Beruflich Dokumente
Kultur Dokumente
SPEED BREAKERS
A PROJECT REPORT
Submitted by
A.ADARSH (1021240006)
N.M.SURAJ (1021240045)
R.KARTHIK (1021240054)
ARAVIND SELVARAJ (1021240089)
ARAVIND.R.MANI (1021240091)
IJAZ AHMED (1021240232)
P.PRAJWEL (1021240234)
Under the guidance of
BONAFIDE CERTIFICATE
SIGNATURE
SIGNATURE
Dr.S.KARTHIKEYAN M.E.,Ph.D
HEAD OF DEPARTMENT
ACKNOWLEDGEMENT
We
Mr.Karthikeyan.S, for having encouraged and helped us throughout the course of our
project. Without her supervision and feedback, it would have been really hard for us to finish
our project in a timely manner. Thus, we feel deeply obliged for her support.
We are also grateful to our guide, Mrs.Aruna Rani for having assisted and
mentored us so diligently in the process of preparing our project. Without her persistent support
and co-operation, we couldnt have accomplished our ideas.
iii
ABSTRACT
In the present scenario power becomes the major need for human life .The
availability and its per capita consumptions are regarded as the index of national standard
of living in the present day civilization. Energy is an important input in all the sectors of
any countries economy. Energy crisis is due to two reasons, firstly the population of the
world has been increased rapidly and secondly standard of living of human beings has
increased. India is the country, which majorly suffers with lack of sufficient power
generation.
The availability of regular conventional fossil fuels will be the main
sources for power generation, but there is a fear that they will get exhausted eventually by
the next few decades. Therefore, we have to investigate some approximate, alternative,
new sources for the power generation, which is not depleted by the very few years.
Another major problem, which is becoming the exiting topic for today is the pollution. It
suffers all the living organisms of all kinds as on the land, in aqua and in air. Power
stations and automobiles are the major pollution producing places. Therefore, we have to
investigate other types of renewable sources, which produce electricity without using any
commercial fossil fuels, which is not producing any harmful products.
There are renewable sources of energy such as solar, hydro, wind etc but
however these sources cannot be forever dependant as they are sources of natural power
and manmade technology cannot control nature in all conditions as devastations are
bound to happen. Hence the need for smaller sources of energy that can provide energy
for a smaller scale was created. One such example of producing power in order to provide
energy for a smaller area/scale is from speed breakers.
iv
TABLE OF CONTENTS
CHAPTER
TITLE
PAGE NO.
Acknowledgement
iii)
Abstract
iv)
1.1 INTRODUCTION
10
11
12
2.2.1 RACK
12
2.2.2 GEAR
12
14
2.2.4 SHAFT
15
2.2.5 BEARINGS
15
2.2.6 FLYWHEEL
15
2.2.7 SPRING
16
2.2.8 GENERATOR
16
19
3.1.1 FRAME
19
3.1.2 BEARING
20
3.1.3 SHAFT
20
20
3.1.5 FLYWHEEL
20
3.1.6 GENERATOR
20
22
23
4.3 ADVANTAGES
25
4.4 DISADVANTAGES
25
26
27
28
29
7.2 REFERENCE
29
LIST OF FIGURES
FIGURE NO
PAGE NO
1.1
SPEED BREKAER
1.2
SPEED BREKAER
1.3
SET-UP LAYOUT
2.1
SPRING
2.2
2.3
BLOCK DIAGRAM
2.4
SPROCKET MECHANISM
2.5
BEARING MECHANISM
10
2.6
FLYWHEEL
11
2.7
SPUR GEAR
13
2.8
BEVEL GEAR
13
2.9
HELICAL GEAR
14
2.10
SHAFT
15
2.11
FLYWHEEL
16
2.12
CONSTRUCTION OF
GENERATOR
16
2.13
WORKING PRINCIPLE OF
GENERATOR
18
3.1
3.2
TITLE
FRAME
DC GENERATOR
19
21
4.1
GRAPH
24
6.1
FABRICATED MODEL
28
CHAPTER 1
1.1 INTRODUCTION
Speed bumps are the common name for a family of traffic calming
devices that use vertical deflection to slow motor-vehicle traffic in order to improve
safety conditions. Variations include the speed hump (or speed ramp), speed cushion,
and speed table.
The use of vertical deflection devices is widespread around the world, and
they are most commonly found where vehicle speeds are statutorily mandated to be low,
usually 40 km/h (25 mph), or 8 to 16 km/h (5.0 to 9.9 mph) in car parks. Although speed
bumps are very effective in keeping vehicle speed down, their use is sometimes
controversial as they can cause noise and possibly vehicle damage if taken at too great a
speed. Poorly designed speed bumps are often found in private car parks (too tall, too
sharp an angle for the expected speed), and can be hard to negotiate in vehicles with low
ground clearance, such as sports cars, even at very slow speeds. Speed bumps can also
pose serious hazards to motorcyclists and bicyclists if not clearly visible, though in some
cases a small cut across the bump allows those vehicles to pass through without
impediment.
Figure 1.1
Figure 1.2
function is to regulate the fluctuation in the energy and to make the energy uniform. So
that the shafts will rotate with certain R.P.M. these shafts are connected through a belt
drive to the dynamos, which converts the mechanical energy into electrical energy. The
conversion will be proportional to traffic density.
Figure 1.3
CHAPTER 2
2.1 TYPES OF MECHANISM
Spring Mechanism
Rack & Pinion Mechanism
Sprocket Mechanism
Bearing Mechanism
Flywheel Mechanism
DC Dynamo Mechanism
Figure 2.1
Figure 2.2
Figure 2.3
The rotor which rotates within a static magnetic stator cuts the magnetic
flux surrounding it, thus producing the electric motive force (emf). This generated emf is
then sent to a bridge rectifier, where the generated AC current is converted to DC. This
regulated emf is now sent to the lead-acid battery.
ADVANTAGES
Rack-Pinion assembly gives good mounting convenience
Maximum gear losses 3 to 5%
Approximate Efficiency 95%
Figure 2.4
Figure 2.5
10
Delivering energy at rates beyond the ability of a continuous energy source. This
is achieved by collecting energy in the flywheel over time and then releasing the
energy quickly, at rates that exceed the abilities of the energy source.
Figure 2.6
11
2.2.1 Rack
It is long rectangular round having teeth on one end. It is used to transmit
the translational motion into rotational motion.
2.2.2 Gears
A gear is a rotating machine part having cut teeth, or cogs, which mesh
with another toothed part in order to transmit torque. Two or more gears working in
tandem are called a transmission and can produce a mechanical advantage through a gear
ratio and thus may be considered a simple machine. Geared devices can change the
speed, torque, and direction of a power source. The most common situation is for a gear
to mesh with another gear, however a gear can also mesh a non-rotating toothed part,
called a rack, thereby producing translation instead of rotation.
12
Types of Gears
1. Spur Gears
Figure 2.7
Spur gears or straight-cut gears are the simplest type of gear. They consist of a
cylinder or disk with the teeth projecting radially, and although they are not straight-sided
in form, the edge of each tooth is straight and aligned parallel to the axis of rotation.
These gears can be meshed together correctly only if they are fitted to parallel shafts.
2.Bevel
Gears
Figure 2.8
Bevel gears are gears where the axes of the two shafts intersect and the tooth-bearing
faces of the gears themselves are conically shaped. Bevel gears are most often mounted
on shafts that are 90 degrees apart, but can be designed to work at other angles as well.
13
2. Helical Gears
Figure 2.9
Helical or "dry fixed" gears offer a refinement over spur gears. The leading edges of the
teeth are not parallel to the axis of rotation, but are set at an angle. Since the gear is
curved, this angling causes the tooth shape to be a segment of a helix. Helical gears can
be meshed in a parallel or crossed orientation
14
2.2.4 Shaft:
A shaft is a rotating element, which is used to transmit power from one place to another
.
Figure 2.10
2.2.5 Bearings:
A bearing is a machine element, which supports another machine
element. It permits a relative motion between the contact surfaces, while carrying the
load.
15
Figure 2.11
2.2.7 Spring:
A spring is defined as an elastic body whose function is to distort when
loaded and to recover its original shape when the load is removed.
2.2.8 Generator
Electric generator is a device that converts mechanical energy to electrical
energy. A generator forces electric charge (usually carried by electrons) to flow through
an external electrical circuit.
Construction:
Figure 2.12
16
17
Working principle:
Figure 2.13
One of the main functions of commutator is to convert generated AC emf into DC. As
you can see in the above image, direction of generated emf will change across every
conductor when it rotates (see the direction across conductor conductor ABCD in case 1
and case 2 in above image).
It can be understood from the image, comparing both cases, that even though the
generated emf across the conductors is AC the output of a DC generator is converted to
DC with the help of commutator. The output voltage waveform of a DC generator is as
shown below.
18
CHAPTER 3
3.1FABRICATION SUMMARY
3.1.1 Frame:
The frame structure for the total unit is fabricated using L-Angle frames
and ordinary frames. These frames are made of mild steel. They are held to proper
dimensions are attached to form a unit with the help of welding.
Figure 3.1
19
3.1.2 Bearing:
Then the bearings which are of standard make are kept in place with their
respective shafts through them and are welded to the frame structure.
3.1.3Shaft:
The shafts are also made of mild steel. Hinges are used to move the speed breaker
arrangement by welding it to the frame structure. These hinges are responsible for the
movement of the speed breaker in an up and down motion.
20
3.1.6 Generator :
A special stand arrangement is made to seat the 12v DC generator using frames. A
12v DC generator is placed within the seat and is held firm using bolts and nuts. To the
shaft of the generator, a small gear made of cast iron is fixed tightly. A larger gear made
out of cast iron is machined well and fitted on the shaft. The teeth on the larger gear are
made to mate rightly with the smaller gear that is fitted to the generator shaft.
Figure 3.2
21
CHAPTER 4
4.1 Model calculation
Mass = 50Kg
Height of speed brake =20 cm
Work done=Force x Distance
22
23
Figure 4.1
The following graph shows the relationship between the voltage produced
from the speedbreaker unit to the speed of the vehicle passing on it.
24
4.3
ADVANTAGES OF POWER
FROM SPEEDBREAKERS
GENERATION
Large scale energy production is not possible as of now with this technology
It is a dependant source of energy, i.e it depends upon the number of vehicles
It requires heavy maintenance from time to time
Can be rusted in rainy seasons
25
CHAPTER 5
5.1 COST ESTIMATION OF PROJECT
PART
QUA
NTIT
Y
COST
700
1.Shaft
Gear
200
400
3.Spring
1200
4.Bearing
2.Rack &
Pinion
5.Sprocke
t Chain
6.Spur
Gear
7.Motor
8.Weldi
ng Cost
9.Frame
10.Miscel
laneous
1
2
850
800
600
600
1000
500
Total Cost =
Rs.6850
26
CHAPTER 6
6.1 Result and conclusion
Energy is important part to retain the industrial production rate and also the
progress of any Country. The conventional sources are reducing day by day and by the
turn of century, we have to depend upon the non-conventional sources of energy. (Nonconventional sources such as solar energy, wind energy, biogas etc.)
We can also increase the growth of country by installing speed breaker in heavy
traffic roads and toll plaza. We can generate electricity almost continuously by using the
weight of the vehicles to produce mechanical power in the shafts by using the rack and
pinion mechanism. As this method does not require any external power source and the
traffic never reduces, these speed breakers are more reliable and have a greater life span
27
Figure 6.1
28
CHAPTER 7
7.1 Future scope of this project
Future work would consist of a redesign of this model to see exactly how much data
we may be missing with the assumption that we made with low price, weight and
capacity. Despite all the assumptions, we still have realized that this product can be very
marketable and that the demand is extremely large which means this is a viable design
that will yield a high return on an investment.
Such speed breakers can be designed for heavy vehicles, thus increasing input
torque and ultimately output of generator.
More suitable and compact mechanisms to enhance efficiency.
7.2
References
[1] Fairleys- Speed bumps ahead for electric-vehicle charging by, Spectrum, IEEE
Publication Year: 2010 , IEEE Journals & Magazines.
[2] Website of International Energy Agency (IEA), world energy outlook.
29
Effects
of
speed
distribution
on
the
Hormonoise
model
IJAEEE, 2010.
[18]
30