
min
%
%
Valid values
IdealParallelSeries
-1E9 -> 1E9
DirectReverse
-1E9 -> 1E9
-1E9 -> 1E9
1E-3 -> 1E6
0 -> 1E6
-1E9 -> 1E9
-1E9 -> 1E9
-1E9 -> 1E9
-1E9 -> 1E9
YesNo
YesNo
1E-3 -> 1E6
YesNo
0.03 -> 1
0. -> 1
0x1
YesNo
0 -> 100
0 -> 100
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Default Value
Ideal
50
Direct
0
1
20
0
0
100
0
100
Yes
No
1
Yes
0.1
1.0
1
Yes
0
0
Slide 297
Ideal (classical)
Default
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Importing a Flowsheet
Import Existing
Control Scheme
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Slide 306
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March 24, 2016
Introduction to Aspen
Introduction
toDynamics
Aspe
Slide 307
(1 of 2)
March 24, 20
March 24, 2016
Introduction to Aspen
Introduction
toDynamics
Aspe
Slide 308
tuned first?
March 24, 20
March 24, 2016
Introduction to Aspen
Introduction
toDynamics
Aspe
Slide 309
Process Control
Review
March 24, 20
March 24, 2016
Introduction to Aspen
Introduction
toDynamics
Aspe
Slide 310
Course Review
March 24, 20
March 24, 2016
Introduction to Aspen
Introduction
toDynamics
Aspe
Slide 311