KENR8985-02

December 2009

Component Locations
Part
Machine Schematic
Number Location Location

Description

32

FLUID POWER SYMBOLS

44

BASIC COMPONENT SYMBOLS

Attachment: Coupler

MAIN

Valve Gp - Solenoid & Manifold (Quick Coupler) 328-2035

F-1

PUMP OR MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

RESTRICTION

LINE RESTRICTION
(FIXED)

AUX

PUMP
(2 - SECTION)

Standard 329D
Accumulator Gp -

Note B

20

A-4

Block

Note B

21

D-7

Cylinder Gp - Boom

Note A

22

E-2

Cylinder Gp - Bucket

Note A

23

F-7

Cylinder Gp - Stick

Note A

24

F-7

Filter Gp - Case Drain

Note B

25

A-4

Filter Gp - Pilot Hydraulic

Note B

26

A-4

Filter Gp - Return Oil

Note B

27

A-5

Manifold Gp - Control

Note B

28

B-5

Motor Gp - Swing

Note B

29

F-5

Motor Gp - Left Travel

Note B

30

F-4

Motor Gp - Right Travel

Note B

31

F-3

Pump Gp - Main Hydraulic

Note B

32

B-2

Sensor As - Left Pump Pressure

Note B

33

B-3

Sensor As - Right Pump Pressure

Note B

34

A-3

Switch As - LH Travel Pressure

Note B

35

E-7

Switch As - Pressure (Implement Swing)

Note B

36

B-7

Switch As - RH Travel Pressure

Note B

37

E-6

Swivel Gp

Note B

38

E-4

Tank Gp - Hydraulic Oil

Note B

39

A-5

Valve Gp - Cooler Bypass

Note B

40

A-7

Valve Gp - LH Joystick

Note B

41

C-7

Valve Gp - Load Control Boom Cylinder

Note B

42

D-2

Valve Gp - Load Control Stick Cylinder

Note B

43

D-5

TWO POSITION

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

CONTROL VALVES
AB

ATTACHMENT

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVES

VALVE ENVELOPES

ONE POSITION

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SHUTTLE

SPRING
LOADED

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

VENTED

324D and 329D Excavator

Hydraulic System - Attachment

324D:
MND1-UP
JAT1-UP
PYT1-UP

VIEW A

Valve Gp - Main Control

Note B

44

C-2 thru C-5

Valve Gp - Pilot Travel

Note B

45

E-6, E-7

Valve Gp - Pressure Reducing Boom/Swing

Note B

46

B-4

Valve Gp - RH Joystick

Note B

47

C-6

Valve Gp - Shuttle

Note B

48

B-6, B-7

Valve Gp - Swing Cushion

Note B

49

E-5

Valve Gp - Travel LT Counterbalance

Note B

50

E-4

Valve Gp - Travel RT Counterbalance

Note B

51

E-3

RETURN ABOVE FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

GENERAL MANUAL

SPRING LOADED

Tap Locations
Pressure, Sampling, and Sensor
Schematic
Location

AA

Left Pump Delivery Pressure

B-3

Right Pump Delivery Pressure

A-3

CC

Pilot Pump Delivery Pressure

A-4

DD

Left Pump Power Shift Pressure

B-2

EE

Right Pump Power Shift Pressure

A-2

Hydraulic Oil Sampling Port

A-4

SOS

DETENT

LINES CROSSING

COMPLETE

FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

UNIDIRECTIONAL

Quick Coupler

PEDAL

CROSSING & JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

2009 Caterpillar, All Rights Reserved

THERMAL

PUSH BUTTON

INTERNAL RETURN

HYDRAULIC PUMPS

BB

SERVO

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

ACCUMULATORS

Description

SOLENOID &
PILOT OR MANUAL

MANUAL SHUTOFF

EXTERNAL RETURN

Tap
Number

BIDIRECTIONAL

MANUAL CONTROL SYMBOLS

COUPLER

Note B: Part numbers are located on the main Hydraulic Schematic according to the
effectivity of the machine.

UNIDIRECTIONAL

COMBINATION CONTROLS

329D:
MNB1-UP
JHJ1-UP
WDK1-UP
YFW1-UP
DTZ1-UP

PUSH - PULL LEVER

Note A: Refer to parts manual for specific cylinder information.

RETURN BELOW FLUID LEVEL

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

47

41

35 37 45

HYDRAULIC SYMBOLS (ELECTRICAL)

50

EE

22

24

40

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

DD

33

32

TRANSDUCER
(GAS / AIR)

AA

BB

43

TRANSDUCER
(FLUID)

ELECTRICAL SYMBOLS (ELECTRICAL)

33

PRESSURE
SWITCH

23

34

TEMPERATURE
SWITCH

MAIN PUMP
31
25 26 27

39

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS AG
WIRE

38 49

42 44 46

CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

CIRCUIT NUMBER
IDENTIFICATION

20 21 40

36

41

42 43 44 46

48

47

35 37 45

WIRE
COLOR

325-PK

PREVIOUS STANDARD

24

WIRE

CIRCUIT NUMBER
IDENTIFICATION

27

28

SOS

CC

32
33

22

34

26

25 26

50 51

27 39

23
28 29

WIRE COLOR

WIRE GAUGE

WIRE COLOR

325-PK-14

30 31

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

20 21

51

LEVEL
SWITCH

38 49

MACHINE COMPONENT LOCATIONS

FILTER GP

WIRE GAUGE

(EXAMPLE VALVE)

(Dimensions: 34 inches x 28 inches)

36 48

24 Page,

28 29

KENR8985-02

30

UNLOCK

LOCK

STICK
CYLINDER

BUCKET
CYLINDER

C1

VALVE GP
SOLENOID & MANIFOLD
(QUICK COUPLER)
328-2035

C2

SWING MOTOR
TRAVEL MOTOR (RIGHT)

TRAVEL MOTOR (LEFT)

MOTOR GP
SWING

PG
AR3

BR3

AL3

DR

BL3
R.C.V-C

VALVE GP
PILOT TRAVEL

MOTOR GP
TRAVEL

MOTOR GP
TRAVEL

AG

BG

BOOM
CYLINDER

BOOM
CYLINDER
Pp3

DR
B1

A1

Pp3

T1

T1

T2

T2

BG

BG

TP
TT
TRAVEL(L)

FINE
SWING

TRAVEL(R)

VALVE GP
SWING CUSHION

BACK

FWD

T1

T5

FWD

T2

aL1

T6

T3

bR1

aR1

BL2

VALVE GP
TRAVEL COUNTERBALANCE

VALVE GP
TRAVEL COUNTERBALANCE

AL2
BL1

AL1

BR1

SWITCH AS
RH TRAVEL
PRESSURE

SWITCH AS
LH TRAVEL
PRESSURE

BR4

AG

BACK

T4

bL1

AR4
AG

AR1

SWIVEL GP

D
VALVE GP
LOAD CONTROL
BOOM CYLINDER

VALVE GP
LOAD CONTROL
STICK CYLINDER

BL3
SP3

AL3

BR4
BP3

SP2

SPi
SDr

BDr

aL1

aL2

BPi
BP2

AR4
AL2

AL1

aR3

AR1

R.C.V-B

aR4

R.C.V-A

AL4

aL4

VALVE GP
LH JOYSTICK

R2

(IN)

aR1
Di4

(L)

BR1

Pi4

aR2

(BACK)

BR3

AR3

BR2 AR2
(CLOSE)

(BACK)

(DOWN)

BR4

aR5

R1 BR5

AR5

R3
VALVE GP
MAIN CONTROL

(IN)

JRT

(OUT)
A1

A2

A3

A4

A5

A6

A7

A8

Di2

Pi2

Pi3

(R)

(FWD)
DST Pi5

Di3

STICK(2)

BOOM(1)

BUCKET

UP
JR1

ATCH

DOWN
JR3

TRAVEL(R)

CLOSE
JR2

TRAVEL(L)

OPEN
JR4

L
JL4

SWING

R
JL2

BOOM

STICK(1)

IN
JL3

BUCKET

BOOM(2)

SWING

STICK

(UP)

(OPEN)

(OUT)

bR2

bR5

Di1

bR1

VALVE GP
SHUTTLE

HL

B1

B2

B3

B4

B5

B6

B7

bL2

bL3

bL4

bL1

bR3
PL

bR4

B8
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

AA
bR4

bL3

bL2

bL4

PILOT PUMP OUTPUT

SUPPLY LINE

Pi1

P-IN

PSA2

DR1

B1

PSA1

A1

B2

G2

A2

M2

DRAIN / RETURN LINE

LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT

VALVE GP
PRESSURE REDUCING
(BOOM / SWING)

T-OUT2 DR2

SWITCH AS
PRESSURE
(IMPLEMENT SWING)

R.C.V-B

ATTACHMENT CONTROL CIRCUIT

PL

Pn2

RIGHT TRAVEL MOTOR CONTROL CIRCUIT

DD

LEFT TRAVEL MOTOR CONTROL CIRCUIT

SWING MOTOR CONTROL CIRCUIT

Ps2
PsM2

A2
T

BOOM CYLINDER CONTROL CIRCUIT

BUCKET CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT

P1

G4

P2
S3

SWING BRAKE CONTROL CIRCUIT

LINE PATTERNS

IDLER

G
R.C.V-A

P1

Pilot / Load Sensing Pressure

DR3 DR4

Pi2

DR5

T-OUT1

DR6

ACCUMULATOR GP

Dr1

PILOT

PAC
DRIVE

FILTER GP
CASE DRAIN

Pressure Line

Dr2

S1

VALVE GP
COOLER BYPASS

Drain / Return Lines

Component Group

DrM

FILTER GP
PILOT HYDRAULIC

Attachment

G3
PsM1

Ps1

A1

IN

OUT

Air Line

EE

PR

MANIFOLD GP
CONTROL

HR
PG

YY

Taps (Pressure, Sampling, Sensor - by letter)

52

Components (By number)

Pn1

PC
G1

CC

FILTER GP
RETURN OIL

CALLOUTS

A3

M1

SOS

Pi
Pm

HYDRAULIC TANK

THIS SCHEMATIC IS FOR THE 324D AND 329D EXCAVATOR

ATTACHMENT: QUICK COUPLER
MEDIA NUMBER: KENR8985-02
PART NUMBER: 282-5864, CHANGE: 02, VERSION: HE

BB

Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

LEFT MAIN PUMP OUTPUT

TRAVEL SPEED CONTROL CIRCUIT

P2

R.C.V-C

RIGHT MAIN PUMP OUTPUT

HL

PUMP GP
MAIN HYDRAULIC

aL2

NO.3
(LOCK)

bR3

NO.2
(SWING)

aR4

HR

PR

B
aR3

BP1 BT

Pi1

JRP
JLT

OUT
JL1

aL3

BL1

VALVE GP
RH JOYSTICK
JLP

SP1 ST
BL3

(UP)

NO.1
(TRAVEL)

(Dimensions: 34 inches x 28 inches)

24 Page,

KENR8985-02

BL2