Pump

P100
P101
P102

Power(kW)
Pressure(kPa)
2.7349034444 3290.17904
5.49E-02 27.5795182

Separator
Flash Separator

Volumetric Flow(m3/hPressure(kPa)
21.4031541581 3316.37864

PFR
PFR100
PFR101
PFR102

Volume of Reactor
Pressure(kPa)
235.6194490192 3481.85334
78.5398163397 3481.85334
78.5398163397 3481.85334

Reflux Drum
Stabiliser
Main Column
Biphenyl

Volumetric Flow(m3/hPressure(kPa)
2.4201039566 1012.15063
40.1716827375 193.053254
14.594844844 205.463821

Compressor
K100

Power(kW)
91.3402890216

Furnace
Furnace

Duty (kJ/h)
Pressure(kPa)
76556419.0890097 3495.64286

Heat Exchanger
Heater Up
Stabiliser Reboiler
Main Col Reboiler
Biphenyl Reboiler

T(cold in)
T(cold out) Duty (Q kJ/h
183.5742984737 184.987618 1643489.6
143.9331806564 151.514116 9953152.1
292.6156327906 296.314605 4013326.8

40.3776981543 157.169964 3463182.1

Condenser
T(hot in)
T(hot out)
Duty (Q kJ/h
E106
621.1455737299 157.150253 63799386
E103
157.1502532831
40 18812064
E100 (biphenyl product co
296.3146050651
30 344055.45
E102 (methane product co
102.9055470053
30 1442637.6
E104 Not in Use yet
112.675568163 112.67524
0
E105 Not In Use yet
40 40.3776982
0
Stabiliser Condenser
159.2090566809 38.2796152 1207683.3
Main Col Condenser
104.9231810417 102.905547 12107674
Biphenyl Condenser
139.432093554 137.210133 3861403.3

Feed
Toulene
H2
Benzene
Biphenyl
Methane
Purge

kg/h
kmol/h
14005.8512813589 152.00488
579.7292039776 237.905257
11232.7014334499 143.804496
439.9455816379 2.85312873
167.7093769894
9.898241
2745.5476118809 233.362997

Reflux
Distillate
25.8430808204 14.329
12.3505173413 2.2443

Pressure of vessel (kPa)

1042.4875739204
248.9008030326
229.5954775896

1048.0033811899

Pressure of vessel (kPa)

3343.9581570596
3330.1681570596
229.5954775896
193.0532544297
220.6322907768
3316.3786388596
1012.1506339386
193.0532544297
205.4638207859

Q
Cal Q
Stabiliser 27.0008 2.25007
Benzene
40.07 3.33916
Biphenyl 16.6584 1.3882

Pressure
Stabiliser 1034.21
Benzene 220.632
Biphenyl 220.632

Feed pres
feed tray
Number of

feed tray
Number of

feed tray
Number of

150
4
10

147.60 Top columKEY IN RED IN TO COLUMN NOT SHORTCUT

149.50
0.4
151.60 Btm Pressure

32.00
24
59

27.60 Top columKEY IN RED IN TO COLUMN NOT SHORTCUT

31.50
2.4
36.50 Btm Pressure

32.00
6
21

29.40 Top columKEY IN RED IN TO COLUMN NOT SHORTCUT

31.50
0.6
34.50 Btm Pressure

Stab

Benzene

Bipheny

Paste below
Condenser
1__Main Tower
2__Main Tower
3__Main Tower
4__Main Tower
5__Main Tower
6__Main Tower
7__Main Tower
8__Main Tower
9__Main Tower
10__Main Tower
11__Main Tower
12__Main Tower
13__Main Tower
14__Main Tower
Reboiler

vap flow
liquid flow
21.821662102
5.92E+01
81.00629544
9.60E+01
117.82046703
1.00E+02
122.03930297
1.01E+02
122.40954869
1.01E+02
122.4423055
1.01E+02
122.43912966
1.01E+02
122.41985218
1.01E+02
122.37618435
1.00E+02
122.29021443
1.00E+02
122.13127868
1.00E+02
121.83982721
9.91E+01
120.9100605 465.29944
101.58516482 502.316891
138.60261565 506.357041
142.64276548 363.714276

Paste below
Condenser
1__Main Tower
2__Main Tower
3__Main Tower
4__Main Tower
5__Main Tower
6__Main Tower
7__Main Tower
8__Main Tower
9__Main Tower
10__Main Tower
11__Main Tower
12__Main Tower
13__Main Tower
14__Main Tower
Reboiler

surface ten
25.271894979
11.504043396
10.75913817
10.69446523
10.684701854
10.679126037
10.673140733
10.665759758
10.655844271
10.641459671
10.619384988
10.587666721
10.675031662
9.5191751038
9.3820367959
9.3402699011

density vapour
16.943351555
2.48E-02
60.518973267
1.97E-02
66.433572534
1.98E-02
66.93552367
1.98E-02
66.981068392
1.98E-02
66.990071283
1.99E-02
66.999434296
1.99E-02
67.014976352
1.99E-02
67.041979819
1.99E-02
67.089298761
1.99E-02
67.17218944
1.99E-02
67.315796891
1.99E-02
67.540836
1.98E-02
77.654050521
2.01E-02
78.863180411
2.02E-02
79.109745462
2.04E-02

1.19E-02
1.29E-02
1.25E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.24E-02
1.25E-02
1.18E-02
1.17E-02
1.17E-02

2.26E-02
1.69E-02
1.60E-02
1.59E-02
1.59E-02
1.59E-02
1.59E-02
1.59E-02
1.59E-02
1.59E-02
1.60E-02
1.60E-02
1.61E-02
1.46E-02
1.45E-02
1.45E-02

9.1579331922
24.677004361
27.071604687
27.282069566
27.304877656
27.313390559
27.323474816
27.33864831
27.363061155
27.403810878
27.473121569
27.592197938
27.82682173
32.205224068
32.761512546
32.984125119

76.585516883
77.68328424
77.820955398
77.836313355
77.843734809
77.855471028
77.876464778
77.914045175
77.980944857
78.099125117
78.305905339
78.68362594
80.257253603
80.399045815
80.456249709
80.984326561

density liquid
0.6925076229
0.5693656393
0.560968885
0.5602059907
0.5600524972
0.5599114557
0.5597022084
0.5593641667
0.5587980856
0.5578338925
0.5561934364
0.553323615
0.5454433239
0.5328260727
0.5310429749
0.5278077998

0.4848805472
0.1407524518
0.1318220708
0.1310681245
0.1309575763
1.31E-01
1.31E-01
1.31E-01
1.31E-01
1.31E-01
1.31E-01
1.30E-01
0.1334358016
0.1205347519
0.1190956896
0.1193195304

7.27E-02
5.42E-02
5.30E-02
5.29E-02
5.28E-02
5.28E-02
5.28E-02
5.28E-02
5.28E-02
5.28E-02
5.28E-02
5.27E-02
5.30E-02
5.08E-02
5.06E-02
5.05E-02

30.092707531
41.570280112
42.480368086
42.564190339
42.579967569
42.593514531
42.613138795
42.644422003
42.696407271
42.784695422
42.936032179
43.212490112
44.463890725
45.956399566
46.172867058
46.695934132

Paste below
Condenser
1__Main Tower
2__Main Tower
3__Main Tower
4__Main Tower
5__Main Tower
6__Main Tower
7__Main Tower
8__Main Tower
9__Main Tower
10__Main Tower
11__Main Tower
12__Main Tower
13__Main Tower
14__Main Tower
Reboiler

benzene
2.67E-02
0.7247397678
0.8179660395
0.8259290873
0.8267753398
0.8271479794
0.8277058329
0.8286805635
0.8304025217
0.8334421854
0.8387815258
0.8482808392
0.8744391766
1.0348456556
1.0547665881
1.0672042527

2.26E-05
1.39E-02
1.81E-02
1.85E-02
1.86E-02
1.86E-02
1.87E-02
1.87E-02
1.88E-02
1.90E-02
1.93E-02
1.97E-02
2.07E-02
3.06E-02
3.21E-02
3.31E-02

415.35650771
140.41105499
127.44374489
126.26471266
126.00381288
125.80315628
125.57777493
125.29728824
124.91865804
124.36914644
123.52964281
122.24992428
121.62921139
103.80852865
101.67649897
99.673603753

methane
9.19E-03 37.779648276
0.3927136326
39.2161492
0.4529333595 38.032331506
0.4582082674 37.897639152
0.4588129014 37.856064196
0.4591007568 37.821834959
0.4595001988 37.787236097
0.4601556991 37.750810986
0.4612708942 37.711020482
0.4631979135 37.665285625
0.4665450632 37.609531922
0.4724714825 37.549062862
0.4887892343 37.956028076
0.5981015199 35.662318806
0.6120862435 35.342886359
0.6214159256 35.019748522

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
17__Main TS
18__Main TS
19__Main TS
20__Main TS
21__Main TS
22__Main TS
23__Main TS
24__Main TS
25__Main TS
26__Main TS
27__Main TS
28__Main TS
29__Main TS
30__Main TS
31__Main TS
32__Main TS
33__Main TS
34__Main TS
35__Main TS
36__Main TS
37__Main TS
38__Main TS
39__Main TS
40__Main TS
Reboiler

vap flow
liquid flow
1.18E-06
5.72E+02
888.82952989
5.77E+02
894.20009332
5.77E+02
894.19285544
5.77E+02
894.17818846
5.77E+02
894.14888036
5.77E+02
894.08623522
5.77E+02
894.02669116
5.77E+02
893.93408997
5.77E+02
893.7892184
5.77E+02
893.57544824
5.76E+02
893.2680099
5.76E+02
892.83191366
5.75E+02
892.2208396
5.74E+02
891.37654501
5.73E+02
890.2303382
5.72E+02
888.69871076
5.69E+02
885.6305809
7.72E+02
725.4876594
7.72E+02
725.75943542
7.73E+02
726.02427897
7.73E+02
726.24914454
7.73E+02
726.43718298
7.73E+02
726.53738091
7.73E+02
726.4599304
7.73E+02
726.02744705
7.72E+02
724.90358112
7.69E+02
722.50229766
7.65E+02
717.97533953
7.57E+02
710.58305957
7.47E+02
700.77142941
7.38E+02
691.11867655
7.32E+02
684.86640743
7.30E+02
682.87996098
7.30E+02
683.50503576
7.32E+02
684.88840317
7.33E+02
686.13790728
7.34E+02
687.06352794
7.34E+02
687.72522409
7.35E+02
688.20489631
7.35E+02
688.05670348
7.11E+02
664.77374252
4.67E+01

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
17__Main TS
18__Main TS
19__Main TS
20__Main TS
21__Main TS
22__Main TS
23__Main TS
24__Main TS
25__Main TS
26__Main TS
27__Main TS
28__Main TS
29__Main TS
30__Main TS
31__Main TS
32__Main TS
33__Main TS
34__Main TS
35__Main TS
36__Main TS
37__Main TS
38__Main TS
39__Main TS
40__Main TS
Reboiler

surface ten
17.995847949
17.757850577
17.737873171
17.71788086
17.697808964
17.677592105
17.657137619
17.636314269
17.614937022
17.592746481
17.569381982
17.544348002
17.516975322
17.486382316
17.451449151
17.410837316
17.363970458
17.402669204
17.38386693
17.365017693
17.345986175
17.326513273
17.306072296
17.283592306
17.256913428
17.221748628
17.169859882
17.086432318
16.948275158
16.728918339
16.419559258
16.056391859
15.711547733
15.441310278
15.256729692
15.139569493
15.06626738
15.018741816
14.985599821
14.961208057
14.979579407
16.102505516

density vapour
78.023572016
4.04E-03
78.110919679
4.24E-03
78.112219267
4.26E-03
78.113725493
4.28E-03
78.115889905
4.30E-03
78.118998245
4.31E-03
78.123456505
4.33E-03
78.129841917
4.35E-03
78.138971432
4.36E-03
78.151995154
4.38E-03
78.170520247
4.40E-03
78.196769064
4.42E-03
78.233768982
4.43E-03
78.285556314
4.45E-03
78.357346945
4.46E-03
78.455576248
4.48E-03
78.587671734
4.49E-03
78.764489189
4.49E-03
78.765620518
4.51E-03
78.76716995
4.53E-03
78.769874053
4.55E-03
78.774932064
4.56E-03
78.784820405
4.58E-03
78.804583482
4.60E-03
78.84444848
4.61E-03
78.924911477
4.63E-03
79.086105748
4.64E-03
79.402987861
4.64E-03
80.00248523
4.64E-03
81.05834026
4.62E-03
82.705173238
4.59E-03
84.851435803
4.56E-03
87.095197542
4.53E-03
88.97909015
4.51E-03
90.302334473
4.50E-03
91.123944985
4.51E-03
91.596819458
4.52E-03
91.857450957
4.53E-03
91.997762063
4.55E-03
92.07250614
4.56E-03
92.117518101
4.57E-03
92.360464864
4.69E-03

9.07E-03
9.11E-03
9.12E-03
9.12E-03
9.13E-03
9.13E-03
9.14E-03
9.14E-03
9.15E-03
9.15E-03
9.16E-03
9.16E-03
9.17E-03
9.17E-03
9.18E-03
9.18E-03
9.19E-03
9.21E-03
9.20E-03
9.20E-03
9.21E-03
9.21E-03
9.22E-03
9.22E-03
9.23E-03
9.23E-03
9.24E-03
9.24E-03
9.25E-03
9.25E-03
9.24E-03
9.20E-03
9.14E-03
9.09E-03
9.05E-03
9.02E-03
9.01E-03
9.00E-03
9.00E-03
9.00E-03
9.01E-03
9.18E-03

9.41E-03
9.51E-03
9.52E-03
9.52E-03
9.53E-03
9.54E-03
9.55E-03
9.57E-03
9.58E-03
9.59E-03
9.60E-03
9.61E-03
9.63E-03
9.65E-03
9.67E-03
9.70E-03
9.73E-03
9.78E-03
9.79E-03
9.80E-03
9.81E-03
9.82E-03
9.83E-03
9.84E-03
9.86E-03
9.88E-03
9.92E-03
9.98E-03
1.01E-02
1.02E-02
1.05E-02
1.07E-02
1.09E-02
1.11E-02
1.12E-02
1.13E-02
1.14E-02
1.14E-02
1.14E-02
1.14E-02
1.15E-02
1.19E-02

25.572256395
25.750043182
25.763713781
25.777579937
25.791856828
25.806740738
25.822510805
25.839563675
25.858460385
25.879990172
25.905254788
25.935775498
25.973620274
26.021537844
26.083064303
26.162535294
26.265108149
26.419223678
26.43227458
26.445623924
26.459722026
26.475383265
26.494290997
26.51987195
26.559065458
26.625743811
26.746930259
26.972575387
27.385572564
28.09499051
29.176623561
30.558079483
31.981044616
33.166621019
33.999049353
34.519857716
34.825249963
34.99985068
35.100374747
35.160847981
35.215995174
36.004132166

78.110919679
78.112933114
78.115266711
78.118620091
78.123436091
78.130344183
78.140238784
78.154387006
78.174573462
78.203293547
78.244001312
78.301408876
78.381812071
78.493371736
78.646202824
78.852065662
79.128897118
80.079495789
80.080489307
80.082579906
80.086950528
80.095922677
80.114322666
80.151911793
80.228245444
80.381585455
80.683279864
81.253757161
82.25673697
83.816446649
85.841447779
87.950487981
89.716163838
90.954178614
91.722128071
92.163859083
92.407193198
92.538090071
92.607733437
92.649993442
92.894424691
100.49812121

density liquid
0.6265389412
0.6245718251
0.6243894193
0.6241988028
0.6239959578
0.6237754115
0.6235293939
0.6232469071
0.6229124769
0.6225044925
0.62199309
0.6213376173
0.6204839254
0.6193621303
0.6178861778
0.6159580881
0.6134487557
0.6076673274
0.6075079513
0.6073397962
0.6071528301
0.6069273369
0.6066225393
0.6061560035
0.6053628596
0.6039215325
0.6012360457
0.5963129519
0.5878382672
0.5749018564
0.5584071572
0.5414900718
0.5274602449
0.5176457785
0.5115284202
0.507962107
0.5059439075
0.5048023612
0.5041389389
0.5037155894
0.502781126
0.4795774394

0.2455532227
0.2406465521
0.240238657
0.2398306744
0.2394210696
0.2390083034
0.2385900636
0.2381632601
0.2377231804
0.2372638078
0.2367763281
0.2362490539
0.2356663665
0.2350076901
0.2342479011
0.2333577576
0.2323332532
0.2339804786
0.2336147091
0.2332481291
0.2328777173
0.2324972955
0.2320948612
0.2316455673
0.2311002174
0.2303617986
0.2292477889
0.2274420253
0.2244857871
0.219946699
0.2138792143
0.2072034757
0.2012494794
0.1968133349
0.1938911646
0.1920834004
0.1909749927
0.1902696064
0.1897868028
0.1894446583
0.1900020063
0.215728522

6.38E-02
6.34E-02
6.34E-02
6.34E-02
6.34E-02
6.33E-02
6.33E-02
6.33E-02
6.33E-02
6.32E-02
6.32E-02
6.32E-02
6.32E-02
6.31E-02
6.31E-02
6.31E-02
6.30E-02
6.32E-02
6.32E-02
6.31E-02
6.31E-02
6.31E-02
6.31E-02
6.30E-02
6.30E-02
6.30E-02
6.30E-02
6.29E-02
6.29E-02
6.28E-02
6.26E-02
6.23E-02
6.21E-02
6.18E-02
6.17E-02
6.15E-02
6.15E-02
6.14E-02
6.14E-02
6.13E-02
6.14E-02
6.36E-02

36.036661072
36.221373312
36.238119998
36.255443879
36.273636693
36.293092786
36.314372655
36.33827086
36.365907509
36.398850846
36.439275452
36.490155334
36.555478061
36.640438874
36.751526353
36.896385608
37.087960356
37.836234495
37.851775376
37.867973045
37.885602325
37.906157069
37.932754199
37.971703338
38.035673006
38.149556548
38.36017608
38.748028144
39.427397412
40.499054669
41.93373959
43.494293919
44.86527589
45.870364255
46.518191042
46.904756609
47.127548857
47.255926076
47.332384736
47.386106778
47.636963257
55.314651609

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
17__Main TS
18__Main TS
19__Main TS
20__Main TS
21__Main TS
22__Main TS
23__Main TS
24__Main TS
25__Main TS
26__Main TS
27__Main TS
28__Main TS
29__Main TS
30__Main TS
31__Main TS
32__Main TS
33__Main TS
34__Main TS
35__Main TS
36__Main TS
37__Main TS
38__Main TS
39__Main TS
40__Main TS
Reboiler

benzene
0.9986578593
1.0001091936
1.0002049961
1.0003368443
1.0005261247
1.0007975921
1.0011864496
1.0017426741
1.0025368831
1.0036683048
1.0052752908
1.0075486229
1.0107472687
1.0152148634
1.021392534
1.0298199834
1.0411866392
1.0643734553
1.0643963011
1.0644647654
1.0646322027
1.0650003936
1.0657799452
1.0673989208
1.0707228429
1.0774785553
1.0910199497
1.1175118331
1.1670522872
1.2524497954
1.3812065369
1.5417613522
1.7019687286
1.8310985884
1.9189334175
1.9720652098
2.0018427223
2.0176581535
2.0256421067
2.0295271216
2.0372911267
2.2654160209

1.00E+00
1.00E+00
1.00E+00
1.00E+00
7.63E-02
5.33E-03
5.35E-03
5.38E-03
5.41E-03
5.45E-03
5.49E-03
5.53E-03
5.59E-03
5.66E-03
5.75E-03
5.87E-03
6.02E-03
6.26E-03
6.29E-03
6.31E-03
6.34E-03
6.37E-03
6.40E-03
6.45E-03
6.51E-03
6.62E-03
6.81E-03
7.16E-03
7.83E-03
9.02E-03
1.10E-02
1.37E-02
1.67E-02
1.94E-02
2.14E-02
2.27E-02
2.35E-02
2.39E-02
2.42E-02
2.44E-02
2.46E-02
2.88E-02

Toulene
1343.2423686 0.4437590874
1253.3433284 0.4477392316
1245.9727224 0.448061988
1238.6452886 0.4484009773
1231.3452617 0.4487666243
1224.0533473 0.4491708619
1216.7427724 0.4496306718
1209.3762994 0.4501701848
1201.9023134 0.4508235372
1194.2496956 0.4516387623
1186.3214343
0.45268295
1177.987274 0.4540488227
1169.0763751 0.4558626147
1159.3723884 0.4582924989
1148.6154986 0.4615555494
1136.5191324 0.4659194494
1122.8714469 0.4717312442
1113.9159464 0.4835809979
1107.8005992 0.4838757453
1101.7133074 0.4841919483
1095.6223655 0.4845559625
1089.4664656 0.4850179538
1083.1214082 0.4856818287
1076.3382958 0.4867590353
1068.6241637 0.4886779064
1059.0292416 0.4922957048
1045.8256477 0.4992868383
1026.2233906 0.5127617816
996.75562986 0.537919789
955.46772554 0.5816367574
905.47090254 0.6485790889
855.27001065 0.7337360847
805.12370474 0.820473836
765.40847942 0.8916752514
739.54056003 0.9408717205
723.09197101 0.9710942962
712.3160075 0.988375684
2.4271906311 0.9978624396
1 1.0029578679
1 1.005749655
1 1.0107834266
1 1.1504334513

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
Reboiler

vap flow
liquid flow
4.58E-07 222.28168484
262.67455993 217.00762752
257.40050261 191.52182924
185.23182164 121.64947342
115.35946582 173.57166307
167.28165547 190.34159506
184.05158746 6.2900075964

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
Reboiler

surface ten
15.487040248
15.322837692
16.797466173
20.737838525
17.048995531
16.217954501
15.919235235

density vapour
92.118273711
3.98E-03
92.136000845
4.16E-03
92.365918706
4.11E-03
99.146900004
3.56E-03
139.18347957
3.13E-03
152.6656007
3.09E-03
154.07023713
3.23E-03

8.83E-03
8.89E-03
9.03E-03
1.02E-02
1.07E-02
1.05E-02
1.05E-02

1.11E-02
1.12E-02
1.16E-02
1.55E-02
2.31E-02
2.49E-02
2.53E-02

34.626656186
34.82943439
35.50610551
46.428685083
95.119419299
111.3696321
113.40312346

92.136000845
92.408714637
100.95488856
139.9597993
152.72111806
154.07444571
154.19759267

density liquid
0.5096454471
0.5072891667
0.4822275664
0.3770460253
0.3301753839
0.3235572095
0.3219518354

0.1960887557
0.1941203024
0.2273049649
0.3065091894
0.2319192377
0.2189356831
0.214673199

6.21E-02
6.19E-02
6.47E-02
7.55E-02
7.20E-02
7.11E-02
7.06E-02

46.254427952
46.725961479
55.12056736
99.941322821
123.77697795
127.1858628
127.88148179

Paste below
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
Reboiler

Bipheny
2.0589941122
2.18E-02
2.053462735
2.27E-02
2.326806601
2.62E-02
6.6076782015
1.47E-01
15.20212962
7.77E-01
16.855058452
9.77E-01
16.570837022
9.98E-01

Toulene
1 0.9992664472
1 1.0039190528
1 1.1609609771
1 3.8635827139
1 10.091902802
1 11.392309359
1 11.258733995

Heat exchangeair cooler E 106

T1 (hot inlet)
105.36712
T2 (hot outlet)
30
t1 (cold inlet)
7
t2 (cold outlet)
12

Heat exchaair cooler E 106

T1 (hot inle 646.898
T2 (hot outl 142.527
t1 (cold inle
24
t2 (cold out
100

LMTD
50.2247383
R
15.0734241
S
0.05082999
Ft
0.97185392
LMTD= Ft LMTD 48.811109
Q FROM HYSYS 1739932.81
Q(W)
483314.669
U (W/m2oC)
700
A (m2)=Q/U LMT14.1453358

LMTD
R
S
Ft
LMTD= Ft
Q FROM HY
Q(W)
U (W/m2oC
A (m2)=Q/

k1
k2
k3
A (Area m2)
Check A
log CP
CP

k1
4.0336
k2
0.2341
k3
4.97E-02
A (Area m2 277.034
Check A
1
log CP
4.90191
CP
79782.1

4.325
-0.303
0.1634
14.15
1
4.19269122
###

280.142
6.63645
0.12201
0.89971
252.047
9E+007
2E+007
350
277.034

c1
0
c1
0
-0.125
c2
0
c2
0 0.15361
c3
0
c3
0
###
logFP
0
logFP
0 6.12E-02
ACTUAL LOG FP =@IF((B31>5 AND B31<100),C28,B2ACTUAL LOG6.12E-02
P FROM HYSYS
206.8
P FROM HY 3309.48
P (barg)
2.04095732
P (barg)
32.6621

FP
B1
B2
FM
CBM

#VALUE!
0.96
1.21
1
#VALUE!

FP
B1
B2
FM
CBM

1.15141
0.96
1.21
1
187744

Define by own

Define from table

Heat exchange
T1 (hot inlet)
T2 (hot outlet)
t1 (cold inlet)
t2 (cold outlet)
LMTD
R
S
Ft
LMTD= Ft LMTD
Q FROM HYSYS
Q(W)
U (W/m2oC)
A (m2)=Q/U LMT

k1
k2
k3
Need to chk got limitA (Area m2)
Check A
log CP
CP
Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

Define by steam temp

check must be above 305.009

Heat exchange
T1 (hot inlet)
T2 (hot outlet)
t1 (cold inlet)

t2 (cold outlet)

Need Cp of Steam

LMTD
R
S
Ft
LMTD= Ft LMTD
Q FROM HYSYS
Q(W)
U (W/m2oC)
A (m2)=Q/U LMT
k1
k2
k3
A (Area m2)
Check A
log CP
CP
Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

CBM for HE
Total Cooling wa
Total Chilled Wat
HPS
MPS
LPS
Hot Oil

fixed tube E106

621.1455737299
157.1502532831
30
45

Heat exchangefixed tube E103

T1 (hot inlet)
157.15
T2 (hot outlet)
40
t1 (cold inlet)
30
t2 (cold outlet)
45

Heat exchange
T1 (hot inlet)
T2 (hot outlet)
t1 (cold inlet)
t2 (cold outlet)

297.1528996381
LMTD
42.259
LMTD
30.9330213631
R
7.81
R
0.0253744605
S
0.118
S
0.9850836991
Ft
0.6842
Ft
292.7204775802 Water Need kgLMTD= Ft LMTD 28.915 Water Need kgLMTD= Ft LMTD
63799385.96389
###
Q FROM HYSYS
### 299889
Q FROM HYSYS
17722051.65664
Q(W)
###
Q(W)
350
U (W/m2oC)
300
U (W/m2oC)
172.9787875561
A (m2)=Q/U LMT 602.4
A (m2)=Q/U LMT
4.3247
-0.303
0.1634
172.9787875561
1
4.4649953662
29173.95885745

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
3343.95815706
33.0023010813
0
0.0563377567
1.1385123782

0.0388
-0.1127
0.0818

1.63
1.66
1
201936.4698623

1.63
1.66
2.8

0.0563

kettle reboiler stab col

480
306
183.5742984737

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

4.3247
-0.303
0.1634
602.4
1
4.7451
55605

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
3330.2
32.866
0
0.0561
1.1379

0.0388
-0.1127
0.0818

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP

1.63
1.66
1
195666

1.63
1.66
2.8

0.0561

B1
B2
FM
CBM

Heat exchangekettle reboiler main col Heat exchange

T1 (hot inlet)
480
T1 (hot inlet)
T2 (hot outlet)
306
T2 (hot outlet)
t1 (cold inlet)
143.93
t1 (cold inlet)

184.9876182048

t2 (cold outlet)

196.2298229863
123.1143924222
0.0047678718
0.9988926429
196.0125265067
1643489.576875 Need Cp
456524.8824653
3287
600
3.8817662201

LMTD
235.56
R
22.952
S
0.0226
Ft
0.9959
LMTD= Ft LMTD 234.6
Q FROM HYSYS
###
Q(W)
###
U (W/m2oC)
600
A (m2)=Q/U LMT 19.642

4.4646
-0.2503
0.1974
3.8817662201
2
4.3856549838
24302.72562384

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
1042.48757392
10.2885524196
0
0.0085618163
1.0199099209

0.0388
-0.1127
0.0818

1.63
1.66
1
80759.18377666

1.63
1.66
2.8

0.0086

###
1316936.871933 kg/h
906908.3315017 kg/h
38146.30128851 kg/h

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

151.51

t2 (cold outlet)

19906

4.4646
-0.2503
0.1974
19.642
1
4.471
29582

LMTD
R
S
Ft
LMTD= Ft LMTD
Q FROM HYSYS
Q(W)
U (W/m2oC)
A (m2)=Q/U LMT
k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
248.9
2.4565
0
0
1

0.0388
-0.1127
0.0818

1.63
1.66
1
97326

1.63
1.66
2.8

0.0073

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

fixed tube E100

296.31
30
7
12

Heat exchangefixed tube E102

T1 (hot inlet)
102.91
T2 (hot outlet)
30
t1 (cold inlet)
7
t2 (cold outlet)
12

Heat exchangefixed tube E104

T1 (hot inlet)
112.68
T2 (hot outlet) 112.68
t1 (cold inlet)
7
t2 (cold outlet)
12

103.92
LMTD
49.41
LMTD
103.16
53.263
R
14.581
R
7E-005
0.0173
S
0.0521
S
0.0473
0.971
Ft
0.972
Ft
1
100.91 Water Need kgLMTD= Ft LMTD 48.025 Water Need kgLMTD= Ft LMTD 103.16
344055 16454
Q FROM HYSYS
### 68993
Q FROM HYSYS
0
95571
Q(W)
400733
Q(W)
0
300
U (W/m2oC)
700
U (W/m2oC)
700
3.157
A (m2)=Q/U LMT 11.92
A (m2)=Q/U LMT
0
4.3247
-0.303
0.1634
3.157
2
4.2142
16374

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
229.6
2.2659
0
0
1

0.0388
-0.1127
0.0818

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP

1.63
1.66
1
53870

1.63
1.66
2.8

0.0091

B1
B2
FM
CBM

4.3247
-0.303
0.1634
11.92
1
4.1879
15412

k1
k2
k3
A (Area m2)
Check A
log CP
CP

4.3247
-0.303
0.1634
0
2
Err:502
Err:502

0
0
0
193.05
1.9053
0
0
1

0.0388
-0.1127
0.0818

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP

0
0
0
220.63
2.1775
0
0
1

1.63
1.66
1
50706

1.63
1.66
2.8

B1
B2
FM
CBM

1.63
1.66
1
Err:502

0.0137

kettle reboiler diphenyl cHeat exchangekettle reboiler diphenyl col

480
T1 (hot inlet)
480
306
T2 (hot outlet)
306
292.62
t1 (cold inlet)
40.378

296.31

t2 (cold outlet)

65.022
47.04
0.0197
0.9629
62.611
###
### 8026.7
600
29.675

LMTD
293.3
R
1.4898
S
0.2657
Ft
0.9592
LMTD= Ft LMTD 281.34
Q FROM HYSYS
###
Q(W)
961995 6926.4
U (W/m2oC)
600
A (m2)=Q/U LMT 5.699

4.4646
-0.2503
0.1974
29.675
1
4.524
33421

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
229.6
2.2659
0
0
1

0.0388
-0.1127
0.0818

1.63
1.66
1
109954

1.63
1.66
2.8

0.0091

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

157.17

4.4646
-0.2503
0.1974
5.699
2
4.3882
24445

0
0
0
1048
10.343
0
0.0087
1.0202

0.0388
-0.1127
0.0818

1.63
1.66
1
81243

1.63
1.66
2.8

0.0087

fixed tube E104

Heat exchangefixed tube stab condenser

T1 (hot inlet)
159.2090566809
T2 (hot outlet)
38.2796151993
t1 (cold inlet)
7
t2 (cold outlet)
12

LMTD
R
S
Ft
Water Need kgLMTD= Ft LMTD
0
Q FROM HYSYS
Q(W)
U (W/m2oC)
A (m2)=Q/U LMT
k1
k2
k3
A (Area m2)
Check A
log CP
CP

0.0388
-0.1127
0.0818

0.0101

1.63
1.66
2.8

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

Heat exchange
T1 (hot inlet)
T2 (hot outlet)
t1 (cold inlet)
t2 (cold outlet)

74.8469273267
LMTD
24.1858882963
R
0.0328495565
S
0.9793494253
Ft
73.3012952603 Water Need kgLMTD= Ft LMTD
1207683.28949659 57756
Q FROM HYSYS
335467.580415719
Q(W)
300
U (W/m2oC)
15.2551911134
A (m2)=Q/U LMT
4.3247
-0.303
0.1634
15.2551911134
1
4.1949624487
15666.1560676975

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
1012.1506339386
9.9891501006
0
0.007896002
1.018347501

0.0388
-0.1127
0.0818

1.63
1.66
1
52018.7952532064

1.63
1.66
2.8

0.0079

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

fixed tube main col condenser

104.9231810417
102.9055470053
7
12

Heat exchangefixed tube diphenyl condenser

T1 (hot inlet)
139.432093554
T2 (hot outlet)
137.2101328937
t1 (cold inlet)
7
t2 (cold outlet)
12

94.4065129066
LMTD
0.4035268073
R
0.0510604327
S
0.9998113119
Ft
94.3886995227 Water Need kgLMTD= Ft LMTD
12107673.521574 579037
Q FROM HYSYS
3363242.64488167
Q(W)
300
U (W/m2oC)
118.7727860746
A (m2)=Q/U LMT

128.8161206792
0.4443921321
0.0377551987
0.9998884002
128.8017448211
3861403.34903148
1072612.04139763
300
27.7587347616

4.3247
-0.303
0.1634
118.7727860746
1
4.3994079609
25084.6450975243

4.3247
-0.303
0.1634
27.7587347616
1
4.2277778856
16895.7659795232

k1
k2
k3
A (Area m2)
Check A
log CP
CP

0
0
0
193.0532544297
1.9052874851
0
0
1

0.0388
-0.1127
0.0818

1.63
1.66
1
82528.4823708548

1.63
1.66
2.8

0.0137

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

0
0
0
205.4638207859
2.027770252
0
0
1
1.63
1.66
1
55587.0700726314

yl condenser

Heat exchangefixed tube E105

T1 (hot inlet)
40
T2 (hot outlet)
40.3776981543
t1 (cold inlet)
7
t2 (cold outlet)
12

LMTD
R
S
Ft
Water Need kgLMTD= Ft LMTD
184668
Q FROM HYSYS
Q(W)
U (W/m2oC)
A (m2)=Q/U LMT
k1
k2
k3
A (Area m2)
Check A
log CP
CP

0.0388
-0.1127
0.0818

0.0119

1.63
1.66
2.8

Check for C1
c1
c2
c3
P from hysys
P (barg)
logFP
Check P range
FP
B1
B2
FM
CBM

30.6101585019
-0.0755396309
0.1515151515
1.0003363455
30.6204540918 Water Need kg/h
0
0
0
700
0
4.3247
-0.303
0.1634
0
2
Err:502
Err:502

0
0
0
3316.3786388596
32.7301123993
0
0.0558503622
1.1372353796

0.0388
-0.1127
0.0818

1.63
1.66
1
Err:502

1.63
1.66
2.8

0.0559

Toulene kg/h
H2 kg/h
Methane (kg/h)

Rate
Price per unit
Total
114,287,746.46
0.4132841328 $ 47,233,312.19
4,730,590.30
0.0697211155 $
329,822.03
624,700.38
11.1 $
6,934,174.22

HPS Feed
MPS Feed
LPS Feed
Chilled Water (kg/h
Rm Temp Water
Electricity

311,273.82

14.1 $

4,388,960.84

7,400,371.99
10,746,204.87

0.08 $
0.01 $

592,029.76
107,462.05

2,765.17

16.8 $

46,454.78

Operating Cost

Benzene (kg/hr)
biphenyl (kg/hr)
Sale of Product
Profit

$ 59,585,761.09

91658843.696951
3589.9559461653

0.5771348099 $ 52,899,509.33
1500 $
5,384,933.92
$ 58,284,443.25
-$

1,301,317.84

Pump
P100
k1
3.3892
k2
0.0536
k3
0.1538
A (kW)
2.7349034444
log CP
3.4419833271
CP
2766.835422742

P101
k1
k2
k3
A (kW)
log CP
CP

c1
c2
c3
P (barg)
logFP
FP

c1
-0.3935
c2
0.3957
c3
-0.00226
P (barg) 0.2721887
logFP -0.6178437
FP
0.2410773

c1
c2
c3
P (barg)
logFP
FP

B1
B2
FM
CBM

B1
B2
FM
CBM

B1
B2
FM
CBM

-0.3935
0.3957
-0.00226
32.471542425
0.199438416
1.5828450996

1.89
1.35
1.6
14,688.98

3.3892
0.0536
0.1538
5.49E-02
3.566011
3681.3827

1.89
1.35
1.6
###

P102
k1
k2
k3
A (kW)
log CP
CP

Separator
k1
3.4974
k2
0.4485
k3
0.1074
A (m3)
3.5671923597
log CP
3.7778823858
CP
5996.286648203
D (m)
1.0907445607 3.8176
P (barg) 36.0031236392
Q
0.0243785016
FP
4.3696034255 If FP<1 use 1
B1
B2
FM
CBM

2.25
1.82
3
156,551.26

PFR
PFR100

PFR101

PFR102

3.3892
0.0536
0.1538
0
Err:502
Err:502
-0.3935
0.3957
-0.00226
0
Err:502
Err:502
1.89
1.35
1.6
Err:502

k1
3.557
k2
0.3776
k3
0.0905
A (m3) 235.6194490192
log CP
4.9620253285
CP
91627.39265963

k1
k2
k3
A (m3)
log CP
CP

D (m)
1
P (barg) 37.7995427848
Q
0.0234659437
FP
4.2247529643

D (m)
1
P (barg)
0
Q
0.0005887
FP
0.5934366

D (m)
1
P (barg)
0
Q
0.0005887
FP
0.5934366 If FP<1 use 1

B1
B2
FM
CBM

B1
B2
FM
CBM

B1
B2
FM
CBM

1.49
1.52
3.1
$1,960,554.62

3.557
0.3776
0.0905
0
Err:502
Err:502

1.49
1.52
3.1
Err:502

k1
k2
k3
A (m3)
log CP
CP

3.557
0.3776
0.0905
0
Err:502
Err:502

1.49
1.52
3.1
Err:502

Reflux Drum
Stabiliser
k1
3.557
k2
0.3776
k3
0.0905
A (m3)
0.4033506594
log CP
3.4221773044
CP
2643.487763314
D (m)
0.5274425187
P (barg) 10.9880651106
Q
0.0037511637
FP
1.0954228095
B1
B2
FM
CBM

1.49
1.52
3.1
17,583.51

Main Column
k1
3.557
k2
0.3776
k3
0.0905
A (m3) 6.6952805
log CP 3.9305217
CP
8521.6109

1.846 D (m)
1.345459 4.7091 D (m)
P (barg) 2.0958162
P (barg)
Q
0.0024555
Q
FP
0.8897681
FP
B1
B2
FM
CBM

1.49
1.52
3.1
###

Compressor
K100 Rotary
k1
5.0355
k2
-1.8002
k3
0.8253
A (kW) 91.3402890216

Biphenyl
k1
3.557
k2
0.3776
k3
0.0905
A (m3) 2.4324741
log CP 3.7162593
CP
5203.0658

k1
k2
k3
A (kW)

Centrigual
2.2897
1.3604
-0.1027
91.340289

B1
B2
FM
CBM

0.9600569 3.3602
2.2305473
0.0018286
0.7902519 If FP<1 use 1
1.49
1.52
3.1
###

log CP
4.6785313436
CP
47701.42396476

log CP
CP

FBM
CBM

2.4
114,483.42

FBM
CBM

CBM

114,483.42

Furnace
k1
7.3488
k2
-1.1666
k3
0.2028
A (kW) 21265.67196917 1379.4 kg/hr
log CP
6.0983315045
CP
$ 1,254,098.08
c1
c2
c3
P (barg)
logFP
FP
FT
FBM
CBM

0.1347
-0.2368
0.1021
34.499312677
0.011998791
1.0280134362
1
2.2
$2,836,305.30
$5,194,162.33

kW
Electrici

9.41E+01

4.5621861
36491.026
2.7
###

If FP<1 use 1

If FP<1 use 1

Equipment: Distillation Column (T-101)

<20
k1
3.4974
k2
0.4485
k3
0.1074
Volumetric Flow (TAKE FROM HYS
2.2500675582
A (m3)
14.8447795712
log CP
4.1702664637
CP
14800.16181326
D (m)
Pressure(psia) (FEED)
P (barg)
Q
FP

0.7722
150.0000
11.2275449102
0.0056028166
1.3893359698

B1
B2
FM
CBM
L/D
No.of Columns

2.25
1.82
1.6
93178.06462686
41.0368150909
2

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

2.9949
0.4465
0.3961
0.7722
0.4215909793 0.4684344214
2.8831478261
764.0958239897

Therotical Tray
Actual
Round Up
Tray per column
FBM
log Fq
Fq
CBM

10
35.17
36
18
1
0.0367552493
1.0883165895
14968.4069015

Total cost:

108,146.47

Final Cost per set

$ 108,146.47
Final Total Cost
$ 216,292.94
Percentage Efficiency
What you wan to separate
Methane
benzene
Relative Vol
37.7796
0.0267
1417.1810
39.2161
0.7247
54.1107
38.0323
0.8180
46.4962
37.8976
0.8259
45.8849
37.8561
0.8268
45.7876
37.8218
0.8271
45.7256
37.7872
0.8277
45.6530
37.7508
0.8287
45.5553
37.7110
0.8304
45.4129
37.6653
0.8334
45.1924
37.6095
0.8388
44.8383
37.5491
0.8483
44.2649
37.9560
0.8744
43.4061
35.6623
1.0348
34.4615
35.3429
1.0548
33.5078
35.0197
1.0672
32.8145

>20
L(hysys unit lb G(hysys unit lb
59.1846
21.8217
95.9988
81.0063
100.2176
117.8205
100.5879
122.0393
100.6206
122.4095
100.6175
122.4423
100.5982
122.4391
100.5545
122.4199
100.4686
122.3762
100.3096
122.2902
100.0182
122.1313
99.0884
121.8398
465.2994
120.9101
502.3169
101.5852
506.3570
138.6026
363.7143
142.6428

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

2.9949
0.4465
0.3961
0.7722
0.4215909793
2.8831478261
764.0958239897

Therotical Tray
Actual
Round Up
Tray per column
FBM
Fq
CBM
Total cost:

10
35.17
36
18
1
1
13753.72483181
$
106,931.79

Avg
Effiency

43.5408
0.2843

Extract From Hysys

Surface TensionL(converted) G(converted) Density of L(lb Density of V(lb Fiv
25.2719
0.0164
0.0061
0.6925
0.0248 0.5131
11.5040
0.0267
0.0225
0.5694
0.0197 0.2205
10.7591
0.0278
0.0327
0.5610
0.0198 0.1598
10.6945
0.0279
0.0339
0.5602
0.0198 0.1551
10.6847
0.0280
0.0340
0.5601
0.0198 0.1547
10.6791
0.0279
0.0340
0.5599
0.0199 0.1548
10.6731
0.0279
0.0340
0.5597
0.0199 0.1548
10.6658
0.0279
0.0340
0.5594
0.0199 0.1549
10.6558
0.0279
0.0340
0.5588
0.0199 0.1549
10.6415
0.0279
0.0340
0.5578
0.0199 0.1549
10.6194
0.0278
0.0339
0.5562
0.0199 0.1549
10.5877
0.0275
0.0338
0.5533
0.0199 0.1541
10.6750
0.1292
0.0336
0.5454
0.0198 0.7328
9.5192
0.1395
0.0282
0.5328
0.0201 0.9608
9.3820
0.1407
0.0385
0.5310
0.0202 0.7121
9.3403
0.1010
0.0396
0.5278
0.0204 0.5007

Ad/At formula Csb

Uf
80percent Ad/At Dt
Dt (m)
0.1459 0.1767 0.9611
1.2014 0.1459 0.7111 0.2168
0.1134 0.2701 1.2771
1.5964 0.1134 1.3082 0.3989
0.1066 0.2954 1.3641
1.7051 0.1066 1.5171 0.4625
0.1061 0.2975 1.3701
1.7127 0.1061 1.5392 0.4693
0.1061 0.2976 1.3699
1.7123 0.1061 1.5411 0.4698
0.1061 0.2976 1.3690
1.7113 0.1061 1.5413 0.4699
0.1061 0.2976 1.3681
1.7101 0.1061 1.5413 0.4699
0.1061 0.2976 1.3670
1.7087 0.1061 1.5414 0.4699
0.1061 0.2976 1.3657
1.7071 0.1061 1.5416 0.4700
0.1061 0.2976 1.3639
1.7049 0.1061 1.5419 0.4701
0.1061 0.2976 1.3615
1.7019 0.1061 1.5424 0.4702
0.1060 0.2979 1.3593
1.6991 0.1060 1.5425 0.4703
0.1703 0.1378 0.6265
0.7832 0.1703 2.3550 0.7180
0.1956 0.1256 0.5467
0.6834 0.1956 2.3269 0.7094
0.1680 0.1403 0.6067
0.7584 0.1680 2.5329 0.7722
0.1445 0.1797 0.7706
0.9633 0.1445 2.2389 0.6826

Equipment: Distillation Column (T-101)

<20
k1
3.4974
k2
0.4485
k3
0.1074
Volumetric Flow (TAKE FROM HYS 3.3391646511
A (m3)
144.4138925982 72.206946
log CP
4.7106803362 73.934153
CP
51366.54273864 70.896001
D (m)
Pressure(psia) (FEED)
P (barg)
Q
FP

1.5963
32.0000
2.3952095808
0.0031958355
1.007275483

B1
B2
FM
CBM
L/D
No.of Columns

2.25
1.82
1.6
266242.3557911
45.1948322738
2

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

2.9949
0.4465
0.3961
1.5963
1.801515637 2.001684
3.1349278372
1364.356414911

Therotical Tray
Actual
Round Up
Tray per column
FBM
log Fq
Fq
CBM

59
106.53
107
54
1
-0.4176819881
0.3822240517
28160.45119368

Total cost:

294,402.81

Final Cost per set

$ 339,917.60
Final Total Cost
$ 679,835.20
Percentage Efficiency
What you wan to separate
Benzene
Toluene
Relative Vol
0.9987
0.4438
2.2505
1.0001
0.4477
2.2337
1.0002
0.4481
2.2323
1.0003
0.4484
2.2309
1.0005
0.4488
2.2295
1.0008
0.4492
2.2281
1.0012
0.4496
2.2267
1.0017
0.4502
2.2253
1.0025
0.4508
2.2238
1.0037
0.4516
2.2223
1.0053
0.4527
2.2207
1.0075
0.4540
2.2190
1.0107
0.4559
2.2172
1.0152
0.4583
2.2152
1.0214
0.4616
2.2129
1.0298
0.4659
2.2103
1.0412
0.4717
2.2072
1.0644
0.4836
2.2010
1.0644
0.4839
2.1997
1.0645
0.4842
2.1984
1.0646
0.4846
2.1971
1.0650
0.4850
2.1958
1.0658
0.4857
2.1944
1.0674
0.4868
2.1929
1.0707
0.4887
2.1911
1.0775
0.4923
2.1887
1.0910
0.4993
2.1852
1.1175
0.5128
2.1794
1.1671
0.5379
2.1696
1.2524
0.5816
2.1533
1.3812
0.6486
2.1296
1.5418
0.7337
2.1012
1.7020
0.8205
2.0744
1.8311
0.8917
2.0535
1.9189
0.9409
2.0395
1.9721
0.9711
2.0308
2.0018
0.9884
2.0254
2.0177
0.9979
2.0220

2.0256
2.0295
2.0373
2.2654

1.0030
1.0057
1.0108
1.1504

2.0197
2.0179
2.0156
1.9692

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

Therotical Tray
Actual
Round Up
FBM
Fq
CBM
Total cost:

>20
L(hysys unit lbmole/h
571.7981
577.1687
577.1615
577.1468
577.1175
577.0548
576.9953
576.9027
576.7578
576.5441
576.2366
575.8005
575.1894
574.3452
573.1989
571.6673
568.5992
772.1705
772.4423
772.7072
772.9320
773.1201
773.2203
773.1428
772.7103
771.5865
2.9949
769.1852
0.4465
764.6582
0.3961
757.2659
1.5963
747.4543
1.801515637
737.8016
3.1349278372
731.5493
1364.356414911
729.5628
730.1879
731.5713
59
732.8208
106.53
733.7464
107
734.4081
54
734.8878
1
734.7396
1
711.4566
73675.24640521
46.6829
$
339,917.60

Avg
Effiency

2.1607
0.5538

Extract From Hysys

G(hysys unit lbmole/hSurface Tensio L(convertedG(convertedDensity of L(lbmole/ft3
0.0000
17.9958
0.1588
0.0000
0.6265
888.8295
17.7579
0.1603
0.2469
0.6246
894.2001
17.7379
0.1603
0.2484
0.6244
894.1929
17.7179
0.1603
0.2484
0.6242
894.1782
17.6978
0.1603
0.2484
0.6240
894.1489
17.6776
0.1603
0.2484
0.6238
894.0862
17.6571
0.1603
0.2484
0.6235
894.0267
17.6363
0.1603
0.2483
0.6232
893.9341
17.6149
0.1602
0.2483
0.6229
893.7892
17.5927
0.1602
0.2483
0.6225
893.5754
17.5694
0.1601
0.2482
0.6220
893.2680
17.5443
0.1599
0.2481
0.6213
892.8319
17.5170
0.1598
0.2480
0.6205
892.2208
17.4864
0.1595
0.2478
0.6194
891.3765
17.4514
0.1592
0.2476
0.6179
890.2303
17.4108
0.1588
0.2473
0.6160
888.6987
17.3640
0.1579
0.2469
0.6134
885.6306
17.4027
0.2145
0.2460
0.6077
725.4877
17.3839
0.2146
0.2015
0.6075
725.7594
17.3650
0.2146
0.2016
0.6073
726.0243
17.3460
0.2147
0.2017
0.6072
726.2491
17.3265
0.2148
0.2017
0.6069
726.4372
17.3061
0.2148
0.2018
0.6066
726.5374
17.2836
0.2148
0.2018
0.6062
726.4599
17.2569
0.2146
0.2018
0.6054
726.0274
17.2217
0.2143
0.2017
0.6039
724.9036
17.1699
0.2137
0.2014
0.6012
722.5023
17.0864
0.2124
0.2007
0.5963
717.9753
16.9483
0.2104
0.1994
0.5878
710.5831
16.7289
0.2076
0.1974
0.5749
700.7714
16.4196
0.2049
0.1947
0.5584
691.1187
16.0564
0.2032
0.1920
0.5415
684.8664
15.7115
0.2027
0.1902
0.5275
682.8800
15.4413
0.2028
0.1897
0.5176
683.5050
15.2567
0.2032
0.1899
0.5115
684.8884
15.1396
0.2036
0.1902
0.5080
686.1379
15.0663
0.2038
0.1906
0.5059
687.0635
15.0187
0.2040
0.1909
0.5048
687.7252
14.9856
0.2041
0.1910
0.5041
688.2049
14.9612
0.2041
0.1912
0.5037
688.0567
14.9796
0.1976
0.1911
0.5028
664.7737
16.1025
0.0130
0.1847
0.4796

Density of V(lbmole/ftFiv
0.0040
0.0042
0.0043
0.0043
0.0043
0.0043
0.0043
0.0043
0.0044
0.0044
0.0044
0.0044
0.0044
0.0044
0.0045
0.0045
0.0045
0.0045
0.0045
0.0045
0.0045
0.0046
0.0046
0.0046
0.0046
0.0046
0.0046
0.0046
0.0046
0.0046
0.0046
0.0046
0.0045
0.0045
0.0045
0.0045
0.0045
0.0045
0.0045
0.0046
0.0046
0.0047

###
0.0535
0.0533
0.0534
0.0535
0.0537
0.0538
0.0539
0.0540
0.0541
0.0542
0.0543
0.0544
0.0545
0.0546
0.0547
0.0547
0.0750
0.0918
0.0919
0.0921
0.0923
0.0925
0.0927
0.0929
0.0930
0.0932
0.0934
0.0937
0.0943
0.0955
0.0971
0.0987
0.0998
0.1004
0.1008
0.1011
0.1013
0.1015
0.1016
0.0986
0.0069

Ad/At fo Csb
Uf
80percen
Ad/At Dt
Dt (m)
###
###
###
### 0.2000 0.0000 0.0000
0.0948 0.3447 4.0699 5.0874 0.1000 5.1931 1.5833
0.0948 0.3448 4.0611 5.0764 0.1000 5.2036 1.5865
0.0948 0.3447 4.0505 5.0631 0.1000 5.1997 1.5853
0.0948 0.3447 4.0399 5.0499 0.1000 5.1958 1.5841
0.0949 0.3446 4.0293 5.0367 0.1000 5.1920 1.5829
0.0949 0.3446 4.0188 5.0235 0.1000 5.1881 1.5818
0.0949 0.3445 4.0082 5.0102 0.1000 5.1845 1.5806
0.0949 0.3444 3.9975 4.9968 0.1000 5.1808 1.5795
0.0949 0.3444 3.9867 4.9833 0.1000 5.1773 1.5784
0.0949 0.3443 3.9756 4.9695 0.1000 5.1739 1.5774
0.0949 0.3443 3.9643 4.9553 0.1000 5.1707 1.5764
0.0949 0.3442 3.9524 4.9405 0.1000 5.1678 1.5755
0.0949 0.3442 3.9399 4.9249 0.1000 5.1652 1.5747
0.0950 0.3441 3.9265 4.9082 0.1000 5.1630 1.5741
0.0950 0.3441 3.9120 4.8900 0.1000 5.1614 1.5736
0.0950 0.3441 3.8965 4.8707 0.1000 5.1600 1.5732
0.0972 0.3342 3.7659 4.7074 0.1000 5.2360 1.5963
0.0991 0.3262 3.6675 4.5843 0.1000 4.7929 1.4612
0.0991 0.3262 3.6581 4.5726 0.1000 4.7907 1.4606
0.0991 0.3261 3.6487 4.5608 0.1000 4.7886 1.4599
0.0991 0.3260 3.6392 4.5490 0.1000 4.7864 1.4593
0.0992 0.3259 3.6297 4.5371 0.1000 4.7844 1.4587
0.0992 0.3258 3.6197 4.5246 0.1000 4.7826 1.4581
0.0992 0.3257 3.6090 4.5112 0.1000 4.7812 1.4577
0.0992 0.3256 3.5967 4.4958 0.1000 4.7806 1.4575
0.0992 0.3256 3.5811 4.4764 0.1000 4.7814 1.4577
0.0993 0.3255 3.5597 4.4496 0.1000 4.7850 1.4588
0.0993 0.3253 3.5284 4.4105 0.1000 4.7932 1.4613
0.0994 0.3250 3.4834 4.3543 0.1000 4.8081 1.4659
0.0995 0.3245 3.4256 4.2819 0.1000 4.8309 1.4728
0.0997 0.3237 3.3631 4.2039 0.1000 4.8608 1.4819
0.0999 0.3230 3.3078 4.1348 0.1000 4.8950 1.4924
0.1000 0.3225 3.2663 4.0828 0.1000 4.9282 1.5025
0.1000 0.3222 3.2377 4.0472 0.1000 4.9550 1.5107
0.1001 0.3220 3.2182 4.0228 0.1001 4.9730 1.5162
0.1001 0.3219 3.2041 4.0051 0.1001 4.9833 1.5193
0.1001 0.3218 3.1929 3.9912 0.1001 4.9885 1.5209
0.1002 0.3217 3.1834 3.9793 0.1002 4.9905 1.5215
0.1002 0.3216 3.1751 3.9688 0.1002 4.9904 1.5215
0.0998 0.3230 3.1817 3.9771 0.1000 4.9767 1.5173
0.0897 0.3682 3.5497 4.4372 0.1000 4.5758 1.3951

Equipment: Distillation Column (T-101)

<20
k1
3.4974
k2
0.4485
k3
0.1074
Volumetric Flow (TAKE FROM HYS 1.3881966619
A (m3)
33.376347923 11.125449
log CP
4.2104704926 16.923819
CP
16235.680363
D (m)
Pressure(psia) (FEED)
P (barg)
Q
FP

0.9390
32.0000
2.3952095808
0.0018798405
0.7983873853

B1
B2
FM
CBM
L/D
No.of Columns

2.25
1.82
1.6
83808.582034
51.322624972
2

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

2.9949
0.4465
0.3961
0.9390
0.6233202094 0.692578
2.91993159
831.63276211

Therotical Tray
Actual
Round Up
Tray per column
FBM
log Fq
Fq
CBM

21
67.01
68
34
1
-0.2070462864
0.6208028666
17553.52009

Total cost:

$ 101,362.10

Final Cost per set

$112,084.10
Final Total Cost
$224,168.19
Percentage Efficiency
What you wan to separate
Toluene
Biphenyl
Relative Vol
0.9993
0.0218
45.8419
1.0039
0.0227
44.2011
1.1610
0.0262
44.2416
3.8636
0.1466
26.3600
10.0919
0.7765
12.9960
11.3923
0.9773
11.6575
11.2587
0.9979
11.2819

>20
L(hysys unit lbmole/hG(hysys unit lbmole/h
222.2817
0.0000
217.0076
262.6746
191.5218
257.4005
121.6495
185.2318
173.5717
115.3595
190.3416
167.2817
6.2900
184.0516

Equipment: Sieve trays

k1
k2
k3
Diameter
A (m2)
log CP
CP

Therotical Tray
Actual
Round Up
FBM
Fq
CBM
Total cost:

2.9949
0.4465
0.3961
0.9390
0.6233202094
2.91993159
831.63276211

21
67.01
68
34
1
1
28275.513912
$ 112,084.10

Avg
Effiency

28.0829
0.3134

Extract From Hysys

Surface L(convertedG(convertedDensity of L(lbmole/ft3Density of V(lbmole/ftFiv
###
0.0617
0.0000
0.5096
0.0040
###
###
0.0603
0.0730
0.5073
0.0042
0.0749
###
0.0532
0.0715
0.4822
0.0041
0.0687
###
0.0338
0.0515
0.3770
0.0036
0.0638
###
0.0482
0.0320
0.3302
0.0031
0.1465
###
0.0529
0.0465
0.3236
0.0031
0.1112
###
0.0017
0.0511
0.3220
0.0032
0.0034

Ad/At formulaCsb
###
0.0972
0.0965
0.0960
0.1052
0.1012
0.0893

Uf
###
0.3343
0.3373
0.3396
0.3013
0.3172
0.3701

###
3.4839
3.5139
3.5024
2.9833
3.0971
3.5147

80percent
Ad/At Dt
Dt (m)
### 0.2000 0.0000 0.0000
4.3548 0.1000 3.0799 0.9390
4.3924 0.1000 3.0565 0.9319
4.3780 0.1000 2.7886 0.8502
3.7291 0.1052 2.5518 0.7780
3.8713 0.1012 3.0279 0.9231
4.3934 0.1000 2.9166 0.8892

Process Eq
STAB
BEN
BI
HE
Raw Mat

$
5,194,162.33
$
216,292.94
$
679,835.20
$
224,168.19
$
1,061,593.76
$ 59,585,761.09

Capital
Operating Cost per Year
J

$
7,376,052.44
$ 59,585,761.09
$ 62,044,445.23