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A Case Study of
HyperForm 7.0
Quality First
Supreme Group
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Component
250 mm
350 mm
Quality First
Supreme Group
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Material Properties
The material grade specified for this fuel tank is IFCS
Material Properties specified by raw material supplier.
Youngs Modulus, E
: 215000 MPa
Poisson's ratio, nu
: 0.26
Yield Stress,
: 136MPa
Strain Hardening index, n: 0.21
: 2.31
: 12603 MPa
Quality First
Supreme Group
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Stages in simulation
Component
Feasibility Study
Die Face Design
Virtual Tryout
Blank Optimizer
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Blank developed
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Die Face
Quality First
Supreme Group
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TS-16949 Certified
Co.
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Number
86-246-4013
Tool Motion
Tool Load
Draw bead location
Draw bead parameters
Lubrication
Blank Optimization
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Tool Build
Quality First
Supreme Group
TS-16949 Certified
Co.
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Number
86-246-4013
Iteration 01
Process parameters:
: 40 Ton
: 0.125
: As per the table (next slide)
Blank shape:
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Supreme Group
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
BEADS
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB Height
DB Rad
Sh Rad
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Formability plot
Quality First
Supreme Group
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Next 10 iterations
IT no.
Input parameters
01
02
03
04
05
Resulted in crack
06
At radius profile radial draw beads Wrinkling tendency reduced but still
added instead of straight.
persisted.
07
08
Blank is chopped off to reduce blank Crack vanished but little wrinkling
holding force.
tendency which can be avoided in
tryout easily.
Results
Heavy wrinkles till bottom
Resulted in crack
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Quality First
Supreme Group
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
BEADS
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB Height
2.5
DB Rad
Sh Rad
2.5
1.98
2.4
2.7
2.5
3.9
3.5
2.4
DB10 DB11
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Formability plot
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Thinning plot
Quality First
Supreme Group
People Press, We Impress
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Finished Part
Quality First
Supreme Group
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Quality First
Supreme Group
TS-16949 Certified
Co.
D-U-N-S
Number
86-246-4013
Thank You.
Quality First