Beruflich Dokumente
Kultur Dokumente
MC LC
Mc lc ..................................................................................................................... 1
Chng I: Nghin cu phn tch cu trc thang my .............................................. 3
I. Gii thiu thang my ...................................................................................... 3
II. Phn loi thang my ...................................................................................... 6
1. Phn loi theo chc nng .............................................................................. 6
2. Phn loi theo tc dch chuyn. ................................................................ 6
3. Phn loi theo ti trng .................................................................................. 7
4. Phn loi theo v tr t b ko ti ............................................................... 7
5. Theo h thng vn hnh. .............................................................................. 7
III.
Trang thit b c kh ca thang my ........................................................... 8
1. Tng th c kh thang my ........................................................................... 8
2. Thit b lp t trong bung my ................................................................... 8
3. Thit b lp trong ging thang my .............................................................. 10
4. Thit b lp t trong h ging thang my .................................................. 10
5. Cc thit b c nh trong ging thang ......................................................... 11
5.1 Ray dn hng ..................................................................................... 11
5.2 Gim chn ............................................................................................. 11
6. Cabin v cc thit b lin quan ..................................................................... 11
6.1 Khung cabin ........................................................................................... 11
6.2 Ngm dn hng.................................................................................. 11
6.3 H thng treo ca bin ............................................................................... 12
6.4 Bung cabin .......................................................................................... 12
6.5 H thng ca cabin v ca tng .......................................................... 12
7. H thng cn bng trong thang my............................................................. 12
7.1 i trng ................................................................................................ 13
7.2 Xch v cp cn bng ........................................................................... 13
7.3 Cp nng ................................................................................................ 13
7.4 B ko ti .............................................................................................. 14
8. Thit b an ton c kh ............................................................................... 14
8.1 Phanh hm in t : ............................................................................... 14
8.2 Phanh bo him : .................................................................................. 14
9. Cm bin v tr ............................................................................................. 15
IV. H thng mch in ca thang my ......................................................... 18
1. Mch ng lc: ........................................................................................... 18
2. Mch iu khin: ........................................................................................ 18
3. Mch tn hiu: ............................................................................................ 18
4. Mch chiu sng: ........................................................................................ 18
5. Mch an ton: ............................................................................................. 18
Chng II: kho st c tnh ca thang my v cc yu cu iu khin............. 19
I. Kho st c im ca thang ....................................................................... 19
II. Tnh chn cng sut ng c chuyn ng thang my ............................... 22
III.
Cc h truyn ng dng trong thang my ............................................... 26
IV. c im c trng cho ch lm vic ca h truyn ng thang my
27
V.
nh hng ca tc , gia tc v git i vi h truyn ng thang
my 27
Svth: Don Hong Mai
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i vi nh s dng nhiu thang, bn cnh vic chn tnh nng k thut cn phi
b tr chng thnh nhm sao cho hp l tn dng nng sut ti u ca thang cng
nh to thun li cho khch.
i vi cc to nh cao tng c lng hnh khch cn vn chuyn ln ngi ta
thng chi thang my ra lm cc nhm ring phc v cc thnh phn khc nhau theo
chiu cao ca to nh.Cc thang my cc nhm khc nhau c th c tnh nng k
thut khc nhau,thng cc thang phc v cho cc tng cao c tI v tc nh mc
ln hn cc thang phc v phn thp hn.
II. PHN LOI THANG MY
Tu thuc vo tnh cht,chc nng ca thang my.Thang my c th phn loi
thnh rt nhiu loi tu thuc vo cc tnh cht.v d nh phn loi theo h dn ng
cabin,theo v tr t b ko ti,theo h thng vn hnh,theo cng dng.di y l
mt s phn loi:
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I.
II.
III. TRANG THIT B C KH CA THANG MY
1. Tng th c kh thang my
Cc thit b chnh ca thang my gm c : bung thang ,ti nng, cp treo
bung thang, i trng, ng c truyn ng, phanh hm in t v cc thit b iu
khin khc.
Tt c cc thit b ca thang my c trong ging bung thang (khong
khng gian t trn ca tng cao nht n mc su nht ca tng 1), trong bung my
(trn sn tng cao nht ) v h bung thang (di mc sn tng 1). B tr c thit b
ca mt thang my c biu din trn hnh 1.2.
Cc thit b thang gm c : 1. ng c in ; 2. Puli ; 3. Cp treo; 4. B hn
ch tc ; 5.Bung thang ; 6. Thanh dn hng ;7. H thng i trng ; 8. Tr c
nh ; 9. Puli dn hng ; 10. cp lin ng ; 11. Cp cp in ; 12. ng c ng
m ca bung thang.
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7.1 i trng
i trng l b phn ng vai tr chnh trong h thng cn bng ca thang
my.i vi thang my c chiu cao nng khng ln, ngi ta chn i trng sao cho
trng lng ca n cn bng vi trng lng ca cabin v mt phn ti trng nng
,cp in v khng dng cp hoc xch cn bng.Khi thang my c chiu cao nng
ln, trng lng ca cp nng v cp in l ng k nn ngi ta phi dng cp hoc
xch cn bng b tr li phn ti trng ca cp in v cp nng chuyn t nhnh
treo cabin sang nhnh treo i trng v ngc li khi thang my hot ng.
7.3 Cp nng
C cu to bng si thp cacbon tt c gii hn bn 1400 1800 N/mm 2 .
Trong thang my thng dng t 3 n 4 si cp bn. Cp nng c chn theo iu
kin sau:
MAX
*n
Trong :
Smax - lc cng cp ln nht trong qu trnh lm vic ca thang my ;
Sd
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7.4 B ko ti
Tu theo s dn ng m b ti ko c t trong phng my dn ng
nm pha trn, pha di hoc nm cnh ging thang. B ti ko dn ng in
gm c hp gim tc v loi khng c hp gim tc. i vi thang my c tc ln
ngi ta dng b ti ko khng c hp gim tc.
8. Thit b an ton c kh
Thit b an ton c kh trong thang my c vai tr m bo an ton cho thang my
v hnh khch trong trng hp xy ra s c nh :t cp, cp trt trn rnh puly
ma st, cabin h vi tc vt qu gi tr cho php. Thit b an ton c kh trong
thang my gm c:
8.1 Phanh hm in t :
V kt cu, cu to, nguyn l hot ng ging nh phanh hm in t dng trong
cc c cu ca cu trc.
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9. Cm bin v tr
Trong thang my v my nng, cc bn phn cm bin v tr dng :
- Pht lnh dng bung thang mi tng.
- Chuyn i tc ng c truyn ng t tc cao sang tc thp khi
bung thang n gn tng cn dng, nng cao dng chnh xc ca bung thang.
- Xc nh v tr ca bung thang.
Hin nay, trong s khng ch
thang my v my nng thng dng ba loi
cm bin v tr :
+ Cm bin v tr kiu c kh(cng
tc chuyn i tng)
Hnh 1.5 Cm bin v tr kiu c kh
1. Tm cch in; 2. Tip im tnh;
3.Tip im ng ; 4. Cn gt; 5. Vng m
cao su
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kho v transito T2 thng, rle trung gian RTr tc ng, cn khi bung thang n
ng tng, nh sng b che khut, TT kho, T1 thng, T2 kho, rle trung gian RTr
khng tc ng.
IV. H THNG MCH IN CA THANG MY
1. Mch ng lc:
l h thng iu khin c cu dn ng thang my ng m,o chiu c cu dn
ng v phanh ca b ti ko. H thng phi m bo vic iu chnh tc chuyn
ng ca cabin sao cho qu trnh m my v phanh c m du v dng cabin chnh
xc.
2. Mch iu khin:
L h thng iu khin tng c tc dng thc hin mt chng trnh iu khin phc
tp, ph hp vi chc nng yu cu ca thang my,H thng iu khin tng c
nhim v:lu tr cc lnh di chuyn t cabin, cc lnh gi tng ca hnh khch v
thc hin cc lnh di chuyn hoc dng theo mt th t u tin no ,sau khi thc
hin xong lnh iu khin th xo b ,xc nh v ghi nhn thng xuyn v tr cabin
v hng chuyn ng ca n.Tt c cc h thng iu khin t ng u dng nt
n.
3. Mch tn hiu:
l h thng cc n tn hiu vi cc k hiu thng nht ho bo hiu
trng thi ca thang my, v tr v hng chuyn ng ca cabin.
5. Mch an ton:
l h thng cc cng tc, r le ,tip im nhm m bo an ton cho ngi ,
hng ho v thang my khi hot ng, c th l:bo v qu ti cho ng c, thit b
hn ch ti trng nng,cc cng tc hnh trnh,cc tip im ti ca cabin, ca tng,
ti h treo cabin v ti b hn ch tc , cc r leMch an ton ngt t ng ngt
in n mch ng lc dng thang hoc thang khng hot ng c trong cc
trng hp sau:
- mt in,mt pha, o pha, mt ng tip t
- qu ti
- cabin vt qu gii hn t cng tc hn ch hnh trnh.
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IV.
Nh hnh chnh:
Nh :
Khch sn:
Bnh vin
Trong mi nhm li c th c chia nh c th chn thang my c tnh nng
k thut ph hp hn.
V d nhm nh hnh chnh c th phn thnh nh hnh chnh thun ty(c quan
b,c quan hnh chnh s nghip) v nhm nh hnh chnh c kt hp vi sn
xut,nghin cu khoa hc
D cc to nh cng nh chng loi thang rt l a dng ,song mc ch vic
chn thang nh trn nu phi tho mn c cc yu cu vn chuyn s hnh
khch trong thi gian nht nh m khng phi ch lu cng nh phi trong cabin
qu lu.Thc t lng hnh khch thay i cn vn chuyn li thay i khng theo
Svth: Don Hong Mai
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quy lut nht nh,m thay i theo nhng gi khc nhau trong ngy tu theo tnh
cht ,c im , mc ch s dng ca to nh.im chung ca s thay i ny c
nhng gi cn vn chuyn nhiu hnh khch c gi l gi cao im.
th t l hnh khc ti
gi cao im
1. nng sut vn
chuyn trong 5
pht
2. nng sut trong 45
pht
3. nng sut trong 1h
Gi lm vic 9h
1
2
3
A( N a )i
trong :
N * 100
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i
- ch s cng vn chuyn hnh khch , c trng cho s lng khch
100
Trong : P
3600 * E
(2.1)
2H
tn
v
- h s lp y ph ti ca thang my ;
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Theo biu thc (2.1) ta thy rng nng sut ca thang my t l thun vi trng ti
ca bung thang E v t l nghch vi
ti ln.
Cn h s lp y ph thuc ch yu vo cng vn chuyn hnh khch
thng ly bng :
( 0,6 0,8)
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Pc
G G .v.g *
bt
10
kW
(2.2)
cn
1
G Gbt
G bt . . v. k . g .10
kW
(2.3)
v khi h ti :
ch
1
bt
3
G G G dt . . v . k . g .10
Trong :
cn
kW
(2.4)
kW ;
ch
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dt
Khi tnh chn khi lng ca i trng G, lm sao cho khi lng ca n cn
bng c vi khi lng ca bung thang G v mt phn khi lng ca hng ho
G. Khi lng ca i trng c tnh theo biu thc sau :
G G
dt
bt
G kg
(2.5)
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F G G G k G g
bt
Trong :
G
k
(2.6)
G
G
dt
; trong
F.R
i
F.R
i
Vi F > 0
N
Vi F < 0
- t s truyn ca c cu nng ;
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M M
dtr
dng cho cc loi thang my trng ti ln, cho php cht lng ca h thng truyn
ng khi tng tc v gim tc, nng cao chnh xc khi dng.
-
ngun t b bin tn thng dng trong cc thang my tc cao (khi v>1,5 m/s) ,
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m t. Trong trng hp
d
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s gia tc c chn ti u l a 2 m/ s .
Mt i lng khc quyt nh s di chuyn m ca bung thang l tc
tng ca gia tc khi m my v tc gim ca gia tc khi hm my. Ni cch khc
2
da d v d S
dt d t d t
3
). Khi gia tc
< 20m/ s .
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(hnh
3.34).
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S ' v t
[m]
(2.7)
Trong :
S' .
mv
S ''
2 F F
0
ph
[m]
(2.8)
ph
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D
2
S ''
2i M M
J
ph
[m]
(2.9)
Trong : J
- ng knh ca puli ko cp , m;
- t s truyn.
'
"
J 0
2i ( M ph
2.10
2.11
thang my.
Svth: Don Hong Mai
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1. s khi ca h bin tn ng c
Ngun d phng
H thng rle
PLC
cc cm
bin u
vo
IU KHIN TRUNG TM
H thng ph tr
phanh
Bin tn
ng c nng h
Bin tn
ng c ng m ca
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UL/CUL cho vic lu hnh trn ton th gii. V vy khi s dng bin tn 3G3MV
ca omron m bo c s lm vic n nh, mc tin cy cao, cho php phm vi
iu chnh rng, lm vic an ton.v.v.
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2
2.1
XII.
ct u ra
-
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mch.Nu trng thi mch khng trng vi tn hng th l trng thi khng n
nh.
-
ra tng ng.
-
trng thi :S1 ( lm vic tc thp) ,S2 (o chiu quay), S3(dng my).
Mi trng thi ca mch c th din t bng ngn ng v km theo mt con s
gi tn trng thi .V d ta xt trng thi S1 lc ny my hot ng tc thp
.Nu lc ny cho bin tc ng th my vn lm vic ch thp (trng thi S1 l
trng thi n nh), nu cho bin tc ng th my s chuyn sang trng thi S2,
nhng trng thi S2 ghi hng S1 l trng thi khng n nh -trng thi trung gian
,mch ang chun b chuyn sang trng thi n nh khc ,nu cho bin tc ng
th mch s chuyn t trng thi S1 sang trng thi S3(trng thi S3 khng n nh).
Cc bin u ra Y1, Y2 lc ny u bng 0. Tng t nh vy ta s l gii cc trng
thi kt qu hng 2, hng 3.
Khi bng trng thi chuyn ch c mt tn hiu th c th khng dng ct tn hiu
ra, cc gi tr tn hiu ra c ghi lun vo cc trng thi chuyn (hnh 3)
Trng
Thi
tn hiu vo
tn hiu ra
Y1
Y2
S1
S2
S3
Hnh 1
Trng thi
tn hiu vo
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Tn hiu ra
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Y1
Y2
S1(tc thp)
S1
S2
S3
S1
S2
S3(ngng my)
S3
Hnh 2
S1
S2/1
S4/0
S4/0
S2
S4/1
S4/0
S4/1
S2
S4/1
S4/1
S4/1
S4
S4/1
S4/0
S4/0
S5
S4/0
S4/0
S4/0
Bin (V)
Trng
thi (S)
Hnh 3
Svth: Don Hong Mai
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II.
III.
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x l yu cu ca cc tng
cc tng ging nhau nn ta ch vit mt tng l c th suy ra cc tng khc
di y l vit cho tng 2
1. Xc nh cc yu cu phc v v lu gi cc yu cu
Cc yu cu ca hnh khch phi c x l khi thang my ang hot ng ti
bt k thi im no. Bi ton t ra l phi lu c trng thi yu cu ca cc nt
gi tng trong bung thang cng nh nt n tng ti cc tng. Lu tt c cc lnh
nm ngoi khng cho php di chuyn n so vi lnh u tin nht, ng thi lu tt
c cc lnh khng cng hnh trnh chnh (c xc nh l nh bin trung gian ang
nng hoc ang h), sau khi thc hin xong cc lnh chnh, thang my s quay tr li
thc thi cc lnh c lu.
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v tr thang bng
tng
v ng vi yu cu
u tin
No
ng m ca thang
CTT
Dng
T bng trng thi ta suy ra phng trnh logic cho dng bung thang:
Dung ChonT * CTT
Dung ChonT1 * CCT 1 * CTT 2 ChonT 2 * CTT 2 * CTT 3 ChonT 3 * CTT 3 * CTT 4
ChonT 4 * CTT 4 * CTT 5 ChonT 5 * CTT 5 * CTT 6 ChonT 6 * CTT 6 * CTT 7
ChonT 7 * CTT 7 * CTT 8 ChonT 8 * CTT 8 * CTT 9 ChonT 9 * CTT 9 * CTT 10
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RLT
CT
CGTL
CGTX
CTT x_1
CTT x_3
N
H
CT2
CGTL2
CGTX2
CTT2_1 CTT2_3
RLT2
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6. Bi ton ng m ca
ng m ca bung thang cho php hnh khch v hng ho c th di
chuyn ra v vo bung thang mt cch hp l, an ton khi thang my hot
ng. C th l khi bung thang ang nng hoc h th ca bung thang khng
c php m ra gy nguy him cho hnh khch. Ca bung thang c m
t ng trong thi gian quy nh khi thang my dng ti tng no sau t
ng ng li v ca cng c th c ng m cng bc nh nt ng m
ca cng bc trong bung thang hoc khi c yu cu gi tng ca chnh
hnh khch ti tng khi thang my cha nng hoc h. Hoc khi thang ang
ng th gp chng ngi vt khng th ng ca thang. Lu sau xc nh
cc trng thi ca ng m ca:
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V tr
M ca
Ca chm cm
bin cha
No
Dng i
m 5 s
ng ca
Chm cm
bin ng
No
Xo lnh
iu khin ng m ca ta c cc t hp bin u vo gm c:
-
ng cng bc(DCB)
M cng bc(MCB)
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CBT
CBDC
CBVC
DC
YCT
CBT
CBMC
CBVC
MC
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PLC
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nh khng phi bin i g ngoi vic np nhng chng trnh khc nhau. Nh vy,
vi chng trnh iu khin trong mnh, PLC tr thnh mt b iu khin s nh gn,
d thay i thut ton v c bit d trao i thng tin vi mi trng xung quanh
(vi cc PLC khc hoc vi my tnh). Ton b chng trnh iu khin c lu
nh trong b nh ca PLC di dng cc khi chng trnh (khi OB, FC hoc FB)
v c thc hin lp theo chu k ca vng qut (scan).
thc hin mt chng trnh iu khin tt nhin PLC phi c chc nng nh mt
my tnh ngha l phi c mt b vi x l (CPU), mt h iu hnh, b nh lu
chng trnh iu khin, d liu v phi c cc cng vo ra giao tip c vi i
tng iu khin v trao i thng tin vi mi trng xung quanh. Bn cnh
phc v bi ton iu khin s, PLC cn cn phi c thm cc khi chc nng c
bit khc nh l b m (Counter), b thi gian (Timer) v cc khi hm chuyn
dng.
S ra tng nhng ng dng PLC trong cng nghip thc y cc nh sn xut trn
th gii hon chnh cc h PLC vi mc khc nhau v kh nng, tc x l v
hiu xut. Cc h PLC pht trin t loi lm vic c lp, ch vi 20 ng vo/ra v
dung lng b nh chng trnh 500 bc n cc module nhm d dng m rng
thm kh nng v chc nng chuyn dng:
X l tn hiu lin tc (Module Analog).
iu khin ng c Servo, ng c bc.
Truyn thng.
Cng vi s pht trin ca k thut vi mch, k thut PLC c nhng bc tin b
vt bc. C th ni nu khng c k thut PLC th khng c t ng ha trong cc
ngnh cng nghip.
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chc.
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thnh khi. Kch thc cng nh s lng khi do ngi s dng quy
nh, ph hp vi tng bi ton iu khin. Chng trnh c th truy
nhp min ny theo tng bit (DXB), byte (DBB), t (DBW) hoc theo
tng t kp (DBD).
khi chng trnh OB, FC, FB t chc v s dng cho cc bin nhp
tc thi v trao i d liu ca bin hnh thc vi nhng khi chng
trnh gi n. Ni dung ca mt s d liu trong min nh ny s b
xo khi kt thc chng trnh tng ng trong OB, FC, FB. Min ny
c th c truy nhp t chng trnh theo bit (L), byte(LB), t (LW)
hoc t kp(LD).
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qut. Ni cch khc, thi gian vng qut quyt nh tnh thi gian thc ca chng
trnh iu khin trong PLC. Thi gian vng qut cng ngn, tnh thi gian thc ca
chng trnh cng cao.
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cc tham tr ny cho khi m v gii phng khi con cng local block ra
khi vng Work memory.
Quan st vic thc hin chng trnh iu khin trong mt trm PLC v g ri
chng trnh.
Ngoi ra Step7 cn c c mt th vin y vi cc hm chun hu ch, phn
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III.
IV.
V.
V.
VI.
VII.
VIII.
IX.
X.
CHNG IV: XY DNG M HNH M PHNG THANG MY
XI.
XC NH CC VN S M PHNG
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- iu khin thang my bng 4 nt n tng (DT1, DT2, DT3, DT4) trong bung
thang v 4 nt gi tng tng ng trn mi tng (1GT,2GT, 3GT,4GT).
- C 4 cng tc tng b tr 4 tng xc nh v tr ca bung thang.
- Minh ho trng thi c chn ca cc nt yu cu bng cc n tng ng.
- Cc nt yu cu iu khin (DT v GT) c th c chn lin tip v c lu gi,
khi chng c x l u tin theo hnh trnh.
- Khi bung thang c iu khin n tng yu cu n s dng li trong vng 5s,
lc ny n bo rtng thi ti tng cng sng nhp nhy. Sau 5s n s tt, nu cn yu
cu n cc tng khc th thang my tip tc, cn nu khng n s dng li ti v tr .
3. Cng ngh 3.
Xy dng chng trnh iu khin thang my ch ngi 4 tng n gin.
- iu khin thang my bng 4 nt DT trong bung thang v 4 nt GT ti mi tng.
C 4 cng tc tng b tr ti mi tng.
- Cc yu cu iu khin c th c la chn lin tip, minh ho bng n trng thi
sng. Cc yu cu ny s c x l u tin theo hnh trnh ang chuyn ng. Khi bung
thang di chuyn ti tng yu cu, ca bung thang s m ra ng thi n trng thi s sng
nhp nhy, sau khong 5s ca bung thang ng li, n trng thi tt. Nu cn yu cu iu
khin th bung thang tip tc c iu khin, nu khng n s dng ti v tr tng .
4. Cng ngh 4.
Xy dng chng trnh iu khin thang my ch ngi 4 tng n gin.
- iu khin thang my bng 4 nt DT (DT1, DT2,DT3,DT4) trong bung thang v 6
nt GT (1GTL, 2GTL, 2GTX, 3GTL, 3GTX, 4GTX) ti cc ca tng. C 4 cm bin tng b
tr ti cc tng xc nh v tr ca bung thang.
- Khi nhn cc nt DT hoc GT , cc yu cu ny s c lu gi v s c x l
u tin theo hnh trnh.
- Khi bung thang ti tng yu cu, n hu yu cu c x l, dng li trong
khong 5s, lc ny n trng thi nhp nhy vi tn s 0,5Hz. Sau khong thi gian ny n
trng thi tt, nu cn yu cu n tip tc x l, nu khng n s dng li ti v tr tng .
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