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API 600

Steel Gate Valves Flanged and Buttwelding Ends, Bolted Bonnet Thirteenth Edition, January 2015

API 600 NPS 4 (DN100) WCB Class 150 (PN20) Bolted Bonnet Gate Valve

28 Feb. 2016

The aim of the training is to improve awareness and knowledge about API Valves. This document does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.

Prepared By

NILESH MISTRY

(Quality Assurance Engineer, B.E Mechanical) E-Mail: mistrynilesh@icloud.com

1

INTRODUCTION

1 INTRODUCTION
1 INTRODUCTION

TECHNICAL SPECIFICATIONS OF THE VALVE

TECHNICAL SPECIFICATIONS OF THE VALVE V a l v e D e s c r i

Valve Description

API 600 NPS 4 (DN100) Class 150 (PN20) Bolted Bonnet Gate Valve

Valve Size

NPS 4 (DN100)

Pressure Class

150 (PN 20)

End Connection

Raised Face Flanged

Material of Construction

ASTM A216 Gr. WCB

Pressure Rating

19.6 bar @ -29 to 38°C, 1.4 bar @ 538°C

285 psig @ -20 to 100°F, 20 psig @ 1000°F

Valve Orientation

Unidirectional

Wedge Type

Flexible Wedge

Operation

Manually Operated Handwheel

Body Material

ASTM A216 Gr. WCB

Bonnet Material

ASTM A216 Gr. WCB

Nominal Trim Material

316 (Combination # - 10)

IDENTIFICATION OF VALVE TERMS

IDENTIFICATION OF VALVE TERMS
IDENTIFICATION OF VALVE TERMS

2

DESIGN

2 DESIGN
2 DESIGN

PRESSURE TEMPERATURE RATINGS

PRESSURE TEMPERATURE RATINGS Note: The Clause Numbers mentioned in this presentation except Chapter 5, are directly
Note:
Note:

The Clause Numbers mentioned in this presentation except Chapter 5, are directly taken from API 600 Standard, 13 th Edition, January 2015

Data Courtesy : ASME B16.34 (2013)

PRESSURE TEMPERATURE RATINGS

PRESSURE TEMPERATURE RATINGS Data Courtesy : ASME B16.34 (2013)
PRESSURE TEMPERATURE RATINGS Data Courtesy : ASME B16.34 (2013)

Data Courtesy : ASME B16.34 (2013)

PRESSURE TEMPERATURE RATINGS

PRESSURE TEMPERATURE RATINGS Data Courtesy: ASME B16.34 (2013)
PRESSURE TEMPERATURE RATINGS Data Courtesy: ASME B16.34 (2013)

Data Courtesy:

ASME B16.34 (2013)

BODY WALL THICKNESS

BODY WALL THICKNESS Data Courtesy : API 600 (13 t h Edition, Jan 2015)

Data Courtesy : API 600 (13 th Edition, Jan 2015)

BODY WALL THICKNESS

BODY WALL THICKNESS Data Courtesy : API 600 (13 t h Edition, Jan 2015)
BODY WALL THICKNESS Data Courtesy : API 600 (13 t h Edition, Jan 2015)

Data Courtesy : API 600 (13 th Edition, Jan 2015)

BONNET WALL THICKNESS

BONNET WALL THICKNESS Data Courtesy : API 600 (13 t h Edition, Jan 2015)

Data Courtesy : API 600 (13 th Edition, Jan 2015)

BODY FLANGED ENDS - DIMENSIONS

BODY FLANGED ENDS - DIMENSIONS Data Courtesy : ASME B16.5 (2013)
BODY FLANGED ENDS - DIMENSIONS Data Courtesy : ASME B16.5 (2013)

Data Courtesy : ASME B16.5 (2013)

BODY FLANGED ENDS - DIMENSIONS

BODY FLANGED ENDS - DIMENSIONS Data Courtesy : ASME B16.5 (2013)
BODY FLANGED ENDS - DIMENSIONS Data Courtesy : ASME B16.5 (2013)

Data Courtesy : ASME B16.5 (2013)

BODY FLANGED ENDS - DIMENSIONS

BODY FLANGED ENDS - DIMENSIONS Data Courtesy : ASME B16.5 (2013)
BODY FLANGED ENDS - DIMENSIONS Data Courtesy : ASME B16.5 (2013)
BODY FLANGED ENDS - DIMENSIONS Data Courtesy : ASME B16.5 (2013)

Data Courtesy : ASME B16.5 (2013)

FACE TO FACE & END TO END DIMENSIONS

FACE TO FACE & END TO END DIMENSIONS Data Courtesy : ASME B16.10 (2009)
FACE TO FACE & END TO END DIMENSIONS Data Courtesy : ASME B16.10 (2009)

Data Courtesy : ASME B16.10 (2009)

FACE TO FACE & END TO END DIMENSIONS

FACE TO FACE & END TO END DIMENSIONS Data Courtesy : ASME B16.10 (2009)
FACE TO FACE & END TO END DIMENSIONS Data Courtesy : ASME B16.10 (2009)
FACE TO FACE & END TO END DIMENSIONS Data Courtesy : ASME B16.10 (2009)

Data Courtesy : ASME B16.10 (2009)

FACE TO FACE & END TO END DIMENSIONS

FACE TO FACE & END TO END DIMENSIONS Data Courtesy : ASME B16.10 (2009)
FACE TO FACE & END TO END DIMENSIONS Data Courtesy : ASME B16.10 (2009)

Data Courtesy : ASME B16.10 (2009)

BODY SEATS

BODY SEATS Data Courtesy : ASME B16.34 (2013)
BODY SEATS Data Courtesy : ASME B16.34 (2013)

Data Courtesy : ASME B16.34 (2013)

BODY SEATS

BODY SEATS
BODY SEATS
BODY SEATS
BODY SEATS
BODY SEATS

BODY SEATS

BODY SEATS
BODY SEATS

BONNET

BONNET
BONNET
BONNET
BONNET

BODY TO BONNET JOINT

BODY TO BONNET JOINT
BODY TO BONNET JOINT
BODY TO BONNET JOINT

BODY TO BONNET JOINT

BODY TO BONNET JOINT
BODY TO BONNET JOINT
BODY TO BONNET JOINT
BODY TO BONNET JOINT

BODY TO BONNET JOINT

BODY TO BONNET JOINT .
BODY TO BONNET JOINT .
BODY TO BONNET JOINT .
.
.

BODY TO BONNET JOINT

BODY TO BONNET JOINT
BODY TO BONNET JOINT
BODY TO BONNET JOINT
BODY TO BONNET JOINT
BODY TO BONNET JOINT

GATE

GATE Data Courtesy : API 600 (13 t h Edition, Jan 2015)

Data Courtesy : API 600 (13 th Edition, Jan 2015)

GATE Data Courtesy : API 600 (13 t h Edition, Jan 2015)

GATE

GATE
GATE
GATE
GATE

YOKE

YOKE
YOKE
YOKE
YOKE
YOKE
YOKE

STEM AND STEM NUT

STEM AND STEM NUT Data Courtesy : API 600 (13 t h Edition, Jan 2015)
STEM AND STEM NUT Data Courtesy : API 600 (13 t h Edition, Jan 2015)

Data Courtesy : API 600 (13 th Edition, Jan 2015)

STEM AND STEM NUT

STEM AND STEM NUT Data Courtesy : API 600 (13 t h Edition, Jan 2015)
STEM AND STEM NUT Data Courtesy : API 600 (13 t h Edition, Jan 2015)

Data Courtesy : API 600 (13 th Edition, Jan 2015)

STEM AND STEM NUT

STEM AND STEM NUT
STEM AND STEM NUT
STEM AND STEM NUT
STEM AND STEM NUT

STEM AND STEM NUT

STEM AND STEM NUT
STEM AND STEM NUT
STEM AND STEM NUT
STEM AND STEM NUT
STEM AND STEM NUT

STEM AND STEM NUT

STEM AND STEM NUT
STEM AND STEM NUT
STEM AND STEM NUT

PACKING & PACKING BOX

PACKING & PACKING BOX
PACKING & PACKING BOX
PACKING & PACKING BOX

PACKING & PACKING BOX

PACKING & PACKING BOX
PACKING & PACKING BOX

PACKING & PACKING BOX

PACKING & PACKING BOX
PACKING & PACKING BOX

BOLTING

BOLTING
BOLTING
BOLTING
BOLTING
BOLTING

BOLTING

BOLTING
BOLTING

OPERATION

OPERATION
OPERATION
OPERATION
OPERATION
OPERATION

BYPASS AND OTHER AUXILIARY CONNECTIONS

BYPASS AND OTHER AUXILIARY CONNECTIONS
BYPASS AND OTHER AUXILIARY CONNECTIONS

3

MATERIALS

3 MATERIALS
3 MATERIALS

MATERIALS OTHER THAN TRIM MATERIALS

MATERIALS OTHER THAN TRIM MATERIALS Data Courtesy : API 600 (13 t h Edition, Jan 2015)
MATERIALS OTHER THAN TRIM MATERIALS Data Courtesy : API 600 (13 t h Edition, Jan 2015)

Data Courtesy : API 600 (13 th Edition, Jan 2015)

MATERIALS OTHER THAN TRIM

MATERIALS OTHER THAN TRIM Data Courtesy : API 600 (13 t h Edition, Jan 2015)
MATERIALS OTHER THAN TRIM Data Courtesy : API 600 (13 t h Edition, Jan 2015)

Data Courtesy : API 600 (13 th Edition, Jan 2015)

TRIM

TRIM
TRIM
TRIM
TRIM
TRIM

TRIM

TRIM

4

TESTING, INSPECTION AND EXAMINATION

4 TESTING, INSPECTION AND EXAMINATION
4 TESTING, INSPECTION AND EXAMINATION

INSPECTION AND EXAMINATION

INSPECTION AND EXAMINATION PRESSURE TESTS REPAIR OF DEFECTS
INSPECTION AND EXAMINATION PRESSURE TESTS REPAIR OF DEFECTS

PRESSURE TESTS

INSPECTION AND EXAMINATION PRESSURE TESTS REPAIR OF DEFECTS

REPAIR OF DEFECTS

INSPECTION AND EXAMINATION PRESSURE TESTS REPAIR OF DEFECTS

5

PRESSURE TESTING

5 PRESSURE TESTING
5 PRESSURE TESTING

TEST LOCATION

TEST LOCATION TEST EQUIPMENT Note: The Clause Numbers mentioned in this Chapter, are directly taken from

TEST EQUIPMENT

TEST LOCATION TEST EQUIPMENT Note: The Clause Numbers mentioned in this Chapter, are directly taken from

Note:

The Clause Numbers mentioned in this Chapter, are directly taken from API 598 Standard, 9 th Edition, September 2009.

TESTS REQUIRED

TESTS REQUIRED
TESTS REQUIRED

TESTS REQUIRED

TESTS REQUIRED Data Courtesy : API 598 (9 t h Edition, September 2009)

Data Courtesy : API 598 (9 th Edition, September 2009)

TEST FLUID

TEST FLUID
TEST FLUID
TEST FLUID
TEST FLUID

TEST PRESSURE

TEST PRESSURE Data Courtesy : API 598 (9 t h Edition, September 2009)
TEST PRESSURE Data Courtesy : API 598 (9 t h Edition, September 2009)

Data Courtesy : API 598 (9 th Edition, September 2009)

TEST PRESSURE

TEST PRESSURE Data Courtesy : API 598 (9 t h Edition, September 2009)
TEST PRESSURE Data Courtesy : API 598 (9 t h Edition, September 2009)

Data Courtesy : API 598 (9 th Edition, September 2009)

TEST DURATION

TEST DURATION Data Courtesy : API 598 (9 t h Edition, September 2009)
TEST DURATION Data Courtesy : API 598 (9 t h Edition, September 2009)

Data Courtesy : API 598 (9 th Edition, September 2009)

TEST LEAKAGE SHELL, STEM SEALS & BACKSEAT

TEST LEAKAGE – SHELL, STEM SEALS & BACKSEAT
TEST LEAKAGE – SHELL, STEM SEALS & BACKSEAT
TEST LEAKAGE – SHELL, STEM SEALS & BACKSEAT
TEST LEAKAGE – SHELL, STEM SEALS & BACKSEAT
TEST LEAKAGE – SHELL, STEM SEALS & BACKSEAT

TEST LEAKAGE CLOSURE

TEST LEAKAGE – CLOSURE Data Courtesy : API 598 (9 t h Edition, September 2009)
TEST LEAKAGE – CLOSURE Data Courtesy : API 598 (9 t h Edition, September 2009)
TEST LEAKAGE – CLOSURE Data Courtesy : API 598 (9 t h Edition, September 2009)

Data Courtesy : API 598 (9 th Edition, September 2009)

PRESSURE TEST PROCEDURES

PRESSURE TEST PROCEDURES
PRESSURE TEST PROCEDURES
PRESSURE TEST PROCEDURES

PRESSURE TEST PROCEDURES BACKSEAT TEST

PRESSURE TEST PROCEDURES – BACKSEAT TEST
PRESSURE TEST PROCEDURES – BACKSEAT TEST
PRESSURE TEST PROCEDURES – BACKSEAT TEST
PRESSURE TEST PROCEDURES – BACKSEAT TEST

PRESSURE TEST PROCEDURES SHELL TEST

PRESSURE TEST PROCEDURES – SHELL TEST

PRESSURE TEST PROCEDURES LOW PRESSURE CLOSURE TEST

PRESSURE TEST PROCEDURES – LOW PRESSURE CLOSURE TEST
PRESSURE TEST PROCEDURES – LOW PRESSURE CLOSURE TEST
PRESSURE TEST PROCEDURES – LOW PRESSURE CLOSURE TEST
PRESSURE TEST PROCEDURES – LOW PRESSURE CLOSURE TEST

PRESSURE TEST PROCEDURES LOW PRESSURE CLOSURE TEST

PRESSURE TEST PROCEDURES – LOW PRESSURE CLOSURE TEST

PRESSURE TEST PROCEDURES HIGH PRESSURE CLOSURE TEST

PRESSURE TEST PROCEDURES – HIGH PRESSURE CLOSURE TEST

6

MARKING

6 MARKING
6 MARKING

MARKING

MARKING
MARKING

ASME B16.34 MARKING REQUIREMENTS

ASME B16.34 – MARKING REQUIREMENTS Name The Manufacturer’s name or trademark Materials Cast valves shall
ASME B16.34 – MARKING REQUIREMENTS Name The Manufacturer’s name or trademark Materials Cast valves shall

Name

The Manufacturer’s name or trademark

Materials

Cast valves shall be marked with the heat number or heat identification and symbols (letters and numbers) as given in the ASTM specifications to designate the material grade.

Rating

The valve body shall be marked with the number that corresponds to the pressure rating class designation except the special class, limited class, intermediate rated standard class and intermediate rated special class valves may instaed be marked with the valve’s maximum allowable temperature and its associated rated temperature.

Temperature

Temperature markings are not required except as indiacted above.

Size

The NPS designation number shall be shown

Omission of Marking

On valves whose size or sape limits the body markings, they shall be ommited in the following order: a) size b) rating 3) material 4) manufacturer’s name or trademark

Ring Joint Flange

Valves having ring-joint end flanges shall have the edge (periphery) of each ring-joint end flange marked with letter “R” and the corresponding ring-froove number.

Multiple Material MArking

Material for valve bodies, bonnets, and cover plates that meet the requirements for more than one specification or grade of the specification llisted in Table 1 (ASME B16.34 – 2013) may, at the manuufacturer’s option, be marked with more than one of the applicable specification or grade symbols. These identification markings shall be placed to avoid confusions in identification. The acceptabilty of multiple markings shall be in accordance with guidelines set out in ASME Boiler and Pressure Vessel Code, Section ll, Part D, Appendix 7.

7

PREPARATION FOR SHIPMENT

7 PREPARATION FOR SHIPMENT
7 PREPARATION FOR SHIPMENT

COATING

COATING
COATING

OPENINGS

OPENINGS
OPENINGS
OPENINGS
OPENINGS

SHIPMENT

SHIPMENT
SHIPMENT
SHIPMENT

8

REFERENCES

8 REFERENCES
8 REFERENCES

REFERENCES

REFERENCES
REFERENCES
REFERENCES
REFERENCES
REFERENCES

THANKS!

Any questions?

Prepared By :

Nilesh Mistry (Quality Assurance Engineer, B.E Mechanical)

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