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For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
Yellow cells: User input; Gray cells: automated
ENTER STRESS PROGRAM OUTPUT ON NEXT TAB. (Stress Model must include Reaction Node at pipe O.D. See Gener
JOB NO.:
NODE 4000
LINE NUMBER:
Attachment location =
Run Pipe OD =
Run Pipe Wall thk =
Attachment Pipe OD =
POPER (PSIG)
PMAX (PSIG)
TOPER (F)
TMAX (F)
450
525
600
750
DESIGN CONDITIONS:
Run Pipe material | Sy at TOPER :
A53B Seamless
A53B Seamless
SELECT
2.0 NOMENCLATURE AND DEFINITIONS (See Fig. 1); ASME Code Case N-392-3 included with EPRI TR-107453, Ap
Ro
Ro
= run pipe outside radius, in.
RI
RI
ro
ro
ri
ri
t
Do
t
Do
do
do
ZT
ri )
4
4
I T ( ro ri )
4
2
2
A (ro ri )
2
ro T
2
Ro / T
IT
or ZT
t /T
d o / Do
Ao ( 2 )
ZT
= lesser of
AT
Range for
ells per TR107453
R
AT
[10 30]
[0.2 2.0]
[0.3 0.8]
CW
CL
The equation for C shall be used to determine Cw, CL, and CN, based on
CN
Parameters , and in
range for ells per EPRI?
Part
Range
Ao
n1
Pipe
0.3 - 1.0
1.40
0.81
n2
(a)
n3
1.33
NOTES:
(a) replace
Page 1 of 30
For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
attachment
Cw
0.3 - 1.0
4.00
0.55
0.75
0.229
(b)
-0.42
1.00
0.85
(b) replace
(EPRI TR-107453, Eq. 5-4)
Page 2 of 30
For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
Index
CL
Part
Range
Ao
n1
n2
n3
Pipe
0.3 - 1.0
0.46
0.60
-0.04
0.86
attachment
0.3 - 1.0
1.10
0.23
-0.38
0.38
CL
1.68
0.0734
-0.01
0.769
CN
Pipe
0.3 - 0.55
0.51
1.01
0.79
0.89
attachment
0.3 - 0.55
0.84
0.85
0.80
0.54
Pipe
0.23
1.01
-0.62
0.89
attachment
0.44
0.85
-0.28
0.54
<else>
CN
0.72
0.210
-0.355
0.84
CT
1.25
0.158
-0.06
0.717
<else>
CT
CT
CT
BW
BW
BL
BL
BN
BN
BT
BT
KT
KT
Sh
Sc
SA
SA
Sy
Zwn
Z wn
t do2
4
Note 6:
t do2
Note 6:
Zwn
Z wl
Zwl
Page 3 of 30
For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted
trunnions per EPRI TR-107453 (
t do
Z wl
4
penetration weld about the neutral axis
t is weld throat thickness: (cos 45 x fi
2
Page 4 of 30
For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
Zwt
Aw
Z wt
t d
4
J
ro
Zwt
Note 6:
Aw
td = cos 45 x fillet weld size x Mean weld circumference (per AWS D1.1/D1.1M;2006, 2.23.4)
Absolute Value
of loads due to weight
and other sustained loads
Absolute Values of
loads occurring sim
under all service load
M L=
41714
in-lbs
ML**
M N=
2327
in-lbs
MN**
M T=
in-lbs
MT**
Q1=
101
lbs
Q1**
Q2=
1777
lbs
Q2**
W=
340
lbs
W**
MT
Q1
Q2
Calculate stresses
S MT
BW W
B M
B M
Q
Q
B M
N N L L 1 2 T T
AT
ZT
ZT
A
A
J
(1)
S NT
CW W
C M
C M
Q
Q
C M
N N L L 1 2 T T
AT
ZT
ZT
A
A
J
(2)
SPT = KT(SNT)
S NT
**
CW W **
C MN
N
AT
ZT
**
CL M L
ZT
(3)
**
**
**
Q1
Q
2
A
A
CT M T
J
**
(4)
Page 5 of 30
Page 6 of 30
For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
EPRI, TR-107453 (
Figure 2-1, Pg. 2
(b)
where
2
xj
M y j M zj
Ref. NC-3653.3
1/ 2
M xA M yA M zA
MB =
M xB M yB M zB
Ref. NC-3652
(1)
Ref. NC-3653.1
S SL B1
PD o
MA
B2
S MT 1.5S h
2t n
Z
Left Side
(NC-8)
10767
where B1 = 0.5 and B2 = 1.0 for straight pipe, tn = run pipe nominal wall thickness (T from Section 2 above),
and Z = IP/Ro is the section modulus of run pipe, in.3
IP
Trunnion Qualification Sheet - ASME Code Case N-392-3
4
4
( Ro Ri )
4
Page 7 of 30
For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
IP
4
4
( Ro Ri )
4
IP
Page 8 of 30
For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
(2)
S OL B1
Pmax . Do
MA MB
B2
S MT
2t n
Z
Level B loadings
2.25Sh but not greater than
MC =
M xC M yC M zC
12221
MD =
M xD
M yD
M zD
Ref. NC-3653.2
resultant moment due to any single nonrepeated anchor movement (e.g., predicted
building settlement), in.-lb.
Ref. NC-3653.2
C2
1.0
1.0
SE
(4)
K2
i MC
S
PT S A
Z
2
Left Side
(NC-10) 11554
iMD
S
PT 3.0 S C
Z
2
Left Side
(NC-10a) 11119
Page 9 of 30
iM
S
For trunnions perpendicular to theDaxis
the
run
of PT
3.pipe;
0 S C modified for elbow-mounted trunnions per EPRI TR-107453 (
Z
2
Page 10 of 30
For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
(5)
ST E
PDo
4 tn
S
MC
MA
S M T P T (S h S A )
i
2
Z
Z
0.7 5 i
Left Side
(NC-11)
22125
where terms tn and Z are defined in Eq. (3, 4, 5) as in Eq. (1) above
(c)
In addition to the Code equations, the following equations shall also be satisfied:
Left Side
S NT
Q1
**
**
Q2
2S y
**
T
J
A
A
(5)
40891
(6)
783
**
Sy
3.2 Analysis of Attachment Welded to Pipe With Fillet Welds or Partial Penetration Welds *
(a)
(b)
**
M
Q
W ** M L
N 1
Aw
Zwl
Zwn
W **
Aw
** 2
Q2
Aw
Q1** Q2 **
4
Aw
** 2
1/ 2
Left Side
**
MT
2S y
Zwl
**
MT
Z wt
properly to 2.0 on Pa
(7)
8035
1/ 2
Sy
Left Side
(8)
1293
Page 11 of 30
Construct
elbowperpendicular
trunnion with to
rigid
between
For trunnions
theelement
axis of the
run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
points A and D. Place support w/connecting node at A.
GENERAL NOTES:
1.
2.
N-392-3 (1994) was added to Section III, Div 1 Nonmandatory Appendix Y-5000 in 2004. Eq. 6 was simplified in Ybut yields same results as N-392-3. For consistency with EPRI TR-107453, N-392-3 is referenced here.
3.
The Electric Power Research Institute (EPRI) extended the ASME Code Case N-392-3 for welded attachments to co
LR & SR elbow trunnions. Testing and analysis provided a basis for modifying constants A 0, n1, n2
and n3 when applied to 90 trunnion/elbow configurations.
4.
When compared to FEA data EPRI obtained during TR-107453, the Code Case N-392-3 method is "conservative by
factor of 4.6," dropping to 2.39 when the equation for C is adjusted for the curvature Q at the elbow. (Pg. 4-16) T
reduction in conservatism from N-392-3 for elbow-mounted trunnions is reflected in the modified factors used to
evaluate C in the EPRI method above.
5.
EPRI concluded, "The FEA from this study indicates that the presence of the trunnion decreases the stress in the e
when the loading is on the elbow. This is confirmed by Hankinson [7] in that the value of C2 determined is less tha
that of a plain elbow." (Pg. 4-17) See EPRI link for elbow k-factors, pg. 7-2.
6.
Machine Design - R.S. Khurmi, J.K. Gupta, Chapter-10, pg. 351, Figs. 10.9 & 10.10; Table 10.8, pg. 365
7.
Sections from Code Case N-392-3 from ASME 1995 BPVC, Code Cases, Nuclear Components, reproduced with the
permission of The American Society of Mechanical Engineers.
8.
Sections from Stress Indices for Elbows with Trunnion Attachments (TR-107453) reproduced with the permission o
Electric Power Research Institute.
9.
AWS D1.1/D1.1M;2006, 2.3.2.10 Effective Area of Fillet Welds, reproduced with permission of the American Weldin
Society (AWS), Miami, Florida. (outside spreadsheet print area)
10.
AWS D1.1/D1.1M;2006, 2.23.4 Circular Connection Lengths, reproduced with permission of the American Welding
Society (AWS), Miami, Florida. (outside spreadsheet print area)
11.
Document was prepared as a tool for pipe stress engineers. It is intended to supplement analysis performed with
commercial pipe stress analysis software. All cell programming is visible for review and applicable Code equations
reproduced and referenced so users may verify function accuracy. Proper modeling and load selection is responsib
of the analyst. Spreadsheet is locked to prevent tampering after distribution.
Send comments/corrections to TomMS.pe at gmail dot com.
Page 12 of 30
For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
While believed to contain correct information, the author makes no warranty, express or implied, or assumes any legal responsibility for the accuracy,
completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned righ
WARRANTY DISCLAIMER. THIS SPREADSHEET IS SUPPLIED "AS IS" WITHOUT WARRANTY OF ANY KIND. THE AUTHOR: (1) DISCLAIMS ANY WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, TITLE OR
INFRINGEMENT, (2) DOES NOT ASSUME ANY LEGAL LIABILITY OR RESPONSIBILITY FOR THE ACCURACY, COMPLETENESS, OR USEFULNESS OF THE SPREADS
(3) DOES NOT REPRESENT THAT USE OF THE SPREADSHEET WOULD NOT INFRINGE PRIVATELY OWNED RIGHTS, (4) DOES NOT WARRANT THAT THE SPREAD
WILL FUNCTION UNINTERRUPTED, THAT IT IS ERROR-FREE OR THAT ANY ERRORS WILL BE CORRECTED.
LIMITATION OF LIABILITY. IN NO EVENT WILL THE AUTHOR BE LIABLE FOR ANY INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL OR PUNITIVE DAMAGE
ANY KIND OR NATURE, INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS OR LOSS OF DATA, FOR ANY REASON WHATSOEVER.
2012 Thomas M. Sullivan, P.E. Rev. 0, 1-11-2013
Page 13 of 30
oss Section
dix Y-5000)
tachment location =
Run Pipe OD =
Run
<SELECT
14.000
in.
0.375
in.
tachment Pipe OD =
8.625
in.
0.322
in.
0.250
in.
7.000
in.
6.625
in.
4.313
in.
3.991
in.
0.375
in.
0.322
in.
14.000
in.
8.625
in.
6.813
in.
8.399
in.2
16.809
in.3
72.489
in.4
4.200
in.2
16.809
18.667
0.859
0.616
6.404
3.610
10.497
#VALUE!
#VALUE!
Page 14 of 30
oss Section
dix Y-5000)
Page 15 of 30
oss Section
dix Y-5000)
1.394
3.202
1.805
5.249
1.000
2.0 <SELECT
13700
psi
13700
psi
20550
psi
22200
psi
10.33
in.3
10.33
in.3
Page 16 of 30
oss Section
dix Y-5000)
Page 17 of 30
oss Section
dix Y-5000)
20.66
in.3
5.09
in.2
20269 in-lbs
56914 in-lbs
0 in-lbs
2444
lbs
845
lbs
278
lbs
occurring simultaneously
SMT =
5783
psi
SNT =
11119
psi
SPT =
22237
psi
SNT**=
40891
psi
Page 18 of 30
oss Section
dix Y-5000)
Page 19 of 30
oss Section
dix Y-5000)
MA =
41779 in-lbs
MB =
40132 in-lbs
20550
PASS
m Section 2 above),
=
53.251
in.3
Page 20 of 30
oss Section
dix Y-5000)
372.760
in.4
Page 21 of 30
oss Section
dix Y-5000)
PASS
MC =
23187 in-lbs
Ref. NC-3653.2
Settlement, if any
MD =
0 in-lbs
Ref. NC-3653.2
i=
1.00
Right Side
20550
PASS
Right Side
41100
PASS
Page 22 of 30
oss Section
dix Y-5000)
Page 23 of 30
oss Section
dix Y-5000)
Right Side
34250
PASS
Right Side
44400
PASS
22200
PASS
44400
PASS
Right Side
22200
PASS
Page 24 of 30
oss Section
dix Y-5000)
ethod is "conservative by a
t the elbow. (Pg. 4-16) The
modified factors used to
Page 25 of 30
oss Section
dix Y-5000)
Page 26 of 30
For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (199
Yellow cells: User input; Gray cells: automated
FIG. 1, FIGURE 2-1 VECTORS
SELECT STRESS MODEL VECTORS (X, Y, Z) THAT CORRESPOND TO FIGURES
TRUNNION REACTION NODE NO.:
298
STRESS PROGRAM OUTPUT (Based on Example below)
Set up extra Load Cases as required by N-392-3
Q2
Q1
Fy
Fz
6 (SUS) L6=W+P1+H
-340.0
1777.0
-101.0
18 (OCC) L6=L10-L4
50.0
-149.0
-1708.0
32 (EXP) L32=L4-L6
11.0
-783.0
-635.0
10 (OPE) L10=W+T1+P1+H+WIN3
-278.0
845.0
-2444.0
FY
FZ
FX
Settlement, if any
**Max Loading under all conditions2
Q2
Q1
6 (SUS) L6=W+P1+H
1777.0
-101.0
-340.0
18 (OCC) L6=L10-L4
-149.0
-1708.0
50.0
32 (EXP) L32=L4-L6
-783.0
-635.0
11.0
0.0
0.0
0.0
845.0
-2444.0
-278.0
10 (OPE) L10=W+T1+P1+H+WIN3
1. Select Load Case from pure Occasional load results with the maximum Code Stress.
2. Select Load Case from Operating load results with the maximum resultant Moment.
Page 27 of 30
EPRI, TR-107453, Pg
Page 28 of 30
ML
MT
MY
MZ
MX
ENTER STRESS PROGRAM OUTPUT FROM TRUNNION REACTION NODE (LBS, FT-LBS)
Mx
My
Mz
0.0
193.9
3476.2
0.0
3332.1
-286.1
0.0
1216.8
-1501.0
0.0
4742.8
1689.1
MY
MZ
MX
ML
MT
2326.8
41714.4
0.0
39985.2
-3433.2
0.0
14601.6
-18012.0
0.0
0.0
0.0
0.0
56913.6
20269.2
0.0
Page 29 of 30
Page 30 of 30