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Submittal Transmittal Detailed, Grouped by Each Number LC3 (R-15-085-BF-0) Project # RUH-CP-1502 Tel: Fax: Date:
Submittal Transmittal Detailed, Grouped by Each Number LC3 (R-15-085-BF-0) Project # RUH-CP-1502 Tel: Fax: Date:
Submittal Transmittal Detailed, Grouped by Each Number LC3 (R-15-085-BF-0) Project # RUH-CP-1502 Tel: Fax: Date:

Submittal Transmittal

Detailed, Grouped by Each Number

LC3 (R-15-085-BF-0)

Project # RUH-CP-1502

Tel:

Fax:

Date:

3/8/2016

Reference Number: 0483

Transmitted To:

Hadi Omar Harb SSEM P.O. Box 6341 Al Rashid Tower, 5th Floor Al Ma'athar Street 11442 Riyadh Tel: 4625511 Fax: 4627804

Transmitted By:

Paul Teague AECOM P.O. Box 58806 4 Floor, Tower 4, Tatweer Tower 11515 Riyadh Tel:

Fax:

Qty

Submittal Package No

Description

Due Date

Package Action

1

0120 - 013300 - D1 - 1

Method Statement for Formworks, Rebars,

Reviewed -

 

Cast-In-Situ Concrete(Pouring, Embedments, Curing)

Exceptions Noted

Transmitted For

Delivered Via

Tracking Number

Action

Hand

Items

Qty

Description

Notes

Item Action

001

1

Method Statement for Formworks, Rebars, Cast-In-Situ Concrete(Pouring, Embedments, Curing)

Reviewed - Exceptions Noted

Cc:

Company Name

Contact Name

Copies

Notes

Remarks

Reviewed Exceptions Noted, Resubmission Required.

1. Please see attached.

Best Regards,

Signature

Signed Date

Prolog Converge

Printed on: 3/9/2016

Prolog KKIA

Page 1

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

 
First Rev. A B       CONTRACT #: R-15-085-BF-0

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-INSITU CONCRETE (POURING,

EMBEDMENTS, CURING)

Project Quality Manager : Project Manager : ENGR. Amr Ibrahim Metwally ENGR. HADI OMAR HARB
Project Quality Manager :
Project Manager :
ENGR. Amr Ibrahim Metwally
ENGR. HADI OMAR HARB

Page 1 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

Table of Contents

1.0

Purpose ………………………………………………………………… ……………… 03

2.0

Scope ……………………………………………………………………………………

03

3.0

References and Standards ……………………………………………………………03

4.0

Abbreviations/Definitions ……………………………………………………………

04

5.0

Work Program …………………………………………………………………………

04

6.0

Equipment ……………………………………………………………………………… 04

7.0

PPE Materials ……………………………………………………………………………05

8.0

Manpower Schedule ……………………………………………………………………05

9.0

Responsibilities of Key Personnel …………………………………………………

06

10.0

Concreting Methodology ………………………………………………………………07

11.0

Quality Requirements …………………………………………………………………. 12

12.0

Health and Safety ……………………………………………………………………….13

Appendices Appendix 1.0- Job Risk Assessment ……………………………………………… 15

Appendix 1.1- Carpentry Works ……………………………………………………

Appendix 1.2- Formworks …………………………………………………………… 17 Appendix 1.3- Steel Cutting and Bending …………………………………………. 19 Appendix 1.4- Concrete Works ……………………………………………………….21 Appendix 2.0- Related ITP ……………………………………………………………. 23 Appendix 3.0- Checklist ………………………………………………………………. 25 Appendix 4.0- Proforma Work Permit ……………………………………………….27

15

Page 2 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

1.0

PURPOSE

The purpose of this method statement is to provide description of procedure and method for the execution of for construction of reinforced concrete structure, the LC-3 Building and related structures. This include the fabrication/installation of formworks and reinforcing bars, the pouring of cast in situ concrete, and repair of newly casted concrete. As well as the necessary materials to ensure health and safety of employees with the requirement stipulated in the Contract Documents, as well as those in Saudi Construction Specifications (ASTM and SASO-ISO)

2.0

SCOPE

This method statement covers the task related to construction of reinforced concrete building. This include but is not limited to : raft or strip foundations, retaining walls, columns, girders, suspended and slab on grade, concrete duct banks, manholes, other equipment supports and foundation.

3.0

REFERENCES AND STANDARDS

Construction of reinforced concrete building will be in accordance with the following standards:

3.1 Saudi Arabia Construction Specification.

3.2 Employers requirements, Materials Specification

3.3 Approved with Comments (AWC) design and construction drawings.

3.4 ACI-117

3.5 ACI-318

3.6 ACI-347R

3.7 ACI-304R

3.8 ACI-305R

3.9 ASTM-C39

3.10 SASO SSA2

3.11 SASO SA 224

Page 3 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

4.0

ABBREVIATION/DEFINITION

PM

Project Manager

PQP

Project Quality Plan

QIP

Quality Inspection Plan

QA&QC

Quality Assurance & Quality control

MS

Method Statement

PPE

Personal Protective Equipment

HSE

Health, Safety & Environment

PPE

Personal Protective Equipment

ECO

Environmental Control Officer

CR

Construction Regulation

EMP

Environmental Management Plan

OHSA

Occupational Health and Safety Act

SO

Safety Officer

EO

Environmental Officer

5.0

WORK PROGRAM

Construction of the building comprise of:

5.1 Two level building with floor area approximately 5,500 sq. m.

5.2 Construction of generator room, 1500 sq. m. with individual support for the equipment.

5.3 Control room area with provision for LV and MV- panel controls.

5.4 Construction of duct banks for the associated power, communication, waterlines and

plumbing lines.

6.0

EQUIPMENT

The contractor (SSEM) will provide the following equipment throughout the project, quantities will be determined by actual site demand. Equipment will be inspected prior to mobilization and shall hold valid insurance certificates, as well as certified/competent operators.

Page 4 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

Type of Equipment

Units (No.)

Concrete Transit mixers

Depend on conc. volume

Concrete Pumps

1

Portable Concrete Vibrator

2

Boom trucks

1

Water Truck

1

Bar Benders

2

Bar Cutters

2

Circular Saw (Table Type)

2

Portable electric grinders

4

Portable electric jigsaws

4

Misc. hand tools

1 lot

Table I. Equipment Intended for Concrete construction works.

7.0

PPE MATERIALS

Personal Protective Equipment (PPE) should be provided in order to perform all works in accordance with the safety procedures and taking into consideration the importance of proper preventive measures to ensure safety in the performance of work.

Type of Equipment

Safety Helmet

Safety Boots/Shoes

Safety Glasses

Safety Masks

Coveralls

High Visibility Vests

Hand Gloves

Fall Arrester

Safety Harness

Table II. Personal Protective Equipment Intended for Concrete Construction Works.

8.0

MANPOWER

The workforce including foremen, operators, and technicians shall be well qualified with third party certificates wherever applicable/relevant.

Subcontractors for different trades shall be deployed depending on demand, to cover up shortfalls and to cope up with the construction schedule.

Page 5 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

CONTRACTOR

(SSEM)

Construction Manager

Site Engineer

QC- Engineers

Surveyor

Safety Engineers

Civil Foreman

Carpenters

Steel fixers

Mason

Scaffolders

Equipment Operators

Safety officers

Flagmen

First Aider

Laborers

Table III. Manpower for Concrete Construction Works.

9.0 RESPONSIBILITIES OF KEY PERSONNEL

9.1 Construction Manager

The Construction Manager will plan and expedite for the continuous supply of resources to cope up with the project demand and schedule. The construction manager will keep record of the progress of work. He will report to the project manager on matters affecting completion of project. He will give direct orders to the site engineer for the effective implementation of work program.

9.2 Site Engineer

The Site Engineer will be in charge for the supervision and implementation of all concrete construction works as required in the specifications and drawing, especially in giving orders to Site foremen. Site engineer is also in charge for the preparation of daily, weekly and monthly reports. He will coordinate with the QC-engineer on matters concerning Inspection request and attend to final inspection together with SSEM QC-engineer and the owners’ Engineer.

Page 6 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

9.3 Quality Control Engineer

The QC Engineer will be responsible for compliance of work to the reference contract drawings, specifications and other QA/QC conditions required by The Engineer. He will monitor daily activities and notify concerned parties when works deviates from the standard. He will issue proactive notification when needed to prevent non-compliance works.

9.4 Site Foreman

The Site Foreman will be in charge for the supervision and implementation of various stages of concrete construction works, as instructed by the Site engineer. He will be responsible for the execution of works in compliance to approved drawing and contract specifications. Foreman shall also keep record of all work schedules, work production and daily safety issues.

9.5 Site Surveyor

The Site Surveyor will be in charge for the setting out for building corners, elevation and make the vertical/horizontal reference at site. He will stake out for lines and elevations of underground utilities construction and will prepare reports for excavation and backfilling works.

10.0 CONCRETING METHODOLOGY

10.1 Sequence of Work

The following are the sequence of work in the construction of Cast-in Situ Concrete:

10.1.1 Fabrication and installation of form works.

10.1.2 Fabrication and installation of steel reinforcements.

10.1.3 Installation of anchor bolts, block-outs and other embedment to concrete when needed.

10.1.4 Form closure and installation of supports

10.1.5 Pouring of ready mix concrete.

10.1.6 Preparation of concrete sample specimen for testing purposes.

10.1.7 Finishing and curing of concrete.

10.1.8 Stripping of formworks.

10.1.9 Repair of minor concrete imperfection.

Page 7 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

10.2 Formworks

10.2.1 Forms shall be substantial and sufficiently tight to prevent leakage of mortar from the concrete. Contractor shall use sufficient nailing, bolting, welding, shoring, whalers, form clamps and forming of adequate strength to contain the fluid concrete without noticeable deflection, leaning or bulging

10.2.2 Forms shall be properly braced or tied together to maintain position and shape. Forms shall be built to resist the pressures to which they will be subjected and to limit deflections to a practicable minimum within the specified tolerance.

10.2.3 Formwork shall be anchored to the shores below so that movement of any part of the formwork system will be prevented during concreting

10.2.4 Block outs, inserts, sleeves, anchors, water stops and other embedded items shall be properly identified, positioned and secured in the forms to resist all forces while concrete is being placed and hardens.

10.2.5 Old forms shall be thoroughly cleaned of all dirt, mortar and foreign matter and coated with a release agent before each use.

10.2.6 A polyethylene sheet shall be placed beneath and around the sides of concrete that is placed against soil where bitumen or coal tar epoxy cannot be applied.

10.2.7 A polyethylene sheet, minimum 0.15mm thick, shall be placed beneath slabs on grade and other concrete structure when shown in the drawing.

10.2.8 Water stops shall be provided in joints where watertight construction is required. Location and type of water stops shall be as shown on construction drawing.

10.2.9 Expansion joint filler strips shall be made from fiber board securely bound together by a suitable asphaltic binder.

10.2.10 Well trained manpower shall be deployed as the height of formworks increases.

10.2.11 Erecting formwork frames should be erected in a progressive manner to ensure both the installers safety and the stability of the overall structure.

10.2.12 Braces should be attached to the frames as soon as practical. As erecting the frames continues, designated access ways should be indicated by using bunting or by other means.

10.2.13 Provide the side bracing or other edge protection is installed progressively and as soon as enough material has been raised up.

Page 8 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

10.2.14 Framing is carried out in accordance with on-site design documentation and manufacturers’ instructions.

10.3 Steel Reinforcements

10.3.1 Forms shall be inspected and checked before the reinforcing steel is placed to the dimensions and locations on the structural plans.

10.3.2 The minimum concrete cover shall be measured from the outer most rebar (tie bar), that shall be provided for reinforcement of cast-in-place concrete structures as indicated in the drawings.

10.3.3 Reinforcing steel rebar shall be correct in size, quantity, layout, spacing, position as per the contract drawing

10.3.4 Reinforcing Steel lap splice lengths for each bar size shall be as detailed for each size as shown on the Contract Drawings.

10.3.5 Welding of reinforcement shall not be allowed unless authorized by The Engineer or called for specifically on the Contract Drawings.

10.3.6 Provide necessary and safe scaffolding / platform as the height increases for steel reinforcement installation.

10.3.7 Dowel bars and anchorage shall be as per approved drawing and specifications and be maintained whenever necessary.

10.3.8 All reinforcement must be cleared to ensure that it is free from oil, dust and deleterious materials.

10.4 Anchor bolts and Embedded Items

10.4.1 Anchor bolts and embedded items shall be set accurately, using templates.

10.4.2 Anchor bolt projection above the top of concrete is computed as follows:

Single Nuts:

Thickness of grout + thickness of base plate (or height of anchor bolt chair above the top of grout) + 1.5 x diameter of anchor bolt.

Double Nuts:

Thickness of grout + thickness of base plate (or height of anchor bolt chair above the top of grout) + 2.5 x diameter of anchor bolt.

Page 9 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

10.5 Form Closure Inspection

10.5.1 Reference markers shall be installed on the formwork shores to detect formwork movements during concreting

10.5.2 Wedges used for final alignment before concrete placement shall be secured before placing concrete.

10.5.3 Formwork shall be anchored to shoring to prevent any movement of any part of the formwork during concreting.

10.5.4 Closure of form joints, settlement of blinding slabs, shrinkage of lumber, elastic shortening and deflections of form members shall all be countered prior to concrete placement.

10.6 Concrete Pouring

10.6.1 Concrete pouring shall be done after pre-placement inspection and authorization to proceed by The Engineer.

10.6.2 Temperature, slump of ready mix concrete shall be checked upon arrival at site.

10.6.3 Experienced form watchers shall be provided during concrete placement to detect form displacement or the beginning of failure.

10.6.4 Re-tempering of concrete after initial setting is prohibited.

10.6.5 Concrete that has partially hardened or been contaminated by foreign materials shall not be deposited in the structure.

10.6.6 Concrete shall not be dropped freely where reinforcing will cause segregation nor where it would fall freely from a height not allowed by the specifications.

10.6.7 Concrete shall be discharged as near as possible to its final position to avoid segregation due to re-handling or flowing.

10.6.8 Placed concrete shall be consolidated by mechanical vibration equipment supplemented by hand spading, rodding or tamping.

10.6.9 After completing placing and finishing operations, efforts must continue to protect concrete from high temperatures, direct sunlight, low humidity, and drying winds.

10.6.10 Concrete paving shall have control joints or construction joints located shown in the contract drawing.

Page 10 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

10.6.11 Paving or slab construction joints not specified on the Contract Drawings, shall be located at column centerlines and at intermediate intervals approved by The Engineer.

10.6.12 Paving or slab construction joints not specified on the drawings, shall meet all requirements for architectural concrete matching the grade and type of finish present in the adjacent concrete.

10.6.13 Contraction or isolation joints shall be provided to divide structurally plain concrete members into flexural discontinuous elements. (ACI 318M, Sec. 2.2.3.1).

10.7 Concrete Finishing and Curing Inspection

10.7.1 Initial floating shall be completed after concrete placement.

10.7.2 The second floating operation shall take place after initial set but before final set has occurred (usually performed using a power trowel with float shoes or a pan attached).

10.7.3 The use of any floating or troweling machine that has a water attachment for wetting the concrete surface during finishing shall be prohibited.

10.7.4 Maximum total dissolved solids in water used for moist curing shall not exceed 1000 parts per million.

10.7.5 Water curing shall be continuous until the compressive strength has reached 70% of the specified strength, but not less than 7 days after placement.

10.7.6 Continuous water cure can be provided by covering with wet burlap and plastic; the saturated burlap shall be covered with a polyethylene sheet vapor barrier, minimum 0.15 mm (150 microns) in thickness.

10.7.7 Where appearance is important, concrete curing by 0.15 mm polyethylene film shall be avoided; film over damp burlap may be used (ACI 308, Sec. 2.4.2.1)

10.8 Stripping of Formworks

10.8.1 Unless otherwise specified in the project specifications, formwork and shoring shall

be left

structural members until the specified concrete strength f'c is attained. (ACI 301, Sec. 2.3.2.5) Note: The preferred method of determining stripping time is by testing

test cylinders that are cured on-site or testing concrete strength in the field.

in

place to support the mass of concrete in beams, slabs and in-place

10.8.2 When finishing is required, remove forms as soon as removal operations will not damage concrete. (ACI 301, Sec. 2.3.2.1)

Page 11 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

10.8.3 Repairs and treatment on minor concrete damage shall be started immediately. (ACI 301, Sec. 2.3.2.5).

10.8.4 Forms removal (stripping) shall be based on concrete's achieving minimum strength requirements as set forth by the design engineer as verified by sample cylinders compressive strength results.

10.9 Cast-In-Place Concrete Final Acceptance

10.9.1 All concrete surfaces in direct contact with earth shall be coated with two coats of coal tar or bitumen coating consisting of two coats coal tar epoxy coating system for Immersion Service or Bituminous Paint for Moderate Temperatures in Buried or Immersion Service. Overall dry coating thickness shall be from 325μm to 605μm.

10.9.2 All surface defects such as cracks or honey-combing shall be filled with mortar consisting of 1 part Portland Cement of the type specified for the job and 2.5 parts fine sand and ground in smooth with a trowel or carborundum grind stone float. (ACI 515.1R, Sec. 3.2.1) Note: Proprietary compounds may be used in lieu of mortar in accordance with the manufacturer's recommendations and with prior approval of The Engineer.

10.9.3 Finns, protrusions or similar irregularities projecting from the concrete shall be removed back to the surface by chipping, brush hammering, needle gunning or wire brushing. (ACI 515.1R, Sec. 3.2.4)

10.9.4 Sharp offsets in the concrete caused by formwork misalignment, shall be mechanically abraded to provide gradual and smooth transitions between offset surfaces. (ACI 515.1R, Sec. 3.4.2)

10.9.5 After finishing and curing operations all exposed construction joints, control joints, expansion-contraction joints or other types shall blend into and match with the existing adjacent concrete finishes (ACI 301, Sec. 5.3.3)

11.0 QUALITY REQUIREMENTS

To ensure the quality control of reinforced concrete construction works, a third party laboratory technician will be at site to check the following:

11.1 Temperature of ready mix concrete upon arrival at site.

11.2 Concrete workability by checking concrete slump.

11.3 Preparation and proper curing/preservation of concrete sample specimen.

11.4 Check proper mixing proportion and procedure for application of proprietary compounds for concrete repairs and surfacing.

Page 12 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

METHOD STATEMENT FOR FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.16

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

11.5 Check for surface preparation and thickness of coating application.

12.0 HEALTH AND SAFETY

During the progress of works, the necessary welfare facilities shall be provided at the project site. The workers shall be provided with safe drinking water, toilets, place to eat their food and place to store their clothes.

Tower lights will be used during night time works and is essential for the safety of workers, the equipment and the proper execution of work. Barriers around construction area shall be installed.

12.1 ISSUES

12.1.1 The HSE engineer has the responsibility for providing help advice to the supervisor who is responsible for the work safety.

12.1.2 No one shall be allowed to enter the construction site without wearing the proper PPE’s.

12.1.3 Ensure that there is sufficient scaffolding/platforms and safety harness/fall protection when working in heights.

12.1.4 Beware of slipping when using ladders in wet conditions.

12.1.5 Provide protective barriers, shield systems complying with applicable standards.

12.2 RESPONSIBILITIES

12.2.1 Safety Engineer

12.2.1.1 Conduct the safety induction course to all personnel involved in the work.

12.2.1.2 Monitor and supervise the risk assessment.

12.2.1.3 Ensure that necessary Permit to Work is available.

Page 13 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
 

FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.2016

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

12.2.1.4 Ensure that the project’s method statement and risk assessment are understood, complied and applied in the worksite.

12.2.1.5 Ensure that all workers are provided with sufficient information regarding workplace hazards and planned control measures.

12.2.1.6 Ensure that necessary equipment (e.g. PPE, tools) is provided prior to start of works.

12.2.1.7 Ensure that all tools, equipment are certified and serviceable in accordance with the standard industry practice prior to use.

12.2.1.8 Ensure that adequate level of welfare arrangements are available in the worksite.

12.2.1.9 Daily inspection of health, safety and environmental compliance is carried out.

12.2.2 Safety Officer

12.2.2.1 Supervision of equipment handling, transportation and disposal of construction debris.

12.2.2.2 Ensure that relevant work permit is secured prior to start of work.

12.2.2.3 Ensure that equipment is operational and certified.

12.2.2.4 Ensure that all drivers/operators are qualified to operate the machines/equipment.

12.2.2.5 Regular inspection and maintenance of the equipment.

12.2.2.6 Perform other duties as instructed by the safety engineer.

Page 14 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
 

FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

   
First Rev. A B       CONTRACT #: R-15-085-BF-0

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.2016

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

APPENDICES

Appendix 1.0 Job Risk Assessment

Appendix 1.1 Carpentry Works

‐ GEN ‐ CV ‐ 0021 ‐ B APPENDICES Appendix 1.0 Job Risk Assessment Appendix 1.1

Page 15 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
 

FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

   
First Rev. A B       CONTRACT #: R-15-085-BF-0

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.02.2016

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

      DOCUMENT NUMBER : LC3.KKIA ‐ UN ‐ MSM ‐ GEN ‐ CV ‐

Page 16 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
 

FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

   
First Rev. A B       CONTRACT #: R-15-085-BF-0

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.2.2016

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

Appendix 1.2 Formworks

DOCUMENT NUMBER : LC3.KKIA ‐ UN ‐ MSM ‐ GEN ‐ CV ‐ 0021 ‐ B

Page 17 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
 

FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

First Rev. A B       CONTRACT #: R-15-085-BF-0

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.2.2016

     

DOCUMENT NUMBER: LC3.KKIA-UN-MSM-GEN-CV-0021-B

Date: 17.01.16 18.2.2016       DOCUMENT NUMBER : LC3.KKIA-UN-MSM-GEN-CV-0021-B Page 18 of 27

Page 18 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
 

FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

   
First Rev. A B       CONTRACT #: R-15-085-BF-0

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.2.2016

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

Appendix 1.3- Steel Cutting and Bending

: LC3.KKIA ‐ UN ‐ MSM ‐ GEN ‐ CV ‐ 0021 ‐ B Appendix 1.3-

Page 19 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
 

FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

   
First Rev. A B       CONTRACT #: R-15-085-BF-0

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.2.2016

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

      DOCUMENT NUMBER : LC3.KKIA ‐ UN ‐ MSM ‐ GEN ‐ CV ‐

Page 20 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
 

FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

   
First Rev. A B       CONTRACT #: R-15-085-BF-0

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.2.2016

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

Appendix 1.4 Concrete Works

DOCUMENT NUMBER : LC3.KKIA ‐ UN ‐ MSM ‐ GEN ‐ CV ‐ 0021 ‐ B

Page 21 of 27

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  

KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3

 
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
  KINGDOM OF SAUDI ARABIA GENERAL AUTHORITY OF CIVIL AVIATION CONSTRUCTION OF LOAD CENTER -3  
 

FORMWORKS, REBARS, CAST-IN-SITU CONCRETE (POURING, EMBEDMENTS, CURING)

   
First Rev. A B       CONTRACT #: R-15-085-BF-0

First

Rev.

A

B

     

CONTRACT #: R-15-085-BF-0

Issue

Date:

17.01.16

18.2.2016

     

DOCUMENT NUMBER: LC3.KKIA UNMSM GEN CV0021B

      DOCUMENT NUMBER : LC3.KKIA ‐ UN ‐ MSM ‐ GEN ‐ CV ‐

Page 22 of 27

Appendix 2.0- Related ITP

 
       
 
       
   
       
 

CONSTRUCTION OF LOAD CENTER 3 (LC-3) AT KING KHALED INTERNATIONAL AIRPORT (KKIA)

 
 

INSPECTION TEST PLAN FOR CIVIL WORKS

 

CONTRACTOR: SAUDI SERVICES ELECTRO MECHANICAL WORKS. CO. (SSEM) (Close Joint Stock Company)

ITP Ref. No.:

ISSUANCE: 01

 

CONTRACT NO.: R-15-085-BF-0

 

Sec No.:

REVISION: 00

 

TITLE: CIVIL WORKS

 

Sec Title.:

Date: October 2015

 
       

Method of

   

Activity

Activity Description

Inspection / Test Requirements

   

Reference Documentation

Verification

Demonstrated Evidence

No.

Test or Inspection Performed

Stage / Frequency

Test Required

 

Code/Spec/Etc.

 

Acceptance Criteria

SSEM

AECOM

Report/Checklist

 

STRUCTURAL CEMENT CONCRETE

               

7

CONSTRUCTION

7.1

FORMWORK

               

7.1.1

Check dimension of formwork for conformity to

Check Visual/Survey Inspection

After installation of formworks

SSEM CHECK

 

Technical Specification

 

Approved Construction

RR

 

W

Checklist Form IC-C-007

the drawings

Civil Works

Drawings

7.1.2

Check elevation and level

Check survey design date

After installation of formworks

SSEM CHECK

 

Technical Specification

 

Approved Construction

RR

 

W

Checklist Form IC-C-007

Civil Works

Drawings

7.1.3

Check stability of bracing , trying, shoring, false

Visual Inspection

After installation of formworks

SSEM CHECK

 

Technical Specification

 

Project Specification

RR

 

S

Checklist Form IC-C-007

work and supports

Civil Works

7.1.4

Check of cleanliness, surface smoothness and

Visual Inspection

After installation of formworks

SSEM CHECK

 

Technical Specification

 

Project Specification

H

 

S

Checklist Form IC-C-007

form oil coating

Civil Works

 

7.1.5

Corner chamfering as per drawing requirements

Visual Inspection

After installation of formworks

SSEM CHECK

 

Technical Specification

 

Project Specification

H

 

S

Checklist Form IC-C-007

Civil Works

7.1.6

Check stability and position of control joints

Visual Inspection

After installation of formworks

SSEM CHECK

 

Technical Specification

 

Approved Construction

H

 

S

Checklist Form IC-C-007

Civil Works

Drawings

7.2

LAYING OF REBAR AND EMBEDDED ITEMS

               
   

Check Rebar Chemical Composition, Tensile and Bending Compliance w/ (ASTM A 615)

 

Factory

   

Project

     

7.2.1

Re-bar Quality

Every 300tons/per size dia.

Test/Third Party

Test

 

Technical Specification

Civil Works

Specification/Approved

Material Submittal

RR

RR

Mill Certificate/Test report

 

Check size and spacing of re-bar and concrete

 

After assembly of Re- bar

   

Technical Specification

Civil Works

 

Approved Construction

     

7.2.2

cover as applicable and also ensure that air blowing is made to ensure clean surface

Visual inspection

SSEM CHECK

Drawings/Bar bending

Schedule

H

 

W

Checklist Form IC-C-007

7.2.3

Check embedded item for and free from damage

Visual inspection

After assembly of Re- bar

SSEM CHECK

 

Technical Specification

 

Project Specification

H

 

W

Checklist Form IC-C-007

Civil Works

7.2.4

Check installation of embedded items and proper

Visual inspection

After assembly of Re- bar

SSEM CHECK

 

Technical Specification

 

Approved Construction

H

 

W

Checklist Form IC-C-007

support

Civil Works

Drawings

7.3

CONCRETE PLACEMENT

               

7.3.1

Concrete mix design

Check Approved Concrete Mix Design

Prior to actual production get started

Third Party Test

 

Technical Specification

 

Project Specification

RR

RR

Materials Submittal Report

Civil Works

7.3.2

Concrete material quality

Check Coarse/Fine Aggregate comply w/ (ASTM C 33)

daily

Third Party Test

 

Technical Specification

 

Project Specification

S

 

S

Checklist Form IC-C-007

Civil Works

7.3.3

Check Concrete delivery for correct mix as per

Check Approved Concrete Mix Design

Every Batch Ticket

Third Party Test

 

Technical Specification

 

Project Specification

S

 

S

Checklist Form IC-C-007

specification

Civil Works

 

7.3.4

Concrete slump Test

Witness checking of Slump (ASTM C 143)

Every Truck Mixer

Third Party Test

 

Technical Specification

Test Result Compliance w/ Project Specification

W

 

W

Checklist Form IC-C-007

Civil Works

7.3.5

Concrete Yield, Air Content

Witness checking of Yield, Air Content (ASTM C 138)

Control Mix Twice Weekly

Third Party Test

 

Technical Specification

Test Result Compliance w/ Project Specification

W

 

W

Checklist Form IC-C-007

Civil Works

7.3.6

Concrete making specimen in the field

Witness checking of sample cylinder (ASTM C31

Six test cylinder each day used for 28 days test additional test cylinder may be prepared for 7 days test (per 200cu.m.)

THIRD PARTY

 

Technical Specification

Test Result Compliance w/ Project Specification

W

 

W

Checklist Form IC-C-007

TEST

Civil Works

 

7.3.7

Check movement and free dropping of concrete

Visual Inspection

During Concrete

SSEM CHECK

 

Technical Specification

 

Project Specification

S

 

S

Checklist Form IC-C-007

Placement

Civil Works

7.3.8

Check for proper vibration while placing concrete

Visual Inspection

During Concrete

SSEM CHECK

 

Technical Specification

 

Project Specification

S

 

S

Checklist Form IC-C-007

Placement

Civil Works

7.3.9

Compressive Strength Test

Check result compressive strength (ASTM C39)

Six test cylinder each day used for 28 days

THIRD PARTY

 

Technical Specification

Test Result of 6 tests cylinder at 28 days shall be

RR/W

RR

Material Test Report

TEST

Civil Works

ABBREVIATIONS:

 

N/A NOT APPLICABLE

 

W-

WITNESS PONT

S

SURVEILLANCE

AECOM- Consultant

 
           

SSEM-

Note:

H

HOLD POINT

RR REVIEW OF REPORT

 

Page 23 of 27

Contractor

 

Page 1 of 2

Appendix 2.0- Related ITP

 
       
 
       
   
       
 

CONSTRUCTION OF LOAD CENTER 3 (LC-3) AT KING KHALED INTERNATIONAL AIRPORT (KKIA)

 
 

INSPECTION TEST PLAN FOR CIVIL WORKS

 

CONTRACTOR: SAUDI SERVICES ELECTRO MECHANICAL WORKS. CO. (SSEM) (Close Joint Stock Company)

ITP Ref. No.:

ISSUANCE: 01

 

CONTRACT NO.: R-15-085-BF-0

 

Sec No.:

REVISION: 00

 

TITLE: CIVIL WORKS

 

Sec Title.:

Date: October 2015

 
       

Method of

   

Activity

Activity Description

Inspection / Test Requirements

   

Reference Documentation

Verification

Demonstrated Evidence

No.

Test or Inspection Performed

Stage / Frequency

Test Required

 

Code/Spec/Etc.

Acceptance Criteria

SSEM

AECOM

Report/Checklist

     

test additional test cylinder may be prepared for 7 days test

     

at least 25.0 N/mm2 (Average of 6 Cylinder

     

7.4

FINISHING AND CURING

               
 

Check for Curing as per specification

requirements

Check Approved Materials for curing

After placement of Concrete

   

Technical Specification

Civil Works

 

Approved Materials

     

7.4.1

SSEM CHECK

compliance w/Project

Specification

S

 

S

Checklist Form IC-C-007

7.4.2

Check formed surfaces for finish

Visual Inspection

After Dismantling of Concrete Forms

SSEM CHECK

 

Technical Specification

 

Project Specification

S

 

S

Checklist Form IC-C-007

Civil Works

             

Approved Materials

     

7.4.3

Repair surface defects as per approved

As per Approved Material supplier procedure for Repair

After Dismantling of Concrete Forms

SSEM CHECK

 

Technical Specification

compliance Method

H

 

W

Checklist Form IC-C-007

procedure

Civil Works

Statement /Project

         

Specification

     

7.4.4

Check joints and application of filler and sealant

Visual Inspection

After Dismantling of Concrete Forms

SSEM CHECK

 

Technical Specification

 

Project Specification

H

 

S

Checklist Form IC-C-007

Civil Works

ABBREVIATIONS:

 

N/A NOT APPLICABLE

 

W-

WITNESS PONT

S

SURVEILLANCE

AECOM- Consultant

 
           

SSEM-

Note:

H

HOLD POINT

RR REVIEW OF REPORT

 

Page 24 of 27

Contractor

 

Page 2 of 2

Appendix 3.0- Checklist



Appendix 3.0- Checklist  







CONSTRUCTION OF NEW LOAD CENTER-3 AT KING KHALED

CONSTRUCTION OF NEW LOAD CENTER-3 AT KING KHALED INTERNATIONAL AIRPORT

 

STRUCTURAL CEMENT CONCRETE CONSTRUCTION

 

Project: Construction of New Load Center-3

 

IC Checklist No.: 085-IC-C-007

 

Contract No.: R-15-085-BF-O

 

ITP Ref. No.: 085-ITP-C-8.0

 

Facility Name:

 

Sec:

Drwg. No. / Line No.:

 

Area/Location:

 

Work / item for Inspection:

 

Item

Activity

SSEM

SSEM

GACA/AECOM

Corr.

Remarks

Engr.

QC

Representative

Sign

A

R

N/A

Off

1

Formworks dimensions and elevation conforming to the drawing

             

2

Check stability of bracing , trying, shoring, false work and supports

             

3

Check of cleanliness, surface smoothness and form oil coating

             

4

Corner chamfering as per drawing requirements

             

5

Check Compaction density of CTB

             

6

Check stability and position of control joints

             

7

Check Re-bar Quality

             

8

Check size and spacing of re- bar and concrete cover as applicable and also ensure that air blowing is made to ensure clean surface

             

9

Check quality and installation of embedded materials

             

10

Check Concrete delivery for correct mix as per specification

             

11

Visual inspection of finished CTB

             

12

Concrete slump Test

             

13

Concrete making specimen in the field

             

14

Check movement and free

             

Appendix 3.0- Checklist

 



 





 
 
 
  CONSTRUCTION OF NEW LOAD CENTER-3 AT KING KHALED

CONSTRUCTION OF NEW LOAD CENTER-3 AT KING KHALED INTERNATIONAL AIRPORT

 

dropping of concrete

             

15

Check for proper vibration of concrete

             

16

Check for compressive strength of concrete

             

17

Check for proper curing of concrete

             

18

Repair of surface defects as per approved procedure

             

19

Check joints and application of filler and sealant

             

GACA/AECOM Representative Remarks:

 

Legend: A=Acceptable; R=Rejected; N/A=Not Applicable

 

SSEM QC Representative

 

GACA / AECOM Representative

 

Sign:

   

Sign:

 

Name:

   

Name:

 

Date:

   

Date:

 

Appendix 4.0- Proforma Work Permit

SSEM-HSE/PERMIT/002/M07-11, Rev0.1, July2011

Work Permit SSEM-HSE/PERMIT/002/M07-11, Rev0.1, July2011 FORMWORKS, REBARS & CAST-IN-SITU CONCRETE WORK PERMIT

FORMWORKS, REBARS & CAST-IN-SITU CONCRETE WORK PERMIT

DATE:

PERIOD:

TO:

PERMIT

NO.:

EQUIPMENTS:

WORK

AREA:

DESCRIPTION OF WORK:

NAME OF THE ORIGINATOR:

 

COMPANY:

DEPARTMENT:

 

SIGNATURE:

 

PERFORMING AUTHORITY

   

COMPLEMENTARY PERMITS

 

YES

NO

N/A

   

DRIVING IN UNAUTHORISED AREAS

       

NAME:

 

CLEARANCE FROM YERP AUTHORITY

       

SIGNATURE & DATE:

CLEARANCE FROM ROYAL COMMISSION

       

CONTACT NO:

CLEARANCE FROM OTHER DEPARTMENTS

       

RISK ASSESSMENT

 

YES

NO

N/A

ELECTRICAL ISOLATION

     

METHOD STATEMENT / JSA

     

ENOUGH ACCESS/EGRESS

     

SUFFICIENT

     

SCAFFOLDING/PLATFORMS

AREA CLEAR FROM COMBUSTIBLE SUBSTANCES

     

ANY OTHER WORKS ADJACENT

     

ISOLATION FROM OTHER WORKS

     

AREA CLEAR FROM TOXIC GASES

     

EXISTING TEMPORARY OR PERMANENT UTILITIES

     

SUITABLE EQUIPMENT AND TOOLS AVAILABLE

     

SAFETY PRECAUTUONS

 

YES

NO

N/A

PERSONAL PROTECTIVE EQUIPMENT (P.P.E)

     

BARRICADES AND WARNING SIGNS

     

AREA IS SUITABLE FOR CONCRETE REPAIR WORK

     

ADDITIONAL ILLUMINATION

     

PROPER ACCESS

     

ACCESS/EGRESS CLEAR FROM OBSTACLES

     

FIRE EXTINGUISER / FIRE WATCHMAN

     

LIFE LINES/ SAFETY HARNESS

     

BREATHING EQUIPMENT

     

EMERGENCY RESCUE TEAM AVAILABLE.

     

SLOPING OR SHIELDLING PROVIDED

     

NO MATERIAL KEPT NEAR THE EXCAVATION

     

GAS CYLINDERS KEPT OUT FROM THIS AREA

     

WORKERS AWARE OF HAZARDS AND PRECAUTUONS TO BE TAKEN

     

OTHER REQUIREMENTS (IF NECESSARY)

OTHER REQUIREMENTS (IF NECESSARY)
OTHER REQUIREMENTS (IF NECESSARY)
OTHER REQUIREMENTS (IF NECESSARY)
OTHER REQUIREMENTS (IF NECESSARY)

DECLARATION (to be filled by Performing Authority) And Competent Person

 

UNDERSIGNED HAVE CHECKED THE AREA AND COMPLIED TO ALL SAFETY PRECAUTIONS AND RISK ASSESSMENT AND WILL CARRY OUT ACTIVITY WITH APPROVED METHOD STATEMENT

I,

NAME:

SIGN:

NAME:

SIGN:

PERMIT VALIDITY (to be filled by Site Manager/Engineer)

 

THE ABOVE WORK HAS BEEN APPROVED AND SHALL BE CARRIED OUT SAFELY. IT HAS TO BE ENSURED THAT THE EMPLOYEE EXECUTING THE JOB HAS A COPY OF THE PERMIT AT ALL TIMES DURING THE WORK.

NAME:

SIGNATURE:

DATE:

PERMIT CLEARANCE (to be filled by HSE/Safety Representative)

DECLARE THAT ALL WORK UNDER MY CONTROL HAS NOW BEEN COMPLETED AND THE AREA HAS BEEN CLEARED AND THAT ALL TOOLS AND OTHER EQUIPMENT HAVE BEEN REMOVED

I

NAME:

SIGNATURE:

DATE:

PERMIT CLOSED (to be filled by Performing Authority)

 

THE ABOVE WORK WAS COMPLETED SAFELY AND THE WORK PERMIT SHALL BE CANCELLED

 

NAME:

SIGNATURE :

DATE:

SAFETY DEPARTMENT:

NAME:

SIGNATURE:

DATE:

Yellow- Site

Blue - HSE office

White - Client Office