Beruflich Dokumente
Kultur Dokumente
10
20
30
RAW
MATERIAL
INWARD
INSP.
1)Incorrect Grade of
Material
2) incorrect Size of Material
3) Surface & edges
4)Wrong Dimension
Storage
Transport to
next work
stastion
SHEARING &
CROSS
SHEARING
1)Material Damage
(BROUGHT
2)Materail Rusty
OUT UNDER 3)Wrong size cutting
TAPL
CONTROL)
Transport to
next work
stastion
BLANKING
1)Blank cut
2)Materail Rusty
3)Wrong size mat.
4)Material dimension not OK
5)Wrong material
Transport to
next work
stastion
40
50
60
FORMING
Transport to
next work
stastion
FLANGE &
RESTICK
1)Material Damage
2)Materail Rusty
3)Wrong size Nut
Transpot to
Final
Inspection
PIERCING
1)burr at hole
2)CD change.
3)hole undersize.
Transpot to
Final
Inspection
70
Final
Inspection
1)WIP Parts.
2)Damage Part.
3)Rusty Part.
80
Packing &
Dispatch
1)Despatch without
PDIR,TC.
2)Non std.Bins.
3)Rusty Part.
Sr no
Rev. No.
Revision
Date
Revision Summary
OW DIAGRAM
Project
PFD Symbol
Prepared By :Sandeep
Approved By : Sandeep
Rev. No.
:0
W201
ID
Characteristics
Product
Process
2)Reqiured size of
material
3)Free from
Burr,rust, pitt
marks, dent
marks, Damages
4)Required
dimension
No part damage
No Rusty
No part damage
No part mixup
1)Proper
mat.handling
2)Anti rust oil or
pickling.
3) Required
dimension
No part damage
No part mixup
1)Supplier TC
2)As per BOQP
3)
For Taging
Dedicated troylleys
As per process
standard
Dedicated troylleys
No excess burr, no
damage, number
of holes, hole
As Per BOQP
under size
No part damage
No part mixup
Dedicated troylleys
No part damage
No part mixup
Dedicated troylleys
No excess burr, no
damage, number Cutting clearance
of holes, hole
, Shut height
under size
Panel Geometry
1)No damage of
material
For taging
2)Dedicated Bins
As Per BOQP
As per Customer
Approved Bins
on Summary
Cosma International
VEHICLE /
MODEL
M&M 3G FRAM
SUPPLIER
CODE
PART NO.
0203BBC00230N
REV DATE
11/03/2016
PFD.REV.N
O
PART NAME
TRANS INTERFACE
BRKT RH
REV NO
14
PFD.REV.
DATE
DRAWING NAME
TRANS INTERFACE
BRKT RH
ASSLY NO
0203BBC00230N
PFD.ORG.
DATE
DRAWING NO.
0203BBC00230N
ASSLY NAME
TRANS INTERFACE
BRKT RH
PFD KEY
DATE
Operation No.
10
Process
description
Storage
Transportation to
next work station
20
2)Edges Burr
3)Material thickness
40
Forming
Transportation to
next work station
50
Trim
Operation on 500T
Press
60
Transportation to
next work station
Part of
Transportation to
next work station
Flange and Restrack
70
Operation on 400T
Press
Transportation to
next work station
PFD Symbol
80
Cam Piercing
Operation
on 300T Press
Transportation to
next work station
90
Pierc ing
Operation on
300T Press
Transportation to
next work station
90
100
Sr. No
1
2
PREPARED BY :
Measuring and
Restrack
Operation on
400T Press
Transportation to
next work station
Final Inspection
1)Burr
2)Dent and Damage
3)Hole pull up/down
4)Crack,scoring,wrinkle,folding,wav
iness
5)Dimensions
Transportation to
Packing & Dispatch
110
Packaging &
Dispatch
Rev. No.
1
2
DOC. NO.
TAT/PFD/30-40N
00
PROCESS RESPONSIBILITY :
NA
14/10/14
Inspection
Operation cum
Inspection
14/10/14
Transportation
Storage
Packing and
Dispatch
Delay
Characteristics
PFD Symbol
Product
Process
1)Thickness-3.20.15 mm(check
before loading to Shearing
operation)
2)Material Free From Rust,Pitted Etc.
1)Material TC
2)RMQPFE410 Std.
3)Packing
4)Loading and Unloading method
No part damage
No Rusty
No part damage
No part mix-up
1) Thickness - -3.20.15 mm
2)OD-165 0.25
3) ID - 70 0.25
4)FreeDent,Damage,Rusty,Bur
No part damage
No part mix-up
1)No Burr,Dent,Dmaged
2)No Ofcut
3)Ok Dimensions
1) Tagging
2)Dedicated floor space
1) No Hole Miss
2) No Burr
3) No Hole U/S,O/S
4)Dim.Should be OK
No part damage
No part mix-up
1)No Burr,Dent,Dmaged
No part damage
No part mix-up
1)No Burr
2)No Crack
3)Dim.Shoud be OK.
No part damage
No part mix-up
1)Machine-shearing machine
2)Stopper length.
3)Sharpern Blade
Single piece manually
1)Machine-600T
2)Shut Height-8081 mm
M/C Selection
Inproper Gauging
3)Wrong
4)
Selection of M/C
Single piece manually
1)Machine-400T
2)Shut Height-535 1 mm
3)M/C Selection
4)Punch Radius &
Gauging
Single piece manually
1)Machine-300T
2)Shut Height-500 1 mm
3)M/C Selection
4)Punch Radius &
Gauging
Single piece manually
1)Machine- 300T
2)M/C Selection
3)Punch Radius & Gauging
Single piece manually
1)M/C Selection
2)Punch Radius & Gauging
3)Dim.Shoud be OK.
No part damage
No part mix-up
Revision Summary
ner Width Dim.82.3 +1/+1.5 delete from contol plan because parts are produced without restrike
ed as customer requirement.
rip size width change by customer Cosma Before 295mm After 290mm
APPROVED BY : Shakil