Beruflich Dokumente
Kultur Dokumente
4S2-23-3
TECHNICAL MANUAL
OVERHAUL INSTRUCTIONS
STRUT ASSEMBLY
NOSE LANDING GEAR
(ATOS)
DISCLOSURE NOTICE: This information is furnished upon the condition that it will not be released to another
nation without the speclfic authority of the Department of the Air Force of the United States, that it will be used for
military purposes only, that individual or corporate rights originating in the information, whether patented or not,
will be respected, that the recipient will report promptly to the United States, any known or suspected
compromise, and that the information will be provided substantially the same degree of security afforded it by the
Department of Defense of the United States. Also, regardless of any other markings on the document, it will not
be downgraded or declassified without written approval of the originating United States agency.
DISTRIBUTION STATEMENT C: Distribution authorlzed to U.S. Government agencies and their contractors,
administrative or operational use, 1 0 July 1987. Other requests for this document shall be referred to OOALC/
510 CBSS/GBHC, Hill AFB, Utah 84056-5820.
WARNING: This document contains technical data whose export is restricted by the Arms Export Control Act
(Title 22, U.S.C., Sec 2751 et seq) or the Export Administration Act of 1979, as amended (Tltle 50, U.S.C., App
2401et seq). Violations of these export laws are subject t o severe criminal penalties. Disseminatein accordance
with provisions of DoD Directive 5230.25.
HANDLING AND DESTRUCTION NOTICE: Comply with distribution statement and destroy by any method that will
prevent disclosure of contents or reconstruction of the document.
22 MAY 1998
CHANGE 7
9 MARCH 2007
T.O. 4S2-23-3
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USAF
T.O. 4S2-233
TABLE OF CONTENTS
SectionPara
Page
I INTRODUCTION............................................................................................................................
1-1
1-1
Identification ............................................................................................................... 1-1
1-2
Purpose ......................................................................................................................... 1-1
1-3
General Description................................................................................................. 1-1
Additional Models........................................................................................................ 1-2
1-4
Leading Particulars ...............................................................................................
1-2
1-5
I1 OVERHAUL INSTRUCTIONS ......................................................................................................2-1
Special Tools ..............................................................................................................
2-1
2-1
2-2
Disassembly .................................................................................................................2-1
2-3
Cleaning .......................................................................................................................2-1
2-4
Inspection, Repair, and Replacement ........................................................................2-2
2-5
Lubrication ................................................................................................................. 2-19
2-6
Reassembly ................................................................................................................ 2-20
2-7
Installation of Bushings in Torque Arms ................................................................2-20
III TEST PROCEDURE .......................................................................................................................3-1
Leakage Test ................................................................................................................ 3-1
3-1
Procedure .....................................................................................................................3-1
3-2
IV NONDESTRUCTIVE INSPECTION INSTRUCTIONS .............................................................. 4-1
4-1
General .........................................................................................................................4-1
Equipment and Materials ......................................................................................4-1
4-2
Inspection Procedures ................................................................................................ 4-1
4-3
4-4
Rejection Criteria ........................................................................................................ 4-1
V NOSE LANDING GEAR BUILDUP INSTRUCTIONS .............................................................. 5-1
5-1
General ....................................................................................................................5-1
5-2
Buildup Instructions ................................................................................................... 5-1
5-3
Subassembly Buildup ................................................................................................ 5-13
VI DIFFERENCE DATA SHEETS ..................................................................................................... 6-1
T.O. 4S2-23-3
LIST OF ILLUSTRATIONS
Figure
Title
Page
T.O. 4S2-233
LIST OF TABLES
Number
Title
Page
iii/(iv blank)
T.O. 4S2-23-3
SECTION I
INTRODUCTION
This overhaul and buildup
instructions technical manual is issued to instruct
U.S. Air Force maintenance personnel in the disassembly, repair, reassembly, and testing of the nose
landing gear strut assembly, part No. 363590-1A.
(See figure 1-1.) Other nose landing gear strut
assemblies are covered by difference data sheets in
section VI of this manual. Information for identifying and ordering procurable spare parts for the
strut assembly is given in T.O. 482-23-4, Illustrated
Parts Breakdown for Nose Landing Gear Strut
Assembly. The operation of the strut assembly as a
functional part of the landing gear system is
described in the applicable airplane maintenance
manual. Buildup instructions for nose landing gear
assembly, part No. 396175-13, are provided in section V. Additional nose landing gear assemblies are
covered by difference data sheets in section VI.
1
PURPOSE. The nose landing gear strut covered in this technical manual is the oleo-pneumatic
type using both hydraulic fluid and compressed air
to produce a controlled resistance to aircraft takeoff and landing shocks. The strut is composed
essentially of a telescoping piston and cylinder, the
relative movement of which forces the hydraulic
fluid through an orifice contained within the upper
chamber. When the aircraft is being taxied, the
loads developed are carried to the structure through
the medium of the compressed air contained in the
upper chamber of the strut. The air under pressure
also serves to extend the strut to its normal static
position in readiness to receive the next compression load. The impact energy of aircraft landing is
mostly absorbed by both the compressed air and the
hydraulic fluid dissipated through the strut walls
in the form of heat.
1-3. GENERAL DESCRIPTION.
a. The fulcrum assembly is the main support
and pivots the nose landing gear.
b. The shock strut consists of an outer shell
(the cylinder) and an inner telescoping member (the
piston). The wheel axle is an integral part of the
piston.
1-1. IDENTIFICATION.
c. The steering collar is attached to the cylinder and lugs are provided for the attachment of the
steering torque arm.
d. Fixed packing glands, with packings, are
designed to seal the piston and cylinder.
When checking the fluid level, be certain that the strut is in the fully compressed position. Unless the strut is
carefully positioned, incorrect indication of fluid level may result.
j. For proper operation of the strut, hydraulic
fluid must be maintained at the correct level. The
level of the fluid should be such that with the shock
strut fully compressed, the fluid is just level with
the filler plug boss.
T.O. 4S2-23-3
NOTE
1-4.
ADDITIONAL MODELS.
LEADING PARTICULARS.
Table 1-1. Leading Particulars
Extended Length
(approximate)........................................... 49.83
Compressed Length
(approximate)............................................ 39.33
Length of Stroke........................................ 10.50
Normal Errtended
Pressure ........................................ 300 (*lo) psi
Weight ............................................... 179 pounds
Fluid Capacity
(approximate).............................. 3.3 US quarts
T.O. 4S2-233
SECTION II
OVERHAUL INSTRUCTIONS
2-1.
SPECIAL TOOLS.
Table 2-1. Special Tools
PART NO.
755116-1
404226-1
404225-1
404224-1
NOMENCLATURE
Screwdriver
Guide
Holding Rod
Wrench
Assembly
FSCM
98897
98897
98897
98897
2-2. DISASSEMBLY. (See figure 2-1.) Disassemble nose landing gear strut assembly in order of
index numbers assigned to figure 2-1, with the
following exceptions and special instructions:
23.
CLEANING.
T.O. 4S2-23-3
i'Yq
Do not attempt to cut or scrape sealant
from steering collar area.
Catastrophic stress risers on outer cylinder
could result in the form of cuts, gouges,
and scratches.
e. Remove sealant, Specification MILS-81733,
from steering collar area, with solvent, Specification MIL-D-9063.
2-4.
All shotpeening, grinding, and abrasive blasting operations must be performed in an adequately ventilated
booth. Local Bioenvironmental Engineer will provide information regarding specific respiratory and personal
protective equipment requirements.
a. Inspect all component parts of strut per
applicable directives and overhaul criteria outlined
herein:
(1) Make a thorough inspection of cylinder
(181, piston axle assembly (251, and firlcrum assembly (14) for any evidence of scratches, galls, scores
or corrosion.
(5) Carry out a thorough inspection of fulcrum (14, figure 2-11, side struts (131, collar (681,
sleeve (711, and other components.
(6) It is not necessary to remove plug
assembly (76) from outer cylinder (18) unless
inspection shows indication of damage. If there is
indication of damage, remove plug for inspection of
mating surfaces of plug and cylinder.
NOTE
T.O. 4S2-233
Legend
1
. LOCKWIRE
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
2. VALVE
3. O-RING PACKING
4. DRAIN PLUG
5. GASKET
6. PIN
7. BUSHING
8. NUT
9. WASHER
10. WASHER
il. WASHER
12. BOLT
13. STRUT ASSEMBLY
14. FULCRUM ASSEMBLY
15. PLUG
16. DRIVE SCREW
17. KEY
18. CYLINDER ASSEMBLY
19. BUSHING
20. FllllNG
21. BUSHING
22. LOCKWIRE
23. SCREW
24. GLAND NUT ( W E N )
25. PISTON ASSEMBLY
26. COlTER PIN
PIN
RETAINER
BEARING
RETAINER
PIN
CAM
CAM
KEY
KEY
CONE
BEARING
WAVE WASHER
ADAPTER
BACKUP RlNG
O-RING PACKING
O-RING PACKING
BACKUP RlNG
ADAPTER
SCRAPER
FELT
BUSHING
NUT
WASHER
RETAINER
BULKHEAD
O-RING PACKING
BACKUP RlNG
SCREW
ORIFICE ASSEMBLY
NUT PLATE
57. SEAL RETAINER
58. O-RING PACKING
59. BACKUP RlNG
60. O-RING PACKING
61. BACKUP RlNG
62. LOCKWIRE
63. S C R W
64. NUT
65. BRACKET ASSEMBLY
66. KEY
67. FIlTlNG
68. COLLAR ASSEMBLY
69. RlTlNG
70. BUSHING
71. SLEEVE
72. TAG
73. NAMEPLATE
74. NAMEPLATE
75. NAMEPLATE
76. UPPER CYLINDER PLUG
52.
53.
54.
55.
58.
(SEE
ORIGINAL
ROUNDNESS,
CLEARANCE ALLOWABLE
CONCENTRICITY, BETWEEN
SERVICE
PARALLELISM
DIMENSIONS
PARTS
INDEX NO.
PART NAME
LOCALITY OF
DIMENSION
14
Fulcrum Heyway
0.376
0.375
GY
0.374
0.373
Cylinder Outer
Sleeve Attaching
Bushing P i .
Attaching Hole
TOPLugs
Cylinder Be-g
Surface
5.2498 OD
5.2484
0.003
max
1.4375 ID
1.4392
0.003
min
max
FIGURE
2-1)
(width)
17
18
19
Bushing
ORIGINAL
DIMENSION
4.440
4.443
max
min
max
min
ID
1.8755 ID
1.8765
min
0.003
max
min
'
0.003
0.001
0.380
0.003
0.001
0.3725
0.0030
0.0002
5.2460 OD
0.0049
0.0015
1.4420 ID
0.008
0.003
4.450
ID
1.8780 ID
T.O. 4S2-23-3
Change 1 23
T.O. 482-233
(SEE
FIGURE
2-1)
INDEX NO.
21
PART NAME
LOCALITY OF
DIMENSION
Bushing
Bushing - Faceto-Face for
Cylinder, part
Nos. 7926628
and 357370
Bushing - Faceto-Face for
Cylinder, part
No. 371675
25
29
ORIGINAL
DIMENSION
1.0019ID
1.0000
0.93310.043
ORIGINAL
CLEARANCE ALLOWABLE
ROUNDNESS,
CONCENTRICITY, BETWEEN
SERVICE
PARAILELISM
PARTS
DIMENSIONS
0.003
max 0.0037 1.0030 ID
min 0.0008
1.22131
1.0023
Piston before
plating
Piston after
plating
3.9913 OD
3.9891
3.9975 OD
3.9953
Bearing
4.437 OD
4.435
0.002TIR (total
indicator reading)
min
0.003 TIR
max
max
min
0.0077 3.993
0.0025
0.008 4.432 OD
0.003
Key
0.188
0.187
max
min
0.003 0.1865
0.001
35
Key
0.375
0.373
max
min
0.003 0.372
0.001
37
Bearing
4.003ID
4.000
0.003 TIR
34
min
0.0077 4.006 ID
0.0025
max
39
Adapter
4.0022 ID
4.0002
0.003TIR
max
min
0.0069 4.0048 ID
0.0025
44
Adapter
4.0022 ID
4.0000
0.003TIR
max
min
0.0069 4.0048 ID
0.0025
47
Bushing
1.1260ID
1.1250
0.006
max
0.0020 1.1270ID
0.0002
1.37451
1.3750
NA
65
Bracket (holes),
part No.
355845-1
Part No. 352607
1.43701
1.4378
min
max
0.0025 1.3760
0.001
interference
1.4388
min
T.O. 4S2-23-3
(SEE
PART NAME
FIGURE
LOCALITY OF
2-1)
DIMENSION
INDEX NO.
66
Key
68
Collar
Collar (2holes)
70
71
Bushing
Sleeve
Sleeve
ORIGINAL
DIMENSION
0.5010
0.4995
ORIGINAL
CLEARANCE ALLOWABLE
ROUNDNESS,
CONCENTRICITY, BETWEEN
SERVICE
PARTS
PARALLELISM
DIMENSIONS
max 0.0025 0.4990
min (-1 0.001
5.5014 ID
5.5000
1.3750
1.3760
max
1.1260ID
1.1250
max
5.2500 ID
5.2514
5.4974 OD
5.4956
min
max
min
min
Thickness
Thickness Of
section of w a ~ .
0.1278/0.1210inch.
Flange thickness
0.170/0.145inch.
max
min
max
min
0.0057 5.5035ID
0.0026
0.0008 1.3770ID
0.0002
0.0020 1.1270ID
0.0002
0.0030 5.2528
0.0002
0.0057 5.4942
0.0026
REPAIR DIMENSIONS
(SEE FIGURE 2-1)
LOCATION
OR
INDEX NO.
ORIGINAL
DIMENSIONS
REWORK LIMITS
MAX
MAX
MACH
FINISH
HOLE
OVERSIZE
MIN
MAX
MIN
MAX
MIN
MAX
ANCE
REPLACEMENT
PART
1.4375
1.4392
0.0015
0.0049
---
1.440
0.008
68C29134-01
63
ID
ID
1.4343
OD
1.4360
OD
0.0015
0.0049
1.4320
---
0.008
68C29134-01
1.2500
1.2510
0.0002
0.002
-----
1.253
0.006
ID
ID
1.2490
OD
1.2498
OD
0.0002
0.002
1.247
----
0.7500
0.7509
-----
----
----
ID
JD
0.7500
0.7509
-----
----
ID
ID
1.1875
1.1885
-----
ID
ID
Bushing (21)
1.1890
OD
1.1898
OD
Bushing (21)
1.0000
1.0019
ID
ID
1.3750
1.3760
ID
ID
Bushing (70)
1.3765
OD
1.3773
OD
Bushing (70)
1.125
1.126
ID
ID
1.3750
1.3760
ID
ID
Bushing (47)
1.3765
OD
1.3773
OD
Bushing (47)
1.125
1.126
T . k Lug (25)
ID
2.000
2.0011
OD
ID
CLEARANCE
DIAMETER
CLEAR-
BUSHING
INTERFERENCE
MIN
MAX
1.5562
0.0002
LOOSE
0.003
LOOSE
100
-----
-----
-----
63C29134-01
160
-----
-----
-----
0.006
-----------
100
-----
-----
-----
0.753
0.0045
68D29135-35
63
0.8704
0.0006
0.0015
----
0.753
0.0045
68D29135-47
63
0.804
0.0006
0.0015
----
----
----
-----
68D29135-41
63
1.3063
0.0007
0.0015
-----
----
----
----
-----
68D29135-41
125
-----
-----
-----
0.0008
0.0037
----
1.004
0.0065
68D29135-41
125
-----
-----
-----
-----
----
----
----
--..-
68D29135-53
63
1.4993
0.0007
0.0014
-----
-----
68D29135-53
125
-----
-----
-----
----
0.005
68D29135-53
125
-----
-----
-----
---.
-----
68D29135-83
63
1.4993
0.0007
0.002
.-.-
-----
681329135-83
125
-----
-----
-*---
0.006
68D29135-83
125
-----
-----
-----
68D29135-39
63
2.199
0.001
0.0027
0.0002
0.002
-----
...-
-----
----
0.0002
0.002
--em
...----
1.128
1.129
T.O. 4S2-23-3
NOTE
AREAS TO PLAlE
Entire outer surface
Strut Assembly (13)
and end hole ID.
All over, except where
Steering Collar
chrome plated.
Assembly (76)
All over, except ID if
Steering Cylinder
Bracket Assembly (73) it is chrome plated.
-1 Bake.
-2
Shotpeen.
-5 Bake.
6 Grind and chamfer to drawing specification. R& out plating from maximum on inside
of bearing bore between 0.020 inch and 0.050 inch
from outboard intersection of internal chamfer.
-7 Bake.
T.O. 4S2-233
...........
...........
LEGEND
CHROMIUM PLATE
VACUUM CADIMUM PLATE
I F CHROMIUM PLATE IS NOT
RE QUIRED,VACUUM
CADIMUM PLATE
G9100732
T.O. 4S2-23-3
LEGEND
A . CHROMIUM PLATE
B VACUUM CADMIUM PLATE
C . IF CHROMIUM PLATING IS NOT
REQUIRED, VACUUM CADMIUM
PLATE
G9 100733
LEGEND
A. CHROMIUM PLATE
PLATE
T.O. 4S2-233
2 Shotpeen.
-
(a) Remove corrosion by locally polishing or grinding to a maximum depth of 0.020 inch
but not in excess of 20 percent of surface area.
(c) Bake.
(dl Shotpeen.
(el Chrome plate per MIL-STD-1501,
Type 11, Class 3.
(fl
Bake.
allowed.
(c)
(h) Bake.
(4) Outer Surface Corrosion of Cylinder:
(a) Outer cylinder, part Nos. 357370and 371675-.
1 Remove superficial corrosion by
abrasive blast cleaning with aluminum oxide, 180
mesh or finer, except steering collar area.
NOTE
-3 Shotpeen.
-2 Shotpeen.
3
1501, Type
n,Class 3.
T.O. 4S2-233
2.
3.
4.
5.
6.
PRESENT DIMENSIONS
REWORK DIMENSIONS
5.000-inch diameter
4.902-inch diameter
5.13-inch diameter
5.2484l5.2498-inch diameter
B. Strut, Part Nos. 361671-1, 388071-1, -3, -5, -9, 3401095-11, and 7926829-10.
1. Upper Radius Area (above
5.100-inch diameter
5.002-inch diameter
5.13-inch diameter
5.2484.6.2498-inch diameter
T.O. 482-23-3
NOTE
(i) Bake.
a
WARNING
T.O. 4S2-233
Change 1 2-15
T.O. 4S2-23-3
-3
Remove
surfaces of steering
collar (areas adjacent to 5.5000
inch bore) by locally polishing, but not to exceed
0.020 inch d e ~ t h . Do not exceed more than 20
percent of eicher surface. Grind either or both
surfaces 0.020 inch maximum per MPSTD-866.
Chrome plate either or both surfaces as required
and finish grinding to final dimension of 2.7481
2.750 inches.
(10) Steering collar sleeves (71, figure 2-11
which are worn such that they are no longer within
print tolerances, may be machined to bring them
back to size provided they meet all print dimensions
after rework.
(11) Pulley Mounting Lugs:
(a) A bent lug may be straightened by
applying sufficient force to lug to restore it to its
proper position. Shotpeen affected areas 0.0101
0.014 inch A* intensity per Specification MIL-S13165. ~ake-fourho& -at 375 (lt25)OF and magnetic-particle inspect per T.O. 33B-1-1 for crack
appear, repair in accordance
indications. If
with subpsragaph (b).
(b) Broken and cracked lugs shall be
repaired by boring broken lugs (left or right) on
centerline of attached lug as shown in figure 2-5.
Counterbore bottom 0.100 inch deep as shown in
figure 2-5. Ream and hone as noted to establish
fGal inside diameter (0.89710.898) of hole as shown.
Shotpeen hole inside diameter surfaces 0.01010.014
inch A2 intensity per Specification MILS-13165.
Magnetic-particle inspect for cracks per T.O.
33B-1-1. Apply wet sealant, Specification MIL-S81733, to inside diameter and press bushing, part
No. 68D29135-91, into place. Machine top portion
of bushing to conform to contour shown in figure
2-5. Drill and ream 0.250010.2508 inch hole as
shown.
DIA.
DRILL 8 LINE'
REAM 0.2500/
0.2508 DIA
a loo
Figure 2-5. Pulley Mounting Lugs Repair
0.450 R
T.O. 4S2-23-3
d.
Assembly,
Cylinder
Mating
(a) Locally polish or grind isolated corrosion not to exceed a depth of 0.020 inch and not to
exceed more than 20 percent of surface areas. This
does not apply to sealing surfaces.
(b) If corrosion exceeds 20 percent of
surface area, grind outer surface areas sufficiently
to remove corrosion but not to exceed 0.020 inch in
diameter.
(c)
Bake.
(d) Shotpeen.
(el Chrome plate outside diameter of
cylinder mating surface per MILSTD-1501, Type
II, Class 3.
(f)
Bake.
(h) Bake.
(3) Actuator lug bushings (21) should have
the following face-to-face dimensions when
installed:
(a) Cylinder, part Nos. 7926628 and
357370: 0.93310.943 face-to-face.
(b) Cylinder, part No. 371675: 1.00131
1.0023 face.
e.
Shotpeen.
(h) Bake.
T.O. 4S2-23-3
0.003 inch.
radius.
-2
-5
-6
-7
-8
-9
Bake.
Shotpeen.
Chrome plate.
Bake.
Grind to drawing specifications.
10 Bake.
(6) If 1.375011.3760-inch inside diameter
surface of torque arm attaching lugs of piston is
worn, scored or pitted, repair as follows:
NOTE
(c) Shotpeen.
(dl Chrome plate sufficiently, to grind
back to finish size.
(el Bake.
(fl
Grind and chamfer to drawing
dimensions.
(g) Fluorescent-penetrant inspect per
Specification MIL-1-6866.
f. Fulcrum Assembly (14, figure 2-11:
(1) Vacuum cadmium plate all surfaces not
chrome plated, including lugs, lug IDS, and bearing
areas, except do not plate internal cavities of fulcrum assembly (figure 2-4).
T.O. 4S2-23-3
(a) Grind corrosion from 1.874 OD to a
minimum of 1.86211.864 OD. Shotpeen chromium
plate in accordance with MIL-STD-1501 LHE,Type
11, Class 3, and grind to finish drawing dimensions
and tolerances. Chromium plating thickness should
not be less than 0.003 inch. Chromium plating
crack inspection criteria shall be consistent with
MIL-STD-1501, Type II, Class 3, except plated area
shall be visually inspected under a white (oblique)
light rather than dye-penetrant and black light.
I
I
LUBRICATION.
Change 1 2-19
j. Paint in accordance with applicable directives for high-strength steels and accomplish tape
test after drying.
---
- - -
T.O. 4S2-233
NOSE STRUT
DON
C-130A STRUTS WITH PLUG
IN UPPER END.
T.O. 4S2-233
2-8.
OD of bushing with sealant, Specification MIL-S81733, and press bushing in place while sealant is
damp. Wipe off excess sealant. Face-to-face dimension of rework lugs after bushing installation will
be 1.62411.626 inches for part Nos. 355117-1 and
380239-1 and 1.40011.402 inches for part Nos.
388069-1 and 388069-5.
Change 3 2-23
T.O. 42-233
UPPER
TORQUE ARM,
PART NO.
355117-1,3802341,
388089-1, AND 388069-5
UPPER
TORQUE ARM,
PART NO. 355117-1,3802341,
3880641, AND 3880694
LOWER
TORQUE ARM
PART NO.
3552051.380240-1,
388068-1, AND 388068-5
LOWER
TORQLIE ARM
PART NO.
355205-1,380240-1.
388066-1, AND 388088-5
2-24 Change 3
NOTE:
1.
T.O. 482-23-3
SECTION Ill
TEST PROCEDURE
3-1. LEAKAGE TEST.
3-1/(3-2blank)
T.O. 452-233
SECTION IV
NONDESTRUCTIVE INSPECTION INSTRUCTIONS
4-1. GENERAL. Nondestructive inspection of
nose ar-l
shock strut components is accomplished by ~ g n e t i ~ - ~ a r t imethod
c l e (wet continuous) as set forth in Specification h!UL-1-6878 and
T.O. 33B-1-1. Parts to be inspected are:
a. NLG cylinder assembly (18, figure 2-11,
made of 4340 steel heat treated to 260 to 280 ksi.
T.O. 482-23-3
\ FULCRUM ASSEMBLY
1
**'
Figure 4-1. F'ulcrum and Cylinder Assemblies Magnetic Inspection Coil Locations and Conductor Positions
T.O. 4S2-23-3
INSUUTEI)
CONDUCTOR
ROD
Figure 4-2. Piston Assembly Magnetic Inspection Coil Locations and Conductor Positions
G8400158
1.0.452-23-3
FIGURE 2-1
INDEX NO.
PART NAME
CONDUCTOR
POSITION NO.
25
Cylinder Assembly
1(figure 4-11
32
Piston Assembly
1(figure 4-2)
2 (figure 4-2)
1(figure 4-11
14
Fulcrum Assembly
F'IGURE 2-1
INDEX NO.
PART NAME
CONDUCTOR
POSITION NO.
25
Cylinder Assembly
A1 - A2 (figure
4-1)
32
Piston Assembly
A1 - A2 (figure
4-2)
B1- B2 (figure
4-2)
A1 - A3 (figure
4-1)
14
Fulcrum Assembly
T.O. 4S2-23-3
SECTION V
NOSE LANDING GEAR BUILDUP INSTRUCTIONS
5-1. GENERAL. This section covers buildup
instructions for the nose landing gear assembly,
part No. 396175-13, using strut assembly, part No.
363590-1A. Additional nose landing gear assemblies are covered by difference data sheets in section
VI. No special tools and test equipment are
required for buildup other than a suitable support,
sling or airplane nose landing gear attachments.
Change 7
51
T.O. 4S2-23-3
(37) Remove pulley (42) and bolt (41) temporarily installed in subparagraph (31).
5-2 Change 7
T.O. 482-23-3
(91).
(55) Install torque arm (92) with grease fitting forward.
(56)
bolt (91).
T.O. 4S2-233
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
14
El
TYPICAL BOTH
STEERING CYLINDERS
T.O. 452-233
AN316-4R NUT
354553-1 LlNK END
345571 L l N K END
NAS334CPA13 BOLT
AN960-416 WASHER
NAS679A4 NUT
339270 BRACKET ASSEMBLY
AN394-49 PIN
AN960-416L WASHER (2 REQD)
MS24665- 15 1 COTTER PIN
351505 SPACER (2 REQD)
27.
28.
29.
30.
31
32.
33.
34
MANIFOLD ASSEMBLY
AN174-15 BOLT (2 REQD)
AN9600416 WASHER (2 REQD)
MS21042-4 NUT (2 REQD)
354643- 1 TUBE ASSEMBLY
354643-8 TUBE ASSEMBLY
M A N I F 0 LD ASSEMBLY
A N 174- 15 BOLT (2 REQD)
35. AN96OD416 WASHER (2 REQD)
36. MS21042-4 NUT (2 REQD)
T.O. 4S2-233
7 (REF)
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
0-160
0*1m
51.
52.
59.
54.
55.
56.
57.
58.
59.
60.
G9100753
T.O. 4S2-23-3
TYPICAL BOTH
64
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
7 I.
72.
73.
74.
75.
T.O. 4S2-233
76
n. 338949 BOLT
78.
79.
80.
81
82.
83.
84.
85.
86.
87.
338956 WASHER
MS20002C 12 WASHER
MS20002- 12 WASHER
52NTE7627- 126 NUT
345726 BRACE ASSEMBLY
345726 BRACE ASSEMBLY
NAS75-20-007 BUSHING (2 REQD)
AN364-1614C NUT (2 REQD)
345731 SPACER
MS16624-1200 R I N G (2 REQD)
T.O. 482-23-3
88.
89.
90.
9192.
93.
94.
95.
96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107.
108.
109.
110.
1 11
NOT USED
L52326-1850.120 BUSHING
353470-3 ARM
356028-1 BOLT
355205- 1 TORQUE ARM
353470-4 ARM
AN960-1416 WASHER
AN320-14 NUT
MS20008-91 BOLT
MS20002C8 WASHER
AN960-816 WASHER
57585-820 NUT
MS24665-359 COTTER P I N
H3004 VIBRATION INSULATOR (2 REQD)
343060 LINK
AN7-25 BOLT
AN310-7 NUT
344070 BOLT
AN960-1016 WASHER (3 REQD)
NAS43HT10-24 SPACER (2 REQD)
AN960-816 WASHER
AN320-8 NUT
MS24665-298 COTTER PIN
AN7-25 BOLT
112.
1 13.
114.
115.
116.
117.
118.
119.
120.
121.
122.
AN310-7 NUT
MS24665-298 COTTER PIN (2 REQD)
357918-1 FITTING
357771- 1 CROSSBAR
AN6-12 BOLT
AN310-6 NUT
MS24665-134 COTTER PIN
NOT USED
NAS1104-18D BOLT (4 REQD)
N O T USED
MS21042-4 NUT (4 REQD)
T.O. 4S2-23-3
TOP VlEW
344069 CAP
355327-1 HANDLE ASSEMBLY
AN4-15 BOLT
AN310-4 NUT
3553261 BOLT
MS24665-134 COTTER PIN
339271 CABLE ASSEMBLY
MS24665-132 COTTER PIN (2 REQD)
NAS42HT-6-32 SPACER
AN520-IOR 18 SCREW
AN960-10L WASHER
NAS679A3 NUT
339288 BRACKET
N O T USED
MS27039-1-21 SCREW (2 REQD)
NOT USED
AN960DlO WASHER (2 REQD)
MS21042-3 NUT (2 REQD)
C
T.O. 4S2-23-3
14 1.
142.
143.
144.
145.
146.
147.
148.
149.
150.
15 1.
152.
153.
154.
155.
156.
157.
158.
159.
2752-048 NUT
MS202 19-4 PULLEY
339272-3 GUARD PIN (2 REQD)
AN960D416 WASHER
AN960-416LWASHER
NAS1304- 15H BOLT
339272-3 GUARD PIN (2 REQD)
AN960D416 WASHER
AN960-416L WASHER
2752-048 NUT (2 REQD)
LS4893-4 RETAINER (2 REQD)
MS20219-4 PULLEY (4 REQD)
AN960D416 WASHER (2 REQD)
339272-3 GUARD PIN (6 REQD)
AN960-416L WASHER (4 REQD)
AN4HlJA BOLT (2 REQD)
AN4-24 BOLT
AN310-4 NUT
MS24665-134 COTTER PIN
T.O. 4S2-23-3
T.O. 4S2-233
NOTE
5-12 Change l
only being used to hold the cap and handle assembly together.
(71) Position the arm (61) and torque arm
(92) together and install bolt (127). Using the cap
(123) and handle assembly (1241, tighten bolt (127)
until the bolt head contacts the arm bushing.
(72) Remove the cap and handle assembly
(124) and reposition it so that it is displaced 45
degrees counterclockwise from the arm (61). Verify
that the handle assembly can be rotated clockwise
to align with the ann assembly (61) and that the
handle will snap into the arm lug.
(73) Unsnap the handle assembly (124) from
the arm lug and back off on the bolt one-half turn.
Tighten the nut (126) installed in subparagraph
(70) and install cotter pin (128).
(74) Completely unscrew and remove bolt
(127) and separate arm assemblies (61 and 92).
Replace the bolt (127) in the arm assembly (61);
tighten the bolt; and snap the handle assembly into
the arm lug.
NOTE
T.O. 4S2-233
BUILD UP OF MANIFOU)
ASSEMBLY ON 352606
T.O. 4S2-233
BUILI? UP OF MANIFOLD
ASSEMBLY ON 352605
45
T.O. 4S2-233
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
AN62906 GASKET
MS21908-6 ELBOW
AN62906 GASKET
MS21902-6 UNION
MS28774-112 RlNG ( 4 REQD)
MS28775U.2 PACKING ( 2
REQD)
352605 MANIFOLD ASSEMBLY
351506 WASHER
MS16624-1175 RlNG
AN6289-6 NUT
AN6291-6 RlNG
AN62906 GASKET
MSZi908-6 ELBOW
AN62904 GASKET
MSZi902-6 UNION
MS28775-113 PACKING (2
REQD)
695069-3 VALVE ASSEMBLY
MS20005-34 BOLT (2 REQD)
MS2OOO2CS WASHER ( 2 REQD)
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
T.O. 4S2-233
(4) Install union (7) with gasket (8) in cylinder assembly and tighten.
(40) Install two rings (45) against the pack(46) installed in subparagraph (39).
ing~
T.O. 4S2-23-3
T.O. 4S2-23-3
519/(520 blank)
T.O. 4S2-233
SECTION VI
DIFFERENCE DATA SHEETS
6-1. Overhaul test and NDI procedures for strut
assemblies included in this section are the same as
procedures for part No. 363590-1A except for specific differences noted by the applicable Difference
Data Sheet. Sections I through IV contain complete
overhaul, test, and NDI information for part No.
363590-1A
6-2. Bushing installation procedures for the
torque arm assemblies included in this section are
the same as procedures of section I1 except for
specific differences noted by the applicable Difference Data Sheet.
6-3. Buildup instructions for the nose landing
gear assemblies included in this section are the
same as the instructions for part No. 396175-13in
section V except for the specific differences noted by
the applicable Difference Data Sheet.
INDEX OF MODELS
a. Strut Assemblies:
Part No.
Page
7926486-10,-30,and -50.................................. 6-3
364653-2A,363590-5,and -7...........................6-5
Part No.
Page
7926487-10..................................................... 6-7
7926829-10................................................... 6-15
371671-1.........................................................6-19
388071-1,-3,-5,and -9.................................. 6-33
3303591-1........................................................ 6-35
3303591-3,3314203-3,and
3316500-13..................................................6-43
9235508-10....................................................6-59
b. Torque Arm Assemblies:
Part No.
c.
Page
Part No.
Page
3001011-3....................................................... 6-73
388067-7and 388067-9..................................6-83
3303595-1a d 3303595-5.............................. 6-93
3314205-3.................................................. 6-107
6-1/(6-2blank)
T.O. 462-233
DIFFERENCE DATA S H E D
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
6-3/(6-4 blank)
T.O. 4S2-23-3
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
T.O. 452-23-3
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
65/(6-6 blank)
T.O. 4S2-233
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES I-ISTED IN THlS DATA SHEET
DIFFERENCE DATA S H E E
a
WARNING
All shotpeening, grinding, and abrasive blasting operations must be performed in an adeauatelv ventilated
booth. Local bioe&ro&ental engineer will provide information regarding specific respiratory and personal
protective equipment requirements.
to 1.860
(b) 1.8748-inch diameter,- grind
inches minimum.
NOTE
(6) Chrome plate may run out on 0.0610.09inch radius of 2.437-hch diameter.
T.O. 4S2-23-3
DIFFERENCE DATA SHEET
G8802178
Figure 6-1. Nose Landing Gear Strut Assembly, Part No. 7926487-10, Exploded View (Sheet I of 2)
T.O. 4S2-233
1.
2.
3.
4.
5.
6.
7.
VALVE
O-RING
STANDPIPE
O-RING
BOLT
WASHER
BOLT
8. WASHER
9. JACK PLUG
10. NUT
l
i
.
WASHER
12. RETAINER
13. BUSHING
14. SETSCREW
15. GLAND NUT
16. PISTON
17. COlTER PIN
18. FLATHEAD PIN
19. RETAINER
20. BEARING
21. RETAINER
22. PIN
23. CAM
24. CAM
25. KEY
26. WASHER
27. SEAL ASSEMBLY
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
BEARING
FELT STRIP
SCRAPER
BACKUP RlNG
O-RING PACKING
BACKUP RlNG
BULKHEAD
NUT
ORIFICE
SCREW
LOWER PLATE
UPPER PLATE
NUT
BOLT
SCREW
NUT
BRACKET
KEY
FllTING
COLLAR
BUSHING
FITTING
TAG
SLEEVE
NUT
WASHER
BOLT
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
COLLAR
NUT
WASHER
BOLT
FIRING
BUSHING
NUT
WASHER
WASHER
BOLT
SHAFT
NUT
BRACKET
WASHER
BOLT
SHAFT
NUT
WASHER
BOLT
SPACER
PIN
BUSHING
FITTING
NAMEPLATE
NAMEPLATE
CYLINDER
Figure 6-1. Nose Landing Gear Strut Assembly, Part No. 7926487-10,Exploded View (Sheet 2 of 2)
h. Repair of pulley mounting lug is not applicable. Lug is a removable eye bolt on assemblies, part
No. 3303591-1. Repairs to fulcnrm are not applicable on assemblies, part No. 3303591-1.
i. Rework of through holes in trunnion of outer
cylinder, part No. 3303589-1:
(1) Holes worn to a maximum diameter of
0.882 inch will be plated back to size using chrome
or nickel brush plating per MIL-STD-865. Alternate method is electroless nickel plate per Specification MIL-C-26074. Finish size is 0.87910.878 inch
inside diameter.
T.O. 4S2-23-3
the following
T.O. 4S2-23-3
FIGURE
6-3
INDEXNO.
PART
NAME
Cylinder
Assembly
24
CONDUCTOR
POSITlON
NO.
CURRENT
1 (Central
Conductor)
1000 AMPS
2 (Head Shot)
2000 AMPS
3 (Head Shot)
2000 AMPS
FIGURE 6-3
PART
INDEX NO.
NAME
24
Cylinder
Assembly
COIL
LOCATION
NO.
A1-A2
(Figure 6-2)
B1-B2
(Figure 6-2)
CURRENT
1500 AMPS
with Sturn
coil (7500
AMP turns)
1500 AMPS
with Bturn
coil (7500
AMP turns)
T.O. 4S2-233
6-13/(6-14 blank)
T.O. 4S2-23-3
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
TEST
T.O.4S2-23-3
I .i.! I 'I!
Figure 6-3. Nose Landing Gear Strut Assembly, Part No. 7926829-10 (Sheet 1 of 2)
1. LOCKWIRE
2. VALVE
3. STAND PIPE
4. O-RING PACKING
5. DRAIN PLUG
6. GASKET
7. BUSHING
8. PIN
9. BUSHING
10. NUT
l
l
.
WASHER
12. WASHER
13. WASHER
14. BOLT
15. STRUT ASSEMBLY
16. FULCRUM ASSEMBLY
17. PLUG
18. NAMEPLATE
19. STRAP
20. DRIVE SCREW
21. SCREW
22. KEY
23. WEDGE
24. CYLINDER ASSEMBLY
25. FITTING
26. CORER PIN
27. NUT
28. WASHER
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
BOLT
EXTENSION SHAFT
LOCKWIRE
SCREW
GLAND NUT (LOOSEN)
PISTON ASSEMBLY
ADAPTER
SPACER
NUT
COlTER PIN
PIN
RETAINER
BEARING
RETAINER
PIN
CAM
CAM
KEY
SEAL ASSEMBLY
BACKUP RlNG
BEARING
SCRAPER
FELT
BUSHING
SCREW
PLUG
NUT
WASHER
57. RETAINER
58. BULKHEAD
59. O-RING PACKING
60. BACKUP RlNG
61. NUT
62. ORIFICE ASSEMBLY
63. NUT
64. BOLT
65. WASHER
66. LOCKWIRE
67. SCREW
68. NUT
69. BRACKET ASSEMBLY
70. KEY
71. FITTING
72. COLLAR ASSEMBLY
73. FIRING
74. BUSHING
75. SLEEVE
76. TAG
77. NAMEPLATE
78. BUSHING
79. NAMEPLATE
80. COlTER PIN
81. NUT
82. WASHER
83. BOLT
84. MOUNT
Figure 6-3. Nose Landing Gear Strut Assembly, Part No. 7926829-10(Sheet 2 of 2)
T.O. 4S2-233
(SEE
FIGURE
6-3)
INDEX NO.
PART NAME
LOCALITY OF
DIMENSION
Drag Pin
Bushing
69
Outer Cylinder
DragPinHole
Bracket (holes)
69
Bracket (key-
24
way)
78
Bushing
ORIGINAL
DIMENSION
ORIGINAL
CLEARROUNDNESS,
ANCE
CONCENTRICITY BETWEEN
PARAUELISM
PARTS
Center OD
1.37401
1.3748
Ends OD
1.24901
1.2498
OD
1.74981
1.7489
ID
1.37501
1.3760
1.75001
1.7519
1.3750 ID
1.3745
0.502
0.500
0.003 TIR
0.003 TIR
1.0019 ID
1.0000
0.003 TIR
ALLOWABLE
SERVICE
DIMENSIONS
Center 1.3720 Min
Ends 1.2470 Min
0.003TIR
Max 0.002
0.003TIR
1.7470OD Min
1.7530Max
1.3760 ID
Max
0.5025
0.0025
Min
(-)0.001
interference
Max
1.0030ID
0.0037
Min 0.0008
PART NO. 3 7 1 6 7 1 - 1
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
...............................
NOMENCLATURE
SPECIAL TOOLS.
PART NO.
NATIONAL
STOCK NO.
WR-280
5120-00-6750845
WR-341
Orifice Retaining
Nut Wrench
5120-00-6750833
NOTE
d.
6-4.
T.O. 4S2-233
' I
\
\4
Figure 6-4. Nose Landing Gear Strut Assembly, Part No. 371671-1, Exploded View (Sheet 1 of 2)
T.O. 4S2-233
DIFFERENCE DATA SHEET
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
WASHER
SEAL ASSEMBLY
BEARING
FELT
SCRAPER
BACKUP RlNG
O-RING PACKING
BACKUP RlNG
BULKHEAD
NUT
ORIFICE
NUT
WASHER
BOLT
SCREW
NUT
BRACKET ASSEMBLY
KEY
FITTING
COLLAR
BUSHING
FITTING
TAG
SLEEVE
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
NUT
WASHER
BOLT
WASHER
WASHER
FITTING
BUSHING
NUT
WASHER
BOLT
WASHER
WASHER
BOLT
WASHER
SIDE STRUT ASSEMBLY
PIN
BUSHING
SCREW
KEY
WEDGE
FULCRUM ASSEMBLY
NAMEPLATE
CYLINDER ASSEMBLY
Figure 6-4. Nose Landing Gear Strut Assembly, Part No. 371671-1, Exploded View (Sheet 2 of 2)
Table 6-4. Vacuum Cadmium Plate Amas
AREAS TO PLATE
Entire outer surface and end hole ID.
AU over, except where chrome plated.
All over, except ID if it is chrome plated.
T.O. 492-23-3
NOTE
(a) First Repair. Remove isolated corrosion by local polishing providing isolated corrosion
does not extend into seal area. Local rework will be
limited to one and one-half bands of corrosion not
over one inch in height. A minimum wall thickness
of 0.080 inch shall remain after rework.
(b) Second Repair. Remove more extensive corrosion from lower bearing area by boring,
honing or grinding the bore oversize to 4.767 inches
maximum in accordance with Specification MILSTD-866.
-1 Bake.
2 Shotpeen.
3 Mask inside diameter of cylinder,
inside diamiter of fillet radius, threads and other
surfaces that would be affected by plating runout or
fume concentrations.
4 Chrome plate to original dimension.
-5 Bake.
6 Grind and chamfer to drawing specification. Rbout plating from maximum to minimum on inside of bearing bore between 0.020 and
-7 Bake.
size, 4.785/4.787, install oversize bearing, part No. 67C30138. Ensure that
dimension of bearing is 4.780314.7825.
Apply 0.000310.0005 inch cadmium
plate to standard and oversize bearings. Prior to installation, fill lightening grooves in bearings with grease,
Specification MIL-G-81322.
AND
LOCATION
(See figure 6-4)
Outer cylinder drag
pin hole
Bushing (65)
Bushing (65)
ORIGINAL
DIAMETER
MIN
MAX
MIN
MAX
MIN
MAX
0.0002
0.003
---
1.7530
0.006
---
PLATING
REPAIR OR
REPLACEMENT
PART
MACH
FINISH
MACH
OVERSIZE
68D29135-43
63
0.006
68D29135-43
1.565
0.005
BUSHING
INTERFERENCE
MIN
MAX
1.8702
0.0002
Loose
Fit
0.003
Loose
Fit
100
---
---
---
68D29135-43
100
---
---
---
1.7500
1.7519
ID
1.7489
OD
1.7498
OD
0.0002
0.003
1.7470
0.0003
0.002
.--
0.0003
0.002
1.560
---
0.005
---
100
---
---
---
---
---
---
0.753
0.0045
68D29135-35
63
0.8704
0.0006
0.0015
---
---
---
---
---
68D29135-33
63
1.3073
0.0007
0.0019
---
.-.
...
..-
.--
68D29135-33
125
--.
---
---
1.066
0.006
68D29135-33
125
--.
---
---
1.5635
ID
1.5615
OD
1.5623
OD
0.7500
0.7509
ID
ID
1.1875
1.1885
Bushings (55)
1.1890
OD
1.1898
OD
Bracket (41)
REWORK LIMITS
ID
1.5625
Steering cylinder
attach holes (71)
MAX
CLEARANCE
CLEARANCE
ID
Bushings (55)
SERVICE TOLERANCE
1.0625
1.0634
2.0000
2.0011
ID
ID
1.3745
ID
0.0002
0.0019
---
---
---
---
--.
..-
68D29135-39
63
2.199
0.001
0.0027
---
---
---
-.-
---
68D29135-49
63
1.5993
0.0007
0.0019
ID
1.3750
PART NO.
AM)
LOCATION
(See figure 6-4)
TA attach lug (44)
ORIGINAL
DIAMETER
CLEARANCE
MAX
MIN
MAX
MIN
1.3750
1.3760
---
---
---
ID
ID
0.0002
0.002
---
MIN
REWORK LIMITS
SERVICE TOLERANCE
REPAIR DIMENSIONS
MAX
--.
MAX
CLEARANCE
PLATING
REPAIR OR
REPLACEMENT
PART
BUSHING
INTERFERENCE
MACH
FINISH
MACH
OVERSIZE
MIN
MAX
---
68D29135-53
63
1.4993
0.0007
0.0014
0.005
68D29135-53
125
---
---
---
---
68D29135-53
125
---
---
---
1.125
1.126
ID
ID
Bushing (45)
1.3765
OD
1.3773
OD
---
---
.-.
0.5000
0.5010
---
---
---
0.503
---
68D29135-51
63
0.06243
0.0007
0.0014
0.7500
0.7509
---
---
--.
0.753
0.0045
68D29135-47
63
0.8694
0.0006
0.0013
1.3750
ID
1.3760
ID
---
---
---
--.
---
68D29135-27
63
1.4993
0.0007
0.002
Bushing (12)
1.3765
OD
1.3760
OD
---
---
-..
...
-..
68D29135-83
125
---
---
---
0.0002
0.002
0.006
69D29135-83
125
---
---
---
Bushing (45)
Bushing (12)
1.125
1.126
ID
ID
---
1.128
--.
1.129
T.O. 4S2-233
NOTE
ON ONE-PIECE OUTER CYLINDERS, PART NO. 3 3 0 3 B 1 ,
THE FOLLOWING DIMENSIONSAPPLY ON ACTUATOR
FACE-TO-FACE BASE METAL 1 2 10 (+ 0.010) INCHES BUSHING FLANGE-0.050 INCH, AND FACE-TO-FACE WITH BUSHINGS 1.110 (+ 0.010) INCHES.
THD-I-14NF-3A
1.1898
1.1890
OD
T.O. 452-23-3
'
ACCEPTABLE TO REMOVE
UPTO 0.020 lNcn MATERIAL1
SIDE EITHER LOCALLY OR
ENTIRE AREA FROM DIMENSIONS SHOWN ON ORIGINAL
BLUE PRINT SHOT PEEN REWORKED AREA. (BELOW
STEP SEAL TO PISTON
BOTTOMI
THREADS 2 7 / 1 6 - 1 6 ~ - 3 ~
E I ~ E RREMOVE
LOC*LLY OR ENTIRE
AREA. SHOT P E W
REWORKEDAREAS.
T.O. 482-233
11
WARNING
11
-1 Bake.
-2 Shotpeen.
4.4986.
-4 Bake.
-5 Grind to finish dimensions, 4.4998/
-6 Bake.
f. PistonIAxle
355400-1.
Assembly
(151,
Part
No.
T.O. 4S2-233
T.O. 4S2-233
(dl Shotpeen.
(el Chromium plate.
(fl Bake.
-6 Shotpeen.
-7 Chrome plate.
-8 Bake.
9 Grind inner journals to 2.99981
2.9990-inch-diameter and outer journals to 2.49901
2.4998-inch diameter.
10 Bake.
-
radius.
T.O. 4S2-23-3
(fl Completely fill cavities with sprayable sealant per Specification MZLC-38713A or
MIL-S-81733 and drain.
NOTE
Curing time with low pressure forced
air, for polysulfide sealant at room
temperature, is eight hours.
(g) Remove plugs installed in subparagraph (e) and cure for four hours with low pressure
forced air at 49 to 60C (120 to 140F) with fulcrum
in a horizontal position.
T.O. 4S2-23-3
T.O. 4S2-233
TEST PROCEDURE.
363590-1A
T.O. 4 S 2 - 2 3 3
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
633/(6-34
blank)
T.O. 4S2-233
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DlFFERENCES LISTED IN THlS DATA SHEET
\,
:
Change 1 G35
T.O. 4S2-23-3
636
Change 2
AU shotpeening, grinding, and abrasive blasting operations must be performed in an adequately ventilated
booth. The local bioenvironmental
engineer will provide information
regarding specific respiratory and personal
protective
equipment
requirements.
(1) Damage/corrosion may be removed f h m
particular areas by grinding per MIL-STD-866 to
the following dimensions:
(a) 2.437-inch diameter; grind to 2.422
inches minimum.
(b) 1.8748-inch diameter; grind to 1.860
inches minimum.
NOTE
T.O. 452-23-3
I
I
(9) Holes which cannot be repaired per subparagraph (8) will be reamed oversized to 0.93751
0.9380 inch diameter through. Install bushing, part
No. 8930253-03 on shaft, part No. 3303588-1/-3 and
bushing, part No. 8930253-05 on shaft, part No.
332994-1, using the standard shrink-fit method.
Apply wet sealant per Specification MILS-81733 to
ID of holes prior to bushing installation. Bushing
ends will not extend past OD of shaft.
(2) Holes which cannot be repaired per subparagraph (1)will be reamed oversize to 0.9375/
0.9380-inch diameter through. Install bushing,
part No. 8930253-01, using the standard shrink-fit
method. Apply wet sealant per Specification MILS-81733 to ID of trunnion bore prior to bushing
installation. Bushing ends will be flush with ID of
trunnion bore.
h. Repair of pulley mounting lug is not applicable. Lug is a removable eye bolt on assemblies, part
No. 3303591-1. Repairs to fulcrum are not applicable on assemblies, part No. 3303591-1.
i. Rework of through holes in trunnion of outer
cylinder, part No. 3303589-1:
T.O. 4S2-23-3
(3) Vacuum cadmium plate per Specification MIL-C-8837, Type 11, 0.0003-inch maximum
thickness on threads.
(4) Undersize gland nut (15), part No.
8852955, should be used with this repaired cylinder.
Stencil on the nut, using black polyurethane paint,
UNDERSIZED GLAND NUT
- INSTALLED.
the
following
6-38 Change 5
(c) Vacuum cadmium plate per Specification MIGC-8837, Type 11, 0.0003-inch maximum
thickness on threads.
(d) With two undersize repair nuts, the
part number of the nut being used must be stenciled
on the nut as follows, UNDERSIZED STEERING
NUT 8852949-01 (OR -03) INSTALLED, using a
black polyurethane paint for the stencil.
(4) Identify reworked cylinder (80) by making an X after part number found on raised stamp
pad on fulcrum, using an electric vibro etch tool.
p. Cylinders (80) with flange bolts (54) holes,
that are corroded or worn to 0.510 inch will be
reamed oversized to 0.562510.5632 inch. Install
bushing, part No. 9418192-01, using standard
shrink-fit method. Apply wet sealant per Specification MIL-S-81733 to ID of holes prior to bushing
installation. Final ream bushing ID to 0.50110.503
inch.
T.O. 4S2-23-3
DIFFERENCE DATA SHEET
I
!
(2) Holes which cannot be repaired per subparagraph (1) will be reamed oversize to 0.93751
0.9380-inch diameter through. Install bushing,
part No. 8930253-01; using the standard shrink-fit
method. Apply wet sealant per Specification MILS-81733 to ID of trunnion bore prior to bushing
installation. Bushing ends will be flush with ID of
trunnion bore.
Change 2 6-37
T.O. 482-233
existing 0.87810.879-inch diameter holes in cylinder. Ream holes for bolts (64 and 69) through
bushing to 0.87810.879.
6-38 Change 2
(3) Vacuum cadmium plate per Specification MIL-(2-8837, Type II, 0.0003-inch maximum
thickness on threads.
(4) Undersize gland nut (151, part No.
8852955, should be used with this repaired cylinder.
Stencil on the nut, using black polyurethane paint,
UNDERSIZED GLAND NUT INSTALLED.
o. Cylinders (80) with corroded steering
mounting plate nut threads may have new threads
ground and undersize nut (43) installed.
(1) The first undersize repair will have new
thread 5.220-16UN-3A, major diameter equals
5.22015.2106, pitch diameter equals 5.179U5.1737,
minor diameter equals 5.143315.1388. Undersize
nut (431, part No. 8852949-01, should be used with
this repaired cylinder.
(2) The second undersize repair will have
new thread 5.185-16UN-3A, major diameter equals
5.185015.1756, pitch diameter equals 5.1444l5.1387,
minor diameter equals 5.108315.1038. Thread relief
groove above threads must be recut to 5.09015.095
diameter. Undersize nut (431, part No. 8852949-03,
should be used with this repaired cylinder.
(3) After either repair, the following
processing must be accomplished:
(a) Nital etch per MTLSTD-867.
(b) Bake for four hours at 375 (f25)OF
within four hours after grinding.
(c) Vacuum cadmium plate per Specification MIL-C-8837, Type 11, 0.0003-inch maximum
thickness on threads.
(d) With two undersize repair nuts, the
part number of the nut being used must be stenciled
on the nut as follows, UNDERSIZED STEERING
NUT 8852949-01 (OR -03) INSTALLED, using a
black polyurethane paint for the stencil.
(4) Identify reworked cylinder (80) by making an X after part number found on raised stamp
pad on fulcrum, using an electric vibro etch tool.
p. Cylinders (80) with flange bolts (54) holes,
that are corroded or worn to 0.510 inch will be fl
reamed oversized to 0.562510.5632 inch. Install
bushing, part No. 9418192-01, using standard
shrink-fit method. Apply wet sealant per Specification MIL-S-81733 to ID of holes prior to bushing
installation. Final ream bushing ID to 0.50110.503
inch.
q. Piston (16) with uplock link holes worn
beyond 1.011 inch diameter will be reamed to 1.0661
T.O. 4S2-23-3
q.
(1) Uplock link holes worn beyond 1.011inch diameter will be boredlreamed to 1.06611.067inch diameter. Locally manufacture bushing, length
of 0.74510.749 inch, material 4340 steel per AMS-S5000, H.T. 260 to 280 ksi. TVD aluminum plate
bushing Per Specification MIL-C-83488. Install
bushing per T.O. 43-1-182. Line ream to 1.0061
1.009-inch diameter after installation.
(2) Tow lug holes worn beyond 0.504-inch
diameter will be boredlreamed to 0.56010.562-inch
diameter. Locally manufacture bushing, material
aluminum bronze per AMS 4590. Install bushing
per T.O. 4s-1-182. Line ream to 0.50010.502-inch
diameter aRer installation.
NONDESTRUcTrVE IIlSPJ3CTION- Same as for
part No. 7926487-10.
LUBRICATION. Same as for part No. 371671-1,
except as follows:
a. Coat faying surfaces of shaft (65 and To),
bolts (64 and 69), collar (55), bolts (581, bolts (7%
spacer (74), and all O-rings with 0-Lube (Parker
Seal Co, 10567 Jefferson Blvd, Culver City7 CA
90231).
coat sparingly
ID below 0+.ing in
NOTE
All bolts and fittings are to be torqued
in accordance with T.O. 1-1A-8, unless
otherwise specified.
Change 5 6-39
T.O. 432-23-3
Figure 6-7. Nose Landing Gear Strut Assembly, Part Nos. 3303591-1 and 7926487-10, Exploded View (Sheet 1 of 2)
6-40 Change 2
T.O. 452-233
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
l2.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
VALVE
O-RING
STANDPIPE
O-RING
BOLT
WASHER
BOLT
WASHER
JACK PLUG
NUT
WASHER
RETAINER
BUSHING
SETSCREW
GLAND NUT
PISTON
COlTER PIN
FLATHEAD PIN
RETAINER
BEARING
RETAINER
PIN
CAM
CAM
KEY
WASHER
SEAL ASSEMBLY
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
BEARING
FELT STRIP
SCRAPER
BACKUP RlNG
O-RING PACKING
BACKUP RlNG
BULKHEAD
NUT
ORIFICE
SCREW
LOWER PLATE
UPPER PLATE
NUT
BOLT
SCREW
NUT
BRACKET
KEY
FllllNG
COLLAR
BUSHING
FITTING
TAG
SLEEVE
NUT
WASHER
BOLT
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
COLLAR
NUT
WASHER
BOLT
FllTlNG
BUSHING
NUT
WASHER
WASHER
BOLT
SHAFT
NUT
BRACKET
WASHER
BOLT
SHAR
NUT
WASHER
BOLT
SPACER
PIN
BUSHING
FITTING
NAMEPLATE
NAMEPLATE
CYLINDER
Figure 6-7. Nose Landing Gear Strut Assembly, Part Nos.3303591-1 and 7926487-10, Exploded View (Sheet 2 of 2)
Change 2 6-41/(6-42
blank)
T.O. 4S2-233
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
..............................
............................42.22 inches
2 5 1 pounds
SPECIAL TOOLS.
PART NO.
WR-341
NOMENCLATURE
Orifice Retaining
5120-00-6750833
Nut Wrench
Change 2 6-43
Figure 6-8. Nose Landing Gear Strut Assembly, Part Nos. 3303591-3,3314203-3,and 3316500-13,Exploded View (Shed 1 of 2)
6-44
T.O. 4S2-23-3
DIFFERENCE DATA S H E n
1. VALVE
2. O-RING
3. STANDPIPE
4. O-RING
5. BOLT
6. WASHER
7. BOLT
8. WASHER
9. JACK PLUG
10. NUT
l
l
.
WASHER
12. RETAINER
13. BUSHING
14. SEXCREW
15. GLAND NUT
16. PISTON
17. COllER PIN
18. FLATHEAD PIN
19. RETAINER
20. BEARING
21. RETAINER
22. PIN
23. CAM
24. CAM
25. KEY
26. WASHER
27. SEAL ASSEMBLY
28. BEARING
29. FElT STRIP
30. SCRAPER
31. BACKUP RlNG
32. O-RING PACKING
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
BACKUP RlNG
BULKHEAD
NUT
ORIFICE
SCREW
LOWER PLATE
UPPER PLATE
NUT
BOLT
SCREW
NUT
BRACKET
K N
FIRING
COLLAR
BUSHING
FIRING
TAG
SLEEVE
RlNG
NUT
WASHER
BOLT
COLLAR
NUT
WASHER
BOLT
FITTING
BUSHING
O-RING (33035967 CYLINDER
ONLY)
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.
90.
91.
92.
NUT
WASHER
WASHER
BOLT
SHAR
NUT
BRACKET
WASHER
BOLT
SHAR
NUT
WASHER
BOLT
SPACER
PIN
BUSHING
FITTING
NAMEPLATE
NAMEPLATE
CYLINDER
BUSHING
BUSHING
FITTING (USED WITH SHAFI,
PART NO. 3314207-5)
CLAMP BLOCK
SCRRN
COTTER PIN
NUT
WASHER
BOLT
MOUNT
Figure 6-8. Nose Landing Gear Strut Assembly, Part Nos. 3303591-3, 3314203-3, and 3316500-13, Exploded View (Sheet 2 of 2)
AND
LOCATION
(See figure S 8 )
Outer Cylinder Drag
Pin Hole
Bushing (78)
Bushing (78)
Bracket (44)
Bushings (61)
Bushings (61)
ORIGINAL
DIAMETER
MIN
MACH
OVERSIZE
68D29135-43
63
0.006
68D29135-43
100
0.005
68D29135-43
100
MIN
MAX
MIN
MAX
0.0002
0.003
1.7530
0.006
1.7470
1.565
1.7500
1.7519
ID
ID
1.7489
OD
1.7498
OD
0.0002
0.003
0.0003
0.002
0.0003
0.002
1.5625
1.5635
ID
1.5615
OD
1.5623
OD
1.3745
1.3750
ID
ID
PLATING
REPAIR OR
REPLACEMENT
PART
MACH
FINISH
MAX
1.3073
0.0007
0.0019
0.06243
0.0007
0.0014
1.1898
OD
68D29135-33
125
1.066
68D29135-33
125
0.503
68D29135-51
63
0.5000
0.5010
2.4372
2.4383
ID
ID
2.436
OD
2.437
OD
0.0047
0.003
Loose
Fit
0.0019
1.1890
OD
1.0634
0.0002
Loose
Fit
0.0007
63
ID
1.8702
1.5993
68D29135-33
1.0625
MAX
63
1.1885
ID
MIN
68D29135-49
1.1875
BUSHING
INTERFERENCE
100
0.005
1.560
ID
0.0002
Trunnion Shaft (67
and 72)
MAX
CLEARANCE
CLEARANCE
ID
REWORK LIMITS
SERVICE TOLERANCE
PART NO.
AND
LOCATION
(See figure 6-8)
ORIGINAL
DIAMETER
MIN
MAX
Cylinder Crossbolt
Hole D
0.8780
0.8790
ID
ID
Bolt (71) D
0.8730
0.8740
OD
OD
0.8780
0.8790
ID
ID
0.8730
0.8740
OD
OD
2.6342
2.6353
ID
ID
Bushing (83)
2.6360
2.6372
OD
OD
CLEARANCE
MIN
MAX
0.0040
0.0060
2.4372
0.0060
2.4383
ID
2.436
2.437
OD
OD
Cylinder Crossbolt
Hole D
1.0000
1.0009
ID
ID
Bushing (84)
1.0009
1.0014
OD
OD
DIAMETER
MIN
MAX
MAX
CLEARANCE
REPAIR OR
REPLACEMENT
PART
STSBGOOlA14U064
(-)0.0030 (-)0.0007
Bushing (83)
BUSHING
PLATING
I3
0.0040
REWORK LIMITS
SERVICE TOLERANCE
REPAIR DIMENSIONS
0.0002
0.0047
(-)0.0014
0.0000
MACH
FINISH
MACH
OVERSIZE
INTERFERENCE
MIN
MAX
PART NO.
AND
LOCATION
(See figure 68)
Bushing (84)
Bolt (66 and 71)D
ORIGINAL
DIAMETER
MIN
MAX
0.8780
0.8790
ID
ID
0.8730
OD
0.8740
D
CLEARANCE
MIN
MAX
0.0040
0.0060
MIN
OD
REWORK LIMITS
SERVICE TOLERANCE
REPAIR DIMENSIONS
MAX
MAX
CLEARANCE
PLATING
REPAIR OR
REPLACEMENT
PART
MACH
FINISH
MACH
OVERSIZE
BUSHING
INTERFERENCE
MIN
MAX
T.O. 4S2-23-3
E
m
ON ONE-PIECE OUTER CYLINDERS, PART NO. 3303590.1,
THE FOLLOWING DIMENSIONS APPLY ON ACTUATOR
FACE-TO-FACE BASE METAL 1.210 (20.010) INCHES BUSH
ING FLANGE -0.050 INCH, AND FACE-TOFACEWITH
BUSHING 1.1 10 (20.010) INCHES.
A.
:=.l
'0:
THD 5 114-16LJH-
D + & =
1 4.7.7 1
5 1/8-16UNS-3A
PITCH DIA
T.O. 4S2-233
ACCEPTABLE TO REMOVE
UP TO 0.020 INCH MATERWJ
SIDE EITHER LOCAUY OR
ENTIRE AREA FROM DIMENSIONS SHOWN ON ORIOINAL
BLUEPRINTSHOW=
REWORKED AREA. (BELOW
STEP SEALTO PISTON
BOTTOM)
EITHER REMOVE
2 7116-16N3A
0
PISTON AND AXLE
650 Change 1
OR ENnRE
AREA SHOTPEEN
REWORKEDAREAS.
T.O. 4S2-233
DIA W P )
1.0009 DIA
WP)
DIMENSIONS SHOWN ARE AFTER TlTANlUM CADMIUM PLAnNG AS PER MIL-STD-1500, CLASS 2.
G9500251
NOTE
f. Vacuum cadmium plate the exterior surfaces of cylinder (82) except those surfaces that
mate with collar (56). There is no maximum thickness on exterior surfaces except 0.0003 inch thickness on threads.
T.O. 4S2-23-3
6 5 2 Change 2
All shotpeening, grinding, and abrasive blasting operations must be performed in an adequately ventilated
booth. The local bioenvironmental
engineer will provide information
regarding specific respiratory and personal
protective
equipment
requirements.
(1) Damagelcorrosion may be removed fmm
particular areas by grinding per MILSTD-866 to
the following dimensions:
(a) 2.437-inch diameter; grind to 2.422
inches millimum.
(b) 1.8748-inch diameter; grind to 1.860
inches minimum.
NOTE
i~
T.O. 4S2-233
Change 2 6-53
T.O. 4S2-23-3
DIFFERENCE DATA S H E n
6-54 Change 2
T.O. 4S2-233
Change 2 G55
T.O. 4S2-23-3
(O
856 Change 2
FIGURE
6-8
INDEXNO.
82
TOR
PART
NAME
Cylinder
Assembly
POSITION
NO.
CURRENT
1 (Central
Conductor)
1000 AMPS
2 (Head
Shot)
2000 AMPS
3 (Head
Shot)
2000 AMPS
T.O. 4S2-23-3
DIFFERENCE DATA S H E n
Table 6-8. Longitudinal Magnetization
FIGURE
6-8
INDEX NO.
82
PART
NAME
COIL
LOCATION
NO.
Cylinder
Assembly
A-1, A-2
(figure 6-10)
1500 AMPS
with &turn
coil (7500
AMP turns)
B-1, B-2
(figure 610)
1500 AMPS
with 5-turn
coil (7500
AMP turns)
CURRENT
T.O. 4S2-233
Figure 6-10. Cylinder Assembly Inspection Coil b a t i o n and Conductor Position, Part Nos. 33035893 and 3303589-5
DIFFERENCE DATA S H E n
6-58 Change 2
T.O. 4S2-23-3
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
T.O. 4S2-233
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
6-61/(6-62
blank)
T.O. 4 S 2 - 2 3 3
NOSE LANDING GEAR ASSEMBLY (USING STRUT ASSEMBLY, PART NO. 364653-2A
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF M I S TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THIS DATA SHEET
6-63/(6-64 blank)
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THIS DATA SHEET
NOTE
T.O. 4S2-23-3
DIFFERENCE DATA S H E n
(4) Add subparagraph (60A) following subparagraph (60):
b. In the
instructions:
manifold
assembly
buildup
T.O. 4S2-23-3
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51
52.
53.
5455.
NOT USED
56.
57.
58.
5960.
NOT USED
NOT USED
370740-46 TUBE ASSEMBLY (2 REQD)
AN6289-6 NUT (2 REQD, SAME AS 18,
29, FIGURE 6-12)
MS21908-6 ELBOW (2 REQD, SAME AS 21,
32, FIGURE 6-12)
370740-47 TUBE ASSEMBLY (2 REQD)
MS21908-6 ELBOW (SAME AS 57, FIGURE 6-12)
MS21908-6 ELBOW (SAME AS 50, FIGURE 6-12)
AN6289-6 NUT (2 REQD SAME AS 47, 54FIGURE
Figure 6-11. Nose Landing Gear Assembly, Part No. 396175-17 (Sheet 1 of 2)
T.O. 4S2-233
DIFFERENCE DATA S H E n
88.
89.
90.
91
92.
93.
94.
95.
96.
97.
98.
39.
103.
101.
102.
103.
104.
105.
106.
107.
108.
109.
110.
11 1
112.
113.
114.
115.
116.
117.
118.
119.
120.
121.
122.
T.O. 4S2-23-3
BUILD UP OF MANIFOLD
ASSEMBLY ON 372684-1
BUILD UP OF MANIFOLD
ASSEMBLY ON 372683- 1
T.O. 4S2-23-3
1
. 372690-1 VALVE BODY (2 REQD)
2. 356356-1 VALVE (2 REQD)
3. 3 3 7 4 5 2 SPRING (2 REQD)
4. 3 5 1 5 1 4 RETAINER ( 2 REQO)
5. AN6290-8 GASKET (2 REQD)
6. AN8144DL PLUG (2 REQD)
7. MS28775-008 PACKING (2
REQD)
8. 3 5 1 5 0 2 PLUG (2 REQD)
9. 52-022-094-0875 PIN (2 REQD)
lo. 3 5 1 5 0 3 RlNG ( 2 REQD)
l
l
.
MS28775222 PACKING ( 6
REQD)
12. LS4565-27 RlNG (8 REQD)
13. 372684-1 MANIFOLD ASSEMBLY
14. 3 5 1 5 0 6 WASHER
15. NAS670-175 RlNG
16. A N 6 2 9 0 3 GASKET (2 REQD)
17. AN814-3 PLUG ( 2 REQD)
18. AN62896 NUT
19. LS4764-6 RlNG
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
AN62906 GASKET
MS21908-6 ELBOW
A N 6 2 9 0 6 GASKET
MS21902-6 UNlON
AN6290-4 GASKET ( 2 REQD)
M S 2 1 9 0 2 4 UNlON ( 2 REQD)
372683-1 MANIFOLD ASSEMBLY
351506 WASHER
NAS670-175 RlNG
AN62894 NUT
LS4764-6 RlNG
AN6290-6 GASKET
MS21908-6 ELBOW
AN6290-6 GASKET
MS21902-6 UNlON
MS28775-113 PACKING (2
REQD)
36. 373531-1 OR 373531-3 VALVE
ASSEMBLY
37. M S 2 0 0 0 5 4 4 BOLT ( 2 REQD)
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
6-71/(6-72 blank)
T.O. 4S2-233
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THIS DATA SHEET
In instructions:
(1) After subparagraph (18), insert new
subparagraph (18A):
(18A) Install pin (12) in each of the upper
trunnions of the steering cylinders. The pins are to
be centered in the trunnions to within 0.03 inch.
b.
b. In the
instructions:
manifold
assembly
buildup
~-
T.O. 4S2-233
1.
2.
3.
4.
5.
6.
7.
8.
9.
lo.
11.
12.
13.
14.
14
&
TYPICAL BOTH
STEERING CYLINDERS
Figure 6-13. Nose Landing Gear Assembly, Part No. 3001011-3 (Sheet 1 of 5)
T.O. 4S2-23-3
50. NOTUSED
51. 370740.239 TUBE ASSEMBLY
52.
53.
54.
55.
NOTUSED
NOTUSED
37074046 TUBE ASSEMBLY (2REQD)
AN628W NUT (2 REQD, SAME AS 18.29,
FIGURE 614)
58. AN833-6 ELBOW (2 REQD, SAME AS 21,32,
FIGURE 614)
57. 37074047TUBE ASSEMBLY (2 RMD)
58. AN833-6 ELBOW (SAME AS 57, FIGURE614)
59. AN8334 ELBOW [SAMEAS SO, FIGURE614)
60. ANazese NUT (2 REQD. SAME AS 47.54
FIGURE 614)
Figure 6-13. Nose Landing Gear Assembly, Part No. 3001011-3 (Sheet 2 of 5)
6 7 6 Change 3
G9100772
T.O. 4S2-233
3400122-9 TANG
3S15442-1 PLATE
3400122-11 PAD
AN57 BOLT
3591SCNY0469INSERT
NAS517-3-36 SCREW (2 REQD)
NAS1205-38 BOLT
MS210426 NUT
AN960-10 WASHER (2 REQD)
NAss;rsAnnr NUT (3 REQD)
34001226 SUPPORT BLOCK
34001228 SUPPORT BLOCK
NAs1108500 BOLT (8 REQD)
AN960416 WASHER (8 REQD)
A
N
NUT (8 REQD)
34001223 TANG ASSEMBLY
(MADE UP OF 87-88)
3400122-7 CAP
34001228 CAP
ANBOLT (2 REQD)
ANS60-616 WASHER (8 REQD)
NAS679A6 NUT (4 REQD)
AN6-57 BOLT (2 REQD)
3400122-13 BOLT
380240-1 TORQUE ARM
AN960-1416 WASHER
AN320-14 NUT
MS24665-359 COlTER PIN
380243-1 FllllNG
Figure 6-13. Nose Landing Gear Assembly, Part No. 3001011-3 (Sheet 3 of 5)
T.O. 4S2-233
122.
123.
124.
125.
126.
127128.
128A.
128 8.
128 C.
128 D.
128 E
344069CAP
355327-1 HANDLE ASSEMBLY
NAS1104-180 BOLT
AN310-4 NUT
355326-1 BOLT
hAS24665-134 COTTER PIN
380245-3 BRACKET
LS3859F4-8 BUSHING
380245-5 CABLE
NAS1354S7512D PIN
380245-1 BRACKET ASSEMBLY
(MADE UP OF 127A-1270)
128 F NAS1103- 13 BOLT (2 REQD)
128G. ANWO-10 WASHER (2 REQD)
128H. MS21042-3 NUT (2 REQD)
128 I.MS24331-1 SWITCH
129. 339271 CABLE ASSEMBLY
130. MS24M5-132 COTTER PIN (2 REQD)
131 NAS42HT-6-32 SPACER
132. AN520-10RlB SCREW
133 AN%0-10L WASHER
134. NAS679A2 NUT
1%. 33988 BRACKET
136. NOT USED
137. MS27039-1-21 SCREW (2 REQD)
138. NOT USED
139. AN960D10 WASHER (2 REQD)
140. rMS21042-3 NUT (2 REQD)
--
130
'
TOP V
.
.
G9i
Figure 6-13. Nose Landing Gear Assembly, Part No. 3001011-3 (Sheet 4 of 5)
T.O. 4S2-233
DIFFERENCE DATA S H E n
I
164
162.
163.
164.
185.
lee.
167.
168.
161
168
T.O. 4S2-23-3
BUILD UP OF MANIFOLD
ASSEMBLY ON,372684-1
BUILD UP OF MANIFOLD
ASSEMBLY O N 372683-1
T.O. 4S2-23-3
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
ll.
12.
13.
14.
15.
16.
17.
18.
MS9058-06 RlNG
STSPK30M)G GASKET
MS21908-6 ELBOW
STSPK300-06 GASKET
MS2l902-6 UNION
STSPK300-04 GASKET ( 2 REQD)
M S 2 1 9 0 2 4 UNION ( 2 REQD)
372683-1 MANIFOLD ASSEMBLY
351506 WASHER
MS16624-1175 RlNG
AN6289-6 NUT
MS9058-06 RING
STSPK300-06 GASKET
MS21908-6 ELBOW
STSPK300-06 GASKET
MS21902-6 UNlON
MS28775-113 PACKING (2
REQD)
36. 373531-5 VALVE ASSEMBLY
37. M S 2 0 0 0 5 3 4 BOLT ( 2 REQD)
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
5l.
52.
53.
54.
55.
56.
57.
T.O. 452-23-3
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
In instructions:
T.O. 4S2-233
manifold
assembly
buildup
T.O. 4S2-233
2. KSU17-1 BALL
7. MS21924-6 UNION
8. LS4634-6 GASKET
T.O. 482-2343
1.
2.
3.
4.
5.
6.
7.
8.
9.
lo.
11.
12.
13.
14.
14
4
4
Figure 615. Nose Lunding Gear Assembly, Part Nos. 388067-7and 388067-9(Sheet 1 of 4)
T.O. 4S2-233
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60-
NOT USED
370740-239 TUBE ASSEMBLY
NOT USED
NOT USED
370746-46 TUBE ASSEMBLY (2 REQD)
AN6289-6 NUT (2 REQD, SAME AS 18, 29
FIGLJRE6-16)
MS2 1908-6 ELBOW (2 REQD , SAME AS 2 1,
32, FIGURE 6-16)
370740-47 TUBE ASSEMBLY (2 REQD)
MS21908-6 ELBOW (SAME AS 57, FlGURE6-16)
MS21908-6 ELBOW (SAME AS 50, FIGURE6-16)
AN6289-6 NUT (2 REQD, SAME AS 47, 54,
FIGURE 6-16)
Figure 6-15. Nose Landing Gear Assembly, Part Nos. 388067-7 and 3888067-9 (Sheet 2 of 4)
G91007EO
T.O. 4S2-23-3
DIFFERENCE DATA S H E D
88.
89.
90.
91.
92.
93.
94.
95.
96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
1D6.
107.
108.
109.
110.
111.
112.
113.
114.
115.
116.
117.
118.
119.
120.
121.
122.
Figure 615. Nose Landing Gear Assembly, Part Nos. 388067-7 and 3888067-9 (Sheet 3 of 4)
T.O. 492-23-3
TOP VIEW
Figure 6-15. Nose Landing Gear Assembly, Part Nos. 388067-7 and 3888067-9 (Sheet 4 of 4)
T.O. 4S2-23-3
DIFFERENCE DATA S H E n
BUILD UP OF MANIFOLD
ASSEMBLY ON 372604-1
Figure 816. Manifold Assemblies for Part Nos. 388067-7and 388067-9(Sheet 1 of3)
T.O. 4S2-233
BUILD UP OF MANIFOLD
ASSEMBLY ON 372683 -1
Figure 6-16. Manifold Assemblies for Part Nos. 388067-7 and 388067-9 (Sheet 2 of 3)
T.O. 4S2-233
1.
2.
3.
4.
5.
6.
7.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
LS4634-6 GASKET
MS21908-6 ELBOW
LS4634-6 GASKET
MS21902-6 UNlON
LS4634-6 GASKET ( 2 REQD)
M S 2 1 9 0 2 4 UNlON ( 2 REQD)
372683-1 MANIFOLD ASSEMBLY
3 5 1 5 0 6 WASHER
M S l 6 6 2 4 - l l 7 5 RlNG
A N 6 2 8 9 4 NUT
LS4764-6 RlNG
LS4634-6 GASKET
MS21908-6 ELBOW
LS4634-6 GASKET
MS21902-6 UNlON
MS28775-113 PACKING (2
REQD)
36. 373531-1 OR 371531-3 VALVE
ASSEMBLY
37. MS20005-34 BOLT ( 2 REQD)
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
T.O. 4S2-233
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THIS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THIS DATA SHEET
In instructions:
T.O. 4S2-233
2.
KSU17-1BALL
7.
MS21924-6 UNION
8.
LS4634-6 GASKET
11.
LS4634-6 GASKET
12.
13.
697260-1 VALVE
MS21902-6 UNION
14.
LS4634-6 GASKET
15.
18.
19.
20.
MS21908-6 ELBOW
LS4634-6 GASKET
MS21902-6 UNION
LS4634-6 GASKET
21.
23.
24.
T.O. 4S2-23-3
1.
2.
3.
4.
5.
6.
7.
8.
9.
lo.
11.
12.
13.
14.
15.
3303591-ID,
-3
STRUT ASSEMBLY
338948 SPACER
YTA106A BEARING (2 REQD)
MS21025-28 NUT (2 REQD)
355844-1 RETAINER (2 REQD)
KWBlSSSG BEARING (4 REQD)
STEERING COLLAR (PART OF 1)
NUT (PART OF 1)
BRACKET ASSEMBLY (PART OF 1)
356019-1 SPACER (4 REQD)
695568-1
-5
STEERING CYLINDER (2 REQD)
NAS561P-14-16 PIN (2 REQD)
356176-1 SHIELD (2 REQD)
MS16224-1050 RING (2 REQD)
NOT USED
D.
Figure 6-17. Nose Landing Gear Assembly, Part Nos. 3303595-1 and 3303595-5 (Sheet 1 of 7)
16.
17.
18.
19.
20.
21.
22.
22A.
22 B.
23.
24.
25.
26.
AN316-4R NUT
35455322 LINKEND
345571 LINK END
NAS334CPA12 BOLT
AN%O-416 WASHER
MS21042-4 NUT
BRACKETASSEMBLY
339270 D,-3
MS21042-5 NUT (PART OF 1)
AN44-5A EYEBOLT (PART OF 1)
MS20392-3C-5 1 PIN
AN960-416L WASHER (2 REQD)
MS24665-151 COTTER PIN
351505 SPACER (2 REQD)
Figure 6-17. Nose Landing Gear Assembly, Part Nos. 3303595-1 and 3303595-5 (Sheet 2 of 7)
T.O. 4S2-23-3
37.
38.
39.
40.
41.
42.
43.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
T.O. 452-23-3
DIFFERENCE DATA S H E n
7
6-3
D, 12)
61. 388069-1
-5
ARM ASSEMBLY
62. 356028-1 BOLT
63. AN960-1416L WASHER
64. AN320-14 NUT
65. MS24665-359 COTTER PIN
66. 351516-5 SEAL ASSEMBLY (4 REQD)
67. NAS1108-20D BOLT (2 REQD)
68. AN960-816 WASHER (2 REQD)
69. AN320-8 NUT (2 REQD)
70. MS24665-134 COTTER PIN (2 REQD)
71. 339269 BRACKET
72. NAS517-4-7 SCREW
73. NAS517-4- 14 SCREW
74. AN960D416 WASHER (2 REQD)
75. M521042-4 NUT (2 REQD)
TYPICAL BOW
STEERING CYLINDERS (11)
G98C1648
Figure 6-17. Nose Landing Gear Assembly,Part Nos.3303595-1 and 3303595-5 (Sheet 4 of 7)
T.O. 4S2-23-3
88.
89.
%.
91.
iz: %:
94-
95.
96.
97.
98.
99.
100.
101.
102.
103.
104.
105.
106.
107108.
109.
110.
111.
112.
113.
114.
11s.
116.
117.
118.
119.
120.
121.
122.
B:
B,
. .118
,-~DL~NK
B B
Figure 6-17. Nose Landing Gear Assembly, Part Nos. 3303595-1 and 3303595-5 (Sheet 5 of 7 )
1 (REF)
TOP VIEW
123.
124.
125.
126.
127.
128.
129.
130.
131.
3 4 4 0 6 9 D . -3
CAP
-3
355327-1 HANDLE ASSEMBLY
NAS1104-18D BOLT
AN310-4 NUT
355326-1 BOLT
MS24665-134 COllER PIN
339271 CABLE ASSEMBLY
MS24665-182COlTER PIN (2 REQD)
NAS42HT-6-32 SPACER
D,
132.
133.
134.
135.
136.
137.
138.
139.
140-
D,
Figure 6-17. Nose Landing GearAssembly, Part Nos. 3303595-1 and 3303595-5 (Sheet 6 of 7)
T.O. 4S2-23-3
NOTE.
D U S E D ON NLG ASSEMBLY, PART
NO. 3303595-1.
B U S E D ON NLG ASSEMBLY, PART
NO. 3303595-5.
141.
142.
143.
144.
145.
146.
147.
148.
149.
150.
151.
152.
153.
154.
155.
156.
156A.
157.
158.
159.
2752-048 NUT
MS20219-4 PULLEY
339272-3 GUARD PIN (2 REQD)
AN960D416 WASHER
AN960-416L WASHER
NAS1304-15H BOLT
339272-3 GUARD PIN (2 REQD)
AN960D416 WASHER
AN960-416L WASHER
2752-048 NUT (2 REQD)
LS4893-4 RETAINER (2 REQD)
MS20219-4 PULLEY (4 REQD)
AN960D416 WASHER (2 REQD)
339272-3 GUARD PIN (6 REQD)
AN960ClOL WASHER (2 REQD)
NAS1304-15H BOLT (2 REQD)
AN960-416L WASHER (4 REQD)
NASllO4-32D BOLT
AN320-4 NUT
MS24665-134 COTTER PIN
Figure 6-17. Nose Landing Gear Assembly, Part Nos. 3303595-1 and 3303595-5 (Sheet 7 of 7)
17
..
BUILD UP OF MANIFOLD
ASSEMBLY O N 372684-1
D,-3
T.O. 482-233
BUIU) UP OF MANIFOLD
ASSEMBLY ON 372683-1 ll),
-5
Figure 6-18. Manifbld Assemblies fir Part Nos. 3303595-1 and 3303595-5 (Sheet 2 of 3)
T.O. 4S2-23-3
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
LS4634-6 GASKET
MS21908-6 ELBOW
LS4634-6 GASKET
MS21902-6 UNION
AN62894 NUT (2 REQD)
MS28775-04 RING (2 REQD)
LS4634-4 GASKET ( 2 REQD)
MS219074 ELBOW ( 2 REQD)
372683-1 MANIFOLD ASSEMBLY
351506 WASHER
MS16624-3l75 RING
AN6289-6 NUT
MS28773-06 RING
LS4634-6 GASKET
MS21908-6 ELBOW
LS4634-6 GASKET
MS21902-6 UNION
MS28775113 PACKING
( 2 REQD)
38. 373531-5 B,-7 BVALVE
ASSEMBLY
39. M S 2 0 0 0 W 4 BOLT ( 2 REQD)
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59. M S 2 1 9 0 8 6 ELBOW
m
D USED ON NLG ASSEMBLY, PART NO. 3303595-1
D USED ON NLG ASSEMBLY, PART NO. 3303595-5
Figure 6-18. Manifold Assemblies for Part Nos.3303595-1 and 3303595-5 (Sheet 3 of 3)
6-105/(6-106 blank)
T.O. 4S2-233
THE INSTRUCTIONS CONTAINED IN PRECEDING SECTIONS OF THlS TECHNICAL MANUAL APPLY EXCEPT FOR
THE DIFFERENCES LISTED IN THlS DATA SHEET
T.O. 4S2-23-3
b. In the
instructions:
manifold
assembly
buildup
1.
2
3.
4.
5.
6.
7.
8.
9.
lo.
11.
12.
13.
T.O. 452-23-3
14.
15.
16.
17.
18.
19.
20.
21.
22.
AN316-4R NLIT
354553-1 LINK END
345571 UNK END
NAS334CPA13 BOLT
AN960416 WASHER
MS21042-4 NUT
339270-7 BRACKETASSEMBLY
MS21042-5 N a (PART OF 1)
AN960-516 WASHER (PART OF 1)
n. ~ ~ 4 . 4 - E AEYEBOLT (PARTOF 1)
24. MS20392-3G51 PIN
25. AN960-416L WASHER (2 REQD)
26. MS24665-151 COTl'ER PIN
27. 351505 SPACER (2 REQD)
Figure 6-19. Nose Landing Gear Assembly, Part No. 3314205-3 (Sheet 2 of 9)
T.O. 452-23-3
39.
56.
57.
58.
59.
60.
61.
62
63.
64.
65.
Figure 6-19. Nose Landing Gear Assembly, Part No. 3314205-3 (Sheet 3 of 9)
T.O. 4S2-233
&.-
AN980D516 WASHER
M I 0 0 5 8 BOLT
339288 BRACKET
NAS51747 SCREW
E(AS517414 SCREW
85. AN960D416 WASHER (2 REQD)
86. MS21042-4 NUT (2 REQD)
80.
81.
82
83.
84.
81
Figure 6-19. Nose Landing Gear Assembly, Part No. 3314205-3 (Sheet 4 of 9)
Change 3 6-113
T.O. 4S2-23-3
87. 3961-5
CYLINDER AND TUBING ASSEMBLY
88. 371670-1 BOLT
89.
90.
91.
92.
392667 WASHER
M m C 1 2 WASHER
MS20002-12WASHER
-627-126
NUT
Figure 6-19. Nose Landing Gear Assembly, Part No. 3314205-3 (Sheet 5 of 9)
T.O. 4S2-23-3
100.
101.
102.
103.
JACK P U G (PART OF 1)
AN960-1416 WASHER
3302201-1 BOLT
388068-1, -5 TORQUE ARM
104. AN-1
416L WASHER
105. A N S I 4 NUT
106. MS24665-359COTTER PIN
Change 3 6-ll5
T.O. 452-23-3
,1 (REF)
125
TOP VIEW
107.
108.
109.
110.
111.
112
113.
114.
115-
344069-3 CAP
355327-3 HANDLE ASSEMBLY
NASllWl8D BOLT
AN3104 NUr
355326-1 BOLT
MS24665-134 COTTER PIN
339271 CABLE ASSEMBLY
MS24665-132 COTER PIN (2 REQD)
NAS42HT-6-32 SPACER
Figure 6-19. Nose Landing Gear Assembly, Part No. 3314205-3 (Sheet 7 of 9)
T.O. 4S2-23-3
2752-048 NUT
MS20219-4 P U U W
339272-3 GUARD PIN (2 REQD)
AN960D416 WASHER
AN960-416L WASHER
NAS1304-15H BOLT
339272-3 GUARD PIN (2 REQD)
AN960D416 WASHER
AN960-416L WASHER
2752-048 NUT (2 REQD)
LS4893-4 RETAINER (2 REQD)
MS20219-4 PULLEY (4 REQD)
AN9600416 WASHER (2 REQD)
339272-3 GUARD PIN (6 REQD)
AN960D416 WASHER (2 REQD)
NAS1304-1SH BOLT (2REQD)
AN960-416L WASHER (4 REQD)
NAS11W32D BOLT
AN320-4 NUT
Figure 6-19. Nose Landing Gear Assembly, Part No. 3314205-3 (Sheet 8 of 9)
T.O. 4S2-23-3
153.
154.
155.
156.
157.
158.
159.
160.
Figure 6-19. Nose Landing Gear Assembly, Part No. 3314205-3 (Sheet 9 of 9)
T.O. 452-233
DIFFERENCE DATA S H E D
BUILDUP OF MANIFOLD
ASSEMBLY ON 372684-3
T.O. 482-23-3
BUILDUP OF M A N I F O L D
ASSEMBLY 0 N 372683-5
T.O. 4S2-23-3
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
ii.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
AN6289-6 NUT
MS28773-06 RlNG
3-906Nl68-80 PACKING
MS21908-6 ELBOW
3-906Nl68-80 PACKING
M521902-6 UNION
AN628994 NUT ( 2 REQD)
MS28773-04 RlNG ( 2 REQD)
3-904N168-80 PACKING
( 2 REQD)
M S 2 1 9 0 7 4 ELBOW ( 2 REQD)
372683-5 MANIFOLD ASSEMBLY
351506 WASHER
351505 SPACER
MS16624-1175 RlNG
AN6289-6 NUT
MS28773-06 RlNG
3-906N168-80 PACKING
MS21908.6 ELBOW
3-906N168-80 PACKING
MS21902-6 UNION
MS28775.113 PACKING
( 2 REQD)
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
6-121/(6122blank)