Beruflich Dokumente
Kultur Dokumente
90-250 kW
Elgi, established in 1960, designs and manufactures a wide range of compressors.The Company has
gained its reputation for design and manufacture of screw compressors through strategic
partnerships and continuous research and development. Over the years it emerged as a multiproduct, multi-market enterprise providing total compressed air in all segments. Elgis design
capabilities translated into wide range of products ranging from oil-lubricated and oil-free rotary
screw compressors, reciprocating compressors and centrifugal compressors. Elgi has its own
manufacturing operations in India, China and France, and subsidiary companies in Brazil, Middle East
andAustralia.The company is fast expanding its global footprint attracting distributors and customers
with its latest generation products.
Elgi has modern manufacturing facilities in India,China and France equipped with advanced
high precision grinding machines, turning centres and CNC horizontal and vertical machining
centres. Screw airends are manufactured with the latest rotor grinding machines, coupled
with measurement technology to maintain precise manufacturing tolerances. Elgi's
manufacturing plants are both ISO and EOHS certified.The products are manufactured under
controlled environment to ensure that its quality continues to meet the highest standards.
Air Compressors
Electric Powered
Tandem Two-Stage
3
Oil Free
Screw Air
Compressors
90-315 kW
500-1700 cfm
Large Single-Stage
(above 75 kW)
90 250 kW | 16.7 43.9 m3/min
Air Accessories
Energy Saving Solution
Variable Frequency Drive
Capacity : 11-250 kW
Standalone ready to use package
2 - 12 compressors integration
Multi-compressor control upto
12 compressors
Air Filter
Air Receiver
Capacity : 1 90 m3/min
Working pressure : 7 13 bar g
Filtration Range : 1 0.003 microns
High efficiency
High energy saving
High reliability
Power
Savi
12%
ng
Elgi offers tandem screw compressors to help industries reduce their operating and energy costs. It is a two-stage compressor, having energy efficiency as
the key feature.The compression is done in two-stages to improve the volumetric efficiency and thereby contributing to decrease in power consumption
and increase in saving energy costs. Tandem air compressors consume 8-12% less power and offer a return on investment within 8-15 months when
compared to single-stage compressors
A single-stage compressor , operating at a discharge pressure of 9 bar, has a compression ratio of 1:9 (Ratio of Suction to Discharge of a Screw Airend) . In
a two-stage compressor operating at the same discharge pressure, the compression ratio is divided between the two stages of tandem airend and is about
1:3 in each stage .This makes the airend more reliable and efficient due to smaller loads on the bearings.The volumetric efficiency of two-stage is better
than single - stage compression
Compression ratio comparison for a 9 bar g Compressor
10
Compression ratio
8
6
4
2
0
Tandem 1st
stage
Stage II
Load/Unload control
Modulation control
VSD control
Tandem 2nd
stage
Intermediate
cooling
Single stage
Stage I
Maintenance
3%
Equipment 4%
Maintenance 3%
Electricity
Electricity 94%
Equipment
Maintenance
Energy savings
The annual power cost for a 100kW compressor running on continuous
duty is US$ 126000 while a Tandem two-stage compressor uses
US$ 111000 and saves power costs annually by US$ 15000
Electricity
Tandem Saving
Equipment
Electricity 81%
Maintenance
Air outlet
connection
Rated
Power
Working
Pressure
kW
bar g
EE75-8
EE75-9
EE75-10.5
EE75-13.5
75
75
75
75
3300
3300
3300
3300
2
2
2
2
1/2" NPT
1/2" NPT
1/2" NPT
1/2" NPT
EE90-8
EE90-9
EE90-10.5
EE90-13.5
90
90
90
90
7
8
9.5
12.5
18.4
16.7
15.3
13.2
650
590
540
465
3400
3400
3400
3400
2
2
2
2
1/2" NPT
1/2" NPT
1/2" NPT
1/2" NPT
EE110-8
EE110-9
EE110-10.5
EE110-13.5
110
110
110
110
7
8
9.5
12.5
22.6
21.2
19.6
16.4
800
750
691
580
3600
3600
3600
3600
2
2
2
2
1/2" NPT
1/2" NPT
1/2" NPT
1/2" NPT
EE132-8
EE132-9
EE132-10.5
EE132-13.5
132
132
132
132
7
8
9.5
12.5
27.3
24.9
23.6
19.7
965
881
832
695
3700
3700
3700
3700
2
2
2
2
1/2" NPT
1/2" NPT
1/2" NPT
1/2" NPT
EE160-8
EE160-9
EE160-10.5
EE160-13.5
160
160
160
160
7
8
9.5
12.5
30.7
30.5
28.0
23.2
1085
1076
990
820
3850
3850
3850
3850
2
2
2
2
1/2" NPT
1/2" NPT
1/2" NPT
1/2" NPT
Weight
FAD
3
m /min
cfm
Kg
Note:
All models are available in air-cooled as standard and water-cooled variants as option
Max. pressure or unload pressure for all models is 1 bar above the working pressure i.e. for a EE90-8, working pressure is 7 bar and max pressure is 8 bar
Due to continuous engineering improvements, the specifications are subject to change without prior notice
Energy efficient
Microcontroller edge
Efficient coupling
Airend and motor shafts are coupled through a permanently aligned
cushion type claw coupling. Elgis efficient coupling ensures efficient
power transmission and constant FAD throughout the life
Reports
Cumulative Report(Run Hours, Load Hours, Unload Hours, Stop Hours, Fault
DCS
ve r 1.
Remote monitoring
DCS (MODBUS RTU/RS 485): Controller is enabled to synchronize with Distributed Control System control of compressor from control panel
of customer
SCADA : Compressor control through PC with remote monitoring by Supervisory Control and Data Acquisition Process
Rated
Power
Working
Pressure
kW
bar g
FAD
3
m /min
Air outlet
connection
Weight
cfm
Kg
Dimension LXBXH (mm): Air cooled models - 2745 x 1620 x 2020mm Water cooled models - 2745 x 1620 x 1900mm
E90-8
90
7
17.0
602
3200
2 1/2" NPT
E90-9
90
8
16.1
570
3200
2 1/2" NPT
E90-11
90
10
14.0
493
3200
2 1/2" NPT
E110-8
E110-9
E110-11
110
110
110
7
8
10
20.0
19.1
16.9
706
675
598
3300
3300
3300
2 1/2" NPT
2 1/2" NPT
2 1/2" NPT
E132-8
E132-9
E132-11
132
132
132
7
8
10
24.2
22.8
20.1
855
806
710
3500
3500
3500
2 1/2" NPT
2 1/2" NPT
2 1/2" NPT
E160-8
E160-9
E160-11
160
160
160
7
8
10
28.4
26.1
23.3
1003
923
822
3600
3600
3600
2 1/2" NPT
2 1/2" NPT
2 1/2" NPT
200
200
200
200
7
8
9.5
12.5
37.7
34.7
31.9
25.5
1330
1225
1125
900
5400
5400
5400
5400
3" Flange
3" Flange
3" Flange
3" Flange
E250-8
E250-9
E250-10.5
E250-13.5
250
250
250
250
7
8
9.5
12.5
43.9
41.7
36.7
32.1
1552
1474
1295
1134
5550
5550
5550
5550
3" Flange
3" Flange
3" Flange
3" Flange
Rated
Power
Working
Pressure
FAD
Air outlet
connection
Weight
kW
HP
bar g
psi g
m3/min
cfm
Kg
A/C
90
110
132
160
200
250
125
150
175
215
270
335
4.5
4.5
4.5
4.5
4.5
4.5
65
65
65
65
65
65
17.2
20.1
24.4
30.3
37.5
43.6
608
710
860
1070
1325
1540
3100
3150
3300
3600
5100
5400
2 " NPT
2 " NPT
2 " NPT
2 " NPT
3" Flange
3" Flange
W/C
3" NPT
3" NPT
3" NPT
3" NPT
3" Flange
3" Flange
Dimension LXBXH(mm): E90-160 Air cooled models - 2745 x 1620 x 2020mm E90-160 Water cooled models - 2745 x 1620 x 1900mm
E200-250 - 4100 x 2100 x 2050 mm
Note: All models 90kW and above are available in air-cooled and water-cooled variants
Max. pressure or unload pressure for all models is 1 bar above the working pressure. i.e. For a E90-8, working pressure is 7 bar and max. pressure is 8 bar.
Due to continuous engineering improvements, specifications are subject to change without prior notice.
Matches compressor output with demand by varying motor speed.The power consumption reduces in
line with the reduction in demand. Helps in eliminating the frequent load-unload cycle and also the
wasted power from the energy bill.
A fixed speed compressor operates on a load unload band of at least 10 psi around the working
pressure whereas with Elgi VFD, compressor can be operated within a band of 2 psi. Since the
compressor is not operated under higher than working pressure requirements, there is substantial
energy saving. For every 2 psi reduction in operating pressure, there is 1% power saving.
In a fixed speed compressor with Star-Delta starter, starting current is as high as three times the full
load current (FLC).With ElgiVFD starting, starting current is less than the FLC.This helps to avoid using
heavy rated components like fuses, MCCB, cable size, generator rating, isolators etc.
28%
For compressed air systems with fluctuating demand pattern, return on investment due to power
saving will be less than 12 months.
Advantages
Mechanical
Minimum maintenance
Smooth start
Smooth control
Electrical
Low starting current
High efficiency
Improved power factor
Reduced maximum demand
Controls
ELVD 75
ELVD 90
ELVD 110
ELVD132
ELVD 160
ELVD 200
ELVD 250
Compatible
Compressor Model
E75 & EE75
E90 & EE90
E110 & EE110
E132 & EE132
E160 & EE160
E200
E250
100
Input Power %
Model
120
VFD
SAVINGS
80
60
40
20
0
10
20
30
40
50
60
Load %
Example: For a demand of 70 % of full load, the savings from ELGI Conserve compared to a fixed speed
compressor will be about 28% of full load power
70
80
90
100
Load-Unload
Modulation
VFD
Pressure Optimisation
Conventional Cascade
Additional cost of
input power above
assumed optimum
+6.25%
1
+5.00%
Additional cost of
input power above
assumed optimum
8.5
1
2
3
4
8.0
+3.75%
3
bar
+2.50%
4
+1.25%
5
System Pressure
7.5
+0.5%
+0.5%
+0.5%
+0.5%
+0.5%
7.0
6.5
Air Demand
Air
Demand
5
!
! CAP
100%
100%
Air Demand
100%
cfm
Max
Electrical
Pressure
3
phase
bar g
m/min
Volts Hz
length
600
750
900
1100
1254
1552
1750
16.99
21.24
25.48
31.15
35.51
43.95
49.55
900
900
900
900
900
1300
1300
Dimensions in mm
Flow
Model
ELRD600
ELRD750
ELRD900
ELRD1100
ELRD1254
ELRD1552
ELRD1750
16
16
16
16
16
12.5
12.5
415
415
415
415
415
415
415
50
50
50
50
50
50
50
Three
Three
Three
Three
Three
Three
Three
breadth height
1200
1200
1200
1200
1200
1800
1800
weight
Kg
Cooling
media
275
375
425
425
1000
1200
1500
Air/ Water
Air/ Water
Air/ Water
Air/ Water
Air/ Water
Air/ Water
Air/ Water
1350
1475
1725
1725
1725
1650
1650
Performance data is measured at 7 bar, inlet temperature 450C, ambient temperature 350C, pressure dew point +30C. Customised models also available on request. Dryers of higher
capacities also available.
Customized models are available on request
Dryers of higher capacities are also available
Due to continuous engineering improvements, technical specifications are subject to change without prior notice.
Correction factors
Inlet temp.
factor
250C
300C
350C
400C
450C
500C
550C
600C
1.22
1.20
1.15
1.05
0.85
0.8
0.7
Ambient temp.
factor
20 C
1.20
Working Pressure
4 Bar
5 Bar
6 Bar
7 Bar
8 Bar
9 Bar
10 Bar
11 Bar
factor
0.75
0.85
0.93
1.06
1.11
1.15
1.18
25 C
1.14
30 C
1.10
35 C
1
40 C
0.91
45 C
0.87
50 C
0.78
Airmate Filters
PF E 0020
PF- PreFilter
FF - Fine Filter
CF - Carbon Filter
Filter size
Engineering Data
Filter Type
Pipe
size
Flow rates
Weight
Dimensions (mm)
(kg)
cfm
m /h
G2
424
720
575
150
405
280
G2
635
1079
1015
280
830
450
28
G 2 1/2
847
1439
1015
280
830
580
33
G3
1129
1918
1315
320
1120
850
40
G4
1694
2878
1100
410
710
580
80
G4
2541
4317
1100
410
810
580
80
G4
3388
5756
1370
410
1140
850
90
Due to continuous engineering improvements, technical specifications are subject to change without prior notice.
H C
CLEARANCE TO
CHANGE ELEMENT
Technical Data
Maximum operating pressure
(0019 to 2119) with Autodrain
16 bar g
(232 psi g)
20 bar g
(290 psi g)
Maximum recommended
operating temperature
(Grade PF/FF)
66 C
0
(150 F)
Max. recommended
0
0
operating temperature 30 C(86 F)
(Grade CF)
Min. recommended
1.50C(350F)
Initial dry
differential pressure
Grade PF - 70m bar (1.0 psi)
Grade FF - 100m bar (1.5 psi)
Grade CF - 70m bar (1.0 psi)
Initial wet
differential pressure
Grade PF - 140m bar (2.0 psi)
Grade FF - 200m bar (3.0 psi)
Grade CF- N/A
bar g
psi g
1
15
0.38
2
29
0.53
3
44
0.65
5
73
0.85
7
100
1.0
9
131
1.13
11
13
160 189
1.25 1.36
15
218
1.46
17
247
1.56
20
290
1.7
The CF Filter will not remove CO/CO2 or other toxic gases or fumes.
Ordering example: To order a 0.01 micron filter flowing 125 cfm at 7 bar specify type FF 0127.
Replacement element is FFE0127.
VA 00 010
VA 00 020
VA 00 030
VA 00 040
Max Working
Pressure
Capacity
Model
ltr.
250
500
750
1000
0.25
0.5
0.75
1
Dimensions (mm)
bar g
Height
Dia.
12.5
12.5
12.5
12.5
1745
2010
2095
2700
500
622
752
750
1
2
16
3
15
14
6
11
12
13
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Oil
Air
12.
13.
14.
15.
16.
Fan
Oil cooler
After cooler
Ball valve-service line
Pressure transmitter
Vapour filter
Particulate
filter
Dryer
Oil Filter
Receiver
Oil/Water
Separator
Air compressor
Drain taps
Elgi serves the world marketplace. Over two million compressors are powering business in 63 countries worldwide. The company offers a
strong sales and service network with a well-knit distribution network of 114 dealers and 165 distributors worldwide. Elgi has its own
manufacturing facilities in India, China and France. It has also set up warehouse facilities in Brazil, Middle East and Australia.
Customers
I(A)/6108/05/12/1000/2012/06/01/S
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